Life extension studies - The ABB Group
Life extension studies - The ABB Group
Life extension studies - The ABB Group
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Winter 2011/12 edition of the customer<br />
magazine from <strong>ABB</strong> Consulting<br />
solutions<br />
<strong>Life</strong> <strong>extension</strong> <strong>studies</strong><br />
Don’t ignore your first line of defence 03<br />
Alarm management and how <strong>ABB</strong> can help improve it<br />
Asset life <strong>extension</strong> 04<br />
Asset life <strong>studies</strong> on Maersk FPSOs<br />
Retrospective HAZOP’s 06<br />
HAZOP technique applied to existing facility at BP CATS<br />
Prestigious health and safety prize win 08<br />
<strong>ABB</strong>, Esso and suppliers team wins RoSPA Gold Award
Editorial<br />
Peter Hunt<br />
Business Development Director<br />
<strong>ABB</strong> Consulting<br />
Looking ahead...<br />
Welcome to the second edition of the new format<br />
Solutions newsletter.<br />
© Maersk<br />
Maersk Curlew FPSO 04. BP CATS Terminal 06.<br />
© BP<br />
This edition includes articles from pharmaceutical,<br />
chemical and oil & gas companies with process safety,<br />
asset ageing and integrity being key themes. Two of our<br />
articles, PTT and Springfield Fuels, focus on technical<br />
training and competency where <strong>ABB</strong> Consulting<br />
continues to see a high demand from our customers.<br />
Shasun Pharma Solutions 08.<br />
© Shasun<br />
During 2011 well over 2000 delegates attended <strong>ABB</strong>’s<br />
lunchtime talks, seminars, training courses, conferences<br />
and webinars. We also provided an increased amount of<br />
bespoke training at customer sites / offices.<br />
We continue to develop this offer with lunchtime<br />
talks now running in Yorkshire in addition to those in<br />
Humberside, the North East, the North West, Aberdeen<br />
and Grangemouth.<br />
We have also increased the number of our IChemE<br />
approved courses and our Pressure Relief training<br />
course is now running in Singapore and Australia.<br />
Best wishes for 2012 to all of our readers.<br />
‘Hot topic’ update<br />
3 Don’t ignore your first line of defence<br />
Feature articles<br />
4 Asset life <strong>extension</strong><br />
Asset life <strong>studies</strong> on Maersk FPSOs<br />
6 Retrospective HAZOPs<br />
HAZOP technique applied to existing facility at BP CATS<br />
Pressure systems training<br />
<strong>ABB</strong> deliver training for Springfield Fuels Ltd<br />
8 Prestigious health and safety prize win<br />
Project team wins RoSPA Gold Award<br />
Ageing plant assessment<br />
Management of ageing assets at Shasun<br />
12 Continued support to PTT<br />
Continued Technical Due Diligence training for PTT<br />
Conferences and events<br />
9 Conferences<br />
Recent conferences <strong>ABB</strong> have sponsored, exhibited at<br />
or attended<br />
10 Events / training<br />
Recent events or training courses <strong>ABB</strong> have attended<br />
<strong>ABB</strong> solutions winter 2011 • Customer magazine from <strong>ABB</strong> Consulting • Copyright 2011 • If you have any comments or feedback please contact<br />
Graeme Collings - graeme.collings@gb.abb.com • <strong>ABB</strong> Consulting, Daresbury Park, Daresbury, Warrington, Cheshire, WA4 4BT, United Kingdom •<br />
Tel: +44 (0)1925 741111 • E-mail: contact@gb.abb.com • Follow us on twitter: www.twitter.com/<strong>ABB</strong>CONSULTINGUK<br />
2 <strong>ABB</strong> solutions magazine winter 2011/12 www.abb.com/consulting
‘Hot topic’ updates<br />
Typical alarms system.<br />
Don’t ignore your first line of<br />
defence<br />
In principle, modern alarm systems<br />
provide process operators with an<br />
essential tool in managing plant<br />
operations and minimising unplanned<br />
abnormal events, such as plant outage<br />
or equipment damage. In the multiple<br />
lines of defence of any process plant,<br />
they provide an invaluable layer of<br />
protection, combining the flexibility and<br />
adaptability of the plant operator with<br />
the power of technology.<br />
However in practice, poor initial design<br />
and lack of effective alarm management<br />
have resulted in alarm systems that are<br />
not “fit for purpose”. In many cases the<br />
system ceases to be a decision support<br />
tool and becomes a noisy distraction<br />
to be ignored, or in the worst case,<br />
may distract or confuse the operator<br />
and compromise his response to an<br />
abnormal situation.<br />
Over the years, the most extreme cases<br />
of this have led to a number of incidents<br />
in which poor alarm management has<br />
been seen as a key contributing factor<br />
e.g. Texaco Milford Haven, BP Texas<br />
City and Three Mile Island.<br />
Good alarm management not only<br />
reduces the risk of a major plant<br />
incident by enabling good decision<br />
making in complex and stressful<br />
