Tectite Push Fit Solutions - Pegler Yorkshire
Tectite Push Fit Solutions - Pegler Yorkshire
Tectite Push Fit Solutions - Pegler Yorkshire
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<strong>Push</strong>-fit solutions<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 1
<strong>Pegler</strong> <strong>Yorkshire</strong><br />
Unrivalled quality, innovation,<br />
customer service and long-term<br />
value for money<br />
As part of the global Aalberts Industries NV Group,<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> is one of Britain’s largest and most<br />
respected manufacturers of innovative products for the<br />
demanding and diverse plumbing and heating industries.<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> – a unique story<br />
It was in the late 19th century when two<br />
separate and altruistic companies set out on<br />
the long road to satisfying the needs of<br />
prospective customers and, of course, to<br />
profit in the process. Coincidentally located<br />
just 30 miles apart, each was driven by the<br />
same vision and ideals of a no-compromise<br />
culture. Cutting corners was never an option<br />
and only the best could ever be good enough.<br />
These two companies were <strong>Pegler</strong> and<br />
<strong>Yorkshire</strong> <strong>Fit</strong>tings. Although in meeting all the<br />
challenges of the 20th and 21st centuries<br />
each has changed a great deal, the business<br />
ethos common to both never has. And now<br />
these two like minds have come together as<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> – a single source of proven,<br />
flow control solutions for installers,<br />
specifiers and engineers in the domestic,<br />
public and commercial markets.<br />
Reputable and established brands<br />
Just as <strong>Pegler</strong> and <strong>Yorkshire</strong> have endured<br />
over such a long period, many of the brand<br />
names they have created over time are<br />
similarly very well established, in many cases<br />
as market leaders in their respective categories.<br />
The very extensive <strong>Pegler</strong> <strong>Yorkshire</strong> product<br />
range now comprises more than 15,000 lines<br />
– without rival for the choice and coverage<br />
it offers and for the number and scope of<br />
applications it satisfies.<br />
A mind for innovation<br />
Brands which endure and are not easily<br />
displaced must by definition be the product<br />
of innovative thinking and technology that<br />
continually stand the test of time. <strong>Pegler</strong><br />
<strong>Yorkshire</strong>’s no-compromise philosophy will<br />
always put new product development high<br />
on the agenda, based on not only meeting<br />
the needs of today’s markets, but also<br />
anticipating and meeting customers’<br />
future needs.<br />
The true value of knowledge<br />
As well as the benefit of unparalleled<br />
experience of the flow control market and<br />
its growth over many decades, <strong>Pegler</strong><br />
<strong>Yorkshire</strong> has strong associations with<br />
major industry bodies such as those<br />
responsible for determining product and<br />
performance standards.<br />
The result is a comprehensive store of<br />
knowledge and reference which is invaluable<br />
in the key areas of research, development and<br />
dealing efficiently and accurately with<br />
customer enquiries – particularly with regard<br />
to product application and suitability.<br />
A charter for the best<br />
in customer service<br />
With so diverse a product range and customer<br />
base, <strong>Pegler</strong> <strong>Yorkshire</strong>’s no-compromise<br />
standards of quality, reliability and value<br />
for money naturally go hand in hand with<br />
the principle of delivering the best in<br />
customer service.<br />
Green awareness<br />
and responsibilities<br />
Developing products which reduce the carbon<br />
footprint by saving water and energy is only<br />
one side of the green issues coin. <strong>Pegler</strong><br />
<strong>Yorkshire</strong> is also increasingly committed to<br />
recycling key production materials (such as<br />
brass), eliminating the need for excessive<br />
packaging wherever possible, and looking for<br />
new ways in which the company’s day-to-day<br />
operations can be improved to reduce waste<br />
and minimise the impact on the environment.<br />
Likewise, social responsibilities such as<br />
supporting employee and local community<br />
welfare are aspects of the very fabric and<br />
philosophy upon which both <strong>Pegler</strong> and<br />
<strong>Yorkshire</strong> were founded.<br />
Standards<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> are dedicated to designing,<br />
developing and manufacturing products of<br />
the highest quality. We are members of<br />
numerous standards committees and take an<br />
active part in their development. Our products,<br />
where applicable, comply with the relevant<br />
British, European and International standards.<br />
Whatever the latest developments, we<br />
guarantee that our products will always<br />
meet the latest and highest standards.<br />
Trade bodies<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> is pleased to be associated<br />
with several influential industry organisations:<br />
Association of<br />
Plumbing and<br />
Heating Contractors<br />
Brass<br />
The Brass Page<br />
for specifiers,<br />
designers, engineers<br />
and manufacturers<br />
The Copper<br />
Development<br />
Association<br />
Heating and<br />
Ventilating<br />
Contractors<br />
Association<br />
The Bathroom<br />
Manufacturers<br />
Association<br />
pec<br />
CERTIFICATION LTD<br />
British Plumbing<br />
Employers Council<br />
The UK<br />
Copper Board<br />
Thermostatic<br />
Mixing Valve<br />
Manufacturers<br />
Association<br />
Construction<br />
Products<br />
Association<br />
Builders Merchants<br />
Federation<br />
Institute of<br />
Plumbing<br />
Scottish and<br />
Northern Ireland<br />
Plumbing Employers<br />
Federation<br />
2
<strong>Push</strong>-fit solutions<br />
This data book has been produced in clearly defined<br />
sections to help the user to find relevant information<br />
quickly and easily. At the foot of each page there is a reminder<br />
of the brochure sections with the relevant page numbers.<br />
Section 1<br />
Product range overview<br />
Introduction to <strong>Tectite</strong> 4<br />
Key features and benefits 6-8<br />
<strong>Tectite</strong> Sprint 6<br />
<strong>Tectite</strong> Classic 6<br />
<strong>Tectite</strong> Pro 7<br />
<strong>Tectite</strong> 316 7<br />
<strong>Tectite</strong> Advance 8<br />
<strong>Tectite</strong> quarter turn 8<br />
ball valves<br />
<strong>Tectite</strong> service valves 8<br />
<strong>Tectite</strong> flexible hose 8<br />
connectors<br />
<strong>Tectite</strong> accessories 8<br />
Standards, approvals and guarantees 9<br />
Section 2<br />
Product range details<br />
Sizes, dimensional details 10-49<br />
and product codes<br />
Section 3<br />
Technical Data<br />
<strong>Fit</strong>ting and tube compatibility 50<br />
<strong>Fit</strong>ting applications 50<br />
Materials specifications 51<br />
Manufacturing standards 51<br />
Working temperatures 52<br />
and pressures<br />
Tubes, pipe and 53-54<br />
their compatibility<br />
System design considerations 55-57<br />
and tube expansion<br />
Section 4<br />
Installation instructions<br />
Socket depths 58<br />
Preparation 58<br />
Preliminaries – 10mm to 28mm sizes 58<br />
Copper, chrome plated copper,58<br />
Stainless steel System and<br />
carbon steel System tube<br />
PB and PEX pipe 59<br />
Plastic coated carbon steel 59<br />
System tube<br />
Jointing 60<br />
Preliminaries – 35mm to 54mm sizes 61<br />
Demounting 62<br />
Disassembly 63<br />
3
<strong>Push</strong>-fit solutions<br />
The complete range<br />
<strong>Tectite</strong> fittings from <strong>Pegler</strong> <strong>Yorkshire</strong> makes jointing easier, faster and more cost<br />
effective than other jointing methods – a fittings system which simply pushes<br />
together in seconds to create a perfect joint, every time.<br />
<strong>Tectite</strong> push-fit<br />
benefits<br />
A completely heat-free system offering the<br />
following benefits:<br />
Improved installation time over<br />
traditional methods<br />
No naked flames (improved safety)<br />
Perfectly clean internal bore<br />
(less finishing/cleaning required)<br />
No localised annealing from high<br />
temperature working.<br />
No carbon deposits (less risk of corrosion)<br />
System does not need to be “dry” for<br />
effective jointing<br />
Time-saving and<br />
cost-saving<br />
installation<br />
Time-saving and cost-saving installation of<br />
many types of plumbing and heating<br />
services – for commercial, domestic and<br />
public utility applications – including:<br />
All above-ground hot and cold domestic<br />
and commercial water services<br />
Heating and chilled water services<br />
(potable and non-potable)<br />
Low-temperature hot water and heating<br />
Smallbore or minibore central heating<br />
systems<br />
Pressurised, vented and unvented<br />
heating systems<br />
Renowned <strong>Pegler</strong><br />
<strong>Yorkshire</strong> quality<br />
and reliability<br />
Renowned <strong>Pegler</strong> <strong>Yorkshire</strong> quality and<br />
reliability – with some <strong>Tectite</strong> products<br />
offering the bonus of an enhanced<br />
30-year warranty. <strong>Pegler</strong> <strong>Yorkshire</strong> also<br />
operates a Quality Management System for<br />
the development, manufacture and supply<br />
of fittings, tube, valves and accessories<br />
which complies with the requirements<br />
of BS EN ISO 9001:2000.<br />
Key to symbols<br />
Products in this brochure are accompanied by<br />
symbols intended to aid the reader by stating<br />
their ideal environments. These symbols are:<br />
Versatility and choice<br />
A wide range of<br />
fittings for use with<br />
many different types<br />
of materials,<br />
including copper<br />
tube, PEX and PB<br />
pipe, and a variety of steel including<br />
stainless and carbon.<br />
Choice of demountable or non-demountable<br />
fittings.<br />
The perfect solution<br />
all round<br />
A heat-free, time saving jointing method<br />
