General Catalogue RITMO - KIV Marketing Corporation

ELECTROFUSION MACHINES
LOW PRESSURE FITTINGS WELDERS
These machines can weld different types of European electrical couplers in Polyethylene
(PE) for low pressure conduits.
• MUSTANG 160 S page 78
• UNIVERSAL page 79
HIGH PRESSURE FITTINGS WELDERS
This range of RITMO machines, made in compliance with the Italian and international standards
in force (UNI 10566, ISO 12176-2), includes two main types:
MULTI-PURPOSE &UNIVERSAL WELDING MACHINES: a kind of machine that can weld
different brands of electrical couplers in Polyethylene (PE), for high pressure conduits.
The operating principle is based on the fact that the voltage and the time needed for welding can
be changed automatically or manually, according to the instructions given by the coupler’s
manufacturer.
• POLYWELD 2230______________________________page 80
• POLYWELD MAN______________________________page 00
MONOVALENT WELDING MACHINE:a kind of machine that can weld a specific electrical couplers
line (made by a specific manufacturer) in Polyethylene (PE), Polypropylene (PP) and Polypropylene
Random (PP-R), for high pressure conduits.
The operating principle is based on the fact that the machine can supply a constant current for a
certain length of time, as required by the coupler’s manufacturer.
ELECTROFUSION MACHINES
• TOP page 82
• SUMMARISING TABLE page 83

MUSTANG 160 S
MUSTANG 160 S
This electrofusion machine is suitable for welding electrical couplers in
Polyethylene (PE) from Ø 32 to Ø 160 mm, for low-pressure conduits.
The MUSTANG 160 S is made in compliance with the current safety
standards and Directives. This welding machine’s structure is lightweight, so
it is extremely easy to carry around. It is distinguished by the automatic
setting of the welding parameters, by the self-compensation of the current
supplied (according to the ambient temperature) and by the self-diagnosis, in
the event of any malfunction that could occur before or during welding.
The machine features cables with pins, a transport bag and a manual
scraper, most useful to remove the layer of oxidation from the pipe (which
could undermine the good result of the welding).
Machine body
SUPPLIED WITH
- Welding machine complete with cables with pins, Trevira bag and
manual scraper (see page 96).
ELECTROFUSION MACHINES
- LOWER PRESSURE FITTINGS -
Transport bag
Manual scraper
TECHNICAL FEATURES
Working range
Electrical couplers brands
(low pressure HDPE)
Power supply
Maximum output current
Maximum absorbed power
Outside temperature range
Temperature compensation
Dimensions (W x D x H)
Weight
32 ÷ 160 mm
Akatherm-Euro, Co.e.s., Geberit,
Valsir, Wavin (Waviduo)
230 V - Single phase - 50/60 Hz
5 A
900 W
-5 ÷ +40°C
Automatic electronic
300 x 120 x 280 mm
3,00 Kg
78

UNIVERSAL
This electrofusion machine is suitable for welding electrical couplers in
Polyethylene (PE) from Ø 32 mm to Ø 315 mm, for low pressure conduits.
The UNIVERSAL is made in compliance with the current safety standards
and Directives. This welding machine’s structure is lightweight, so it is
extremely easy to carry around. It is controlled by a microprocessor that
allows the recognition of four different types of cable with pins, identified by a
code (written on each one of them), which the operator can confirm by
looking at the display. The different cables are necessary to adapt to the
different kinds of electrical coupler available in the market. The main features
include self-compensation of the current supplied (according to the ambient
temperature) and self-diagnosis of any malfunction that could occur before or
during welding.
UNIVERSAL
The machine features four cables with pins, a transport bag and a manual
scraper, most useful to remove the layer of oxidation from the pipe (which
could undermine the good result of the welding).
Machine body
SUPPLIED WITH
- Welding machine complete with four cables with pins, Trevira bag
and manual scraper (see page 96).
TECHNICAL FEATURES
Working range – (1)
Electrical couplers brands
(low pressure HDPE)
Working range – (2)
Electrical couplers brands
(low pressure HDPE)
Power supply
Maximum output current
Maximum absorbed power
Outside temperature range
Temperature compensation
Dimensions (W x D x H)
Weight
Ø 32 ÷ 160 mm
Akatherm-Euro, Co.e.s.,
Geberit, Valsir, Wavin
(Wavisolo & Waviduo)
Ø 200 ÷ 315 mm
Akatherm-Euro, Geberit,
Valsir, Wavin (Wavisolo)
230 V-Single phase-50/60 Hz
10,7 A
2500 W
-5 ÷ +40°C
Automatic electronic
245 x 210 x 280 mm
3,90 Kg
Cables with pins
ELECTROFUSION MACHINES
- LOWER PRESSURE FITTINGS -
Manual scraper
79

