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No.5 / December 2007 - Messer Group

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on air<br />

No. 5 · <strong>December</strong> <strong>2007</strong><br />

The magazine for industrial gases<br />

6<br />

Václav Trubač on<br />

waste gas treatment<br />

8<br />

Cover Story<br />

Medical gases:<br />

Indispensable in<br />

modern medicine<br />

14<br />

More than a mere<br />

training exercise:<br />

job-swapping


2 : Contents<br />

Cover Story : 8–11<br />

More than just the air that<br />

you breath – medical gases<br />

Gases are used in a variety of applications in modern-day medicine.<br />

<strong>Messer</strong> not only supplies the necessary medical gases, but also the requisite<br />

hardware.<br />

Wojciech Pastuszczyn, a member of the Applications Technology<br />

sales force at <strong>Messer</strong> Poland, presenting a mobile medical oxygen<br />

cylinder, together with the accompanying mask.<br />

Editorial : 3<br />

News : 4–5<br />

Interview : 6–7<br />

Removing CFCs from the air:<br />

state-of-the-art technology<br />

Václav Trubač, Plant Director at the<br />

Slovakian company Elektro Recycling<br />

on a waste gas treatment process.<br />

<strong>Messer</strong> World : 12–14<br />

Cost-efficient heat treatment –<br />

metallurgically beneficial and flexible<br />

E<br />

The patented Endolin process –<br />

an economical alternative.<br />

Using carbonic acid to<br />

neutralize waste water<br />

The power plant in the Estonian town of<br />

Narva is exploiting the benefits of neutralizing<br />

waste water with CO 2 .<br />

More than a mere training exercise<br />

An international job-swapping scheme<br />

promotes communication, common values<br />

and better cooperation.<br />

The DuoCondex plant at Elektro<br />

Recycling in Slovakia<br />

The Narva power plant in Estonia<br />

Imprint<br />

Published by:<br />

<strong>Messer</strong> <strong>Group</strong> GmbH<br />

Corporate Communications<br />

Otto-Volger-Strasse 3c<br />

D-65843 Sulzbach<br />

Germany<br />

Editorial Team:<br />

Diana Buss – Editor-in-chief<br />

Tel.: +49 6196 7760-361<br />

diana.buss@messergroup.com<br />

Benjamin Auweiler, Thomas<br />

Böckler, Marc Dierckx,<br />

Christoph Erdmann, Michael<br />

Holy, Anita Kötél, Monika<br />

Lammertz, Joachim Rohovec,<br />

Marlen Schäfer<br />

Concept and Realization:<br />

Maenken Kommunikation GmbH<br />

Von-der-Wettern-Strasse 25<br />

D–51149 Cologne<br />

Germany<br />

Translation:<br />

Context GmbH<br />

Elisenstrasse 4-10<br />

D-50667 Cologne<br />

Germany<br />

Many thanks to<br />

all the contributors!<br />

Go to www.messergroup.com<br />

for comprehensive information<br />

about on air, as well as the<br />

contact details of the editorial<br />

team.<br />

Job-swapping scheme in Hungary<br />

on air is published four times<br />

a year in German, English and<br />

Hungarian.<br />

on air 05 · <strong>2007</strong>


Editorial : 3<br />

The editorial team<br />

Editor-in-chief:<br />

Diana<br />

Buss<br />

Corporate Office:<br />

Benjamin<br />

Auweiler<br />

Marlen<br />

Schäfer<br />

Application Technology:<br />

Thomas<br />

Böckler<br />

Monika<br />

Lammertz<br />

Production & Engineering:<br />

Dr. Christoph<br />

Erdmann<br />

West Europe region:<br />

Joachim<br />

Rohovec<br />

Dear Readers,<br />

When used in the treatment of sick<br />

patients, nitrogen and oxygen gain new<br />

status as medical products or even pharmaceuticals.<br />

Indeed artificial respiration<br />

using pure oxygen can save lives. And<br />

other gases have also long since been<br />

routinely deployed in general medical<br />

healthcare.<br />

Yet other technologies are also being<br />

pressed into service to the lasting benefit<br />

of both man and beast, namely to protect<br />

our planet’s water, soil and the atmosphere<br />

from contamination and irreparable degradation.<br />

Stefan <strong>Messer</strong><br />

Each day in Europe almost as many disused fridges land on the scrap heap<br />

as are purchased – a trend, which is spawning veritable mountains of refrigerators<br />

across the sites of specialist recycling companies. The recycling of CFC-contaminated<br />

refrigerators requires technologies capable of capturing the climate-damaging<br />

greenhouse gases emitted in the crushing process. Using cryogenic nitrogen the<br />

waste gases emitted from the crushing plants can be effectively purified of solvents<br />

and freons, separated from the air and captured. The technological capacity to<br />

recycle refrigerators in compliance with EU clean air directives has also raised a<br />

further exciting prospect: namely, recovering valuable raw materials, such as<br />

