PaintChecker AUTOMATION - OptiSense GmbH & Co. KG
PaintChecker AUTOMATION - OptiSense GmbH & Co. KG
PaintChecker AUTOMATION - OptiSense GmbH & Co. KG
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<strong>PaintChecker</strong> <strong>AUTOMATION</strong><br />
Release: 06/2012<br />
105011_001/001<br />
The <strong>PaintChecker</strong> <strong>AUTOMATION</strong> allows the non-contact nondestructive<br />
measurement of coating thicknesses according to<br />
DIN EN 15042-2 using a photothermal measurement method. It<br />
is suitable for dry as well as wet organic coatings such as<br />
solvent- or waterbased paints, powder coatings and glazes on<br />
different substrates, e. g. metal, extruded rubber or ceramics.<br />
The measuring head is handy and lightweight, so<br />
measurements can be done easily by hand. The optomechanical<br />
construction allows a usage in the immediate<br />
environment of the paint application.<br />
The provided software is used to easily operate and configure<br />
the device and includes functions for data storage and<br />
reporting.
Fig. 1: Measuring head<br />
Fig. 2: Meas. head & Evaluation unit<br />
Fig. 3: User Interface, Software<br />
<strong>PaintChecker</strong> <strong>AUTOMATION</strong><br />
Measuring head<br />
Release: 06/2012<br />
105011_001/001<br />
The measuring head made of aluminium has been optimized for<br />
manual handling and contains the laser and the data<br />
acquisition.<br />
The ready-for-use cable to connect the measuring head to the<br />
evaluation unit has a length of 2 m.<br />
Description Value / Range<br />
Thickness typ. 0 - 300 µm (metallic substrate) *<br />
typ. 0 - 60 µm (non-metallic substrate) *<br />
Spot size Ø = 0.5 mm<br />
Repitition rate Max. 1 Hz *<br />
Meas. duration 8 .. 512 ms *<br />
Laser class 3R<br />
Laser power max. 0,5 W<br />
Mode of operation pulsed<br />
Resolution approx. 3% of actual measurement **<br />
Accuracy approx. 5% of actual measurement **<br />
Measuring distance 16 mm<br />
Tolerance, distance ± 1 mm<br />
Tolerance, angle ± 15°<br />
Dimensions L = 110 mm, Ø = 25 mm<br />
Weight approx. 50 g<br />
(*) depending on coating thickness / parameter set<br />
(**) depending on coating / substrate<br />
Evaluation unit<br />
The evaluation unit contains in a robust aluminium housing the<br />
supply and control unit for the measuring head as well as<br />
components for data evaluation and storage of basic<br />
parameters. A connected PC communicates with this unit via<br />
network and allows to control the measuring procedure and to<br />
store the results in a database using the provided software.<br />
Description Value / Range<br />
Power supply 230V AC, 50 Hz, max. 40 W<br />
Interface Ethernet 10 Mbit/s (RJ45)<br />
Dimensions L x B x H = 227 x 267 x 100 mm³<br />
Weight approx. 2,2 kg
Fig. 4: Scope of delivery, portable case<br />
Fig. 5: Auxiliary Equioment<br />
Fig. 6: <strong>PaintChecker</strong> online, integrated<br />
<strong>Co</strong>ntact person:<br />
Georg Nelke,<br />
Geschäftsführer<br />
nelke@optisense.com, Durchwahl: -13<br />
Gesellschaft für<br />
optische Prozessmesstechnik mbH & <strong>Co</strong>. <strong>KG</strong><br />
<strong>PaintChecker</strong> <strong>AUTOMATION</strong><br />
Scope of delivery<br />
Release: 06/2012<br />
105011_001/001<br />
The system is delivered in a rugged portable case<br />
including:<br />
• measuring head including connection cable<br />
• evaluation unit<br />
• power cord and network cable<br />
• parking station for measuring head<br />
• software (CD)<br />
• user manual (German)<br />
• laser reference standard<br />
Auxiliary equipment<br />
The following auxiliary equipment is available as an option:<br />
• distance cap for an easy fixation<br />
• height-adjustable measurement stand<br />
• calibrations for special applications<br />
• programming interface<br />
Further products<br />
For highly automated systems with particular requirements<br />
on measurement speed or in case of special applications<br />
we recommend to use the <strong>PaintChecker</strong> ONLINE. The<br />
device contains a high-power laser and a high-precision<br />
infrared detector and provides interfaces for industrial<br />
requirements in a closed evaluation unit; the measuring<br />
distance is 200 mm. Software tools are available for<br />
database-supported storage and statistical analysis of<br />
measurement results.<br />
© 2010 <strong>OptiSense</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong>.<br />
Die Informationen wurden sorgfältig überprüft. Dennoch ist das Auftreten von Fehlern<br />
nicht völlig auszuschließen. Wir übernehmen daher keine Verantwortung für inhaltliche<br />
Richtigkeit oder Vollständigkeit. Spezifikationen können ohne vorherige oder<br />
gesonderte Ankündigung geändert werden.<br />
(Informations are checked carefully, nevetherless there may be faults. We do not<br />
guarantee correctness or completeness of informations. Specifications are subject to<br />
changes without notification.)<br />
Annabergstraße 134<br />
45721 Haltern am See<br />
Tel.: +49 2364 50882-10<br />
Internet: www.optisense.com<br />
E-Mail: info@optisense.com<br />
HRA 4517 Amtsgericht Gelsenkirchen, PhG: <strong>OptiSense</strong> Verwaltungs-<strong>GmbH</strong> • HRB 10610 Amtsgericht Gelsenkirchen, Geschäftsführer: Josef Kirchbeck, Georg Nelke
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