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PRODUCT RANGE<br />

control<br />

motion<br />

interface<br />

control<br />

<strong>Electro</strong>nic Counters, Process Indicators and Monitors<br />

motion<br />

Autonomous Controllers for a wide Range of<br />

Drive Solutions<br />

interface<br />

Signal Converters and Splitters for <strong>Sensors</strong> and Encoders<br />

More than 30 years of innovation!


control – motion – interface,<br />

<strong>the</strong>se keywords best describe our business of supplying highperformance<br />

modules for industrial automation.<br />

motrona is distinguished from our competitors because of our<br />

innovative development in hardware and software, modern<br />

production methods, high quality and performance toge<strong>the</strong>r<br />

with <strong>the</strong> market experience of more than 30 years serving<br />

customers worldwide.<br />

motrona is a medium sized company targeted to serve<br />

international businesses. We have qualified agents in many<br />

countries and <strong>the</strong>ir professional business methods will provide<br />

a complete consultation service including problem solving and<br />

<strong>the</strong> final delivery of products suitable for <strong>the</strong> application.<br />

To find <strong>the</strong> contact details of your nearest agent, click on<br />

<strong>the</strong> icon "international" on <strong>the</strong> enclosed CD or on our<br />

homepage. You are of course welcome to contact us at<br />

any time by telephone, fax or email or to visit us at our<br />

headquarter in Rielasingen in Germany.<br />

Rielasingen is situated in southwest Germany at <strong>the</strong> sou<strong>the</strong>rn<br />

end of <strong>the</strong> A81 motorway close to <strong>the</strong> Swiss border and not far<br />

from <strong>the</strong> cities of Konstanz (Lake Constance) and Schaffhausen<br />

(in Switzerland). You can reach motrona by car in 50 minutes<br />

from Zurich airport, in 60 minutes from Friedrichshafen airport<br />

or within 1 hour and 40 minutes from Stuttgart airport.<br />

We would like to thank you for showing an interest in<br />

our company and our high quality products and would be<br />

delighted to provide you with any fur<strong>the</strong>r information you<br />

may require.


Contents<br />

control<br />

<strong>Electro</strong>nic Counters............................................................................................................6 – 7<br />

Tachometers, Frequency Meters, Timers...........................................................................8 – 9<br />

SSI Indicators ..................................................................................................................10 – 11<br />

Process Indicators and Panel Meters with Analogue Input................................................12<br />

Displays and Preset Switches for PROFIBUS and CANBUS..................................................13<br />

Monitors for Speed, Direction of Rotation, Standstill, Slip and Shaft Fraction.............14 – 15<br />

Sample Applications........................................................................................................16 – 17<br />

motion<br />

Synchronous Controller...........................................................................................................20<br />

Universal Motion Controllers for drive solutions.................................................................21<br />

Available Firmware’s for Rotary Cutters, Flying Shears, Rotary Guillotine Shears and<br />

Printing- and Packing-Machines............................................................................................21<br />

Sample Applications.......................................................................................................22 – 23<br />

interface<br />

Level Converters, Splitters and Switchers.....................................................................26 – 27<br />

Signal Converters for <strong>Sensors</strong> and Encoders................................................................28 – 29<br />

Frequency Dividers and Frequency Multipliers.....................................................................30<br />

Accessories<br />

Operator Terminal, Mounting Brackets, Cables...................................................................31<br />

CONTROL MOTION INTERFACE ACCESSORIES<br />

This product range gives a review of <strong>the</strong> automation modules made by motrona. For more information and<br />

details please see our <strong>Product</strong> Range CD or visit www.motrona.com<br />

– Subject to change and availability, errors excepted. Update November 2011 –<br />

