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<strong>IF</strong> <strong>THE</strong> <strong>FUTURE</strong><br />

<strong>COULD</strong> <strong>CHOOSE</strong>


WORLD CLASS<br />

ELECTROLYSERS<br />

NEL A electrolysers, hydrogen plants based on water electrolysis technology with<br />

atmospheric pressure, are considered world class. With more than 85 years of<br />

experience in the field of electrolysis together with sustained efforts in research and<br />

development, we have managed to reach today’s unique technology. The NEL A<br />

electrolyser is well recognised for its robustness, reliability and energy efficiency.<br />

With these features our technology sets a benchmark for others to follow. Add<br />

flexibility, ease-of-use, high-capacity and safety to your list of decisive criterias,<br />

and you will find that we provide a solution second to none.<br />

RELIABLE H2 SUPPLY<br />

Independence – With our on-site<br />

electrolyser plant, you are in control<br />

of your own supply of hydrogen<br />

Reliable production – The most<br />

proven electrolyser technology on the<br />

market. Designed over decades for<br />

unmanned, reliable and problem-free<br />

production of hydrogen.<br />

Continuous production – Non-stop<br />

production for years without any<br />

need for maintenance shut-down.<br />

A replacement of the cell stack<br />

would typically be required after<br />

approximately 10 years.<br />

Variety of applications - From<br />

edible oil to float glass and galvanizing<br />

steel lines, NEL A electrolysers serve<br />

a number of applications where the<br />

hydrogen is highly critical for the<br />

process of the plant.<br />

HIGH FLEXIBILITY<br />

H 2 on-demand – Quick start-up and<br />

shut-down of the plant allows for<br />

hydrogen production according to<br />

demand.<br />

Operational range – Automatically<br />

adjusted production between 20 and<br />

100% of the installed capacity.<br />

Upscale of capacity – The modular<br />

concept may be pre-designed for<br />

future expansion of capacity.<br />

COST-EFFICIENT SOLUTION<br />

Energy efficient - The NEL A<br />

electrolyser use a special catalytic<br />

coating that provides the most<br />

energy efficient electrolyser in the<br />

market, reducing the operating costs<br />

to a minimum.<br />

Labour efficient – With our<br />

advanced PLC control system,<br />

the plant runs automatically and<br />

unattended. Only routine shift<br />

inspections are required.<br />

Maintenance efficient – The plants<br />

are designed for minimum<br />

maintenance, with annual maintenance<br />

costs typically being only 1-2% of the<br />

total investment.<br />

Lifetime Efficient – NEL A electrolysers<br />

have a lifetime of 30-40 years - or<br />

even more. This makes the total lifecycle<br />

costs of our plants competitive with<br />

any hydrogen sourcing alternative.


NEL A – Technical Specifications<br />

Capacity / Nominal Flow Rate<br />

Capacity range (Nm 3 H 2 /hr) per unit 10 - 500<br />

Energy (electrolyser cell stack)<br />

Power consumption at maximum capacity (kWh/Nm 3 H 2 ) 4.1 - 4.35 ± 0.1<br />

Purity (measured on dry basis)<br />

H 2 purity (%) 99.9 ± 0.1<br />

O 2 purity (%) 99.5 ± 0.1<br />

After purification<br />

O 2 -content<br />

< 1 ppm<br />

H 2 O-content<br />

< 1 ppm<br />

N 2 -content<br />

< 5 ppm<br />

Pressure<br />

H 2 outlet pressure after electrolyser<br />

Maximum H 2 outlet pressure after compressor<br />

200 - 500 mm WG<br />

1000 bar g<br />

Operation<br />

Operating temperature 80ºC<br />

Operation<br />

Automatic, 20 - 100% of max capacity<br />

Electrolyte<br />

25% KOH aqueous solution<br />

Feed water consumption 0.9 litre / Nm 3 H 2


<strong>IF</strong> <strong>THE</strong> <strong>FUTURE</strong><br />

<strong>COULD</strong> <strong>CHOOSE</strong><br />

<strong>THE</strong> WORLD IS CHANGING. The worldwide increase in energy demand, combined<br />

with the challenge of reducing the greenhouse gas emissions, will have an effect on<br />

our future energy supply.


