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Model RM-1200 w/ BMS Control - Bioclimatic

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BIOCLIMATIC<br />

<strong>RM</strong>-<strong>1200</strong> REMOTE MONITOR<br />

With <strong>BMS</strong> <strong>Control</strong><br />

For use with<br />

AEROTRON® 500 THROUGH <strong>1200</strong><br />

INSTALLATION, OPERATION<br />

&<br />

MAINTENANCE<br />

MANUAL<br />

<strong>Bioclimatic</strong> Air Systems<br />

600 Delran Parkway<br />

Delran, NJ 08075 USA<br />

Tel. (856) 764 4300<br />

Fax (856) 764 4301<br />

©Copyright <strong>Bioclimatic</strong> Air Systems LLC 2006, 2007, 2009<br />

307/Feb09


BIOCLIMATIC<br />

<strong>RM</strong>-<strong>1200</strong> REMOTE MONITOR<br />

With <strong>BMS</strong> <strong>Control</strong> (<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C)<br />

TABLE OF CONTENTS<br />

1 INTRODUCTION...............................................................................................................................................3<br />

1.1 Disclaimer...............................................................................................................................................3<br />

1.2 Receiving.................................................................................................................................................3<br />

1.3 Storage ....................................................................................................................................................3<br />

1.4 Warranty .................................................................................................................................................4<br />

2 PHYSICAL DESCRIPTION AND THEORY OF OPERATION................................................................6<br />

2.1 Principle of Operation............................................................................................................................6<br />

2.2 Front Panel <strong>Control</strong>s and Indicators ....................................................................................................7<br />

2.3 Internal Equipment and Connections…………………………………………………………………..8<br />

3 INSTALLATION ................................................................................................................................................. 8<br />

3.1 Initial Setup ............................................................................................................................................ 8<br />

3.2 Electrical Connections ........................................................................................................................... 9<br />

4 SYSTEM STARTUP............................................................................................................................................ 11<br />

4.1 Operating System Gain <strong>Control</strong> ..............................................................................................................11<br />

4.2 Setting the <strong>BMS</strong>C....................................................................................................................................12<br />

5 OPERATION & MAINTENANCE OF UNIT ................................................................................................12<br />

5.1 General ...................................................................................................................................................12<br />

5.2 Interpreting TestResults..........................................................................................................................13<br />

5.3 Troubleshooting Guide...........................................................................................................................14<br />

5.4 Troubleshooting Table ...........................................................................................................................15<br />

5.5 Ionization Tube Maintenance.......................................................................................................16<br />

.<br />

6 SPECIFICATIONS..............................................................................................................................................16<br />

6.1 Electrical.................................................................................................................................................16<br />

6.2 Mechanical..............................................................................................................................................16<br />

7 APPENDIX ...........................................................................................................................................................17<br />

A Front Panel <strong>Control</strong>s and Indicators ............................................................................................................17<br />

B Internal Equipment and Connections............................................................................................................18<br />

C Electrical Schematic.......................................................................................................................................19<br />

D Discrete Channel Fault Alarm (Option A)...................................................................................................20<br />

E Discrete Channel Fault Alarm (Option B)....................................................................................................21<br />

F Rear Side of Front Panel (door)....................................................................................................................22<br />

G Interpreting Test Results ...............................................................................................................................23


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 3<br />

1 INTRODUCTION<br />

1.1 Disclaimer<br />

These instructions are submitted with the implicit understanding that:<br />

1.1.1 This manual is to guide the user of <strong>Bioclimatic</strong> equipment in the proper<br />

installation, operation and maintenance procedures to insure maximum<br />

equipment life with efficient operation.<br />

1.1.2 The customer has assigned competent maintenance and operating personnel<br />

to the system described herein and will assume operational and maintenance<br />

responsibility upon start-up of the system.<br />

1.1.3 The customer will read and thoroughly examine the foregoing instructions<br />

and will notify the seller of any points not fully understood, points of conflict<br />

or error.<br />

1.1.4 The customer, in lieu of any notification to the contrary, has read and fully<br />

understands the operation of the System and is aware of the hazards of<br />

corrosion, abrasion and fire or explosion and shall take the necessary steps in<br />

the operation of equipment to control such hazards to the maximum extent<br />

possible.<br />

1.1.5 Start-up assistance or field engineering service provided by <strong>Bioclimatic</strong> shall<br />

in no way relieve the customer of responsibility for the proper operation of<br />

the System.<br />

IMPORTANT: Any modifications to the unit by unauthorized personnel will void<br />

ETL listing and factory warranty. The unit must be installed in accordance with the<br />

manufacturer’s instructions to preserve warranty and ETL label.<br />

1.2 Receiving<br />

Products leaving the <strong>Bioclimatic</strong> factory are inspected and in satisfactory operating<br />

condition. All equipment should be thoroughly inspected when received. Although all units<br />

are properly packaged, rough handling in transit can cause breakage. Any shortage or<br />

damage should be reported at once to the transportation company. Note the damage on the<br />

bill of lading before signing for the shipment. Equipment MAY NOT be returned to<br />

