ESAB CUTTING SYSTEMS Productivity, Simplicity and ... - imosdg.ro

<strong>ESAB</strong> <strong>CUTTING</strong> <strong>SYSTEMS</strong>
EAGLE
<strong>Productivity</strong>, <strong>Simplicity</strong> <strong>and</strong> Quality
Machines Processes Numerical Controls Programming Environment
<strong>ESAB</strong>, YOUR PARTNER IN WELDING AND <strong>CUTTING</strong>.

<strong>ESAB</strong> EAGLE Class
The EAGLE class of precision plasma cutting machines deliver exceptional
unrivalled cutting accuracy, productivity <strong>and</strong> quality throughout the plasma
cutting thickness range from 0.75 to 30 mm.
General description
User independent cut quality
With the Vision PC
automatic programmable
parameters
option, <strong>ESAB</strong> provides
automatic setting of
all the machine <strong>and</strong>
plasma parameters
including gas pressure
<strong>and</strong> type, by selection
of the appropriate
thickness on the
supplied database.
The outst<strong>and</strong>ing EAGLE machine is specifically designed for
precision plasma applications. It combines high productivity,
exceptional accuracy <strong>and</strong> sophisticated process integration
to deliver the highest cut quality parts at the most economical
price.
The EAGLE is simple to use giving user independent cut quality
of parts in a high productivity environment. The machine
can automatically change from cutting to marking to further
enhance its flexibility in modern workshops.
The EAGLE combines speeds up to 30 m/min <strong>and</strong> offers exceptional
plasma cutting quality using the precision plasma
family. Low maintenance <strong>and</strong> the highest safety requirements
have also been incorporated in the design.
High precision mechanical design
A low level precision
beam supported
by side
carriages with optimum
positioned
running
wheels
gives a machine
with a high stiffness.
The twin
sided
synchronised
rack <strong>and</strong>
pinion drive together
with the
linear guiding system give the highest accuracy throughout
the entire cutting area.
Powerful drive motors <strong>and</strong> the rigid beam construction ensure
rapid response to direction change required for high quality
plasma cutting.
The precise longitudinal guiding track is mounted separate
<strong>and</strong> below the height of the cutting table ensuring the high
precision is not affected by the constant loading <strong>and</strong> offloading
of plate on the table.
This unique system enables the customer to achieve consistent
cut quality without regard to the operators skills or experience.
Set up times between different thicknesses <strong>and</strong> different materials
are dramatically reduced ensuring consistently high
cutting quality with better productivity.
High efficiency <strong>and</strong> productivity
High efficiency <strong>and</strong> productivity are provided by many unique
features <strong>and</strong> include:
High speed torch raise <strong>and</strong> lower
Patented pre-flow <strong>and</strong> pre-switch of plasma gases
Cutting, contouring <strong>and</strong> positioning speed
of up to 30 m/min
Minimised set up time between different
materials <strong>and</strong> thicknesses
Multiple pre-defined cutting areas
Pentium based processing power of CNC control
Ability to fit two plasma systems to the machine

