Download the Full Motrona Product Brochure. - Electro-Sensors, Inc.
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PRODUCT RANGE<br />
control<br />
motion<br />
interface<br />
control<br />
<strong>Electro</strong>nic Counters, Process Indicators and Monitors<br />
motion<br />
Autonomous Controllers for a wide Range of<br />
Drive Solutions<br />
interface<br />
Signal Converters and Splitters for <strong>Sensors</strong> and Encoders<br />
More than 30 years of innovation!
control – motion – interface,<br />
<strong>the</strong>se keywords best describe our business of supplying highperformance<br />
modules for industrial automation.<br />
motrona is distinguished from our competitors because of our<br />
innovative development in hardware and software, modern<br />
production methods, high quality and performance toge<strong>the</strong>r<br />
with <strong>the</strong> market experience of more than 30 years serving<br />
customers worldwide.<br />
motrona is a medium sized company targeted to serve<br />
international businesses. We have qualified agents in many<br />
countries and <strong>the</strong>ir professional business methods will provide<br />
a complete consultation service including problem solving and<br />
<strong>the</strong> final delivery of products suitable for <strong>the</strong> application.<br />
To find <strong>the</strong> contact details of your nearest agent, click on<br />
<strong>the</strong> icon "international" on <strong>the</strong> enclosed CD or on our<br />
homepage. You are of course welcome to contact us at<br />
any time by telephone, fax or email or to visit us at our<br />
headquarter in Rielasingen in Germany.<br />
Rielasingen is situated in southwest Germany at <strong>the</strong> sou<strong>the</strong>rn<br />
end of <strong>the</strong> A81 motorway close to <strong>the</strong> Swiss border and not far<br />
from <strong>the</strong> cities of Konstanz (Lake Constance) and Schaffhausen<br />
(in Switzerland). You can reach motrona by car in 50 minutes<br />
from Zurich airport, in 60 minutes from Friedrichshafen airport<br />
or within 1 hour and 40 minutes from Stuttgart airport.<br />
We would like to thank you for showing an interest in<br />
our company and our high quality products and would be<br />
delighted to provide you with any fur<strong>the</strong>r information you<br />
may require.
Contents<br />
control<br />
<strong>Electro</strong>nic Counters............................................................................................................6 – 7<br />
Tachometers, Frequency Meters, Timers...........................................................................8 – 9<br />
SSI Indicators ..................................................................................................................10 – 11<br />
Process Indicators and Panel Meters with Analogue Input................................................12<br />
Displays and Preset Switches for PROFIBUS and CANBUS..................................................13<br />
Monitors for Speed, Direction of Rotation, Standstill, Slip and Shaft Fraction.............14 – 15<br />
Sample Applications........................................................................................................16 – 17<br />
motion<br />
Synchronous Controller...........................................................................................................20<br />
Universal Motion Controllers for drive solutions.................................................................21<br />
Available Firmware’s for Rotary Cutters, Flying Shears, Rotary Guillotine Shears and<br />
Printing- and Packing-Machines............................................................................................21<br />
Sample Applications.......................................................................................................22 – 23<br />
interface<br />
Level Converters, Splitters and Switchers.....................................................................26 – 27<br />
Signal Converters for <strong>Sensors</strong> and Encoders................................................................28 – 29<br />
Frequency Dividers and Frequency Multipliers.....................................................................30<br />
Accessories<br />
Operator Terminal, Mounting Brackets, Cables...................................................................31<br />
CONTROL MOTION INTERFACE ACCESSORIES<br />
This product range gives a review of <strong>the</strong> automation modules made by motrona. For more information and<br />
details please see our <strong>Product</strong> Range CD or visit www.motrona.com<br />
– Subject to change and availability, errors excepted. Update November 2011 –<br />
