14.11.2012 Views

Visitor Hazard Communication ... - International Paper

Visitor Hazard Communication ... - International Paper

Visitor Hazard Communication ... - International Paper

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 1 of 40<br />

1.0 PURPOSE<br />

HAZARD COMMUNICATION POLICY<br />

The purpose of this procedure is to ensure: (1) that the physical and health hazards of all<br />

chemicals are properly evaluated and controlled, and, (2) that the information concerning such hazards, as<br />

well as the appropriate protective measures, is effectively communicated to those who may be exposed.<br />

2.0 SCOPE<br />

2.1 This procedure applies to all chemicals known to be present in the workplace in such a manner<br />

that workers may be exposed under normal conditions of use or in foreseeable emergencies.<br />

2.2 This policy does not apply to the following chemicals:<br />

2.2.1 <strong>Hazard</strong>ous Wastes as defined by the US Environmental Protection<br />

Agency’s Resource Conservation and Recovery Act (RCRA).<br />

2.2.2 <strong>Hazard</strong>ous Substances as defined by EPA’s Comprehensive Environmental Response<br />

Compensation and Liability Act (CERCLA) only when the hazardous substance is the<br />

focus of remedial or removal action being conducted under CERCLA regulations.<br />

2.2.3 Tobacco or Tobacco Products<br />

2.2.4 Wood or wood products which will not be processed (i.e., sawed,<br />

cut, or treated)<br />

2.2.5 Articles as defined by this procedure<br />

2.2.6 Food which is sold, used or prepared in a retail establishment and foods (including<br />

beverages) intended for personal consumption<br />

2.2.7 Drugs and cosmetics intended for personal consumption or use<br />

2.3 The essential features of this program includes:<br />

2.3.1 The chemical approval and control process<br />

2.3.2 The approved chemical list maintained by Loss Prevention<br />

2.3.3 The hazard determination process for site generated chemicals<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 2 of 40<br />

2.3.4 <strong>International</strong> <strong>Paper</strong> and manufacturer Material Safety Data Sheets (MSDS)<br />

2.3.5 Labels and other forms of warnings for incoming and for outbound containers and<br />

pipes and piping systems.<br />

2.3.6 Information and training provided to <strong>International</strong> <strong>Paper</strong> employees, contractors,<br />

unescorted visitors, and those individuals with specific responsibilities with this<br />

procedure.<br />

2.3.7 How trade secret information is provided during both emergency and non-<br />

emergency situations.<br />

3.0 RESPONSIBILITIES<br />

2.3.8 The chemical audit process for the site.<br />

2.3.9 Identification of how the hazards and the necessary control measures associated with nonroutine<br />

tasks will be communicated to employees.<br />

3.1 Loss Prevention<br />

3.1.1 Oversee the various administrative functions associated with this policy.<br />

3.1.2 Perform hazard determinations on all new or trial, process and non-process, <strong>International</strong><br />

<strong>Paper</strong> and manufacturer chemicals.<br />

3.1.3 Develop and maintain the original MSDSs and approval forms and review all incoming<br />

MSDSs for completeness prior to posting.<br />

3.1.3.1 When MSDSs are received by mail or obtained when the product is received, the<br />

Loss Prevention Department shall verify that the incoming chemical is on the<br />

Chemical Inventory List, and assess whether the MSDS received has been<br />

updated. If new hazard information has been identified, Loss Prevention will be<br />

responsible for the distribution of the information.<br />

3.1.4 Maintain the master list of chemical products which are approved for use on the Franklin<br />

Mill site. This list shall be maintained for at least 30 years.<br />

3.1.5 Perform an annual chemical inventory audit for certain hazardous chemicals (ie., those<br />

with a designated threshold quantity).<br />

3.1.6 Perform a millwide chemical inventory audit every five (5) years.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 3 of 40<br />

3.1.8 Perform an annual formal documented audit to assess whether this policy is being<br />

maintained and effectively implemented. This audit may be conducted as part of the<br />

annual safety and health audit.<br />

3.1.9 Provide product hazard information in the event of an offsite chemical spill.<br />

3.2 Department Management<br />

3.2.1 Provide designated areas where eating, drinking, smoking and/or applying cosmetics are<br />

permitted, such that the employee is not exposed to the hazardous chemicals which are<br />

used or produced within the area of work.<br />

3.2.2 Conduct an annual inspection of all bulk or portable container labels to ensure that labels<br />

have not been removed or damaged. If damaged or removed labels have been identified, a<br />

system must be established to ensure that labels are appropriately replaced.<br />

3.2.3 Perform all general and specific hazard communication training as outlined within this<br />

policy.<br />

3.2.4 Provide employees with training on the hazards associated with a Non-Routine Task prior<br />

to the task being performed (Refer to 6.10 for additional details)<br />

3.2.5 Assist the Loss Prevention Department in performing hazard determinations of all new or<br />

trial process and non-process chemicals and instituting the appropriate control measures<br />

for the hazards identified.<br />

3.2.6 Assist the Loss Prevention Department in performing an annual chemical inventory audit<br />

for certain hazardous chemicals (i.e., those with a designated threshold quantities), as<br />

well as a millwide chemical inventory audit every five (5) years.<br />

3.2.7 Send all MSDSs from vendors, manufacturers or mail to the Loss Prevention Department.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 4 of 40<br />

3.3 Purchasing / Storeroom<br />

3.3.1 Send all MSDSs (new or updated) received from vendors, manufacturers, or the like<br />

through the mail, through product packaging, or through shipping papers to the Loss<br />

Prevention Department.<br />

3.3.2 Provide chemical safety and emergency response information to visitors, vendors,<br />

common carriers and delivery personnel in accordance with Attachment 7.0.<br />

3.3.3 Responsible for obtaining the appropriate OSHA labels when it has been identified that a<br />

supplier of a hazardous chemical has not provided the appropriate OSHA label defined in<br />

6.5.4<br />

3.4 Contractor Manager<br />

3.4.1 Ensure that contractors are aware of the IP chemical hazards that they may encounter<br />

while working at the Franklin Mill. Provide IP MSDSs to contractors when necessary.<br />

3.4.2 Ensure chemicals used by contractors have been reviewed and approved by Loss<br />

Prevention and Environmental as required by the Franklin Mill Chemical Management<br />

Procedure.<br />

3.5 All Employees<br />

3.5.1 Label all containers as described in section 6.5 of this policy, with the appropriate<br />

chemical identity, hazard warnings and target organ effects.<br />

3.5.2 Label all outbound hazardous chemicals leaving the workplace (eg: shipped) with the<br />

appropriate “OSHA” and “DOT” labels (Refer to section 6.5)<br />

3.5.3 Inform supervision or the mill industrial hygienist of any chemical hazard not identified<br />

on the material safety data sheet. (Refer to the TSCA Policy for additional details).<br />

3.5.4 Request that a hazard evaluation be performed in accordance with the site Industrial<br />

Hygiene Exposure Monitoring and Assessment Program, where chemical exposure<br />

concerns are identified.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 5 of 40<br />

3.6 Medical Department<br />

3.6.1 Provide medical response information upon request to health care professionals or<br />

emergency responders.<br />

3.6.2 Provide hazard information in the event of an on-site chemical emergency.<br />

3.7 Transportation<br />

4.0 DEFINITIONS<br />

3.7.1 Upon notification of an offsite chemical spill, perform appropriate response as defined in<br />

Attachment 8.0.<br />

4.1 Article - a finished product other than a fluid or a particle which:<br />

* Is formed to a specific shape or design during manufacture, and<br />

* Has end use function(s) dependent upon its shape or design during<br />

end use, and,<br />

* Under normal conditions of use does not release more than very small quantities<br />

(e.g., less than 1% by volume of a hazardous chemical or 0.1% by volume of a carcinogen),<br />

and does not pose a physical hazard or health risk to workers.<br />

NOTE: Examples of articles include: reams of paper, adhesive<br />

tape, office furniture, finished bags and boxes, and wooden pallets.<br />

4.2. Chemical - any element, chemical compound of mixture of elements and/or compounds,<br />

including: (1) finished products (2) isolated intermediates; (3) samples; (4) by-products; (5)<br />

known decomposition products; and, (6) wastes.<br />

4.2.1 <strong>Hazard</strong>ous Chemical - any chemical which is a physical hazard or health hazard.<br />