3


CONTROL<br />

<strong>Electro</strong>nic Counters, Process Indicators and Monitors<br />

5


<strong>Electro</strong>nic Counters<br />

ZX020<br />

SMALL-SIZED POSITION INDICATOR AND EVENT COUNTER<br />

ZX020: Format 48 x 24 mm<br />

• Impulse inputs A, B and Set/Reset, Counting frequency 20 kHz<br />

• Operation modes for quadrature count (A/B/2 x 90°), event count<br />

(A = count input, B = up/down select input) or sum/differential count<br />

(A and B operate as independent counting inputs)<br />

• Programmable impulse scaling factor, power-down memory<br />

• 6 decade LED display, 8 mm size (.315")<br />

• Power supply 24 VDC<br />

ZX122 - ZX123<br />

MULTI-FUNCTION COUNTER<br />

ZX122 / 123: Format 48 x 48 mm<br />

ZX122: Power supply 24 VDC<br />

ZX123: Power supply 90 – 250 VAC and aux. output 24 VDC for encoder<br />

• Impulse inputs A, B and Set/Reset, counting frequency 1 kHz, 10 kHz or<br />

20 kHz (depending on operation mode)<br />

• Operation modes for quadrature count (A/B/2 x 90°), event count<br />

(A = count input, B = up/down select input) or sum/differential count<br />

(A and B operate as independent counting inputs)<br />

• Programmable impulse scaling factor, power-down memory<br />

• 6 decade LED display, 8 mm size (.315")<br />

• 2 presets and output relays<br />

DX345 - DX346 - DX347 - DX348<br />

HIGH-SPEED COUNTERS WITH OUTPUTS AND INTERFACES<br />

DX345 – 348: Format 96 x 48 mm<br />

DX345: Indicator only<br />

DX346: Counter with analogue output +/– 10 V and 0/4 – 20 mA<br />

DX347: Counter with 2 presets and transistor outputs<br />

DX348: Counter with serial RS232/RS485 interface<br />

• Impulse inputs A, B and Set/Reset, counting frequency 100 kHz<br />

• Operation modes for quadrature count (A/B/2 x 90°), event count<br />

(A = count input, B = up/down select input) or sum/differential count<br />

(A and B operate as independent counting inputs)<br />

• Programmable impulse scaling factor, power-down memory<br />

• Programmable edge counting (x1, x2, x4)<br />

• 6 decade LED display, 15 mm size (.590")<br />

• Power supply alternatively 115/230 VAC or 24 VDC (same unit)


<strong>Electro</strong>nic Counters<br />

DX342<br />

HIGH-SPEED COUNTERS WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />

• Identical to DX345, but with 2 relay outputs and<br />

serial RS232/RS485 Interface<br />

• Power supply 24 VDC<br />

DX342: Format 96 x 48 mm<br />

CONTROL<br />

Serie ZA - Serie ZD - Serie ZR<br />

TOP CLASS COUNTER SERIES WITH TWO ENCODER INPUTS<br />

ZD330: Format 96 x 48 mm<br />

Display 8 decades<br />

ZD340: Format 96 x 48 mm<br />

Display 6 decades<br />

Series ZA: <strong>Inc</strong>ludes fast analogue outputs +/– 10 V and 0/4 – 20 mA<br />

Series ZD: Without analogue output, o<strong>the</strong>rwise similar to series ZA<br />

Series ZR: With serial RS485 interface<br />

• 2 encoder inputs, each with channels A, /A, B, /B and individual<br />

impulse scaling. Counting frequency 1 MHz per encoder<br />

• Impulse inputs programmable to all prevalent signal formats as TTL,<br />

RS422, HTL, single channel or quadrature, single-ended or differential<br />

• Exceptional choice of functions and counting modes as single counter,<br />

sum or differential counter, diameter calculator with winding rolls,<br />

real-length indicator with flying cut-to-length applications etc.<br />

• Programmable linearization curves (for each encoder input separately)<br />

• 4 preselections with fast-switching transistor outputs<br />

(switching capability 350 mA)<br />

• All models include serial RS232 interface<br />

• Display alternatively 6 decades / 15 mm (.56") or 8 decades / 10 mm (.36")<br />

• Range includes also models with relay outputs and with front<br />

thumbwheel switches<br />

ZD644: Format 96 x 96 mm<br />

Display 6 decades<br />

4 Relay Outputs<br />

4 Thumbwheel Switches<br />

7


Tachometers, Frequency Meters, Timers<br />

DX020<br />

SMALL-SIZED TACHOMETER AND FREQUENCY METER<br />

DX020: Format 48 x 24 mm<br />

• Display of rpm, speed, cycle rate and frequency<br />

• Impulse input 0 – 20 kHz, selectable input filter for limitation to 30 Hz<br />

• Programmable scaling factor<br />

• 6 decade LED display, 8 mm size (.315")<br />

• Power supply 24 VDC<br />

ZX122 - ZX123<br />

MULTI-FUNCTION TACHOMETER<br />

ZX122 / 123: Format 48 x 48 mm<br />

ZX122: Power supply 24 VDC<br />

ZX123: Power supply 90 – 250 VAC and aux. output 24 VDC for sensor<br />

• Operation modes for tachometer, frequency meter, timer and counter<br />

• Max. input frequency 20 kHz (tachometer mode)<br />

• Programmable scaling factor<br />

• 6 decade LED display, 8 mm size (.315")<br />

• 2 presets and output relays<br />

DX345 - DX346 - DX347 - DX348<br />

TACHOMETER, FREQUENCY METER, BAKING TIME INDICATOR, TIMER<br />

DX345 – 348: Format 96 x 48 mm<br />

DX345: Indicator only<br />

DX346: Tachometer with analogue output +/– 10 V and 0/4 – 20 mA<br />

DX347: Tachometer with 2 presets and transistor outputs<br />

DX348: Tachometer with serial RS232/RS485 interface<br />

• Universal impulse input for encoders, proximity switches,<br />

photocells etc.<br />

• Max. input frequency 25 kHz (tachometer mode)<br />

• Operation modes for tachometer, baking time indicator (reciprocal<br />

speed), speed calculation from differential time, stopwatch and counter<br />

• Programmable scaling factor<br />

• 6 decade LED display, 15 mm size (.590")


Tachometers, Frequency Meters, Timers<br />

DX342<br />

TACHOMETER WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />

• Identical to DX345, but with 2 relay outputs and<br />

serial RS232/RS485 interface<br />

• Power supply 24 VDC<br />

DX342: Format 96 x 48 mm<br />

CONTROL<br />

Serie SA - Serie SD - Serie SR<br />

TOP CLASS UNITS FOR MEASUREMENT OF SPEED<br />

SD330: Format 96 x 48 mm<br />

Display 8 decades<br />

SD340: Format 96 x 48 mm<br />

Display 6 decades<br />

Serie SA: <strong>Inc</strong>ludes fast analogue outputs +/– 10 V and 0/4 – 20 mA<br />

