Dr.Storage Sunum - Sinerji Grup
Dr.Storage Sunum - Sinerji Grup
Dr.Storage Sunum - Sinerji Grup
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Your solution provider of humidity<br />
management
Ace <strong>Dr</strong>agon Corp.<br />
Taiwan<br />
Establish : 1991<br />
Products: <strong>Dr</strong>y cabinet, oven dry<br />
cabinet, alarm hygrometer,<br />
nitrogen controller, data logger,<br />
data reader, stainless steel dry<br />
cabinet, HEPA filtered dry<br />
cabinet, centralized monitoring<br />
system.<br />
Ace <strong>Dr</strong>agon (Shanghai) Co. Ltd.<br />
Kun-Shan, Shanghai
Taipei Factory
Shanghai
Shanghai
<strong>Dr</strong>. <strong>Storage</strong> is famous for<br />
Ultra Low <strong>Dr</strong>y Cabinet &<br />
Humidity Management
Our Users<br />
NASA, IBM, Intel, Tyco, USA<br />
Navy, TSMC, UMC, Panasonic,<br />
Sony, Samsung, Ericsson, Bosch,<br />
Flextronics, FOXCONN, Liteon,<br />
GIGABYTE, D-Link, BenQ,<br />
CAMPAL, Bose, HJTC, SMIC,
Our Users<br />
Philips, 3M, Celestica, Everlight,<br />
Wistron, Acer, Asus, Invevtec,<br />
Siemens, Omron, Alcatel, QSMC,<br />
CHIMEI, Solectron, GEM,<br />
Advanced Semiconductor,<br />
Continental, Tata…etc.
Our Turkish Users<br />
Arcelik, Tubitak Uzay, Ome,<br />
Mavili, Lava Elektronik, Penta ,<br />
Ozak, Alpplas(EPS), Teknik<br />
Bilisayar, LastPoint, Servis Point,<br />
Makersan etc...
28 Patents
What are the problems of<br />
Humidity Management
PRODUCTION LINE
6 major problems<br />
of Humidity Management<br />
1. Unstable ambient environment.<br />
(Table 7-1 of JSTD-033B)<br />
2. Humidity fluctuation is frequent and can not be<br />
detected .<br />
(Table 7-1 of JSTD-033B)<br />
3. Even the components are put in the dry cabinet,<br />
their floor life still can not go back to zero.<br />
(Table 4-1, 4-3 of JSTD-033B)
6 Major Problems<br />
4. Operators take the wrong components. They are<br />
not able to identify if the components are dry<br />
enough.<br />
5. A Lot of manpower needed for Humidity<br />
Management.<br />
6. Inaccuracy of instrument (forget to calibrate)
<strong>Dr</strong>. <strong>Storage</strong>’s<br />
Solutions
Problem 1.<br />
Unstable ambient<br />
environment.<br />
Consequence:<br />
Floor life can not be calculated under<br />
unstable ambient environment.
Table 7-1 of JSTD-033B
Alarm Hygrometer<br />
Characteristics:<br />
1. Instant Alarm<br />
2. Graphically record the data.<br />
3. 24x24cm LED panel.<br />
4. Calibration reminding<br />
HT-5 Alarm Hygrometer<br />
HT-1 Alarm Hygrometer<br />
P.09 of catalog
Alarm Hygrometer<br />
P.09 of catalog
Problem 2.<br />
Humidity fluctuation is<br />
frequent and can not be<br />
detected .<br />
Consequence:<br />
MSD is not dry enough in the dry cabinet.
Table 7-1 of JSTD-033B
Stable Humidity and fluctuation can be<br />
detected through our software
Problem 3.<br />
Even the components are put<br />
in the dry cabinet, their floor<br />
life still can not go back to<br />
zero.<br />
Consequence:<br />
Components exceed their floor life will cause<br />
defective products
Table 4-1 of J-STD-033B
Problem 4.<br />
Operators take the wrong<br />
components. They are not<br />
able to identify if the<br />
components are dry enough.<br />
Consequence:<br />
Poor quality. Waste money.