4.2.1.1 Physical <strong>Hazard</strong> - a chemical that is: (a) a combustible liquid; (b) a compressed<br />

gas (e.g., compressed air steam, LP gas, argon); (c) an explosive; (d) a flammable<br />

liquid or gas; (e) an organic peroxide; (f) an oxidizer; (g) pyrophoric; (h) unstable<br />

(reactive); or, (i) water-reactive.<br />

4.2.1.2 Health <strong>Hazard</strong> - a chemical for which there is statistically significant evidence<br />

based on at least one study which indicates acute or chronic health effects may<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 6 of 40<br />

occur in exposed individuals. Health hazards include chemicals which are: (a)<br />

carcinogens; (b) toxic or highly toxic agents; (c) reproductive toxins; (d) irritants;<br />

(e) corrosives; (f) sensitizers; and (g) agents which damage the liver, kidneys,<br />

nervous system, blood system, lungs, skin, eyes, or mucous membranes.<br />

4.2.2 Non-<strong>Hazard</strong>ous Chemical - a chemical that is not considered to be a physical or health<br />

hazard as defined by this procedure.<br />

4.3 Chemical List - a listing of all of the hazardous and non-hazardous chemicals (excluding those<br />

exempted by Section 2.3) which is maintained by the Loss Prevention Department.<br />

4.4 Chemical Manufacturer - an employer who manufactures, process, formulates, blends, mixes, or<br />

repackages chemicals for use or distribution.<br />

NOTE: Chemical manufacturers include, but are not limited to facilities involved with mixing<br />

two or more chemicals (e.g, coating mixture, effluent) or those producing by products (e.g.,<br />

hydrogen sulfide) or wastes (e.g., used oil), with the exception of hazardous wastes regulated by<br />

EPA.<br />

4.5 Chemical Name - the scientific designation of a chemical in accordance with the nomenclature<br />

system developed by the <strong>International</strong> Union of Pure and Applied Chemistry (IUPAC) or the<br />

Chemical Abstract Service (CAS) rules of nomenclature, or a name which will clearly identify<br />

the chemical for the purpose of conducting a hazard determination.<br />

4.6 Common Name - any designation or identification such as code name or number, trade name,<br />

product name, brand name, or generic name used to identify a chemical, other than by its<br />

chemical name.<br />

4.7 Consumer Product - any retail product that is contained in consumer-type packaging and is used<br />

in a consumer manner as intended by the original chemical manufacturer. Whenever a consumer<br />

product is not used in a manner which is comparable to typical consumer use, it is covered by the<br />

requirements specified in this procedure. Since many consumer products are used in larger than<br />

normal quantities on the Franklin Mill site, consumer products are not exempt from this policy.<br />

4.8 Container - any bag, barrel, bottle, box, can, cylinder, drum, sample, tote, tank truck, dump truck,<br />

tank car, reaction vessel, storage tank, or other process equipment, or the like, that contains a<br />

chemical. containers may be stationary or portable. pipes or piping systems, and vehicle engines,<br />

vehicle fuel tanks, or other vehicle operating systems, are not considered to be containers.<br />

4.9 Exposure or Exposed to - encountering a hazardous chemical through any route of entry (e.g.,<br />

inhalation, ingestion, skin contact, or absorption). It includes potential exposures associated with<br />

foreseeable emergencies.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 7 of 40<br />

4.10 Foreseeable Emergency - any potential occurrence such as, but not limited to equipment failure,<br />

rupture of containers, or failure of control equipment, which could result in an uncontrolled<br />

release of a hazardous chemical.<br />

4.11 HAZCOM - <strong>Hazard</strong> <strong>Communication</strong>.<br />

4.12 <strong>Hazard</strong> Determination - the process of formally evaluating chemicals against a specified criteria<br />

to identify any potential physical and/or health hazards.<br />

4.13 <strong>Hazard</strong> Warning - any words, pictures, symbols, or combination thereof which convey the<br />

hazards(s) of the chemical(s) in the container.<br />

4.14 Importer - the first business which receives chemicals produced in other countries for the purpose<br />

of using or supplying them to distributors or employers within the receiving country.<br />

4.15 Isolated Intermediates - known and isolated chemicals that are produced during the processing or<br />

use of chemicals, which are intentionally removed from the manufacturing process equipment,<br />

stored or transferred to other containers.<br />

4.16 Label - any written, printed, or graphic material displayed on or affixed to a container of a<br />

chemical(s), which identifies the chemical name and the applicable hazard(s).<br />

4.17 Material Safety Data Sheet (MSDS) - any written or printed material concerning a hazardous<br />

chemical which is prepared in accordance with Section 5.3 of this procedure.<br />

4.18 Mixture - any combination of two or more chemicals, if the combination is not, in whole or in<br />

part, the result of a chemical reaction.<br />

4.19 Produce - to manufacture, process, formulate, blend, extract, generate, emit, repackage, or import<br />

for distribution.<br />

4.20 Toll Manufacturer - a third party who manufactures a product for another company.<br />

4.21 Trade Secret - any confidential formula, pattern, process, device, information or compilation of<br />

information, that is used in an employer’s business, and that gives an employer an advantage over<br />

competitors, who do not know or use it.<br />

4.22 Work Area - a room of defined space in, or associated with a workplace where chemicals are<br />

produced or used, and where employees may be present.<br />

4.23 Workplace - an establishment, job site, or project, at one geographical location containing one<br />

or more work areas.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 8 of 40<br />

5.0 REFERENCES<br />

5.1 Occupational Safety & Health Administration’s (OSHA) <strong>Hazard</strong> <strong>Communication</strong>s, 29 CFR<br />

1910.1200<br />

5.2 <strong>International</strong> <strong>Paper</strong> Franklin Mill’s Contractors on Premises Procedures Manual<br />

5.3 IP’s Pipe Labeling Specification, SDS-3<br />

5.4 <strong>International</strong> <strong>Paper</strong> Franklin Mill Transportation Department’s <strong>Hazard</strong>ous Materials<br />

Transportation Training Manual<br />

5.5 Department of Transportation, Code of Federal Regulations (49 CFR)<br />

5.6 American National Standard for <strong>Hazard</strong>ous Industrial Chemicals - Standard for the Preparation<br />

of Material Safety Data Sheets (ANSI Z400.1-1993)<br />

5.7 American National Standard for <strong>Hazard</strong>ous Industrial Chemicals – Precautionary Labeling<br />

(ANSI Z129.1-1994<br />

5.8 IP Franklin Mill, Chemical Management Policy<br />

5.9 IP Franklin Mill Toxic Substances Control Act (TSCA 8(c) and 8(e)) Environmental Allegations<br />

Policy<br />

5.10 National Fire Protection Association, NFPA 704<br />

5.11 IP Franklin Mill Emergency Management Plan<br />

6.0 PROCEDURE<br />

6.1 <strong>Hazard</strong> Determination<br />

6.1.1 <strong>Hazard</strong> determinations shall be conducted for chemicals used, produced, blended, mixed,<br />

generated, or imported by the site.<br />

6.1.2 The chemicals found in the workplace fall into two broad classes: purchased materials<br />

and manufactured materials.<br />

6.1.2.1 For those materials that are purchased, <strong>International</strong> <strong>Paper</strong> shall rely on the<br />

manufacturer’s MSDS, in good faith, as the first step in evaluating potential<br />

hazards associated with the materials.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 9 of 40<br />

6.1.2.1.1 All MSDS’s for purchased materials are then<br />

reviewed for completeness and identification of whether the<br />

chemical possess any physical and/or health characteristics which make it<br />

hazardous in accordance with the <strong>Hazard</strong> <strong>Communication</strong> Standard.<br />

6.1.2.1.2 Where a review shows the MSDS to be incomplete, a revised<br />

MSDS will be requested.<br />

6.1.2.1.3 The specific procedures for obtaining MSDS’s and conducting<br />

reviews are detailed in the Chemical Management Policy.<br />

6.1.2.2 For those materials that are produced or manufactured within the workplace,<br />

<strong>International</strong> <strong>Paper</strong> has decided to conduct its own hazard determination.<br />