situations, but also brings a host of<br />
other benefits:<br />
−−<br />
Increased production and equipment<br />
availability<br />
−−<br />
Reduced equipment maintenance<br />
costs<br />
−−<br />
Smoother run ups / run downs<br />
−−<br />
Reduced outage for maintenance<br />
−−<br />
Reduced equipment damage<br />
−−<br />
Reduced demand on protective<br />
systems<br />
−−<br />
Lower risk of incidents with serious<br />
safety, environmental or financial<br />
consequences<br />
Realising that you have a problem with<br />
your alarm system may be the first<br />
step to achieving these benefits. An<br />
alarm review will establish compliance<br />
with recognised good practice such<br />
as the EEMUA 191 guideline and ISA<br />
18.02 standard. It provides a ‘where<br />
are we now’ analysis and represents<br />
the benchmark phase of a total alarm<br />
management initiative.<br />
Although it is effective as a standalone<br />
exercise it can also serve as the<br />
first step in a larger alarm improvement<br />
programme, which should comprise the<br />
following elements:<br />
−−<br />
Integration of alarm management<br />
principles into new projects and plant<br />
modifications<br />
−−<br />
Improvement project to remediate<br />
alarm issues on existing systems<br />
−−<br />
Establishing a framework for ongoing<br />
alarm management<br />
−−<br />
Building a team with clear<br />
responsibility and motivation to<br />
deliver and maintain an effective<br />
alarm management system and the<br />
associated benefits<br />
Companies that treat their alarm system<br />
as a key production asset; seeing<br />
the need for ongoing management<br />
to identify any problems and working<br />
to continuously improve their system<br />
are on the journey to improve. <strong>ABB</strong><br />
Consulting has significant history of<br />
successful alarm improvement projects<br />
based on our experience and a broad<br />
range of professional skills.<br />
www.abb.com/consulting <strong>ABB</strong> solutions magazine winter 2011/12<br />
3
Feature articles<br />
Asset life<br />
<strong>extension</strong><br />
Maersk FPSOs develop, build, install and<br />
operate Floating Production, Storage and<br />
Offloading units (FPSOs) tailored for oil<br />
production in demanding environments.<br />
<strong>The</strong>se vessels are among the<br />
most technically complex<br />
vessels in the world, and<br />
Maersk FPSO is a supplier<br />
to some of world’s leading energy<br />
companies. Maersk FPSO recently<br />
commissioned <strong>ABB</strong> Consulting to<br />
undertake three separate projects in<br />
relation to ageing and life <strong>extension</strong>.<br />
<strong>The</strong> first project was for the Curlew<br />
Field, which is developed via subsea<br />
facilities feeding into an FPSO owned<br />
by Maersk FPSO. <strong>The</strong> field partners<br />
are Shell (50%) and Esso (50%), with<br />
Shell as the operator. As part of an<br />
internal Curlew Status Review project,<br />
<strong>ABB</strong> were asked to undertake a study<br />
to identify the major issues and areas<br />
of capital expenditure required in order<br />
to extend the life of the FPSO through<br />
to 2019. <strong>The</strong> study was focused on the<br />
topsides pressure systems, rotating<br />
equipment and fire protection safety<br />
systems. <strong>The</strong> study involved an initial<br />
workshop with key operations and<br />
maintenance personnel to identify the<br />
scope of the study and understand<br />
existing life limiting issues.<br />
This was followed by a structured<br />
review of the original design data for<br />
the systems as well as the operational<br />
history, inspection reports and<br />
maintenance records. This allowed the<br />
multidiscipline <strong>ABB</strong> team to identify the<br />
life limiting issues, quantify the risk in<br />
terms of health, safety, environment,<br />
reputation and production as well as<br />
develop pragmatic recommendations to<br />
eliminate the issues or reduce the risks.<br />
<strong>The</strong> cost for individual recommendations<br />
was then estimated, together with<br />
proposed implementation dates. This<br />
facilitated the development of an<br />
expenditure profile for the asset through<br />
to the revised cessation of production<br />
date.<br />
<strong>The</strong> second project was also for the<br />
Curlew Field and involved undertaking<br />
an audit of the integrity management<br />
systems associated with ageing and<br />
life <strong>extension</strong> ahead of a forthcoming<br />
Key Programme 4 (KP4) audit by the<br />
Health & Safety Executive. This audit<br />
involved on site structured discussions<br />
with the main operations staff and main<br />
engineering disciplines together with a<br />
review of sample documentation across<br />
the five principal elements of the KP4<br />
audit programme.<br />
<strong>The</strong> third project was for the North<br />
