Jobmaster Poster - International - Intelitek

Mechatronics
Mechatronics & Industrial Maintenance
Program
Guide to Skills Standards
Foundation Skills
Precision Measuring
Electrical Control Systems
Mechanical Systems
Pneumatics
Electromechanical Maintenance Cell
Employability 3097
Precision Measurement & Quality Control 8014
Electric Circuit Protection & Monitoring
EA02
Basic Mechanical Drive Components
ME01
Pneumatics 1: Fundamentals 8068
Basic Maintenance Cell
1600-ZA01
Lesson 1: Time-Management Techniques
Lesson 2: Personal Qualities Desirable for the Workplace
Lesson 3: Interpersonal Communication
Lesson 4: Conflict Resolution
Lesson 5: Teamwork
Lesson 6: Problem-Solving Techniques and Decision-Making Skills
Lesson 7: Proper Business and Personal Ethics
Lesson 8: Business Etiquette and Ethical Computer Behavior
Lesson 9: Employer-Employee Relationships
Lesson 10: Proper Communication with Diverse Populations
Lesson 11: Career Goals
Lesson 12: Resumés and Cover Letters
Lesson 13: Job Applications
Lesson 14: Potential Employer Interviews
Lesson 15: Interviewing Skills
Introduction to Advanced Manufacturing 3096
Understanding the Definition of Manufacturing
Understanding the History of Manufacturing
Considering Career Choices
Conducting a Job Search
Preparing a Resume
Writing a Cover Letter
Planning and Staffing a Manufacturing Company
Understanding Product and Strategy Selection
Identifying Manufacturing Processes
Understanding CAD, CAE, CAM, CNC
Understanding Statistical Process Control
Understanding Forecasting Software and Computer Simulation Modeling
Understanding the Role of Automation in Manufacturing
Understanding the Role of Flexible Manufacturing Systems
Understanding Computer Integrated Manufacturing
Understanding the Role of Quality Control
Industrial Safety - Lockout/Tagout
Skill 1: Acquiring Lockout/Tagout Basics
Skill 2: Attaching Lockout Devices
Skill 3: Completing and Attaching Tagout Devices
Skill 4: Conduct Energy Control Analysis
Skill 5: Performing a Lockout/Tagout
Skill 6: Perform Lockout/Tagout Release
Mathematics for Technicians I
Skill 1: Working with Arithmetic and Algebra
Skill 2: Working with Whole Numbers
Skill 3: Working with Fractions
Skill 4: Working with Decimals
Skill 5: Working with Percentages
Skill 6: Working with Ratios and Proportions
Skill 7: Working with Systems of Measurement
Skill 8: Working with Geometry
Skill 9: Working with Trigonometry
Mathematics for Technicians II
LOTO
BA01A
BA01B
Skill 1: Working with Conversion Formulas
Skill 2: Applying Mechanical Principles
Skill 3: Calculating Drive Ratios
Skill 4: Calculating Speed Reducer Service Factor
Skill 5: Using Ohm’s Law in Series and Parallel Circuits
Skill 6: Converting Binary, Binary Coded Decimal (BCD), Hexadecimal and
Decimal Numbers
Skill 7: Calculating Pressure, Force, Head and Flow
Skill 8: Calculating Shim Requirements
Skill 9: Selecting Pipe Size
Blueprint Reading
bA02
Skill 1: Identifying Lines and their Functions
Skill 2: Single, Multiple and Auxiliary View
Skill 3: Reading and Locating Blueprint Dimensions
Skill 4: Determining Tolerances
Skill 5: Identifying Thread Dimensions
Skill 6: Identifying Tapers and Machine Surfaces
Skill 7: Cutting Plane and Sections
Skill 8: Geometric Dimensioning, Wear Limits and Assembly Drawings
Skill 9: Identifying Welding Symbols
Skill 10: Reading Plot Plans
Skill 11: Reading Footing, Foundation and Floor Plans
Skill 12: Reading Reinforced Concrete and Structural Steel Prints
Lubrication for Technicians
Skill 1: Lubrication Fundamentals
Skill 2: Lubrication Terms
Skill 3: Identifying Lubricating Oils
Skill 4: Identifying General Purpose Greases
Skill 5: Identifying Special Purpose Greases
Skill 6: Applying Lubricating Oils
Skill 7: Applying Lubricating Greases
Skill 8: Bearing Lubrication
Skill 9: Setting Up a Lubrication Schedule
Skill 10: Selecting Synthetic Lubricants
Skill 11: Grease Guns
Skill 12: Bearing Packers
Skill 13: Grease Lubricators
Skill 14: Drop Feed Oilers
Skill 15: Electric Chain Oilers
Mechanical Fasteners
Skill 1: Identifying Screws and Bolts
Skill 2: Selecting Threaded Fasteners
Skill 3: Applying Thread Standards
Skill 4: Creating and Repairing Threads
Skill 5: Identifying Nuts
Skill 6: Installing Fasteners with a Torque Wrench
Skill 7: Removing Fasteners with a Bolt Extractor
Skill 8: Identifying Washers
Skill 9: Installing Rivets
Skill 10: Selecting Adhesives
Skill 11: Attaching Hook and Loop Fasteners
Skill 12: Connecting Cable Ties