Advanced plasma torch carriage
The plasma carriage is designed to incorporate all the latest
enhancements in plasma cutting to give a sophisticated fully
automatic torch height control together with design improvements
in collision protection <strong>and</strong> operator convenience:
Plasma marking
With precision plasma a
marking option can be offered
using the same plasma
cutting torch without a separate
marking station. This
gives the following benefits:
Increased accuracy
of the marking
Maximisation of the
cutting area
Reduced changeover time
Lower overall costs
CNC control
The machine can be supplied with either the Vision PC or NCE
290 CNC control. On the Vision PC, several options could be
integrated such as :
Initial Torch Height Setting via SRIHSS (Super Rapid
Initial Height Setting System) - positioning the height
of the plasma torch within less than 2 seconds,
reducing tremendously the non cutting time.
Cutting height sensing via responsive arc voltage
Unique <strong>ESAB</strong> anti-collision system, offering the
following unique advantages:
+ Immediate stop of the machine
whatever the collision
+ Complete removing of the torch in case
of big collision to avoid damage
+ Easy consumable change, by removing
the torch from its support
+ Highly accurate alignment sensor which always
guarantees a correct alignment of the torch
Oil Moisture Spraying System assists Hole Piercing,
better plasma start <strong>and</strong> consumable lifetime (option).
Plasma counter, with definition of warning values to
inform the operator about the life time, number of
piercing etc.
<strong>ESAB</strong> Plasmarc systems
The EAGLE uses plasma cutting systems that deliver:
Pinpoint accuracy
Narrow kerf width <strong>and</strong> high quality cutting
Low bevel angle
Low dross
Smooth cut surface
Narrow heat affected zone
Minimum plate distortion
Low number of consumables to cover thickness
range
Cut thickness up to 30 mm mild steel, stainless steel
<strong>and</strong> aluminium
On-Screen Timer & Counters
Track consumable life,
pierces, arc on time, cutting
time or other data for
shop management
(Vision PC / NT)
Up to 24 counters
<strong>and</strong> timers
Each display can
be reset to zero
Each display has a
threshold value, which
triggers an alarm message for the operator.
Programmable Cutting Parameters
Simplify <strong>and</strong> automate
cutting setup
Saves time
No more memorizing
cutting charts
No more forgetting to set
the right parameters
Get the same cut quality
every shift, every operator
Plasma pre-stop
Patented CNC feature
Improves plasma torch consumable life
Shuts down the plasma arc just as
the torch reaches the end of cut
Preventing arc w<strong>and</strong>er at the end of the cut
Electrode <strong>and</strong> nozzle wear are reduced
Plasma marked lines are enhanced
(with precision plasma) <strong>and</strong> many other features.
High accuracy repeatability
The EAGLE guarantees unbeatable
cutting repeatability for its whole operation
period. The first cut will be like
the last cut.

VISION PC
D
A
B
C
EAGLE
Machine specification
Technical data
Machine sizes [mm] (B) 2,000 2,500 3,000 3,500
Machine length [mm] 1,600
Machine height [mm] (D) 1,700
Machine width [mm] (C)
Easy service <strong>and</strong> maintenance
The machine is designed with a high build quality to give you
many years of cutting life. The high reliability <strong>and</strong> low maintenance
is assisted by:
Comprehensive machine diagnostics
Ability to link machine to modem service doctor
Plug <strong>and</strong> play replacement parts
Easy access to major components
Comprehensive documentation <strong>and</strong> instruction
manuals
(B)+800
Torch lifting height [mm] 100
Table height [mm] 700
Track height [mm] 600
Main voltage
Power input
50 Hz/230 V
2,000 VA
Positioning speed [mm/min] 30,000
Number of single torches 1 2 2 2
Cutting width with 1 or 2 single torches [mm] (A) 1,500 2,000 2,500 3,000
Parallel cut with 2 equal single torches [mm] (A) -- 2 x 1,000 2 x 1,250 2 x 1,500
Cutting thickness
Marking, Arc Marker
About <strong>ESAB</strong>
up to 30 mm depending on plasma power source
possible
Sixty years’ experience of cutting <strong>and</strong> responding to customers needs have resulted in an extensive range of products
to meet most profile cutting applications. Based around the four methods of oxy-fuel cutting, plasma cutting,
laser cutting <strong>and</strong> water jet cutting, <strong>ESAB</strong> has developed a range of machines that deliver better cut quality, higher
cutting speeds, lower operating costs <strong>and</strong> integration into automated production methods.
The right to make technical modifications <strong>and</strong> improvements is reserved.
200210 [03]
<strong>ESAB</strong> <strong>CUTTING</strong> <strong>SYSTEMS</strong> GmbH
Robert-Bosch-Straße 20
D-61184 Karben
Phone: +49 60 39 40-0
Fax: +49 60 39 40-301
Internet: www.esab-cutting.de
E-mail: info@esab-cutting.de