M-Service & Geräte Peter Müller eK

M
Professional
Video Measurement System
mobile and fixed
modular design
Contents

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Contents
CV System – The inspection kit
The video zoom system for 2D measurement
V-7000 inspection system
CT-6000 – The drill measuring station
CT-9000 – The measuring station for cooling channels and other specials
CT-12000 – The measuring station for long drills
EZ-1000 – The measuring system for saw blades
TZS-1000 – The measuring system for grinding disks
ADP-OKU / ADP-PP – The extension by the camera
Metric – The measurement software
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CV System: Simple, robust and
cheap. The CV inspection module
is an ideal solution when having to
work with a fixed magnification.
Magnifications of from 5x to
3000x on the screen are possible.
The lenses used have an optical
magnification of from 0.5x to 30x.
When they are to be installed in
plant and machines the CV systems
are delivered complete with screw
threads. For stationary work the
magnetic interchangeable lenses
are quicker to use.
The lights: LED ring lights with
different angles of reflected beam
and coaxial lights with current
fed from the analog or USB 2.0
cameras (1600 x 1200 or 2048 x
1600 pixels). 150 Watt cold light
sources or 50 Watt Xenon light
sources which can be combined
with ring lights or with gooseneck
light guides produce perfect images.
The small form of the cameras,
lenses and tube pipes together
with the CV system can in many
cases be used to upgrade old systems
which only have simple optics
(ocular with lens) or limited space
available for installation.
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CV-System
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Upgrading of grinding or milling
machines with the CV system is
fast and un-complicated.
The large range of tripods available
can ensure a stable position.
The large number of XY sliding tables
and measurement tables, ball
tables and rotation tables makes
positioning the samples much simpler.
Use of the CV system together
with our measurement software
Metric, Metric Plus and Metric MT
produces a professional measurement
system.
The Metric measurement software
can be switched between 25 different
languages. The standard
version includes distance, angle,
circular and radial measurements.
Metric Plus has special measurement
functions, e.g. for drills and
millers, hardness measurement, a
focus calculation module and DXF
overlay. These make work procedures
simple and comfortable. An
Excel protocol system simplifies
documentation (see the overview
of functions on page 15).
Uses of CV systems include application
as plug-in systems for position
recognition e.g. with length
measurement systems (see the application
photo on the upper left).
We would be pleased to assemble
the appropriate components to suit
your particular requirements.
Contents
CV-System

Zoom systems: If the magnification
has to be changed frequently
then it can be more sensible to
use raster zoom systems. Here the
working distance inside the zoom
range is not changed. In addition
the zoom systems have a greater
depth of focus than the CV systems.
A raster zoom system consists of
the zoom optics (6.5x or 12x), an
adapter with an intermediate optic
of 0.5x to 3.5x, the C-Mount adapter
and the camera. It is assembled
based on your requirements or
based on a joint test carried out at
your workshops. The zoom range
can be changed by using additional
supplementary lenses. The
supplementary lenses determine
the working distance.
The supplementary lenses available
are: 0.25x, 0.5x, 0.75x, 1.5x
und 2x. The zoom lens without a
supplementary lens is calculated
as 1x. The working distances which
this gives range between 356 mm
and 36 mm.
The individual click stops are calibrated
and stored in the Metric. For
the zoom lenses in the 6000 series
these are five stops and for the
12000 series a total eight stops.
This number is multiplied by each
supplementary lens used.
Contents
Zoom systems
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For a high degree of process reliability
we recommend the use
of motorised zoom systems, since
with these you cannot forget to
switch the lens set in the software.
This switch is made automatically
through the change of the measurement
system in the measurement
software. The zoom system is then
switched by a stepping motor.
The zoom lenses can be provided
as desired either with or without
a coaxial light reflection. A polarisation
system can be integrated as
an optional extra.
A wide number of tripods, guides
and individual brackets make
available a wide number of possible
configurations.
XY sliding tables and manual and
motorised XY measurement tables
are also available. If desired the Z
axis can also be delivered motorised
(with or without a measurement
system).
Suitable accessory components allow
space-saving installation in
machines and devices. The zoom
systems can be delivered in angled
form or with deflection mirrors.
Compile your system together with
us and enjoy the resulting simple
way of working and the excellent
image quality.
Contents
Zoom systems