6.1.2.2.1 This determination is conducted by the<br />

Technical Department, the Loss Prevention<br />

Department, and the Department producing or<br />

manufacturing the chemical.<br />

6.1.2.2.2 <strong>Hazard</strong> determinations for site-generated and<br />

imported chemicals shall be conducted in<br />

accordance with the <strong>Hazard</strong> Determination<br />

Procedure, outlined in Attachment No. 1.0.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 10 of 40<br />

6.2 Chemical List<br />

6.2.1 A Chemical List shall be developed and maintained by the Loss Prevention Department<br />

through the Chemical Management database for all chemicals used, produced, imported,<br />

or otherwise obtained on the Franklin Mill. This list includes both hazardous and nonhazardous<br />

chemicals. Additionally, the list includes chemicals brought on site by<br />

contractors or by other personnel, if <strong>International</strong> <strong>Paper</strong> employees are, or may be,<br />

exposed to these chemicals.<br />

6.2.2 Per the Chemical Management Policy, the Chemical List shall be updated whenever:<br />

6.2.2.1 A new chemical is brought on site, or,<br />

6.2.2.2 An existing chemical is approved for use in a new department.<br />

6.2.2.3 A Chemical is no longer used or stored on site.<br />

6.2.3 A chemical inventory audit shall be conducted at least once a year for certain hazardous<br />

chemicals (i.e., those with a designated threshold planning quantity). NOTE: Within the<br />

US these threshold planning quantities may range from 1 pound (lb.) to 10,000 lbs.<br />

depending upon the nature of the hazardous chemical. Also, keep in mind, that hazardous<br />

chemicals identified on the 40 CFR Part 355 List, as well as those hazardous chemicals<br />

(as defined by OSHA) that are stored over 10,000 lbs. during any time of the year, are<br />

subject to this inventory.<br />

6.2.3.1 This audit shall be performed by Environmental Engineering and is<br />

documented in the SARA 312 report.<br />

6.2.3.2 Any discrepancies identified during this audit must be communicated to the<br />

Loss Prevention Department, so that the appropriate changes can be made.<br />

6.2.4 A mill wide chemical inventory audit shall be conducted every five (5) years in order to:<br />

6.2.4.1 Identify missing MSDSs for hazardous chemicals<br />

6.2.4.2 Identify those products no longer used or stored on the Franklin Mill site.<br />

6.2.4.3 Identify chemicals that are presently used by additional departments.<br />

6.2.5 The Loss Prevention Department is responsible for updating the master chemical<br />

inventory list with the audit findings identified in 6.2.3 and 6.2.4.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 11 of 40<br />

6.2.6 The Chemical List and MSDSs for all hazardous chemicals shall be retained for at least<br />

30 years from the date that the hazardous chemical is no longer produced, stored, or used<br />

on the Franklin Mill site. Attachment 3.0 describes the minimum information that must<br />

be maintained on this list.<br />

6.2.6.1 An active and inactive chemical list shall be concurrently maintained at all times.<br />

The inactive chemical list shall indicate only those chemicals no longer stored,<br />

produced, or used on the Franklin Mill site.<br />

6.2.6.2 For <strong>International</strong> <strong>Paper</strong> MSDSs, the original and all subsequent revisions<br />

involving either new or significant hazard information shall be retained for at least<br />

30 years.<br />

6.2.6.3 For all other manufacturer MSDSs, the last original MSDS obtained from the<br />

manufacturer shall be retained for at least 30 years.<br />

6.3 Material Safety Data Sheets (MSDSs)<br />

6.3.1 A MSDS shall be obtained for each chemical used, produced, or stored on the Franklin<br />

Mill site, except for those exempted under Section 2.2 of this procedure.<br />

6.3.1.1 The Chemical Management Policy outlines the manner in which MSDSs are<br />

obtained. No chemical is permitted on site without an MSDS and a chemical<br />

approval. The chemical must be on the active chemical inventory list before the<br />

material can be ordered.<br />

6.3.1.1.1 All incoming MSDSs shall be reviewed for completeness. This<br />

includes ensuring that there are no blank sections, that there are the<br />

proper number of pages, and that it is legible.<br />

6.3.1.1.2 If the MSDS is incomplete or illegible, the required information<br />

shall be requested from the chemical manufacturer.<br />

6.3.1.1.3 All suppliers are required to supply MSDS’s with initial product<br />

shipments to <strong>International</strong> <strong>Paper</strong> and any time that an MSDS is<br />

updated for a particular product. If a material safety data sheet is<br />

obtained when the product is received, this MSDS must be routed<br />

to Loss Prevention for review.<br />

6.3.1.1.4 When the MSDS is received, the Loss Prevention<br />

Department shall verify that the incoming chemical is on<br />

the active Chemical Inventory List, or is added to this chemical<br />

inventory list once approved.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 12 of 40<br />

6.3.1.1.5 In the event that new and significant information becomes<br />

available on purchased or plant generated chemicals, an updated MSDS<br />

will be provided to the users.<br />

6.3.1.2 For those materials not requiring a formal chemical review as per the Chemical<br />

Management Policy (eg: stainless steel, wood, cadmium dipped bolts), Loss<br />

Prevention will be responsible for obtaining the appropriate MSDS.<br />

6.3.1.2.1 Materials not indicated on the present chemical inventory list<br />

shall be identified through chemical audits.<br />

6.3.2 MSDSs shall be maintained in the workplace and shall be readily accessible to<br />

<strong>International</strong> <strong>Paper</strong> employees, contractors, and visitors in their work area(s) during each<br />

shift. This could include electronic access or other alternatives to maintaining paper<br />

copies of the MSDSs, provided that there are no barriers to immediate employee access.<br />

6.3.2.1 MSDSs must also be readily available to health care professionals and<br />

emergency responders upon request.<br />

6.3.2.1.1 In the event of an on-site emergency, the Medical Department shall be<br />

the primary contact for obtaining and providing the necessary hazard<br />

information.<br />

6.3.2.1.2 In the event of an off site chemical spill which involves an<br />

<strong>International</strong> <strong>Paper</strong> product, refer to Attachment 8.0 for the specific<br />

handling protocol.<br />

6.3.3 The Loss Prevention Department will be responsible for maintaining the master file of<br />

MSDSs and Chemical Reviews on the Franklin Mill site.<br />

6.3.4 MSDSs are available to all employees on the SAROS document management system.<br />

6.3.5 A new chemical cannot be used until:<br />

6.3.5.1 A MSDS, or the equivalent hazard information and the necessary<br />

precautions, are received. Refer to the Chemical Management Policy for<br />

additional details.<br />

6.3.5.2 If a new hazard is identified during the chemical review process in which the<br />

employee(s) using the product has not previously receiving training, the hazards, as<br />

well as necessary precautions must be communicated to the affected employee<br />

prior to its use.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 13 of 40<br />

6.3.5.2.1 The Loss Prevention Department is responsible for<br />

identifying this requirement to the appropriate<br />

department manager(s).<br />

6.3.6 Outbound <strong>Hazard</strong>ous Chemicals that are being shipped by <strong>International</strong> <strong>Paper</strong> must be<br />

distributed with the appropriate MSDS or hazard information. Refer to Attachment 4.0,<br />

Section 1.4 and Attachment 2.0, Section 1.3 for requirements.<br />

6.4 Chemical Approval and Control<br />

6.4.1 The Chemical Management Policy, located in the Industrial Hygiene Manual outlines the<br />

review process used to approve the use of chemicals located on the Franklin Mill. The<br />

process addresses the necessary safety, health, and environmental control measures to be<br />

put in place prior to the chemicals use. These control measures include:<br />

* Installation of effective engineering controls<br />

* Development and implementation of appropriate work practice controls (e.g.,<br />

standard operating procedures, training, establishment of a regulated area, etc.),<br />

and/or,<br />

* Identification and implementation of appropriate personal protective equipment.<br />