which guarantees uncontaminated<br />
installation. Ideal for applications as<br />
diverse as domestic maintenance and<br />
refurbishment, new build and large-scale<br />
public sector projects.<br />
Heat free<br />
Demountable<br />
Non-demountable<br />
Potable water applications<br />
Not suitable for potable water<br />
applications<br />
Gas installation applications<br />
Not suitable for gas installation<br />
applications<br />
Chilled water services<br />
Closed circuit heating<br />
Electrical continuity<br />
Hot water services<br />
Reduced requirement for flushing<br />
Galvanised or nickel plated<br />
No tools required<br />
Saves installation time<br />
Easy to insulate<br />
Easy to install in confined areas<br />
Can be rotated<br />
4 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5<br />
1
<strong>Push</strong>-fit solutions<br />
Product overview<br />
<strong>Tectite</strong> Sprint non-demountable fittings<br />
are ideal for fast and efficient heat free<br />
jointing, offering a visually appealing, low<br />
profile design which can be easily installed<br />
in confined spaces. They are also easy to<br />
insulate.<br />
Features<br />
Available in sizes 10mm to 28mm<br />
Manufactured from copper or machined<br />
DZR brass<br />
Can be used with copper tube, PB and<br />
PEX pipe (with liners) or chrome plated<br />
copper tube<br />
Suitable for use on hot and cold water<br />
services, heating and chilled water<br />
applications and low temperature hot<br />
water services<br />
Provides electrical continuity<br />
WRAS approved*<br />
The original <strong>Tectite</strong> fitting and proven in<br />
the field for over 15 years, <strong>Tectite</strong> Classic<br />
can be used for similar applications to<br />
<strong>Tectite</strong> Sprint but where a demountable<br />
fitting is required.<br />
Features<br />
Demountable<br />
Available in sizes 10mm to 28mm<br />
Manufactured from gunmetal, A-metal or<br />
DZR brass<br />
Can be used with copper tube, PB and<br />
PEX pipe (with liners) or chrome plated<br />
copper tube<br />
Suitable for use on hot and cold water<br />
services, heating applications and low<br />
temperature hot water services<br />
WRAS approved*<br />
*On certain sizes<br />
6 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
<strong>Push</strong>-fit solutions<br />
Product overview<br />
1<br />
<strong>Tectite</strong> Pro demountable fittings have been<br />
specially developed to meet the rigorous<br />
demands of the mechanical services sector.<br />
<strong>Tectite</strong> Pro offers enhanced performance<br />
over an extended size range and is WRAS<br />
approved. 15mm to 54mm fittings feature a<br />
stainless steel grab ring.<br />
Features<br />
Demountable<br />
Available in sizes 15mm to 54mm<br />
Manufactured from gunmetal, A-metal or<br />
DZR brass<br />
Provides electrical continuity<br />
Can be used with copper tube, PB and<br />
PEX pipe, chrome plated copper tube or<br />
carbon steel tube<br />
Designed for use in the mechanical<br />
services sector on hot and cold services,<br />
heating and chilled water applications and<br />
low temperature hot water services<br />
Provides enhanced performance<br />
WRAS approved<br />
<strong>Tectite</strong> 316 is a stainless steel option<br />
which has been developed for use with<br />
316 System tube for potable water<br />
applications where water quality and<br />
hygiene are key considerations. The <strong>Tectite</strong><br />
316 range incorporates a stainless steel<br />
grab ring which has been specifically<br />
developed to grip stainless steel tube<br />
without the need to for it to be scribed.<br />
Features<br />
Demountable<br />
Available in sizes 15mm to 54mm<br />
Manufactured from 316 stainless steel<br />
Provides electrical continuity<br />
Can be used with 316 System tube<br />
Designed for use for potable water<br />
services in the food processing and<br />
pharmaceutical industries<br />
WRAS approved<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 7
<strong>Push</strong>-fit solutions<br />
Product overview<br />
Designed for use in conjunction with<br />
XPress carbon steel System tube, the nondemountable<br />
<strong>Tectite</strong> Advance System is five<br />
times quicker to install than a traditional<br />
screwed steel installation*. With installed<br />
cost savings of up to 70%, borne out in an<br />
independent industry report, <strong>Tectite</strong><br />
Advance can help to deliver projects on<br />
time and within budget.<br />
*Research carried out in conjunction with<br />
Leeds College of Building, February 2007.<br />
Features<br />
Available in sizes from 15mm to 54mm<br />
Manufactured from galvanised carbon steel<br />
Provides electrical continuity<br />
Can be used with XPress carbon steel<br />
System tube and plastic coated XPress tube<br />
Light weight and easy to fit<br />
Designed for use with unvented closed<br />
circuit heating and chilled water services<br />
(closed loop)<br />
<strong>Tectite</strong> Pro quarter turn ball valves<br />
<strong>Tectite</strong> Pro quarter turn ball valves are a<br />
safe, reliable and cost effective way to<br />
control the flow of water.<br />
Features<br />
Available in sizes from 15mm to 22mm<br />
Manufactured from brass with nickel<br />
plated finish<br />
Designed for use with hot and cold water<br />
services and heating systems<br />
<strong>Tectite</strong> Classic and <strong>Tectite</strong> Pro<br />
servicing valves<br />
<strong>Tectite</strong> Pro servicing valves allow sections<br />
of pipework to be isolated for repair or<br />
maintenance without the need to drain<br />
down the system. They incorporate a simple<br />
open/shut mechanism which can be<br />
operated with a screwdriver or coin.<br />
Features<br />
Available in 15mm sizes<br />
Manufactured from brass with a chrome<br />
plated finish<br />
Provides electrical continuity<br />
Designed for use in hot and cold<br />
water services<br />
Ideal for use with terminal taps and<br />
float valves<br />
<strong>Tectite</strong> flexible hose connectors<br />
<strong>Tectite</strong> flexible hose connectors are suitable<br />
for use in areas where space is limited and<br />
the fitting of rigid tube is difficult.<br />
Features<br />
Available in 15mm sizes<br />
Manufactured with high quality stainless<br />
steel braided EPDM hose<br />
Designed for use in hot and cold water<br />
services and on fan coils<br />
WRAS approved<br />
<strong>Tectite</strong> accessories<br />
The <strong>Tectite</strong> range is complemented by a<br />
variety of accessories. These include<br />
deburring/scribe tools, disconnecting tools<br />
and clips, pipe clips, demounting end caps,<br />
grab rings and lubricant.<br />
8 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
<strong>Push</strong>-fit solutions<br />
Standards, approvals<br />
and guarantees<br />
1<br />
It’s <strong>Pegler</strong> <strong>Yorkshire</strong>’s policy to provide a range of products and services which meet,<br />
or exceed, the requirements of our customers in respect of quality, cost and delivery.<br />
Standards and<br />
approvals<br />
WRAS All <strong>Tectite</strong> Sprint, <strong>Tectite</strong> Classic,<br />
<strong>Tectite</strong> Pro and <strong>Tectite</strong> 316 fittings are listed<br />
and comply with the requirements of the<br />
United Kingdom Water Regulations/Byelaws<br />
(Scotland).<br />
DVGW <strong>Tectite</strong> Classic and <strong>Tectite</strong> 316 fittings<br />
have been approved by the German approval<br />
authority. They comply with DVGW Arbeitsblatt<br />
W534, which covers fittings and joints for<br />
tubes in potable water installations.<br />
<strong>Tectite</strong> Classic fittings are also approved by<br />
KIWA (Dutch certification), SITAC (Norway,<br />
Sweden and Finland certification) and CSTB<br />
(French certification). <strong>Tectite</strong> 316 fittings are<br />
also approved by SVGW (Swiss certification).<br />
<strong>Tectite</strong>-PEX barrier pipe<br />
is kitemark approved<br />
The <strong>Tectite</strong> range has<br />
been certified by the<br />
WRAS and is audited periodically.<br />
Applicable <strong>Tectite</strong> products<br />
are DVGW approved for the<br />
European market.<br />
ISO is achieved through the<br />
continuous improvement of<br />
our Quality Management System<br />
in line with the requirements of<br />
BS EN ISO9001: 2000.<br />
PRODUCT APPROVALS<br />
Product WRAS CSTB KIWA DVGW ETA ACS Sintef Sitac SVGW OVGW<br />
<strong>Tectite</strong> Sprint ✔ – – – – – ✔ ✔ – –<br />
<strong>Tectite</strong> Classic ✔ ✔ ✔ ✔ ✔ ✔ – – – –<br />
<strong>Tectite</strong> Pro ✔ – – – – – – – – –<br />
<strong>Tectite</strong> 316 ✔ – – ✔ – – – – ✔ ✔<br />
<strong>Tectite</strong> Advance – – – – – – – – – –<br />
Guarantees<br />
25 YEAR GUARANTEE<br />
Where <strong>Tectite</strong> Sprint, <strong>Tectite</strong> Classic, <strong>Tectite</strong><br />
Pro and <strong>Tectite</strong> 316 fittings, <strong>Tectite</strong>-PEX<br />
barrier pipe and 316 System tube are<br />
installed in pipelines with other products, all<br />
are guaranteed against all manufacturing<br />
defects for 25 years.<br />
<strong>Tectite</strong> fittings, tube and accessories<br />
Guarantee period (years)<br />
5 10 25 30<br />
<strong>Fit</strong>tings – – ✔ –<br />
<strong>Fit</strong>tings with Yorkex* copper tube and/or<br />
<strong>Tectite</strong>-PEX pipe<br />
– – – ✔<br />
<strong>Fit</strong>tings – – ✔ –<br />
<strong>Fit</strong>tings with Yorkex* copper tube and/or<br />
<strong>Tectite</strong>-PEX pipe<br />
– – – ✔<br />
<strong>Fit</strong>tings – – ✔ –<br />
<strong>Fit</strong>tings with Yorkex* copper tube and/or<br />
<strong>Tectite</strong>-PEX pipe<br />
30 YEAR GUARANTEE<br />
Where pipelines are<br />
constructed exclusively<br />
using <strong>Tectite</strong> fittings<br />
and recommended<br />
tubes, the resulting<br />
installations will be deemed <strong>Tectite</strong> Systems<br />
and as such qualify for a 30 year guarantee<br />
against all manufacturing defects.<br />
– – – ✔<br />
<strong>Fit</strong>tings with XPress carbon steel System tube – ✔ – –<br />
<strong>Fit</strong>tings – – ✔ –<br />
<strong>Fit</strong>tings and stainless steel 316 System tube – – – ✔<br />