<strong>Bioclimatic</strong> without written authorization. Returned equipment sent without<br />

authorization will be refused and returned to sender.<br />

All products are shipped F.O.B. <strong>Bioclimatic</strong> warehouse. Responsibility for all equipment<br />

passes to the Buyer at the time equipment is loaded onto the carrier's truck.<br />

1.3 Storage<br />

If the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C is not installed upon delivery, it should be stored in a cool, dry,<br />

weather protected location. Do not stack any other equipment on top of the unit.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 4<br />

1.4 Warranty<br />

THE SELLER WARRANTS THE EQUIPMENT AGAINST DEFECTIVE<br />

WORKMANSHIP AND MATERIAL FOR FIFTEEN (15) MONTHS FROM DATE OF<br />

FACTORY SHIPMENT OR ONE (1) YEAR FROM COMMISSIONING, WHICHEVER<br />

OCCURS FIRST. IN THE FULFILLMENT OF ITS WARRANTY, THE SOLE<br />

OBLIGATION OF SELLER SHALL BE TO REPAIR OR REPLACE, AT ITS OPTION,<br />

F.O.B. ITS FACTORY, ANY PART OR PARTS WHICH ARE RETURNED F.O.B. ITS<br />

FACTORY, SHIPPING CHARGES PREPAID, AND WHICH AFTER INSPECTION BY<br />

SELLER ARE FOUND TO BE DEFECTIVE. BUYER SHALL NOTIFY SELLER OF<br />

DEFECT IN WRITING, PROMPTLY UPON DISCOVERY AND WITHIN THE<br />

WARRANTY PERIOD. THIS WARRANTY DOES NOT COVER DEFECTS CAUSED<br />

BY CORROSION OR NO<strong>RM</strong>AL DETERIORATION; IT DOES NOT EXTEND TO<br />

CONSEQUENTIAL DAMAGE, LOSS OR DELAY ASSOCIATED WITH A<br />

WARRANTY DEFECT; AND IT DOES NOT COVER ANY COST OF LABOR,<br />

TRAVEL, OR OTHER EXPENSE ASSOCIATED WITH THE REPAIR OR<br />

REPLACEMENT OF DEFECTIVE PARTS. SELLER ASSUMES NO LIABILITY FOR<br />

PRODUCT LOSS OR OTHER CLAIMS WHATSOEVER ARISING OUT OF THE USE<br />

OR APPLICATION OF THE EQUIPMENT IN ANY OPERATIONS, WHETHER THE<br />

MACHINE IS USED ALONE OR IN CONJOINT USE WITH OTHER EQUIPMENT OR<br />

PROCESSES. NOTWITHSTANDING THE FOREGOING, SELLER'S WARRANTY<br />

OBLIGATIONS WITH RESPECT TO ANY ITEMS NOT MANUFACTURED BY<br />

SELLER SHALL NOT EXCEED THE OBLIGATIONS UNDERTAKEN BY THE<br />

MANUFACTURER THEREOF UNDER EXPRESS WARRANTY TO THE SELLER.<br />

THIS EXPRESS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF<br />

FITNESS OF THE MACHINE FOR ANY PARTICULAR PURPOSE.<br />

THERE ARE NO OTHER REPRESENTATIONS, WARRANTY OF CONDITION IN<br />

ANY RESPECTS EITHER EXPRESSED OR IMPLIED, STATUTORY OR<br />

OTHERWISE IN CONTRACT OR TORT, OTHER THAN WHAT IS STATED<br />

ABOVE.<br />

THE SELLER SHALL NOT BE HELD LIABLE IN ANY WAY FOR<br />

CONSEQUENTIAL DAMAGES, HOWEVER CAUSED.<br />

THIS WARRANTY WILL NOT APPLY IF THE SELLER’S EQUIPMENT HAS BEEN<br />

DAMAGED DUE TO IMPROPER INSTALLATION, ALTERATION, ABUSE OR<br />

MISUSE, ACCIDENT, FIRE, FLOOD OR ACT OF GOD. FURTHER, THIS<br />

WARRANTY WILL NOT APPLY IF REPAIRS, REPLACEMENTS, OR<br />

ALTERATIONS ARE MADE BY OTHERS WITHOUT THE SELLER’S PRIOR<br />

WRITTEN AUTHORIZATION.<br />

IN THE EVENT THE STATE IN WHICH THE EQUIPMENT IS INSTALLED DOES<br />

NOT PE<strong>RM</strong>IT THE LIMITATION OR EXCLUSION OF IMPLIED WARRANTIES<br />