aluminium and copper.<br />

Environmental protection is also high on the agenda at the Estonian oil<br />

shale-fired power station Narva. To regulate the pH value of its waste water prior<br />

to discharge into the river separating Estonia and Russia, the introduction of carbonic<br />

acid renders the use of hydrochloric acid superfluous.<br />

Marc<br />

Dierckx<br />

Central Europe region:<br />

I hope you all enjoy reading this latest issue of on air!<br />

Best regards,<br />

Michael<br />

Holy<br />

Southeastern Europe region:<br />

Stefan <strong>Messer</strong><br />

Anita<br />

Kötél<br />

on air 05 · <strong>2007</strong>


4 : News<br />

DaimlerChrysler: The green and sound<br />

proofed way to clean engine components<br />

Using the Ascojet 2001RS dry-ice blaster, the<br />

complex task of manually removing silicon<br />

Fresh products require a<br />

continuous refrigeration chain.<br />

Dry-ice bags - a vital<br />

link in the refrigeration chain<br />

Freshness and protection are accorded the highest<br />

priority in the transportation of perishable goods.<br />

Not least because a set of legally stipulated temperatures<br />

must be observed across the entire refrigeration<br />

chain for fresh products. The Slovenian company<br />

Mercator uses dry-ice bags to ensure the energy-independent<br />

refrigeration of its goods during transport.<br />

Available in various capacities ranging from 500 g to<br />

4 kg, the bags are expertly, safely and cost-efficiently<br />

filled with dry-ice snow in a Cryo2pack5 facility.<br />

Monika Lammertz, <strong>Messer</strong> <strong>Group</strong><br />

residues from engine parts can now be undertaken<br />

in a highly efficient, yet environmentally<br />

friendly manner. Asco Carbon Dioxide has<br />

supplied DaimlerChrysler’s engine assembly<br />

plant in Bad Cannstatt with a complete dryice<br />

cleaning solution equipped with a soundinsulating<br />

cabinet.<br />

This task can now be integrated into the<br />

work processes of the assembly hall – free of<br />

any noise pollution. Further operational safety<br />

is also ensured by an integrated, externally<br />

controlled CO 2 extraction unit.<br />

Marco Pellegrino, Asco Carbon Dioxide<br />

A complete one-stop solution:<br />

soundproof dry-ice cleaning.<br />

On-site efficiency<br />

For customers requiring a continual supply of gas, on-site plants generating<br />

oxygen, nitrogen and argon offer clear benefits. Besides providing maximum<br />

supply security and energy efficiency, they also eliminate the costs of road<br />

transport and the associated noise pollution and other adverse environmental<br />

impacts. <strong>Messer</strong> is currently constructing air-separator units at the steel producers<br />

ArcelorMittal in Bosnia-Herzegovina, TMK in Romania and at the Switzerland-based<br />

Lonza AG. In Spain a further air separator is being commissioned<br />

to boost capacity of the pipeline network at the Tarrogona chemicals plant.<br />

In addition, <strong>Messer</strong> is also building air separators in France and Poland<br />

as part of a joint venture.<br />

Dr. Christoph Erdmann, <strong>Messer</strong> <strong>Group</strong><br />

Reaping the benefits of<br />

an on-site air separator –<br />

the computer model of a<br />

new facility in Poland.<br />

<strong>Messer</strong> supporting children’s charity<br />

“Games Without Frontiers” in Serbia.<br />

Making kids happy<br />

Humanitarian aid organizations are reliant upon outside<br />

support, as demonstrated by the “Small Big<br />

People” day in Serbia. Staged at Ušće Castle in June by<br />

the relief organization “Games Without Frontiers”, the<br />

event was designed to give deprived youngsters from<br />

the children’s home in Kulina an exciting and memorable<br />

day. <strong>Messer</strong> Serbia was actively involved in the<br />

preparations and also donated T-shirts and helped to<br />

launch the helium-filled balloons.<br />

Marija Vuković, <strong>Messer</strong> Tehnogas<br />

on air 05 · <strong>2007</strong>


News : 5<br />

Nitrogen for mobile telephones<br />

The company OLHO-Technik uses dry ice to remove<br />

residues from its plastic parts.<br />

Using snow to clean plastic<br />

Based in the Czech Republic, the company OLHO-<br />

Technik Czech is profiting from a new snow-blaster<br />

which uses carbon dioxide to clean plastic components<br />

for the auto industry. Applied to the component’s surface<br />

using compressed air, the snow’s fine particles<br />

remove the residues created in the manufacturing process<br />

such as mould release agents and fats. In contrast<br />

to conventional water-based cleaning methods, this<br />

new process dispenses with costly drying and thus<br />

saves time. <strong>Messer</strong> Czech Republic acquired the new<br />

customer on the strength of a recommendation from<br />

the lacquer plant producer Venjakob and the snow-gun<br />

manufacturer mycon.<br />

Due to the unabated trend towards the miniaturization of components and<br />

circuit boards, Elcoteq Tallinn, a producer of mobile phones, wireless modules,<br />

cordless telephones and equipment for communications networks, requires<br />

substantial quantities of nitrogen for soldering in its assembly process. This is<br />

supplied to the Estonia-based company by <strong>Messer</strong>. A subsidiary of Elcoteq SE,<br />