<strong>Fit</strong>tings with XPress carbon steel System tube – ✔ – –<br />
<strong>Fit</strong>tings ✔ – – –<br />
<strong>Fit</strong>tings with XPress carbon steel System tube – ✔ – –<br />
<strong>Tectite</strong> Pro quarter turn ball valves – – ✔ –<br />
<strong>Tectite</strong> Classic and <strong>Tectite</strong> Pro servicing valves – – ✔ –<br />
<strong>Tectite</strong> flexible hose connectors – ✔ – –<br />
To qualify for guarantees, all products must be installed in accordance with our instructions in specified applications.<br />
*Yorkex is a brand name of <strong>Yorkshire</strong> Copper Tube.<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 9
<strong>Push</strong>-fit for copper and plastic<br />
Manufactured from copper and DZR brass, <strong>Tectite</strong> Sprint is ideal for use<br />
on hot and cold-water services, in low-temperature hot water and heating.<br />
System PEX Pipe<br />
TP520 Barrier pipe. Straight lengths<br />
Size Finish Order code<br />
15mm x 3m White plastic 60029<br />
15mm x 6m White plastic 60030<br />
22mm x 3m White plastic 60037<br />
22mm x 6m White plastic 60038<br />
28mm x 3m White plastic 60041<br />
28mm x 6m White plastic 60042<br />
Suitable for:<br />
TP525 Barrier pipe. Coil<br />
Size Finish Order code<br />
12mm x 50m White plastic 60020<br />
12mm x 100m White plastic 60021<br />
15mm x 25m White plastic 60024<br />
15mm x 50m White plastic 60025<br />
15mm x 100m White plastic 60026<br />
22mm x 25m White plastic 60033<br />
22mm x 50m White plastic 60034<br />
Suitable for:<br />
<strong>Push</strong>-fit fittings<br />
TT1 Straight coupling<br />
Za<br />
a<br />
Size a Za Order code<br />
10mm 34 2 75500<br />
12mm 36 2 75660<br />
14mm 37 2 75661<br />
15mm 36 2 75501<br />
16mm 36 2 75662<br />
18mm 37 2 75663<br />
22mm 38 2 75502<br />
28mm 40 2 75503<br />
Suitable for:<br />
10 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
For jointing plain and chrome plated copper tube to BS EN 1057,<br />
PEX - including <strong>Tectite</strong> PEX - and PB plastic pipes to BS 7291<br />
Guaranteed for 30 years against manufacturing defects when installed<br />
exclusively with <strong>Tectite</strong> PEX or Yorkex Copper Tube from <strong>Yorkshire</strong> Copper Tube<br />
Ltd, or for 25 years when used with other products 2<br />
TT1R Reducing coupling<br />
Size a Za Order code<br />
15 x 10mm 41 8 75504<br />
14 x 12mm 38 5.5 75664<br />
15 x 12mm 39 7 75665<br />
16 x 12mm 40 7.5 75666<br />
16 x 14mm 37.5 5.5 75667<br />
18 x 15mm 37.5 5.5 75668<br />
18 x 16mm 37 5.5 75669<br />
22 x 15mm 42 8 75505<br />
22 x 16mm 42 9.5 75670<br />
22 x 18mm 41.5 7.5 75671<br />
a<br />
Za<br />
Suitable for:<br />
TT2 Straight female connector<br />
S<br />
Size a Za S Order code<br />
10mm x 1 /2" 35.5 6.5 25 75672<br />
12mm x 1 /2" 35.5 6.5 25 75673<br />
14mm x 3 /8" 33 5.5 20 75674<br />
14mm x 1 /2" 35.5 6.5 25 75675<br />
15mm x 1 /2" 34 17 24.5 75510<br />
16mm x 1 /2" 35 6.5 25 75676<br />
18mm x 1 /2" 35.5 6 25 75677<br />
22mm x 3 /4" 37 19 30 75511<br />
28mm x 1" 41 3 38 75678<br />
Za<br />
a<br />
Suitable for:<br />
TT3 Straight male connector<br />
S<br />
Size a Za S Order code<br />
10mm x 3 /8" 32 17 22 75679<br />
10mm x 1 /2" 34.5 19.5 22 75680<br />
12mm x 3 /8" 32 16.5 22 75681<br />
12mm x 1 /2" 34.5 19 22 75682<br />
14mm x 3 /8" 32.5 17 22 75683<br />
14mm x 1 /2" 34 18.5 22 75684<br />
15mm x 1 /2" 37 20 21 75515<br />
16mm x 1 /2" 34 19 22 75685<br />
18mm x 3 /4" 38.5 22 27 75687<br />
22mm x 3 /4" 39.5 21.5 26 75516<br />
28mm x 1" 43.5 24.5 32 75518<br />
Suitable for:<br />
Za<br />
a<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 11
<strong>Push</strong>-fit for copper and plastic<br />
S<br />
TT5 Tank connector<br />
b<br />
Size a Za S b Order code<br />
Za<br />
a<br />
15mm x 1 /2" 42 25 22 34.8 75520<br />
22mm x 3 /4" 46 28 28 42 75521<br />
Suitable for:<br />
TT6 Reducer<br />
Za<br />
a<br />
Size a Za Order code<br />
15 x 10mm 37 21 75523<br />
15 x 12mm 37 21.5 75524<br />
18 x 15mm 39 23.5 75520<br />
22 x 14mm 46 30.5 75688<br />
22 x 15mm 39 22 75525<br />
28 x 15mm 43 26 75526<br />
28 x 22mm 44 26 75527<br />
Suitable for:<br />
TT12 Elbow<br />
a<br />
Za<br />
Size a Za Order code<br />
Za<br />
a<br />
10mm 28 12 75530<br />
12mm 32 15.5 75689<br />
14mm 34.5 18.5 75690<br />
15mm 35 18 75531<br />
16mm 37 21.5 75691<br />
18mm 37.5 22 75692<br />
22mm 44.5 26.5 75532<br />
28mm 52.5 33.5 75533<br />
Suitable for:<br />
TT12S Street elbow<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
10 x 10mm 28 44 12 75535<br />
10 x 15mm 28 45 12 75536<br />
12 x 12mm 32.5 33.5 16.5 75693<br />
14 x 14mm 35 35 19 75694<br />
15 x 15mm 35 35 18 75537<br />
16 x 16mm 37 37 21.5 75695<br />
18 x 18mm 37.5 42.5 22 75696<br />
22 x 22mm 52.5 50 33.5 75538<br />
Suitable for:<br />
12 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TT13 Male elbow<br />
Size a b Za Order code<br />
15mm x 1 /2" 25.5 29 8.5 75540<br />
a<br />
Za<br />
Suitable for:<br />
b<br />
TT14 Female elbow<br />
Size a b Za Zb Order code<br />
14mm x 1 /2" 26 26.5 9.5 14 75697<br />
15mm x 1 /2" 27 25 10 10 75545<br />
16mm x 1 /2" 25 26.5 9.5 14 75698<br />
b<br />
Zb<br />
Za<br />
a<br />
Suitable for:<br />
TT15 Backplate elbow<br />
Size a b c Za Zb Order code<br />
a<br />
Za<br />
12mm x 1 /2" 43.5 26 17 9.5 14 75548<br />
14mm x 1 /2" 43.5 26 17 9.5 14 75699<br />
15mm x 1 /2" 41.5 27 17.5 10 10 75550<br />
c<br />
Zb<br />
b<br />
Suitable for:<br />
TT21 Obtuse elbow<br />
r<br />
Size a Za Order code<br />
12mm 26.5 10 75701<br />
14mm 27.5 11 75702<br />
15mm 27.5 12 75551<br />
16mm 28 12.5 75703<br />
18mm 33 14 75704<br />
22mm 34 17 75552<br />
28mm 40 21.5 75553<br />
a<br />
Za<br />
Za<br />
a<br />
b<br />
Suitable for:<br />
TT21S Obtuse street elbow<br />
b<br />
Size a Za Order code<br />
r<br />
12mm 27.5 10 75705<br />
14mm 28 11.5 75706<br />
15mm 28 12 75585<br />
16mm 28.5 12.5 75707<br />
18mm 30.5 14 75708<br />
22mm 34 17 75586<br />
28mm 40 21.5 75587<br />
a<br />
Za<br />
c<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 13
<strong>Push</strong>-fit for copper and plastic<br />
TT24 Equal tee<br />
b<br />
Za<br />
Size a b Za Order code<br />
Za<br />
a<br />
Za<br />
10mm 46.5 23 7 75555<br />
12mm 52 25.5 9 75709<br />
14mm 52.5 26 10 75710<br />
15mm 52.5 26 9 75556<br />
16mm 59.5 29.7 14 75711<br />
18mm 57.5 28.5 13 75712<br />
22mm 62.5 31 13 75557<br />
28mm 72.5 36 17 75558<br />
Suitable for:<br />
3<br />
TT25 Tee, reduced branch<br />
b<br />
Zb<br />
1<br />
Za<br />
a<br />
Za<br />
2<br />
Size (1 x 2 x 3) a b Za Zb Order code<br />
14 x 14 x 12mm 50 26.5 8.5 10 75713<br />
15 x 15 x 10mm 48 25 7 9 75565<br />
15 x 15 x 12mm 49 27.5 8.5 11 75714<br />
16 x 16 x 12mm 49 27.5 8.5 11 75715<br />
16 x 16 x 14mm 50 26.5 9.5 10 75716<br />
18 x 18 x 12mm 50 29.5 8 13 75717<br />
18 x 18 x 14mm 51 28.5 9 12 75718<br />
18 x 18 x 15mm 54 27.5 10 12 75719<br />
22 x 22 x 10mm 50 29.5 7 13.5 75566<br />
22 x 22 x 14mm 57 30.5 11 14 75720<br />
22 x 22 x 15mm 54 30.5 9 13.5 75567<br />
22 x 22 x 16mm 60 31.5 12.5 16 75721<br />
22 x 22 x 18mm 60 31.5 12.5 15 75722<br />
28 x 28 x 15mm 56 34.5 9 17.5 75568<br />
28 x 28 x 18mm 63 34.5 12.5 18 75723<br />
28 x 28 x 22mm 65 35.5 13.5 17.5 75569<br />
Suitable for:<br />
3<br />
TT26 Tee, one end reduced<br />
b<br />
Zb 2<br />
1<br />
Za Zc<br />
a<br />
Size (1 x 2 x 3) a b Za Zb Zc Order code<br />
15 x 12 x 15mm 60 28 12.5 15.5 12.5 75724<br />
18 x 12 x 18mm 65 31.5 13 19 15 75725<br />
18 x 15 x 18mm 64 30.5 13 18 14 75726<br />
22 x 15 x 22mm 68.5 31.5 13.5 13.5 20 75573<br />
22 x 18 x 22mm 68.5 32.5 14 15 20 75727<br />
28 x 15 x 28mm 77.5 36.5 17.5 17.5 24 75574<br />
28 x 22 x 28mm 78.5 36.5 17.5 17.5 24 75575<br />
Suitable for:<br />
14 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TT27 Tee, one end and branch reduced<br />
3<br />
Size (1 x 2 x 3) a b Za Zb Zc Order code<br />
a<br />
Zb<br />
16 x 14 x 14mm 54 26.5 12.5 10 10 75728<br />
22 x 15 x 15mm 63.5 30 12 13 13.5 75582<br />
22 x 18 x 18mm 65 33 13.5 16.5 17.5 75729<br />
28 x 18 x 18mm 73 36.5 13.5 20 24 75730<br />
28 x 22 x 22mm 70 34 17.5 15 15.5 75584<br />
1<br />
Za<br />
a<br />
Zc<br />
2<br />
Suitable for:<br />
TT61 Stop end<br />
Size a Order code<br />
10mm 16 75590<br />
12mm 18 75731<br />
14mm 18 75732<br />
15mm 17 75591<br />
16mm 17 75733<br />
18mm 19 75734<br />
22mm 18 75592<br />
28mm 19 75593<br />
a<br />
Suitable for:<br />
TT62 Tap connector<br />
Size a Za Order code<br />
10mm x 1 /2" 33 17 75600<br />
12mm x 3 /8" 34.5 18 75736<br />
12mm x 1 /2" 36.5 20 75735<br />
14mm x 3 /8" 37 21 75738<br />
14mm x 1 /2" 34 18 75737<br />
15mm x 1 /2" 34 17 75601<br />
16mm x 1 /2" 36 20.5 75739<br />
16mm x 3 /4" 35.5 20 75740<br />
18mm x 1 /2" 36 20 75741<br />
18mm x 3 /4" 36 20 75742<br />
22mm x 3 /4" 38.5 20.5 75603<br />
a<br />
Za<br />
Suitable for:<br />
TT63 Bent tap connector<br />
Size a b Za Order code<br />
10mm x 1 /2" 36 24 20 75604<br />
12mm x 1 /2" 32.5 24 16 75743<br />
15mm x 1 /2" 37 24 20 75605<br />
18mm x 1 /2" 40.5 32 24 75744<br />
a<br />
Za<br />
b<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 15
Demountable push-fit<br />
for copper and plastic<br />
System PEX pipe<br />
TP520 Barrier pipe. Straight lengths<br />
Size Finish Order code<br />
15mm x 3m White plastic 60029<br />
15mm x 6m White plastic 60030<br />
22mm x 3m White plastic 60037<br />
22mm x 6m White plastic 60038<br />
28mm x 3m White plastic 60041<br />
28mm x 6m White plastic 60042<br />
Suitable for:<br />
TP525 Barrier pipe. Coil<br />
Size Finish Order code<br />
12mm x 50m White plastic 60020<br />
12mm x 100m White plastic 60021<br />
15mm x 25m White plastic 60024<br />
15mm x 50m White plastic 60025<br />
15mm x 100m White plastic 60026<br />
22mm x 25m White plastic 60033<br />
22mm x 50m White plastic 60034<br />
Suitable for:<br />
Za<br />
a<br />
Demountable push-fit fittings<br />
T1 Straight coupling<br />
Size a Za Order code<br />
10mm 49 1 45108<br />
12mm 49 1 45110<br />
14mm 49 1 45112<br />
15mm 49 1 45114<br />
16mm 49 1 45116<br />
18mm 49 1 45118<br />
20mm 59 1 45120<br />
22mm 59 1 45121<br />
28mm 65 1 45123<br />
Suitable for:<br />
16 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
T1R Reducing coupling<br />
Size a Za Order code<br />
12 x 10mm 49 1 45155<br />
14 x 12mm 49 1 45157<br />
15 x 10mm 49 1 45159<br />
