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Minimum Lengths<br />

The minimum sleeve length provided is equal to<br />

the internal diameter of the tubing. For example,<br />

for a 5mm internal diameter tube of H material,<br />

the minimum cut length would be 5mm.<br />

Cable Protection Systems<br />

4<br />

Page<br />

4.1 Non-Heatshrinkable Tubing 60-62<br />

4.2 Lubricants & Applicator Tools 63<br />

4.3 Heat Guns 64<br />

4.4 Heatshrinkable Tubing 65-71<br />

4.5 Power Cable Acc<strong>ess</strong>ories 72-80<br />

4.6 Braided Sleeving 81-84<br />

4.7 Cable Protection 85-88<br />

4.8 Trunking 89<br />

4.9 Strapping & Beading 90<br />

4.10 Edge Protection Grommets 91<br />

59


60<br />

4.1<br />

Rubber Tubing<br />

Cable Protection Systems<br />

Non Heatshrinkable Tubing<br />

• Extensive range of tubing<br />

• Extruded from the highest-grade elastomeric compound<br />

• Excellent elasticity along with mechanical and electrical protection<br />

• The tubing can be stretched x5 in fitting and x2 in use<br />

• Can reduce your stock holding as one size of tube covers<br />

a wide range of cable diameters<br />

Helsyn 120 (H)<br />

Reference H<br />

Name Helsyn 120<br />

Material Neoprene Rubber<br />

Min. Working Temperature 65ºC<br />

Max. Working Temperature 95ºC<br />

Intermittent Temperature 120ºC<br />

Proof Voltage 4kV<br />

Good Resistance To Mineral and Vegetable<br />

Oils, Aromatic Fuels,<br />

Acids, Alkalis,<br />

Material Specification BS3G198 Part 1 Type 1,<br />

Def Stan 59-15 Types D2a<br />

and D2c, BS3858 Type 1<br />

Standard Colour Black<br />

Brown, red, orange, yellow,<br />

green, blue, violet, grey,<br />

white and pink<br />

available on request<br />

Applicator Tool and Hellerine see page 63<br />

Helsyn 250 - Silicone Rubber (SLP)<br />

• Ideal for areas where higher temperatures and halogen free<br />

characteristics are required.<br />

(halogen free)<br />

ID<br />

Wall<br />

Helsyn 120 Cut Sleeves<br />

Reference ID Colour Pack Qty<br />

H12 x 20 1.2mm dia x 20mm long See Below 1000<br />

100<br />

H15 x 20 1.5mm dia x 20mm long See Below 1000<br />

100<br />

H20 x 20 2.0mm dia x 20mm long See Below 1000<br />

100<br />

H30 x 25 3.0mm dia x 25mm long See Below 1000<br />

100<br />

H50 x 25 5.0mm dia x 25mm long See Below 1000<br />

100<br />

H75 x 25 7.5mm dia x 25mm long See Below 1000<br />

100<br />

H100 x 25 10.0mm dia x 25mm long See Below 1000<br />

100<br />

H150 x 25 15.0mm dia x 25mm long See Below 1000<br />

100<br />

H200 x 25 20.0mm dia x 25mm long See Below 1000<br />

100<br />

All dimensions are in mm (nominal) and are subject to technical<br />

modification. Sleeving available in blue, black, brown, green, grey,<br />

orange, pink, red, violet, white, yellow. Other coil lengths available<br />

on request.<br />

Helsyn 250 (SLP)<br />

Reference SLP<br />

Name Helsyn 250<br />

Wall Thickn<strong>ess</strong> (mm) 0.5mm<br />

Material Silicone Rubber<br />

Min. Working Temperature -65ºC<br />

Max. Working Temperature 180ºC<br />

Intermittent Temperature 250ºC<br />

Halogen Content Halogen Free<br />

Excellent Resistance To Moisture, Ozone, UV<br />

Good Resistance To Mineral and Vegetable Oils,<br />

Aromatic Fuels, Acids, Alkalis<br />

Material Specification BS3G198 Type 4, BS2848<br />

Type 5 Class 180T, BS3858<br />

Type 5, BS6746C, IEC304<br />

Standard Colours Black or Red<br />

Reference ID Wall Thickn<strong>ess</strong> Colours Pack Qty<br />

SLP10 1.0mm 0.5mm Black or Red 25m<br />

SLP15 1.5mm 0.5mm Black or Red 25m<br />

SLP20 2.0mm 0.5mm Black or Red 25m<br />

SLP30 3.0mm 0.5mm Black or Red 25m<br />

SLP40 4.0mm 0.5mm Black or Red 25m<br />

SLP50 5.0mm 0.5mm Black or Red 25m<br />

All dimensions are in mm (nominal) and are subject to<br />

technical modification. Further colours available on request.<br />

T


V<br />

PVCB<br />

• Highly flexible PVC tubing<br />

• Exceptional value for money<br />

• Wide range of uses in automotive<br />

and white goods manufacturing<br />

• Ideally suited to cable and wire protection.<br />

PVCB<br />

Reference PVCB<br />

Material PVC<br />

Min. Working Temperature -65ºC<br />

Max. Working Temperature 105ºC<br />

Intermittent Temperature 135ºC<br />

Tensile Strength 19MPa<br />

Elongation 270%<br />

Insulation Resistance 3 x 107 M Ohms<br />

Material Specification BS2848 Type 3<br />

Standard Colour Black<br />

Reference ID Wall Thickn<strong>ess</strong> Colours Coil Length<br />

PVCB10BK 1.0 0.5 Black 100m<br />

PVCB15BK 1.5 0.5 Black 100m<br />

PVCB20BK 2.0 0.5 Black 100m<br />

PVCB25BK 2.5 0.5 Black 100m<br />

PVCB30BK 3.0 0.5 Black 100m<br />

PVCB40BK 4.0 0.5 Black 100m<br />

PVCB50BK 5.0 0.5 Black 100m<br />

PVCB60BK 6.0 0.5 Black 100m<br />

PVCB70BK 7.0 0.7 Black 100m<br />

PVCB80BK 8.0 0.7 Black 100m<br />

PVCB90BK 9.0 0.7 Black 100m<br />

PVCB100BK 10.0 0.7 Black 100m<br />

PVCB120BK 12.0 0.9 Black 100m<br />

PVCB130BK 13.0 0.9 Black 100m<br />

PVCB150BK 15.0 0.9 Black 100m<br />

PVCB200BK 20.0 0.9 Black 50m<br />

PVCB250BK 25.0 0.9 Black 50m<br />

All dimensions are in mm (nominal) and are subject to<br />

technical modification. Further colours available on request.<br />

Cable Protection Systems<br />

Non Heatshrinkable Tubing<br />

4.1<br />

61


62<br />

4.1<br />

Helvin XY<br />

Helvin (XY)<br />

Cable Protection Systems<br />

Non Heatshrinkable Tubing<br />

Reference XY<br />

Name Helvin<br />

Material PVC<br />

Min. Working Temperature -65ºC<br />

Max. Working Temperature 105ºC<br />

Intermittent Temperature 135ºC<br />

Good Resistance To Moisture, Oils, Acids & Fuels<br />

Light Fastn<strong>ess</strong> Standard 6 (BS2782 method 540B)<br />

Insulation Resistance 104 Megohm<br />

Material Specification Approved to Def Stan 59/13<br />

Type D1b and complies with<br />

BS2848 Type 3, UL 224 (105˚C),<br />

UL94V0, IEC684-3 Sheet 101/105<br />

Standard Colours Red/Yellow/Green/Blue/Brown/Grey<br />

Reference ID Wall Colours Coil<br />

Thickn<strong>ess</strong> Length<br />

XY10 (Colour) 1.0 0.4 Standard Colours 100m<br />

XY15 (Colour) 1.5 0.5 Standard Colours 100m<br />

XY20 (Colour) 2.0 0.5 Standard Colours 100m<br />

XY30 (Colour) 3.0 0.5 Standard Colours 100m<br />

XY40 (Colour) 4.0 0.5 Standard Colours 100m<br />

XY50 (Colour) 5.0 0.5 Standard Colours 100m<br />

XY60 (Colour) 6.0 0.5 Standard Colours 100m<br />

All dimensions are in mm (nominal) and are subject to<br />

technical modification. Further colours available on request.<br />

GY Sleeving<br />

Reference GY<br />

Material PVC<br />

Min. Working Temperature -20ºC<br />

Max. Working Temperature 70ºC<br />

Material Specification BS 2848 Type 3 Class 85T<br />

Standard Colours Yellow / Green<br />

Flammability Self extinguishing in 30 seconds<br />

Reference ID Wall Colours Coil<br />

Thickn<strong>ess</strong> Length<br />

GY1.5 1.5 0.5 Yellow / Green 100m<br />

GY2 2.0 0.5 Yellow / Green 100m<br />

GY3 3.0 0.5 Yellow / Green 100m<br />

GY4 4.0 0.5 Yellow / Green 100m<br />

GY5 5.0 0.5 Yellow / Green 100m<br />

GY6 6.0 0.5 Yellow / Green 100m<br />

GY8 8.0 0.5 Yellow / Green 100m<br />

GY10 10.0 0.5 Yellow / Green 100m<br />

GY12 12.0 0.5 Yellow / Green 100m<br />

GY16 16.0 0.5 Yellow / Green 100m<br />

All dimensions are in mm (nominal) apart from pack sizes, which are<br />

in metres. All dimensions are subject to technical modification.<br />

ID<br />

Wall<br />

P


T<br />

Hellerine<br />

Hellerine M grade is a fungistatic lubricating oil designed<br />

to dry slowly so that the components stay lubricated longer,<br />

offering a wider scope for planning assembly procedures<br />

for cable looming work.<br />

Hellerine M is ideal for lubricating most rubber and plastic cable<br />

markers. It can also be used as a wire and cable pulling lubricant.<br />

Hellerine Data<br />

Operating Temperature -10˚C to +150˚C, Flash Point +180˚C<br />

Specific Gravity 0.88 - 0.90<br />

Redwood Viscosity 137.3 - 165.3<br />

Relevant Standards AFS. No 611A (DTD900/4877)<br />

Hellerine<br />

Reference Description<br />

LUB-M-284ML 284 ml container x 4<br />

Three Pronged Sleeve<br />

Expansion Applicator Tools<br />

Features<br />

The latest, simplest way of fitting elastomeric sleeves and markers.<br />

Four fixed prong model caters for all internal diameters from 1.2mm<br />

- 25.5mm.The D Kit contains everything you need to fit sleeves with<br />

internal diameters from 1.2mm - 11.5mm. The D Kit includes tool<br />

body, three sets of interchangeable prongs, 1 bottle Hellerine<br />

lubricant and a prong assembly locater.<br />

Three Pronged Tool<br />

D = maximum available diameter<br />

Cable Protection Systems<br />

Lubricants<br />

Sleeve expansion applicator tools ensures easy application of elastomeric<br />

products NA 8/5 (left), D, SS, S, K (right).<br />

Sleeve Expanders<br />

Reference For Tubes From For Tubes To Max D Max Sleeve Length Pack Qty<br />

D Kit 1.2 11.5 — — 1<br />

SFT3032 replacement body for D Kit — 1<br />

SFT3033 replacement prongs for D Kit 1.2 to 3.0 — 1<br />

SFT3034 replacement prongs for D Kit 3.0 to 5.0 — 1<br />

SFT3035 replacement prongs for D Kit 5.5 to 11.5 — 1<br />

SS 1.20 2.00 15.00 20.0 1<br />

S 2.50 4.00 15.00 20.0 1<br />

K 5.00 10.00 17.00 32.0 1<br />

NA 8/10 12.00 17.00 25.50 60.0 1<br />

All dimensions are in mm and are subject to technical modification. Details are available upon request.<br />