6.4.2 As part of the review and approval process, an evaluation shall be made to determine if a<br />

less hazardous or less toxic chemical is available for use.<br />

6.4.3 Designated areas where eating, drinking, smoking, and/or applying cosmetics are<br />

permitted, shall be established if hazardous chemicals are used or produced in such a way<br />

that workers’ may be exposed.<br />

6.5 Container Labeling<br />

6.5.1 Any material placed in a container must be labeled in accordance with this policy<br />

6.5.1.1 The labeling requirements associated with this procedure do not apply to the<br />

following:<br />

6.5.1.1.1 This procedure exempts labeling of portable transfer<br />

containers intended only for immediate use by the<br />

employee who performs the transfer. It is<br />

recommended that portable transfer containers be labeled<br />

if they are routinely used for transferring the same hazardous<br />

chemical.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 14 of 40<br />

6.5.1.1.2 Any pesticide subject to, and labeled in accordance<br />

with the EPA’s Federal Insecticide, Fungicide, and<br />

Rodenticide Act (FIFRA)<br />

6.5.1.1.3 Any food, food additive, color additive, drug,<br />

cosmetic, or medical device or product, including<br />

materials intended for use as ingredients in such<br />

products (e.g., flavors and fragrances as defined in the<br />

Food and Drug Administration or the Department of<br />

Agriculture)<br />

6.5.1.1.4 Any manufacturer product, as defined by this<br />

procedure and labeled in accordance with the<br />

Consumer Product Safety Act and,<br />

6.5.1.1.5 Any agricultural or vegetable seed treated with<br />

pesticides and labeled in accordance with the Federal<br />

Seed Act.<br />

Note: Refer to Section 2.2 for additional details on<br />

the exemptions.<br />

6.5.2 The labeling requirements are applicable to containers in the workplace, as well as those<br />

leaving the workplace. Container means any bag, barrel, bottle, box, can, cylinder, drum,<br />

reaction vessel, storage tank or the like that contains a material.<br />

6.5.3 For those containers that are used in the workplace (both large and small), each employee<br />

is responsible for proper labeling.<br />

6.5.3.1 If the appropriate labeling information is not known, the Loss<br />

Prevention Department must be contacted for the proper information.<br />

6.5.3.2 The Brady Labelizer and equivalent systems are available within<br />

the Loss Prevention Department, Storeroom, and Technical Department in order for<br />

multiple printed labels to be obtained in lieu of handwritten labels.<br />

6.5.4 Chemical containers supplied by manufacturers should not require further labeling since<br />

manufacturers are required to label containers under the OSHA <strong>Hazard</strong> <strong>Communication</strong><br />

standard. However, if the label is removed or defaced, then a new label must be installed.<br />

If a label is not provided by the supplier/manufacturer and the material is known to be<br />

hazardous, steps shall be taken by the department manager, in conjunction with the<br />

Purchasing Department.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 15 of 40<br />

6.5.4.1 Manufactures supplying process chemicals for use on the Franklin Mill must<br />

proved hazard warning labels which meet the requirements outlined under ANSI<br />

Z129.1-1994 and NFPA 704.<br />

6.5.4.2 Manufacturers supplying non-process chemicals for use on the<br />

Franklin Mill site may use ANSI, NFPA, or HMIS hazard warning<br />

labels which meet the requirements specified under 6.5.5.<br />

6.5.4.3 Until the appropriate manufacturer label can be obtained, the IP labeling<br />

system described in Attachment 4.0 shall be used.<br />

6.5.4.3.1 If the appropriate manufacturer MSDS is not<br />

available, the chemical shall be quarantined in<br />

accordance with the Chemical Management Policy.<br />

6.5.5 All containers must be labeled with the identity of the hazardous chemical(s) the<br />

appropriate hazard warning (s), and target organs.<br />

6.5.6 The Loss Prevention Department is responsible for maintaining an up to date list of fixed<br />

bulk container labels for the department or location.<br />

6.5.6.1 An annual inspection must be conducted by each department to ensure that<br />

labels have not been removed or damaged. If labels have been found to be removed or<br />

damaged, the container must be relabeled. Refer to Attachment 4.0 for detail.<br />

6.5.7 Empty containers, which previously contained chemicals are to be disposed or recycled,<br />

shall be labeled in accordance with <strong>International</strong> <strong>Paper</strong> Empty Container Disposal Policy.<br />

6.5.8 Outbound hazardous chemicals leaving the workplace (eg: shipped) for example to a<br />

laboratory for analysis, to customer for use (eg: black liquor to the Eastover Mill) must be<br />

labeled with the appropriate “OSHA” and “DOT” labels.<br />

6.5.8.1 The following information must be present on the “OSHA” label.<br />

6.5.8.1.1 IDENTITY OF THE HAZARDOUS CHEMICAL<br />

6.5.8.1.1.1 This identity can be any chemical or<br />

common name designation for the<br />

individual chemical or mixture, so long<br />

as the term used is also used on the list of<br />

hazardous chemicals and the associated Material<br />

Safety Data Sheet.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 16 of 40<br />

6.5.8.1.2 APPROPRIATE HAZARD WARNING<br />

6.5.8.1.2.1 A hazard warning is to be any type<br />

of wording which conveys the<br />

hazards of the chemical(s) in the<br />

container.<br />

This wording shall be prepared in<br />

accordance with the guidelines in the<br />

American National Standards<br />

Institute (ANSI) standard on<br />

labeling, and must be consistent with<br />

the hazard information identified on<br />

the MSDS.<br />

6.5.8.1.2.2 The NFPA 704 System may be used<br />

in addition to the hazard information<br />

identified in 6.5.8.1.2.1.<br />

6.5.8.1.3. APPROPRIATE TARGET ORGANS<br />

6.5.8.1.4. NAME AND ADDRESS OF INTERNATIONAL PAPERAS THE<br />

CHEMICAL MANUFACTURER AND RESPONSIBLE PARTY<br />

6.5.8.1.4.1 This labeling shall be completed in a manner which<br />

does not conflict with the requirements of<br />

the Department of Transportation (such as placards,<br />

identification numbers, etc.) identified within the<br />

<strong>International</strong> <strong>Paper</strong> Franklin Mill <strong>Hazard</strong>ous<br />

Materials Transportation Training Manual.<br />

6.5.8.2 Refer to the <strong>International</strong> <strong>Paper</strong> Franklin Mill’s <strong>Hazard</strong>ous Materials<br />

Transportation Training Manual for DOT Labeling Requirements.<br />

6.5.8.3 The person shipping the hazardous chemical is responsible for adhering the<br />

appropriate OSHA and DOT labels to the product being shipped. Refer to<br />

Attachment 4.0 for further details.<br />

6.5.9 The standard hazard warning label used on the Franklin Mill site for labeling containers<br />

not previously labeled by the manufacturer is the National Fire Protection Associations<br />

(NFPA) labeling system. This label must be modified to include the target organ effects<br />

associated with the chemical. Refer to Attachment 4.0 for further details on the site<br />

specific labeling requirements.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 17 of 40<br />

6.5.10 Container labeling in the workplace includes installing custom made fiberglass signs or<br />

pressure sensitive labels. The signs and labels include the name of the material or<br />

chemical, the appropriate hazard warning, odor and appearance of the hazard, target<br />

organs, and a referral to consult the corresponding MSDS for further information. (See<br />

Attachment 4.0 for a diagram of the approved IP Chemical Label.)<br />

6.6 Pipe Labeling<br />

6.6.1 The <strong>International</strong> <strong>Paper</strong> labeling system also applies to pipes. All pipes containing<br />

hazardous chemicals have been labeled with the identity, and are color coded based on its<br />

hazard labeling requirements for all piping systems. Refer to IP Franklin Mill’s Safety<br />

Design Specifications for Pipe Labeling for more information.<br />

6.7 Information and Training<br />

6.7.1 The information and training requirements detailed in this procedure do not apply to the<br />

following:<br />

6.7.1.1 IP employees, such as office workers, who are not exposed to hazardous<br />

chemicals in the workplace,<br />

6.7.1.2 Contractors who are not exposed to hazardous chemicals in the<br />

workplace<br />

6.7.1.3 Unescorted visitors who are not exposed to hazardous chemicals in<br />

the workplace and,<br />

6.7.1.4 Escorted visitors.<br />

6.7.2 All employees who frequent areas or work in areas where hazardous chemicals are found<br />

will receive information and training to make them aware of the basic concepts of<br />

chemical safety as well as the <strong>International</strong> <strong>Paper</strong> <strong>Hazard</strong> <strong>Communication</strong> Program. Two<br />

types of training will be provided to all <strong>International</strong> <strong>Paper</strong> employees exposed to<br />

hazardous chemicals located in their work area. They are as follows:<br />

6.7.2.1 General HAZCOM Training<br />

6.7.2.2 Specific HAZCOM Training<br />

6.7.3 Contractor Managers must inform contractors of the chemical hazards present in a<br />

contractor’s work area through the Contractor Safety Briefing.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 18 of 40<br />