15 x 12mm 49 1 45161<br />
16 x 12mm 49 1 45163<br />
16 x 14mm 49 1 45165<br />
18 x 15mm 49 1 45167<br />
20 x 18mm 54 1 45168<br />
22 x 10mm 54 1 45170<br />
22 x 15mm 54 1 45172<br />
22 x 18mm 54 1 45174<br />
28 x 22mm 62 1 45178<br />
a<br />
Za<br />
Suitable for:<br />
T2 Straight female connector<br />
S<br />
Size a Za S Order code<br />
10mm x 3 /8" 39 2 22 45190<br />
10mm x 1 /2" 40 2 26 45192<br />
12mm x 3 /8" 39 2 25 45194<br />
12mm x 1 /2" 40 2 25 45196<br />
14mm x 3 /8" 39 2 22 45200<br />
14mm x 1 /2" 40 2 25 45202<br />
15mm x 3 /8" 39 2 22 45204<br />
15mm x 1 /2" 40 3 25 45206<br />
15mm x 3 /4" 40 1 25 45208<br />
18mm x 1 /2" 40 3 25 45210<br />
18mm x 3 /4" 43 3 32 45212<br />
22mm x 1 /2" 45 2 32 45220<br />
22mm x 3 /4" 47 3 32 45222<br />
22mm x 1" 49 2 38 45223<br />
28mm x 3 /4" 51 3 32 45224<br />
28mm x 1" 53 1 37 45225<br />
a<br />
Za<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 17
Demountable push-fit<br />
for copper and plastic<br />
S<br />
T3 Tapered male connector<br />
a<br />
Za<br />
Size a Za S Order code<br />
10mm x 3 /8" 39 15 22 45250<br />
10mm x 1 /2" 42 18 23 45252<br />
12mm x 3 /8" 39 15 20 45254<br />
12mm x 1 /2" 40 16 25 45256<br />
15mm x 3 /8" 39 16 20 45265<br />
15mm x 1 /2" 40 16 22 45267<br />
18mm x 1 /2" 43 19 24 45286<br />
18mm x 3 /4" 43 19 28 45288<br />
22mm x 1 /2" 44 16 28 45290<br />
22mm x 3 /4" 46 18 28 45292<br />
22mm x 1" 49 20 34 45294<br />
28mm x 1" 53 21 37 45296<br />
Suitable for:<br />
S<br />
T3P Straight male connector<br />
a<br />
Za<br />
b<br />
Size a Za b S Order code<br />
12mm x 3 /8" 37 13 30 22 45350<br />
14mm x 3 /8" 37 13 30 22 45354<br />
14mm x 1 /2" 37 14 32 24 45356<br />
15mm x 1 /2" 40 17 27 21 45358<br />
15mm x 3 /4" 47 23 50 42 45360<br />
16mm x 1 /2" 38 14 32 24 45362<br />
22mm x 1 /2" 42 14 32 26 45364<br />
22mm x 3 /4" 44 15 35 28 45366<br />
22mm x 1" 45 16 42 28 45368<br />
28mm x 1" 48 16 42 32 45370<br />
Suitable for:<br />
S<br />
T5 Tank connector<br />
a<br />
Za<br />
b<br />
Size a Za b S Order code<br />
15mm x 1 /2" 49 25 35 22 45390<br />
22mm x 1 /2" 53 24 42 28 45394<br />
28mm x 1" 56 24 48 32 45396<br />
Suitable for:<br />
18 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
T6 Reducer<br />
Size a Za Order code<br />
12 x 10mm 45 21 45410<br />
14 x 12mm 46 22 45414<br />
15 x 10mm 48 24 45416<br />
15 x 12mm 46 22 45418<br />
16 x 12mm 46 22 45420<br />
16 x 14mm 46 22 45421<br />
18 x 12mm 46 22 45423<br />
18 x 15mm 46 22 45424<br />
22 x 12mm 52 28 45425<br />
22 x 15mm 52 28 45426<br />
22 x 18mm 52 28 45430<br />
28 x 15mm 55 31 45435<br />
28 x 18mm 55 31 45437<br />
28 x 22mm 56 27 45438<br />
Suitable for:<br />
Za<br />
a<br />
T12 Elbow<br />
Size a Za Order code<br />
10mm 30 6 45510<br />
12mm 31 7 45512<br />
14mm 33 9 45514<br />
15mm 33 9 45516<br />
16mm 33 9 45518<br />
18mm 34 10 45520<br />
20mm 40 12 45522<br />
22mm 40 12 45524<br />
28mm 49 17 45526<br />
a<br />
Za<br />
Za<br />
a<br />
Suitable for:<br />
T12S Street elbow<br />
Size a b Za Order code<br />
10mm 30 42 6 45490<br />
12mm 31 42 7 45492<br />
10 x 15mm 33 42 9 45494<br />
15mm 33 44 9 45496<br />
18mm 34 48 10 45498<br />
22mm 41 48 12 45500<br />
28mm 49 57 17 45502<br />
a<br />
Za<br />
b<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 19
Demountable push-fit<br />
for copper and plastic<br />
T12SNP Street elbow (nickel plated)<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
10mm 30 42 6 45491<br />
10 x 15mm 33 42 9 45495<br />
15mm 33 44 9 45497<br />
Suitable for:<br />
T13 Male elbow<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
10mm x 3 /8" 30 24 6 45550<br />
10mm x 1 /2" 30 29 6 45552<br />
12mm x 3 /8" 32 24 7 45554<br />
12mm x 1 /2" 33 29 7 45556<br />
14mm x 1 /2" 33 29 9 45560<br />
15mm x 1 /2" 33 29 9 45561<br />
16mm x 1 /2" 34 29 10 45563<br />
16mm x 3 /4" 36 36 13 45564<br />
18mm x 1 /2" 34 29 10 45569<br />
18mm x 3 /4" 34 36 10 45570<br />
22mm x 3 /4" 41 34 12 45576<br />
28mm x 1" 49 42 17 45578<br />
Suitable for:<br />
T14 Female elbow<br />
a<br />
Za<br />
Zb<br />
b<br />
Size a b Za Zb Order code<br />
10mm x 3 /8" 34 23 10 13 45590<br />
10mm x 1 /2" 34 23 10 11 45592<br />
12mm x 3 /8" 34 24 10 13 45594<br />
12mm x 1 /2" 34 25 10 11 45596<br />
14mm x 1 /2" 34 25 10 11 45600<br />
15mm x 1 /2" 34 25 10 11 45606<br />
16mm x 1 /2" 34 25 9 12 45608<br />
16mm x 3 /4" 39 32 16 14 45609<br />
18mm x 1 /2" 36 25 12 11 45614<br />
18mm x 3 /4" 40 33 16 18 45615<br />
22mm x 3 /4" 42 33 13 18 45620<br />
28mm x 1" 49 37 17 21 45622<br />
Suitable for:<br />
20 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
T15 Backplate elbow<br />
Size a b c Za Zb Order code<br />
a<br />
Za<br />
10mm x 1 /2" 44 34 20 11 11 45630<br />
12mm x 1 /2" 45 34 20 11 11 45638<br />
14mm x 1 /2" 45 35 20 12 11 45640<br />
15mm x 1 /2" 45 35 20 11 11 45646<br />
16mm x 1 /2" 45 35 20 10 12 45648<br />
18mm x 1 /2" 45 34 20 13 11 45650<br />
18mm x 3 /4" 51 40 20 9 11 45652<br />
22mm x 3 /4" 54 40 21 18 12 45654<br />
c<br />
Zb<br />
b<br />
Suitable for: Flow chart: Figure 00, page 00<br />
T21 Obtuse elbow<br />
Size a Za Order code<br />
12mm 33 5 45531<br />
14mm 33 5 45533<br />
15mm 33 5 45535<br />
16mm 33 5 45536<br />
18mm 34 5 45537<br />
22mm 41 6 45538<br />
28mm 49 7 45539<br />
a<br />
Za<br />
Za<br />
a<br />
Suitable for:<br />
T21S Obtuse street elbow<br />
Size a b Za Order code<br />
12mm 33 36 5 45528<br />
14mm 33 37 5 45529<br />
15mm 33 37 5 45542<br />
16mm 33 37 5 45543<br />
18mm 34 38 5 45544<br />
22mm 41 42 6 45545<br />
28mm 49 48 7 45546<br />
a<br />
Za<br />
b<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 21
Demountable push-fit<br />
for copper and plastic<br />
b<br />
Zb<br />
Za<br />
a<br />
Za<br />
T24 Equal tee<br />
Size a b Za Zb Order code<br />
10mm 59 30 6 6 45660<br />
12mm 62 31 7 7 45662<br />
14mm 65 33 8 9 45664<br />
15mm 65 34 9 10 45666<br />
16mm 68 34 10 10 45668<br />
18mm 68 34 10 10 45670<br />
20mm 80 41 14 12 45674<br />
22mm 81 41 12 12 45676<br />
28mm 97 49 16 15 45678<br />
Suitable for:<br />
b<br />
Zb<br />
Za<br />
a<br />
Za<br />
T25 Tee, reduced branch<br />
Size a b Za Zb Order code<br />
12 x 12 x 10mm 60 32 7 7 45700<br />
14 x 14 x 12mm 62 33 8 9 45710<br />
15 x 15 x 10mm 59 32 6 8 45715<br />
15 x 15 x 12mm 63 33 8 9 45717<br />
16 x 16 x 12mm 66 33 8 9 45719<br />
16 x 16 x 14mm 67 34 10 10 45722<br />
18 x 18 x 14mm 67 35 10 11 45724<br />
20 x 20 x 16mm 75 36 9 12 45726<br />
22 x 22 x 10mm 70 38 6 14 45730<br />
22 x 22 x 14mm 75 38 9 14 45736<br />
22 x 22 x 15mm 75 38 9 14 45737<br />
22 x 22 x 16mm 75 38 9 14 45739<br />
22 x 22 x 18mm 78 36 10 12 45742<br />
28 x 28 x 15mm 84 40 10 16 45744<br />
28 x 28 x 18mm 87 39 10 15 45745<br />
28 x 28 x 22mm 91 44 12 15 45746<br />
Suitable for:<br />
b<br />
Zb<br />
Za<br />
a<br />
Zc<br />
T26 Tee, one end reduced<br />
Size a b Za Zb Zc Order code<br />
15 x 10 x 15mm 65 34 9 10 9 45780<br />
22 x 15 x 22mm 78 41 9 13 17 45786<br />
22 x 18 x 22mm 78 41 9 13 17 45788<br />
28 x 15 x 28mm 88 48 12 16 25 45790<br />
28 x 18 x 28mm 88 48 11 16 24 45792<br />
28 x 22 x 28mm 92 48 11 15 20 45793<br />
Suitable for:<br />
22 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
T27 Tee, one end and branch reduced<br />
Size a b Za Zb Zc Order code<br />
15 x 10 x 10mm 63 32 8 9 8 45810<br />
15 x 12 x 12mm 62 33 9 9 7 45812<br />
16 x 14 x 14mm 66 33 10 9 9 45815<br />
22 x 18 x 18mm 71 36 9 12 11 45819<br />
22 x 15 x 15mm 73 36 9 13 10 45820<br />
28 x 18 x 18mm 80 41 10 17 10 45821<br />
28 x 22 x 22mm 89 44 15 16 15 45822<br />
b<br />
Zb<br />
Za<br />
a<br />
Zc<br />
Suitable for:<br />
T30 Female branch tee<br />
Size a b Za Zb Order code<br />
b<br />
Zb<br />
12 x 12mm x 1 /2" 69 24 11 8 45823<br />
15 x 15mm x 1 /2" 69 25 11 12 45840<br />
16 x 16mm x 1 /2" 71 25 12 13 45825<br />
22 x 22mm x 1 /2" 78 27 10 14 45845<br />
22 x 22mm x 3 /4" 78 30 13 12 45846<br />
Za<br />
a<br />
Za<br />
Suitable for:<br />
T61 Stop end<br />
Size a Order code<br />
10mm 24 45860<br />
12mm 24 45862<br />
14mm 24 45864<br />
15mm 24 45866<br />
16mm 24 45868<br />
18mm 24 45870<br />
20mm 29 45872<br />
22mm 29 45874<br />
28mm 32 45876<br />
a<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 23
Demountable push-fit<br />
for copper and plastic<br />
T61RV Air release stop end<br />
a<br />
Size a Order code<br />
10mm 24 45890<br />
12mm 24 45891<br />
15mm 24 45892<br />
18mm 24 45893<br />
22mm 29 45894<br />
28mm 32 45895<br />
Suitable for:<br />
a<br />
Za<br />
T62 Tap connector<br />
Size a Za Order code<br />
10mm x 1 /2" 40 16 45900<br />
15mm x 1 /2" 43 19 45902<br />
15mm x 3 /4" 42 18 45171<br />
22mm x 3 /4" 52 24 45903<br />
Suitable for:<br />
T62S Tap connector<br />
a<br />
Size a Order code<br />
15mm x 1 /2" 39 45910<br />
15mm x 3 /4" 45 45912<br />
22mm x 3 /4" 49 45914<br />
Suitable for:<br />
T63 Bent tap connector<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
10mm x 1 /2" 34 42 11 45920<br />
15mm x 1 /2" 33 45 9 45922<br />
22mm x 3 /4" 40 47 12 45924<br />
Suitable for:<br />
24 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
T68FF Flat faced union adaptor<br />
Size a Za Order code<br />
15mm x 3 /4" 34 11 40759<br />
Suitable for:<br />
a<br />
Za<br />
Classic Flexifit<br />
TF90 Flexible connector<br />
Size a Order code<br />
15mm 300 45983<br />
22mm 400 45984<br />
Suitable for:<br />
a<br />
TF92 Flexible tap connector<br />
Size a Order code<br />
15mm x 1 /2" 300 45985<br />
22mm x 3 /4" 400 45986<br />
a<br />
Suitable for:<br />
Classic push-fit manifolds<br />
TM80 Manifold<br />
Size a b c Za Zb Order code<br />
Zb<br />
b<br />
22 x 22 x 10mm 75 37 38 47 12 45940<br />
Suitable for:<br />
a<br />
Za<br />
c<br />
TM81 Manifold<br />
Size a b c Za Zb Order code<br />
22 x 22 x 10 x 10mm 75 37 38 47 12 45942<br />
Suitable for:<br />
Za<br />
a<br />
c<br />
Zb<br />
Zb<br />
b<br />
b<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 25
Enhanced performance<br />
demountable push-fit fittings<br />
Za<br />
a<br />
TX1 Straight coupling<br />
Size a Za Order code<br />
15mm 49 1 65114<br />
22mm 59 1 65121<br />
28mm 65 1 65123<br />
35mm 115 1 45126<br />
42mm 125 1 45128<br />
54mm 139 1 45130<br />
Suitable for:<br />
a<br />
TX1 Slip straight coupling, slip pattern<br />
Size a Order code<br />
15mm 49 65141<br />
22mm 59 65143<br />