Serie SD: Without analogue output, o<strong>the</strong>rwise similar to series SA<br />

Serie SR: With serial RS485 interface<br />

• 2 encoder inputs, each with channels A, /A, B, /B and individual<br />

impulse scaling. Counting frequency 1 MHz per encoder<br />

• Impulse inputs programmable to all prevalent signal formats as<br />

TTL, RS422, HTL, single channel or quadrature, single-ended or differential<br />

• Consideration of <strong>the</strong> direction of rotation and display of <strong>the</strong> sign<br />

with use of quadrature input signals (A/B, 2 x 90°)<br />

• Wide range of functions and operating modes, e.g. single tachometer, sum or<br />

differential speed evaluation, speed ratio or percentage of difference of two speeds etc.<br />

• Programmable linearization (every input channel separately)<br />

• 4 preselections with fast-switching transistor outputs<br />

(switching capability 350 mA)<br />

• All models include serial RS232 interface<br />

• Display alternatively 6 decades / 15 mm (.56") or 8 decades / 10 mm (.36")<br />

• Range includes also models with relay outputs and with front<br />

thumbwheel switches<br />

SD644: Format 96 x 96 mm<br />

Display 6 decades<br />

4 Relay Outputs<br />

4 Thumbwheel Switches<br />

9


SSI Indicators<br />

IX345 - IX346 - IX347 - IX348<br />

SSI INDICATORS FOR ABSOLUTE ENCODERS<br />

IX345 – 348: Format 96 x 48 mm<br />

IX345: SSI indicator only<br />

IX346: SSI indicator with analogue output +/– 10 V and 0/4 – 20 mA<br />

IX347: SSI indicator with 2 presets and transistor outputs<br />

IX348: SSI indicator with serial RS232/RS485 interface<br />

• Suitable for all SSI formats and all codes, up to 25 bits<br />

• Master operation or Slave operation at baud rates up to 1 MHz<br />

• Programmable scaling and zero definition<br />

• Programmable bit blanking functions, round-loop operation and more<br />

• 6 decade LED display, 15 mm size (.590")<br />

IX342<br />

SSI INDICATOR WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />

• Identical to IX345, but with 2 relay outputs and<br />

serial RS232/RS485 interface<br />

• Power supply 24 VDC<br />

IX342: Format 96 x 48 mm


SSI Indicators<br />

Serie IA - Serie ID - Serie IR<br />

DUAL POSITION INDICATOR FOR SSI OR INCREMENTAL SIGNALS<br />

ID330: Format 96 x 48 mm<br />

Display 8 decades<br />

Series IA: 4 Presets and switching outputs, RS232 interface, analogue output<br />

Series ID: Without analogue output, o<strong>the</strong>rwise similar to series IA<br />

Series IR: With serial RS485 interface<br />

• 2 independent encoder inputs (each ei<strong>the</strong>r SSI-Master or SSI-Slave or incremental)<br />

• Indication of encoder1, encoder2, [encoder1 - encoder2] or [encoder1 + encoder2]<br />

• 4 preselections with fast-switching transistor outputs<br />

(switching capability 350 mA)<br />

• All models include serial RS 232 interface<br />

• Display alternatively 6 decades / 15 mm (.56") or 8 decades / 10 mm (.36")<br />

• Range includes also models with relay outputs and with front<br />

thumbwheel switches<br />

CONTROL<br />

ID340: Format 96 x 48 mm<br />

Display 6 decades<br />

ID644: Format 96 x 96 mm<br />

Display 6 decades<br />

4 Relay Outputs<br />

4 Thumbwheel Switches<br />

11


Process Indicators with Analogue Inputs<br />

AX020<br />

SMALL-SIZED PANEL METER FOR STANDARD ANALOGUE SIGNALS<br />

• Analogue inputs 0 – 10 V or 0/4 – 20 mA<br />

• Display range –19 999 ... 99 999 with programmable scaling 14 bits resolution<br />