POLYWELD 2230 & POLYWELD 2048
POLYWELD
Welding cable + optical pen
These universal-kind of electrofusion machines are suitable for welding
low voltage Polyethylene (PE) couplers (from 8 to 48 Volts) for high pressure
conduits.
The POLYWELD machines are made in compliance with the current
European standards and directives, and distinguish themselves only by the
input: 230 V for the POLYWELD 2230, and 48 V for the POLYWELD 2048.
Both of them have a computer control of the welding cycle, and feature an
optical pen for reading the couplers bar codes. It is possible to set
voltage/time parameters manually, to store up to 150 welding cycles and to
transfer them directly to a PC or printer. Any kind of information (even
regarding malfunctions that could occur before or during welding) can be
viewed on the display, thanks to the machines’ software.
The machines are supplied with a cable with Ø 4 mm connectors, a set of
Ø 4,7 mm adapters and a manual scraper, most useful to remove the layer
of oxidation from the pipe (which could undermine the good result of the
welding).
SUPPLIED WITH
- Welding machine complete with optical pen, cable with Ø 4 mm
connectors and Ø 4,7 mm adapters;
- Manual scraper;
- Transport wooden case.
Manual scraper
ON REQUEST (ACCESSORIES)
ELECTROFUSION MACHINES
- HIGH PRESSURE FITTINGS -
Transport wooden case
Ø 4 / 4,7 mm adapters
Special adapters for
GF Elgef 24V coupler
- 230 V / 48 V voltage transformer (for POLYWELD 2048);
- Special adapters for electrical couplers type GF Elgef 24 V;
- Special adapters for electrical couplers type FRIALEN double-wire;
- Parallel printer data transfer kit, in order to transfer the welding data
from the machine directly to a parallel printer (includes a Serial/Parallel
converter and a Parallel/Centronics cable);
- Serial printer data transfer kit, in order to transfer the welding data
from the machine directly to a yard serial printer (includes a printer and
a DIN/DB9 cable);
- Parallel printer MEMO device with data transfer kit, in order to store
the welding data and then transfer them into a parallel printer (includes
a “MEMO” device with power supply and a Parallel/Centronics cable);
- PC MEMO device with data transfer kit, in order to store the welding
data and then transfer them into a PC (includes a “MEMO” device with
power supply, a PC data transfer/management software and a
DIN/DB25 cable);
- PC data transfer kit, in order to transfer the welding data from the
machine directly into a PC (includes a PC data transfer/management
software, a DIN/DB25 M cable, a DB25 F/F adapter and a DB25 M/DB9
F adapter).
Special adapters for FRIALEN
double-wire coupler
80