The V-7000 inspection system:
The system designed for the rapid
visual check of parts. It allows images
to be stored immediately.
V-7000 is a macro-zoom lens which
allows a magnification of from 10x
to 40x (on a 17“ PC monitor). The
USB 2.0 camera (1600 x 1200
pixels) together with the lighting
(consisting of ring light and cold
light source with 150 Watts) can
show high quality images. The
Metric BE software provided allows
the images to be stored in a
number of different formats. The
system is delivered with or without
a ball table. The associated tripod
has an amplitude of 500 mm.
Platinum: The platinum lens is
distinguished by its extremely
high depth of focus. The maximum
magnification is 10x and can be
adjusted by changing the distance
to the object.
The materials supplied include the
tripod, and the cold light source
with ring light.
As alternatives both lens systems
can be combined with heavy tripods,
precision guides and with the
XY sliding tables.
Contents
V-7000
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CT-6000: The drill measurement
and inspection area. A
highly variable measurement area
designed for the rapid and simple
measurement of drills and similar
geometries.
Based on the raster zoom systems
from the 6000 and 12000 series
with an angled camera head, the
supporting arm can be shifted to
the right in order to be able to
work with different supplementary
lenses.
The measurement table with a
measurement area of 50x50 mm
is fitted with two Mitutoyo Digimatic
dial gauges. Alternatively
manual measurement spindles can
be used.
As an option a manual or motorised
measurement table with a
100x100 mm measurement range
can be supplied. A rotating table
with a 180° graduation and
guide grooves for the various prism
take-ups is mounted on the XY
Contents
CT-6000

measurement table. Stops on the
rear side and a range of different
clamping bracket screws are also
included in the materials delivered.
A 150 Watt cold light source with
ring light and diffuser guarantees
an optimal image quality in the
measurement software Metric Plus
or Metric MT.
CT-6000 Duo: A perforation in
the XY measurement table and
rotation table allows a special parallel
bottom light to be used. As
standard the cut-out for this and
the mounting holes for the second
support arm are in the base plate.
The second zoom system can be
used (for example) to measure
threads. A joint test of the system
produces the precise configuration.
Contents
CT-6000 Duo
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CT-9000: The single-axis option
amongst the three-axis versions.
This model was developed
to measure front surfaces in long
round parts such as drills or blanks
with cooling channels.
The prism can be taken out, rotated
through 180° and re-inserted.
The use of suitable insert prisms
allows very small diameters to be
fixed with the appropriate clamping
bracket screws. The stop on the
reverse side allows the insertion of
parts to be reproduced.
The raster zoom system in the
12000 series can be precisely positioned
using an XY measurement
table with a range of 50 x 50 mm.
The built-in micrometer screws
from Mitutoyo can alternatively be
replaced by manual measurement
spindles. The whole XY table with
the optics can be precisely adjusted
to the centre of the prism by
means of the precision guide and
a fine focus. When used for the
measurement of drill blanks with
cooling channels the CT-9000 is
fitted with a precision turntable.
Contents
CT-9000

CT-12000: The option suitable
for long drills. The take-up prism
can be rotated through 180° on
the base plate. Fitted with a stop
on the rear side, drills or parts with
similar geometry can be mounted
in a way which can be reproduced.
The prism is open at the rear and
can be easily positioned and locked
using a knurled thumb screw. As
with the preceding CT-9000 system
the raster zoom system in the
12000 series is mounted on an
XY measurement table and fitted
with 50 mm Mitutoyo Digimatic
measurement axes. The precision
guide is fitted with a length measurement
system. This is read out
by means of an interface with the
Metric MT measurement software.
An overview of the functions of the
Metric MT system can be found on
page 15.
Contents
CT-12000
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EZ-1000: The saw blade measurement
system. The new concept
which provides two live images at
the same time. Use of the series
6000 raster zoom systems and the
corresponding angular optics allow
us to show the saw tooth from
the side and from the front (or by
swivelling) from above at the same
time and, using the Metric measurement
software, to measure and
document both windows in real
time.
The system is designed for diameters
of from 50 mm to 1000 mm.
The vertical take-up of the saw
blades meant that it was possible
to produce a very space-saving
basic design. The system can be
screwed onto a tubular steel frame
or where necessary screwed onto
the wall.
The take-ups for the saw blade
guarantee a precise positioning of
the saw blade which also allows
the axial run-out of the blade to
be controlled. Excellent images,
produced by high-quality optics
together with perfect illumination
allow rapid working in an ergonomic
posture.
Contents
EZ-1000