3
CONTROL<br />
<strong>Electro</strong>nic Counters, Process Indicators and Monitors<br />
5
<strong>Electro</strong>nic Counters<br />
ZX020<br />
SMALL-SIZED POSITION INDICATOR AND EVENT COUNTER<br />
ZX020: Format 48 x 24 mm<br />
• Impulse inputs A, B and Set/Reset, Counting frequency 20 kHz<br />
• Operation modes for quadrature count (A/B/2 x 90°), event count<br />
(A = count input, B = up/down select input) or sum/differential count<br />
(A and B operate as independent counting inputs)<br />
• Programmable impulse scaling factor, power-down memory<br />
• 6 decade LED display, 8 mm size (.315")<br />
• Power supply 24 VDC<br />
ZX122 - ZX123<br />
MULTI-FUNCTION COUNTER<br />
ZX122 / 123: Format 48 x 48 mm<br />
ZX122: Power supply 24 VDC<br />
ZX123: Power supply 90 – 250 VAC and aux. output 24 VDC for encoder<br />
• Impulse inputs A, B and Set/Reset, counting frequency 1 kHz, 10 kHz or<br />
20 kHz (depending on operation mode)<br />
• Operation modes for quadrature count (A/B/2 x 90°), event count<br />
(A = count input, B = up/down select input) or sum/differential count<br />
(A and B operate as independent counting inputs)<br />
• Programmable impulse scaling factor, power-down memory<br />
• 6 decade LED display, 8 mm size (.315")<br />
• 2 presets and output relays<br />
DX345 - DX346 - DX347 - DX348<br />
HIGH-SPEED COUNTERS WITH OUTPUTS AND INTERFACES<br />
DX345 – 348: Format 96 x 48 mm<br />
DX345: Indicator only<br />
DX346: Counter with analogue output +/– 10 V and 0/4 – 20 mA<br />
DX347: Counter with 2 presets and transistor outputs<br />
DX348: Counter with serial RS232/RS485 interface<br />
• Impulse inputs A, B and Set/Reset, counting frequency 100 kHz<br />
• Operation modes for quadrature count (A/B/2 x 90°), event count<br />
(A = count input, B = up/down select input) or sum/differential count<br />
(A and B operate as independent counting inputs)<br />
• Programmable impulse scaling factor, power-down memory<br />
• Programmable edge counting (x1, x2, x4)<br />
• 6 decade LED display, 15 mm size (.590")<br />
• Power supply alternatively 115/230 VAC or 24 VDC (same unit)
<strong>Electro</strong>nic Counters<br />
DX342<br />
HIGH-SPEED COUNTERS WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />
• Identical to DX345, but with 2 relay outputs and<br />
serial RS232/RS485 Interface<br />
• Power supply 24 VDC<br />
DX342: Format 96 x 48 mm<br />
CONTROL<br />
Serie ZA - Serie ZD - Serie ZR<br />
TOP CLASS COUNTER SERIES WITH TWO ENCODER INPUTS<br />
ZD330: Format 96 x 48 mm<br />
Display 8 decades<br />
ZD340: Format 96 x 48 mm<br />
Display 6 decades<br />
Series ZA: <strong>Inc</strong>ludes fast analogue outputs +/– 10 V and 0/4 – 20 mA<br />
Series ZD: Without analogue output, o<strong>the</strong>rwise similar to series ZA<br />
Series ZR: With serial RS485 interface<br />
• 2 encoder inputs, each with channels A, /A, B, /B and individual<br />
impulse scaling. Counting frequency 1 MHz per encoder<br />
• Impulse inputs programmable to all prevalent signal formats as TTL,<br />
RS422, HTL, single channel or quadrature, single-ended or differential<br />
• Exceptional choice of functions and counting modes as single counter,<br />
sum or differential counter, diameter calculator with winding rolls,<br />
real-length indicator with flying cut-to-length applications etc.<br />
• Programmable linearization curves (for each encoder input separately)<br />
• 4 preselections with fast-switching transistor outputs<br />
(switching capability 350 mA)<br />
• All models include serial RS232 interface<br />
• Display alternatively 6 decades / 15 mm (.56") or 8 decades / 10 mm (.36")<br />
• Range includes also models with relay outputs and with front<br />
thumbwheel switches<br />
ZD644: Format 96 x 96 mm<br />
Display 6 decades<br />
4 Relay Outputs<br />
4 Thumbwheel Switches<br />
7
Tachometers, Frequency Meters, Timers<br />
DX020<br />
SMALL-SIZED TACHOMETER AND FREQUENCY METER<br />
DX020: Format 48 x 24 mm<br />
• Display of rpm, speed, cycle rate and frequency<br />
• Impulse input 0 – 20 kHz, selectable input filter for limitation to 30 Hz<br />
• Programmable scaling factor<br />
• 6 decade LED display, 8 mm size (.315")<br />
• Power supply 24 VDC<br />
ZX122 - ZX123<br />
MULTI-FUNCTION TACHOMETER<br />
ZX122 / 123: Format 48 x 48 mm<br />
ZX122: Power supply 24 VDC<br />
ZX123: Power supply 90 – 250 VAC and aux. output 24 VDC for sensor<br />
• Operation modes for tachometer, frequency meter, timer and counter<br />
• Max. input frequency 20 kHz (tachometer mode)<br />
• Programmable scaling factor<br />
• 6 decade LED display, 8 mm size (.315")<br />
• 2 presets and output relays<br />
DX345 - DX346 - DX347 - DX348<br />
TACHOMETER, FREQUENCY METER, BAKING TIME INDICATOR, TIMER<br />