Europe’s largest electronics contract manufacturer for communications technology,<br />

Elcoteq Tallinn now ranks among <strong>Messer</strong>’s leading electronics customers<br />

in the region.<br />

Natalia Vinogradova, Elme <strong>Messer</strong> Gaas<br />

Elcoteq uses<br />

nitrogen for soldering<br />

miniaturized<br />

components,<br />

such as circuit<br />

boards for mobile<br />

telephones as shown.<br />

Josef Filip, <strong>Messer</strong> Technogas<br />

Pure water from<br />

pure oxygen<br />

The introduction of pure oxygen into their modern<br />

industrial waste water treatment plants has been as-<br />

Osisting the chemicals company Spolchemie and the<br />

2<br />

cellulose producer Biocel to effectively treat their effluent.<br />

Based in the Czech Republic, both companies<br />

were faced with an ever-rising pollution load. The<br />

introduction of higher quantities of oxygen into the<br />

biological purification stage has been achieved with<br />

deployment of <strong>Messer</strong>’s state-of-the-art injector<br />

technology, which ensures simultaneous admission<br />

of oxygen and agitation of the waste water.<br />

Dr. Ivo Vágner, <strong>Messer</strong> Technogas<br />

State-of-the-art technology ensures the admission<br />

of oxygen and the simultaneous agitation of effluent<br />

in industrial treatment plants.<br />

Innovative<br />

ideas secure a<br />

leading edge<br />

The rise in the export of<br />

tropical fruits and vegetables<br />

from Peru has<br />

prompted a marked<br />

increase in the demand<br />

Liquid carbon dioxide – evaporated<br />

directly in containers –<br />

for nitrogen and CO 2 for<br />

inerting and refrigerating<br />

goods during ship-<br />

cools fruit at twice the speed.<br />

ment. By switching from gaseous to liquid carbon<br />

dioxide, the fruit can be cooled at twice the speed<br />

in the refrigerated containers. This new method of<br />

directly evaporating CO 2 has also won over the company<br />

Maersk Peru, a subsidiary of one of the world’s<br />

largest container shipping companies.<br />

Juan Bedoya, <strong>Messer</strong> Gases del Peru<br />

on air 05 · <strong>2007</strong>


6 : Interview<br />

Removing CFCs from the air: state<br />

Customers apply the DuoCondex process to treat waste gases or to<br />

recover solvents from waste gases. The Slovakian company Elektro Recycling<br />

is now the first user to deploy this technology to purify the gases emitted by<br />

its refrigerator recycling plant. on air spoke to Plant Director Václav Trubač<br />

about his firm’s cooperation with <strong>Messer</strong>.<br />

YOUR CONTACT PER-<br />

Dr. Friedhelm Herzog<br />

Head of Technology Management<br />

Industry<br />

<strong>Messer</strong> <strong>Group</strong> GmbH<br />

Tel.: +49 (0) 2151 7811-225<br />

friedhelm.herzog@messergroup.com<br />

Languages:<br />

on air: You are the first customer in Slovakia to apply<br />

<strong>Messer</strong>’s waste gas treatment process. Are you collaborating<br />