6.7.5 Training Frequency<br />

6.7.5.1 As a minimum, the generic <strong>Hazard</strong> <strong>Communication</strong> information and training shall<br />

be provided at the time of the employees initial assignment and once every two<br />

years thereafter. This session must be completed before the employee is allowed<br />

to work in areas where hazardous chemicals are present.<br />

6.7.5.2 As a minimum, the chemical-specific HAZCOM training shall be provided at the<br />

time of the employee’s initial assignment and at least once every four years<br />

thereafter. More frequent training is required under the following circumstances:<br />

* Before a new hazard, not necessarily a new chemical, is introduced into<br />

the work area,<br />

NOTE: This provision is also applicable to hazardous chemicals that are<br />

brought into the work area by contractors.<br />

* Before beginning work in a new department with any new or unique<br />

hazards associated with that department.<br />

6.7.6 Training Documentation<br />

6.7.6.1 Attachment 5.0 outlines the general and specific hazard communication<br />

documentation requirements in more detail.<br />

6.7.6.2 Training on the chemical groups or specific chemicals provided to the employee<br />

shall be documented using the form shown in Attachment 5.0 entitled “Chemical<br />

Safety Training Record”.<br />

6.7.6.3 Attendance to this training shall be documented on the Safety Training Database.<br />

6.7.6.4 Records of attendance are to be maintained in the departmental employee files.<br />

6.7.6.5 Training records are to be forwarded to the employee’s new department (by the<br />

old department) in the event of a transfer.<br />

6.7.7 New and Transfer Employee Training<br />

6.7.7.1 Employees transferring from one department to another will receive training on<br />

the hazards associated with the new department’s specific chemical.<br />

6.7.8 New <strong>Hazard</strong> Training<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 19 of 40<br />

6.8 Contractor<br />

6.7.8.1 Retraining of employees will be done when a new hazard is introduced into the<br />

work area, not a new chemical.<br />

6.7.8.2 Retraining of employees on new hazards introduced to the work area is the<br />

responsibility of the department or location manager. This training shall be<br />

documented on the employee’s Chemical Safety Training Record form shown in<br />

Appendix 1.0 of Attachment 5.0.<br />

6.8.1 Contractors are not permitted to bring any unapproved chemicals onto the Franklin Mill<br />

site. The contractor chemical approval process is outlined within the Chemical<br />

Management Policy.<br />

6.8.2 If the contractor’s chemicals are approved for use and <strong>International</strong> <strong>Paper</strong> employees are,<br />

or may be exposed, the Chemical List (Section 5.5) shall be updated. If appropriate, the<br />

applicable MSDSs shall be maintained in accordance with this procedure.<br />

6.8.3 If a new hazard is being introduced into the work area where <strong>International</strong> <strong>Paper</strong><br />

employees are, or may be exposed, the appropriate management personnel shall be<br />

notified of the necessary training requirements, through the chemical review process.<br />

6.8.4 The IP Contractor Manager shall ensure that the contractor is provided with the<br />

appropriate <strong>Hazard</strong> <strong>Communication</strong> information and training.<br />

6.8.7 Refer to Attachment 7.0 for additional details.<br />

6.9 Trade Secrets<br />

6.9.1 <strong>International</strong> <strong>Paper</strong> “Trade Secret” Chemicals<br />

6.9.1.1 Where appropriate, IP Franklin Mill produced chemicals shall be evaluated<br />

against the criteria established in the Trade Secret Procedure (Attachment No. 6.0)<br />

to determine if they are bonafide trade secrets.<br />

6.9.1.2 If the IP-Franklin Mill produced chemical is classified as a trade secret, a system<br />

for providing appropriate information on the trade secret(s) shall be created. This<br />

information shall be maintained with the MSDS of the IP chemical classified as a<br />

trade secret.<br />

6.9.2 Manufacturer Trade Secret Chemicals<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 20 of 40<br />

6.9.2.1 In a medical emergency, the chemical manufacturer must disclose the trade secret<br />

identity to a treating physician or nurse, if necessary, for emergency or first aid<br />

treatment. This information can be obtained by calling the emergency telephone<br />

number on the MSDS. It is important to note that in both emergency and nonemergency<br />

situations the chemical manufacturer may require a confidentiality<br />

agreement.<br />

6.10 <strong>Hazard</strong>s of Non-Routine Tasks<br />

6.11 Audit<br />

6.10.1 Training on the hazards associated with a Non-Routine Task must be provided to the<br />

employee prior to performing the work.<br />

6.10.2 The following steps must be followed prior to the non-routine work being performed:<br />

6.10.2.1 Identify the non-routine task or job that is to be done.<br />

6.10.2.2 Define the work procedures necessary to complete the job.<br />

6.10.2.3 Identify the chemicals or materials that will be used, handled or present in the<br />

work area during these procedures.<br />

6.10.2.4 Use the material safety data sheets to determine which of these chemicals or<br />

materials are hazardous.<br />

6.10.2.5 Identify the appropriate control measures for working with the hazardous<br />

materials - respirators, protective gloves, goggles, ventilation, no smoking, etc.<br />

6.10.2.6 Inform employees of the hazards, protective measures, and emergency<br />

procedures for the job prior to their beginning the job.<br />

6.10.2.7 Implement the control measures prior to beginning the job. The employee<br />

performing the task has the responsibility of using the appropriate protective<br />

measures.<br />

6.10.2.8 Monitor employees throughout the course of the job to ensure that proper<br />

procedures and control measures are being followed.<br />

6.11.1 To verify that this procedure has been effectively implemented and is being maintained, a<br />

formal documented annual audit shall be conducted. This audit can be conducted as part<br />

of the annual safety and health audit of the facility.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 21 of 40<br />

7.0 Attachments<br />

7.1 Attachment 1.0 - <strong>Hazard</strong> Determination Procedure<br />

7.2 Attachment 2.0 - MSDS Preparation Procedure<br />

7.3 Attachment 3.0 - Chemical List Requirements<br />

7.4 Attachment 4.0 - <strong>Hazard</strong> <strong>Communication</strong><br />

7.5 Attachment 5.0 - <strong>Hazard</strong> <strong>Communication</strong> Information and Training Requirements<br />

7.6 Attachment 6.0 - Trade Secret Information<br />

7.7 Attachment 7.0 - Contractor/<strong>Visitor</strong>/Vendor HazCom Information/Training<br />

7.8 Attachment 8.0 - Offsite Chemical Spills Emergency Response Protocol<br />

7.9 Attachment 9.0 - <strong>Hazard</strong> <strong>Communication</strong> Policy Index<br />

8.0 APPROVAL AND ISSUE<br />

8.1 This policy has been approved and issued by the Safety and Health Committee.<br />

1. Acute Health Effects:<br />

APPENDIX NO. 1 OF ATTACHMENT NO. 1.0<br />

HEALTH HAZARD DEFINITIONS<br />

Health effects which occur rapidly as a result of short-term exposures and are of short duration.<br />

examples include irritation, sensitization, corrosivity and lethal dose.<br />

2. Chronic Health Effects:<br />

Health effects which occur as a result of long-term exposure and are of long duration. examples include<br />

carcinogenicity, teratogenicity and mutagenicity.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 22 of 40<br />

3. Carcinogen:<br />

A chemical or material that is categorized as being a confirmed or suspected carcinogen by the following<br />

sources (use latest editions):<br />

* <strong>International</strong> Agency for Research on Cancer (IARC) Monographs.<br />

* National Toxicology Program (NTP) Annual Report on Carcinogens.<br />

* OSHA Regulations, 29 CFR 1910, Subpart Z.<br />

4. Irritant:<br />

A material which causes reversible inflammatory effects on living tissue. Thus the exposed skin heals<br />

following exposure. Testing in rabbits is used to determine skin irritation and/or eye irritation.<br />