28mm 65 65144<br />
35mm 115 45145<br />
42mm 125 45146<br />
54mm 139 45147<br />
Suitable for:<br />
S<br />
TX2 Straight female connector<br />
a<br />
Za<br />
Size a Za S Order code<br />
15mm x 1 /2" 40 3 25 65206<br />
22mm x 3 /4" 47 3 32 65222<br />
22mm x 1" 49 2 38 65223<br />
28mm x 1" 53 1 37 65225<br />
35mm x 1 1 /4" 84 5 48 45230<br />
42mm x 1 1 /2" 89 4 54 45232<br />
54mm x 2" 101 4 66 45234<br />
Suitable for:<br />
26 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TX3 Tapered male connector<br />
Size a Za S Order code<br />
15mm x 1 /2" 40 16 22 65267<br />
22mm x 3 /4" 46 18 28 65292<br />
22mm x 1" 49 20 34 65294<br />
28mm x 1" 53 21 37 65296<br />
35mm x 1 1 /4" 83 26 43 45310<br />
42mm x 1 1 /2" 88 26 50 45312<br />
54mm x 2" 100 31 61 45314<br />
Suitable for:<br />
a<br />
S<br />
Za<br />
TX3P Straight male connector<br />
S<br />
Size a b Za S Order code<br />
15mm x 1 /2" 40 27 17 21 65358<br />
22mm x 3 /4" 44 35 15 28 65366<br />
22mm x 1" 45 42 16 28 65368<br />
28mm x 1" 48 42 16 32 65370<br />
Suitable for:<br />
a<br />
Za<br />
b<br />
TX6 Reducer<br />
Size a Za Order code<br />
22 x 15mm 52 28 65426<br />
28 x 15mm 55 31 65435<br />
28 x 22mm 56 27 65438<br />
35 x 15mm 81 57 45450<br />
35 x 22mm 83 54 45452<br />
35 x 28mm 87 58 45454<br />
42 x 15mm 86 62 45456<br />
42 x 22mm 88 59 45458<br />
42 x 28mm 92 60 45460<br />
42 x 35mm 116 59 45462<br />
54 x 15mm 94 70 45464<br />
54 x 22mm 95 66 45466<br />
54 x 28mm 100 68 45468<br />
54 x 35mm 124 67 45470<br />
54 x 42mm 129 67 45472<br />
Suitable for:<br />
Za<br />
a<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 27
Enhanced performance<br />
demountable push-fit fittings<br />
TX12 Elbow<br />
a<br />
Za<br />
Za<br />
a<br />
Size a Za Order code<br />
15mm 33 9 65516<br />
22mm 40 12 65524<br />
28mm 49 17 65526<br />
35mm 76 19 45530<br />
42mm 85 23 45532<br />
54mm 98 29 45534<br />
Suitable for:<br />
TX12S Street elbow<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
15mm 33 44 9 65496<br />
22mm 41 48 12 65500<br />
28mm 49 57 17 65502<br />
Suitable for:<br />
TX13 Male elbow<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
15mm x 1 /2" 29 33 9 65561<br />
22mm x 3 /4" 34 41 12 65576<br />
28mm x 1" 42 49 17 65578<br />
Suitable for:<br />
TX14 Female elbow<br />
a<br />
Za<br />
Zb<br />
b<br />
Size a b Za Zb Order code<br />
15mm x 1 /2" 34 26 10 11 65606<br />
22mm x 3 /4" 42 25 13 18 65620<br />
28mm x 1" 49 37 17 21 65622<br />
Suitable for:<br />
28 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TX15 Backplate elbow<br />
Size a b c Za Zb Order code<br />
a<br />
Za<br />
15mm x 1 /2" 45 35 20 11 11 65646<br />
Suitable for:<br />
c<br />
Zb<br />
b<br />
TX21 Obtuse elbow<br />
Size a Za Order code<br />
15mm 33 9 65535<br />
22mm 41 12 65538<br />
28mm 49 17 65539<br />
35mm 76 19 45540<br />
42mm 85 23 45541<br />
54mm 98 29 45558<br />
a<br />
Za<br />
Za<br />
a<br />
Suitable for:<br />
TX21S Obtuse street elbow<br />
Size a b Za Order code<br />
15mm 33 37 9 65542<br />
22mm 41 42 12 65545<br />
28mm 49 48 17 65546<br />
35mm 56 94 10 45547<br />
42mm 75 106 13 45548<br />
54mm 83 114 14 45549<br />
a<br />
Za<br />
b<br />
Suitable for:<br />
TX24 Equal tee<br />
Size a b Za Zb Order code<br />
b<br />
Zb<br />
15mm 65 34 9 10 65666<br />
22mm 81 41 12 12 65676<br />
28mm 97 49 16 15 65678<br />
35mm 152 76 20 20 45680<br />
42mm 170 85 23 23 45682<br />
54mm 196 98 29 29 45684<br />
Za<br />
a<br />
Za<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 29
Enhanced performance<br />
demountable push-fit fittings<br />
3<br />
TX25 Tee, reduced branch<br />
b<br />
Zb<br />
Size (1 x 2 x 3) a b Za Zb Order code<br />
1<br />
Za Za<br />
a<br />
2<br />
22 x 22 x 15mm 75 38 9 14 65737<br />
28 x 28 x 15mm 84 40 10 16 65744<br />
28 x 28 x 22mm 91 44 12 15 65746<br />
35 x 35 x 15mm 135 67 11 44 45750<br />
35 x 35 x 22mm 148 74 17 45 45752<br />
35 x 35 x 28mm 148 78 17 46 45753<br />
42 x 42 x 15mm 159 82 18 58 45754<br />
42 x 42 x 22mm 159 76 18 47 45756<br />
42 x 42 x 28mm 159 81 18 49 45758<br />
54 x 54 x 15mm 175 89 19 65 45760<br />
54 x 54 x 22mm 175 84 19 55 45762<br />
54 x 54 x 28mm 175 87 19 55 45764<br />
54 x 54 x 35mm 177 86 21 29 45765<br />
Suitable for:<br />
3<br />
TX26 Tee, one end reduced<br />
b<br />
Zb<br />
Size (1 x 2 x 3) a b Za Zb Zc Order code<br />
1<br />
Za<br />
a<br />
Zc<br />
2<br />
22 x 15 x 22mm 78 41 9 13 17 65786<br />
28 x 15 x 28mm 88 48 12 16 25 65790<br />
28 x 22 x 28mm 92 48 11 15 20 65793<br />
Suitable for:<br />
30 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TX27 Tee, one end and branch reduced<br />
3<br />
Size (1 x 2 x 3) a b Za Zb Zc Order code<br />
22 x 15 x 15mm 73 36 9 13 10 65820<br />
28 x 22 x 22mm 89 44 15 16 15 65822<br />
b<br />
Zb<br />
1<br />
Za<br />
a<br />
Zc<br />
2<br />
Suitable for:<br />
TX30 Female branch tee<br />
3<br />
Size a b Za Zb Order code<br />
b<br />
Zb<br />
15 x 15mm x 1 /2" 69 25 11 12 65840<br />
22 x 22mm x 1 /2" 78 27 10 14 65845<br />
35 x 35mm x 1 /2" 135 38 11 21 65848<br />
42 x 42mm x 1 /2" 147 41 12 25 65850<br />
1<br />
Za<br />
a<br />
Za<br />
2<br />
Suitable for:<br />
TX61 Stop end<br />
Size a Order code<br />
15mm 24 65866<br />
22mm 29 65874<br />
28mm 32 65876<br />
35mm 57 45878<br />
42mm 62 45880<br />
54mm 69 45882<br />
a<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 31
Enhanced performance<br />
demountable push-fit fittings<br />
TX61RV Air release stop end<br />
a<br />
Size a Order code<br />
15mm 24 65892<br />
22mm 29 65894<br />
28mm 32 65895<br />
Suitable for:<br />
TX62 Tap connector<br />
a<br />
Za<br />
Size a Za Order code<br />
15mm x 1 /2" 43 19 65902<br />
15mm x 3 /4" 42 18 65171<br />
22mm x 3 /4" 52 24 65903<br />
Suitable for:<br />
TX63 Bent tap connector<br />
a<br />
Za<br />
b<br />
Size a b Za Order code<br />
15mm x 1 /2" 33 45 9 65922<br />
22mm x 3 /4" 40 47 12 65924<br />
Suitable for:<br />
TX68FF Flat faced union adaptor<br />
a<br />
Za<br />
Size a Za Order code<br />
15mm x 3 /4" 34 11 65759<br />
Suitable for:<br />
32 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TX68S Cylinder union<br />
Size a Order code<br />
22mm x 1" 48 65930<br />
Suitable for:<br />
a<br />
Pro Flexifit<br />
TXF90 Flexible connector<br />
Size a Order code<br />
15mm 300 65983<br />
22mm 400 65984<br />
a<br />
Suitable for:<br />
TXF92 Flexible tap connector<br />
Size a Order code<br />
15mm x 1 /2" 300 65985<br />
22mm x 3 /4" 400 65986<br />
a<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 33
Stainless steel push-fit fittings<br />
for stainless steel tube<br />
316 System Tube<br />
SS610 316 System tube<br />
Size Finish Order code<br />
15mm x 6m Stainless steel 25010<br />
18mm x 6m Stainless steel 25012<br />
22mm x 6m Stainless steel 25014<br />
28mm x 6m Stainless steel 25016<br />
35mm x 6m Stainless steel 25018<br />
42mm x 6m Stainless steel 25020<br />
54mm x 6m Stainless steel 25022<br />
Suitable for:<br />
Za<br />
a<br />
316 push-fit fittings<br />
TS1 Straight coupling<br />
Size a Za Order code<br />
15mm 49 1 25114<br />
18mm 49 1 25118<br />
22mm 59 1 25121<br />
28mm 69 1 25123<br />
35mm 115 1 25126<br />
42mm 125 1 25128<br />
54mm 139 1 25130<br />
Suitable for:<br />
S<br />
TS2 Straight female connector<br />
a<br />
Za<br />
Size a Za S Order code<br />
15mm x 1 /2" 40 4 25 25206<br />
18mm x 1 /2" 40 4 25 25210<br />
18mm x 3 /4" 44 5 32 25212<br />
22mm x 1 /2" 45 4 32 25220<br />
22mm x 3 /4" 47 4 32 25222<br />
28mm x 1" 54 5 37 25225<br />
35mm x 1 1 /4" 84 6 48 25230<br />
42mm x 1 1 /2" 89 6 54 25232<br />
54mm x 2" 100 6 66 25234<br />
Suitable for:<br />
34 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TS3 Tapered male connector<br />
Size a Za S Order code<br />
15mm x 1 /2" 43 19 24 25267<br />
18mm x 1 /2" 43 19 24 25286<br />
18mm x 3 /4" 44 20 28 25288<br />
22mm x 3 /4" 46 17 28 25292<br />
28mm x 1" 54 20 36 25296<br />
35mm x 1 1 /4" 83 26 43 25310<br />
42mm x 1 1 /2" 88 26 50 25312<br />
54mm x 2" 100 31 61 25314<br />
Suitable for:<br />
a<br />
S<br />
Za<br />
TS6 Reducer<br />
Size a Za Order code<br />
18 x 15mm 46 22 25424<br />
22 x 15mm 52 30 25426<br />
22 x 18mm 52 28 25430<br />
28 x 15mm 55 31 25435<br />
28 x 18mm 55 31 25437<br />
28 x 22mm 56 27 25438<br />
35 x 22mm 83 54 25452<br />
35 x 28mm 87 53 25454<br />
42 x 22mm 87 58 25458<br />
42 x 28mm 92 58 25460<br />
42 x 35mm 116 59 25462<br />
54 x 35mm 124 67 25470<br />
54 x 42mm 129 67 25472<br />
Suitable for:<br />
Za<br />
a<br />
TS12 Elbow<br />
Size a Za Order code<br />
15mm 33 9 25516<br />
18mm 35 11 25520<br />
22mm 41 12 25524<br />
28mm 49 15 25528<br />
35mm 76 19 25530<br />
42mm 85 23 25532<br />
54mm 98 29 25534<br />
a<br />
Za<br />
Za<br />
a<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 35
Stainless steel push-fit fittings<br />
for stainless steel tube<br />
a<br />
Za<br />
b<br />
TS12S Street elbow<br />
Size a b Za Order code<br />
15mm 32 44 8 25496<br />
18mm 35 48 11 25498<br />
22mm 41 50 12 25500<br />
28mm 49 57 15 25502<br />
Suitable for:<br />
TS13 Male elbow<br />
b<br />
Size a b Za Order code<br />
a<br />
Za<br />
15mm x 1 /2" 33 29 9 25561<br />
18mm x 1 /2" 35 33 11 25569<br />
22mm x 3 /4" 41 34 12 25576<br />
28mm x1" 49 41 15 25578<br />
Suitable for:<br />
TS14 Female elbow<br />
a<br />
Za<br />
Zb<br />
b<br />
Size a b Za Zb Order code<br />
15mm x 1 /2" 34 25 10 12 25606<br />
18mm x 1 /2" 36 25 12 12 25614<br />
18mm x 3 /4" 40 25 16 11 25615<br />
22mm x 3 /4" 42 33 13 18 25620<br />
28mm x 1" 49 37 15 21 25622<br />
Suitable for:<br />
TS15 Backplate elbow<br />
Za<br />
a<br />
Size a b c Za Zb Order code<br />
b<br />
Zb<br />
c<br />
15mm x 1 /2" 44 35 19 11 13 25646<br />
18mm x 1 /2" 44 35 19 11 13 25650<br />
22mm x 3 /4" 53 43 21 14 17 25654<br />
Suitable for:<br />
36 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TS21 Obtuse elbow<br />
Size a Za Order code<br />
15mm 33 9 26043<br />
18mm 33 9 26045<br />
22mm 39 10 26047<br />
28mm 49 15 26048<br />
35mm 77 20 26049<br />
42mm 85 23 26050<br />
54mm 98 29 26051<br />
a<br />
Za<br />
Za<br />
a<br />
Suitable for:<br />
TS21S Obtuse street elbow<br />
Size a b Za Order code<br />
15mm 33 36 9 26063<br />
18mm 33 37 9 26065<br />
22mm 39 42 10 26067<br />
28mm 46 48 12 26068<br />
35mm 66 93 9 26069<br />
42mm 75 106 13 26070<br />
54mm 83 114 14 26071<br />