DX345 – 348: Format 96 x 48 mm<br />
DX345: Indicator only<br />
DX346: Tachometer with analogue output +/– 10 V and 0/4 – 20 mA<br />
DX347: Tachometer with 2 presets and transistor outputs<br />
DX348: Tachometer with serial RS232/RS485 interface<br />
• Universal impulse input for encoders, proximity switches,<br />
photocells etc.<br />
• Max. input frequency 25 kHz (tachometer mode)<br />
• Operation modes for tachometer, baking time indicator (reciprocal<br />
speed), speed calculation from differential time, stopwatch and counter<br />
• Programmable scaling factor<br />
• 6 decade LED display, 15 mm size (.590")
Tachometers, Frequency Meters, Timers<br />
DX342<br />
TACHOMETER WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />
• Identical to DX345, but with 2 relay outputs and<br />
serial RS232/RS485 interface<br />
• Power supply 24 VDC<br />
DX342: Format 96 x 48 mm<br />
CONTROL<br />
Serie SA - Serie SD - Serie SR<br />
TOP CLASS UNITS FOR MEASUREMENT OF SPEED<br />
SD330: Format 96 x 48 mm<br />
Display 8 decades<br />
SD340: Format 96 x 48 mm<br />
Display 6 decades<br />
Serie SA: <strong>Inc</strong>ludes fast analogue outputs +/– 10 V and 0/4 – 20 mA<br />
Serie SD: Without analogue output, o<strong>the</strong>rwise similar to series SA<br />
Serie SR: With serial RS485 interface<br />
• 2 encoder inputs, each with channels A, /A, B, /B and individual<br />
impulse scaling. Counting frequency 1 MHz per encoder<br />
• Impulse inputs programmable to all prevalent signal formats as<br />
TTL, RS422, HTL, single channel or quadrature, single-ended or differential<br />
• Consideration of <strong>the</strong> direction of rotation and display of <strong>the</strong> sign<br />
with use of quadrature input signals (A/B, 2 x 90°)<br />
• Wide range of functions and operating modes, e.g. single tachometer, sum or<br />
differential speed evaluation, speed ratio or percentage of difference of two speeds etc.<br />
• Programmable linearization (every input channel separately)<br />
• 4 preselections with fast-switching transistor outputs<br />
(switching capability 350 mA)<br />
• All models include serial RS232 interface<br />
• Display alternatively 6 decades / 15 mm (.56") or 8 decades / 10 mm (.36")<br />
• Range includes also models with relay outputs and with front<br />
thumbwheel switches<br />
SD644: Format 96 x 96 mm<br />
Display 6 decades<br />
4 Relay Outputs<br />
4 Thumbwheel Switches<br />
9
SSI Indicators<br />
IX345 - IX346 - IX347 - IX348<br />
SSI INDICATORS FOR ABSOLUTE ENCODERS<br />
IX345 – 348: Format 96 x 48 mm<br />
IX345: SSI indicator only<br />
IX346: SSI indicator with analogue output +/– 10 V and 0/4 – 20 mA<br />
IX347: SSI indicator with 2 presets and transistor outputs<br />
IX348: SSI indicator with serial RS232/RS485 interface<br />
• Suitable for all SSI formats and all codes, up to 25 bits<br />
• Master operation or Slave operation at baud rates up to 1 MHz<br />
• Programmable scaling and zero definition<br />
• Programmable bit blanking functions, round-loop operation and more<br />
• 6 decade LED display, 15 mm size (.590")<br />
IX342<br />
SSI INDICATOR WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />
• Identical to IX345, but with 2 relay outputs and<br />
serial RS232/RS485 interface<br />
• Power supply 24 VDC<br />
IX342: Format 96 x 48 mm
SSI Indicators<br />
Serie IA - Serie ID - Serie IR<br />
DUAL POSITION INDICATOR FOR SSI OR INCREMENTAL SIGNALS<br />
ID330: Format 96 x 48 mm<br />
Display 8 decades<br />
Series IA: 4 Presets and switching outputs, RS232 interface, analogue output<br />
Series ID: Without analogue output, o<strong>the</strong>rwise similar to series IA<br />
Series IR: With serial RS485 interface<br />
• 2 independent encoder inputs (each ei<strong>the</strong>r SSI-Master or SSI-Slave or incremental)<br />
• Indication of encoder1, encoder2, [encoder1 - encoder2] or [encoder1 + encoder2]<br />
• 4 preselections with fast-switching transistor outputs<br />
(switching capability 350 mA)<br />
• All models include serial RS 232 interface<br />
• Display alternatively 6 decades / 15 mm (.56") or 8 decades / 10 mm (.36")<br />
• Range includes also models with relay outputs and with front<br />
thumbwheel switches<br />
CONTROL<br />
ID340: Format 96 x 48 mm<br />
Display 6 decades<br />
ID644: Format 96 x 96 mm<br />
Display 6 decades<br />
4 Relay Outputs<br />
4 Thumbwheel Switches<br />
11
Process Indicators with Analogue Inputs<br />
AX020<br />
SMALL-SIZED PANEL METER FOR STANDARD ANALOGUE SIGNALS<br />
• Analogue inputs 0 – 10 V or 0/4 – 20 mA<br />
• Display range –19 999 ... 99 999 with programmable scaling 14 bits resolution<br />
• LED display 5 decades, 8 mm size (0.315")<br />
• Power supply 24 VDC<br />