Sea Producer FPSO which is currently<br />
Maersk Curlew FPSO.<br />
located on the MacCulloch Field<br />
and is operated by ConocoPhillips.<br />
This project involved the design and<br />
facilitation of a one day workshop to<br />
identify potential ‘gaps’ in the integrity<br />
management systems associated with<br />
ageing and life <strong>extension</strong> ahead of a<br />
forthcoming KP4 audit by the Health &<br />
Safety Executive. <strong>The</strong> output from this<br />
workshop was then used to develop an<br />
‘improvement roadmap’.<br />
All three projects were completed<br />
in a short time frame to the overall<br />
satisfaction of the client.<br />
4 <strong>ABB</strong> solutions magazine winter 2011/12 www.abb.com/consulting
Feature articles<br />
© Maersk FPSOs<br />
“<strong>ABB</strong>’s Asset Integrity Management team carried out an<br />
Asset <strong>Life</strong> Strategy Review and a KP4 gap analysis audit for<br />
our unit Maersk Curlew. Both <strong>studies</strong> were carried out on<br />
time and to the approved budget and we were satisfied with<br />
the reports produced as the final outcome of the <strong>studies</strong>.”<br />
Niels Poulsen, Mechanical Engineer, Maersk FPSOs.<br />
Iain Wright<br />
Principal Consultant<br />
<strong>ABB</strong> Consulting<br />
Maersk FPSOs contributes to global energy supply by delivering safe and reliable floating<br />
oil and gas production services. Maersk FPSOs develop, build, install and operate FPSOs<br />
(Floating Production, Storage and Offloading units) tailored for oil production in demanding<br />
environments. FPSOs are among the most technically complex vessels in the world, and<br />
Maersk FPSOs is a proud supplier to some of world’s leading energy companies.<br />
www.abb.com/consulting <strong>ABB</strong> solutions magazine winter 2011/12<br />
5
Feature articles<br />
BP CATS Terminal, Teesside, UK.<br />
© BP<br />
Retrospective HAZOPs<br />
<strong>The</strong> HAZOP technique has been in use for many years and has<br />
proven to be an excellent tool to help identify process hazards,<br />
allow companies to control major accident risks and prevent<br />
operability issues.<br />
6 <strong>ABB</strong> solutions magazine winter 2011/12 www.abb.com/consulting
Feature articles<br />
<strong>The</strong> technique has traditionally<br />
been applied during projects and<br />
modifications. However, an increasing<br />
use of the HAZOP technique is to apply<br />
it in a ‘retrospective’ manner to existing<br />
facilities and not only on new projects or<br />
for modifications. BP require HAZOPs to<br />
be conducted on their existing assets in<br />
order to ensure that they are operated<br />
to the highest safety standards.<br />
<strong>ABB</strong> Consulting were approached by<br />
personnel at the BP CATS gas terminal<br />
to conduct a retrospective HAZOP.<br />
This involved utilising an experienced<br />
HAZOP leader and scribe from <strong>ABB</strong>,<br />
BP process and mechanical engineers,<br />
senior operators and other specialist<br />
disciplines. <strong>The</strong> study was conducted<br />
over a number of months utilising a<br />
highly structured approach to HAZOPs.<br />
BP have set new, higher standards<br />
for conducting HAZOPs. HAZOP is a<br />
rigorous, searching technique and when<br />
applied utilising a multi-disciplined team<br />
can help identify many issues that the<br />
original designers may have overlooked.<br />
Similarly, personnel who have operated<br />
and maintained such processes can<br />
highlight problems they have faced<br />
during day to day operations.<br />
Many recommendations are generated<br />
from such an in depth, critical<br />
review of production facilities. <strong>The</strong><br />
recommendations are aimed at<br />
continually reducing risks to as low as<br />
reasonably practicable levels such that<br />
incidents are prevented and companies<br />
continue to operate successfully.<br />
<strong>The</strong> partnership between <strong>ABB</strong><br />
skilled HAZOP resources and BP’s<br />
experienced operations personnel can<br />
yield significant business benefits for<br />
successful continued operation.<br />
A retrospective HAZOP provides BP<br />
with a new ‘baseline’ study which can<br />
further be used and kept ‘evergreen’,<br />
as future process improvements are<br />
identified and subjected to the HAZOP<br />
methodology. <strong>The</strong> HAZOP report<br />
thereby becomes a living document<br />
that reflects current understanding of<br />
hazards and risks.<br />
<strong>ABB</strong> is now supporting BP CATS in<br />
the close out of the actions. This is a<br />
prioritised programme of work to ensure<br />
that the risk reduction benefits of the<br />
HAZOPs are fully realised in a timely<br />
manner.<br />
BP is one of the world’s leading international<br />
oil and gas companies, providing its customers<br />