Hand Tools
Skill 1: Practicing Shop Safety
Skill 2: Reading Rulers and Tape Measures
Skill 3: Using Calipers and Feeler Gauges
Skill 4: Working with Squares and Levels
Skill 5: Cutting with Knives
Skill 6: Scribing and Punching Materials
Skill 7: Using Work Holding Devices
Skill 8: Using Hammers
Skill 9: Using Chisels
Skill 10: Cutting with Saws
Skill 11: Working with Pliers
Skill 12: Identifying and Using Cutters
Skill 13: Filing and Deburring with Hand Tools
Skill 14: Working with Drivers
Skill 15: Identifying and Using Hex Keys
Skill 16: Identifying and Using Wrenches
Skill 17: Identifying and Using Socket and Torque Wrenches
Power Tools
Skill 1: Practicing Shop Safety
Skill 2: Operating a Power Drill
Skill 3: Setting Up and Operating a Drill Press
Skill 4: Operating a Rotary Tool
Skill 5: Setting Up and Operating a Jigsaw
Skill 6: Setting Up and Operating a Reciprocating Saw
Skill 7: Setting Up and Operating a Circular Saw
Skill 8: Adjusting and Operating a Table Saw
Skill 9: Setting Up and Operating a Bandsaw
Skill 10: Setting Up and Operating a Sander
Skill 11: Adjusting and Operating a Bench Grinder
Skill 12: Adjusting and Operating an Angle Grinder
bA03
bA04
bA05
bA06
Identify precision and semi-precision measuring tools
Demonstrate proper care of precision measuring tools
Identify calibration requirements of various precision instruments
Identify the Imperial and Metric systems of measurement
Calculate area and volume
Use fractions, decimals, and rounding
Convert measurements
Use scaled measurement tools
Measure with direct measuring instruments
Measure with comparison measuring instruments
Measure with steel rules
Measure with line gradated rule
Measure with protractor
Demonstrate parallax
Measure using calipers
Measure using vernier
Measure outside dimensions
Measure inside dimensions
Measuring depth dimensions
Measure a step dimension
Measure with micrometers
Use height gauges and dial indicators
Align work pieces using height gage and dial indicators
Measure with dial indicator
Measure a close tolerance dimension
Measure with fixed gages
Identify and use sine bar and sine plate
Measure small dimensions with gage blocks
Find the center of a hole with a plug gauge
Use transfer measurement tools
Transfer measurement using outside caliper
Use statistical analysis
Apply concepts of statistics, mean, median, standard deviation and
sample size to a population
Calculate the mean
Calculate the extreme spread
Use statistical process control
Demonstrate understanding of normal distribution
Measure, interpret and record SPC data
Identify nominal dimensions
Identify tolerances
Perform an inspection
Complete an inspection report
Identify and use in-process inspection
Basic Power Electricity
Electrical Circuits
Skill 1: Performing Lockout/Tagout
Skill 2: Connecting a Basic Circuit
Skill 3: Identifying Switches
Skill 4: Connecting a Momentary Switch
Skill 5: Connecting a Toggle Switch
Skill 6: Identifying Sources of Electricity
Skill 7: Measuring DC Voltage
Skill 8: Constructing a Series Circuit
Skill 9: Constructing a Parallel Circuit
Skill 10: Applying DC Voltage Principles
Skill 11: Testing an Electrolytic Cell
Skill 12: Testing a Battery
Skill 13: Testing a Thermocouple
Skill 14: Testing a Solar Cell
Resistors & Conductors
Skill 1: Measuring Resistance
Skill 2: Measuring Resistance in Series
Skill 3: Measuring Resistance in Parallel Circuits
Skill 4: Drawing and Reading Resistor Symbols
Skill 5: Testing an Adjustable Resistor
Skill 6: Measuring Wire Size
Skill 7: Applying Resistance And Wire Size
Skill 8: Calculating Wire Size
Skill 9: Determining Losses in a Conductor
LCR Circuits
Skill 1: Discharging a Capacitor
Skill 2 : Testing a Capacitor
Skill 3: Determining Capacitance
Skill 4: Applying Capacitance Principles
Skill 5: Applying Magnetic Principles
Skill 6: Inducing a Magnetic Field
Skill 7: Assembling an Electromagnet
Skill 8: Applying Electromagnetic Principles
Skill 9: Inducing Voltage
Skill 10: Inducing DC Voltage
Skill 11: Assembling & Operating Transformers
Skill 12: Applying Inductance Principles
Skill 13: Operating Electromagnets
Skill 14: Drawing Inductance Symbols
Motors & Generators
Skill 1: Operating a PMDC Motor
Skill 2: Operating a DC Generator
Skill 3: Operating an AC Generator
Skill 4: Operating a Series Motor
Skill 5: Demonstrating Principles of Reactance and Impedance
Skill 6: Applying Phase Relationship Principles
Skill 7: Illustrating Three-Phase Power
Skill 8: Measuring AC Voltage
