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(JBED) - Summer 2006 - The Whole Building Design Guide

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Feature<br />

How Does Fenestration Fit In<br />

Where have we been, where are<br />

we now and where are we going<br />

By Barry G. Hardman, National <strong>Building</strong> Science Corporation;<br />

James D. Katsaros, Ph. D., E. I. Dupont de Nemours and Company<br />

A SIMPLE PURPOSE<br />

Fenestration has one primary purpose<br />

and that is to hold glass. This article first<br />

reviews glass, then sash (that holds the<br />

glass in the window frame), then problems<br />

with today’s fenestration installations,<br />

and finally a new forward-looking<br />

concept currently under development—<br />

an installation process that utilizes gravitywater<br />

management principles.<br />

Glass has been an important building<br />

material for millennia and, until 1960, glass<br />

had very few changes. When the Pilkington<br />

brothers invented the float process<br />

for glass manufacture, it opened up the<br />

doors to a plethora of new and exciting<br />

glass products.<br />

Through 1960, glass was a fairly basic<br />

material, which came in just a few colors<br />

(clear, grey and bronze), which could be<br />

made obscure by rolling a pattern on it<br />

while it was still hot.<br />

RECENT INNOVATIONS IN GLASS<br />

In the past 40 years, glass manufacturing<br />

has become an extremely sophisticated<br />

industry that has developed glass that<br />

can be used for energy savings, safety,<br />

sound control, impact and blast resistance,<br />

photovoltaics, privacy (switchable<br />

New glazings with spectrally selective low-E coatings can<br />

reduce solar heat gain significantly with a minimal loss of<br />

visible light (compared to older tints and films).<br />

glass) and the list goes on. In the not too<br />

distant future, electrochromic glazing will<br />

contribute further energy optimization in<br />

commercial buildings.<br />

WINDOW FRAMES, SASH AND<br />

INSTALLATION INSTRUCTIONS<br />

At the turn of the last century craftsmen,<br />

carpenters and builders would build<br />

their walls in such a manner as to include<br />

the window frame. <strong>The</strong> craftsmen used<br />

common wooden mill stock which was<br />

designated by part numbers in the architect’s<br />

and mills’ catalogs, to integrate<br />

window sills, jambs and head frames into<br />

the building. <strong>The</strong>y used proven water<br />

management details, such as slopes,<br />

shiplapping and drip chamfers.<br />

Architectural detail books often gave<br />

examples of good vs. faulty methods of integrating<br />

the frames (using the mill stock)<br />

into the wall. Window sills, for example,<br />

always ran well beyond the jambs and<br />

were sloped, allowing water to freely run<br />

off and be delivered to the outside of the<br />

cladding. <strong>The</strong> tops of window frames<br />

were also integrated with the cladding in a<br />

shiplap fashion that guaranteed water was<br />

drained to the exterior, using gravity.<br />

Sealants were not available, thus frame integration<br />

into the wall relied on known<br />

physics—simply stated, water likes to run<br />

downhill.<br />

SASH WAS INSTALLED LATER INTO THE<br />

WINDOW FRAME<br />

Around 1910, mill companies, which<br />

also provided the mill stock to the craftsman,<br />

usually manufactured sashes (the<br />

framework portion of the window that<br />

holds the glass), which could be either<br />

glazed or unglazed, and they were sold<br />

separately to the builder to install into the<br />

previously integrated window frame that<br />

was part of the wall. Everybody used the<br />

same sizes, mill stock and methods, therefore<br />

windows were uniform throughout<br />

the industry, and sizing was based on available<br />

glass, which was sold by even twoinch<br />

increments.<br />

PREASSEMBLED WINDOW UNITS—LOST<br />

INSTALLATION PRINCIPLES<br />

Early in the twentieth century, the<br />

United States was well into the Industrial<br />

Revolution and one of the innovations<br />

from that entrepreneurial time was the<br />

prefabrication of the window frame and<br />

the sash as a whole unit. Thus, the window<br />

as we know it today was born.<br />

Unfortunately, with that came the uncertainties<br />

of installing these pre-manufactured<br />

assemblies into the wall correctly<br />

with procedures that allow for good<br />

water management.<br />

WINDOW AND INTERFACE LEAKAGE<br />

DOCUMENTED<br />

Most windows eventually leak. In particular,<br />

the window-wall interface often<br />

leaks. That is why there was a need for a<br />

national consensus installation standard.<br />

Examine the abstracts for patents filed on<br />

window systems over the last couple ofcenturies—they<br />

attempt to address an<br />

ongoing problem—window leakage into<br />

the wall cavity.<br />

<strong>Summer</strong> <strong>2006</strong> 41

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