with fuel for transportation, energy for heat<br />
and light, retail services and petrochemicals<br />
products for everyday items.<br />
CATS is the Central Area Transmission System,<br />
which delivers 20% of the UKs gas through<br />
a 404 kilometre (223 mile) pipeline from the<br />
Central North Sea to the CATS processing<br />
Terminal in Teesside on the North East coast<br />
of England, UK.<br />
Pressure systems training<br />
Springfields Fuels Ltd (SFL) manage<br />
the integrity of their process plant using<br />
a risk based approach. This requires<br />
a consistent and appropriate level of<br />
technical competence relating to design<br />
features, legislative compliance, modes<br />
of deterioration, fitness for service<br />
and other key aspects of equipment<br />
integrity.<br />
In setting up a Skills Development<br />
Programme, SFL recognised that the<br />
technical and professional development<br />
of their professional engineers is<br />
particularly important to the success<br />
of the business. <strong>The</strong> company<br />
identified a need to develop their<br />
‘Responsible Engineers’ at their site<br />
near Preston with a wider and deeper<br />
knowledge on legislative compliance<br />
relevant to SFL areas of operation,<br />
particularly in relation to National and<br />
International codes in such areas as<br />
pressure systems, piping integrity and<br />
management of deterioration.<br />
SFL required a focussed technical<br />
training programme to be delivered<br />
by experts in the necessary technical<br />
areas. <strong>The</strong>y recognised <strong>ABB</strong>’s technical<br />
expertise and long-standing experience<br />
of developing and delivering technical<br />
training. SFL commissioned a series of<br />
three two-day training courses covering<br />
pressure equipment integrity.<br />
This tailored training programme will<br />
be followed by appropriate hands-on<br />
experience, coaching and mentoring<br />
to support and embed the learning.<br />
This training will also form the basis of<br />
development of new engineers.<br />
“By working with the consultants at <strong>ABB</strong> we were<br />
able to tailor the course content to meet the specific<br />
needs of our business. I have received many positive<br />
comments from the engineers who attended the three<br />
two day courses, and as an engineering community<br />
we have benefited greatly from the training.”<br />
Mark Britt, Inspection <strong>Group</strong> Manager, SFL<br />
Springfield Fuels Ltd Preston site.<br />
Springfields, near Preston, has provided nuclear fuel fabrication services since the mid-<br />
1940s – in fact it was the first plant in the world to produce fuel for a commercial power<br />
station. On 1 April 2010 Westinghouse entered into an agreement with the Nuclear<br />
Decommissioning Authority (NDA) for a long-term lease of the Springfields site, which<br />
transferred responsibility for the commercial fuel manufacturing business and Springfields<br />
Fuels Limited to Westinghouse.<br />
© SFL<br />
www.abb.com/consulting <strong>ABB</strong> solutions magazine winter 2011/12<br />
7
Feature articles<br />
Prestigious health and safety prize win<br />
<strong>ABB</strong> Consulting’s demolition and<br />
remediation team have won a top safety<br />
certificate awarded by the country’s<br />
Royal Society for the Prevention of<br />
Accidents (RoSPA) for the rigorous<br />
safety management standards applied<br />
in 2010 to one of many projects<br />
undertaken by the group. <strong>The</strong> joint<br />
<strong>ABB</strong> / Esso demolition and remediation<br />
project team have been awarded the<br />
RoSPA Gold for the fourth year running<br />
and the 7th RoSPA award in total. This<br />
is recognised as a fantastic achievement<br />
by the project team who are setting the<br />
industry standard for safe demolition<br />
and remediation projects, through their<br />
leadership, dedication and commitment<br />
to delivering health and safety<br />
excellence.<br />
<strong>The</strong> work associated with the award<br />
winning project is predominantly<br />
located within complex city centre<br />
environments, where reducing petrol<br />
retail margins and rising land prices<br />
have made the sale of land financially<br />
attractive. To enable the land to be sold,<br />
it needs to be remediated to eliminate<br />
<strong>The</strong> ‘Team’ members of the <strong>ABB</strong>, Esso and suppliers senior managers.<br />
“RoSPA firmly believes that organisations that have<br />
demonstrated their commitment to continuous<br />
improvement in accident and ill health prevention<br />
deserve recognition. <strong>ABB</strong> / Esso demolition and<br />
remediation projects has shown that it is committed to<br />
striving for such continuous improvement and we are<br />
delighted to honour it through the presentation of an<br />
award.”<br />