5. Corrosive:<br />

A material which causes reversible inflammatory effects on living tissue. The exposed skin does not<br />

completely heal following exposure.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 23 of 40<br />

6. Sensitizer:<br />

A material that causes a substantial proportion of animals or humans to develop an allergic reaction in<br />

normal tissue after repeated exposure to the chemical.<br />

7. Target Organ Effects:<br />

There are a large range of potential hazards to consider. Examples of chemical toxicities include effects<br />

on the liver (hepatotoxins, nervous system (neurotoxins), kidneys (nephrotoxins), blood/hematopoietic<br />

system, reproductive system, lungs, skin and eyes.<br />

8. Toxic and Highly Toxic Effects:<br />

LD50 a<br />

LD50 LC50 b<br />

Category Oral (rats) Skin (rabbits) c Inhalation (rats) d<br />

Highly Toxic < 50 mg/kg < 200 mg/kg < 200 ppm Gas/vapor<br />

< 2 mg/L Mist/fume/dust<br />

Toxic > 50 mg/kg > 200 mg//kg > 200 ppm but < 2000 ppm<br />

but < but < Gas/vapor<br />

500 mg/kg 1000 mg/kg > 2 mg /L Mist/Fume/Dust<br />

but < 20 mg/L<br />

a LD50 = Median Lethal Dose<br />

b LC50 = Median Lethal Concentration<br />

c The skin exposure is for 24 hours<br />

d The inhalation exposure is for 1 hour<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 24 of 40<br />

1. Combustible Liquid:<br />

APPENDIX NO. 2.0 OF ATTACHMENT NO. 1.0<br />

PHYSICAL HAZARD DEFINITIONS<br />

Any liquid having a flash point at or above 100 o F (37.8 o C) but below 200 o F (93.3 o C), except any<br />

mixture having components with flash points of 200 o F (93.3 o C) or higher, the total volume of which<br />

makes up ninety-nine percent (99%), or more, of the total volume of the mixture.<br />

2. Compressed Gas:<br />

a. A gas or mixture of gases having, in a container, an absolute pressure exceeding 40 psi at 70 o F<br />

(21.1 o C).<br />

b. A gas or mixture of gases having, in a container, an absolute pressure exceeding 104 psi at 130 o F<br />

54.4 o C), regardless of the pressure at 70 o F (21.1 o C).<br />

c. A liquid having a vapor pressure exceeding 40 psi at 100 o F (37.8 o C) as determined by ASTM D-<br />

323-72.<br />

3. Explosive:<br />

A chemical that causes a sudden, almost instantaneous, release of pressure, gas, and heat when subjected<br />

to sudden shock, pressure or high temperature.<br />

4. Flammable:<br />

A chemical that falls into one of the following categories:<br />

a. “Aerosol, Flammable” means an aerosol that, when tested by the method described in 16 CFR<br />

1500.45, yields a flame projection exceeding 18 inches at full valve opening or a flashback flame<br />

extending back to the valve at any degree of valve opening.<br />

b. “Gas, flammable” means:<br />

1. A gas that at ambient temperature and pressure, forms a flammable mixture at a<br />

concentration of 13 percent (13%) by volume, or less.<br />

2. A gas that, at ambient temperature and pressure, forms a range of flammable mixtures<br />

with air wider than 12 percent (12%) by volume, regardless of the lower limit.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 25 of 40<br />

c. “Liquid, flammable” means any liquid having a flash point below 100 o F (37.8 o C), except any<br />

mixture having components with flash points of 100 o F (37.8 o C) or higher, the total of which<br />

makes up ninety-nine percent (99%), or more, of the total volume of the mixture.<br />

d. “Solid, Flammable” means a solid, other than a blasting agent or explosive as defined<br />

in 29 CFR 1910.109(a), that is liable to cause fire through friction, absorption of moisture, spontaneous<br />

chemical change, or retained heat from manufacturing or processing, or which can be ignited<br />

readily and, when ignited, burns so vigorously and persistently as to create a serious hazard. A<br />

chemical shall be considered to be a flammable solid if, when tested by the method described in<br />

16 CFR 1500.44, it ignites and burns with a self-sustained flame at a rate greater than one-tenth<br />

inch (1/10”) per second along its major axis.<br />

5. Organic Peroxides:<br />

Compounds containing an oxygen-to-oxygen (O-to-O) linkage. They are encountered generally in very<br />

small amounts as impurities in many organic compounds where they have been slowly formed by the<br />

action of oxygen.<br />

6. Oxidizer:<br />

A chemical other than a blasting agent or explosive, as defined in 29 CFR 1910.109(a), that initiates or<br />

promotes combustion in other materials, thereby causing fire either of itself or through the release of<br />

oxygen or other gases.<br />

7. Pyrophoric:<br />

A chemical that will ignite spontaneously in air at a temperature of 130 o F (54.4 o C) or below.<br />

8. Unstable (Reactive):<br />

A chemical which in the pure state, or as produced or transported, will vigorously polymerize,<br />

decompose, condense, or will become self-reactive under conditions of shocks, pressure, or temperature.<br />

9. Water Reactive:<br />

A chemical that reacts with water to release a gas that is either flammable or presents a health hazard<br />

2.0 DOCUMENTATION<br />

Appendix No. 1.0 MSDS Checklist<br />

Appendix No. 2.0 summary of ANSI Z400.1-1993 format for MSDSs<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 26 of 40<br />

1.0 PROCEDURE<br />

ATTACHMENT NO. 3.0<br />

CHEMICAL LIST REQUIREMENTS<br />

1.1 Each year a Chemical List shall be developed and maintained for chemicals used,<br />

produced, imported or otherwise obtained within the facility or department,<br />

and for which <strong>International</strong> <strong>Paper</strong> employees are, or may be exposed.<br />

1.1.1 When a chemical is no longer used, produced, or imported and<br />

physically removed from the site or a particular department, it shall<br />

be deleted from the active Chemical List and placed on the “inactive”<br />

Chemical List.<br />

1.2 As a minimum, the active and inactive Chemical List shall contain the following<br />

information:<br />

* Preparation Date of the annual Chemical List<br />

* Chemical Name/Common Name, as specified on the MSDS and hazard<br />

warning label<br />

* The Manufacturer’s/Supplier’s Name<br />

* Process/Non-Process Designation<br />

* Contractor Chemical (Yes/No)<br />

* Department(s)/Work Area where used/produced<br />

* Maximum Inventory Allowed On-Site (must only be designated for those<br />

hazardous chemicals subject to specific regulatory inventory/reporting<br />

controls)<br />

* MSDS’s Preparation/Revision Date<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 27 of 40<br />

1.0 PROCEDURE<br />

ATTACHMENT NO. 4.0<br />

HAZCOM LABELING PROCEDURE<br />

1.1 General Labeling Requirements:<br />

1.1.1 All labels shall be legible, and prominently displayed on containers of<br />

chemicals.<br />

1.1.2 The chemical name used on the label must be the same as the chemical<br />

name identified on the corresponding MSDS and the Chemical List.<br />

1.2 In Coming Container Labeling Requirements:<br />

1.2.1 In coming containers of chemicals shall be spot checked to verify the<br />

presence of an adequate <strong>Hazard</strong> <strong>Communication</strong> label. Unless specified<br />

otherwise, the chemical manufacturer’s hazard warning label shall be<br />

relied upon, and considered to be adequate.<br />

1.2.1.1 The labels on all incoming containers of hazardous chemicals<br />

shall at a minimum contain:<br />

1.2.1.1.1 The chemical name or trade name<br />

1.2.1.1.2 The appropriate hazard warning statements,<br />

including target organ effects, and,<br />

1.2.1.1.3 The chemical manufacturer’s name and address.<br />

1.2.2 Within the US, DOT markings, labels, and placards on any bulk container<br />

( > 110 gallons) of a hazardous material (as defined by DOT), must be<br />

retained in such a manner that they are readily visible, until the container is<br />

properly cleaned of the hazardous material.<br />

1.2.3 Within the US, DOT markings and labels on any non-bulk package ( < 110<br />

gallons) that will be reshipped, must be retained in such a manner that they<br />

are readily visible.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 28 of 40<br />