OR CONDITIONS UNDER GIVEN CIRCUMSTANCES, THE PROVISIONS OF THIS<br />

WRITTEN WARRANTY ARE IN ADDITION TO AND NOT A MODIFICATION OF<br />

THE STATUTORY WARRANTIES AND OTHER RIGHTS AND REMEDIES<br />

PROVIDED BY SUCH LAWS.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 5<br />

NOTE:<br />

“ANY MODIFICATION TO ORIGINAL EQUIPMENT BY ANY COMPANY OR<br />

PERSON OTHER THAN THE MANUFACTURER WILL SERVE TO CANCEL AND<br />

VOID ALL OF THE SELLER’S LIABILITY UNDER THE MANUFACTURER’S<br />

WARRANTY. ENCLOSURES CONTAINING ELECTRONIC COMPONENTS ARE<br />

NO<strong>RM</strong>ALLY SEALED BY THE MANUFACTURER TO PREVENT<br />

UNAUTHORIZED TAMPERING OR ADJUSTMENTS. ONLY AUTHORIZED<br />

SERVICE PROVIDES MAY BREAK SEALS TO COMPLETE CALIBRATION OR<br />

TO TROUBLE SHOOT THE UNIT. UNAUTHORIZED TAMPERING OR<br />

BREAKING SEALS WILL RELEASE THE SELLER FROM ANY FUTURE<br />

LIABILITY UNDER THE WARRANTY”.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 6<br />

2 PHYSICAL DESCRIPTION AND THEORY OF OPERATION<br />

2.1 Principle of Operation<br />

2.1.1 <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C Remote Monitor is an electronically controlled power<br />

regulator and visual status indicator designed to operate in conjunction with<br />

multiple bi-polar ionization generators. The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C is used to<br />

simultaneously regulate the output and individually monitor the operating<br />

status of up to six (6) power generators in a system.<br />

The heart of the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C is an integrated six (6) channel electronic<br />

fault detection and alarm circuit board. This board closely monitors the<br />

ionization level of the generator by comparing a voltage derived sensing<br />

signal with a preset LED circuit. The result is real-time status monitoring of<br />

ionization voltage across all tubes in the generator.<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C Remote Monitor is an entirely self-contained unit<br />

designed for wall or surface mounting. Electronic circuitry and power<br />

regulation devices together with associated ionization level control and visual<br />

status indicators are all housed within a NEMA 1 enclosure.<br />

The <strong>RM</strong>-<strong>1200</strong>/BSMC has three operating ranges, "Under", "Normal" and<br />

"Overload". Each range is adjusted within certain limits of ionization as set<br />

by the level control on the front panel. As the ionization control is advanced<br />

(turned up), ionization increases and the status indicators will switch in<br />

sequence from Under (Amber) to Normal (Green) to Overload (Red), thus<br />

providing a visual indication of output level. Since the level control is<br />

continuously variable, system operators are free to make level changes within<br />

each operating range depending upon environmental or other operating<br />

considerations.<br />

In a typical operating system, all Green LED’s are normally illuminated and<br />

fault relay contacts are open. (no fault condition) In the event of a power<br />

failure, component failure, fuse failure, or if the panel mounted gain control<br />

is set too low, the Amber LED will illuminate and the fault relay will close its<br />

contacts to the outside world. In the event of a catastrophic power failure,<br />

one which shuts down the entire system, the external fault relay contacts<br />

remain closed, thus providing fail safe operation. A short circuit within the<br />

power generator circuit caused by an arcing ionization tube will normally<br />

produce an “overload” condition. The corresponding local red LED will<br />

illuminate and the external fault alarm contact will again close. Only in the<br />

green normal range of operation is the external fault alarm cleared.<br />

2.1.2 Building Management System <strong>Control</strong> (<strong>BMS</strong>C)


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 7<br />

<strong>BMS</strong>C permits power operational control from any remote location.<br />

Included are the following functions:<br />

• “On/Off” control of System power<br />

• Selection of 75% or 100% power output<br />

• Visual indication of ionization level (using discrete alarm contacts)<br />

2.2 Front Panel <strong>Control</strong>s and Indicators<br />

Refer to Appendix A<br />

Front Panel <strong>Control</strong>s & Indicators – description and functions<br />

2.2.1 Ionization Status Lamps<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C monitors each generator simultaneously with a bank of<br />

three status lamps.<br />

The three LED lamps marked Under (Amber), Normal (Green), and<br />

Overload (Red) indicate three operating conditions. All generators in the<br />

system operate in response to the position set by the ionization level control.<br />

Each setting is calibrated at the factory within specified limits as shown in<br />

TABLE 1.<br />

The Normal (Green) range is recommended for all standard ionization<br />

applications. Both the Under (Amber) and Overload (Red) indices represent<br />

abnormal operating conditions; hence they are referred to as "faults".<br />

TABLE 1<br />

Indicator Ionization<br />

Range Light Tube Potential Operating<br />

Indication Color VAC(rms) 60Hz Condition<br />

Under(fault) Amber 1250 to 1750 Negligible ionization<br />

Norm Green 1800 to 2350 Normal ionization<br />

Overload(fault) Red 2400 to 2500 High voltage, Ozone potential<br />

2.2.2 System Fuse<br />

This is main system fuse is located on the front panel. It protects the <strong>RM</strong>-<br />