on any other joint projects?<br />

Václav Trubač: To date we have been recycling some<br />

75,000 fridges a year and the numbers are increasing<br />

steadily. So, to meet this demand, we have been<br />

cooperating with a team of <strong>Messer</strong> specialists to<br />

examine the feasibility of doubling the plant’s operating<br />

time from its original 8 to 16 hours, and even<br />

switching to continuous operation. Currently, the<br />

Elektro Recycling management team is considering<br />

expanding operating times in individual situations to<br />

boost processing capacity if required.<br />

on air: Why did you decide to collaborate with <strong>Messer</strong>?<br />

Václav Trubač: I was already familiar with <strong>Messer</strong><br />

from my previous employer – where our experience<br />

had been very positive. There we applied nitrogen<br />

in bio-technological production, particularly for<br />

isolating penicillin.<br />

At Elektro Recycling we were convinced by the<br />

DuoCondex’s ability to efficiently remove chlorofluorocarbons<br />

(CFCs) from the waste gas emitted by the<br />

refrigerator crushing plant. We purchase liquid nitrogen<br />

and gaseous oxygen.<br />

on air: Do you require much expertise on industrial<br />

gases to deploy these gases?<br />

Václav Trubač: Taking delivery of liquid nitrogen requires<br />

only minimal supervision on our part. The automatic<br />

telemetry monitoring system of the 30 cm 3 container<br />

ensures that <strong>Messer</strong> replenishes our supply of<br />

nitrogen as soon as levels in the container fall below<br />

a certain limit. We use the oxygen to dispose of mercury-containing<br />

lamps – at which we are specialists.<br />

For us the gases are an indispensable means to an end.<br />

Their application<br />

Plant manager Václav<br />

Trubač, (left) explaining to<br />

Matej Pokrievka, Sales Manager<br />

Chemicals/Environment at<br />

<strong>Messer</strong> Tatragas, Slovakia,<br />

the details of Elektro<br />

Recycling’s plant.<br />

on air 05 · <strong>2007</strong>


Interview : 7<br />

-of-the-art technology<br />

Václav Trubač (left) and Matej<br />

Pokrievka immersed in conversation:<br />

“The input and technical advice<br />

from <strong>Messer</strong>’s staff have been<br />

of very high quality.”<br />

is as routine as using water or electricity and does<br />

not require us to have any special expertise.<br />

on air: How would you describe the cooperation<br />

between your company and <strong>Messer</strong> and its staff?<br />

Václav Trubač: The input and technical advice from<br />

<strong>Messer</strong>’s staff have been of the highest quality and<br />

they have always responded promptly to<br />

any inquiries and requests. Not only are any<br />

troubles remedied in the shortest possible<br />

time, but all the necessary measures for<br />

instituting improvements are also promptly<br />

implemented. Our experience demonstrates<br />

that cooperation also encompasses technical<br />

developments and modifications and<br />

does not end with the delivery of the product.<br />

on air: Could you envisage expanding your cooperation<br />

with <strong>Messer</strong>?<br />

Václav Trubač: Yes, certainly. Currently Elektro<br />

Recycling is reviewing plans to build a new facility for<br />

recycling waste products generated in the disposal of<br />

electronic equipment and cooling appliances. Should<br />

the new plant require the application of technical gases,<br />

then we will of course approach <strong>Messer</strong>, because – as<br />

already mentioned – cooperation with them to date<br />

has been professional and of a high standard.<br />

Waste gas treatment plus explosion protection<br />

Elektro Recycling s.r.o., based in Slovenská L’upča in Slovakia, specialises – as the<br />

name implies – in the recycling of electrical waste and cooling appliances.<br />

Employing 35 staff, Elektro Recycling processes some 75,000 refrigerators annually,<br />

and deploys the DuoCondex process to purify the CFC-containing waste<br />

gases. This process yields a two-fold benefit: even with the extremely volatile<br />

CFCs, the residual pollution load in the waste<br />

gases lies below 20 mg/m 3 ; whilst at the same time<br />

the crushing machines are inerted by the nitrogen<br />

evaporating in the condensators, and thus protected<br />

against dust and pentane explosions.<br />

The safe removal of electrical<br />

waste and refrigerators: to treat<br />

the CFC-contaminated waste<br />

gas the Slovakians use <strong>Messer</strong>’s<br />

DuoCondex process.<br />

on air 05 · <strong>2007</strong>


8 : Cover Story<br />

In addition to medical<br />

oxygen (O 2 ), <strong>Messer</strong><br />

offers a diverse range<br />

of gases for medical<br />

applications, including<br />

the requisite hardware.<br />

More than just the air that<br />

you breathe – medical gases<br />

Medical gases have become indispensable in modern-day medicine. Whether<br />

as breathing gas or as anaesthetic, in medicinal baths or in diagnostics, they<br />

are applied widely. However, hospitals, doctors and patients require not only<br />