1.3 Additional In Plant Container and Pipe Labeling Labeling Requirements:<br />

1.3.1 Stationary process containers, and pipes and piping systems shall be<br />

labeled in accordance with the <strong>International</strong> <strong>Paper</strong> Franklin Mill Safety<br />

Design Specification (SDS No. 3) Pipe Labeling.<br />

1.3.2 Portable containers of chemicals shall be labeled with the chemical name<br />

or trade name, the appropriate hazard warning statement(s) and/or NFPA<br />

numbering system, and target organ effects.<br />

1.4 Outbound Container Labeling Requirements:<br />

1.4.1 <strong>Hazard</strong> warning labels shall be developed for all hazardous chemicals<br />

(including mixtures) produced by <strong>International</strong> <strong>Paper</strong>.<br />

1.4.1.1 <strong>Hazard</strong> warning labels shall be revised within ninety (90) days of<br />

receiving any new and significant changes to the hazard<br />

information.<br />

1.4.1.2 The Loss Prevention Department can provide a supply of the<br />

appropriate hazard warning labels for products being sent off-site.<br />

1.4.2 Labels for outbound containers of hazardous chemicals shall contain at a<br />

minimum:<br />

1.4.2.1 The chemical name or trade name (as it appears on the<br />

corresponding MSDS and the site Chemical List)<br />

1.4.2.2 The appropriate hazard warning statements which include target<br />

organ effects, and,<br />

1.4.2.3 The <strong>International</strong> <strong>Paper</strong> name, address, and 24-hour emergency<br />

contact telephone number.<br />

1.4.2.3.1 The following information must be present on the<br />

label:<br />

INTERNATIONAL PAPER<br />

34040 Union Camp Drive<br />

Franklin, VA 23851<br />

(757) 569-4666 (24 hours)<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 29 of 40<br />

1.4.3 As a minimum, the hazard warning statements shall comply with the<br />

guidelines set forth in American National Standard for <strong>Hazard</strong>ous<br />

Industrial Chemicals Precautionary Labeling (ANSI Z129.1-1994), or<br />

equivalent.<br />

1.4.3.1 The NFPA 704 code based labeling system must be modified to<br />

include the appropriate hazard warning information and target<br />

organ effects. Refer to Appendix 1.0 of Attachment 4.0 for further<br />

details.<br />

1.4.4 Labels for outbound containers of non-hazardous chemicals shall contain<br />

the chemical name or trade name (as it appears on the corresponding<br />

MSDS and the Chemical List). It is recommended that the label also<br />

include a “Non-<strong>Hazard</strong>ous” designation and the <strong>International</strong> <strong>Paper</strong> name,<br />

address, and 24-hour emergency contact telephone number.<br />

1.4.5 Within the US, the <strong>Hazard</strong> <strong>Communication</strong> label cannot conflict with the<br />

DOT hazardous materials labeling requirements. Details on DOT labeling<br />

requirements are specified in <strong>International</strong> <strong>Paper</strong> Franklin Mills<br />

Transportation Department <strong>Hazard</strong>ous Materials Transportation Training<br />

Manual. Consult the Franklin Mill Transportation Department for details<br />

on these labeling requirements.<br />

1.4.6 Bulk containers (e.g., tank trucks, dump trucks, rail cars, totes, or other<br />

vehicles carrying a hazardous chemical which is not already in a labeled<br />

container), shall be labeled. These containers may be labeled by either<br />

affixing the appropriate <strong>Hazard</strong> <strong>Communication</strong> label underneath a dome<br />

lid, or attaching the label to the accompanying shipping papers or bill of<br />

lading. The label shall not be shipped separately.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 30 of 40<br />

Appendix 1.0 of Attachment 4.0<br />

Examples of Outbound Container Labeling Systems<br />

1.0 The label shown in 1.3 is an example of the ANSI Z129.1-1994 system of labeling. This<br />

label can be used for outbound <strong>International</strong> <strong>Paper</strong> chemicals, in place of a modified<br />

NFPA 704 label.<br />

1.2 The information to be placed on the ANSI label should be obtained from the Loss<br />

Prevention Department. (The Brady Labelizer is not able to print the label shown in 1.3)<br />

1.3 Example of ANSI label:<br />

EXAMPLE ONLY!!!<br />

INTERNATIONAL PAPER<br />

34040 Union Camp Drive<br />

Franklin, VA 23851<br />

(757) 569-4666 (24 hour)<br />

WOOD CHIPS AND DUST<br />

(PINE AND HARDWOOD CHIPS, WOOD DUST, SAWDUST, PLANER MILL<br />

SHAVINGS AND BARK)<br />

CAUTION!<br />

SHAKING, DUMPING, AGITATING OR OTHERWISE DISTURBING THESE<br />

PRODUCTS CAN RELEASE WOOD DUST INTO THE AIR WHICH CAN<br />

CAUSE A FLAMMABLE OR EXPLOSIVE HAZARD.<br />

WOOD DUST MAY CAUSE LUNG, UPPER RESPIRATORY TRACT, EYE AND<br />

SKIN IRRITATION. SOME WOOD SPECIES MAY CAUSE DERMATITIS<br />

AND/OR RESPIRATORY ALLERGIC EFFECTS. THE INTERNATIONAL<br />

AGENCY FOR RESEARCH ON CANCER HAS CLASSIFIED WOOD DUST AS<br />

A CARCINOGEN IN HUMANS.<br />

� Avoid dust contact with ignition source.<br />

� Sweep or vacuum dust for recovery or disposal.<br />

� Avoid prolonged or repeated breathing of wood dust in air.<br />

� Avoid dust contact with eyes and skin.<br />

FIRST AID: If inhaled, remove to fresh air. In case of contact, flush eyes<br />

and skin with water. If irritation persists, call a physician.<br />

For additional information, see the Material Safety Data Sheet.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 31 of 40<br />

2.0 If the NFPA 704 labeling system is used for labeling outbound chemicals, the label must<br />

be modified to include the target organ effects of the chemical, the <strong>International</strong> <strong>Paper</strong><br />

address and emergency telephone number, as well as a written description of the hazard<br />

that the chemical exhibits.<br />

2.2 The information to be placed on the NFPA label should be obtained from the Loss<br />

Prevention Department.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 32 of 40<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 33 of 40<br />

1.0 PROCEDURE<br />

ATTACHMENT NO. 5.0<br />

HAZARD COMMUNICATION<br />

INFORMATION & TRAINING REQUIREMENTS<br />

1.1 Generic Information and Training Requirements:<br />

1.1.1 Generic <strong>Hazard</strong> <strong>Communication</strong> information and training shall be<br />

provided to <strong>International</strong> <strong>Paper</strong> employees, and unescorted visitors, unless<br />

exempted by Section 6.7.3 of the <strong>Hazard</strong> <strong>Communication</strong> Policy.<br />

1.1.2 As a minimum, the generic <strong>Hazard</strong> <strong>Communication</strong> information and<br />

training shall include a review of the following:<br />

* Written Franklin Mill <strong>Hazard</strong> <strong>Communication</strong> & Chemical<br />

Management Policies and the applicable requirements<br />

* Location and availability of the site MSDSs, as well as how to find<br />

and use pertinent information from the MSDSs<br />

* Location of hazardous chemicals<br />

* Location of the Chemical List(s) and how to use the list to locate<br />

MSDSs<br />

* How to label chemical containers.<br />

* How to recognize and interpret the in-plant container and pipe<br />

labeling systems, as well as other manufacturers’ hazard warning<br />

labeling systems<br />

* Name(s) of the individual(s) who can be contacted for additional<br />

information such as the necessary protective measures, and,<br />

* Means of obtaining trade secret information for either hazardous<br />

chemicals produced or used in the workplace.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 34 of 40<br />