If the future could choose, hydrogen will play a major role in the future energy<br />

society, either as a fuel, or as intermediate storage of energy in integrated, renewable<br />

energy systems. NEL Hydrogen is committed to provide technology that enables<br />

solutions for the future. This is well demonstrated by the launch of the new<br />

electrolyser model NEL P•60. It provides unique technological features in terms<br />

of operational flexibility making NEL P•60 the ultimate choice for new<br />

concepts in the energy sector:<br />

• Power-to-Gas (PtG) - Providing added value for renewable energy plants by<br />

utilising excess energy to produce hydrogen as storage medium for energy for<br />

later alternative use.<br />

• Hydrogen Fuelling Stations - Providing clean fuel to the transport sector through<br />

a complete on-site 130 kg/day hydrogen plant supplied as a turn-key, compact<br />

20 foot container solution.


EXTREME<br />

FLEXIBILITY<br />

NEL P•60 is a compact, high pressure electrolyser that provides a technological<br />

breakthrough in terms of operational flexibility. NEL P•60 has an exceptional dynamic<br />

operating range between 10% and 100% of the installed capacity while maintaining high gas<br />

purity. The hydrogen production rate responds immediately to rapid changes in power input.<br />

Additionally the electrolyser can be put in stand-by mode for long periods, allowing instant<br />

resumption of hydrogen production when required.<br />

This extreme flexibility makes NEL P•60 ideal for integration with renewable power<br />

sources and industrial applications with variable hydrogen demand.<br />

KEY CHARACTERISTICS<br />

Compact turn-key hydrogen plant<br />

delivered as containerised solution or<br />

skid-mounted for indoor installation<br />

High pressure<br />

15 bar g outlet pressure directly<br />

from the electrolyser<br />

Capacity<br />

60 Nm 3 /hr production from<br />

one single cell-stack<br />

Reliability & Maintenance<br />

highly reliable electrolyser designed<br />

for automatic operation with<br />

minimum maintenance<br />

Extremely flexible operation<br />

- operational range 10-100%<br />

- automatic continuous stand-by operation<br />

- response time < 1 second


NEL P•60 - Technical Specifications<br />

Hydrogen Production<br />

Capacity / Nominal Flow Rate<br />

60 Nm 3 /hr (2234 scf/hr, 5,4 kg/hr)<br />

Production capacity dynamic range<br />

10 - 100% of Nominal Flow Rate<br />

Hydrogen outlet pressure 15 bar g (217 psi g)<br />

Hydrogen purity from electrolyser 99,9% ±0,1%<br />

Hydrogen purity after purification (1) 99,998 % (optional 99,999%)<br />

Operation Parameters<br />

Ramp-up time to max capacity from stand-by<br />

Response time to dynamic load changes<br />

Ambient temperature, containerised solution<br />

Ambient temperature, indoor skid solution<br />

Control System<br />

Electrolyte<br />

< 3 seconds<br />

< 1 second<br />

-20°C - +40°C (-4°F - 104°F)<br />

5°C - 35°C (41°F - 95°F)<br />

Automatic, remote control and monitoring<br />

32% KOH aqueous solution<br />

Power Supply<br />

Voltage Supply 400 V, 3-phase ±10%<br />

Frequency Supply 50 Hz / 60 Hz ±1%<br />

Est. average power consumption per Nm 3 of H 2<br />

(2)<br />

4,9 kWh<br />

Water Supply<br />

Feed Water<br />

Flow rate Approx. 0,9 litre / Nm 3 H 2<br />

Conductivity<br />

Cooling Water<br />

Flow rate<br />

Temperature<br />

< 5 µS/cm<br />

Approx. 15 m 3 /hr at maximum capacity<br />

< 25°C (77°F)<br />

Dimensions<br />

Dimension electrolyser skid 3,5m x 2,3m x 2,2m (L x W x H)<br />

Dimension complete container 6,1m x 2,5m x 2,6m (L x W x H)<br />

(1) The impurities in the hydrogen gas consist of oxygen, water and nitrogen.<br />

After purification these impurities will be: O 2 : < 1ppm, H 2 O: < 2 ppm, N 2 : < 11 ppm<br />

(2) Variations will apply based on load, temperature and pressure


ELECTROLYSERS<br />

TO <strong>THE</strong> WORLD<br />

NEL Hydrogen is the worldwide<br />

leader of alkaline electrolyser<br />

technology for environmentally<br />

friendly production of hydrogen.<br />

Our range of electrolysers<br />

consists of both robust large<br />

scale, efficient atmospheric units<br />

as well as compact and flexible<br />

pressurised units. We have<br />

successfully delivered electrolyser<br />

solutions since the 1920’s with a<br />

wide number of references across<br />

numerous industrial segments.<br />

NEL Hydrogen AS, Nordre Kullerød 27, 3241 Sandefjord, Norway Phone: +47 35 09 38 38 Fax: +47 35 01 44 04<br />

www.nel-hydrogen.com

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