Ordering Example: SS<br />

Sleeve expansion tool for tubes<br />

ranging between 1.2 to 2.0<br />

4.2<br />

63


64<br />

4.3<br />

Weldy Plus<br />

Cable Protection Systems<br />

Heat Guns<br />

• Intelligent terminal display<br />

• Stand-by for eco drive<br />

• Memory function<br />

• The last select functions (function program) are immediately<br />

available again after switching the tool off and then on again<br />

• 7 function programmes<br />

Weldy Plus<br />

Reference Code Voltage Output Temp Range Airflow Weight Pack Qty<br />

Weldy Plus 999-213 110V 2000W +80ºC to +650ºC - 620g 1<br />

Weldy Plus 999-323 230V 2000W +80ºC to +650ºC - 620g 1<br />

Weldy Pro<br />

• Electronic temperature adjustment from 100ºC to 550ºC<br />

• Air flow adjustment via two-step switch<br />

• Compact and lightweight<br />

Weldy Pro<br />

Reference Code Voltage Output Temp Range Airflow Weight Pack Qty<br />

Weldy Pro 999-212 110V 1800W +100ºC to +550ºC - 570g 1<br />

Weldy Pro 999-322 230V 1800W +100ºC to +550ºC - 570g 1<br />

Weldy Pic<br />

• Standard two step heat gun<br />

• Two temperature and airflow settings<br />

• Light weight and ergonomic design<br />

• Available in 230V with a UK plug<br />

• Full range of acc<strong>ess</strong>ories available below<br />

Weldy Pic<br />

Reference Code Voltage Output Temp Range Airflow Weight Pack Qty<br />

Weldy Pic 999-321 230V 1600W +350ºC to +500ºC 350/500 l/min 500g 1<br />

Weldy Acc<strong>ess</strong>ories<br />

Reference No. Description Pack Qty<br />

990-805 1 Welding Nozzle 1<br />

990-804 2 Reflector Nozzle 1<br />

990-801 3 Glass Protection Nozzle 1<br />

990-802 4 Wide-Slot Nozzle 1<br />

990-803 5 Reduction Nozzle Ø 20mm 1<br />

990-806 6 Overlap Welding Nozzle 1<br />

990-807 7 Pr<strong>ess</strong>ure Roller 1<br />

990-808 8 Solder Sleeve Reflector 1<br />

E4500<br />

• Cordl<strong>ess</strong>, gas powered, piezo ignition<br />

• Valve controlled adjustment<br />

• Handy lug for attaching to belt<br />

• Solid base and ergonomic handle<br />

E4500<br />

Reference Description<br />

E4500 E4500 gun with protctive spring<br />

P444 Gas cartridge (Butane/Propane)<br />

1<br />

6 7<br />

2 3 4 5<br />

8<br />

T


Z<br />

Tredux<br />

With TREDUX; HellermannTyton has set a new standard in heat<br />

shrink tubing - a shrink ratio up to 3:1.<br />

• Internal diameter up to 101.6mm<br />

• 9 sizes from 1.5 mm to 101.6 mm with a shrink ratio<br />

of up to 3:1 to cover the range of diameters,<br />

compared with 14 sizes for 2:1<br />

• Conforms very well to highly variable substrate dimensions<br />

• TREDUX replaces many different sized tubing solutions by<br />

fitting almost any heat shrink task<br />

• Flexible thin walled design gives faster shrink<br />

• Available in 1m lengths in display carton<br />

• E-beam Crosslinked Polyolefin<br />

• Black or green/yellow<br />

Tredux Starter Kit<br />

• A high quality merchandiser is available to stockists<br />

• Compact and easy to fill metal display, including a dispenser<br />

rack with product folders<br />

• Details of the Tredux promotional merchandiser are<br />

available on request<br />

TREDUX Starter Kit<br />

TREDUX Starter Kit<br />

Reference Contents<br />

319-30100 See below<br />

TREDUX Refill Cartons<br />

TREDUX Display<br />

Reference Number of 1m<br />

Size Number of lengths in each<br />

in mm display cartons display carton<br />

319-00150 1.5/0.5 1 10<br />

319-00300 3/1 5 10<br />

319-00600 6/2 8 10<br />

319-01200 12/4 6 10<br />

319-02400 24/8 1 10<br />

319-03800 38.1/19.1 1 2<br />

319-05100 50.8/25.4 1 1<br />

319-00307 3/1 1 10<br />

319-00607 6/2 2 10<br />

319-01207 12/4 1 10<br />

319-02407 24/8 1 3<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

TREDUX shrinks as much as 3:1.<br />

4.4<br />

TREDUX heat shrinking tubing<br />

Material E-beam Crosslinked Polyolefin<br />

Min. shrink temperature 90 ºC<br />

Continuous operating<br />

temperature<br />

-55 ºC to +125 ºC<br />

Dielectrical Strength 19.7 kV/mm min.<br />

Voltage Rating 600 V<br />

Flammability 60 sec. max., ASTM D 2671<br />

Copper Corrosion pass UL224 test method<br />

Shrink ratio 3:1 for sizes 1.5/0.5 mm to 24/8 mm,<br />

2:1 for sizes 38.1/19.1 mm<br />

to 101.6/50.8 mm<br />

65


66<br />

4.4<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

HIS 3<br />

HIS 3, unlined tubing with 3:1 shrink ratio, is ideal for highly variable<br />

substrate dimensions. Only five sizes are needed to cover the same<br />

range of diameters from 1mm to 20mm compared with the ten<br />

needed with a 2:1 shrink ratio, reducing your inventory by half.<br />

To augment the HIS-3 range, 9mm-3mm and 18mm-6mm tubing<br />

are also available.<br />

HIS-3<br />

Material<br />

Shrink ratio<br />

Long. change after shrinkage<br />

Min. shrink temperature<br />

Cont. operating temperature<br />

Dielectrical Strength<br />

Flammability<br />

HIS-Service Station<br />

This sturdy Service Station contains up to 5 dispensers. It can be put<br />

on a bench or mounted to a wall. A special cutter is included making<br />

it easy to cut the tubing length as desired.<br />

HIS - Service Station<br />

Reference Type Pack Qty<br />

365-30100 HIS Service Station with Cutter 1<br />

Contains 5 HIS-3 dispenser boxes (black).<br />

Sizes are as follows:<br />

HIS 3-1, HIS-6-2, HIS 12-4 (2 packs.),<br />

HIS 24-8<br />

300-30000 HIS Service Station with Cutter. 1<br />

Frame supplied separately, without any<br />

dispenser cartons. Special order only.<br />

!<br />

Replace the X with the code number<br />

Order example<br />

308-3060 X<br />

Colour code<br />

of the desired colour. For instance, if<br />

you were to order the HIS-3-6-2 in<br />

red the complete order number would<br />

be 308-30602.<br />

Colour-Coding<br />

Colour Colour digit<br />

Black (BK) 0<br />

Red (RD) 2<br />

Blue (BE) 6<br />

Transparent (TT) 3<br />

Green/Yellow* (GN/YW) 7<br />

Brown 1<br />

Grey 8<br />

*can be supplied from 3mm to 1mm<br />

E-beam Crosslinked Polyolefin<br />

3:1<br />

-10% max.<br />

+110 °C<br />

-55 °C to +125 °C<br />

25kV/mm, ASTM D 876<br />

self-extinguishing, ASTM 2671<br />

Dispenser Boxes<br />

HIS-3 can fit highly variable substrate dimensions.<br />

HIS-Service Station contains 5 dispensers and a special cutter.<br />

Reference Type Inside Diameter in mm Wall thickn<strong>ess</strong> Length<br />

min. max. in mm in m<br />

expanded recovered fully recovered<br />

as supplied after heating nominal<br />

308-3015X HIS-3 1.5–0.5 1.5 0.5 0.50 10<br />

(Colour)<br />

308-3030X HIS-3 3-1 3.0 1.0 0.60 10<br />

(Colour)<br />

308-3060X HIS-3 6-2 6.0 2.0 0.70 5<br />

(Colour)<br />

308-3090X HIS3 9-3 9.0 3.0 0.80 5<br />

(Colour)<br />

308-3120X HIS3 12-4 12.0 4.0 0.85 5<br />

(Colour)<br />

308-3180X HIS3 18-6 18.0 6.0 1.00 4<br />

(Colour)<br />

308-3240X HIS3 24-8 24.0 8.0 1.20 3<br />

(Colour)<br />

All dimensions in mm. Subject to technical changes.<br />

Black available from stock, other colours available on request<br />

An adhesive lined tubing with a 3:1 shrink ratio (ref. HIS-A) is also available in black.<br />

Z


T<br />

TC30<br />

TC30 is a great general purpose polyolefin<br />

thin-wall tubing. It can cover components<br />

with highly variable diameters due to it’s<br />

high shrink ratio (3:1). It is suitable for<br />

many applications where a low-cost<br />

solution is required.<br />

With a high shrink ratio inventory can be<br />

kept to a minimum as more applications can<br />

be covered with the same diameter tubing.<br />

Based on the low wall thickn<strong>ess</strong> TC30 is ideal for antenna protection.<br />

TC30<br />

Securely insulated battery cable using TC30.<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Longitudinal change<br />

after shrinkage<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Flammability<br />