AX020: Format 48 x 24 mm<br />
AX320 - AX321<br />
PROCESS INDICATORS WITH ONE ANALOGUE INPUT<br />
AX320 / AX321: Format 96 x 48 mm<br />
AX320: For standard signal with 2 presets and relay outputs<br />
AX321: For strain-gauge input with 2 presets and relay outputs<br />
• Analogue input 0 – 10 V or 0/4 – 20 mA or strain-gauge input<br />
• Display range –199 999 ... 999 999, 15 Bit resolution<br />
• Programmable linearization with 12 interpolation points<br />
• Tare function<br />
• 6 decade LED display, 14 mm size<br />
• Power supply 90-260 VAC or 10-30 VDC<br />
AX345 - AX346 - AX347 - AX348<br />
PROCESS INDICATORS WITH DUAL ANALOGUE INPUT<br />
AX345 – 348: Format 96 x 48 mm<br />
AX345: Indicator only, 6 decade LED display, 15 mm size<br />
AX346: Indicator with analogue output +/–10 V and 0/4 – 20 mA<br />
AX347: Indicator with 2 presets and transistor outputs<br />
AX348: Indicator with serial RS232/RS485 interface<br />
• 2 analogue inputs, each 0 – 10 V, 0/4 – 20 mA, with individual scaling<br />
• Selectable display for input A, input B and A+B, A-B, A:B<br />
• Display range –99 999 ... 99 999, 14 bits resolution<br />
• Programmable linearization with 16 interpolation points<br />
• Tare function<br />
AX342<br />
PROCESS INDICATOR WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />
• Identical to AX345, but with 2 relay outputs and<br />
serial RS232/RS485 interface<br />
• Power supply 24 VDC<br />
AX342: Format 96 x 48 mm
Units for PROFIBUS and CANBUS<br />
PB340 - CA340<br />
PROFIBUS AND CANBUS INDICATOR UNITS<br />
PB / CA340: Format 96 x 48 mm<br />
PB306 - CA306<br />
PB / CA306: Format 96 x 48 mm<br />
PB340: PROFIBUS indicator<br />
CA340: CANBUS indicator for PDO or SDO objects<br />
• "on site" units for remote display of process data from <strong>the</strong> field bus<br />
• DIL switches provide setting of <strong>the</strong> communication parameters<br />
• 6 decade LED display, 15 mm size (0.590")<br />
• Power supply 24 VDC<br />
SIMPLE PRESET UNITS FOR PROFIBUS AND CANBUS<br />
PB306: PROFIBUS preset switch<br />
CA306: CANBUS preset switch<br />
• Simple operator units with front thumbwheel switches, for easy<br />
remote setting of process parameters via field bus<br />
• Pressing <strong>the</strong> front ENTER key produces immediate<br />
transmission of <strong>the</strong> thumbwheel settings to <strong>the</strong> specified<br />
target unit<br />
• DIL switches provide setting of <strong>the</strong> communication parameters<br />
• Setting range 6 decades or 5 decades and sign<br />
• Power supply 24 VDC<br />
CONTROL<br />
PB541 - CA541<br />
COMBINATION OF PRESET AND DISPLAY UNIT<br />
PB / CA541: Format 96 x 72 mm<br />
PB541: PROFIBUS combination<br />
CA541: CANBUS combination<br />
• Combines <strong>the</strong> function of <strong>the</strong> previous display and preset units<br />
• Front thumbwheel switches provide easy remote setting of process<br />
parameters via field bus<br />
• 6 decade LED display provides remote readout of process<br />
data via field bus, 15 mm size (0.590")<br />
• DIL switches provide setting of <strong>the</strong> communication parameters<br />
13
Monitors for Speed, Slip and Shaft Fracture<br />
DZ210<br />
MONITOR FOR DIRECTION OF ROTATION AND STANDSTILL<br />
DZ210: Format 22,5 x 82,5 mm<br />
• Impulse inputs A, /A, B and /B, for optional use<br />
with single-ended signals (A,B only) or differential RS422 signals,<br />
with HTL level or TTL level<br />
• Maximum operating frequency 500 kHz<br />
• 2 output relays (dry change-over) for indication of clockwise and<br />
anti-clockwise motion (with standstill, none of <strong>the</strong> relays is active)<br />
• DIL switches for setting of <strong>the</strong> input characteristics and <strong>the</strong> desired<br />
• Standstill definition<br />
• Small and space-saving housing for DIN rail mounting<br />
DZ260 - DZ266 - DZ267<br />
MONITOR FOR SPEED, DIRECTION OF ROTATION AND STANDSTILL<br />
DZ260 – 267: Format 72 x 91 mm<br />
DZ260: Monitor with 3 output relays and with analogue output<br />
DZ266: Monitor with analogue output only, no output relays<br />
DZ267: Monitor with 3 output relays only, no analogue output<br />
• Units for control and monitoring of overspeed, underspeed<br />
(with start-up delay), standstill and direction of rotation<br />
• Impulse inputs A, /A, B and /B, for optional use<br />
with single-ended signals (A,B only) or differential RS422 signals,<br />
with HTL level or TTL level<br />
• Maximum operating frequency 1 MHz<br />
• Parameter settings by 4 front keys and LCD menu or by PC<br />
• Small and space-saving housing for DIN rail mounting
Monitors for Speed, Slip and Shaft Fracture<br />
MS640<br />
MOTION MONITOR FOR SECURE CONTROL<br />