Hydraulics
EA01A
EA01B
EA01C
EA01D
Hydraulics 1: Fundamentals 8008
Understand OSHA regulations for hydraulic equipment
Release residual pressure in a hydraulic system
Understand the principles of pressure and flow
Read fluid power diagrams
Draw and read hydraulic symbols (ANSI and ISO)
Use a pressure gauge to measure pressure and flow
Purge air from the hydraulic system
Lubricate and adjust hydraulic pistons
Measure power in a hydraulic system
Read a flow meter
Connect and operate hydraulic power unit
Connect and operate hydraulic motor
Connect, operate and test hydraulic cylinders
Determine and adjust cylinder speed
Synchronize cylinders
Identify causes of pressure and flow rate drops in a circuit
Inspect a flow control valve
Connect and operate bi- and uni-directional flow control valves
Connect hydraulic hoses using QD connector
Connect and operate a 4/3 closed-center valve
Measure pressure drops across a component
Demonstrate power transformation using a double-acting cylinder
Connect and operate a double-acting cylinder
Adjust relief valve set point pressure
Control piston location
Perform preventive maintenance on a hydraulic power system
Locate leaks in a hydraulic power system
Assess hydraulic fluid filtration needs
Troubleshoot hydraulic system
Hydraulics 2: Electro-Hydraulics 3025
Demonstrate electrical control versus manual and hydraulic control
Read and understand ladder diagrams
Connect and operate a solenoid valve
Connect and operate a basic electro-hydraulic circuit
Connect and operate a sequential operation
Understand efficient versus inefficient systems
Integrate a relay into an electro-hydraulic circuit
Connect and operate a circuit with latched relays
Implement a timer into an electro-hydraulic circuit
Connect and operate a circuit based on sequential operation
Skill 1 Drawing and Reading Circuit Protection Symbols
Skill 2 Sizing Fuses
Skill 3 Installing Fuses
Skill 4 Testing and Replacing Fuses
Skill 5 Performing Preventive Maintenance and Troubleshooting Fuse Blocks
Skill 6 Sizing Circuit Breakers
Skill 7 Testing and Resetting a Circuit Breaker
Skill 8 Sizing and Installing an Overload Heater
Skill 9 Adjusting and Testing the Overload Relay
Skill 10 Installing and Setting Up a Three-Phase Monitor
Transformers
EA03
Skill 1 Apply Transformer Principles
Skill 2 Draw and Read Transformer Symbols
Skill 3 Install a Control Transformer
Skill 4 Install a Station Transformer
Skill 5 Troubleshoot Transformer
Skill 6 Connect Transformer as an Auto Transformer for Buck and Boost Operation
Skill 7 Connect Transformers in Delta and Wye
Skill 8 Inspect and Service a Transformer
Skill 9 Size a Transformer
Electric Motors
Skill 1: Connecting and Operating a Split-Phase Motor
Skill 2: Connecting and Operating a Capacitor-Start Motor
Skill 3: Connecting and Operating a Shaded-Pole Motor
Skill 4: Connecting and Operating a DC Motor
Skill 5: Connecting and Operating a Three-Phase Motor
Skill 6: Performing Visual Inspections
Skill 7: Lubricating a Motor
Skill 8: Performing DMM and Motor Megger Tests
Skill 9: Troubleshooting a Split-Phase Motor
Skill 10: Troubleshooting a Capacitor-Start Motor
Skill 11: Troubleshooting a Shaded-Pole Motor
Skill 12: Troubleshooting a DC Motor
Skill 13: Troubleshooting a Three-Phase Motor
Skill 14: Testing Motors with Adjustable Loads
Electromagnetic Motor Starters
EA04
EA07
Skill 1: Connecting a Control Relay Seal-In Circuit
Skill 2: Connecting, Adjusting and Operating a Single Magnetic Starter
Skill 3: Testing and Resetting Overload Protection
Skill 4: Connecting, Adjusting, and Operating a Three-phase Reversing Starter
Skill 5: Connecting and Operating a Magnetic Starter for Jogging
Skill 6: Troubleshooting a Three-phase Motor Control Circuit
Skill 7: Troubleshooting a Reversing Three-phase Motor Control Circuit
Skill 8: Performing Preventive Maintenance on Magnetic Starters
Relays, Timers, & Time Delay Relays
EA08
Skill 1: Connecting, Programming, and Operating Analog On-Delay and
Off-Delay Relays
Skill 2: Using Analog Relays and Motors
Skill 3: Connecting, Programming, and Operating Digital Interval, Repeat
Cycle, and One Shot Relays
Skill 4: Using Digital Relays and Motors
Skill 5: Connecting and Operating Electric Timers
Skill 6: Using Electric Timers and Motors
Skill 7: Troubleshooting Relays
Skill 8: Performing Preventative Maintenance on Relays
Pilot Devices
EA09
Skill 1: Connecting and Operating a Photoelectric Detector