gases, but also the necessary hardware to use them.<br />

on air 05 · <strong>2007</strong>


Cover Story : 9<br />

<strong>Messer</strong> offers major customers such as<br />

hospitals a centralized supply of oxygen<br />

in large, vacuum-insulated tanks.<br />

Very few manage to count to the end. Anyone<br />

who has undergone an operation is familiar with the<br />

anaesthetist’s request as he places the mask over the<br />

mouth and nose: “Now slowly count to ten.” Most<br />

patients fall silent before they reach five as the anaesthetising<br />

gas kicks in.<br />

The use of gases in modern medicine consists of<br />

much more than routine procedures – it can often prolong<br />

or even save lives. But it is not only breathing or<br />

anaesthetic gases which find application: for example,<br />

„Gases are also deployed in minimally invasive surgery<br />

or for medicinal baths,” explains Matthias Thiele,<br />

Head of <strong>Messer</strong>'s European Healthcare Business.<br />

“Cryosurgery and diagnostics using imaging (MRI)<br />

depend upon these gases’ properties,” Thiele adds.<br />

Medical labs also use gases and gas mixtures. For<br />

the wide range of speciality gases, gas mixtures and<br />

breathing gases applied in medicine and in healthcare<br />

generally, two aspects are of crucial importance.<br />

Firstly, providing a customized and optimized solution<br />

to meet every requirement; and secondly, ensuring that<br />

the quality of the gases conforms to the high standards<br />

governing the health sector.<br />

Breathing easier – medical oxygen<br />

Respiration is patently one of the most essential of the<br />

human body’s vital functions. After just two minutes, a<br />

lack of oxygen can cause irrevocable damage to<br />

organs. Consequently, artificial respiration in ambulances,<br />

in the operating theatre and in hospital wards<br />

constitutes indispensable, life-saving treatment.<br />

Depending on the specific area of application, air, pure<br />

oxygen or oxygen-containing gas mixtures can be used<br />

as breathing gas.<br />

Anaesthetists also use oxygen as an integral element<br />

in their anaesthetic gas mixtures. For example,<br />

it serves as an essential carrier gas to which nitrous<br />

oxide (laughing gas) and inhalation anaesthetics can<br />

be added. Oxygen is also used by doctors to treat problems<br />

in the natural absorption of oxygen in the lungs.<br />

“In the liquid state, which oxygen assumes at minus<br />

183 °C, it takes up a mere 1/854 of its gaseous<br />

volume,” explains Matthias Thiele. It is hardly surprising,<br />

therefore, that this is the preferred state in which<br />

to store this gas. <strong>Messer</strong> offers bulk customers, such as<br />

hospitals, a centralized oxygen supply on-site. Stored<br />

in large, vacuum-insulated tanks, the liquid oxygen is<br />

evaporated as required and then piped through to special<br />

withdrawal points from where it can be administered<br />

to patients via high-precision connecting devices.<br />

In addition to bulk deliveries, <strong>Messer</strong> also offers<br />

its customers smaller system units. This includes, for<br />

example, the Oxystem, an oxygen cylinder supplied as<br />

a unit with integrated pressure and control console,<br />

available in two-, five-, ten- or twenty-litre sizes.<br />

Medical oxygen is also supplied in an even wider<br />

variety of sizes (one- to fiftylitre<br />

cylinders).<br />

In combination with a<br />

pressure regulator, the<br />

smaller models of these<br />

The innovative oxygen<br />

system Oxystem is ideal<br />

for rescue and resuscitation<br />

situations.<br />

Continued on page 10<br />

on air 05 · <strong>2007</strong>


10 : Cover Story<br />

“<strong>Messer</strong> is the patient’s competent partner in<br />

the supply of medical gases, and offers individual<br />

solutions particularly in the field of respiration –<br />

whether applied in hospitals, old people’s<br />

residential homes, at home or in ambulances.”<br />

(Matthias Thiele, Head of <strong>Messer</strong>’s European Healthcare Business)<br />

The necessary<br />

hardware – such as<br />

this nasal cannula –<br />

is included in the<br />

delivery package.<br />

cylinders are ideally suited for rescue and resuscitation<br />

situations.<br />

For the freedom of patients<br />

“To ensure customers are able to fully enjoy<br />

the practical benefits of this system,<br />

including high supply security, space-saving<br />

features, easy handling, clearly organized<br />

cylinder management and high cost-efficiency,<br />

<strong>Messer</strong> offers a complete one-stop<br />

service package, ranging from advice and<br />

planning to installation and maintenance,”<br />

explains Thiele. In addition to the supply of<br />

medical gases, centralized medical gas supply systems<br />

and withdrawal and connection fittings, <strong>Messer</strong>’s core<br />

competences also include oxygen concentrators and<br />

liquid systems for the home care sector. The oxygen<br />

concentrator “NewLife”, for example, uses cuttingedge<br />

technology to separate the nitrogen from the<br />

ambient air (air comprises 78 percent nitrogen and 21<br />

percent oxygen) and supplies patients with the<br />

required quantity of the residual oxygen.<br />

These concentrators are available both for<br />

in-patient and out-patient applications.<br />

The same applies to the liquid oxygen<br />

system “Companion”, which stores medical<br />

liquid oxygen in a fixed container and which, in<br />

combination with a supply unit, doses the oxygen and<br />

dispenses it in gaseous form. <strong>Messer</strong>’s delivery service<br />

provides on-site refilling. The patient can regulate the<br />

quantity of the oxygen supply using an adjustable flow<br />

controller. As these systems operate independently<br />

from all energy sources, the patients can move around<br />

freely with them attached.<br />

Breathing gas requires certification<br />

To facilitate optimal use of the various oxygen<br />

systems, <strong>Messer</strong> also offers a range of consumables,<br />

such as humidifiers, nasal cannulae and oxygen masks,<br />

in addition to extension tubes and matching connectors,<br />

adapters and other accessories. <strong>Messer</strong> is an<br />

accredited supplier in the field of respiration. Even in<br />

Serbia, despite its being a non-EU state, <strong>Messer</strong> has<br />

been awarded European certification for the production<br />

of medical oxygen. As the largest Serbian supplier<br />

of breathing air, <strong>Messer</strong> is the only company licensed<br />

to supply in the neighbouring EU states.<br />

Editorial team<br />

The liquid oxygen system “Companion 31”<br />

comprises a fixed unit (to the rear),<br />

which stores the oxygen in liquid form,<br />

and a portable unit, which dispenses the<br />

oxygen in gaseous form to the patient.<br />

on air 05 · <strong>2007</strong>


Cover Story : 11<br />

+<br />

+<br />

BENEFITS FOR THE CUSTOMER<br />

+ High supply security<br />

+ Space-saving features<br />

+ Easier handling<br />

+ Transparent cylinder management<br />

Highly cost-efficient<br />

Wojciech Pastuszczyn, a member of the sales force in Application Technology<br />

at <strong>Messer</strong> Poland presents the mobile oxygen cylinder, including a breathing mask.<br />