MS640: Format 96 x 96 mm<br />
• Programmable monitor, designed for monitoring and controlling of<br />
admissible and impermissible operating conditions on machinery systems<br />
• 2 separate encoder inputs, 4 control inputs and 6 logical inputs for pick-up<br />
of motion and peripheral events<br />
• 4 fast switching transistor outputs and 4 forced-guided relay outputs, all<br />
with safety monitoring by internal feedback<br />
• This unit is not just a speed monitor, but provides comparison between<br />
peripheral motion, motor motion and scheduled demand values of <strong>the</strong><br />
control system. According to customer settings <strong>the</strong> unit set alarm or OK<br />
conditions to <strong>the</strong> outputs<br />
• Continuous measuring and evaluation of all actual values of both encoders (actual<br />
speed, direction of rotation, motion or standstill, actual position, differential position)<br />
• Easy PC setup of <strong>the</strong> desired monitoring functions and <strong>the</strong> output<br />
switching conditions<br />
• Extensive peripheral safety by detection of external problems<br />
(mechanical, sensors, cables etc.)<br />
• High functional safety by extensive self tests for detection of internal failures,<br />
breakdown of components, malfunction etc<br />
CONTROL<br />
15
Sample Applications<br />
Input sensor (+)<br />
[B - A] : A x 100%<br />
A<br />
1 2.3 4 5<br />
B<br />
+++<br />
- - -<br />
A<br />
B<br />
A - B<br />
1 2 3 4 5 6<br />
Display of Flow Speed and Ratio of Mixture<br />
Output sensor (-)<br />
Encoder 2<br />
Differential Counter (Inflow - Outlet)<br />
d2<br />
d<br />
Encoder 1<br />
d = d1 - d2<br />
1 2 3 4 5 6<br />
d1<br />
Display of Differential Position<br />
°C<br />
Motor<br />
A 2 3.5 6 T = 1/f<br />
(min.)<br />
Projection of <strong>the</strong> Expected Baking Time (min.)
Sample Applications<br />
Vol. [l]<br />
1 2 3 4 5 6<br />
p [bar]<br />
4 - 20 mA<br />
Sensor<br />
p [bar]<br />
CONTROL<br />
Display of <strong>the</strong> Fill Volume with Linearization<br />
B<br />
A<br />
1 2 3 4 5 6<br />
Alarm: A = B<br />
Control of Gearbox Backlash and Shaft Fracture<br />
Process Feedback<br />
Command<br />
Motor<br />
Control of Speeds, Position Limits and Proper Command Response on a Hoisting Application<br />
17
MOTION<br />
Autonomous Controllers<br />
for a wide Range of Drive Solutions<br />
19
Motion-Controller and Synchronizer<br />
BY340 - BY641<br />
SYNCHRONOUS CONTROLLER FOR ONE FOLLOWER AXIS<br />
BY340: Format 96 x 48 mm<br />
BY340: Follower speed ratio programmable by keypad<br />
BY641: Follower speed ratio adjustable by front thumbwheel switches<br />
• Series of compact single axis synchronous controllers which are suitable<br />
for use with small machines and limited budgets<br />
• Precise angular and positional synchronization<br />
(electronic shaft or electronic gearbox with adjustable gear ratio)<br />
• Phase trimming functions and index for remote adjustment of <strong>the</strong><br />
relative position between <strong>the</strong> two drives<br />
• 2 universal encoder inputs (HTL A/B or TTL-RS 422 A, /A, B, /B)<br />
• Max. feedback frequency 300 kHz, control loop time approx. 500 μsec<br />
• Setting of parameters alternatively by front keypad or by PC software<br />
• Serial RS 232 link for full remote control<br />
• PROFIBUS operation possible with use of <strong>the</strong> motrona PB 251 gateway<br />
• Analogue output +/– 10 V for speed control of <strong>the</strong> follower drive<br />
• 4 transistor outputs to signal <strong>the</strong> actual operation state<br />
• Housing for front panel mounting. DIN rail mounting is possibly<br />
with use of support unit SM 300 (see accessories)<br />
BY641: Format 96 x 96 mm<br />
1 Front Thumbwheel Switch
Motion-Controller and Synchronizer<br />
MC700<br />
UNIVERSAL MOTION-CONTROLLER FOR 1 TO 4 AXES<br />
• MC700 provides a universal motion control hardware, designed for control of<br />
1 to 4 axes (cascadable for any number of drives). A specific control function is<br />
assigned to <strong>the</strong> controller by download of an appropriate application firmware. A<br />
choice of application firmware can be found on <strong>the</strong> motrona homepage and on<br />
<strong>the</strong> product range CD, for direct download to <strong>the</strong>MC 700 controller<br />
• All functions are field-tested and immediately ready to work,<br />
after setting of only a few mechanical and electrical parameters<br />
• No complicated programming, no time-wasting commissioning<br />
• Ma<strong>the</strong>matically optimized motion profiles and extremely short control loop cycles<br />
provide excellent accuracy and maximum performance, even on high speeds<br />