Skill 2: Connecting and Operating a Photoelectric Sensor with Fiber Optics
Skill 3: Connecting and Operating a Capacitive Proximity Switch
Skill 4: Connecting and Operating an Inductive Proximity Switch
Skill 5: Connecting and Operating a Limit Switch
Skill 6: Connecting and Operating a Pressure Switch
Skill 7: Connecting and Operating Liquid Level Switches
Skill 8: Connecting and Operating a Magnetic Reed Switch
Solid-State Reduced Voltage Starters
Skill 1: Apply Solid State Starter Principles
Skill 2: Connect and Operate a Solid State Starter
Skill 3: Adjust a Solid State Starter
Skill 4: Test Solid State Starters
Skill 5: Troubleshoot Solid State Starter
Variable Frequency Drives (VFDs)
Skill 1: Applying VFD Principles
Skill 2: Connecting and Operating a Variable Frequency Drive
Skill 3: Adjusting VFD Operating Parameters
Skill 4: Testing VFD Resistance
Skill 5: Reading Voltage and Current on the VFD
Skill 6: Troubleshooting the VFD
Solid-State Drive & DC Motor Control
Skill 1: Demonstrate DC Drive Principles
Skill 2: Connect, Set Up, and Operate DC Drive
Skill 3: Connect and Operate Braking Controls
Skill 4: Test DC Drive
Skill 5: Troubleshoot DC Drive
Skill 6: Perform Preventive Maintenance
Skill 7: Connect and Operate SCR Speed Control
Skill 8: Connect and Operate TRIAC Speed Control
Programmable Logic Control
(MicroLogix)
Skill 1: Draw and Read PLC Ladder Diagrams
Skill 2: Convert Binary, Binary Coated Decimal, and Decimal Numbers
Skill 3: Apply Boolean Logic
Skill 4: Connect PLC Modules
Skill 5: Connect Input Devices
Skill 6: Connect Output Devices
Skill 7: Program a PLC
Skill 8: Program a PLC with a Personal Computer
Skill 9: Debug and Troubleshoot a PLC
Skill 10: Perform Preventive Maintenance on a PLC
Programmable Logic Control
(Allen-Bradley SLC 500)
EA11
EA12
EA16
EA18
EA20
Skill 1: Draw and Read PLC Ladder Diagram
Skill 2: Convert Binary, Binary Coded Decimal, and Decimal Numbers
Skill 3: Apply Boolean Logic
Skill 4: Connect PLC Modules
Skill 5: Connect Power, Input, and Output Circuits
Skill 6: Assign Addresses and Parameters in a Ladder Logic Program
Skill 7: Create a Test Program
Skill 8: Create an Operating Program
Skill 9: Debug and Troubleshoot a PLC
Skill 10: Perform Preventive Maintenance on a PLC
Perform lockout/tagout
Identify mechanical drive components
Calculate torque, friction, power and horsepower
Install adjust and align colinear shaft system
Machine Statics & Dynamics
Identify stress, strain and combined stresses
Identify material fatigue and fatigue stress points
Identify fatigue failure and failure modes
Machine Shafts & Keys
Measure shaft run-out
Measure and fabricate keys from keystock
Measure with a feeler gauge, spirit level and dial indicator
Identify shafts, keys and splines
Identify shaft tolerances
Identify causes of shaft failure
Perform shaft failure analysis
Bearings
Select bearings using bearing number system
Determine housing and shaft tolerances
Install pillow blocks
Measure bearing clearance
Identify plain, anti-friction and self aligning bearings
Identify radial ball bearings and thrust ball bearings
Identify angular contact bearings
Identify parts of a ball bearing
Identify parts and configurations of a roller bearings
Identify bearing seals and housings
Perform preventive maintenance on mounted bearings
Perform bearing failure analysis
Troubleshoot bearings
Belt Drives
Select belt drives
Install and align single belt drive
Tension single belt drive
Measure belt drive speed
Install, adjust and align adjustable-speed sheaves
Install and adjust variable-speed drive
Install and align positive drive timing belt
Perform preventive maintenance
Troubleshoot belt drive system
Install, connect and operate DC motor
Chain Drives
Break chain
Install and align chain drive
Measure and adjust chain slack
Perform preventive maintenance
Lubricate chain
Troubleshoot chain drive
Machine Shaft Couplings
Identify types of couplings
Identify shaft misalignment
Identify and measure soft foot
Calculate shim requirements
Measure vertical and parallel misalignment
Install and align rigid coupling
Install and align two-piece chain coupling
Install and align universal joint
Machine Gear Drives
Install and align spur gear drive
Measure gear backlash
Install gear train and idler
Install bevel gear and right-angle drive
Install worm gear and right-angle drive
Install and operate right-angle helical gear drive
Install and align a perpendicular offset shaft system
Calculate drive ratios
Perform preventive maintenance