a<br />
Za<br />
b<br />
Suitable for:<br />
TS24 Equal tee<br />
Size a b Za Zb Order code<br />
15mm 66 33 9 9 25666<br />
18mm 66 33 9 9 25670<br />
22mm 78 39 10 10 25676<br />
28mm 92 46 12 12 25678<br />
35mm 154 77 20 20 25680<br />
42mm 170 85 23 23 25682<br />
54mm 196 98 29 29 25684<br />
Suitable for:<br />
b<br />
Zb<br />
Za<br />
a<br />
Za<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 37
Stainless steel push-fit fittings<br />
for stainless steel tube<br />
3<br />
TS25 Tee, reduced branch<br />
b<br />
Zb<br />
Size a b Za Zb Order code<br />
1<br />
Za<br />
a<br />
Za<br />
2<br />
18 x 18 x 15mm 60 31 6 7 25725<br />
22 x 22 x 15mm 71 35 6 11 25737<br />
22 x 22 x 18mm 75 35 8 11 25742<br />
28 x 28 x 15mm 79 39 6 15 25744<br />
28 x 28 x 18mm 82 41 7 17 25745<br />
28 x 28 x 22mm 86 43 9 14 25746<br />
35 x 35 x 15mm 137 63 11 39 25750<br />
35 x 35 x 22mm 148 73 17 49 25752<br />
35 x 35 x 28mm 148 76 17 42 25753<br />
42 x 42 x 22mm 159 76 17 47 25756<br />
42 x 42 x 28mm 159 79 17 45 25758<br />
54 x 54 x 22mm 176 77 19 48 25762<br />
54 x 54 x 28mm 176 85 19 51 25764<br />
54 x 54 x 35mm 178 86 20 29 25765<br />
54 x 54 x 42mm 184 91 23 29 25766<br />
Suitable for:<br />
TS30 Female branch tee<br />
b<br />
Zb<br />
Size a b Za Zb Order code<br />
Za<br />
a<br />
Za<br />
15 x 15mm x 1 /2" 68 25 10 12 25840<br />
18 x 18mm x 1 /2" 74 28 13 15 25843<br />
22 x 22mm x 1 /2" 78 27 10 14 25845<br />
22 x 22mm x 3 /4" 80 30 11 15 25846<br />
28 x 28mm x 1 /2" 86 32 9 19 25847<br />
35 x 35mm x 1 /2" 136 49 11 36 25848<br />
42 x 42mm x 1 /2" 147 52 12 27 25850<br />
Suitable for:<br />
38 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TS61 Stop end<br />
Size a Order code<br />
15mm 24 25866<br />
18mm 24 25870<br />
22mm 29 25874<br />
28mm 34 25876<br />
35mm 57 25878<br />
42mm 62 25880<br />
54mm 69 25882<br />
a<br />
Suitable for:<br />
TS62 Tap connector<br />
Size a Za Order code<br />
15mm x 1 /2" 43 19 25902<br />
22mm x 3 /4" 52 24 25903<br />
Suitable for:<br />
a<br />
Za<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 39
Carbon steel push-fit fittings<br />
System tubes<br />
SC640 Carbon steel system tube<br />
Size Finish Length Order code Length Order code<br />
15mm x 1.2mm* Galvanised steel 6m 45080 3m 25080<br />
18mm x 1.2mm* Galvanised steel 6m 45081 3m 25081<br />
22mm x 1.5mm* Galvanised steel 6m 45082 3m 25082<br />
28mm x 1.5mm* Galvanised steel 6m 45083 3m 25083<br />
35mm x 1.5mm* Galvanised steel 6m 45084 3m 25084<br />
42mm x 1.5mm* Galvanised steel 6m 45085 3m 25085<br />
54mm x 1.5mm* Galvanised steel 6m 45086 3m 25086<br />
Suitable for:<br />
SC660 Plastic coated carbon steel system tube<br />
Size Finish Order code<br />
15mm x 2.2mm* x 6m Galvanised steel 25060<br />
18mm x 2.2mm* x 6m Galvanised steel 25061<br />
22mm x 2.5mm* x 6m Galvanised steel 25062<br />
28mm x 2.5mm* x 6m Galvanised steel 25063<br />
35mm x 2.5mm* x 6m Galvanised steel 25064<br />
42mm x 2.5mm* x 6m Galvanised steel 25065<br />
54mm x 2.5mm* x 6m Galvanised steel 25066<br />
Suitable for:<br />
Za<br />
a<br />
b<br />
Advance push-fit fittings<br />
TA1 Straight coupling<br />
Size a b Za Order code<br />
15mm 40 23 3 76000<br />
18mm 42 26 4 76001<br />
22mm 42 31 4 76002<br />
28mm 46 38 6 76003<br />
35mm 67 46 7 76004<br />
42mm 74 55 7 76005<br />
54mm 78 67 7 76006<br />
Suitable for:<br />
*Supplied and priced from the XPress Stainless range.<br />
40 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TA2 Straight female connector<br />
Size a b Za Order code<br />
15mm x 1 /2" 39 27 3 76007<br />
18mm x 1 /2" 38 30 2 76008<br />
22mm x 3 /4" 42 36 5 76010<br />
28mm x 1" 47 41 4 76011<br />
Suitable for:<br />
Za<br />
a<br />
b<br />
TA3 Tapered male connector<br />
Size a b Za Order code<br />
15mm x 1 /2" 39 27 21 76013<br />
18mm x 1 /2" 40 30 22 76014<br />
22mm x 3 /4" 42 36 24 76016<br />
28mm x 1" 48 46 26 76017<br />
35mm x 1 1 /4" 60 52 29 76018<br />
42mm x 1 1 /2" 62 63 30 76019<br />
54mm x 2" 69 78 34 76020<br />
Suitable for:<br />
b<br />
a<br />
Za<br />
TA6 Reducer<br />
Size a b Za Order code<br />
18 x 15mm 42 18 25 76021<br />
22 x 15mm 45 22 27 76022<br />
22 x 18mm 48 22 30 76023<br />
28 x 15mm 51 28 34 76024<br />
28 x 18mm 51 28 32 76025<br />
28 x 22mm 52 28 32 76026<br />
35 x 15mm 67 35 48 76110<br />
35 x 18mm 65 35 47 76111<br />
35 x 22mm 62 35 43 76027<br />
35 x 28mm 64 35 43 76028<br />
42 x 22mm 71 42 53 76112<br />
42 x 28mm 68 42 48 76113<br />
42 x 35mm 77 42 46 76029<br />
54 x 22mm 84 54 65 76030<br />
54 x 28mm 81 54 61 76031<br />
54 x 35mm 84 54 54 76114<br />
54 x 42mm 86 54 54 76032<br />
Suitable for:<br />
a<br />
Za<br />
a<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 41
Carbon steel push-fit fittings<br />
TA12 Elbow<br />
a<br />
Za<br />
Za<br />
a<br />
r<br />
b<br />
Size a b Za r Order code<br />
15mm 35 23 17 18 76033<br />
18mm 40 26 21 22 76034<br />
22mm 46 31 26 27 76035<br />
28mm 55 38 35 34 76036<br />
35mm 73 46 42 42 76037<br />
42mm 83 55 51 50 76038<br />
54mm 101 68 64 65 76039<br />
Suitable for:<br />
b<br />
TA12S Street elbow<br />
a<br />
Za<br />
r<br />
c<br />
Size a b c Za r Order code<br />
15mm 35 23 52 17 18 76040<br />
18mm 40 26 52 21 22 76041<br />
22mm 46 31 58 26 27 76042<br />
28mm 55 38 68 35 34 76043<br />
35mm 73 46 93 42 42 76044<br />
42mm 83 55 105 51 50 76045<br />
54mm 101 68 117 65 65 76046<br />
Suitable for:<br />
TA21 Obtuse elbow<br />
a<br />
Za<br />
Za<br />
r<br />
a<br />
b<br />
Size a b Za r Order code<br />
15mm 25 23 7 18 76047<br />
18mm 27 26 9 22 76048<br />
22mm 30 31 11 27 76049<br />
28mm 35 38 15 34 76050<br />
35mm 48 46 17 42 76051<br />
42mm 54 55 21 50 76052<br />
54mm 63 68 26 65 76053<br />
Suitable for:<br />
42 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TA21S Obtuse street elbow<br />
Size a b c Za r Order code<br />
b<br />
r<br />
15mm 25 23 37 7 18 76054<br />
18mm 27 26 39 9 22 76055<br />
22mm 30 31 42 11 27 76056<br />
28mm 35 38 48 15 34 76057<br />
35mm 48 46 68 17 42 76058<br />
42mm 54 55 76 21 50 76059<br />
54mm 63 68 86 26 65 76060<br />
a<br />
Za<br />
c<br />
Suitable for:<br />
TA24 Equal tee<br />
b<br />
Size a b c Za Zc Order code<br />
15mm 59 23 30 12 12 76061<br />
18mm 63 26 31 14 13 76062<br />
22mm 67 31 34 16 16 76063<br />
28mm 78 38 38 21 20 76064<br />
35mm 109 47 55 24 24 76065<br />
42mm 120 55 61 27 28 76066<br />
54mm 141 68 71 40 35 76067<br />
c<br />
Zc<br />
Za<br />
a<br />
Za<br />
Suitable for:<br />
TA25 Tee, reduced branch<br />
Size a b c Za Zc Order code<br />
18 x 18 x 15mm 60 26 30 12 13 76068<br />
22 x 22 x 15mm 62 31 32 13 14 76069<br />
22 x 22 x 18mm 63 31 34 13 16 76070<br />
28 x 28 x 15mm 66 38 37 13 19 76071<br />
28 x 28 x 18mm 68 38 37 14 19 76072<br />
28 x 28 x 22mm 71 38 37 16 17 76073<br />
35 x 35 x 15mm 83 47 41 11 24 76074<br />
35 x 35 x 18mm 86 47 42 12 24 76075<br />
35 x 35 x 22mm 90 47 42 14 22 76076<br />
35 x 35 x 28mm 96 47 45 17 25 76077<br />
42 x 42 x 22mm 99 55 45 18 25 76078<br />
42 x 42 x 28mm 105 55 47 21 27 76079<br />
42 x 42 x 35mm 120 55 60 28 29 76080<br />
54 x 54 x 22mm 106 68 51 16 31 76081<br />
54 x 54 x 28mm 112 68 53 19 33 76082<br />
54 x 54 x 35mm 125 68 66 31 35 76083<br />
54 x 54 x 42mm 136 68 70 31 38 76084<br />
c<br />
Zc<br />
Za<br />
a<br />
Za<br />
b<br />
Suitable for:<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 43
Carbon steel push-fit fittings<br />
c<br />
Za<br />
a<br />
Za<br />
b<br />
TA30 Female branch tee<br />
Size a b c Za Order code<br />
15 x 15mm x 1 /2" 59 23 47 12 76085<br />
18 x 18mm x 1 /2" 63 26 45 14 76086<br />
22 x 22mm x 1 /2" 67 31 55 16 76087<br />
28 x 28mm x 1 /2" 71 38 56 16 76088<br />
35 x 35mm x 1 /2" 90 47 70 14 76089<br />
42 x 42mm x 1 /2" 99 55 64 18 76090<br />
54 x 54mm x 1 /2" 106 68 70 16 76091<br />
Suitable for:<br />
TS61 Stop end<br />
b<br />
a<br />
Size a Order code<br />
15mm* 24 25866<br />
18mm* 24 25870<br />
22mm* 29 25874<br />
28mm* 34 25876<br />
35mm* 57 25878<br />
42mm* 62 25880<br />
54mm* 69 25882<br />
Suitable for:<br />
TA69 Straight male union connector<br />
b<br />
a<br />
Za<br />
Size a b Za Order code<br />
15mm x 1 /2" 72 32 53 76092<br />
18mm x 1 /2" 72 32 53 76094<br />
22mm x 3 /4" 78 38 59 76097<br />
28mm x 1" 86 48 65 76099<br />
35mm x 1 1 /4" 97 53 66 76100<br />
42mm x 1 1 /2" 104 67 71 76101<br />
54mm x 2" 124 67 88 76102<br />
Suitable for:<br />
*Supplied and priced from the <strong>Tectite</strong> 316 range.<br />
44 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
<strong>Tectite</strong> accessories<br />
DT Disconnecting tool<br />
Size<br />
Order code<br />
10mm 45970<br />
12mm 45971<br />
14mm 45972<br />
15mm 45973<br />
16mm 45974<br />
18mm 45975<br />
22mm 45977<br />
28mm 45978<br />
DC Disconnecting clip<br />
Size<br />
Order code<br />
10mm 46100<br />
12mm 46101<br />
14mm 46102<br />
15mm 46103<br />
16mm 46104<br />
18mm 46105<br />
22mm 46107<br />
28mm 46108<br />
DTX Disconnecting tool<br />
Size Order code<br />
35-54mm 46145<br />
T66 PEX Liner<br />
Size<br />
Order code<br />
10mm 60100<br />
15mm 60103<br />
22mm 60105<br />
28mm 60106<br />
T67 Copper liner<br />
Size Order code<br />
10mm 60144<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 45
Accessories<br />
T110 Deburring/scribe tool<br />
Size Order code<br />
10-28mm 46132<br />
T115 <strong>Tectite</strong> Sprint deburring/scribe tool<br />
Size Order code<br />
10-28mm 75640<br />
T120 Pipe clips - nail in<br />
Size<br />
Order code<br />
10mm 60110<br />
15mm 60111<br />
22mm 60112<br />
28mm 60113<br />
T125 Bend former<br />
Size Order code<br />
15mm 60130<br />
T140 Pipe cutter-ratchet<br />
Size Order code<br />
10-28mm 60120<br />
TCX End cap<br />
Size<br />
Order code<br />
35mm 46180<br />
42mm 46181<br />
54mm 46182<br />
46 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TDX Demounting end cap<br />
Size<br />
Order code<br />
35mm 46146<br />
42mm 46151<br />
54mm 46156<br />
TX100 Replacement ‘O’ ring<br />
Size<br />
Order code<br />
35mm 46147<br />
42mm 46148<br />
54mm 46149<br />
TX105 Replacement grab ring<br />
Size<br />
Order code<br />
35mm 46135<br />
42mm 46136<br />
54mm 46137<br />
TX106 Replacement grab ring for <strong>Tectite</strong> 316<br />
Size<br />
Order code<br />
35mm 46183<br />
42mm 46184<br />
54mm 46185<br />
S122 Tube preparation kit<br />