• <strong>Full</strong> remote control via serial link or CANBUS, with use of a PC<br />
or PLC or any of <strong>the</strong> motrona operator terminals<br />
MC700: Format 144 x 144 mm<br />
Besides common applications like multi-axes synchronization, MC 700 has proved special performance with all processing and<br />
machining "on <strong>the</strong> fly“ and with motion-sequences in packing machines, printing machines and winding procedures. More<br />
applications and customer-specific solutions are possible on request.<br />
BY701<br />
FIRMWARE FOR SYNCHRONIZATION OF DRIVES<br />
MOTION<br />
With use of BY701 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of multi-axes<br />
synchronizing applications. Numerous possibilities for control of relative phase, position, index and print mark<br />
evaluation are available.<br />
FS701<br />
FIRMWARE FOR “FLYING“ SAWS, SHEARS, PUNCHERS ETC.<br />
With use of FS701 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of flying cut-to-length systems as<br />
well as with applications like labeling, printing, punching, sealing etc.<br />
CT703<br />
FIRMWARE FOR ROTATING CROSS CUTTER<br />
With use of <strong>the</strong> CT703 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of rotating cut-to-length systems as<br />
well as with applications like rotary labeling, printing, punching, sealing etc.<br />
CT701<br />
FIRMWARE FOR ROTARY SHEARS<br />
With use of CT701 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of guillotine cutters and rotary<br />
eccentric shears needing a cosine-compensated speed profile during <strong>the</strong> penetration of <strong>the</strong> tool.<br />
TB701<br />
FIRMWARE FOR TUBULAR BAG PACKING MACHINE<br />
With use of our TB701 firmware, <strong>the</strong> MC700 controller provides simple but perfect solutions with most types of tubular bag<br />
type packing machines.<br />
21
Sample Applications<br />
Master<br />
encoder<br />
Master<br />
index<br />
Drive<br />
0-10V<br />
Slave<br />
encoder<br />
Slave<br />
index<br />
°C<br />
Synchronizing with Indexed<br />
Position Control<br />
Line Encoder<br />
0-10V<br />
Drive<br />
Shear Encoder<br />
Print mark sensor<br />
Rotary Shear<br />
Master<br />
encoder<br />
Slave<br />
encoder<br />
Drive<br />
0-10V<br />
Rotary Cutter<br />
0-10V<br />
Controller<br />
Winding and Traverse Control
Sample Applications<br />
Master<br />
encoder<br />
Slave<br />
encoder<br />
Carriage<br />
drive<br />
+/-10V<br />
Flying Saw<br />
MOTION<br />
Motion<br />
Controller<br />
Tubular Bag Packing Machine<br />
23
Signal Converters and Splitters for <strong>Sensors</strong> and Encoders<br />
INTERFACE<br />
25
Level Converters, Splitters and Switchers<br />
PU210 UNIVERSAL LEVEL CONVERTER TTL / RS422 HTL<br />
• Encoder input A, /A, B, /B, Z, /Z, selectable for TTL, RS422 or HTL signals<br />
• Push-pull outputs A, /A, B, /B, Z, /Z<br />
• The power supply of <strong>the</strong> unit (5 – 30 volts) determines also<br />
<strong>the</strong> level of <strong>the</strong> output signals<br />
• Max. operating frequency 500 kHz<br />
• <strong>Full</strong> potential isolation between input and output<br />
• Also suitable for translation of direction modes<br />
(quadrature A/B/90° to static direction signal and vice-versa)<br />
PU210: Format 22,5 x 82,5 mm<br />
GV210<br />
DUAL ENCODER SPLITTER AND SWITCHER<br />
• Very versatile and universal unit for level conversion, signal distribution<br />
and bounce-free (contactless) switching of encoder signals<br />
• 2 input channels, separately selectable to HTL level (A, B, Z)<br />
or TTL / RS422 format (A, /A, B, /B, Z, /Z)<br />
• 2 output channels, each A, /A, B, /B, Z, /Z, with separately<br />
adjustable output levels (TTL or HTL)<br />
GV210: Format 22,5 x 82,5 mm<br />
SV210<br />
SIGNAL DISTRIBUTOR / SPLITTER FOR SINE-COSINE ENCODER<br />
• Inputs for encoder lines sin+ / sin- / cos+ / cos- / ref+ / ref-<br />
• Two sine-cosine output channels similar to input signal<br />
• Two incremental quadrature outputs, each A, /A, B, /B, Z, /Z , with<br />
individually selectable output levels TTL/RS422 or HTL (10-30V)<br />
• Maximum sine input frequency 500 kHz<br />
SV210: Format 22,5 x 82,5 mm
Level Converters, Splitters and Switchers<br />
GI210<br />
CHANGEOVER SWITCH FOR TWO SSI ENCODERS AND ONE TARGET UNIT<br />
• Contactless and bounce-free commutation of all SSI signals<br />
between one SSI Master and two SSI Slaves via remote 24 volts<br />
control signal<br />
• Automatic synchronization of <strong>the</strong> changeover point to next SSI<br />
transmission pause<br />
• Cascadable for more SSI encoders<br />
GI210: Format 22,5 x 82,5 mm<br />
LW215 - LW216 - LW217 - LW218<br />
INNOVATIVE FIBRE OPTIC COMMUNICATION MODULES<br />