Troubleshoot gear drives
Machine Speed Reducers
Identify types of speed reducers
Install and operate right-angle speed reducer
Install and operate in-line speed reducer
Perform preventive maintenance
Lubricate speed reducers
Troubleshoot speed reducers
Electric Brakes
Identify electric brakes
Identify fail-safe operation
Laser Alignment
Laser align sheaves
Laser align pulleys
Laser align v-belt drives
Laser align couplings
Checking for soft foot using a laser tool
Fill out an alignment report
Vibration Analysis
Identify machine vibration sources
Measure shaft speed with vibration tachometer
Measure vibration effects of speed
Measure vibration from rotational imbalance
Measure vibration from misalignment
Use vibration severity charts and vibration tolerances
Read and complete maintenance logs
Identify displacement, velocity, and acceleration of vibration
Identify RMS
Trace vibration to source
Isolate vibration
Troubleshoot vibrating equipment
Troubleshoot misalignment vibration
Troubleshoot bent shafts
Troubleshoot resonance and sympathetic vibrations
Fix imbalance
Bearing Maintenance
Select bearings using bearing number system
Identify bearing standards
Determine housing and shaft tolerances
Identify needle bearings
Identify plain, anti-friction and self aligning bearings
Identify radial ball bearings and thrust ball bearings
Identify angular contact bearings
Identify parts of a ball bearing
Identify roller bearing configurations
Identify parts of a roller bearing
Identify bearing seals and housings
Install pillow blocks
Dismount bearings
Press fit bearings
Measure bearing clearance
Operate an arbor press
Install and remove bushings
Operate bearing pullers
Operate a cone heater
Operate a grease gun
Pack bearings
Analyze bearing failure
Perform preventive maintenance on mounted bearings
Lubricate bearings
Perform bearing failure analysis
Troubleshoot bearings
ME02
ME03
ME04
ME05
ME06
ME07
ME08
ME09
ME10
ME11
ME12
ME13
Perform lockout / tag out procedure on pneumatic equipment
Adjust filter / regulator / lubricator (FRL) units
Identify the path of flow through a pneumatic power circuit
Demonstrate the principles of pressure and flow
Draw and read pneumatic symbols (ANSI and ISO)
Layout pneumatic plumbing system
Identify air compressor components
Adjust an air compressor pressure switch
Measure air pressure and flow
Connect and operate air compressor
Test compressor safety valve
Connect and operate single-acting cylinder
Adjust cylinder speed
Connect and operate double-acting cylinder
Test cylinders
Verify cylinder installation and alignment
Adjust exhaust flow rate
Identify causes of pressure and flow rate drops in pneumatic circuit
Connect, test and operate flow-, pressure-, directional- and pilotoperated-control
valves
Connect and operate a 3/2 Valve
Control a piston with PBs
Implement a 5/2 valve in a pneumatic circuit
Implement a 5/2 valve into a pneumatic circuit
Measure pressure with U-tube manometers
Demonstrate the effect of changes in air temperature on pressure
Implement a 3/2 air-spring valve in a pneumatic circuit
Connect and operate a control circuit
Connect and operate roller-operated, spring-returned valve
Connect and operate a semi-automatic system
Perform preventive maintenance
Locate leaks in a pneumatic system
Assess air filtration needs
Perform bubble testing leak detection
Interpret fluid power data book charts
Form a troubleshooting strategy using a troubleshooting map
Pneumatics 2: Advanced 8069
Demonstrate logic constants and logic variables
Implement logic control in a pneumatic circuit
Connect and operate semi-automatic and automatic control systems
Implement a toggle valve into a pneumatic circuit
Connect and operate fully automatic control systems
Synchronize cylinders
Connect and operate sequential control with a timed delay
Connect and operate time delay circuit
Draw a Timing Diagram
Using a single pilot valve to prevent opposing control signals
Pneumatics 3: Electro-Pneumatics 3039
Identify electric control vs pneumatic control
Understand ladder diagrams
Connect and operate a basic electrical circuit
Connect and operate cylinder position sensing device
Draw and read electro-pneumatic control diagrams
Connect and operate electric solenoid control valve
Connect wire electric control circuit
Connect and operate 5/2 solenoid-solenoid valve
Connect and operate magnetic switches
Connect and operate a fully-automatic electro-pneumatic circuit