TZS-1000 MOT: The new grinding
disk measurement system.
We use telecentric optics and
lighting to check the contour of
grinding disks. Only in this way
can we generate a distortion-free
image over a longer distance.
Depending on customer requirements
telecentric optics with fixed
focal lengths or a motorised telecentric
zoom system can be used.
Where the space available allows,
with the manual systems the optics
and the lighting are mounted
next to each other on a precision
guide.
The grinding disks or other parts
with a similar geometry can then
be compared or measured by
means of a DXF overlay in the
Metric measurement software. Due
to the complex nature of this topic
a visit should always be made to
your premises or to ours before
the award of contract in order to
use sample parts to configure the
perfect system.
Contents
TZS-1000 MOT
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ADP-OKU: Retrofitting of the
stereo microscope. Retrofitting
a stereo microscope (binocular)
with an ocular adapter and analog
or USB2.0 camera is no problem.
Suitable intermediate adapters are
available for the different diameters.
The distortion created by
the skewed view of the stereo microscope
can be completely back
calculated by the Autacalib calibration
function and our special
calibration disk. This allows precise
measurement even with simple
microscopes.
When upgrading with a trinocular
(with a third slot for a camera) a
corresponding C-Mount adapter
must be available. If you do not
have this we can supply an adapter,
provided you can describe the
microscope, giving a precise type
designation.
ADP-PP: Retrofitting a profile
projector with camera.
Retrofitting with profile projectors
with a CCD camera is also not
a problem. Our adapter with an
analog camera can be used in different
types of profile projectors. If
required the measurement systems
of integrated XY measurement tables
can in addition be read out
by an interface. The measurement
functions of the Metric MT are
usable over the whole range of
the XY measurement table. Here
we require precise details of the
measurement system. To provide
these please ask for a copy of our
detailed questionnaire.
Contents
ADP-OKU

Metric functions
Yes No Option
Std. Plus MT Functions Subfunctions
Right mouse button Context menu
Link objects via button bar
Analyse sensor
Engine controls
File
Load image
Save image
Save image sequence
TWAIN Acquire
TWAIN
Print image
Print protocol
Printer setup
Video
On / Off
Freeze frame
Display
Select frame grabber / USB-camera when there is more than 1 source
Measure
Distance Point to point
Point to point with subsidiary lines
Point to line
Circle to circle
Circle to line
Chain dimension
Distance to the DXF
Hardness measurement
Circular area difference with six results
Angle 3 point
4 point
A dimension
Z dimension
Area Circle
Polygon
Freehand figure
Special circle measurements Diameter MCC
Diameter MIC
Gaussian form deviation
Tschebyscheff form deviation
Diameter LSC
Wall thickness measurement
Borers + Cutters Measurement WQ
Measurement SU
Measurement angle in circle
Measurement angle 4C
Measurement layer thickness
Radius
Diameter
Freehand circle
Circle segment
Numbering
Material fraction
Shut down
Reference
Crosshairs Fixed
Simple
Simple, rotatable
Doubled
Doubled, rotatable
Variable angle
V angle
Off
Scale On/Off
Screen Reticule
Tolerance circles
Registermark
Multiform screen
Overlay
DXF overlay
Text with circle
Text with arrow
Text input
Draw sharp
Settings
Character colour 6 different
Line thickness 1 to 3 pixels
Font
Measurement systems up to 100 items
Add
Remove
Edit measurement system
Calibrate Manual
Automatic
Scale vertical
Metric program options
Menu selection
Quick select buttons
Load settings
Change password
Save settings
Table
Add object
Remove object
Dimension object
Show table
Show Excel table
Draw table
Load table
Save table
New table
Help
Show Help
About
Archive
Copy (to clipboard)
Insert (from clipboard)
Pixel magnifier
Double-check
DXF quickload list
Excel keyword table
Excel transfer button
Contents
Metric – simple to use:
Measurement software shouldn’t
result in the user losing time. The
Metric measurement software is an
alternative to other available programs,
which are often complicated
to use. Metric can be switched
between 25 different languages, a
feature which has led to the program
being used all over the world.
Metric can be used to make measurements
in the live image. The program
is available in three versions:
Metric Standard, Metric Plus and
Metric MT.
Metric Standard has functions
such as distance, radii and circle
measurements; crosshairs in the
form of a simple or double crosshair;
an overlay function, labelling
option, hotkeys.
Metric Plus includes further functions
such as DXF overlay, special
circular measurements, special
measurement functions for grinders
and drills, timing module, measurement
of weld penetration and
coating thickness, focus calculation
module and many other useful
extras.
Metric MT has the additional ability
to link measurements. Metric
MT can also read out manual and
motorised XY measurement tables
and spindles with measurement
systems. This is partly achieved by
means of an additional interface.
The left-hand column shows an
overview of the functions of the
three Metric versions.
Metric demosoftware:
www.m-service.de
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M-Service & Geräte
Peter Müller e.K.
Siefenfeldchen 184
D-53332 Bornheim · Germany
Phone: +49(0)2222 62105
Fax: +49(0)2222 65974
www.m-service.de
info@m-service.de
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