<strong>1200</strong>/<strong>BMS</strong>C power control circuitry and the electric service feeding all<br />

generators in the system. DO NOT substitute or jump this fuse. Replace<br />

only with the exact type provided by <strong>Bioclimatic</strong>.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 8<br />

NOTE: Use AGC type fast acting fuse only. FLA ratings based on average current<br />

estimates using “F” type Ionization tubes.<br />

2.3 Internal Equipment and Connections<br />

Refer to Appendix B<br />

Internal Equipment and Connections – description and functions<br />

3 INSTALLATION<br />

3.1 Initial Setup<br />

3.1.1 Aerotron Bi-Polar Ionization Units<br />

Unregulated Aerotron units are designed for installation totally within the<br />

plenum of an air handling unit.<br />

Install ionization tubes as follows:<br />

3.1.1.1 Screw tubes into socket by holding the leaf spring clear of the tube<br />

surface.<br />

3.1.1.2 Turn tube into socket by the plastic base.<br />

3.1.1.3 After tube contacts base, tighten an additional 1/8 to ¼ turn. Do not<br />

hand tool to tighten tubes, as they will damage the glass tubes.<br />

3.1.1.4 Ensure leaf spring is in contact with outer mesh.<br />

3.1.1.5 Close access door.<br />

Note: The ionization tubes are fragile - Handle With Care.<br />

3.1.2 <strong>RM</strong>-12 00/<strong>BMS</strong>C Unit<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C may be mounted directly on the air duct or side access<br />

housing in which the power generators are installed. The internal wiring<br />

necessary to interconnect the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C to the operating units may<br />

then be brought directly to the wiring terminal block located inside the front<br />

panel (door). Power entrance and internal wiring are brought through the<br />

two ports in the enclosure.<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C may also be mounted remotely from the power<br />

generators such as on an adjacent wall provided the maximum distance<br />

between the remote monitor and the last generator within the duct system<br />

does not exceed 50 feet. Installations that require greater distances can be<br />

accommodated, however special wiring is required. Such installations must<br />

be referred to <strong>Bioclimatic</strong> Engineering Department prior to installation.<br />

WARNING!! The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C is only designed for installation<br />

within a weather-protected and air-conditioned space. NEVER install


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 9<br />

the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C outdoors or in any location not covered by Section<br />

6 (SPECIFICATIONS) of this manual.<br />

3.2 Electrical Connections<br />

Refer to Appendix C, drawing #30478, Revision A. The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C is<br />

designed to operate from 115/220 V, 50/60 Hz, single phase AC. All electrical<br />

connections to AC main voltage are made on Terminal Block, TB 1, located behind<br />

the front door panel. Terminals 1, 2, and 3 are provided for standard line, neutral,<br />

ground connections respectively. The remaining connections are shown. Remove<br />

the access cover from <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C exposing the main termination blocks<br />

marked TB1 and TB2. All electrical connections to and from the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C<br />

are made at TB1 and TB2.<br />

The regulated power output lines to the ionization generators are Output 1 (terminals<br />

TB1-8-10), Output 2 (terminals TB1-11-13), and Output 3 (terminals TB1-14-16).<br />

While all three outputs are essentially in parallel and all controlled by the setting of<br />

the level control on the front panel, it is important to distinguish between each output<br />

in terms of total load current and the number of generators and their types in the<br />

system. It is important for proper system operation that load currents be equally<br />

distributed between the output lines in use. DO NOT integrate connections of<br />

dissimilar generators on any single output port. It is further recommended that no<br />

more than four generators be connected to any one output terminal. TABLE 2 below<br />

shows the proper way to connect the generators to provide the proper load<br />

distribution for each regulated output port.<br />

Output Port Configuration<br />

TABLE 2<br />

Total Number Output 1 Output 2 Output 3<br />

Of Generators Generator Generator Generator<br />

In System Number Number Number<br />

2 1-2<br />

3 1-2-3<br />

4 1-2-3-4<br />

6 1-2-3 4-5-6<br />

8 1-2-3-4 5-6-7-8<br />

9 1-2-3 4-5-6 7-8-9<br />

12 1-2-3-4 5-6-7-8 9-10-11-12<br />

Primary power is brought inside the unit through an access hole located on the lower<br />

left side of the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C enclosure. (The punch-out will accommodate<br />

appropriate connectors for either ½” (13 mm) EMT or ½” (13 mm) flexible metal<br />

conduit. Wiring must be in accordance with all applicable national electrical and