Activating a control system from two locations
Connect and operate a sequential control system
Implement a relay in a basic electrical circuit
Latch and unlatch a relay
Connect and operate a fully automatic circuit
Connect and operate proximity switch
Implement a timer into an electro-pneumatic control system
Connect and operate a counter in a pneumatic feeder system
Industrial Power Electronics
Oscilloscope
Skill 1: Oscilloscope Screen
Skill 2: Oscilloscope Controls
Skill 3: Setting Up and Operating the Oscilloscope
Skill 4: Adjusting Probe Compensation
Skill 5: Performing AC Voltage Calculations
Skill 6: Measuring AC Voltage and Frequency
Skill 7: Performing DC Voltage Calculations
Skill 8: Measuring DC Voltage
Digital Multimeter
Skill 1: Digital Multimeter Safety
Skill 2: DMM Controls and Features
Skill 3: Locating and Reading DMM Icons and Symbols
Skill 4: Reading the Liquid Crystal Display
Skill 5: Setting Up the DMM for Reading AC Voltage
Skill 6: Measuring AC Voltage
Skill 7: Calculating & Converting AC Voltage
Skill 8: Measuring DC Voltage
Skill 9: Measuring Resistance
Skill 10: Discharging a Capacitor
Skill 11 Measuring Capacitance
Skill 12: Testing Capacitors
Skill 13: Measuring Current
Skill 14: Measuring DC Millivolts
Skill 15: Performing Continuity Tests
Skill 16: Testing Grounds and Bonds
Skill 17: Measuring Frequency
Hand Held Digital Oscilloscope
Skill 1: Reading the Oscilloscope Screen
Skill 2: Identifying and Using Oscilloscope Controls
Skill 3: Setting Up and Operating the Oscilloscope
Skill 4: Performing AC Voltage Calculations
Skill 5: Measuring AC Voltage and Frequency
Skill 6: Performing DC Voltage Calculations
Skill 7: Measuring DC Voltage
Skill 8: Storing and Recalling Screen Displays
DC Power Supplies
EB01A
EB01B
EB01C
EB02A
Skill 1: Power Supply Block Diagram
Skill 2: Schematic Symbols
Skill 3: Testing a Transformer
Skill 4: Locating Diodes and Symbols
Skill 5: Testing a Diode
Skill 6: Drawing a Half-Wave Rectifier
Skill 7: Connecting and Operating a Half-Wave DC Power Supply
Skill 8: Confirming Full-Wave DC Power Supply Operation
Skill 9: Connecting and Operating a Full-Wave DC Power Supply
Skill 10: Confirming Single-Phase Bridge Rectifier Operation
Skill 11: Connecting and Operating Single-Phase Bridge Rectifier
DC Power Supplies
EB02B
Skill 1: Drawing Filter Schematic Diagrams
Skill 2: Connecting and Operating a Power Supply
Skill 3: Drawing Zener Schematic Symbols
Skill 4: Connecting and Operating a Zener Diode Voltage Regulator
Skill 5: Locating an IC Voltage Regulator
Skill 6: Connecting and Operating a DC Power Supply with an IC Voltage Regulator
Skill 7: Connecting and Operating a Bleeder Resistor
Skill 8: Connecting and Operating a Voltage Divider
Skill 9: Troubleshooting a DC Power Supply
Skill 10: Confirming Three-Phase Bridge Rectifier Operation
Skill 11: Testing a Three-Phase Bridge Rectifier
Skill 12: Connecting and Operating a Three-Phase Bridge Rectifier
Skill 13: Troubleshooting a Three-Phase Bridge Rectifier
Thyristor Electric Motor Drives
Skill 1: Locating an SCR and Drawing the Schematic Symbol
Skill 2: Testing an SCR
Skill 3: Connecting and Operating an SCR
Skill 4: Confirming Full-Wave SCR Control
Skill 5: Connecting and Operating a Full-Wave SCR DC Motor Drive
Skill 6: Troubleshooting a Full-Wave SCR DC Motor Drive
Skill 7: Locating the TRIAC and drawing the TRIAC Symbol
Skill 8: Testing a TRIAC
Skill 9: Demonstrating TRIAC Control Principles
Skill 10: Locating a DIAC and Drawing the Schematic Symbol
EB03
CELL FRAME
Work Order 1: Assemble the Base
Work Order 2: Assemble and Install the Conveyor Mount Support
Assembly
Work Order 3: Install Pull Box, End and Feeder Tube Supports
Work Order 4: Install Crossbars and Top Members
Work Order 5: Inspect & Align Completed Frame
ENCLOSURES
Work Order 6: Install Load Center
Work Order 7: Install Cable Trays
Work Order 8: Install Wireway
Work Order 9: Install Pull Boxes
Work Order 10: Install Equipment Enclosures
Work Order 11: Install Safety Disconnects
Work Order 12: Install Fuse Box and Station Transformer
CONDUIT & FITTINGS
Work Order 13: Cut and Ream Conduit
Work Order 14: Install Flexible Metal Conduit
Work Order 15: Install EMT Conduit
LOW VOLTAGE & CIRCUIT PROTECTION
Work Order 16: Wire & Connect Main Power Cord
Work Order 17: Install & Connect Circuit Breakers
Work Order 18: Install Equipment Grounds
Work Order 19: Wire Fuse Box
Work Order 20: Wire Station Transformer
Work Order 21: Perform Megohmmeter Tests