1.2 Chemical-Specific Training Requirements:<br />

1.2.1 In addition to the generic information and training, chemical-specific<br />

<strong>Hazard</strong> <strong>Communication</strong> training shall be provided to <strong>International</strong> <strong>Paper</strong><br />

employees, contractors, and unescorted visitors.<br />

1.2.2 As a minimum, the chemical-specific training shall include:<br />

1.2.2.1 Identification of the hazardous chemicals or classes of hazardous<br />

chemicals found in their work area(s).<br />

NOTE: Where large numbers of chemicals are used or<br />

produced and where chemicals change frequently, it may<br />

be appropriate to group the chemicals by hazard type<br />

(e.g., corrosives, carcinogens, flammables, etc.), and train<br />

on all hazard types that could be within the facility.<br />

Where the potential chemical hazards cannot be<br />

grouped, the individual chemical hazard must be included<br />

in the training.<br />

1.2.2.2 Methods and observations to detect the presence or release of<br />

chemicals in the workplace, including:<br />

* Relevant industrial hygiene monitoring that has been<br />

conducted<br />

* Location, type, capabilities, and limitations of any installed<br />

continuous monitoring devices and,<br />

* Visual appearance or odor of hazardous chemicals when<br />

released.<br />

1.2.2.3 Review of the chemicals’ physical and health hazards or the classes<br />

of hazards present in their work area, including:<br />

* Signs and symptoms associated with overexposure<br />

* Any medical condition known to be aggravated by exposure<br />

and,<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 35 of 40<br />

* Target organ effects, if the in-plant labeling system utilizes<br />

hazard warning codes (e.g., NFPA/HMIS) in lieu of the<br />

actual hazard warning statements.<br />

1.2.2.4 Necessary protective measures, such as:<br />

* Installed engineering controls<br />

* Established work practices and procedures and,<br />

* Appropriate personal protective equipment.<br />

1.2.2.5 Basic emergency response procedures, including:<br />

* Recognizing and reporting incidents<br />

* Where to evacuate to (if necessary) during an emergency<br />

* Medical follow-up when an overexposure has occurred or is<br />

suspected of occurring<br />

* Proper cleanup procedures for spills or releases<br />

* Appropriate personal protective equipment<br />

* Applicable decontamination procedures and,<br />

* Emergency shut-down procedures, and,<br />

1.2.2.6 Procedures to properly deal with hazards associated with nonroutine<br />

tasks (e.g., opening hazardous systems, confined space<br />

entry work, contractors’ work, etc.).<br />

1.2.3 Specific Chemical training outlines and videos can be obtained from the<br />

Loss Prevention Department.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 36 of 40<br />

<strong>Visitor</strong> <strong>Hazard</strong> <strong>Communication</strong> Acknowledgement Form<br />

WELCOME VISITOR!<br />

PLEASE COMPLETE AND GIVE TO THE RECEPTIONIST<br />

By signing the form, the undersigned is granted permission to enter upon the premises of<br />

<strong>International</strong> <strong>Paper</strong> located in Isle of Wight county, for the date below; and I understand that the<br />

area or areas I may visit are places where <strong>International</strong> <strong>Paper</strong> employees are operating heavy<br />

equipment and are handling materials which could inflict personal injury to me. I accept and<br />

assume the risk of such injury. I also acknowledge that <strong>International</strong> <strong>Paper</strong> has provided me with<br />

a summary of chemicals used in the Franklin Mill. I have received and reviewed that<br />

information.<br />

In consideration of the granting of the permission to enter <strong>International</strong> <strong>Paper</strong>’s premises, I<br />

release <strong>International</strong> <strong>Paper</strong>, its officers, agents, and employees from any and all claims, demands,<br />

rights of action, or liability that may accrue to my heirs, assigns, or legal representatives such as a<br />

result of any injury of any kind to me (including death arising therefrom) occurring upon the<br />

premises of <strong>International</strong> <strong>Paper</strong> and arising out of the exercise of the permission granted without<br />

regard to any negligent acts or omissions of <strong>International</strong> <strong>Paper</strong>, its officers, agents, and<br />

employees which may cause or contribute in any way to my possible injury or death. I fully<br />

assume any and all risks of injury while on the premises of <strong>International</strong> <strong>Paper</strong> and release and<br />

indemnify <strong>International</strong> <strong>Paper</strong>, its officers, agents, and employees from and against any and all<br />

such liability.<br />

______________________________________<br />

Signature Date<br />

YOUR NAME (PRINT):<br />

COMPANY OR ORGANIZATION REPRESENTED TELEPHONE NUMBER<br />

CITY AND STATE<br />

SPECIFY TYPE OF PRODUCT OR SERVICE IS THIS YOUR FIRST VISIT:<br />

YES NO<br />

EMPLOYEE(S) YOU WISH TO VISIT DEPARTMENT PASS, TYPE, & NUMBER<br />

TO BE FILLED IN BY<br />

RECEPTIONIST<br />

1)<br />

2)<br />

3)<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 37 of 40<br />

1.0 Purpose<br />

Attachment 8.0<br />

Offsite Chemical Spills Emergency Response Protocol<br />

In the event of an offsite chemical spill which involves a <strong>International</strong> <strong>Paper</strong> product, and<br />

CHEMTREC or other applicable emergency response organization is notified for<br />

emergency response information, the following procedure should be followed to provide<br />

the appropriate assistance.<br />

2.0 References<br />

2.1 IP Franklin Mill Transportation Department <strong>Hazard</strong>ous Materials Transportation<br />

Training Manual<br />

2.2 IP Franklin Mill Emergency Management Plan<br />

3.0 Procedure<br />

3.1 CHEMTREC shall initially notify the Corporate Health and Safety Office through<br />

the IP Emergency Line. The personnel answering the IP emergency line will<br />

notify the appropriate <strong>International</strong> <strong>Paper</strong> facility which transported the chemical.<br />

3.2 The Franklin Mill must provide a contact for CHEMTREC on a 24-hour /7-day a<br />

week basis in order to answer medical or product questions. Therefore, in order<br />

to provide the appropriate assistance to CHEMTREC, the following people shall<br />

be contacted:<br />

3.2.1 For Transportation Information<br />

3.2.1.1 The Franklin Mill Shift Coordinator shall be contacted.<br />

Telephone Number: (757)-569-5062<br />

3.2.2 For Medical Information<br />

3.2.2.1 The EMT on duty shall be contacted.<br />

Telephone Number: (757)-569-4666<br />

3.2.2.3 If no answer, call the Main Gate at (757)-569-4434 and ask the<br />

guard to page the EMT.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 38 of 40<br />

3.2.3 For Additional Product Information<br />

3.2.3.1 The primary contact is the Emergency Response Coordinator,<br />

Michele Byrum, Pager Number: (757)-516-5672<br />

3.2.3.2 If no answer, contact the IP Medical Department (757) 569-<br />

4666.<br />

3.3 The Material Safety Data Sheet must be referenced when discussing the product<br />

involved in the emergency.<br />

3.4 Complete the attached form when responding to any call received by<br />

CHEMTREC or any other emergency response organization. (Appendix 1.0 of<br />

Attachment 8.0)<br />

3.5 The Franklin Mill Manager or Designee, and the Public Relations Manager or<br />

Designee, must be immediately notified of the incident facts, following<br />

completion of assistance with the emergency response organization.<br />

WARNING: Do not use this document after end of shift March 5, 2012


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 39 of 40<br />

EMERGENCY RESPONSE INFORMATION REQUEST FORM<br />

<strong>International</strong> <strong>Paper</strong> Employee Responding to Call:<br />

Date: . Time: .<br />

Name of Person Making Request: .<br />

Agency : .<br />

Telephone Number: .<br />

Location of Emergency: .<br />

Type of Emergency: .<br />

Chemical Involved: .<br />

D.O.T. Proper Shipping Name: .<br />

D.O.T. <strong>Hazard</strong> Class or Division: .<br />

D.O.T. Identification Number: .<br />

MSDS Available: yes no<br />

Information Requested: .<br />

Response Information Provided: .<br />

Follow-up Action Required: .<br />

Upon completion of form contact the Franklin Mill Manager or Designee, and the Public<br />

Relations Manager or Designee, to inform them of the incident.<br />

Send Completed Form to Loss Prevention Department<br />

WARNING: Do not use this document after end of shift March 5, 2012<br />

.<br />

.<br />

.<br />

.


HAZCOM Safety & Health Manual INTERNATIONAL PAPER<br />

Approval Date: 12/13/04 Franklin, VA<br />

Effective Date: 3/1/05 Page 40 of 40<br />

WARNING: Do not use this document after end of shift March 5, 2012

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!