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 10<br />

local wiring codes. Also, located on the left side of the enclosure is a ¾” dia. hole<br />

with grommet designed to accommodate a multi-conductor cable for connection to<br />

the fault alarm terminals.<br />

WARNING!! Do not attempt to connect the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C to electrical<br />

service unless you are qualified to do so. Electrical connections must be<br />

performed by a licensed electrician, or other qualified personnel.<br />

Multiple bi-polar ionization generators (up to 6) may be connected to a single <strong>RM</strong>-<br />

<strong>1200</strong>/<strong>BMS</strong>C. The regulated power wiring fed to the generators must conform to<br />

applicable codes specified by NFPA/NEC, (wiring in ducts, plenums and other air<br />

handling spaces) when the generator units are installed inside a Side Access Housing<br />

or other enclosed air handling unit plenum.<br />

3.2.1 TB1 & TB2 Connections for Fault Alarm Options<br />

Refer to Appendices D and E for Discrete Channel fault alarm and<br />

Single Station fault alarm options for the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C.<br />

The connection terminals on TB1 and TB2 are designed to accommodate up<br />

to 14-gauge stranded electrical wire. Primary connections to electric service<br />

are made at TB1, terminals L, N & G. These terminals correspond<br />

respectively to Line (L), Neutral (N) and Ground (G) in Standard 125V, 1φ,<br />

3W grounding systems and Line 1 (L1), Line 2 (L2) and around (G) in 240V,<br />

1φ, 3W ground systems.<br />

CAUTION: DO NOT attempt to connect the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C across<br />

multi-phase (3 or 4 wire circuits) or across any electrical service in<br />

which pole to pole voltage exceeds 240 Volts rms.<br />

Carefully strip insulation 3/8-inch from ends. Twist strands evenly and insert<br />

wire into the access hole opened by pressing down on the slotted tab using a<br />

small screwdriver. Releasing the tab will clamp wire securely in place.<br />

Terminals marked "G" are common ground and should be externally tied to<br />

common system ground. Ground faults must not exist between these two<br />

ground terminals.<br />

Run a separate line (20 AWG stranded wire) from each Aerotron generator<br />

terminal to the corresponding terminals of TB1 and TB2; e.g. for a <strong>RM</strong>-<br />

<strong>1200</strong>/<strong>BMS</strong>C discrete channel fault alarm, generator #1 should be connected<br />

to TB1-21 (#1 sense line), generator #2 to TB1-24 (#2 sense line), etc.<br />

3.2.2 TB3 Connections for <strong>BMS</strong> Power <strong>Control</strong><br />

Refer to Appendix B and C.<br />

The connection terminals on TB3 are designed to accommodate up to 16<br />

gauge stranded electrical wire. Connections for Remote Monitor “On-Off”


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 11<br />

4 SYSTEM START UP<br />

are made at TB3 terminals 2 and 3. Terminals 3, 4 and 5 are made for<br />

selector switch.<br />

After the power connections and generator sense lines have been secured at TB1 and TB2<br />

and all generators in the system have been connected, proceed as follows:<br />

Place the system master on-off switch in “off” position. Rotate keylock switch and open<br />

panel door. Determine that a 1 amp AGC fuse is in the power supply receptacle. Inspect all<br />

wiring for loose connections or broken wires. Observe selector switches position on the<br />

selector switch board (refer appendix B). Top switch (S3) turn to “Local”. Bottom switch<br />

(S4) turn to “1-6”. Close and lock the front panel door.<br />

Note: The keylock switch is a safety feature, which removes all power to the <strong>RM</strong>-<br />

<strong>1200</strong>/<strong>BMS</strong>C in the unlocked position. Power is only supplied to the unit when the front<br />

panel door is closed and locked.<br />

Inspect the main system fuse. The fuse rating has been selected based on total system power<br />

consumption. Its value depends upon the number of ionization tubes operating in the<br />

system. The proper fuse has been installed at the factory. Replace with only the same type<br />

of fuse. DO NOT SUBSTITUTE.<br />

CAUTION!!! DO NOT energize the system without installing ionization tubes.<br />

Start the system by pressing the power button.<br />

Slowly, advance the gain control clockwise until the Green ionization status lamps<br />

illuminate. Check the range of this control and observe the point on the circular scale where<br />

the light switches to Under (Amber) and Overload (Red). These two switch points should<br />

correspond to dial settings of approximately 9 o'clock and 3 o'clock, respectively.<br />

Finally, the gain control can be set to any position, within any of the "Green" ranges<br />

consistent with environmental requirements. The power regulator circuit in the <strong>RM</strong>-<br />

<strong>1200</strong>/<strong>BMS</strong>C will maintain correct operating conditions for all system generators. All<br />

generators, when functioning normally, will display identical range indication<br />

regardless of the power control setting.<br />

4.1 Operating System Gain <strong>Control</strong><br />

The system gain control is used to regulate the primary input voltage to the entire<br />

bank of power generators. When the gain control is rotated fully counterclockwise,<br />

minimum ionization occurs. When the gain control is rotated fully clockwise,<br />

maximum ionization occurs. The gain control acts to control the amount of<br />

ionization in the system much the same as the volume control on a radio controls the<br />

amount of sound.<br />

The range of operation of the gain control is adjusted at the factory so that the LED<br />

indicators provide a visual display of the exact operating condition. Turning the<br />

control fully clockwise results in illumination of all red LED indicators (overload).