David Rawlins, RoSPA Awards Manager<br />
any potential historical legacy issues. In<br />
delivering the project, <strong>ABB</strong> has overall<br />
responsibility for decommissioning,<br />
CDM coordination, land remediation<br />
and project management. <strong>ABB</strong> applied<br />
their five stage demolition methodology<br />
to the project to offer Esso a safe, cost<br />
effective and complete solution.<br />
Ageing plant assessment<br />
<strong>The</strong> integrity management of ageing<br />
plant has become a key issue for much<br />
of the process industry in the UK, as<br />
an increasing number of assets are<br />
operated beyond their original design<br />
life.<br />
<strong>The</strong> leadership team at Shasun<br />
Pharma Solutions’ Cramlington site<br />
are developing and implementing a<br />
proactive and consistent approach to<br />
the management of ageing assets. In<br />
support of this initiative, <strong>ABB</strong> Consulting<br />
were engaged to carry out an ageing<br />
plant ‘health check’ for the site.<br />
<strong>The</strong> health check consisted of an audit<br />
and a criticality analysis. <strong>The</strong> audit<br />
included a review of the current asset<br />
integrity management systems and an<br />
assessment of the vulnerability of the<br />
site’s assets to ageing. <strong>The</strong> criticality<br />
analysis took into consideration both the<br />
findings from the audit and the Health,<br />
Safety, Environmental and production<br />
consequences of equipment failure.<br />
<strong>The</strong> study highlighted that the site<br />
management team already have in place<br />
a number of effective systems and<br />
policies for the management of ageing<br />
plant. Opportunities for improvement<br />
were also identified. <strong>The</strong>se opportunities<br />
were prioritised by means of the<br />
criticality assessment and corrective<br />
actions recommended.<br />
Shasun Pharma Solutions found the<br />
health check to be a value adding<br />
process and plan to use the output<br />
of the study to optimise their integrity<br />
management programs.<br />
Shasun Pharma Solutions’ Cramlington site.<br />
© Shasun<br />
Shasun Pharma Solutions is the vertically<br />
integrated chemistry partner for the<br />
pharmaceutical industry. Its services include<br />
innovative process research and development,<br />
rapid response small scale manufacture for<br />
clinical trial supply and full scale commercial<br />
manufacture of advanced intermediates and<br />
API’s, all with seamless technology transfer and<br />
under cGMP.<br />
8 <strong>ABB</strong> solutions magazine winter 2011/12 www.abb.com/consulting
Pressure relief<br />
conference<br />
Edinburgh<br />
Conference delegates - Asif Raza, <strong>ABB</strong>; Andy<br />
Plant, Lucite; Malcolm Pass, <strong>ABB</strong>; Zac Meadows,<br />
FujiFilm Imaging; Bill Brown, Syngenta; Liz<br />
Thomas, <strong>ABB</strong>; Phyllida Sumner, FujiFilm<br />
Diosynths; Roger Bours, Fike; Neil Roberts, Dow<br />
Corning; Colin Deddes, BP; Gaynor Woodford<br />
and John Walkington, <strong>ABB</strong>.<br />
HazardEx<br />
conference 2011<br />
North Yorkshire<br />
Alan King, <strong>ABB</strong>, presented a paper<br />
entitled ‘SIL determination in the<br />
hazardous area’ at the HazardEx<br />
conference 2011 in Harrogate, UK.<br />
Conferences and events<br />
IQPC offshore<br />
safety summit<br />
Aberdeen<br />
<strong>ABB</strong> exhibited at the IQPC offshore<br />
safety summit in Aberdeen. Rob Turner,<br />
<strong>ABB</strong>, gave a presentation entitled ‘Alarm<br />
management: A key element of Process<br />
Safety Management (PSM)’. <strong>The</strong>re were<br />
delegates from ConocoPhillips, Hess,<br />
National Grid and GDF Suez.<br />
<strong>ABB</strong> hosted its second conference<br />
and exhibition on ‘Pressure relief’ in<br />
Edinburgh. <strong>The</strong>re were 80 delegates<br />
with guest speakers from Lucite,<br />
FujiFilm, Syngenta, Fike, SABIC, Dow<br />
Corning and BP. Malcolm Pass, <strong>ABB</strong>,<br />
also held a PEL Software introduction<br />
session. <strong>The</strong> event was very well<br />
received and preparation for the 2012<br />
conference is under way. Please contact<br />
Debby Law - deborah.law@gb.abb.com<br />
if you would be interested in presenting<br />
at the 2012 conference.<br />
Asset integrity<br />
management<br />
Aberdeen seminar<br />
Andy Hollins, <strong>ABB</strong>, presented at the<br />
asset integrity management seminar<br />
in Aberdeen. His presentation, entitled<br />
‘<strong>Life</strong> <strong>extension</strong> of upstream assets -<br />
managing integrity and process safety’<br />
was very well received by over 60<br />
delegates from companies such as BP,<br />
Total, Centrica Storage Ltd, Marathon<br />
Oil and Maersk Oil.<br />
Andy Hollins, <strong>ABB</strong>, presenting at the asset<br />
integrity management seminar.<br />