Operating Temperature<br />

Dielectric Strength (Metric)<br />

Polyolefin, Cross-linked (POX)<br />

Black (BK)<br />

3:1<br />

-15% max.<br />

+90˚C<br />

ASTM D2671<br />

-55˚C to +125˚C<br />

19.7 kV/mm<br />

Reference Supplied ø D Recov. ø D Wall (WT) nom. Pack Qty<br />

TC30 3-1 3.0 1.0 0.60 10m coil<br />

TC30 6-2 6.0 2.0 0.70 10m coil<br />

TC30 9-3 9.0 3.0 0.80 10m coil<br />

TC30 12-4 12.0 4.0 0.85 10m coil<br />

TC30 18-6 18.0 6.0 1.00 10m coil<br />

TC30 24-8 24.0 8.0 1.20 10m coil<br />

All dimensions in mm. Subject to technical change.<br />

RoHS<br />

4.4<br />

67


68<br />

4.4<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

Heatshrink Tubing<br />

Heatshrink tubing is ideal for protecting wires and cables.<br />

HCP Polyolefin Tubing<br />

A high performance, flexible, cross linked, Polyolefin tubing specially<br />

formulated to produce a heat shrinkable tubing with a continuous<br />

operating temperature of 135˚C. Excellent tensile strength.<br />

HCP Polyolefin Tubing<br />

Operating Temperature -55oC to +135oC Shrink Temperature 120ºC<br />

Shrink Ratio 2:1<br />

Flammability Self extinguishing<br />

and highly flame retarded<br />

Dielectric Strength 29 kV/mm<br />

Longitudinal Shrink Ratio 5% max<br />

HCP Polyolefin Tubing<br />

Reference Supplied Recovered Nominal Colour Coil<br />

ID ID Recovered Length<br />

Wall<br />

HCP16 (Black) 1.6 0.8 0.41 Black 30m<br />

HCP24 (Black) 2.4 1.2 0.41 Black 30m<br />

HCP32 (Black) 3.2 1.6 0.53 Black 30m<br />

HCP48 (Black) 4.8 2.4 0.53 Black 30m<br />

HCP64 (Black) 6.4 3.2 0.53 Black 30m<br />

HCP95 (Black) 9.5 4.8 0.67 Black 30m<br />

HCP127 (Black) 12.7 6.4 0.67 Black 30m<br />

HCP190 (Black) 19.0 9.5 0.82 Black 30m<br />

HCP254 (Black) 25.4 12.7 1.13 Black 30m<br />

HCP381 (Black) 38.1 19.0 1.02 Black 30m<br />

HCP508 (Black) 50.8 25.4 1.14 Black 30m<br />

HCP762 (Black) 76.2 38.1 1.27 Black 15m<br />

HCP1016 (Black) 101.6 50.8 1.40 Black 15m<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

Red, blue, yellow, green/yellow available to special order.<br />

Also available in 60m or 150m coils according to size.<br />

PHSK Heatshrink Kits<br />

Each kit contains 1 metre lengths of 3 sizes of heatshrink<br />

in each of 4 colours - Red, Black, Yellow and Blue.<br />

Kit Ref. PHSK1<br />

1 metre each of 6.4mm, 9.5mm and 12.7mm diameter heatshrink.<br />

Kit Ref. PHSK2<br />

1metre each of 12.7mm, 19mm and 25.4mm diameter heatshrink.<br />

PHSK Heatshrink Kits - New Phase Colours<br />

Each kit contains 1 metre lengths of 3 sizes of heatshrink<br />

in each of 4 colours - Blue, Black, Grey and Brown.<br />

Kit Ref. PHSK3<br />

1 metre each of 6.4mm, 9.5mm and 12.7mm diameter heatshrink.<br />

Kit Ref. PHSK4<br />

1metre each of 12.7mm, 19mm and 25.4mm diameter heatshrink.<br />

LVR Heatshrink Tubing<br />

PVC heatshrink tubing with 2:1 shrink ratio.<br />

Supplied polythene wrapped for ease of use.<br />

LVR Heatshrink Tubing<br />

Operating Temperature -20oC to +105oC Shrink Temperature 135ºC<br />

Shrink Ratio 2:1<br />

Dielectric Strength 15 kV/mm<br />

Longitudinal Shrink Ratio 10% max<br />

LVR Heatshrink Tubing<br />

Reference Supplied Recovered Recovered Coil Length<br />

(BK,RD,YW,BE) ID ID Wall mm (nom)<br />

LVR24 2.4 1.2 0.45 100m<br />

LVR32 3.2 1.6 0.45 100m<br />

LVR48 4.8 2.4 0.50 100m<br />

LVR64 6.4 3.2 0.60 100m<br />

LVR95 9.5 4.8 0.60 50m<br />

LVR127 12.7 6.4 0.65 50m<br />

LVR190 19.0 9.5 0.80 25m<br />

LVR254 25.4 12.7 1.00 25m<br />

LVR381 38.1 19.1 1.25 25m<br />

Standard colour - black.<br />

T


T<br />

HFT-A Polyolefin Heatshrink<br />

• Crossed linked semi-flexible polyolefin heatshrink sleeving<br />

• Shrinks uniformly to form a permanent insulation covering<br />

• Ideal for use as an insulation over cable joints or terminations<br />

• Also frequently used for cable bundling in harn<strong>ess</strong> work<br />

• Recovers and conforms to the shape of the substrate<br />

• Transparent HFT-B is also available for the use where<br />

the substrate has to be visible<br />

• Please note HFT-B transparent is not flame retarded<br />

Heatshrink Tubing (HFT-A)<br />

Material Polyolefin<br />

Shrink Ratio 2:1 & 3:1<br />

Min. Working Temperature -55ºC<br />

Max. Working Temperature 135ºC<br />

Intermittent Temperature 225ºC<br />

Min Shrink Temperature 100ºC<br />

Flame Retardency UL94 V2<br />

Dielectric Strength 25kV/mm<br />

Fluid Resistance Good<br />

Good Resistance To Acids, Alkalis, Fluids & Oil<br />

Material Specification Def Stan 59-97/3,<br />

Type 2a and 2b<br />

Standard Colour Black (BK).<br />

Other colours available BE, RD,<br />

YW, WE, TT subject to MOQ<br />

prices on application<br />

For info on Heat Guns<br />

please refer to page 64<br />

ShrinKit 321<br />

ShrinKit 321 is a family of three heat shrink tubing assortments<br />

in attractive and handy assembly kits. The range consists of<br />

ShrinKit 321 Basic, ShrinKit 321 Universal and ShrinKit 321-A<br />

(a dual wall tubing). With their ideal shrink ratio of 3:1<br />

these products replace many differently sized tubing solutions<br />

by fitting almost any heat shrink requirements. Each compartment<br />

is identified and contains set lengths.<br />

Shrinkit 321 Basic<br />

Each kit contains 1.5-0.5, 3-1, 6-2, 12-4 diameters in BK<br />

Shrinkit 321 Universal<br />

Each kit contains 1.5-0.5, 3-1, 6-2, 12-4,<br />

24-8 diameters in BK, BU, RD, CL and GNYE<br />

Shrinkit 321-A<br />

Each kit contains 3-1, 6-2, 12-4, 24-8 diameters in BK and CL<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

Heatshrink Tubing (HFT-A)<br />

Reference Supplied Recovered Nominal Colour Coil<br />

ID ID Recovered<br />

Wall<br />

HFT-A-2:1 Shrink Ratio<br />

HFT-A16 1.6 0.8 0.41 Black 25m<br />

HFT-A24 2.4 1.2 0.41 Black 25m<br />

HFT-A32 3.2 1.6 0.53 Black 25m<br />

HFT-A48 4.8 2.4 0.53 Black 25m<br />

HFT-A64 6.4 3.2 0.53 Black 25m<br />

HFT-A95 9.5 4.8 0.67 Black 25m<br />

HFT-A127 12.7 6.4 0.67 Black 25m<br />

HFT-A190 19.0 9.5 0.82 Black 25m<br />

HFT-A254 25.4 12.7 1.13 Black 25m<br />

HFT-A381 38.1 19.0 1.02 Black 25m<br />

HFT-A508 50.8 25.4 1.14 Black 25m<br />

HFT-A762 76.2 38.1 1.27 Black 25m<br />

HFT-A1016 101.6 50.8 1.40 Black 25m<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

Standard colour - black. Colours available on request.<br />

The right tubing size at hand for any application. ShrinKit 321 Universal,<br />

ShrinKit 321-A and ShrinKit 321 Basic.<br />

4.4<br />

69


70<br />

4.4<br />

IMCSA<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

• IMCSA is an adhesive medium walled polyolefin sleeving<br />

• Shrink ratio of up to 4:1<br />

• Provides a tough and flexible insulation<br />

• Ideal for protection of underground cable joints<br />

and cable terminations<br />

• Also available without an adhesive lining - IMCS<br />

• The adhesive linings have a recovered thickn<strong>ess</strong> of 0.8mm<br />

IMCSA<br />

Material Medium Walled Polyolefin<br />

Shrink Ratio 4:1<br />

Min Working Temperature -55ºC<br />

Max Working Temperature 115ºC<br />

Intermittent Temperature 175ºC<br />

Min Shrink Temperature 135ºC<br />

Dielectric Strength 11kV/mm<br />

Good Resistance To Acids, Alkalis, Fuels & Oil<br />

Material Specification VG95 343<br />

Standard Colour Black (BK)<br />

IMCSA<br />

Reference Supplied Recovered Nominal Colour Coil<br />

ID ID Recovered Length<br />

Wall<br />

IMCSA12-3BK 12.0 3.0 2.0 Black 1m<br />

IMCSA19-6BK 19.0 6.0 2.5 Black 1m<br />

IMCSA27-8BK 27.0 8.0 2.5 Black 1m<br />

IMCSA32-7.5BK 32.0 7.5 2.5 Black 1m<br />

IMCSA38-12BK 38.0 12.0 2.5 Black 1m<br />

IMCSA50-18BK 50.0 18.0 2.5 Black 1m<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

HMT200A<br />

• Hot melt adhesive tape<br />

• Designed for use with heat-shrink sleevings and mouldings<br />

• The tape flows when heated and provides permanent air<br />

and water tight seals<br />

• Supplied in 50m rolls.<br />

Hot Melt Adhesive Tape (HMT 200A)<br />

Min Working Temperature -55ºC<br />

Max Working Temperature 105ºC<br />

Softening Point 110ºC<br />

Peel Strength XLPE/Metal 100N / 25mm<br />

Halogen Content XLPE/XLPE 210N / 25mm<br />

PVC/PVC 80N / 25mm<br />

Standard Colours Def Stan 59-97 Type W (w)<br />

Golden Brown<br />

Reference Description<br />

HMT200A 50m<br />

T


T<br />

TA32 and TA42<br />

Features and Benefits<br />

TA32 and TA42 are thin walled adhesive lined heat shrink<br />

tubings. Both TA32 and TA42 have an outer wall that is<br />

highly flame retardant and are UL224 approved. They have<br />

high shrink ratios making them ideal for variable<br />

substrates. The adhesive lining ensures that a good<br />

environmental seal can be maintained.<br />

TA32<br />

Cable Protection Systems<br />

Heatshrinkable Tubing<br />

TA32 and TA42 are UL224 listed adhesive lined tubing.<br />

Available in 3:1 and 4:1 shrink ratio.<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Operating Temperature<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Flammability<br />