An overview of the gas types<br />

applied in healthcare<br />

YOUR CONTACT PERSON:<br />

O<br />

is produced and supplied in liquid and gaseous<br />

2<br />

form. It is<br />

Medical oxygen<br />

used in respiration therapy and, together with laughing<br />

gas, in anaesthetics.<br />

Liquid nitrogen<br />

N 2<br />

has a boiling point of –196 °C, making it an ideal medical<br />

cooling agent. It is primarily used in cryotherapy and cryosurgery.<br />

For example, as a refrigerant, the evaporating<br />

CO<br />

He<br />

2<br />

N<br />

CO<br />

2 O<br />

2<br />

nitrogen alleviates rheumatic complaints, and is also suitable<br />

for the storage of living biological materials.<br />

Helium<br />

is used for cooling magnetic resonance imaging scanners.<br />

Due to its low boiling point (–269 °C), it must be transported<br />

and stored in vacuum super-insulated containers.<br />

Breathing air/compressed air<br />

is supplied in its gaseous state, and is a key component in<br />

respiration therapy.<br />

Laughing gas (nitrous oxide/dinitrogen monoxide)<br />

is supplied in liquid and gaseous forms. Mixed with oxygen<br />

or air, it plays a vital role in analgesia (for alleviating<br />

sensitivity to pain), anaesthetic induction and combined<br />

anaesthesia.<br />

Carbon dioxide<br />

N O 2<br />

is mainly used – in its gaseous state – in minimally invasive<br />

surgery (minor injuries) and for medicinal baths.<br />

Customer-specific gases<br />

are tailored to meet the specific needs of the customer<br />

in terms of content and quality. They are used as calibration<br />

gases for analysis devices, pulmonary function<br />

tests, blood analysis, as well as for cooling magnets in<br />

magnetic resonance tomography.<br />

O 2<br />

Matthias Thiele<br />

Head of European Healthcare Business<br />

<strong>Messer</strong> <strong>Group</strong> GmbH<br />

Tel.: +49 (0) 172 620 59 88<br />

matthias.thiele@messergroup.com<br />

Languages:<br />

Nasal cannulae (left) as<br />

well as oral nasal masks are<br />

among the accessories supplied<br />

by <strong>Messer</strong>.<br />

on air 05 · <strong>2007</strong>


12 : <strong>Messer</strong> World<br />

E<br />

Cost-efficient heat treatment –<br />

metallurgically beneficial and flexible<br />

Worldwide: Under the patented Endolin process, special inert gas atmospheres<br />

