turfcat 500 series - Golf Ventures

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5 MAINTENANCE & LUBRICATION CHARTS 5 MAINTENANCE & LUBRICATION CHARTS 5.1 GENERAL________________________________________________________________ ! WARNING ! Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries. 1. Always clean grease fittings before and after lubrication. 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air. 3. For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours or as required. 5.2 MAINTENANCE CHART ____________________________________________________ Recommended Service and Lubrication Intervals Daily Before Starting Every 50 Hours Every 100 Hours Every 200 Hours Every 400 Hours Every <strong>500</strong> Hours Every 1000 Hours Every 2 years See Section Lubricant Type Air Cleaner Indicator I 4.3 Air Cleaner Element R-AR 4.3 Battery I-C 4.6 Coolant Fluid I-A R 4.13 Engine Fan Belt I* I-A R 3.7 Engine Oil I-A R* R 4.2 II Engine Oil Filter R* R 4.2 Fuel Lines and Clamps I 4.5 Fuel Filter R 4.5 Grease Fittings - F1 L 5.3 I Grease Fittings - F2 L 5.3 I Hydraulic Hoses and Tubes I I 4.9 Hydraulic Oil I-A R 4.10 III Hydraulic Oil FIlters R 4.10 Muffler and Exhaust I I 4.12 Parking Brake I I-A 3.5 Radiator Screen I-C 4.13 Tires I I-A 4.15 Wiring I I 4.11 A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required * Indicates initial service for new machines. I Manual grease gun with NLGI Grade 2 (Service Class LB). II Engine Oil - See Section 2.3 III Textron Turf Care And Specialty Products Hydraulic Oil - ISO 68 20
MAINTENANCE & LUBRICATION CHARTS 5 5.3 LUBRICATION CHART______________________________________________________ 1 11 2 1 2 3 4 5 5 Grease Fittings F1 - 50 Hours (Every Week) 10 6 9 6 1 Caster Spindle 2 Blade Drive Pulleys 3 Idler Pulley Pivot 4 Brake Pedal Pivots 5 Push Arms 6 Steering Pivot 7 Ball Joint 8 Steering Cylinder 9 Axle Pivot F2 - 100 Hours 10 U-joint Driveshaft 11 Motor Spline 7 8 8 7 TC014 21
Page 1 and 2: Parts & Maintenance Manual Jacobsen
Page 3 and 4: Suggested Stocking Guide To Keep yo
Page 5 and 6: SAFETY 1 1.2 IMPORTANT SAFETY NOTES
Page 7 and 8: SPECIFICATIONS 2 2.3 ENGINE _______
Page 9 and 10: ADJUSTMENTS 3 3.3 NEUTRAL ADJUSTMEN
Page 11 and 12: ADJUSTMENTS 3 3.7 ENGINE BELT _____
Page 13 and 14: MAINTENANCE 4 4.3 AIR FILTER ______
Page 15 and 16: MAINTENANCE 4 4.8 CHARGING BATTERY
Page 17 and 18: MAINTENANCE 4 4.12 MUFFLER AND EXHA
Page 19: MAINTENANCE 4 4.18 STORAGE ________
Page 23 and 24: PARTS CATALOG 7 7 PARTS CATALOG 7.1
Page 25 and 26: TURFCAT 500 SERIES IMPORTANT DO NOT
Page 27 and 28: TURFCAT 500 SERIES Item Part No. Qt
Page 47 and 48: 12.1 Air Cleaner Gas Units TURFCAT
Page 61 and 62: TURFCAT 500 SERIES 20.1 Battery and
Page 65 and 66: 23.1 Deck Hydraulics TURFCAT 500 SE
Page 67 and 68: 25.1 Filter and Differential Lock V
Page 69 and 70: 27.1 Traction Hydraulics Turbo Unit
Page 71 and 72:
29.1 Steering and Lift Hydraulics T
Page 73 and 74:
31.1 Front Wheel Motor Assembly TUR
Page 75 and 76:
33.1 Lift Valve TURFCAT 500 SERIES
Page 77 and 78:
35.1 4WD Valve TURFCAT 500 SERIES S
Page 79 and 80:
37.1 Differential Lock Valve Part N
Page 81 and 82:
TURFCAT 500 SERIES Item Part No. Qt
Page 83 and 84:
TURFCAT 500 SERIES Item Kit Qty. De
Page 85 and 86:
41.1 Front Wheel Motor Part Number
Page 87 and 88:
42.1 Hydraulic Schematic (Traction
Page 89 and 90:
44.1 Electrical Schematic Diesel Un
Page 91 and 92:
Change from previous revision 91
Page 93 and 94:
INDEX 1001354......................
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