Longitudinal change<br />

after shrinkage<br />

Dielectric Strength (Metric)<br />

RoHS<br />

Specification<br />

Polyolefin, Cross-linked (POX)<br />

Black (BK)<br />

3:1<br />

-55˚C to +125˚C<br />

+110˚C<br />

UL224<br />

-15% max.<br />

15 kV/mm according to<br />

IEC 684 P2<br />

UL224 125˚C 600V<br />

Reference Supplied ø D Recov. ø D Wall (WT) nom. Length Pack Qty<br />

TA32 3/1 3.2 0.6 0.95 1.2m 10<br />

TA32 4.5/1.5 4.5 1.5 1.10 1.2m 10<br />

TA32 6/2 6.0 2.0 1.20 1.2m 10<br />

TA32 9/3 9.0 3.0 1.30 1.2m 10<br />

TA32 12/4 12.0 4.0 1.40 1.2m 10<br />

TA32 19/6 19.0 6.0 1.80 1.2m 10<br />

TA32 24/8 24.0 8.0 2.5 1.2m 10<br />

TA32 40/13 40.0 13.0 2.5 1.2m 10<br />

TA42<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Operating Temperature<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Flammability<br />

Longitudinal change<br />

after shrinkage<br />

Dielectric Strength (Metric)<br />

Specification<br />

Polyolefin, Cross-linked (POX)<br />

Black (BK)<br />

4:1<br />

-55˚C to +125˚C<br />

+110˚C<br />

UL224<br />

-15% max.<br />

15 kV/mm according to<br />

IEC 684 P2<br />

UL224 125˚C 600V<br />

Reference Supplied ø D Recov. ø D Wall (WT) nom. Length Pack Qty<br />

TA42 4/1 4.0 1.0 1.00 1.2m 10<br />

TA42 8/2 8.0 2.0 1.20 1.2m 10<br />

TA42 12/3 12.0 3.0 1.40 1.2m 10<br />

TA42 16/4 16.0 4.0 1.80 1.2m 10<br />

TA42 24/6 24.0 6.0 2.25 1.2m 10<br />

TA42 32/8 32.0 8.0 2.55 1.2m 10<br />

TA42 52/13 52.0 13.0 2.55 1.2m 10<br />

RoHS<br />

4.4<br />

71


72<br />

4.5<br />

Material Specifications<br />

Material Polyolefin, Chemically Polyolefin, Chemically Polyolefin, Chemically<br />

cross linked (POX) cross linked (POX) cross linked (POX)<br />

Description General Purpose for 0.6/1kV systems Anti-tracking for MV systems to 36kV Conductive for MV systems to 36kV<br />

Colour Black (BK) Red Brown (BN) Black (BK)<br />

Minimum Shrink<br />

Temperature (Metric)<br />

+135˚C +135˚C +135˚C<br />

Operating Temperature -55˚C to +70˚C -40˚C to +100˚C -40˚C to +100˚C<br />

Dielectric Strength (Metric) 15 kV/mm 15kV/mm -<br />

Resistivity - - 25 ohm.cm<br />

Flexibility Semi rigid Semi rigid Semi rigid<br />

Flammability ASTM D635 ASTM D635 ASTM D635<br />

Water Absorption 0.03% at 25˚C < 0.2% at 25˚C 0.1% at 25˚C<br />

Specification ESI 09/11 Det Norske veritas ESI 09/13 ESI 09/13<br />

Adhesives and mastics<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

B8 Material is coated with Hot Melt Adhesive (WM250) as standard, and is appled either as a spiral code W2, or smooth coat code W.<br />

Alternatively shapes are coated with Black Mastic code WM252.<br />

M1 and K, are coated with Anti-track Mastic (Red), code WM253.<br />

B8 M1 K<br />

RoHS<br />

RoHS<br />

RoHS


S<br />

HEK Cable End Caps<br />

Features and Benefits<br />

End caps are used to seal cables during storage<br />

or transportation. HEK end caps can be used as<br />

an insulating cap for live LV cables (0.6/1kV),<br />

and the cap is marked with a lightning flash to<br />

indicate a live circuit. The adhesive lining<br />

provides an excellent environmental seal.<br />

End caps can be fitted with air valves for<br />

certain pr<strong>ess</strong>urised cable applications. The high<br />

shrink ratio minmises the number of end cap<br />

sizes needed.<br />

Application<br />

End caps are suitable for use on both polymeric<br />

and paper insulated, lead jacketed cables which<br />

may include aluminium or steel armouring.<br />

RoHS<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Operating Temperature<br />

Dielectric Strength (Metric)<br />

Flammability<br />

HEK<br />

Polyolefin, Chemically<br />

cross-linked (POX)<br />

Black (BK)<br />

up to 3:1<br />

+135˚C<br />

-55˚C to +70˚C<br />

15 kV/mm<br />

ASTM D635<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

The appropriate end cap for every cable diameter, and cable type.<br />

Recomm. application Fully recovered<br />

Reference From To H min a ±10% H max b ±10% P ±10% HW ±20% Pack Qty<br />

Standard Range Cable Cap<br />

1612-1-B8W 4.0 8.0 10.0 4.0 33.5 2.0 1<br />

1613-1-B8W 8.0 16.0 20.0 7.5 55.3 2.3 1<br />

1614-1-B8W2 16.0 32.0 40.0 15.0 90.0 3.0 1<br />

1615-1-B8W2 26.0 51.0 63.0 25.0 143.0 3.3 1<br />

1615-2-B8W2 26.0 44.0 55.0 25.0 143.0 3.3 1<br />

1617-1-B8W2 32.0 61.0 76.0 30.0 158.0 4.0 1<br />

1616-1-B8W2 48.0 80.0 100.0 45.0 162.0 4.0 1<br />

1616-7-B8W 48.0 100.0 125.0 45.0 162.0 4.0 1<br />

Special Range Cable Cap<br />

1618-1-B8W 6.0 11.0 14.0 6.0 55.3 2.3 1<br />

1601-1-B8W 10.0 19.0 23.8 9.4 89.0 2.0 1<br />

1620-1-B8W 13.0 28.0 35.0 12.7 184.0 3.3 1<br />

1608-1-B8W 70.0 130.0 159.0 63.5 127.0 3.3 1<br />

All dimensions in mm. Subject to technical changes<br />

a) As supplied<br />

b) Recovered<br />

4.5<br />

73


74<br />

4.5<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

HEV Cable Breakout Boots<br />

Features and Benefits<br />

Cable breakout boots are designed for<br />

insulating and sealing a cable crotch,<br />

or conduit system, and provide excellent<br />

resistance to abrasion and weathering.<br />

Application<br />

Cable breakouts are manufactured from a<br />

tough cross-linked polyolefin containing a<br />

flame retardant. This allows the breakouts to<br />

be used for both interior and exterior<br />

applications. They offer excellent electrical<br />

and mechanical protection.<br />

Cable breakouts are supplied with an<br />

adhesive inner coating for reliable<br />

environmental sealing, and are available<br />

for 2, 3, 4, 5 and 6 core cables. HEV breakout boot for two-core cable.<br />

RoHS<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Dielectric Strength (Metric)<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Operating Temperature<br />

Flammability<br />

Specification<br />

Polyolefin, Chemically<br />

cross-linked (POX)<br />

Black (BK)<br />

up to 3:1<br />

15 kV/mm<br />

+135˚C<br />

-55˚C to +70˚C<br />

ASTM D635<br />

Det Norske Veritas<br />

HEV breakout boot<br />

HEV<br />

Recomm. applic. (mm<br />

H H J J<br />

Reference From To min a max b a b Pack<br />

±10% ±10% ±10% ±10% P ±10% R ±10% S nom HW ±20% JW ±20% Qty<br />

2 Finger Breakout Boot<br />

216-1-B8W 2.5 10 21.0 9.4 9.0 2.8 76.5 20.0 15.0 1.6 1.6 1<br />

2 ) Recovered<br />

223-2-B8W 4 35 33.0 9.4 17.5 4.1 94.0 30.0 20.0 1.5 1.2 1<br />

218-1-B8W 50 150 50.0 22.9 21.0 7.6 119.0 34.0 30.0 3.2 3.2 1<br />

219-1-B8W 185 400 87.0 38.1 43.0 12.7 141.5 42.5 44.0 3.8 3.8 1<br />

3 Finger Breakout Boot<br />

318-1-B8W 4 16 25.0 9.1 9.0 3.0 76.5 20.0 16.0 2.5 2.5 1<br />

319-1-B8W 16 35 31.0 17.5 15.0 4.6 93.5 28.5 23.0 2.9 2.9 1<br />

320-2-B8W2 50 150 63.0 22.5 26.0 9.0 180.0 44.0 37.0 3.0 2.0 1<br />

324-1-B8W2 150 300 90.0 34.0 35.0 14.0 200.0 50.0 54.0 3.0 2.0 1<br />

342-1-B8W2 185 400 110.0 35.0 40.0 17.5 230.0 45.0 55.0 4.0 3.5 1<br />

341-1-B8W2 400 400 125.0 59.0 50.8 25.4 283.0 71.0 75.0 3.8 3.8 1<br />

4 Finger Breakout Boot<br />

442-1-B8W 2.5 10 28.0 9.0 9.0 1.8 78.0 17.0 20.0 2.7 2.0 1<br />

408-2-B8W2 4 35 35.0 12.0 15.0 3.0 95.0 24.0 22.0 2.5 2.0 1<br />

409-2-B8W2 35 70 47.4 22.9 21.5 6.4 165.0 38.1 38.1 4.1 3.3 1<br />

418-4-B8W2 70 150 60.0 22.9 30.0 6.4 202.0 38.1 38.0 4.1 3.3 1<br />

444-1-B8W2 150 300 78.7 35.6 38.1 12.5 240.0 55.0 55.0 4.0 3.5 1<br />

All dimensions in mm, except for "mm2 ". Subject to technical changes.<br />

a) As supplied<br />

b) Recovered<br />

S


S<br />

HAC Anode Cap<br />

Features and Benefits<br />

Anode Caps are designed to seal between a sacrificial anode<br />

and the connecting cable. They are coated internally with a<br />

mastic lining, and are capable of withstanding the most<br />

aggr<strong>ess</strong>ive environmental conditions.<br />

Application<br />

For sealing a sacrificial anode connection, suitable for direct<br />

burial or total water immersion. Suitable for 75mm (3in) and<br />

100mm (4in) Anodes.<br />

RoHS<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Dielectric Strength (Metric)<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Operating Temperature<br />

