V l St M i V l St M i Value Stream Mapping

More documents

Recommendations

Info

Symbols Used in Flowcharting Activity Decision Unknown Document Start/Stop Symbol Guidance: Connector • Activity - A step or task within the process. • Decision - A question that signals alternative paths in the process. • Unknown - An unknown or unclear step in the process. • Document - Paperwork that t is generated in the process. • Start/Stop - Begins and ends a discrete process • Connection – Used to connect paths between pages in a flowchart. This symbol is sometimes used in integrated flowcharting to indicate information shared between process players. © 87 2007, Woodside Quality Solutions
Suppliers Inputs Process Outputs Customers ACME Foundries Blanks Basketized Parts Grinding Operation Obtain Bearing Race Receiving Baskets Blanks Detailed SIPOC SIPOC Interior Parts Handlers Basketized Parts Blanks with IDs Ground Exterior Diameter Op Grind Interior Ace Industrial Machines Grinders Grinder Mud Waste Removal Diameters Dent Chemical Coolant Core Carborundum Wheels Diameter Op Blanks with IDs Ground Blanks with ODs Ground Heat-Treat Ace Industrial Machines Grinders Grind Outer Diameters Grinder Mud Waste Removal Dent Chemical Coolant Core Carborundum Wheels Outer Diameter Op Ground Races Heat-Treated Races Washing Operation ConMach Heat-Treat Oven Heat-Treat CitiGas Propane Heat-Treat t Heat-Treated t Races Finished i Races Assembly Parts Ace Industrial Machines Washer Wash Handlers Dent Chemical Cleaning Solutions Washing Operation Finished Races Parts slotted to Assemblers Bearings Production Finished Bearings Obtain Bearings Assembly Parts Handlers Races Finished Assemblies Testing Bearings Assemble Scrap Salvage Dept Petrochem United Grease © 90 2007, Woodside Quality Solutions Assembly Dept Finished Assemblies Tested Assemblies Shipping Dept Giant Gage Co Test Equipment Test Consolidated Auto Rejected Assemblies Salvage Dept
Page 1 and 2: Value Stream Mapping © 2007, Woods
Page 3 and 4: What is “Value” Value = Delta b
Page 5 and 6: First Pass/Final Yield Rework 30 pi
Page 7 and 8: Shewhart - Three Types of Quality 1
Page 9 and 10: Creating Value: The Systems Approac
Page 11 and 12: One “Systems” View Top Manageme
Page 13 and 14: Going Horizontal - The Process Func
Page 15 and 16: Production Control Daily Order 20 2
Page 17 and 18: Value Stream Mapping - Concepts Val
Page 19 and 20: General Lean Principles Workplace S
Page 21 and 22: Lean Actions Identify Value - what
Page 23 and 24: Value Stream Mapping - Definitions
Page 25 and 26: Define Product Family Map one produ
Page 27 and 28: Future State Map Questions to ask w
Page 29 and 30: Some Value Stream Mapping Symbols K
Page 31 and 32: Polymeric 55-Gal. Drums of Pellets
Page 33 and 34: Polymeric Bins of Pellets Daily Run
Page 35 and 36: High Level Process Maps (SIPOC Diag
Page 37: Levels of a Process Business Proces
Page 41 and 42: Hints for creating a high-level lin
Page 43 and 44: Levels of a Process Business Proces
Page 45 and 46: Questions that integrated process m
Page 47 and 48: Detailed Flow Chart Example © 2007
Page 49 and 50: Process Analysis Process Analysis I
Page 51 and 52: The 3% Rule A key concept in cycle
Page 53 and 54: Non-Value Added Work (cont’d) Mov
Page 55 and 56: Employee Interview Process Process
Page 57 and 58: Recap A process is one aspect of a

V l St M i V l St M i Value Stream Mapping

Create successful ePaper yourself

Delete template?

Save as template?