LW215 – 218: Format 22,5 x 110,8 mm<br />
GV460 - GV470 - GV480<br />
LW215: Transmitter for incremental signals RS422/HTL<br />
LW216: Receiver for incremental signals RS422/HTL<br />
LW217: Transmitter for SSI signals 25 or 13 Bit<br />
LW218: Receiver for SSI signals 25 or 13 Bit<br />
• Safe and reliably transmission of signals up to a distance of 1500m<br />
• Resistant against extremely strong electromagnetic fields<br />
• Compact DIN rail mounting<br />
• Glass fibre cables are available ready assembled<br />
SIGNAL DISTRIBUTOR WITH 4 OR 8 OUTPUT CHANNELS<br />
INTERFACE<br />
GV460 – 481: Format 72 x 144 mm<br />
GV460: 8 outputs, extended operating temperature -20°C to +60°C (-04°F to +140°F)<br />
GV461: Identical to GV460, but with only 4 outputs<br />
GV470: 8 outputs, industrial operating temperature<br />
GV471: Identical to GV470, but with only 4 outputs<br />
GV480: 8 outputs, total potential separation between input, all outputs and<br />
power supply all against each o<strong>the</strong>r. Extended operating temperature<br />
-20°C to +60°C (-04°F to +140°F)<br />
GV481: Identical to GV480, but with only 4 outputs<br />
• Most compact and space-saving model for versatile distribution of<br />
incremental signals of encoders, linear scales and measuring systems<br />
• Input A, /A, B, /B, Z, /Z, selectable to TTL/RS422 format or HTL format<br />
• Suitable for single-ended and for differential input signals<br />
• LED’s to indicate <strong>the</strong> A / B / Z input states<br />
• Push-pull outputs each with individual assignment of <strong>the</strong> output level<br />
• Cascadable to n x 8 outputs without loss of regular output terminals<br />
• Connections via screw terminal strips, DIN rail mounting<br />
27
Signal Converters<br />
The converters of series 251 / 252 described subsequently belong to <strong>the</strong> world top class of signal converters for industrial<br />
applications. All models shown below provide <strong>the</strong> following common properties:<br />
• Very fast conversion times (< 1msec)<br />
• Simple and easy setup by means of DIL switches and Teach procedure<br />
• Extended set of functions accessible by PC, providing definition of conversion windows, bit blanking, linearization, digital filtering and more<br />
• RS232/RS485 serial interface for read-out of all relevant information and for data communication with a PC or data logger<br />
• Power supply 24 VDC, DIN rail mounting<br />
FU252 CONVERTER FREQUENCY ANALOGUE / SERIAL<br />
• Suitable for conversion of any single or quadrature frequency, but also of <strong>the</strong><br />
sum or difference of two frequencies, to a voltage or current and to serial<br />
• Wide operating range from 0.1 Hz full scale to 1 MHz full scale<br />
• Universal impulse inputs TTL/RS422 (A, /A, B, /B) or HTL (A, B)<br />
• Output +/– 10 Volt and 0/4 – 20 mA, resolution 14 bits<br />
• Output polarity +/– results from direction of rotation (phase A/B)<br />
• Adjustable digital filters for operation with unsteady input frequencies<br />
FU252: Format 40 x 80 mm<br />
ZU252 INCREMENTAL COUNT ANALOGUE / SERIAL<br />
• Suitable to convert <strong>the</strong> counting process of an incremental counter<br />
to an analogue output +/– 10 V or 0/4 – 20 mA and to serial<br />
• Counter inputs HTL (A only or A/B, 2 x 90°) and TTL/RS422 (A, /A, B, /B)<br />
• Can also convert <strong>the</strong> sum A+B and <strong>the</strong> difference A–B of two counts<br />
• Counting frequency range 0 – 1 MHz<br />
• Especially suitable for analogue or serial evaluation of incremental<br />
positions and o<strong>the</strong>r measuring results<br />
ZU252: Format 40 x 80 mm<br />
IV251 CONVERTER SSI ANALOGUE / SERIAL<br />
• Suitable for use with all single-turn or multi-turn encoders, scales and sensors<br />
providing SSI interface with 6 to 25 bits word length (binary or Gray code)<br />
• SSI-Master or SSI-Slave operation (switch selectable)<br />
• Analogue output +/– 10 V and 0/4 – 20 mA proportional to <strong>the</strong> encoder<br />
position (resolution 14 bits)<br />
• Programmable round-loop functions, bit blanking facilities and more<br />
IV251: Format 40 x 80 mm
Signal Converters<br />
PR210 CONVERTER PARALLEL DATA SERIAL DATA<br />
• Parallel input 20 bits for data with BCD or binary or Gray code<br />
• 3 select inputs for serial transmissions to 8 different target units<br />
• Serial RS232 and RS485 interface operating at rates from 4800 to 38 400 baud<br />
PR210: Format 22,5 x 82,5 mm<br />
IP251 CONVERTER SSI / RS232 PARALLEL<br />
• Suitable for conversion of ei<strong>the</strong>r SSI encoder data or serial RS232<br />
data to a parallel data format (25 bits, BCD or binary or Gray code)<br />