Alan King, <strong>ABB</strong>, presenting at the HazardEx<br />
conference 2011.<br />
Launch of 2012<br />
Improving Business<br />
Performance<br />
Annual conference<br />
This one-day conference, run in<br />
association with the Chemical Industries<br />
Association (CIA) will be held on 29th<br />
February 2012 at the Thorpe Park Hotel<br />
in Leeds. This conference will explore<br />
the key attributes of resource efficiency<br />
and promote sharing of the lessons<br />
learned by those that have started<br />
on the continuous improvement path.<br />
Delegates will learn from organisations<br />
that have taken varying approachs to<br />
business improvement. To find out more<br />
please contact Debby Law -<br />
deborah.law@gb.abb.com or visit:<br />
http://bit.ly/ibpc2012<br />
Improving Business<br />
Performance conference flyer.<br />
Rob Turner, <strong>ABB</strong>, presenting at the IQPC<br />
offshore safety summit.<br />
Hazards Asia Pacific<br />
Symposium<br />
Kuala Lumpur<br />
<strong>The</strong> <strong>ABB</strong> exhibition stand at the conference. From<br />
left: John Walkington, Ken Bell, Peter Hunt and<br />
Jon Cook of <strong>ABB</strong>.<br />
<strong>ABB</strong> Consulting were the headline<br />
sponsor of the first HAZARDS AP<br />
symposium in Kuala Lumpur. It was<br />
jointly organised by the Chemical<br />
Industries Council of Malaysia (CICM)<br />
and the IChemE. During the event, <strong>ABB</strong><br />
presented four technical papers by Ken<br />
Bell, Allen Ormond and Jon Cook. With<br />
over 230 attendees, the symposium was<br />
very well attended with delegates from<br />
companies such as Petronas, Syngenta,<br />
Shell, BASF, DuPont, Talisman,<br />
Huntsman, ConocoPhillips and Orica.<br />
www.abb.com/consulting <strong>ABB</strong> solutions magazine winter 2011/12<br />
9
Conferences and events<br />
PEL goes back to school!<br />
A new initiative has been undertaken to<br />
provide undergraduates access to PEL for<br />
their final year projects. <strong>The</strong> universities of<br />
Cambridge, Heriot Watt, Newcastle have so<br />
far joined the scheme.<br />
PEL training<br />
In response to the overwhelming requests<br />
from users, two physical properties<br />
masterclasses and two ‘Open’ PEL training<br />
courses have been presented in <strong>ABB</strong>’s<br />
offices at Belasis and Daresbury. Users from<br />
INEOS Chlor, Mexichem, Lucite, Sabic,<br />
Fujifilm, Urenco, Worley Parsons, Teijin Films,<br />
Huntsman Tioxide, Invista, Johnson Matthey,<br />
and <strong>ABB</strong> attended. Such was the excellent<br />
feedback that these courses have now been<br />
scheduled for 2012.<br />
www.tinyurl.com/es-seminars<br />
ProvueDB.net grows in popularity<br />
This new product extends the successful<br />
desktop system for creating and controlling<br />
datasheets with the ability to access them<br />
from anywhere in the world - through your<br />
normal browser. Create your datasheets in<br />
China, check them in the UK, and approve<br />
them in Houston! <strong>The</strong>re is nothing to<br />
download or install, and you get the latest<br />
updates automatically. Add to this the ability<br />
to transfer your existing databases from<br />
the desktop, instant access to all previous<br />
revisions, and an audit trail for each field on<br />
each datasheet and the package becomes<br />
pretty irresistible.<br />
CAPRE<br />
This is a new development designed to help<br />
engineers with pressure relief calculations. It is<br />
a suite of important, commonly-used pressure<br />
relief calculations for flexible use within Excel.<br />
CAPRE (pronounced CAPR-i) stands for<br />
CAlculations for Pressure Relief in Excel. It<br />
will deliver a set of validated, documented,<br />
and secure calculations all with the same<br />
user interface making them easy-to-use and<br />
readily accessible. Initially CAPRE will be<br />
accessed from Microsoft Excel. In the longer<br />
term CAPRE would also be accessible from<br />
PEL Relief and possibly the internet and other<br />
systems such as MathCAD and Python.<br />
This is a short term development project and<br />
we plan to release CAPRE at the next PEL<br />
Roadshow targeted for early 2012. If you<br />
would like to get involved in the development<br />
for this exciting new product please do not<br />
hesitate to contact us.<br />
“We couldn’t have designed this project in<br />
France so effectively without ProvueDB.net”<br />
Carolyn Potter, Senior Process Engineer,<br />
Croda, UK<br />
5th annual global<br />
refining summit<br />
Rotterdam<br />
<strong>ABB</strong> Consulting sponsored and had a<br />
joint exhibition stand with <strong>ABB</strong> Process<br />
Automation at the 5th annual global<br />
refining summit in Rotterdam. Gerry<br />
Brennan, <strong>ABB</strong>, gave a presentation on<br />
‘Process Safety Management and the<br />
potential shortcomings in your layers of<br />