• LED display 5 decades, 8 mm size (0.315")<br />

• Power supply 24 VDC<br />

AX020: Format 48 x 24 mm<br />

AX320 - AX321<br />

PROCESS INDICATORS WITH ONE ANALOGUE INPUT<br />

AX320 / AX321: Format 96 x 48 mm<br />

AX320: For standard signal with 2 presets and relay outputs<br />

AX321: For strain-gauge input with 2 presets and relay outputs<br />

• Analogue input 0 – 10 V or 0/4 – 20 mA or strain-gauge input<br />

• Display range –199 999 ... 999 999, 15 Bit resolution<br />

• Programmable linearization with 12 interpolation points<br />

• Tare function<br />

• 6 decade LED display, 14 mm size<br />

• Power supply 90-260 VAC or 10-30 VDC<br />

AX345 - AX346 - AX347 - AX348<br />

PROCESS INDICATORS WITH DUAL ANALOGUE INPUT<br />

AX345 – 348: Format 96 x 48 mm<br />

AX345: Indicator only, 6 decade LED display, 15 mm size<br />

AX346: Indicator with analogue output +/–10 V and 0/4 – 20 mA<br />

AX347: Indicator with 2 presets and transistor outputs<br />

AX348: Indicator with serial RS232/RS485 interface<br />

• 2 analogue inputs, each 0 – 10 V, 0/4 – 20 mA, with individual scaling<br />

• Selectable display for input A, input B and A+B, A-B, A:B<br />

• Display range –99 999 ... 99 999, 14 bits resolution<br />

• Programmable linearization with 16 interpolation points<br />

• Tare function<br />

AX342<br />

PROCESS INDICATOR WITH RELAY OUTPUTS AND SERIAL INTERFACE<br />

• Identical to AX345, but with 2 relay outputs and<br />

serial RS232/RS485 interface<br />

• Power supply 24 VDC<br />

AX342: Format 96 x 48 mm


Units for PROFIBUS and CANBUS<br />

PB340 - CA340<br />

PROFIBUS AND CANBUS INDICATOR UNITS<br />

PB / CA340: Format 96 x 48 mm<br />

PB306 - CA306<br />

PB / CA306: Format 96 x 48 mm<br />

PB340: PROFIBUS indicator<br />

CA340: CANBUS indicator for PDO or SDO objects<br />

• "on site" units for remote display of process data from <strong>the</strong> field bus<br />

• DIL switches provide setting of <strong>the</strong> communication parameters<br />

• 6 decade LED display, 15 mm size (0.590")<br />

• Power supply 24 VDC<br />

SIMPLE PRESET UNITS FOR PROFIBUS AND CANBUS<br />

PB306: PROFIBUS preset switch<br />

CA306: CANBUS preset switch<br />

• Simple operator units with front thumbwheel switches, for easy<br />

remote setting of process parameters via field bus<br />

• Pressing <strong>the</strong> front ENTER key produces immediate<br />

transmission of <strong>the</strong> thumbwheel settings to <strong>the</strong> specified<br />

target unit<br />

• DIL switches provide setting of <strong>the</strong> communication parameters<br />

• Setting range 6 decades or 5 decades and sign<br />

• Power supply 24 VDC<br />

CONTROL<br />

PB541 - CA541<br />

COMBINATION OF PRESET AND DISPLAY UNIT<br />

PB / CA541: Format 96 x 72 mm<br />

PB541: PROFIBUS combination<br />

CA541: CANBUS combination<br />

• Combines <strong>the</strong> function of <strong>the</strong> previous display and preset units<br />

• Front thumbwheel switches provide easy remote setting of process<br />

parameters via field bus<br />

• 6 decade LED display provides remote readout of process<br />

data via field bus, 15 mm size (0.590")<br />

• DIL switches provide setting of <strong>the</strong> communication parameters<br />

13


Monitors for Speed, Slip and Shaft Fracture<br />

DZ210<br />

MONITOR FOR DIRECTION OF ROTATION AND STANDSTILL<br />

DZ210: Format 22,5 x 82,5 mm<br />

• Impulse inputs A, /A, B and /B, for optional use<br />

with single-ended signals (A,B only) or differential RS422 signals,<br />

with HTL level or TTL level<br />

• Maximum operating frequency 500 kHz<br />

• 2 output relays (dry change-over) for indication of clockwise and<br />

anti-clockwise motion (with standstill, none of <strong>the</strong> relays is active)<br />

• DIL switches for setting of <strong>the</strong> input characteristics and <strong>the</strong> desired<br />

• Standstill definition<br />

• Small and space-saving housing for DIN rail mounting<br />

DZ260 - DZ266 - DZ267<br />

MONITOR FOR SPEED, DIRECTION OF ROTATION AND STANDSTILL<br />

DZ260 – 267: Format 72 x 91 mm<br />

DZ260: Monitor with 3 output relays and with analogue output<br />

DZ266: Monitor with analogue output only, no output relays<br />

DZ267: Monitor with 3 output relays only, no analogue output<br />

• Units for control and monitoring of overspeed, underspeed<br />

(with start-up delay), standstill and direction of rotation<br />

• Impulse inputs A, /A, B and /B, for optional use<br />

with single-ended signals (A,B only) or differential RS422 signals,<br />

with HTL level or TTL level<br />

• Maximum operating frequency 1 MHz<br />

• Parameter settings by 4 front keys and LCD menu or by PC<br />

• Small and space-saving housing for DIN rail mounting


Monitors for Speed, Slip and Shaft Fracture<br />

MS640<br />

MOTION MONITOR FOR SECURE CONTROL<br />

MS640: Format 96 x 96 mm<br />

• Programmable monitor, designed for monitoring and controlling of<br />

admissible and impermissible operating conditions on machinery systems<br />

• 2 separate encoder inputs, 4 control inputs and 6 logical inputs for pick-up<br />

of motion and peripheral events<br />

• 4 fast switching transistor outputs and 4 forced-guided relay outputs, all<br />

with safety monitoring by internal feedback<br />

• This unit is not just a speed monitor, but provides comparison between<br />

peripheral motion, motor motion and scheduled demand values of <strong>the</strong><br />

control system. According to customer settings <strong>the</strong> unit set alarm or OK<br />

conditions to <strong>the</strong> outputs<br />

• Continuous measuring and evaluation of all actual values of both encoders (actual<br />

speed, direction of rotation, motion or standstill, actual position, differential position)<br />