comprising endogas nitrogen mixtures are applied in the heat treatment<br />

of steel and non-ferrous alloys in industrial furnaces. Endolin now<br />

represents the economical alternative in situations where the application<br />

of pure hydrogen is too complicated or expensive.<br />

YOUR CONTACT PERSON:<br />

Hans-Peter Schmidt<br />

Technology Manager Metallurgy<br />

<strong>Messer</strong> <strong>Group</strong> GmbH<br />

Tel.: +49 (0) 2151 7811-233<br />

hans-peter.schmidt@messergroup.com<br />

Languages:<br />

Endolin mixtures can be produced in areas rich in<br />

reserves of natural gas or propane, rendering the<br />

transport and storage of reactive gases unnecessary.<br />

Endogas is manufactured in generators from natural<br />

gas and air, for example, and consists mainly of hydrogen,<br />

carbon monoxide and nitrogen. Required<br />

for further dilution, the nitrogen is either stored in<br />

liquid form in tanks or can be generated on-site.<br />

The Endolin mixture, which is homogenized<br />

outside the furnace, has a very low<br />

water content, which<br />

can only be achieved with the<br />

addition of technical nitrogen.<br />

Consequently, it boasts<br />

a markedly higher reduction potential than conventional<br />

gas mixtures.<br />

Reaction gas in the furnace<br />

One way of introducing the gas into the furnace is<br />

to feed the endogas and nitrogen separately into different<br />

areas in order to generate a targeted flow profile.<br />

This reduces unwanted deposits of dust. A further<br />

advantage of this gas injection system is that the<br />

concentrations of hydrogen and carbon monoxide are<br />

substantially higher in the furnace and lower in the<br />

cooling tunnel. Consequently there will be a higher<br />

quantity of the reaction gas in the furnace. The levels<br />

in the cooling tunnel remain well below the explosion<br />

limit – thus enhancing safety. Due to the use of state-<br />

Outstanding results coupled with higher costefficiency:<br />

Endolin is an inert gas atmosphere used<br />

in heat treatment.<br />

of-the-art measurement and dosing technology, the<br />

desired furnace atmosphere can be reliably monitored<br />

and regulated, and is a key component of the Endolin<br />

process. Carbon steels can only be annealed under<br />

special furnace atmospheres, and by virtue of the<br />

installed sensor technology no decarburization of the<br />

boundary zones is required. As it may be possible to<br />

recarburize the damaged steel, quality flaws can easily<br />

be remedied.<br />

In addition to the said annealing of metal alloys,<br />

this new gas injection technology can also be applied<br />

in sintering and soldering techniques.<br />

Hans-Peter Schmidt, <strong>Messer</strong> <strong>Group</strong><br />

on air 05 · <strong>2007</strong>


<strong>Messer</strong> World : 13<br />

Experts from <strong>Messer</strong> examine<br />

the properties of water purified<br />

with carbon dioxide.<br />

Using carbonic acid to neutralize waste water<br />

Estonia: Strongly alkaline water is produced in the burning of oil shale<br />

in the Estonian town of Narva. Yet the addition of liquid carbon dioxide<br />

transforms this hazardous waste product into environmentally friendly,<br />

pH-neutral surface water.<br />

The Narva Elektrijaamad power plant in Estonia fires<br />

oil shale to generate electricity. Oil shale is a sedimentary<br />

rock containing oil, which when burned supplies<br />

energy. It leaves behind a residue of ash, which<br />

is transported by means of water hydraulics from the<br />

furnace to the waste dump. The transport water is<br />

channelled into a circulation system and temporarily<br />

stored in a lake abutting the dump. To control the<br />

water level in the lake, the water must be discharged<br />

into the Narva, the river demarcating the Estonian-<br />

Russian border. As the transport water is highly alkaline<br />

due to the deposits of ash it must be neutralized<br />

prior to discharge into the river.<br />

CO 2 as an alternative<br />

The river is of considerable ecological and economic<br />

significance (as a source of drinking water) to Narva,<br />

Estonia’s third-largest city. Under the original plans,<br />

the alkaline waste water was to be neutralized<br />

through the addition of hydrochloric acid. Vladimir<br />

Sikerin from <strong>Messer</strong> in Estonia proposed an environmentally<br />

compatible alternative, which the power<br />

plant operators ultimately opted for. This alternative<br />

was waste water neutralization using CO 2 – a solution<br />

which boasts a number of advantages. It is more costefficient<br />

in terms of investment and consumption,<br />

there is no ecologically hazardous increase in the<br />

salinity of the water from chlorides or sulphates, and<br />

the CO 2 can easily be dosed. Some 2000 kilograms of<br />

liquid carbon dioxide are channelled into the waste<br />

water each hour, where it dissolves completely into<br />

carbonic acid. The mild carbonic acid neutralizes the<br />

alkaline water and, furthermore, as a natural element<br />

of drinking water, is entirely safe for human beings,<br />

animals and plants. And because the carbon dioxide is<br />

added in liquid form, it does not require prior evaporation,<br />

which yields a saving of some 200 kilowatts of<br />

energy – another crucial cost-related and environmental<br />

benefit.<br />

Diana Buss, <strong>Messer</strong> <strong>Group</strong><br />

Photo: AS Narva Elektrijaamad<br />

The AS Narva<br />

Elektrijaamad power<br />

plant in Estonia treats<br />

its effluent with CO 2 .<br />

YOUR CONTACT PERSON:<br />

Dr. Monica Hermans<br />

Technology Manager Chemicals/Environment<br />

<strong>Messer</strong> <strong>Group</strong> GmbH<br />

Tel.: +49 (0) 2151 7811-221<br />

monica.hermans@messergroup.com<br />

Languages:<br />

on air 05 · <strong>2007</strong>


14 : <strong>Messer</strong> World<br />

E<br />

A basis of trust extending<br />

beyond the workplace:<br />

Marlen Schäfer (right), with<br />

her temporary Hungarian<br />

colleagues Krisztina Lovas<br />

and Tibor Déry.<br />

More than a mere<br />

training exercise<br />

Hungary: <strong>Messer</strong>’s very popular offer to participate in an international<br />

job-swapping programme fosters better communication, a greater<br />

understanding of common values and friendly cooperation. And best of all:<br />

it is open to everyone!<br />

YOUR CONTACT PERSON:<br />

Dr. Jürgen Herrmann<br />

Head of Human Resources<br />

<strong>Messer</strong> <strong>Group</strong> GmbH<br />

+49 (0) 6196 7760-351<br />

juergen.herrmann@messergroup.com<br />

Languages:<br />

“My main task is to build up the Hungarian Intranet.<br />

As I don’t speak the language that sounds a little crazy,<br />

doesn’t it? But everything is working out brilliantly!<br />

Thanks to this assignment I am getting a better feel<br />

for the language. For example, I’ve learned that news<br />

is ‘Hírek' in Hungarian and brochures are called ‘Prospektusok'.”<br />

This and other interesting facts and news<br />

can now be read by <strong>Messer</strong> staff on the <strong>Group</strong>’s Intranet<br />