TECHNICAL FEATURES
Working range
Electrical couplers main brands (*)
(high pressure HDPE)
Memory capacity
Power supply
Maximum output current
Maximum absorbed power
Welding output voltage
Protection degree
External T° reading probe precision
Outside temperature range
Display
Welding hose length
Connectors diameter
Adapters diameter
DIMENSIONS (W x D x H)
Welding machine
Transport wooden case
WEIGHT
Welding machine
Transport wooden case
POLYWELD POLYWELD
2048 2230
Various diameters - HDPE
Agru, Durapipe (Durafuse),
Eurostandard (Euro), Friatec
(Frialen), Fusion (Fusamatic)
GF (Elgef plus), Innogaz, PE
Industries, Nupi (Elofit), Plasson
(Fusamatic), Plastitalia (Plast),
Simona, Strengweld (Streng)
Uponor, Wavin (Lu-Monoline)
150 welding cycles
48 V 230 V
Single phase 50 Hz
80 A (peak at 110 A)
2800 W (3500VA)
8 ÷ 48 V OUTPUT
IP 54
±1 °C
-10 ÷ +50°C
4 x 20 Alphanumerical,
backlighted LCD
3 mt
4,0 mm
4,7 mm
280 x 325 x 290 mm
430 x 330 x 370 mm
9,00 Kg 15,00 Kg
9,00 Kg
Parallel printer data transfer kit
Serial printer data transfer kit
Parallel printer MEMO device with
transfer kit
PC MEMO device with data transfer kit
PC data transfer kit
(*) Any other brand not mentioned in this list but with the same design features, that is, a
constant welding voltage (ranging between 8 and 48V), with or without a bar code, and
with standard Ø 4 or Ø 4.7 mm connectors, can be welded with these machines.
230/48V Transformer
ELECTROFUSION MACHINES
- HIGH PRESSURE FITTINGS -
81

TOP
TOP
This monovalent electrofusion machine is suitable for welding
“ROLLMAPLAST” couplers, for Polyethylene (up to Ø 160 mm) and
Polypropylene (up to Ø 110 mm) high pressure conduits.
The TOP is made in compliance with the current safety standards and
directives. The machine’s structure is lightweight, so it is extremely easy to
carry around. The TOP supplies a constant current to the coupler (with an
automatic current self-compensation, according to the ambient temperature),
and makes a self-diagnosis of any malfunction that can occur before or
during the welding.
The machine is supplied with cables with pins, a transport bag and a manual
scraper, most useful to remove the layer of oxidation from the pipe (which
could undermine the good result of the welding).
Machine body
SUPPLIED WITH
- Welding machine complete with cables with pins, Trevira bag
and manual scraper (see page 96 ).
TECHNICAL FEATURES
“ROLLMAPLAST” couplers
Electrical
couplers brands
ROLLMAPLAST
(Wavin)
Working range
I Series Ø 20 ÷ 160 mm - PE 80
LI Series Ø 20 ÷ 160 mm - PE 80
LI Series Ø 20 ÷ 125 mm - PE 100
Ø 20 ÷ 110 mm - PP, PP-R
ELECTROFUSION MACHINES
- HIGH PRESSURE FITTINGS -
Manual scraper
Power supply
Maximum output current
Maximum absorbed power
Room temperature range
Temperature compensation
Dimensions (W x D x H)
Weight
230 V - Single phase - 50/60 Hz
5 A
890 W
-5 ÷ +40°C
Automatic electronic
300 x 120 x 280 mm
3,00 Kg
82

BRAND
MODEL
MUSTANG 160
UNIVERSAL
TOP
POLYWELD
20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355
L
O
W
P
R
E
S
S
U
R
E
AKATHERM-EURO
CO.E.S
GEBERIT
VALSIR
WAVIN – Waviduo
WAVIN – Wavisolo
H
I
G
H
P
R
E
S
S
U
R
E
AGRU
DURAPIPE – Durafuse
EUROSTANDARD -Euro
FRIATEC – Frialen
FUSION - Fusamatic
GEORG FISCHER - Elgef
INNOGE – Innogaz
NUPI – Elofit
PLASSON – Fusamatic
PLASTITALIA – Plast
SIMONA
STRENGWELD – Streng
UPONOR
Rollmaplast - PP
W
Rollmaplast - I PE 80
A
Rollmaplast - LI PE 80
V
Rollmaplast - LI PE 100
I
LU - Monoline PE 80
N
LU - Monoline PE 100
ELECTROFUSION MACHINES
20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355
Ø not previewed
Ø that can’t be welded
83