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 12<br />

Conversely, setting the gain control fully counterclockwise reduces system ionization<br />

to a minimum value (under). The operating range between these two limits (normal)<br />

is shown by green LED indicators. The green or “normal” range is the acceptable<br />

region of operation. It is not recommended that the system be operated in either the<br />

low ionization (amber) or overload (red) condition. These two modes are fault<br />

modes and alarms will be initiated instantly when the system is manually set to either<br />

mode or else defaults automatically through system component failures. Refer to<br />

TROUBLESHOOTING (Section 5.3).<br />

4.2 Setting the <strong>BMS</strong>C<br />

Refer to Appendix A and B<br />

Turn the top switch (S3) on selector switch board (SSB) to the “<strong>BMS</strong>” position. The<br />

indicator lights will illuminate on the SSB and front panel door (when system master<br />

illuminated power switch and keylock switch are in “on” position) to indicate the<br />

remote monitor is ready to be operated by <strong>BMS</strong>.<br />

5 OPERATION & MAINTENANCE OF UNIT<br />

5.1 General<br />

In the event difficulty is experienced in regulating any or all of the operating levels<br />

on the generators, there are a few tests that can be performed to determine the<br />

problem. Remember, the front panel lamp display field is only intended to detect<br />

and identify generator problems. It cannot diagnose the nature of any such related<br />

problem, only that a particular generator has a fault, either overload or under<br />

ionization. In the event your system is connected to an external building<br />

management system or other external monitoring system, any locally originated<br />

faults will be transmitted by relay contact closure to prompt the external system to<br />

display a fault condition. Locally, the respective channel LED indicator will also<br />

illuminate on to flag the particular problem generator and display the type of fault.<br />

Users are reminded that the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C initiates no “signal voltage”. Instead,<br />

it provides a dry contact closure that must be connected through suitable interface to<br />

any building management system.<br />

Once a fault has been detected and the problem generator is identified, there are a<br />

few simple checks that can be performed to further identify the nature of the<br />

problem. Each of the power generators in the system is numerically identified as to<br />

its physical location in the duct or plenum by the front panel marking “generator<br />

number 1 through 6”. Observe that each power generator is provided with two small<br />

pin type test jacks mounted on the side of the housing. These jacks are connected<br />

internally across the low side of the high-voltage resistive divider circuit. The small<br />

voltage present at these jacks measures within a range of 1.3 volts to slightly greater<br />

than 3.0 volts AC. The voltage is normally measured directly to these test jacks on<br />

each generator using any AC/DC multi-meter set to the 0-10 AC volt range. The<br />

voltage reading is indicative of the general operation of the ionization generator.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 13<br />

The following test procedure is recommended as the initial step in trouble shooting<br />

the system, or for tracking down a faulty generator.<br />

5.1.1 Rotate the gain control fully counterclockwise.<br />

5.1.2 Set voltmeter to 10 Volt AC range (other ranges are acceptable as well)<br />

5.1.3 Insert common test lead of voltmeter into black test jack of the power<br />

generator to be tested.<br />

5.1.4 Insert other test lead into red test jack.<br />

5.1.5 Read the AC voltage at the output of the test jacks. It should be in the<br />

range of about 1.3 volts AC that is the lowest setting. Record this voltage<br />

reading.<br />

5.1.6 Rotate the gain control fully clockwise and again measure and record the<br />

voltage present at the test jacks. It should be approximately 3.0 Volts AC.<br />

This is the maximum setting for the unit.<br />

The AC voltages obtained at the output of the test jacks on the power<br />

generators are also available inside the front door of the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C.<br />

This convenient location allows all measurements to be made directly at<br />

the same location as the gain control.<br />

WARNING!!! THE FOLLOWING PROCEDURE WILL RESULT<br />

IN EXPOSURE OF AC LINE VOLTAGE ACROSS POWER<br />

SUPPLY TRANSFO<strong>RM</strong>ER, REGULATOR INPUT AND AT<br />

LOCATIONS ON TB-1, WHEN THE DOOR IS OPENED AND<br />

POWER SWITCH IS TURNED ON.<br />

All measurements inside the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C must be performed by<br />

qualified personnel only.<br />

In order to measure individual channel voltage levels, unlock and open the<br />

front door and locate the Phoenix connector blocks 1 through 6 located at the<br />

bottom edge of the electronic PC board. Channel numbers are consecutive<br />

from right to left. Refer to Appendix F, and Rear Side of front panel door.<br />