Flammability<br />

Polyolefin, Chemically<br />

cross linked (POX)<br />

Black (BK)<br />

2:1<br />

15 kV/mm<br />

+135˚C<br />

-55˚C to +70˚C<br />

ASTM D635<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

Anode Cap.<br />

HAC Anode Cap.<br />

HAC<br />

H H J J<br />

Recovered<br />

Reference min a max b min a max b Pack<br />

±10% ±10% ±10% ±10% P ±10% R ±10% HW ±20% JW ±20% Qty<br />

1788-3-B8WM252 115.0 40.0 19.0 6.0 165.0 90.0 3.0 3.0 1<br />

1788-4-B8WM252 89.0 40.0 19.0 6.0 190.0 115.0 3.0 3.0 1<br />

All dimensions in mm. Subject to technical changes.<br />

Also available with hot melt adhesive internal coating (WM250).<br />

a) As supplied<br />

b) Recovered<br />

4.5<br />

75


76<br />

4.5<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

Low Voltage Joints 4 Core<br />

Features and Benefits<br />

LV Heat shrink cable joint kits contain the<br />

nec<strong>ess</strong>ary parts to make a quick, efficient and<br />

clean method of jointing cables. A kit contains<br />

ferrule sealing sleeves, armour continuity kit,<br />

and a protective outer sealing sleeve.<br />

The heat shrinkable sleeves are adhesive<br />

lined and provide a reliable and effective seal<br />

against moisture.<br />

Application<br />

For low voltage XLPE and PILC cables for indoor<br />

and outdoor use.<br />

Description<br />

LV Joint kits are suitable for voltages up<br />

to 0.6/1kV, and comply with CENELEC<br />

Standard HD623.<br />

RoHS<br />

Material Data<br />

Material<br />

Colour<br />

Shrink Ratio<br />

Dielectric Strength (Metric)<br />

Minimum Shrink<br />

Temperature (Metric)<br />

Operating Temperature<br />

Longitudinal change<br />

after shrinkage<br />

Flammability<br />

LV Joints 4 Core<br />

Polyolefin, Chemically<br />

cross linked (POX)<br />

Black (BK)<br />

up to 4:1<br />

15 kV/mm<br />

+135˚C<br />

-55˚C to +100˚C<br />

-10% max.<br />

Self extinguishing<br />

Cable joint kit for multi-core cables<br />

Section of Joint<br />

Reference Conductor Size Range mm 2 Length (L) Working Space Pack Qty<br />

LVJA1.5-4PL4 1.5 to 4 440 1000 1<br />

LVJA6-16PL4 6 to 16 500 1100 1<br />

LVJA25-50PL4 25 to 50 600 1300 1<br />

LVJA70-150PL4 70 to 150 700 1300 1<br />

LVJA185-300PL4 185 to 300 800 1500 1<br />

All Dimensions in mm, except “mm 2 ”. Subject to technical changes.<br />

A range of Joints are available for Pilot Cables, PILC Cables, Transition Jointing and<br />

non-armoured cables. Also a range of Terminations and Live Pot End kits for<br />

Polymeric and PILC Cables.<br />

S


S<br />

Medium Voltage Cable Terminations Single Core<br />

Features and Benefits<br />

Medium Voltage heat shrink cable terminations offer excellent<br />

UV stability and non-tracking capability to make a quick,<br />

efficient and clean method of terminating polymeric cables.<br />

Sealant mastic is provided for a reliable and effective seal<br />

against moisture.<br />

Application<br />

For Medium Voltage Polymeric Single Core cables for indoor<br />

and outdoor use.<br />

Description<br />

MV Single Core Termination kits are suitable for voltages up to 36kV,<br />

and are independantly tested to CENELEC Standard HD629.1 and<br />

IEEE48. Also Salt Fog tested to VDE0278 and IEEE4, and Pr<strong>ess</strong>ure<br />

tested to IEEE48.<br />

MV Cable Terminations Single Core<br />

RoHS<br />

Reference Conductor Size Tail Pack<br />

Range mm 2 Length Qty<br />

10/11/15kV Indoor (Um 17.5kV)<br />

MVT17APL1A 25-70 400 1<br />

MVT17BPL1A 95-185 400 1<br />

MVT17CPL1A 240-400 400 1<br />

MVT17DPL1A 500-630 400 1<br />

10/11/15kV Outdoor (Um 17.5kV)<br />

MVT17APL1R 25-70 400 1<br />

MVT17BPL1R 95-185 400 1<br />

MVT17CPL1R 240-400 400 1<br />

MVT17DPL1R 500-630 400 1<br />

All dimensions in mm, except for “mm2 ”. Subject to technical changes.<br />

Cable Protection Systems<br />

Power cable Acc<strong>ess</strong>ories<br />

MV Single Core Termination.<br />

MV Single Core Termination<br />

Indoor and Outdoor<br />

4.5<br />

A range of Terminations are also available for PILC cables, and termination acc<strong>ess</strong>ories<br />

including Bushing Boot kits, Solderl<strong>ess</strong> Screen Earthing kits and Armour / Lead Earthing kits.<br />

77


78<br />

4.5<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

Medium Voltage Cable Terminations Three Core<br />

Features and Benefits<br />

Medium Voltage heat shrink cable terminations offer excellent<br />

UV stability and non-tracking capability to make a quick,<br />

efficient and clean method of terminating polymeric cables.<br />

Sealant mastic is provided for a reliable and effective seal<br />

against moisture.<br />

Application<br />

For Medium Voltage Polymeric Three Core cables for indoor<br />

and outdoor use.<br />

Description<br />

MV Three Core Termination kits are suitable for voltages up to 36kV,<br />

and are independantly tested to CENELEC Standard HD629.1 and<br />

IEEE48. Also Salt Fog tested to VDE0278 and IEEE4, and Pr<strong>ess</strong>ure<br />

tested to IEEE48.<br />

MV Cable Terminations Three Core<br />

RoHS<br />

Reference Conductor Size Tail Pack<br />

Range mm 2 Length Qty<br />

10/11/15kV Indoor (Um 17.5kV)<br />

MVT17APL3A 25-70 650 1<br />

MVT17BPL3A 95-185 650 1<br />

MVT17CPL3A 240-400 650 1<br />

10/11/15kV Outdoor (Um 17.5kV)<br />

MVT17APL3R 25-70 650 1<br />

MVT17BPL3R 95-185 650 1<br />

MVT17CPL3R 240-400 650 1<br />

All dimensions in mm, except for “mm2 ”. Subject to technical changes.<br />

MV Three Core Termination.<br />

MV Three Core Termination Indoor<br />

A range of Terminations are also available for PILC cables, and terminations acc<strong>ess</strong>ories<br />

including Bushing Boot kits, Solderl<strong>ess</strong> Screen Earthing kits and Armour / Lead Earthing kits.<br />

S


S<br />

Medium Voltage Cable Joint<br />

Single Core<br />

Features and Benefits<br />

Medium Voltage heat shrink cable<br />

joints offer a quick, efficient and clean<br />

method of jointing polymeric cables,<br />

and are suitable for use with either<br />

mechanical or compr<strong>ess</strong>ion ferrules.<br />

A combination of adhesives and mastics<br />

provide a reliable and effective seal<br />

against moisture.<br />

Application<br />

For Medium Voltage Polymeric<br />

Single Core cables, armoured or<br />

non-armoured, suitable for direct burial.<br />

Description<br />

MV Single Core joint kits are<br />

suitable for voltages up to 24kV,<br />

and are independantly tested to<br />

CENELEC Standard HD629.1 and<br />

IEEE standard 404.<br />

RoHS<br />

MV Cable Terminations Three Core<br />

MV Three Core Termination.<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

Reference Conductor Size Length Working Pack<br />

Range mm 2 (L) Space Qty<br />

10/11 (Um 12kV)<br />

MVJA12APL1 16-50 860 1750 1<br />

MVJA12BPL1 50-185 860 1750 1<br />

MVJA12CPL1 185-400 860 1750 1<br />

MVJA12DPL1 400-630 900 1800 1<br />

All dimensions in mm, except for “mm2 ”. Subject to technical changes.<br />

A range of joints are also available for PILC cables, transition jointing and non-armoured cables.<br />

4.5<br />

79


80<br />

4.5<br />

Cable Protection Systems<br />

Power Cable Acc<strong>ess</strong>ories<br />

Medium Voltage Cable Joint<br />

Three Core<br />

Features and Benefits<br />

Medium Voltage heat shrink cable<br />

joints offer a quick, efficient and clean<br />

method of jointing polymeric cables,<br />

and are suitable for use with either<br />

mechanical or compr<strong>ess</strong>ion ferrules.<br />

A combination of adhesives and mastics<br />

provide a reliable and effective seal<br />

against moisture.<br />

Application<br />

For Medium Voltage Polymeric<br />

Three core cables, armoured or<br />

non-armoured, suitable for direct burial.<br />

Description<br />

MV Three core joint kits are<br />

suitable for voltages up to 24kV,<br />

and are independantly tested to<br />

CENELEC Standard HD629.1<br />

MV Cable Joint Three Core<br />

RoHS<br />

Reference Conductor Size Length Working Pack<br />

Range mm 2 (L) Space Qty<br />

10/11 (Um 12kV)<br />

MVJA12APL3 16-50 1400 2500 1<br />

MVJA12BPL3 50-185 1400 2500 1<br />

MVJA12CPL3 185-400 1400 2500 1<br />

All dimensions in mm, except for “mm2 ”. Subject to technical changes.<br />

A range of joints are also available for PILC cables, trifurcating transition jointing<br />

and non-armoured cables.<br />

S


T<br />

Helagaine Braided Sleeving<br />

• Helagaine is a range of expandable braided sleeving<br />

• Offers a simple method of protecting cables,<br />

hoses and wire bundles<br />

• Lightweight woven sleeving, available in three materials<br />

• Covers a wide range of cable diameters<br />

• Helagaine can also be used for cosmetic purposes making<br />

very neat and aesthetically pleasing wire looms<br />

Polyester Braided Sleeving<br />

Name Helagaine<br />

Material Polyester<br />

Min Working Temperature -50ºC<br />

Max. Working Temperature 150ºC<br />

Intermittent Temperature 220ºC<br />

Flammability V2<br />

Halogen Content Halogen Free<br />

Standard Colours Black (BK) or Grey (GY)<br />

Polyester VO Braided Sleeving<br />

Name Helagaine<br />

Material Polyester V0<br />

Min Working Temperature -50ºC<br />

Max. Working Temperature 150ºC<br />

Intermittent Temperature 220ºC<br />

Flammability V0<br />

Standard Colours Grey with Black Thread<br />

Polyester Braided Sleeving<br />

Cable Protection Systems<br />

Braided Sleeving<br />

Reference Min Max Coil<br />

ID ID Length<br />

HEGP05(BK) / HEGP05(GY) 3.0 9.0 100m<br />

HEGP10(BK) / HEGP10(GY) 7.0 15.0 100m<br />

HEGP15(BK) / HEGP15(GY) 10.0 20.0 100m<br />

HEGP20(BK) / HEGP20(GY) 14.0 26.0 50m<br />

HEGP25(BK) / HEGP25(GY) 18.0 34.0 50m<br />

HEGP30(BK) / HEGP30(GY) 20.0 40.0 50m<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