• Easy PC setup of <strong>the</strong> desired monitoring functions and <strong>the</strong> output<br />

switching conditions<br />

• Extensive peripheral safety by detection of external problems<br />

(mechanical, sensors, cables etc.)<br />

• High functional safety by extensive self tests for detection of internal failures,<br />

breakdown of components, malfunction etc<br />

CONTROL<br />

15


Sample Applications<br />

Input sensor (+)<br />

[B - A] : A x 100%<br />

A<br />

1 2.3 4 5<br />

B<br />

+++<br />

- - -<br />

A<br />

B<br />

A - B<br />

1 2 3 4 5 6<br />

Display of Flow Speed and Ratio of Mixture<br />

Output sensor (-)<br />

Encoder 2<br />

Differential Counter (Inflow - Outlet)<br />

d2<br />

d<br />

Encoder 1<br />

d = d1 - d2<br />

1 2 3 4 5 6<br />

d1<br />

Display of Differential Position<br />

°C<br />

Motor<br />

A 2 3.5 6 T = 1/f<br />

(min.)<br />

Projection of <strong>the</strong> Expected Baking Time (min.)


Sample Applications<br />

Vol. [l]<br />

1 2 3 4 5 6<br />

p [bar]<br />

4 - 20 mA<br />

Sensor<br />

p [bar]<br />

CONTROL<br />

Display of <strong>the</strong> Fill Volume with Linearization<br />

B<br />

A<br />

1 2 3 4 5 6<br />

Alarm: A = B<br />

Control of Gearbox Backlash and Shaft Fracture<br />

Process Feedback<br />

Command<br />

Motor<br />

Control of Speeds, Position Limits and Proper Command Response on a Hoisting Application<br />

17


MOTION<br />

Autonomous Controllers<br />

for a wide Range of Drive Solutions<br />

19


Motion-Controller and Synchronizer<br />

BY340 - BY641<br />

SYNCHRONOUS CONTROLLER FOR ONE FOLLOWER AXIS<br />

BY340: Format 96 x 48 mm<br />

BY340: Follower speed ratio programmable by keypad<br />

BY641: Follower speed ratio adjustable by front thumbwheel switches<br />

• Series of compact single axis synchronous controllers which are suitable<br />

for use with small machines and limited budgets<br />

• Precise angular and positional synchronization<br />

(electronic shaft or electronic gearbox with adjustable gear ratio)<br />

• Phase trimming functions and index for remote adjustment of <strong>the</strong><br />

relative position between <strong>the</strong> two drives<br />

• 2 universal encoder inputs (HTL A/B or TTL-RS 422 A, /A, B, /B)<br />

• Max. feedback frequency 300 kHz, control loop time approx. 500 μsec<br />

• Setting of parameters alternatively by front keypad or by PC software<br />

• Serial RS 232 link for full remote control<br />

• PROFIBUS operation possible with use of <strong>the</strong> motrona PB 251 gateway<br />

• Analogue output +/– 10 V for speed control of <strong>the</strong> follower drive<br />

• 4 transistor outputs to signal <strong>the</strong> actual operation state<br />

• Housing for front panel mounting. DIN rail mounting is possibly<br />

with use of support unit SM 300 (see accessories)<br />

BY641: Format 96 x 96 mm<br />

1 Front Thumbwheel Switch


Motion-Controller and Synchronizer<br />

MC700<br />

UNIVERSAL MOTION-CONTROLLER FOR 1 TO 4 AXES<br />

• MC700 provides a universal motion control hardware, designed for control of<br />

1 to 4 axes (cascadable for any number of drives). A specific control function is<br />

assigned to <strong>the</strong> controller by download of an appropriate application firmware. A<br />

choice of application firmware can be found on <strong>the</strong> motrona homepage and on<br />

<strong>the</strong> product range CD, for direct download to <strong>the</strong>MC 700 controller<br />

• All functions are field-tested and immediately ready to work,<br />

after setting of only a few mechanical and electrical parameters<br />

• No complicated programming, no time-wasting commissioning<br />

• Ma<strong>the</strong>matically optimized motion profiles and extremely short control loop cycles<br />

provide excellent accuracy and maximum performance, even on high speeds<br />

• <strong>Full</strong> remote control via serial link or CANBUS, with use of a PC<br />

or PLC or any of <strong>the</strong> motrona operator terminals<br />

MC700: Format 144 x 144 mm<br />

Besides common applications like multi-axes synchronization, MC 700 has proved special performance with all processing and<br />

machining "on <strong>the</strong> fly“ and with motion-sequences in packing machines, printing machines and winding procedures. More<br />

applications and customer-specific solutions are possible on request.<br />

BY701<br />

FIRMWARE FOR SYNCHRONIZATION OF DRIVES<br />

MOTION<br />

With use of BY701 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of multi-axes<br />

synchronizing applications. Numerous possibilities for control of relative phase, position, index and print mark<br />

evaluation are available.<br />

FS701<br />

FIRMWARE FOR “FLYING“ SAWS, SHEARS, PUNCHERS ETC.<br />

With use of FS701 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of flying cut-to-length systems as<br />

well as with applications like labeling, printing, punching, sealing etc.<br />

CT703<br />

FIRMWARE FOR ROTATING CROSS CUTTER<br />

With use of <strong>the</strong> CT703 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of rotating cut-to-length systems as<br />

well as with applications like rotary labeling, printing, punching, sealing etc.<br />