• SSI-Master or SSI-Slave operation, 9 – 25 Bit (switch selectable)<br />
• Parallel data output with push-pull characteristics, short-circuit proof<br />
• Programmable bit blanking for unused bits, round-loop operation<br />
mode and o<strong>the</strong>r useful options<br />
IP251: Format 40 x 80 mm<br />
INTERFACE<br />
UZ210 CONVERTER ANALOGUE INCREMENTAL IMPULSES / FREQUENCY / SSI<br />
• Analogue input range +/– 10 V and 0/4 – 20 mA<br />
• Quadrature incremental outputs HTL/TTL from 1 Hz to 1 MHz<br />
• Output phase results from polarity of input signal<br />
• Programmable marker pulse output (Z, /Z)<br />
• SSI output resolution up to 25 Bit<br />
• Free programmable V/f-characteristic curves, modes for generation<br />
of repeating frequency cycles, motorized potentiometer function etc.<br />
UZ210: Format 22,5 x 82,5 mm<br />
29
Frequency Divider, Frequency Multiplier<br />
SI251<br />
SINE / COSINE INTERPOLATOR<br />
SI251: Format 40 x 80 mm<br />
• Suitable for conversion of <strong>the</strong> sine signals (1 Vpp) generated<br />
by a sine/cosine encoder to incremental impulse signals<br />
• Sine input frequency up to 400 kHz<br />
• Quadrature square-wave output up to 4 MHz (TTL A, /A, B, /B, Z, /Z)<br />
• Additional HTL outputs A, B, Z, 10 – 30 V push-pull<br />
• Interpolation factor programmable from x5 to x50<br />
• Programmable divider to reduce <strong>the</strong> output frequency if applicable<br />
• Selectable glitch filter<br />
IT251<br />
PROGRAMMABLE FREQUENCY DIVIDER<br />
• Quadrature frequency divider, for error-free division of incremental<br />
encoder signals (A/B, 90°), with programmable ratio 1:1 to 1:4096<br />
• Separately adjustable divider for <strong>the</strong> encoder marker pulse<br />
• Selectable between HTL input lines A, B, Z or TTL input lines A, /A, B, /B, Z, /Z (RS422)<br />
• Selectable HTL output channel or TTL output channel, both with signals<br />
A, /A, B, /B, Z, /Z, <strong>the</strong>refore also suitable as level converter<br />
• Programmable direction formats (quadrature or static indication)<br />
IT251: Format 40 x 80 mm<br />
FM260<br />
IMPULSE AND FREQUENCY MULTIPLIER<br />
FM260: Format 72 x 91 mm<br />
• <strong>Inc</strong>remental encoder input A, /A, B, /B for TTL levels and<br />
HTL levels up to 30 V<br />
• Impulse output A, /A, B, /B, Z, /Z with remote supply for output levels 5 – 30 V<br />
• Programmable marker pulse output<br />
• Provides multiplication of <strong>the</strong> input pulses with a proportional and<br />
a reciprocal factor, both adjustable in a range from 0.0001 to 9.9999<br />
• Error-free multiplication, impulse by impulse, under full consideration<br />
of <strong>the</strong> A/B direction. Therefore also no cumulative errors<br />
• Maximum frequency 1 MHz (input and output)<br />
• Easy setup by front keys and LCD menu, RS232 link and USB port
Accessories<br />
RV210<br />
SPLITTER FOR SERIAL COMMUNICATION<br />
• Splitter for serial communication between one RS485 Master device and<br />
four RS232 Slave units<br />
BT348<br />
MINI OPERATOR TERMINAL<br />
• Simple terminal for entry or readout of single parameters<br />
via serial link<br />
• Also suitable as an additional remote display for all motrona units<br />
providing serial interface<br />
PB251<br />
PROFIBUS-GATEWAY<br />
• Universal gateway for easy connection of motrona units to a<br />
PROFIBUS network (PROFIBUS DP-V1)<br />
• Provides a simple and easy way of PROFIBUS communication<br />
with all counters, indicators, converters and motion controllers<br />
shown in this brochure (if equipped with DRIVECOM protocol<br />
SM300 - SM600 - TG300<br />
MOUNTING CLAMPS AND BRACKETS<br />
CK232<br />
SM300: Angle support with brackets, for DIN rail mounting of display units with<br />
front dimensions 96 x 48 mm (3.780" x 1.890")<br />
SM600: Identical to SM300, but for display units with front dimensions<br />
96 x 96 mm (3.780" x 3.780")<br />
TG300: Desktop housing suitable for all units with front dimensions 96 x 48mm<br />
(3.78" x 1.89")<br />
PC CONNECTION KIT USB / RS232<br />
• Cable length 3 meters (10 feet) + USB converter with driver CD<br />
ACCESSORIES<br />
Fur<strong>the</strong>r Accessories you will find under http://www.motrona.com/accessories_e.html<br />
IMPRINT<br />
© motrona GmbH | all rights reserved.<br />
Design: www.frank-com.de<br />
Photography: motrona, istockphoto.com: pozitivstudija, Fertnig, Digiphoto, troyek, ZU_09; fotolia.com: michaeljung, Thomas Berg, mahey<br />
31
control | motion | interface<br />
Design: www.frank-com.de<br />
motrona GmbH<br />
Zwischen den Wegen 32<br />
78239 Rielasingen<br />
Germany<br />
p. +49 (0) 77 31 / 93 32 - 0<br />
f. +49 (0) 77 31 / 93 32 - 30<br />
info@motrona.com<br />
www.motrona.com