Note: Short coils available to special order.<br />

Polyester VO Braided Sleeving<br />

Reference Min Max Colours Coil Length<br />

ID ID<br />

HEGPV002 2.0 3.0 Grey (GY) 100m<br />

HEGPV003 2.0 5.0 Grey (GY) 100m<br />

HEGPV004 3.0 7.0 Grey (GY) 100m<br />

HEGPV005 4.0 9.0 Grey (GY) 100m<br />

HEGPV006 5.0 11.0 Grey (GY) 100m<br />

HEGPV008 7.0 13.0 Grey (GY) 100m<br />

HEGPV0010 9.0 15.0 Grey (GY) 50m<br />

HEGPV0012 11.0 17.0 Grey (GY) 50m<br />

HEGPV0015 13.0 20.0 Grey (GY) 50m<br />

HEGPV0020 18.0 25.0 Grey (GY) 50m<br />

HEGPV0025 22.0 30.0 Grey (GY) 50m<br />

HEGPV0030 27.0 40.0 Grey (GY) 50m<br />

HEGPV0040 35.0 50.0 Grey (GY) 50m<br />

HEGPV0050 45.0 60.0 Grey (GY) 50m<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

4.6<br />

81


82<br />

4.6<br />

PA66 Braided Sleeving<br />

Cable Protection Systems<br />

Braided Sleeving<br />

Glass Braided Sleeving<br />

• Type GSS<br />

• Highly flexible glass fibre braided sleeving<br />

impregnated with silicone rubber<br />

• Temperature range -60˚C to +220˚C<br />

• Continuous (peak of +220˚C)<br />

• Breakdown voltage: 1kV<br />

• Colour: White. Supplied in 25m coils<br />

Name Helagaine<br />

Material PA66<br />

Min Working Temperature -60ºC<br />

Max. Working Temperature 160ºC<br />

Intermittent Temperature 200ºC<br />

Flammability V2<br />

Halogen Content Halogen Free<br />

Standard Colours Grey (GY)<br />

Glass Braided Sleeving<br />

Reference Bore Dia (mm) Coil<br />

GSS1 1.0 25m<br />

GSS1.5 1.5 25m<br />

GSS2 2.0 25m<br />

GSS2.5 2.5 25m<br />

GSS3 3.0 25m<br />

GSS4 4.0 25m<br />

GSS5 5.0 25m<br />

GSS6 6.0 25m<br />

GSS7 7.0 25m<br />

GSS8 8.0 25m<br />

GSS10 10.0 25m<br />

12mm, 14mm, 16mm & 18mm diameter sleeving available to special order.<br />

Braided sleeve hot cutting tool - HSG0<br />

The HSG0 hot cutting tool is a light, robust, hand-held device<br />

to cut synthetic fabrics such as braided sleeving. It heats up<br />

quickly with the pr<strong>ess</strong> of a button and cuts the sleeving cleanly<br />

in a matter of seconds. The individual strands melt and fuse<br />

together preventing the sleeve from fraying.<br />

HSG0<br />

Reference Weight (Kg) Colour<br />

HSG0 1.0 Blue (BU)<br />

Subject to technical changes.<br />

Helagaine HEGPV0X braided sleeving.<br />

PA66 Braided Sleeving<br />

Reference Min Max Colours Coil Length<br />

ID ID<br />

HEGPA6603H-(6TS3) 2.0 4.0 Grey (GY) 200<br />

HEGPA6604H-(6TS5) 3.0 6.0 Grey (GY) 200<br />

HEGPA6605H-(6TS6) 3.0 7.0 Grey (GY) 200<br />

HEGPA6608H-(6TS8) 5.0 10.0 Grey (GY) 100<br />

HEGPA6610H-(6TS10) 7.0 12.0 Grey (GY) 100<br />

HEGPA6612H-(6TS12) 8.0 14.0 Grey (GY) 100<br />

HEGPA6614H-(6TS16) 10.0 16.0 Grey (GY) 100<br />

HEGPA6616H-(6TS18) 12.0 18.0 Grey (GY) 50<br />

HEGPA6620H-(6TS20) 15.0 23.0 Grey (GY) 50<br />

HEGPA6625H-(6TS25) 18.0 28.0 Grey (GY) 50<br />

HEGPA6630H-(6TS30) 25.0 32.0 Grey (GY) 50<br />

HEGPA6640H-(6TS40) 30.0 44.0 Grey (GY) 50<br />

HEGPA6650H-(6TS50) 40.0 55.0 Grey (GY) 50<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

Colour options - NN - Standard colour grey. Black available on request.<br />

The HSG0 hot cutting tool prevents the braided sleeving from fraying.<br />

T


T<br />

Helagaine HEGEMIP and<br />

HEGEMIPV0 Braided Sleeving<br />

Features and Benefits<br />

Made of tin-plated copper and polyester<br />

threads, Helagaine HEGEMIP and HEGEMIPV0<br />

braided sleeves offer electromagnetic protection<br />

as well as secure cable bundling. The mix of<br />

materials makes the sleeves expandable and<br />

easy to apply. In contrast to purely copper<br />

braids, the HEGEMIP and HEGEMIPV0 sleeves<br />

can be bent and twisted and still return to<br />

their original form. As a result, HEGEMIP and<br />

HEGEMIPV0 are particularly suitable for<br />

applications where there is movement.<br />

The supporting inner tube makes insertion<br />

of cables easier and protects the sleeves from<br />

deformation during transport. Besides their<br />

excellent electromagnetic protection ratings,<br />

they are very resistant to abrasion. Both sleeves<br />

fulfill the requirements of the international<br />

EMI norm CISPR25 (10KHz to 1GHz).<br />

Application<br />

Helagaine EMI braided sleeving is used for<br />

highly sensitive electronics, such as electrical<br />

appliances and machines, radio equipment<br />

and automobiles.<br />

RoHS<br />

Material Data HEGEMIPV0<br />

Material<br />

Colour<br />

Operating Temperature<br />

Flammability<br />

EMI requirements<br />

Polyester (PBT), Tin Plated copper<br />

Tin coloured and Black<br />

-40˚C to +175˚C<br />

Intermittent +200˚C<br />

UL94 V0 and FMVSS-302<br />

10 KHz to 1 GHz according to<br />

CISPR25 (DIN VDE 0879-2)<br />

Cable Protection Systems<br />

Braided Sleeving<br />

Helagaine EMI Braided Sleeving is made of tin-plated copper and polyester yarn.<br />

HEGEMIPV0<br />

Reference ø Bundle Bundle Weight Reel<br />

D ø min. ø max. (G)/m Length<br />

HEGEMIPV004 4 4 6.5 21.4 100m<br />

HEGEMIPV006 6 5 10 28.5 100m<br />

HEGEMIPV008 8 8 11.5 26.5 100m<br />

HEGEMIPV010 10 8 13 26.0 50m<br />

HEGEMIPV012 12 10 15 32.5 50m<br />

HEGEMIPV014 14 12 18 52.3 100m<br />

HEGEMIPV016 16 14 20 58.9 100m<br />

HEGEMIPV018 18 16 22 78.6 50m<br />

HEGEMIPV020 20 18 25 100.0 50m<br />

All dimensions in mm. Subject to technical changes.<br />

HEGEMIP<br />

Reference ø Bundle Bundle Weight Reel<br />

D ø min. ø max. (G)/m Length<br />

HEGEMIP04 4 4 6.5 21.4 100m<br />

HEGEMIP06 6 5 10 28.5 100m<br />

HEGEMIP08 8 8 11.5 26.5 100m<br />

HEGEMIP10 10 8 13 26.0 50m<br />

HEGEMIP12 12 10 15 32.5 50m<br />

HEGEMIP14 14 12 18 52.3 100m<br />

HEGEMIP16 16 14 20 58.9 100m<br />

HEGEMIP18 18 16 22 78.6 50m<br />

HEGEMIP20 20 18 25 100.0 50m<br />

All dimensions in mm. Subject to technical changes.<br />

RoHS<br />

Material Data HEGEMIP<br />

Material<br />

Colour<br />

Operating Temperature<br />

Flammability<br />

EMI requirements<br />

(halogen free)<br />

4.6<br />

Polyester (PBT), Tin Plated copper<br />

Tin coloured and Black<br />

-40˚C to +175˚C<br />

Intermittent +200˚C<br />

UL94 HB and FMVSS-302<br />

10 KHz to 1 GHz according to<br />

CISPR25 (DIN VDE 0879-2)<br />

83


84<br />

4.6<br />

Helagaine HLB<br />

Cable Protection Systems<br />

Braided Sleeving<br />

Features and Benefits<br />

Helagine HLB polyester braided sleeving has an<br />

expansion ratio of 3:1. With diameters running<br />

from 5mm to 54mm, just 3 sizes of the versatile<br />

Helagaine HLB covers a very wide range of<br />

applications. Large differences in diameter, for<br />

instance due to cable jacks and connectors, are<br />

easy to handle.<br />

The Sleeves are supplied in practical 10m reels<br />

in dispenser boxes. The boxes protect the<br />

sleeves and can be efficiently stocked. The<br />

dispenser opening also guarantees easy<br />

extraction of the sleeves.<br />

Application<br />

Because Helagaine HLB is supplied in practical<br />

dispenser boxes and covers a wide range of<br />

applications with only a few sizes, it is ideal for<br />

both the prof<strong>ess</strong>ional and the home user.<br />

Helagaine HLB bundles and effectively protects<br />

cables and wires, for instance in HiFi systems<br />

and in industrial plants. Helagaine HLB also<br />

provides good resistance to abrasion.<br />

Application Method<br />

The fraying of the sleeving can be prevented<br />

with the HSG0 hot cutting tool. You can find<br />

more information on the HSG0 hot cutting tool<br />

on page 82.<br />

HLB<br />

Reference ø Bundle Bundle Reel<br />

D ø min. ø max. Length (m)<br />

HLB15 15 5 21 10<br />

HLB25 25 10 30 10<br />

HLB35 35 18 54 10<br />

All dimensions in mm. Subject to technical changes.<br />

Helagaine HLB: The expansion rate makes it possible. Only three sizes in a handy dispenser box for<br />

almost all standard diameters.<br />

Helagaine HLB covers a wide range of applications with only three sizes.<br />

RoHS<br />

Material Data HLB<br />

Material<br />

Colour<br />

Operating Temperature<br />

Melting Point (Metric)<br />

Oxygen Index<br />

Polyester (PET<br />

Black (BK)<br />

-50˚C to +150˚C<br />

Intermittent +200˚C<br />

+250˚C<br />

34% (NFG 07-128)<br />

(halogen free)<br />

T


Z<br />

Helawrap<br />

• Helawrap is a complete system consisting of a slit<br />

cable cover and a thermoplastic applicator tool<br />

• Available in 3 materials<br />

• Allows easy acc<strong>ess</strong> to the cable at any point<br />

• Applicator tool ensures quick and easy installation<br />

• Build costs can be significantly reduced<br />

due to its innovative design<br />

• Can be used to wrap and cover wires, cables or hoses<br />

• Can be removed and reapplied easily<br />

• Available in 2 & 25 metre pack size with tool.<br />

Helawrap HWVO<br />

Reference HWV0<br />

Name Helawrap<br />

Material Flame Retarded PA6<br />

Min. Working Temperature -40ºC<br />

Max. Working Temperature 90ºC<br />

Intermittent Temperature 120ºC<br />

Flammability UL94V0<br />

Standard Colours Black (BK)<br />

HWPA-V0<br />

Silver/White on request. Nylon material and other pack variations available on request.<br />