Conveyor, Drive & Controls
CONVEYOR
Work Order 1: Install Conveyor
Work Order 2: Install Conveyor Drive Components
Work Order 3: Install and Align Conveyor Drive Chain
Work Order 4: Install Conveyor Drive Safety Guard
CONVEYOR CONTROLS
Work Order 5: Install and Connect Conveyor Drive Controls
Work Order 6: Install Emergency Stop Circuits
Work Order 7: Perform Circuit Continuity Tests
Work Order 8: Megger Test Conveyor Drive
Work Order 9: Test and Troubleshoot Conveyor Drive
PREDICTIVE/PREVENTIVE MAINTENANCE
Work Order 10: Lubricate Conveyor Drive
Work Order 11: Verify Conveyor Alignment
Work Order 12: Verify Drive Chain Alignment
Work Order 13: Obtain Vibration Profiles
Part Manipulation
PART MANIPULATION
Work Order 1: Install Part Stacker and Feeder Tray
Work Order 2: Install Part Kicker
Work Order 3: Install Stacker Part Sensor
PAINT, BAKE AND COOL TUNNEL
Work Order 4: Install Paint Bake Heaters
Work Order 5: Install Tunnel
Work Order 6: Install Paint Nozzles
Work Order 7: Install Cool Down Blower
Work Order 8: Install Part Count Sensor
Work Order 9: Install Paint Tunnel Status Indicators
PROGRAMMABLE LOGIC CONTROLLER (PLC)
Work Order 10: Install PLC
Work Order 11: Rough-in PLC power
Work Order 12: Program PLC
Work Order 13: Connect PLC input Sensor Circuits
Work Order 14: Connect PLC Output Device Circuits
Work Order 15: Troubleshoot Paint, Bake & Cool System
Industrial Lighting Circuits
INDUSTRIAL LIGHTING CIRCUITS
Work Order 1: Install Fluorescent Task Lighting
Work Order 2: Install Low Bay Lighting
Work Order 3: Install High Bay Lighting
Work Order 4: Install Flood Lighting
Work Order 5: Install Hazardous Location Lighting
Work Order 6: Install Emergency Lighting
Work Order 7: Rough-In Lighting Circuits
Work Order 8: Megger Test Lighting Circuits
INDUSTRIAL POWER CIRCUITS
Work Order 9: Install Wiring Devices
Work Order 10: Rough-In Wiring Device Circuits
Work Order 11: Megger Test Power Circuits
Work Order 12: Wire Lighting & Lighting Control
Work Order 13: Install and Test GFCI Circuit
Work Order 14: Troubleshoot Lighting and Power System
Variable Frequency Drive
Work Order 1: Install Drive
Work Order 2: Rough-in Drive Wiring
Work Order 3: Megger Test VFD Wires
Work Order 4: Program and Test Drive
DC Motor & Drive
Work Order 1: Measure and Remove AC Motor
Work Order 2: Install DC motor
Work Order 3: Install DC drive
Work Order 4: Rough-in DC Drive Wiring
Work Order 5: Set Up and Test DC Drive (Manual - jumpers)
Work Order 6: Finalize Drive Wiring and Installation
Work Order 7: Troubleshoot DC Drive System
Fault Insertion System
Work Order 1: Install fault insertion sub panel
Work Order 2: Rough-in power circuit
Work Order 3: Rough-in fault insertion wiring
Work Order 4: Install and configure triggered faults
Work Order 5: Test triggered fault system
1600-ZA02
1600-ZA03
1600-ZA04
1600-ZA05
1600-ZA06
1600-ZA07
Skill 11: Connecting and Operating a DIAC-Controlled TRIAC AC Motor Drive
Skill 12: Connecting and Operating a Schmitt Trigger-Controlled TRIAC AC Motor Drive
Skill 13: Troubleshooting a TRIAC Motor Drive
Skill 14: Demonstrating PWM Principles
Skill 15: Connecting and Operating a PWM DC Motor Drive
Electronic Timers
EB04
Skill 1: Locating Timer Pins
Skill 2: Verifying a Monostable Timer Circuit
Skill 3: Connecting and Operating a 555 Timer in Monostable Mode
Skill 4: Verifying an Astable Timer Circuit
Skill 5: Connecting and Operating a 555 Timer in Astable Mode
Skill 6: Verifying a Pulse Train Circuit
Skill 7: Connecting and Operating an Electronic Pulse Train
Stepper Motor Drives
EB05
Skill 1: Identifying Detent Torque
Skill 2: Confirming Stepper Motor Step Angle
Skill 3: Demonstrating Stepper Motor Principles
Skill 4: Confirming Stator Winding Connections
Skill 5: Demonstrating Unipolar Stepper Motor Drive
Skill 6: Installing, Connecting and Monitoring a Stepper Motor Drive
Skill 7: Testing and Troubleshooting a Basic Stepper Motor and Drive
Servo Motor Drives
EB06
Skill 1: Demonstrating Closed-Loop Servo Motor Control Principles
Skill 2: Demonstrating Closed-Loop Servo Motor Principles
Skill 3: Demonstrating Servo System Feedback Device Principles
Skill 4: Demonstrating Analog and Digital Servo Motor Drive Principles
Skill 5: Installing, Connecting and Monitoring a Basic Servo Motor Drive
Skill 6: Testing and Troubleshooting a Basic Servo Motor Drive
35-PO10-JM02 Rev-C
© 2008-2010 intelitek, inc. All rights reserved.
All specifications, available courses and listed skills subject to change.