blog. In the summer of <strong>2007</strong>, Marlen Schäfer (49),<br />

in charge of Marketing Services in the Corporate Communications<br />

Department, swapped jobs with a Hungarian<br />

colleague for two months and wrote an in-house<br />

blog on her experiences. First launched in 2006, the<br />

international job-swap scheme is proving increasingly<br />

popular, and not merely because of the interest aroused<br />

by these first-hand reports. And clearly <strong>Messer</strong>’s focus<br />

extends beyond the ranks of the company’s junior<br />

management, as the offer is open to all staff members.<br />

Reinforcing corporate values<br />

In launching the exchange programme, the company<br />

hopes to achieve more than just enhancing the skills<br />

and qualifications of their employees: forging a greater<br />

understanding of the cultural and social differences<br />

and cross-border communications is one declared<br />

objective. “The international staff-exchange scheme<br />

supports the implementation of other values from<br />

within our corporate philosophy,” explains Dr. Jürgen<br />

Herrmann, Head of Human Resources, “such as fostering<br />

and deploying our own talent, and cross-border<br />

team building. All our companies throughout Europe<br />

and in China are participating in the exchange.” The<br />

subsidiaries and the departments at head office have<br />

advertised potential jobs, but the demand among staff<br />

has exceeded supply. “Our flat hierarchy has helped us<br />

with the speedy implementation of job rotating,” adds<br />

Herrmann. And it is also to the benefit of the company:<br />

it is not only the staff who benefit from the<br />

opportunity of getting to know a new country and a<br />

new working environment. Since her temporary placement<br />

at <strong>Messer</strong> Budapest, Marlen Schäfer has established<br />

a mutual bond of trust with her Hungarian<br />

colleagues which extends far beyond the workplace.<br />

And she has retained a smattering of Hungarian. For<br />

example, she signs off her report in her blog with the<br />

words: “Viszontlátásra” and “Köszönöm szépen” –<br />

goodbye and many thanks!<br />

Diana Buss, <strong>Messer</strong> <strong>Group</strong><br />

on air 05 · <strong>2007</strong>


Gasette : 15<br />

><br />

COMPETITION<br />

Win...<br />

... a <strong>Messer</strong> Truck – scale 1:50<br />

Here’s what to do. On which page of this<br />

issue of on air does this picture appear?<br />

Find the page and you could be the lucky<br />

winner! Simply email your answer to us.*<br />

diana.buss@messergroup.com<br />

Entry deadline:<br />

14 th January 2008<br />

* This competition is not open to<br />

employees of <strong>Messer</strong> or their relatives.<br />

Congratulations to Volker Maaß, Herose GmbH, Bad Oldesloe, the winner of the ballpoint pen set.<br />

><br />

NEW WEBSITE<br />

New design for a modern company<br />

The development of <strong>Messer</strong> <strong>Group</strong>’s website is continuing apace. Content-wise,<br />

the site plans to focus more strongly on products and technologies, and a simplified<br />

navigation system now enables visitors to reach their destinations more quickly.<br />

Background information on a specific topic<br />

can now be found virtually at a glance.<br />

And, if after having read about a particular<br />

topic you would like to contact <strong>Messer</strong>, no<br />

problem. The right-hand side of each page<br />

contains links which will guide you to the<br />

right contact person.<br />

www.messergroup.com<br />

The revamped<br />

start page<br />

><br />

?<br />

Opinions wanted!<br />

What did you particularly<br />

like about on air? What<br />

did you not like? What<br />

would you like on air to<br />

cover in the near future?<br />

Please write to us at …<br />

info@messergroup.com<br />

<strong>Messer</strong> disposes of the<br />

residues from empty gas cylinders<br />

in a specialized gas works in<br />

Gumpoldskirchen (Austria).<br />

DISPOSAL OF RESIDU-<br />

Helping the environment<br />

Residues of gas which are returned in cylinders or bundles by customers<br />

from across the whole of Europe are expertly disposed of in <strong>Messer</strong>’s specialized<br />

gas works in Gumpoldskirchen, Austria. Meeting all environmental and technical<br />

safety stipulations, the facility is licensed to treat highly toxic and flammable<br />

substances, such as ammonia, carbon monoxide, hydrocarbons<br />

and organic compounds. Pure gases, such as laughing gas, can also<br />

be disposed of in an environmentally friendly fashion. For further<br />

information visit:<br />

><br />

http://www.messergroup.com/de/Produkte_und_Loesungen/<br />

Fachbroschueren/Verschiedenes/index.html


Coming up in the next issue:<br />

Competence that forges unity. Be it conventional welding, laser welding or inert<br />

gas welding – for news on the latest product developments and an interview with<br />

the company Senn, be sure to obtain your copy of on air No. 6.<br />

Helping to protect the environment. The cooking oil refinery Mladost in Serbia manufactures<br />

biodiesel. Nitrogen is needed to inert the tanks and facilitate safer production.

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