protection’ which was very well received.<br />
<strong>The</strong> conference was well attended from<br />
companies such as Total, Saudi Aramco,<br />
Shell and BP.<br />
Gerry Brennan, <strong>ABB</strong>, giving his presentation.<br />
PSPIs for Power &<br />
Steam Generation<br />
Conference<br />
<strong>ABB</strong> were sole sponsors of the<br />
‘Practical application for Process Safety<br />
Performance Indicators (PSPIs) for<br />
power and steam generation’ conference<br />
held at the Energy Institute in London.<br />
Graeme Ellis, <strong>ABB</strong>, gave a presentation<br />
entitled ‘Using the learning from recent<br />
incidents to inform selection of PSPIs to<br />
improve process safety awareness’ as<br />
well as hosting a workshop on ‘How can<br />
we get PSPI alignment between sites<br />
in the same company?’ Both were very<br />
well received by delegates, including<br />
representatives from E.ON, Centrica,<br />
EDF Energy, Scottish Power, International<br />
Power, Drax & SSE.<br />
Discover Energy<br />
Efficiency<br />
Yorkshire, UK<br />
<strong>ABB</strong> sponsored the Yorkshire Chemical<br />
Focus event entitled ‘Discover Energy<br />
Efficiency’ held in Huddersfield. Colin<br />
Board, <strong>ABB</strong>, gave a presentation on<br />
‘Creating the energy aware organisation’<br />
to delegates from Unilever, Heineken and<br />
Croda amongst others.<br />
CIA awards<br />
Birmingham, UK<br />
Peter Hunt, <strong>ABB</strong>, (left) and Steve Elliott, CIA (right)<br />
with award winner Ian Williamson, Syngenta.<br />
<strong>ABB</strong> were the Chemical Industry<br />
Association (CIA) awards headline<br />
sponsor and also sponsored the<br />
prestigious Manufacturing and Resource<br />
Efficiency Award. This years winner was<br />
Syngenta, based in Grangemouth.<br />
IChemE registered<br />
safety professionals<br />
<strong>ABB</strong> are pleased to announce that<br />
Graeme Laughland has recently<br />
been appointed as a registered<br />
safety professional by the IChemE.<br />
Demonstrating competence in the field<br />
of process safety is a topic that many<br />
of our customers are interested in. For<br />
more information on how to become a<br />
safety professional contact the IChemE.<br />
Website: www.ichem.org<br />
For further information about PEL please visit:<br />
www.pelsoftware.com<br />
PEL Support Services<br />
+44 (0)1925 741126<br />
Graeme Ellis, <strong>ABB</strong>, with the other presenters at<br />
the conference.<br />
Graeme Laughland,<br />
<strong>ABB</strong>, with his<br />
certificate.<br />
10 <strong>ABB</strong> solutions magazine winter 2011/12 www.abb.com/consulting
Conferences and events<br />
Forthcoming events for 2012<br />
Conferences<br />
29 th February Improving Business Performance Leeds<br />
30 th May Integrity Management Manchester<br />
27 th June Pressure Relief Manchester<br />
27 th November Process Safety Management London<br />
11 th - 12 th December Shutdowns and Turnarounds Manchester<br />
Seminars<br />
21 st February Delivering Projects in a Live Operating Plant Teesside<br />
28 th February Learning from Buncefield Manchester<br />
7 th March Hot Topics for Power Generation Edinburgh<br />
8 th March Asset Closure Edinburgh<br />
15 th March Alarm Management in Practice Bristol<br />
Lunchtime forums<br />
12 th January Alarm Management - ISA 18.2 vs EEMUA 191 Grangemouth<br />
13 th January Human Factors in Maintenance Teesside<br />
19 th January Risk Based Inspection - Quantitative or Qualitative Aberdeen<br />
20 th January Living with Corrosion Grimsby<br />
27 th January Automation Legacy Migration - How to Start Daresbury<br />
2 nd February After the Energy Audit - Where Next? Grangemouth<br />
3 rd February HAZOPs Only Reduce Risks When the Actions are Done! Teesside<br />
17 th February Inspection is More than PSSR Hull<br />
23 rd February Assessing Your Human Factors Huddersfield<br />
24 th February SMART Decommissioning Daresbury<br />
Webinars<br />
18 th January Growing Old Gracefully! - Challenge of Ageing Assets Internet<br />
22 nd February Making Change Work Internet<br />
21 st March Is Your Electrical System Discriminating? Internet<br />
18 th April HAZOPs Only Reduce Risks When the Actions are Done! Internet<br />
16 th May Human Factors in Maintenance Internet<br />
Training courses<br />
11 th January An Engineers Guide to DSEAR Manchester<br />
19 th January Human Factors Incident Investigation Manchester<br />
31 st January Hazard Study Awareness* Manchester<br />
8 th February Electrostatics Ignition Hazards* Grimsby<br />
8 th February Mechanical Legislation Awareness Edinburgh<br />
16 th February SIL Awareness for Control / Electrical Technicians Cardiff<br />
21 st - 22 nd February Essentials of Pressure Systems* York<br />
7 th - 8 th March IEC 61508 / 61511 SIL Determination* Frodsham<br />
13 th - 14 th March Achieved SIL Manchester<br />
13 th - 14 th March Maintenance and Reliability Improvement Aberdeen<br />