Cable Protection Systems<br />

Cable Protection<br />

Reference ID ID Wall Colour Applicator Pack<br />

Min Max Thickn<strong>ess</strong> Tool Length<br />

HWPA-VO8 6.0 9.0 0.90 Black (BK) HAT8 25Metres<br />

HWPA-VO16 14.0 16.0 0.90 Black (BK) HAT16 25Metres<br />

HWPA-VO20 17.0 20.0 0.90 Black (BK) HAT20 25Metres<br />

HWPA-VO25 21.0 25.0 0.90 Black (BK) HAT25 25Metres<br />

HWPA-VO30 25.0 30.0 0.95 Black (BK) HAT30 25Metres<br />

Helawrap HWPP<br />

Reference HWPP<br />

Name Helawrap<br />

Material Polypropylene<br />

Min. Working Temperature -60ºC<br />

Max. Working Temperature 110ºC<br />

Intermittent Temperature 140ºC<br />

Halogen Content Halogen Free<br />

Standard Colours Black (BK) or Grey (GY)<br />

HWPP<br />

Reference ID ID Wall Colour Applicator Pack<br />

Min Max Thickn<strong>ess</strong> Tool Length<br />

HWPP8 6.0 9.0 0.90 Grey,Black,Silver,White HAT8 25Metres<br />

HWPP16 14.0 16.0 0.90 Grey,Black,Silver,White HAT16 25Metres<br />

HWPP20 17.0 21.0 0.90 Grey,Black,Silver,White HAT20 25Metres<br />

HWPP25 21.0 28.0 0.90 Grey,Black,Silver,White HAT25 25Metres<br />

HWPP30 25.0 30.0 0.95 Grey,Black,Silver,White HAT30 25Metres<br />

HWPP16/2 14.0 16.0 0.90 Grey, Black, Silver HAT16 2Metres<br />

HWPP25/2 21.0 25.0 0.90 Grey, Black, Silver HAT25 2Metres<br />

Insert one or more cables into the<br />

applicator tools<br />

Place the applicator into one end<br />

of the Helawrap<br />

Applicator Tools<br />

Reference Colour Pack<br />

HAT8 Blue 10<br />

HAT16 Blue 10<br />

HAT20 Blue 10<br />

HAT25 Blue 10<br />

HAT30 Blue 10<br />

Simply slide the tool through the<br />

Helawrap Cover<br />

4.7<br />

85


86<br />

4.7<br />

Spiral Binding<br />

Cable Protection Systems<br />

Cable Protection<br />

• A versatile way of protecting and tidying your wires,<br />

cables and tubes<br />

• Can be fitted to cables and tubes in-situ<br />

• Makes a homogeneous assembly that can<br />

follow any route<br />

• Yet also allows wires to be broken out<br />

at any point<br />

• NFP - Polythene<br />

• FRP - flame retardant polythene<br />

• LFPS - polyolefin<br />

NFP Spiral Binding<br />

Reference Colour ID Expanded Wall Coil<br />

ID Thickn<strong>ess</strong> Length<br />

1NFPBK Black 1.6 3.2 0.8 30m<br />

2NFPBK Black 4.1 8.2 1.0 30m<br />

3NFPBK Black 9.6 19.2 1.2 30m<br />

1NFPWE White 1.6 3.2 0.8 30m<br />

2NFPWE White 4.1 8.2 1.0 30m<br />

3NFPWE White 9.6 19.2 1.2 30m<br />

1NFPNL Natural 1.6 3.2 0.8 30m<br />

2NFPNL Natural 4.1 8.2 1.0 30m<br />

3NFPNL Natural 9.6 19.2 1.2 30m<br />

1LFPSGY Grey 1.6 3.2 0.8 30m<br />

2LFPSGY Grey 4.1 8.2 1.0 30m<br />

3LFPSGY Grey 9.6 19.2 1.2 30m<br />

FRP Spiral Binding<br />

Reference Colour ID Expanded Wall Coil<br />

ID Thickn<strong>ess</strong> Length<br />

1FRPWE White 1.6 3.2 0.8 30m<br />

2FRPWE White 4.1 8.2 1.0 30m<br />

3FRPWE White 9.6 19.2 1.2 30m<br />

T


R<br />

Flexible Conduit Systems<br />

Made to CEI Standards CEI EN 50086.1-94 and CEI EN 50086. 2.3-1996.<br />

Degree of protection achieved with Guviflex fittings is IP65.<br />

• Composition:<br />

Plasticised PVC with shockproof rigid PVC spiral core<br />

• Colour: Black (grey or blue to special order)<br />

• Insulation: Greater than 100MV per 500V<br />

• Dielectric strength: Greater than 2000V., 50Hz for 15min<br />

• Minimum temperature 5°C<br />

• Maximum temperature: 60°C<br />

• Bend radius: As conduit outside diameter<br />

• Incandescent wire test at 850°: positive result -<br />

IMQ report No. 1493<br />

• Self-extinguishing: To UL 94 VO Standards<br />

• Supplied in 30m coils<br />

Black Flexible Conduit<br />

Reference Coil Int. Dia mm Ext. Dia mm<br />

GUA-N 551 30m 10 14.7<br />

GUA-N 552 30m 12 16.4<br />

GUA-N 554 30m 16 20.7<br />

GUA-N 557 30m 20 24.7<br />

GUA-N 559 30m 25 30.6<br />

GUA-N 562 30m 32 38.0<br />

GUA-N 564 30m 40 46.4<br />

GUA-N 565 30m 50 57.2<br />

Handipacks<br />

Contains 10 metres of Black conduit and 10 straight fittings.<br />

Handipacks<br />

Reference Int. Dia mm Ext. Dia mm<br />

801 16 20.7<br />

802 22 27.7<br />

803 20 24.7<br />

Straight Fittings<br />

Fittings are easily assembled onto the conduit without the use of tools<br />

to give a swivel joint with sealing to IP65 standards.<br />

Fittings are made from self-extinguishing polypropylene in compliance<br />

with UL94 standards. Available with Metric and Gas threads<br />

in compliance with CEI 23-26 standards.<br />

The swivel fittings are easily fitted to the conduit and are fitted with<br />

‘O’ rings to maintain IP rating when terminating into enclosures etc.<br />

Straight Fittings<br />

Reference Thread To Fit Conduit Ref<br />

781 16 x 1.5 Metric 12mm-552<br />

782 20 x 1.5 Metric 16mm-554<br />

783 25 x 1.5 Metric 20mm-557<br />

784 25 x 1.5 Metric 22mm-558<br />

785 32 x 1.5 Metric 25mm-559<br />

786 40 x 1.5 Metric 32mm-562<br />

721 1/4 in Gas 10mm-551<br />

722 3/8 in Gas 12mm-552<br />

724 1/2 in Gas 16mm-554<br />

726 3/4 in Gas 22mm-558<br />

727 1 in Gas 25mm-559<br />

729 11/4 in Gas 32mm-562<br />

731 11/2 in Gas 40mm-564<br />

732 2 in Gas 50mm-565<br />

Cable Protection Systems<br />

Cable Protection<br />

4.7<br />

87


88<br />

4.7<br />

FCT<br />

FCT Convoluted Tubing<br />

Cable Protection Systems<br />

Cable Protection<br />

Material Impact Modified PA6<br />

Min Working Temperature -40ºC<br />

Max. Working Temperature 120ºC<br />

Intermittent Temperature 155ºC<br />

Oxygen Index 22%<br />

Halogen Content Halogen Free<br />

Standard Colours Black (BK)<br />

Reference ID Wall Coil<br />

Thickn<strong>ess</strong> Length<br />

FCT7BK 6.8 0.45 200m<br />

FCT10BK 10.5 0.45 200m<br />

FCT11BK 11.5 0.45 200m<br />

FCT13BK 12.6 0.45 200m<br />

FCT16BK 16.5 0.45 100m<br />

FCT19BK 19.5 0.45 50m<br />

FCT23BK 23.5 0.45 50m<br />

Slit Format<br />

Reference ID Wall Applicator Coil<br />

Tool Length<br />

FCT7BK/S 6.8 0.45 HAT8 200m<br />

FCT10BK/S 10.5 0.45 n/a 200m<br />

FCT11BK/S 11.5 0.45 n/a 200m<br />

FCT13BK/S 12.6 0.45 n/a 200m<br />

FCT16BK/S 16.5 0.45 HAT16 100m<br />

FCT19BK/S 19.5 0.45 HAT20 50m<br />

FCT23BK/S 23.5 0.45 HAT25-32 50m<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

Kanalflex<br />

A flexible routing system made from grey polypropylene (RAL 7040).<br />

The upper ‘tongues’ of the section are inclined downward to<br />

facilitate easy insertion of cables. Supplied with adhesive fixing strip<br />

and pre-drilled for additional screw fixing as required.<br />

Supplied in lengths of 500mm in packs of 10 lengths.<br />

Kanalflex<br />

Reference Dimensions mm Pack Qty<br />

BK1313A 12.5 x 12.5 10 x 0.5m<br />

BK1616A 16 x 16 10 x 0.5m<br />

BK2020A 20 x 20 10 x 0.5m<br />

BK2525A 25 x 25 10 x 0.5m<br />

BK3030A 30 x 30 10 x 0.5m<br />

BK4040A 40 x 40 10 x 0.5m<br />

BK5050A 50 x 50 10 x 0.5m<br />

Applicator Tools<br />

Reference<br />

HAT8<br />

HAT16<br />

HAT20<br />

HAT25<br />

P


T<br />

Open Slot Trunking<br />

Slotted trunking provides a neat and efficient means of supporting<br />

cables in switchgear, control cubicles etc. The open slot construction<br />

with tapered slots means that cables can be laid in as assembly wiring<br />

progr<strong>ess</strong>es, the lid being finally snapped in place to secure the installation.<br />