w w w . i n t e l i t e k . c o m

Mechatronics
Mechatronics & Industrial Maintenance
Program
Guide to Career Pathways
JobMaster Certifications
Maintenance Technician - Level I
Maintenance Technician - Level II
Maintenance Technician - Level III
Foundation Skills
Employability (3097)
Introduction to Advanced Manufacturing (3096)
Industrial Safety - Lockout/Tagout (LOTO)
Mathematics for Technicians I (BA01A)
Mathematics for Technicians II (BA01B)
Blueprint Reading (BA02)
Lubrication for Technicians (BA03)
Mechanical Fasteners (BA04)
Hand Tools (BA05)
Power Tools (BA06)
Precision Measurement
Precision Measurement and Quality Control (8014)
Mechanical Systems
Basic Mechanical Drive Components (ME01)
Machine Statics and Dynamics (ME02)
Machine Shafts and Keys (ME03)
Bearings (ME04)
Belt Drives (ME05)
Chain Drives (ME06)
Machine Shaft Couplings (ME07)
Machine Gear Drives (ME08)
Speed Reducers (ME09)
Electric Brakes (ME10)
Basic Power Electricity
Electrical Circuits (EA01A)
Resistors and Conductors (EA01B)
LCR Circuits (EA01C)
Motors & Generators (EA01D)
Pneumatics
Pneumatics 1: Fundamentals (8068)
Hydraulics
Hydraulics 1: Fundamentals (8008)
Mechanical Systems
Laser Alignment (ME11)
Vibration Analysis (ME12)
Bearing Maintenance (ME13)
Electrical Control Systems
Electric Circuit Protection And Monitoring (EA02)
Transformers (EA03)
Electric Motors (EA04)
Electromagnetic Motor Starters (EA07)
Relays, Timers, and Time Delay Relays (EA08)
Pilot Devices (EA09)
Solid-State Reduced Voltage Starters (EA11)
Variable Frequency Drives (VFDs) (EA12)
Solid-State Drive and DC Motor Control (EA16)
Industrial Power Electronics
Oscilloscope (EB01A)
Digital Multimeter (EB01B)
Hand Held Digital Oscilloscope (EB01C)
DC Power Supplies (EB02A)
Single-Phase and Three-Phase Power Supplies (EB02B)
Thyristor Electric Motor Drives (EB03)
Electronic Timers (EB04)
Stepper Motor Drives (EB05)
Servo Motor Drives (EB06)
Pneumatics
Pneumatics 2: Advanced (8069)
Pneumatics 3: Electro-Pneumatics (3039)
Hydraulics
Hydraulics 2: Electro-Hydraulics (3025)
Electrical Control Systems
Programmable Logic Control - MicroLogix (EA18)
Programmable Logic Control -Allen-Bradley SLC 500 (EA20)
Electromechanical Maintenance Cell
Basic Maintenance Cell (ZA01)
Conveyor, Drive And Controls (ZA02)
Part Manipulation (ZA03)
Industrial Lighting Circuits (ZA04)
Adjustable Frequency Drive (ZA05)
DC Motor Drive (ZA06)
Fault Insertion System (ZA07)
In-Demand Green-Tech Skills!
Demand is high for skilled workers in the
green technology sector! Industries involved in
harnessing renewable energy sources, conserving
natural resources and reducing pollution face a
shortage of qualified entry-level candidates
possessing critical skills.
These “in-demand” jobs include:
•solar photovoltaic (PV) system installers
•wind-turbine
technicians
•clean-energy
production
technicians
JobMaster certification
provides the critical skills needed
to fill this demand!
Key
Increased Demand Green occupation
Enhanced Skills Green occupation
New and Emerging Green occupation
Per the US Bureau of Labor Statistics
Level I Careers
The Level 1 Maintenance Technician Certification serves as a strong foundation
for a rewarding career in industrial maintenance. Upon completion, trainees
possess the skills to qualify for entry level quality control, electrical and
mechanical technician positions.
Some sample careers include:
Position
Industrial Maintenance Assistant
Assembly Technician/ Inspector
Electric Equipment Assembler
Quality Control / Test Technician
Wind Turbine Service Technician
Repair Technician
Mechanical Maintenance Technician
Tool Repair Technician
Machinery Maintenance Technician
Security Installation Technician
Field Service Technician
Solar Photovoltaic Installer
Industrial Maintenance Mechanic
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Level II Careers
With more advanced fluid power and motor control skills, the Level II
certification leads to rewarding positions in automation, process control
and power plant operations. This Certification builds a foundation in motor
installation, maintenance and control and delivers in-demand skills in system
automation with programmable logic controllers.
Sample career choices include:
Position
Motor Control Assembler
Installation Technician
Telecommunications Line Installer
Electric Motor Repair Technician
Instrument and Controls Technician
Heavy Equipment Technician
Marine Electrician
Process Control Technician
Fluid Power Technician
Motor Control Technician
Hydroelectric Plant Technician
Mechanical Engineering Technician
Industrial Electrician
Career Pathways
Electrical Engineering Technician
Telecommunications Technician
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Level III Careers
The Level III Technician Certification is the highest level certification available in
Industrial Maintenance program. Covering full plant installation, maintenance
and troubleshooting, Level III Technicians possess all the skills necessary for full
plant operations. Certified trainees can obtain high level positions leading to
supervisory and management careers:
Position
Environmental Engineering Technician
Industrial Engineering Technician
Electromechanical Technician
Millwright
Electrical Lineworker
Avionics Technician
Maintenance Supervisor
PLC Programmer / Controls Engineer
Engineering Technician
Solar Energy Installation Manager
Power Plant Operator
Substation Instrument & Control Technician
Industrial Safety and Health Engineer
Industrial Engineer
Industrial Production Manager
Quality Control Systems Manager
Wind Energy Operations Manager
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35-PO10-JM02 Rev-C
© 2008-2010 intelitek, inc. All rights reserved.
All specifications, available courses and listed skills subject to change.
w w w . i n t e l i t e k . c o m