CT701<br />

FIRMWARE FOR ROTARY SHEARS<br />

With use of CT701 firmware, <strong>the</strong> MC700 controller provides excellent solutions with all kinds of guillotine cutters and rotary<br />

eccentric shears needing a cosine-compensated speed profile during <strong>the</strong> penetration of <strong>the</strong> tool.<br />

TB701<br />

FIRMWARE FOR TUBULAR BAG PACKING MACHINE<br />

With use of our TB701 firmware, <strong>the</strong> MC700 controller provides simple but perfect solutions with most types of tubular bag<br />

type packing machines.<br />

21


Sample Applications<br />

Master<br />

encoder<br />

Master<br />

index<br />

Drive<br />

0-10V<br />

Slave<br />

encoder<br />

Slave<br />

index<br />

°C<br />

Synchronizing with Indexed<br />

Position Control<br />

Line Encoder<br />

0-10V<br />

Drive<br />

Shear Encoder<br />

Print mark sensor<br />

Rotary Shear<br />

Master<br />

encoder<br />

Slave<br />

encoder<br />

Drive<br />

0-10V<br />

Rotary Cutter<br />

0-10V<br />

Controller<br />

Winding and Traverse Control


Sample Applications<br />

Master<br />

encoder<br />

Slave<br />

encoder<br />

Carriage<br />

drive<br />

+/-10V<br />

Flying Saw<br />

MOTION<br />

Motion<br />

Controller<br />

Tubular Bag Packing Machine<br />

23


Signal Converters and Splitters for <strong>Sensors</strong> and Encoders<br />

INTERFACE<br />

25


Level Converters, Splitters and Switchers<br />

PU210 UNIVERSAL LEVEL CONVERTER TTL / RS422 HTL<br />

• Encoder input A, /A, B, /B, Z, /Z, selectable for TTL, RS422 or HTL signals<br />

• Push-pull outputs A, /A, B, /B, Z, /Z<br />

• The power supply of <strong>the</strong> unit (5 – 30 volts) determines also<br />

<strong>the</strong> level of <strong>the</strong> output signals<br />

• Max. operating frequency 500 kHz<br />

• <strong>Full</strong> potential isolation between input and output<br />

• Also suitable for translation of direction modes<br />

(quadrature A/B/90° to static direction signal and vice-versa)<br />

PU210: Format 22,5 x 82,5 mm<br />

GV210<br />

DUAL ENCODER SPLITTER AND SWITCHER<br />

• Very versatile and universal unit for level conversion, signal distribution<br />

and bounce-free (contactless) switching of encoder signals<br />

• 2 input channels, separately selectable to HTL level (A, B, Z)<br />

or TTL / RS422 format (A, /A, B, /B, Z, /Z)<br />

• 2 output channels, each A, /A, B, /B, Z, /Z, with separately<br />

adjustable output levels (TTL or HTL)<br />

GV210: Format 22,5 x 82,5 mm<br />

SV210<br />

SIGNAL DISTRIBUTOR / SPLITTER FOR SINE-COSINE ENCODER<br />

• Inputs for encoder lines sin+ / sin- / cos+ / cos- / ref+ / ref-<br />

• Two sine-cosine output channels similar to input signal<br />

• Two incremental quadrature outputs, each A, /A, B, /B, Z, /Z , with<br />

individually selectable output levels TTL/RS422 or HTL (10-30V)<br />

• Maximum sine input frequency 500 kHz<br />

SV210: Format 22,5 x 82,5 mm


Level Converters, Splitters and Switchers<br />

GI210<br />

CHANGEOVER SWITCH FOR TWO SSI ENCODERS AND ONE TARGET UNIT<br />

• Contactless and bounce-free commutation of all SSI signals<br />

between one SSI Master and two SSI Slaves via remote 24 volts<br />

control signal<br />

• Automatic synchronization of <strong>the</strong> changeover point to next SSI<br />

transmission pause<br />

• Cascadable for more SSI encoders<br />

GI210: Format 22,5 x 82,5 mm<br />

LW215 - LW216 - LW217 - LW218<br />

INNOVATIVE FIBRE OPTIC COMMUNICATION MODULES<br />

LW215 – 218: Format 22,5 x 110,8 mm<br />

GV460 - GV470 - GV480<br />

LW215: Transmitter for incremental signals RS422/HTL<br />

LW216: Receiver for incremental signals RS422/HTL<br />

LW217: Transmitter for SSI signals 25 or 13 Bit<br />

LW218: Receiver for SSI signals 25 or 13 Bit<br />

• Safe and reliably transmission of signals up to a distance of 1500m<br />

• Resistant against extremely strong electromagnetic fields<br />

• Compact DIN rail mounting<br />

• Glass fibre cables are available ready assembled<br />

SIGNAL DISTRIBUTOR WITH 4 OR 8 OUTPUT CHANNELS<br />

INTERFACE<br />

GV460 – 481: Format 72 x 144 mm<br />

GV460: 8 outputs, extended operating temperature -20°C to +60°C (-04°F to +140°F)<br />