When required, individual ‘fingers’ forming the slots can be removed to<br />

accommodate larger cables or to permit butt joints between two<br />

trunking sections. Supplied in grey finish (RAL 7030).<br />

PVC Cable Trunking<br />

• Made from rigid anti-shock pvc.<br />

• Flame and combustion resistant to DIN 4102 and ASTM D 635.<br />

• Mounting hole dimensions to DIN 43659.<br />

• Plain and open slot versions in grey.<br />

• Supplied in 2m lengths in standard or bulk packs.<br />

• Fixing rivets and tools simplify installation.<br />

• Open and closed trunking CSA approved.<br />

Heladuct HTC<br />

Flexible Supports for Cables and Wires<br />

These Supports, for bundles, cables and wires, provide a simple,<br />

reliable and economical wiring system, which can be installed quickly.<br />

The supports are available in four standard sizes in lengths of 500mm<br />

and are particularly suitable for supporting and fixing cables/wires in<br />

switchgear, control gear enclosures, vehicles etc.<br />

• Made from white polypropylene (self extinguishing UL94V-0)<br />

• Good chemical resistance<br />

• Operating Temperature range -20ºC to +70ºC<br />

• Rectangular and circular sections<br />

• Supplied with adhesive fixing strip. Also pre-drilled for additional<br />

screw fixing as required<br />

Adhesive Strip Adhesive Strip Adhesive Strip Adhesive Strip<br />

Cable Protection Systems<br />

Trunking<br />

Open Slot Trunking (HTS)<br />

Reference Section Pack Quantity<br />

W x H (mm) Std (m) Bulk (m)<br />

HTS 1 15 x 18 10 x 2 100<br />

HTS 1A 15 x 25 10 x 2 100<br />

HTS 1B 25 x 25 10 x 2 150<br />

HTS 2 30 x 30 10 x 2 120<br />

HTS 3 25 x 40 10 x 2 100<br />

HTS 4 40 x 40 10 x 2 72<br />

HTS 5 60 x 40 10 x 2 48<br />

HTS 5A 80 x 40 10 x 2 60<br />

HTS 5B 100 x 40 - 32<br />

HTS 5C 30 x 50 10 x 2 100<br />

HTS 5D 50 x 50 10 x 2 60<br />

HTS 6 25 x 60 10 x 2 64<br />

HTS 7 40 x 60 10 x 2 48<br />

HTS 8 60 x 60 10 x 2 32<br />

HTS 9 80 x 60 10 x 2 48<br />

HTS 10 100 x 60 4 x 2 32<br />

HTS 12 25 x 80 10 x 2 42<br />

HTS 13 40 x 80 10 x 2 60<br />

HTS 14 60 x 80 10 x 2 48<br />

HTS 14A 80 x 80 4 x 2 36<br />

HTS 15 100 x 80 4 x 2 24<br />

HTS 16 120 x 80 4 x 2 24<br />

HTS 17A 40 x 100 - 40<br />

HTS 17B 60 x 100 - 32<br />

HTS 18A 80 x 100 4 x 2 24<br />

HTS 19 100 x 100 4 x 2 16<br />

HTS 20 150 x 100 4 x 2 12<br />

Narrow slot trunking available on request.<br />

Lids - 2m Lengths (HLD)<br />

Reference Width Length<br />

HLD 25 25 2m<br />

HLD 40 40 2m<br />

HLD 60 60 2m<br />

HLD 80 80 2m<br />

HLD 100<br />

Spare lids MOQ (10 mixed).<br />

100 2m<br />

Heladuct White<br />

Reference Internal Capacity Pack<br />

Dimensions (Number of Wires) Qty<br />

mm 1.5mm2 2.5mm2 HTC10 9 x 11 6 4 10 x 0.5m<br />

HTC20 20 dia 22 14 10 x 0.5m<br />

HTC30 30 dia 50 34 10 x 0.5m<br />

HTC40 40 dia 81 60 10 x 0.5m<br />

4.8<br />

89


90<br />

4.9<br />

Cable Protection Systems<br />

Flexiform and Beading<br />

Beading<br />

SM1BK, RA1BK, PS1BK<br />

Beadings are manufactured from a self-extinguishing flexible PVC<br />

compound which ensures flexibility and ease of application.<br />

Beading is used to cover panel edging so ensuring that wire bundles<br />

do not chaff through bulkheads.<br />

SM1BK, RA1BK & PS1BK<br />

Material<br />

SM1BK, RA1BK, PS1BK<br />

PVC<br />

Operating Temperature -65°C to +105°C Intermittent +130°C<br />

Flammability Self-extinguishing<br />

Colour Black<br />

Beading<br />

A<br />

B<br />

E<br />

C<br />

D<br />

F<br />

B<br />

A A<br />

D<br />

C<br />

SM1BK RA1BK PS1BK<br />

Reference A B C D E F Coil<br />

SM1BK 6.3 4.9 1.0 1.8 4.2 5.0 75m<br />

RA1BK 7.1 5.6 2.4 6.4 - - 75m<br />

PS1BK 5.0 3.15 0.6 1.2 - - 75m<br />

Flexiform G51P<br />

• Polyethylene<br />

• Available in a wide range of sizes to cover<br />

different panel thickn<strong>ess</strong>es from 0.4 to 6.5mm<br />

• The flexible ‘U’ section has been designed to fit<br />

and line any shape or size of hole<br />

• Also prevents possible damage from chafing<br />

Flexiform (G51P)<br />

Material Polyethylene<br />

Min. Working Temperature -30ºC<br />

Max. Working Temperature 80ºC<br />

Intermittent Temperature 120ºC<br />

Oxygen Index 18%<br />

Halogen Content Halogen Free<br />

Standard Colours Natural (NL)<br />

Flexiform (G51P)<br />

Reference Coil Colour Size Width Channel Width Height Panel Thickn<strong>ess</strong><br />

G51PAA 25m Natural AA 2.2 0.95 2.4 0.4-0.9<br />

G51PA 25m Natural A 3.8 1.4 4.0 0.4-1.3<br />

G51PB 25m Natural B 4.5 2.3 4.0 1.3-2.1<br />

G51PC 25m Natural C 5.6 3.3 4.0 2.1-3.3<br />

G51PD 25m Natural D 8.3 5.0 5.8 3.3-4.8<br />

G51PE 25m Natural E 9.8 6.6 6.1 4.8-6.5<br />

All dimensions are in mm (nominal) and are subject to technical modification.<br />

B<br />

C<br />

D<br />

T


T<br />

Edge Protection Grommets<br />

Features and Benefits<br />

HellermannTyton edge protection grommets,<br />

made of cadmium-free, flexible PVC or<br />

Polyethylene, come in a wide range of shapes<br />

and sizes. They are resistant to various minerals<br />

and environmental effects.<br />

Application<br />

Edge protection grommets are used wherever<br />

cable and wires are routed through outlets and<br />

apertures. HellermannTyton grommets offer<br />

excellent mechanical protection.<br />

RoHS<br />

Material Data<br />

Material<br />

Flammability<br />

Operating Temperature<br />

Shore Hardn<strong>ess</strong> A<br />

Edge Protection Grommets<br />

Flexible Polyvinyl Chloride<br />

cadmium free (PVC)<br />

UL94 V2<br />

-30˚C to +60˚C<br />

56±5<br />

Edge protection grommets<br />

Reference ø D Fixing ø D Height Height Material Colour Pack<br />

max Hole (H) (H2) Qty<br />

HV1101 25.5 19.0 12.0 10.0 1.6 PVC Black 500pcs<br />

HV1201B 9.5 - 4.0 6.5 2.5 PVC Black 2000pcs<br />

HV1203 17.5 12.0 10.0 6.8 2.0 PVC Black 1000pcs<br />

HV1204 17.5 12.0 10.0 8.8 4.0 PVC Black 1000pcs<br />

HV1205 17.5 13.5 10.0 8.7 4.0 PVC Black 1000pcs<br />

HV1206 17.5 12.0 10.0 10.8 6.0 PVC Black 1000pcs<br />

HV1207 14.0 10.0 6.0 6.4 1.5 PVC Black 1000pcs<br />

HV1208 14.0 9.4 8.0 8.0 1.5 PVC Black 1000pcs<br />

HV1209 11.0 9.0 4.0 5.5 1.5 PVC Black 1000pcs<br />

HV1210 15.0 9.0 6.0 10.5 2.0 PVC Black 1000pcs<br />

HV1212 9.0 6.0 4.0 7.0 1.0 PVC Black 2000pcs<br />

HV1215 10.0 8.0 6.0 5.0 1.0 PVC Black 2000pcs<br />

HV1216 14.5 8.0 5.0 6.5 1.5 PVC Black 2000pcs<br />

HV1218 14.0 10.0 6.0 9.0 4.0 PVC Black 1000pcs<br />

HV1301 15.9 11.0 8.0 7.0 1.0 PVC Black 1000pcs<br />

HV1302 15.9 11.0 8.0 9.0 3.0 PVC Black 1000pcs<br />

HV1303 15.9 11.0 8.0 6.4 1.6 PVC Black 1000pcs<br />

HV1304 15.9 11.0 8.0 10.8 6.0 PVC Black 1000pcs<br />

HV1305 24.0 18.0 14.0 7.0 3.0 PVC Black 500pcs<br />

HV1401 15.9 9.5 5.0 4.8 0.8 PVC Black 1000pcs<br />

HV1402 23.0 18.5 6.0 7.0 2.0 PVC Black 1000pcs<br />

HV1502 11.5 8.0 6.5 8.0 1.5 PVC Black 2000pcs<br />

HV1606 31.0 25.0 17.0 11.0 3.0 PVC Grey 500pcs<br />

HV1607 43.0 37.0 29.0 11.0 3.0 PVC Grey 250pcs<br />

All dimensions in mm. Subject to technical changes.<br />

Cable Protection Systems<br />

Edge Protection Grommets<br />

HV1101<br />

HV1301 to HV1305 HV1401<br />

HV1201 to HV1218<br />

HV1402 HV1502 and OP1503<br />

HV1606<br />

Other grommets available. For full range contact our customer service department.<br />

4.10<br />

91

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