Slash door design – memo cards
Problem 5.<br />
A lot of manpower needed for<br />
Humidity Management.<br />
Consequence:<br />
1. Ignore humidity management and can not earn<br />
the trust of buyer.<br />
2. Increase in management cost and labor cost
Humidity/Temperature data recording<br />
P.11 of catalog
Sensor Look monitoring system<br />
P. 12 of Catalog
A B C<br />
Intranet<br />
Wireless<br />
Wire<br />
Internet<br />
SensorLook WEB<br />
P. 12 of Catalog
Problem 6.<br />
Inaccuracy of instrument<br />
(forget to calibrate)<br />
Consequence:<br />
1. Does not comply with ISO<br />
2. Components appear to be dry but are<br />
actually not dry.
Calibration Reminding
Cost of a mistake
Cost of a mistake on production line<br />
SMT<br />
Cell<br />
phone<br />
Component<br />
Production<br />
Rate<br />
Production<br />
Number<br />
(24hrs.)<br />
Unit Price<br />
(NT/ 片 )<br />
Total Price<br />
(NT)<br />
200 20 秒 / 片 4,320 1,000 4,320,000<br />
NB 2,000 200 秒 / 片 432 3,000 1,296,000<br />
If a component exceeds its Floor Life and is still put into<br />
production line. It will cause defective products to be made. The<br />
lost will not only be money-wise but also a company’s credibility.<br />
Aerospace, military and automotive industry are especially strict<br />
on not using low reliability products. If a single mistake is made,<br />
the whole batch will need to be scrapped.
Product System of<br />
<strong>Dr</strong>.<strong>Storage</strong>
Alarm Hygrometer<br />
Baking 40℃ <strong>Dr</strong>y Cabinet<br />
Digital Nitrogen Controller<br />
Nitrogen Cabinet<br />
SensorLook Centralized<br />
Monitoring System<br />
<strong>Dr</strong>y Cabinet
Humidity Control System Diagram<br />
Humidity<br />
Management<br />
Data<br />
Logging<br />
Cable<br />
Intranet<br />
Cable<br />
Wireless
How to choose your<br />
dry cabinet
<strong>Dr</strong>y Cabinet
D2 Series (≦2%RH)
RH (%)<br />
≦2%RH Humidity Control<br />
16<br />
14<br />
12<br />
Humidity detail chart<br />
Open Door Experiment<br />
Open Door Recovery Time to
X2E Series (≦5%RH)
Different Sizes
Why do they choose<br />
<strong>Dr</strong>. <strong>Storage</strong>
Why does FOXCONN<br />
choose<br />
<strong>Dr</strong>. <strong>Storage</strong><br />
world’s biggest EMS factory
Why does TSMC &UMC<br />
choose<br />
<strong>Dr</strong>. <strong>Storage</strong><br />
world’s biggest IC chip factories<br />
65% global market share
Why do NASA, BOSCH,<br />
SONY and Samsung<br />
choose<br />
<strong>Dr</strong>. <strong>Storage</strong>
Case study of Samsung
Photos taken at Samsung factory
Features of our products:<br />
1. Very dry and stable at ≦5%RH.<br />
2. Samsung uses our software to do<br />
humidity management with no extra<br />
operator and it costs almost zero to fulfill<br />
their quality assurance policy.
<strong>Dr</strong>. <strong>Storage</strong> Humidity Management<br />
Human Recording:<br />
30 Cabinets x 1 hr x 24 hrs = 720 Data/Day<br />
US$5/hr x 24hrs x 365 Days = US$43800/Year<br />
<strong>Dr</strong>. <strong>Storage</strong> Humidity Management System:<br />
30 cabinets x 1 data/min x 60 mins x 24 hrs =<br />
43200 Data/Day
<strong>Dr</strong>. <strong>Storage</strong> Humidity Management<br />
Saves: US$43800/Year<br />
US$219000/5 Years
Not Just <strong>Dr</strong>y! <strong>Dr</strong>. <strong>Storage</strong> is<br />
your solution provider of<br />
Humidity Management