Connect AC voltmeter between the ground terminal (green lead) and the<br />

corresponding input pins on the respective terminal blocks as shown. Turn<br />

locks witch on by rotating key 90 degrees. Energize system by turning<br />

power switch on. Your readings at input pins 1-6 compare exactly to<br />

voltages obtained at the corresponding test jacks.<br />

5.2 Interpreting Test Results<br />

Refer to Appendix G<br />

After the voltage readings have been obtained and recorded, refer to the<br />

accompanying drawing to determine the correct operation of the ionization<br />

generator. Ionization (high) voltage is shown on the left vertical index ranging from<br />

1250 through 2500 with corresponding test point values shown on the right vertical<br />

index ranging from 1.35 to 2.83 Volts. Intermediate values corresponding to other<br />

operating points for the ionization system are also shown.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 14<br />

A test point reading of 1.95 Volts for example corresponds to high voltage potential<br />

of 1700 volts; 2.37 Volts corresponds to 2100 Volts, etc.<br />

Also, note the conditions represented as “under”, “normal”, and “overload” spelled<br />

out opposite the test voltages. These are factory-adjusted ranges of operation.<br />

Continuous monitoring of test voltages is unnecessary. However, periodic checks<br />

using the procedure outline above will provide assurance that all units are<br />

functioning normally.If individual LED’s fall out of balance by more than 10%, or if<br />

LED’s do not fire at their appropriate points, refer to the Troubleshooting Table in<br />

this section.<br />

5.3 Troubleshooting Guide<br />

Under normal operating conditions, assuming the adjustments described in Section 5<br />

(OPERATION & MAINTENANCE OF UNIT) have been made, all generators will<br />

respond uniformly to changes in position or setting of the power control located on<br />

the front panel of the <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C. If the power control is set fully counterclockwise,<br />

the Low (Amber) LED will light for each generator as selected by the<br />

channel selector switch. As the power control is advanced in a clockwise direction,<br />

the Normal (Green) LED will illuminate and the Amber light will extinguish.<br />

Additional advancement of the control will eventually cause the High (Red) LED to<br />

illuminate and Normal (Green) to extinguish.<br />

Periodic inspection of the system generators is recommended to determine proper<br />

operation. The following procedure is suggested.<br />

5.3.1 Open the cover on <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C and reduce the power control to<br />

minimum (fully CCW).<br />

5.3.2 Check the operation of the LED indicators, as the power control is rotated<br />

through its 270 degree rotation from minimum setting to maximum setting.<br />

5.3.3 Channels should respond in a similar manner with LED's switching at<br />

approximately the same point for each channel as indicated in the following<br />

diagram:<br />

If all generators respond uniformly according to the above procedure,<br />

then all generators are assumed to be operating normally.<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C will detect and respond to a faulty ionization generator<br />

by showing a non-uniform LED indication for the faulty generator. For<br />

example, in a six-generator system, assuming a fuse is blown in generator<br />

No. 4, the Low (Amber) LED will illuminate throughout the entire range of<br />

the ionization gain control. Whereas, channels 1, 2, 3, 5 & 6 will all respond<br />

uniformly as described in Step 4 above. Thus, the "non-uniform" or nonconforming<br />

channel 4 generator is assumed to be defective.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 15<br />

The <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C can be useful in establishing preliminary fault<br />

conditions, as described above; however; it can not be relied upon to<br />

determine the exact nature of the fault, only that a fault exists and in a<br />

particular generator. This information however is sufficient to indicate the<br />

need for further troubleshooting. To help provide a more detailed guide for<br />

troubleshooting system problems, refer to the following table Section 5.4<br />

(Troubleshooting Table), listing fault conditions, probable cause and<br />

corrective action. Do not hesitate to contact the factory for assistance.<br />

5.4 Troubleshooting Table<br />

Fault Condition Probable Cause Corrective Action<br />

1. LED's Amber Gain control set too low Raise Level<br />

All Channels All generator fuses blown Replace<br />

2. LED's Red Gain control set too high Lower Level<br />

All Channels<br />

3. Single Channel Shorted ionization tube Replace<br />

LED Amber Problem with electronic Contact Factory<br />

circuit board<br />

4. Single Channel Shorted ionization tube Replace<br />

LED Red Problem with electronic Contact Factory<br />

circuit board<br />

5. Flickering LED's Defective ionization tube Replace<br />

Red, Green, Amber in system<br />

One or More Power line interruptions Check power line<br />

Channels<br />

voltage 120 VAC<br />

6. System Operating Defective PC Board Contact Factory<br />

Normally, All Front<br />

Panel LED's Out<br />

Notice: Corrective action must be performed by qualified personnel only. Refer to<br />

manufacturer's recommended replacement procedures for ionization tubes.<br />

5.5 Ionization tube maintenance<br />

Periodically, ionization tubes should be washed to remove any surface dirt and restore<br />