Size Order code<br />
35-54mm 39233<br />
S130 Silicone lubricant grease<br />
Size Order code<br />
100g tub 39219<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 47
Quarter-turn ball valves<br />
and servicing valves<br />
TX480 Servicing valve<br />
Za<br />
a<br />
Size a Za Order code<br />
15mm 69 21 65950<br />
Suitable for:<br />
a<br />
Za<br />
TX481 Servicing valve<br />
Size a Za Order code<br />
10mm x 1 /2" 74 50 45952<br />
15mm x 1 /2" 70 46 65954<br />
Suitable for:<br />
TX490L Quarter-turn ball valve<br />
Za<br />
a<br />
Size a Za Order code<br />
15mm 83 35 65962<br />
22mm 94 36 65964<br />
Suitable for:<br />
a<br />
Za<br />
TX495 Quarter-turn ball valve<br />
Size a Za Order code<br />
15mm x 3 /4" 76 52 65960<br />
Suitable for:<br />
48 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
2<br />
TX496 Quarter-turn ball valve<br />
Size a Za Order code<br />
15mm x 3 /4" 76 52 65959<br />
Suitable for:<br />
a<br />
Za<br />
TX526S DZR draining tap<br />
Size a b c S Order code<br />
15mm 74 35 56 8 65936<br />
b<br />
a<br />
S<br />
Suitable for:<br />
c<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 49
<strong>Push</strong>-fit solutions<br />
Tube compatibility<br />
and applications<br />
Tube compatibility<br />
FITTING AND TUBE COMPATIBILITY<br />
<strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong><br />
Tube/pipe type Standard Sprint Classic Pro 316 Advance<br />
Copper tube BS EN 1057 ✔ ✔ ✔ ✔ –<br />
PB pipe (with liner) BS 7291: Part 2 ✔ ✔ ✔ – –<br />
PEX pipe (with liner) BS 7291: Part 3 ✔ ✔ ✔ – –<br />
Stainless steel tube EN 10312 – – – ✔ –<br />
Carbon steel tube EN 10305-2 – – ✔ ✔ ✔<br />
Plastic coated carbon steel tube EN 10305-2 – – – – ✔<br />
It is advisable to make copper to steel connections via gunmetal/copper alloy fittings.<br />
Typical applications<br />
Hot and cold water<br />
services<br />
Heating and chilled<br />
water applications<br />
Low temperature hot<br />
water heating<br />
Pressurised, vented<br />
and unvented<br />
heating systems<br />
Non demountable<br />
Hot and cold water<br />
services<br />
Heating applications<br />
Low temperature hot<br />
water heating<br />
Pressurised, vented<br />
and unvented<br />
heating systems<br />
Demountable<br />
Hot and cold water<br />
services<br />
Heating and chilled<br />
water applications<br />
Low temperature hot<br />
water heating<br />
Pressurised, vented<br />
and unvented<br />
heating systems<br />
Potable water<br />
applications<br />
Demountable<br />
Where water quality<br />
and hygiene are issues<br />
Hot and cold water<br />
services<br />
Heating and chilled<br />
water applications<br />
Low temperature hot<br />
water heating<br />
Pressurised, vented<br />
and unvented<br />
heating systems<br />
Demountable<br />
Unvented closed circuit<br />
heating and chilled<br />
water applications<br />
(closed loop)<br />
Threaded steel system<br />
replacement<br />
Non demountable<br />
RECOMMENDED APPLICATIONS<br />
<strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong><br />
Application Sprint Classic Pro 316 Advance<br />
Commercial mechanical services<br />
Chilled ✔ ✘ ✔ ✘ ✔<br />
Potable ✔ ✘ ✔ ✔ ✘<br />
Heating ✔ ✘ ✔ ✘ ✔<br />
Hot water services ✔ ✘ ✔ ✔ ✘<br />
Food ✘ ✘ ✘ ✔ ✘<br />
Brewery ✘ ✘ ✘ ✔ ✘<br />
Gas ✘ ✘ ✘ ✘ ✘<br />
Domestic<br />
Potable ✔ ✔ ✘ ✔ ✘<br />
Heating ✔ ✔ ✘ ✔ ✔<br />
Gas ✘ ✘ ✘ ✘ ✘<br />
Hot water services ✔ ✔ ✘ ✘ ✘<br />
Cold water services ✔ ✔ ✘ ✘ ✘<br />
Grey/rain water ✔ ✔ ✘ ✘ ✘<br />
50 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
<strong>Push</strong>-fit solutions<br />
Materials specification and<br />
manufacturing standards 3<br />
Materials specification<br />
Component<br />
Body Copper or DZR brass or Stainless steel DZR brass or Carbon steel<br />
DZR brass gunmetal (316) gunmetal (zinc plated)<br />
‘O’ ring EPDM* EPDM* EPDM* EPDM* EPDM*<br />
Alignment ring Glass filled nylon 6 Glass filled Nylon 6 Glass filled Nylon 6 Glass filled Nylon 6 Glass filled Nylon 6<br />
Cartridge/ N/A Acetal copolymer Up to 28mm Up to 28mm N/A<br />
Demounting ring cartridge ring cartridge ring<br />
brass tin plated brass<br />
Grab ring Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel<br />
35-54mm End Cap – – High performance High performance –<br />
nylon<br />
nylon<br />
Shim – – – – Mild steel<br />
(Zinc plated)<br />
NB. The ‘O’ ring in all <strong>Tectite</strong> fittings is manufactured from Ethylene Propylene Diene Monomer (EPDM) and is supplied lubricated for easy tube insertion.<br />
*Ethylene Propylene Diene Monomer<br />
Manufacturing standards<br />
Component Standard Summary<br />
Taper end thread ISO 7/EN10226-1 Pipe-threads, where pressure- ✔ ✔ ✔ ✔ ✔<br />
(formerly BS 21/ISO 7) tight joints are made on the<br />
threads (metric dimensions)<br />
Parallel end thread BS EN ISO 228:2003 Pipe-threads, where pressure- ✔ ✔ ✔ ✔ ✔<br />
(formerly BS 2779/ tight joints are not made on the<br />
ISO R228/1) threads (metric dimensions)<br />
Connectors<br />
Male connectors<br />
<strong>Tectite</strong> male connectors have either taper male<br />
BSP threads to ISO 7 (formerly BS 21) or parallel<br />
BSP threads to BS EN ISO 228:2003. Inert jointing<br />
compounds or PTFE tape should be applied to taper<br />
threads and good quality jointing washers should be used with<br />
parallel threaded fittings.<br />
Female connectors<br />
<strong>Tectite</strong> female threaded connectors have internal<br />
parallel threads to BS EN ISO 228:2003.<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 51
<strong>Push</strong>-fit solutions<br />
Working temperatures<br />
Working temperatures and pressure tables<br />
The maximum temperature and pressure<br />
range in any system is dictated by the<br />
component with the lowest performance<br />
rating. Remember to pressure test<br />
all systems thoroughly after completion.<br />
<strong>Tectite</strong> installations may be tested to<br />
1.5 times their normal working pressure<br />
at ambient temperature.<br />
Achieving low temperatures<br />
For products used in water systems, working<br />
temperatures of less then 4°C can only be<br />
achieved if antifreeze is added to the system.<br />
Pressure Equipment Directive<br />
Since 30th May 2002 most pressure equipment<br />
and assemblies on the market in the<br />
United Kingdom have had to comply with the<br />
Pressure Equipment Directive (P.E.D.) 1999.<br />
<strong>Fit</strong>tings are exempt from the P.E.D. unless<br />
they are incorporated into pressure equipment,<br />
meaning that all <strong>Tectite</strong> fittings are<br />
exempt. <strong>Tectite</strong> valves are also exempt.<br />
For a detailed explanation please visit:<br />
www.pegleryorkshire.co.uk/technical.cfm<br />
<strong>Tectite</strong> fitting Tube/pipe used with Min. temperature Max. temperature<br />
Classic Copper -24ºC* 30ºC 65ºC 95ºC<br />
16 bar 16 bar 10 bar 6 bar<br />
Classic PB or PEX -20ºC* 20ºC 65ºC 92ºC<br />
12 bar 12 bar 6 bar 3 bar<br />
Sprint Copper -24ºC* 30ºC 65ºC 114ºC<br />
20 bar 20 bar 16 bar 10 bar<br />
Sprint PB or PEX -20ºC* 20ºC 65ºC 92ºC<br />
12 bar 12 bar 6 bar 3 bar<br />
Pro up to 28mm Copper -24ºC* 30ºC 65ºC 114ºC<br />
20 bar 20 bar 16 bar 10 bar<br />
Pro over 35mm Copper -24ºC* 30ºC 65ºC 90ºC<br />
16 bar 16 bar 10 bar 6 bar<br />
316 up to 28mm Stainless steel -24ºC 30ºC 65ºC 114ºC<br />
20 bar 20 bar 16 bar 10 bar<br />
316 over 35mm Stainless steel -24ºC 30ºC 65ºC 90ºC<br />
16 bar 16 bar 10 bar 6 bar<br />
Advance Carbon steel -24ºC 30ºC 65ºC 114ºC<br />
20 bar 20 bar 16 bar 10 bar<br />
Advance Plastic coated carbon steel -24ºC 30ºC 65ºC 114ºC<br />
20 bar 20 bar 16 bar 10 bar<br />
*Female T, TX and TT fittings to be DENSO® wrapped to avoid failure.<br />
All performance figures based on correct assembly of fittings and tube/pipe as detailed in installation instructions.<br />
TECTITE CLASSIC & TECTITE PRO FLEXIBLE HOSE/TAP CONNECTORS:<br />
Performance when correctly assembled with copper tube to BS EN 1057<br />
Sizes Min. temperature Max. temperature<br />
15mm -20ºC 30ºC 65ºC 90ºC<br />
16 bar 16 bar 10 bar 6 bar<br />
22mm -20ºC 30ºC 65ºC 90ºC<br />
10 bar 10 bar 10 bar 6 bar<br />
TECTITE PRO SERVICING VALVES:<br />
Performance when correctly assembled with copper tube to BS EN 1057 and carbon steel System tube<br />
Outside diameter Min. temperature Max. temperature<br />
15-54mm -15ºC 30ºC 65ºC 90ºC<br />
16 bar 16 bar 10 bar 6 bar<br />
Equipotential bonding<br />
All metallic pipework systems should comply with the equipotential bonding requirements<br />
of the current edition of the IEE electrical wiring regulations (BS 7671: 2001). After all<br />
plumbing work has been completed, always ensure guaranteed continuity checks are<br />
conducted by a qualified electrician in accordance with regulations.<br />
Electrical continuity<br />
<strong>Tectite</strong> Sprint ✔<br />
<strong>Tectite</strong> Classic ✘<br />
<strong>Tectite</strong> Pro ✔<br />
<strong>Tectite</strong> 316 ✔<br />
<strong>Tectite</strong> Advance ✔<br />
52 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
<strong>Push</strong>-fit solutions<br />
Tubes, pipe and<br />
their compatibilities 3<br />
Copper tube<br />
Compatible copper<br />
tube must meet the<br />
requirements<br />
of BS EN 1057 for copper and<br />
copper alloy – seamless round<br />
copper tubes for water (and<br />
gas) in sanitary and heating<br />
applications.<br />
BS EN 1057 includes specified<br />
temper conditions (material<br />
strength) expressed as an ‘R’<br />
number. Quite simply, the higher<br />
the number, the harder the<br />
material. As a result, tube<br />
diameter, wall thickness, length<br />
and the material temper must<br />
all be specified for full product<br />
designation.<br />
All <strong>Tectite</strong> 316 fittings can be<br />
used with copper tube, although<br />
in humid conditions some staining<br />
of the tube may be witnessed<br />
(see page 57 Phenolic foam<br />
section for details on moistureproof<br />
insulation).<br />
Yorkex* copper System tube is<br />
manufactured to the same<br />
standards as above and offers<br />
the same features and benefits.<br />
*Yorkex is a brand name of<br />
<strong>Yorkshire</strong> Copper Tube.<br />
COPPER TUBE BS EN 1057 COMPATIBILITY: <strong>Tectite</strong> Sprint, <strong>Tectite</strong><br />