GV461: Identical to GV460, but with only 4 outputs<br />

GV470: 8 outputs, industrial operating temperature<br />

GV471: Identical to GV470, but with only 4 outputs<br />

GV480: 8 outputs, total potential separation between input, all outputs and<br />

power supply all against each o<strong>the</strong>r. Extended operating temperature<br />

-20°C to +60°C (-04°F to +140°F)<br />

GV481: Identical to GV480, but with only 4 outputs<br />

• Most compact and space-saving model for versatile distribution of<br />

incremental signals of encoders, linear scales and measuring systems<br />

• Input A, /A, B, /B, Z, /Z, selectable to TTL/RS422 format or HTL format<br />

• Suitable for single-ended and for differential input signals<br />

• LED’s to indicate <strong>the</strong> A / B / Z input states<br />

• Push-pull outputs each with individual assignment of <strong>the</strong> output level<br />

• Cascadable to n x 8 outputs without loss of regular output terminals<br />

• Connections via screw terminal strips, DIN rail mounting<br />

27


Signal Converters<br />

The converters of series 251 / 252 described subsequently belong to <strong>the</strong> world top class of signal converters for industrial<br />

applications. All models shown below provide <strong>the</strong> following common properties:<br />

• Very fast conversion times (< 1msec)<br />

• Simple and easy setup by means of DIL switches and Teach procedure<br />

• Extended set of functions accessible by PC, providing definition of conversion windows, bit blanking, linearization, digital filtering and more<br />

• RS232/RS485 serial interface for read-out of all relevant information and for data communication with a PC or data logger<br />

• Power supply 24 VDC, DIN rail mounting<br />

FU252 CONVERTER FREQUENCY ANALOGUE / SERIAL<br />

• Suitable for conversion of any single or quadrature frequency, but also of <strong>the</strong><br />

sum or difference of two frequencies, to a voltage or current and to serial<br />

• Wide operating range from 0.1 Hz full scale to 1 MHz full scale<br />

• Universal impulse inputs TTL/RS422 (A, /A, B, /B) or HTL (A, B)<br />

• Output +/– 10 Volt and 0/4 – 20 mA, resolution 14 bits<br />

• Output polarity +/– results from direction of rotation (phase A/B)<br />

• Adjustable digital filters for operation with unsteady input frequencies<br />

FU252: Format 40 x 80 mm<br />

ZU252 INCREMENTAL COUNT ANALOGUE / SERIAL<br />

• Suitable to convert <strong>the</strong> counting process of an incremental counter<br />

to an analogue output +/– 10 V or 0/4 – 20 mA and to serial<br />

• Counter inputs HTL (A only or A/B, 2 x 90°) and TTL/RS422 (A, /A, B, /B)<br />

• Can also convert <strong>the</strong> sum A+B and <strong>the</strong> difference A–B of two counts<br />

• Counting frequency range 0 – 1 MHz<br />

• Especially suitable for analogue or serial evaluation of incremental<br />

positions and o<strong>the</strong>r measuring results<br />

ZU252: Format 40 x 80 mm<br />

IV251 CONVERTER SSI ANALOGUE / SERIAL<br />

• Suitable for use with all single-turn or multi-turn encoders, scales and sensors<br />

providing SSI interface with 6 to 25 bits word length (binary or Gray code)<br />

• SSI-Master or SSI-Slave operation (switch selectable)<br />

• Analogue output +/– 10 V and 0/4 – 20 mA proportional to <strong>the</strong> encoder<br />

position (resolution 14 bits)<br />

• Programmable round-loop functions, bit blanking facilities and more<br />

IV251: Format 40 x 80 mm


Signal Converters<br />

PR210 CONVERTER PARALLEL DATA SERIAL DATA<br />

• Parallel input 20 bits for data with BCD or binary or Gray code<br />

• 3 select inputs for serial transmissions to 8 different target units<br />

• Serial RS232 and RS485 interface operating at rates from 4800 to 38 400 baud<br />