operating efficiency. Assuming the use of proper filtration, this maintenance should be<br />

scheduled every six to twelve months depending on the application and the particle<br />

filtration used. Remove ionization tubes by holding the leaf spring clear of the tube’s<br />

external wire mesh and turn counterclockwise by holding the polycarbonate base. A<br />

solution of warm water and non-abrasive detergent can be used to clean the tubes. A<br />

soft nylon brush may be used to remove any embedded material within the external<br />

electrode. Observe the same procedures in replacing the ionization tubes to the


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 16<br />

6 SPECIFICATIONS<br />

Aerotron unit(s). Tighten by hand no more than ¼ turn after making contact with the<br />

base. Under normal operating conditions, the mean tube life is about 30,000 hours. In<br />

the course of the factory Follow-up Service Inspections, ion tube testing is completed<br />

with a Tube Test Unit in order to accurately determine remaining tube life.<br />

WARNING!!!<br />

DO NOT ATTEMPT TO REPLACE ANYTHING WHILE POWER TO THE<br />

SYSTEM IS ON. DISCONNECT ALL POWER BEFORE SERVICING ANY<br />

UNIT.<br />

6.1 Electrical<br />

Power Requirement:<br />

115/230 volts AC, 1 phase 50/60 Hz<br />

Power Consumption:<br />

no load - 13.0 watts max.<br />

full load - 960 watts max.<br />

Max. Number Generators: Twelve (12)<br />

Voltage Regulator Range: 75/160 to 115/230 Volts AC<br />

High Voltage Range:<br />

1100 to 2700 VAC<br />

Ionization Tube Range Voltages:<br />

Max. Operating Temperature:<br />

Sensing Voltage:<br />

Indicators:<br />

Low 1250 to 1500 VAC Fault<br />

Norm 1500 to 2400 VAC<br />

High 2400 to 2500 VAC<br />

+80° C<br />

1.3 to 3.3 Volts AC<br />

Hi-intensity LED's<br />

6.2 Mechanical<br />

Enclosure NEMA 1<br />

Dimensions<br />

12.25 x 12.25 x 6.4 (inches)<br />

Weight<br />

16 lbs<br />

Mounting Dimensions<br />

four (4) - pre-punched ¼ in. dia. Holes;<br />

rear cabinet 9” x 11”<br />

Environment<br />

Indoor only – No environmental protection<br />

APPENDIX A – Front Panels <strong>Control</strong>s and Indicators


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 17<br />

<strong>Model</strong> <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C SHOWN<br />

Functional Description<br />

System Master Illuminated power switch — <strong>Control</strong>s AC operation of entire system including<br />

power generators.<br />

Keylock Switch — Locks and unlocks front door, interrupts power to <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C and ion<br />

generators when unlocked or open door.<br />

Gain control — <strong>Control</strong>s ionization level on all bi-polar ionization tubes.<br />

System fuse — Protects all electronic equipment and power generators in the system.<br />

LED Display — Monitors ionization level and provides visual indication, Amber (top) Under;<br />

Green (middle) Normal; Red (bottom) Overload<br />

Green LED — Provides visual indication when <strong>BMS</strong> controls remote monitor and generators.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 18<br />

APPENDIX B<br />

Internal Equipment and Connections<br />

<strong>Model</strong> shown is <strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C<br />

Functional Description<br />

Electronic voltage regulator - Regulates ionization voltage levels<br />

Access terminal boards (TB1 & TB2) - System primary power connections & external fault alarm<br />

6-channel electronic circuit board - Comparitor threshold adjustments and fault deterction/alarm<br />

circuitry<br />

Selector switch S1 - Turns remote monitor on “Local” control (left position) and control, from “<strong>BMS</strong>”<br />

(right position)<br />

Selector switch S2 has 3-positions and works only when switch S1 is on “Local” position. Provides<br />

connections for control: in left pos.-generators 1-4, 9-12 in middle pos.-generators 1-12, in right pos.-<br />

generators 5-8, 9-12.


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 19<br />

APPENDIX C<br />

Power <strong>Control</strong> Schematic Diagram<br />

NO<br />

5/04/06<br />

<strong>RM</strong>-600/<strong>1200</strong> W/<strong>BMS</strong> CONTROL<br />

POWER CONTROL SCHEMATIC DIAGRAM<br />

A<br />

N.T.S.<br />

30478<br />

1 of 1<br />

B


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 20<br />

Appendix D<br />

Discrete Channel Fault Alarm<br />

<strong>Model</strong> <strong>RM</strong>-600/<strong>BMS</strong>C shown


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 21<br />

Appendix E<br />

Discrete Station Fault Alarm


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 22<br />

Appendix F<br />

Rear Side of Front Panel


<strong>RM</strong>-<strong>1200</strong>/<strong>BMS</strong>C - I, O, & M Manual<br />

Page 23<br />

Appendix G<br />

Interpretation of Test Results

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