13 th - 15 th March Pressure Relief* Bristol<br />
20 th - 21 st March Risk Based Inspection Manchester<br />
21 st - 22 nd March Project Management in the Process Industries Teesside<br />
21 st - 23 rd March Pressure Relief* Australia<br />
26 th - 28 th March Pressure Relief* Singapore<br />
27 th - 29 th March Human Factors in the Workplace Manchester<br />
Conferences<br />
Conferences are major industry<br />
forums focusing on key topic areas.<br />
Please contact us if you would be<br />
interested in presenting at any of<br />
our 2012 conferences.<br />
Seminars<br />
Seminars are focused on industry<br />
‘hot topics’ and include inputs from<br />
external speakers.<br />
Lunchtime forums<br />
Lunchtime forums provide an<br />
update on key industry topics and<br />
share best practice.<br />
Webinars<br />
Webinars are focused on industry<br />
‘hot topics’ and are accessed over<br />
the web.<br />
A full list of all the above events is<br />
available at:<br />
www.tinyurl.com/es-seminars<br />
Technical training<br />
Training courses provide in-depth<br />
knowledge on key subjects as<br />
part of an engineer’s professional<br />
development.<br />
A full list of training courses is<br />
available at:<br />
www.tinyurl.com/es-courses<br />
All of these events are organised and<br />
delivered by <strong>ABB</strong> Consulting.<br />
For more information on:<br />
Seminars please contact -<br />
Deborah Law<br />
Tel: +44 (0)1642 372029<br />
E-Mail: deborah.law@gb.abb.com<br />
Training courses please contact -<br />
Jackie Kendall<br />
Tel: +44 (0)1642 372121<br />
E-Mail: jackie.kendall@gb.abb.com<br />
* IChemE approved training course<br />
www.abb.com/consulting <strong>ABB</strong> solutions magazine winter 2011/12<br />
11
Further news<br />
Continued support to PTT <strong>Group</strong><br />
<strong>ABB</strong> Consulting continue to support the<br />
PTT <strong>Group</strong> with consultancy services<br />
through our Thailand office. PTT have<br />
recently developed a growth plan which<br />
may include acquisitions and mergers<br />
both in Thailand and overseas.<br />
the senior engineers were provided with<br />
more technical training on the topic.<br />
<strong>The</strong> events were a combination of<br />
formal training, practical examples<br />
and specific workshops created for<br />
the PTTCH business. In total, over 60<br />
people attended the events over 5 days.<br />
<strong>ABB</strong> were engaged as a technical<br />
advisor to PTT for a potential target<br />
in the United States. Our process<br />
technology and asset integrity expertise<br />
combined with significant experience in<br />
Technical Due Diligence (TDD) were the<br />
major factors associated with the award<br />
of the contract.<br />
ES/Sol/Win11-12/SNL010a<br />
PTT Chemical (PTTCH) also has a<br />
growth strategy and wish to be able to<br />
act with more independence in future<br />
TDD activities. PTTCH commissioned<br />
<strong>ABB</strong> to create a bespoke training event<br />
for TDD for the PTTCH organisation.<br />
<strong>The</strong>re were two separate events for<br />
different levels of the organisation.<br />
Vice presidents and senior managers<br />
attended an awareness event which<br />
highlighted the corporate issues whilst<br />
Ken Bell and Brian Hudson, <strong>ABB</strong>, (centre) with delegates from the TDD awareness training.<br />
PTT Public Company Limited (PTT PCL) or just (PTT), is a Thai state-owned SET-listed oil<br />
and gas company. Formerly known as the Petroleum Authority of Thailand (PTT), it owns<br />
extensive submarine gas pipelines in the Gulf of Thailand, a network of LPG terminals<br />
throughout the Kingdom, and is involved in electricity generation, petrochemical products,<br />
oil and gas exploration and production, and gasoline retailing businesses.<br />
Technical Consultancy.<br />
<strong>ABB</strong> Consulting provides technical consulting and engineering services to improve performance<br />
in the areas of compliance, operations and engineering to customers in the chemical,<br />
petrochemical, oil & gas, power, pharmaceuticals, metals and consumer industries worldwide.<br />
We offer expertise in the following areas:<br />
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Environmental services<br />
Functional engineering<br />
Industrial energy efficiency<br />
Inspection<br />
Integrity management<br />
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Operations improvement<br />
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Process safety<br />
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Project services<br />
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Technical software<br />
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Technical training<br />
www.abb.com/consulting<br />
<strong>ABB</strong> Consulting<br />
Tel: +44 (0)1925 741111<br />
E-Mail: contact@gb.abb.com