PR210: Format 22,5 x 82,5 mm<br />

IP251 CONVERTER SSI / RS232 PARALLEL<br />

• Suitable for conversion of ei<strong>the</strong>r SSI encoder data or serial RS232<br />

data to a parallel data format (25 bits, BCD or binary or Gray code)<br />

• SSI-Master or SSI-Slave operation, 9 – 25 Bit (switch selectable)<br />

• Parallel data output with push-pull characteristics, short-circuit proof<br />

• Programmable bit blanking for unused bits, round-loop operation<br />

mode and o<strong>the</strong>r useful options<br />

IP251: Format 40 x 80 mm<br />

INTERFACE<br />

UZ210 CONVERTER ANALOGUE INCREMENTAL IMPULSES / FREQUENCY / SSI<br />

• Analogue input range +/– 10 V and 0/4 – 20 mA<br />

• Quadrature incremental outputs HTL/TTL from 1 Hz to 1 MHz<br />

• Output phase results from polarity of input signal<br />

• Programmable marker pulse output (Z, /Z)<br />

• SSI output resolution up to 25 Bit<br />

• Free programmable V/f-characteristic curves, modes for generation<br />

of repeating frequency cycles, motorized potentiometer function etc.<br />

UZ210: Format 22,5 x 82,5 mm<br />

29


Frequency Divider, Frequency Multiplier<br />

SI251<br />

SINE / COSINE INTERPOLATOR<br />

SI251: Format 40 x 80 mm<br />

• Suitable for conversion of <strong>the</strong> sine signals (1 Vpp) generated<br />

by a sine/cosine encoder to incremental impulse signals<br />

• Sine input frequency up to 400 kHz<br />

• Quadrature square-wave output up to 4 MHz (TTL A, /A, B, /B, Z, /Z)<br />

• Additional HTL outputs A, B, Z, 10 – 30 V push-pull<br />

• Interpolation factor programmable from x5 to x50<br />

• Programmable divider to reduce <strong>the</strong> output frequency if applicable<br />

• Selectable glitch filter<br />

IT251<br />

PROGRAMMABLE FREQUENCY DIVIDER<br />

• Quadrature frequency divider, for error-free division of incremental<br />

encoder signals (A/B, 90°), with programmable ratio 1:1 to 1:4096<br />

• Separately adjustable divider for <strong>the</strong> encoder marker pulse<br />

• Selectable between HTL input lines A, B, Z or TTL input lines A, /A, B, /B, Z, /Z (RS422)<br />

• Selectable HTL output channel or TTL output channel, both with signals<br />

A, /A, B, /B, Z, /Z, <strong>the</strong>refore also suitable as level converter<br />

• Programmable direction formats (quadrature or static indication)<br />

IT251: Format 40 x 80 mm<br />

FM260<br />

IMPULSE AND FREQUENCY MULTIPLIER<br />

FM260: Format 72 x 91 mm<br />

• <strong>Inc</strong>remental encoder input A, /A, B, /B for TTL levels and<br />

HTL levels up to 30 V<br />

• Impulse output A, /A, B, /B, Z, /Z with remote supply for output levels 5 – 30 V<br />

• Programmable marker pulse output<br />

• Provides multiplication of <strong>the</strong> input pulses with a proportional and<br />

a reciprocal factor, both adjustable in a range from 0.0001 to 9.9999<br />

• Error-free multiplication, impulse by impulse, under full consideration<br />

of <strong>the</strong> A/B direction. Therefore also no cumulative errors<br />

• Maximum frequency 1 MHz (input and output)<br />

• Easy setup by front keys and LCD menu, RS232 link and USB port


Accessories<br />

RV210<br />

SPLITTER FOR SERIAL COMMUNICATION<br />

• Splitter for serial communication between one RS485 Master device and<br />

four RS232 Slave units<br />

BT348<br />

MINI OPERATOR TERMINAL<br />

• Simple terminal for entry or readout of single parameters<br />

via serial link<br />

• Also suitable as an additional remote display for all motrona units<br />

providing serial interface<br />

PB251<br />

PROFIBUS-GATEWAY<br />

• Universal gateway for easy connection of motrona units to a<br />

PROFIBUS network (PROFIBUS DP-V1)<br />

• Provides a simple and easy way of PROFIBUS communication<br />

with all counters, indicators, converters and motion controllers<br />

shown in this brochure (if equipped with DRIVECOM protocol<br />

SM300 - SM600 - TG300<br />

MOUNTING CLAMPS AND BRACKETS<br />

CK232<br />

SM300: Angle support with brackets, for DIN rail mounting of display units with<br />

front dimensions 96 x 48 mm (3.780" x 1.890")<br />

SM600: Identical to SM300, but for display units with front dimensions<br />

96 x 96 mm (3.780" x 3.780")<br />

TG300: Desktop housing suitable for all units with front dimensions 96 x 48mm<br />

(3.78" x 1.89")<br />

PC CONNECTION KIT USB / RS232<br />

• Cable length 3 meters (10 feet) + USB converter with driver CD<br />

ACCESSORIES<br />

Fur<strong>the</strong>r Accessories you will find under http://www.motrona.com/accessories_e.html<br />

IMPRINT<br />

© motrona GmbH | all rights reserved.<br />

Design: www.frank-com.de<br />

Photography: motrona, istockphoto.com: pozitivstudija, Fertnig, Digiphoto, troyek, ZU_09; fotolia.com: michaeljung, Thomas Berg, mahey<br />

31


control | motion | interface<br />

Design: www.frank-com.de<br />

motrona GmbH<br />

Zwischen den Wegen 32<br />

78239 Rielasingen<br />

Germany<br />

p. +49 (0) 77 31 / 93 32 - 0<br />

f. +49 (0) 77 31 / 93 32 - 30<br />

info@motrona.com<br />

www.motrona.com

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