Classic and <strong>Tectite</strong> Pro fittings All tube tempers(R220, R250 and<br />
R290) are available in all the designated wall thicknesses<br />
Outside<br />
diameter<br />
Wall thickness<br />
0.6mm 0.7mm 0.8mm 0.9mm 1.0mm 1.2mm 1.5mm 2.0mm<br />
10mm ✔ ✔ ✔ – ✔ – – –<br />
12mm ✔ – ✔ – ✔ – – –<br />
15mm – ✔ – – ✔ – – –<br />
22mm – – – ✔ ✔ ✔ – –<br />
28mm – – – ✔ ✔ ✔ ✔ –<br />
35mm – – – – – ✔ ✔ –<br />
42mm – – – – – ✔ ✔ –<br />
54mm – – – – – ✔ – ✔<br />
When Yorkex* copper tube is used with <strong>Tectite</strong><br />
fittings as part of a complete system an enhanced<br />
guarantee of 30 years will apply.<br />
<strong>Tectite</strong> fittings can also be used with copper tube to the above standards, in which case<br />
a 25 year guarantee will apply.<br />
<strong>Tectite</strong>-PEX<br />
barrier pipe<br />
<strong>Tectite</strong>-PEX is a highintegrity<br />
cross-linked<br />
polyethylene barrier<br />
pipe. Available in sizes from 10mm<br />
to 28mm in 3m and 6m straight<br />
lengths or 25m, 50m and 100m<br />
coils, it is suitable for use with<br />
<strong>Tectite</strong> Sprint and <strong>Tectite</strong> Classic<br />
fittings (use with T66 liners). You<br />
can use <strong>Tectite</strong> Sprint and <strong>Tectite</strong><br />
Classic fittings on all PEX plastic<br />
pipes which meet BS 7291: Part 3<br />
(use with appropriate manufacturers’<br />
liners). <strong>Tectite</strong> 316 fittings cannot<br />
be used with plastic pipes.<br />
For the ultimate in convenience,<br />
our <strong>Tectite</strong> Sprint and <strong>Tectite</strong><br />
Classic ranges of fittings can<br />
also be used with PB pipe that<br />
conforms to BS 7921: Part 2<br />
(use with appropriate<br />
manufacturers’ liners).<br />
At the heart of <strong>Tectite</strong>-PEX is an<br />
EVOH (ethylene vinyl alcohol)<br />
resin oxygen barrier found<br />
centrally within the pipe wall.<br />
This barrier inhibits the ingress of<br />
oxygen – vital in central heating<br />
applications where permeation of<br />
oxygen into the system can cause<br />
radiator corrosion.<br />
TECTITE-PEX BENDS<br />
Size Maximum Radii<br />
10mm<br />
15mm<br />
22mm<br />
28mm<br />
45mm using<br />
T120 clips<br />
100mm using<br />
T120 clips,<br />
90mm using T125<br />
bend former<br />
brackets<br />
175mm using<br />
T120 clips<br />
300mm using<br />
T120 clips<br />
Flexibility<br />
<strong>Tectite</strong>-PEX is flexible enough<br />
to be cabled around obstructions<br />
and through joists with ease,<br />
saving on time and materials.<br />
The product’s flexibility also<br />
allows it to absorb energy and<br />
so reduce noise from water<br />
hammer and thermal movement.<br />
The pipe’s low thermal<br />
conductivity means exposed<br />
pipework in central heating<br />
systems is cooler to the touch<br />
than other materials. It is<br />
resistant to limescale and allbut<br />
eliminates the threat of<br />
burst pipes in cold conditions.<br />
Lightweight and convenient to<br />
handle and store, <strong>Tectite</strong>-PEX<br />
can be painted with either<br />
emulsion or oil-based gloss<br />
paints (NOT cellulose paint).<br />
Care must be taken to ensure<br />
that no paint comes into<br />
contact with <strong>Tectite</strong> fittings.<br />
Installation<br />
When installing <strong>Tectite</strong>-PEX,<br />
always remember to observe<br />
minimum bend radii to avoid<br />
kinking of the pipe. The <strong>Tectite</strong><br />
accessories range includes a<br />
bend former for tight bends.<br />
Standards and approvals<br />
<strong>Tectite</strong> PEX adheres to all major<br />
trade specifications as follows:<br />
BS 7291 Specification for thermoplastic<br />
pipes and associated<br />
fittings for hot and cold water for<br />
domestic purposes and heating<br />
installations in buildings.<br />
BS 7291: Part 1 General<br />
requirements.<br />
BS 7291: Part 3 Specification<br />
for cross-linked polyethylene<br />
(PEX) pipes and associated<br />
fittings.<br />
Kitemark approved All<br />
<strong>Tectite</strong> PEX barrier pipe<br />
is Kitemark approved.<br />
WRAS <strong>Tectite</strong> PEX complies<br />
with The Water Supply (Water<br />
<strong>Fit</strong>tings) Regulations 1999.<br />
DIN <strong>Tectite</strong> PEX barrier pipe<br />
fully meets the requirements<br />
of DIN 16892.<br />
TECTITE-PEX BARRIER PIPE TOLERANCES<br />
Wall thickness<br />
Dimensions 1.6mm 1.6mm 2.1mm 2.7mm<br />
12mm ± 0.1mm -0.1mm – – –<br />
15mm ± 0.1mm – -0.1+0.2mm – –<br />
22mm ± 0.1mm – – -0.1+0.2mm –<br />
28mm ± 0.1mm – – -0.1+0.2mm<br />
When <strong>Tectite</strong>-PEX barrier pipe is used with <strong>Tectite</strong><br />
fittings as part of a complete system an enhanced<br />
30 year guarantee will apply.<br />
<strong>Tectite</strong> fittings can also be used with PEX barrier pipe to the above standards, in which<br />
case a 25 year guarantee will apply.<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 53
<strong>Push</strong>-fit solutions<br />
Tubes, pipe and<br />
their compatibilities<br />
Stainless steel<br />
316 System tube<br />
Specially designed to<br />
be used with <strong>Tectite</strong><br />
316 stainless steel<br />
fittings, 316 System tube is<br />
available in 6m straight lengths<br />
in sizes from 15mm to 54mm.<br />
The tube is manufactured from<br />
BS 316 S31/DIN 1.4401 stainless<br />
steel strip conforming to BS10088<br />
Part 2 and thanks to its thinwalled<br />
geometry, is stiff,<br />
lightweight and easy to handle.<br />
<strong>Tectite</strong> 316 fittings are also<br />
compatible with stainless<br />
steel tubes to BS EN 10312<br />
(encompassing the former<br />
BS 4127) and DVGW GW541.<br />
When <strong>Tectite</strong> stainless steel System tube is used<br />
with <strong>Tectite</strong> fittings as part of a complete system<br />
an enhanced guarantee of 30 years will apply.<br />
STAINLESS STEEL 316 SYSTEM TUBE: Specification<br />
Wall thickness<br />
EN 10312 Table 1<br />
Outside 316 System GW541 Table 2 EN 10312 Table 2<br />
diameter tube (formerly BS 4127) GW541 Table 3<br />
15mm 0.6mm 0.6mm 1.0mm<br />
18mm 0.7mm 0.7mm 1.0mm<br />
22mm 0.7mm 0.7mm 1.2mm<br />
28mm 0.8mm 0.8mm 1.2mm<br />
35mm 1.0mm 1.0mm 1.5mm<br />
42mm 1.0mm 1.1mm 1.5mm<br />
54mm 1.0mm 1.2mm 1.5mm<br />
<strong>Tectite</strong> fittings can also be used with stainless steel tube to the above standards, in<br />
which case a 25 year guarantee will apply.<br />
XPress galvanised carbon steel<br />
System tube and plastic coated<br />
carbon steel System tube<br />
Carbon steel System<br />
tube from our XPress<br />
range is available<br />
in 3m and 6m straight lengths<br />
in sizes from 15mm to 108mm<br />
(54mm if plastic coated).<br />
Galvanised carbon steel System<br />
tube is manufactured in<br />
accordance with EN 10305-3 from<br />
material with a very low carbon<br />
content and has a thin walled<br />
profile resulting in a lightweight<br />
easier to handle product.<br />
10 YEARS<br />
The galvanised coating (external<br />
only) has a minimum thickness<br />
of 7 microns and is thermally<br />
applied which provides a<br />
superior bond to the tube.<br />
<strong>Tectite</strong> Advance can be used<br />
with our SC640 galvanised<br />
carbon steel System tube or our<br />
SC660 plastic coated carbon<br />
steel System tube.<br />
When XPress galvanised carbon steel System tube or<br />
plastic carbon steel System tube is used with<br />
<strong>Tectite</strong> fittings as part of a complete system an<br />
enhanced 10 year guarantee will apply.<br />
<strong>Tectite</strong> fittings can also be used with carbon steel tube and plastic coated carbon steel<br />
tube to the above standards, in which case a 5 year guarantee will apply.<br />
XPRESS GALVANISED CARBON STEEL TUBE: Specification<br />
Wall thickness<br />
EN 10312 Table 1<br />
Outside diameter<br />
Including<br />
Outside including plastic Galvanised plastic<br />
diameter coating tube coating<br />
15mm 17mm 1.2mm 2.2mm<br />
18mm 19mm 1.2mm 2.2mm<br />
22mm 24mm 1.5mm 2.5mm<br />
28mm 30mm 1.5mm 2.5mm<br />
35mm 37mm 1.5mm 2.5mm<br />
42mm 44mm 1.5mm 2.5mm<br />
54mm 56mm 1.5mm 2.5mm<br />
67mm – 1.5mm –<br />
76mm – 2.0mm –<br />
89mm – 2.0mm –<br />
108mm – 2.0mm –<br />
CARBON STEEL SYSTEM<br />
TUBE: Bends<br />
Size Minimum Radii<br />
15mm<br />
18mm<br />
22mm<br />
28mm<br />
30mm<br />
36mm<br />
44mm<br />
56mm<br />
In sizes up to 28mm Carbon steel<br />
System tube, is suitable for bending<br />
using proprietary bend formers.<br />
54 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
<strong>Push</strong>-fit solutions<br />
System design considerations<br />
and tube expansion<br />
3<br />
The following are some of the specific design considerations it is important to take<br />
account of when designing and installing pipework systems containing <strong>Tectite</strong> fittings.<br />
Thermal movement<br />
Thermal movement is a major<br />
consideration when designing<br />
plumbing and heating systems.<br />
Pipework systems expand and<br />
contract with changes in<br />
temperature. If they are fixed<br />
too rigidly and their movement<br />
restricted, the systems will be<br />
subject to stress which must be<br />
avoided. So it’s important to<br />
take the effect of thermal<br />
movement into account when<br />
designing or installing a system.<br />
It’s especially important to<br />
avoid stress concentrations<br />
between fixed points typically<br />
found at radiators, valves and<br />
other fittings. However, the<br />
ability of <strong>Tectite</strong> joints to<br />
rotate will accommodate<br />
movement within the system<br />
associated with expansion and<br />
contraction in certain design<br />
configurations.<br />
The following tables show<br />
thermal expansion details for a<br />
range of tube/pipe lengths and<br />
temperature changes. For further<br />
calculations please refer to the<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> System Design<br />
Document or visit the website.<br />
TECTITE SPRINT, TECTITE CLASSIC AND TECTITE PRO: Copper tube expansion<br />
Temperature<br />
Tube length<br />
change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m<br />
10ºC 0.5mm 0.7mm 0.9mm 1.0mm 1.2mm 1.4mm 1.5mm 1.7mm 2.0mm 4.3mm<br />
20ºC 1.0mm 1.4mm 1.7mm 2.0mm 2.4mm 2.7mm 3.0mm 3.4mm 4.0mm 8.5mm<br />
30ºC 1.5mm 2.0mm 2.6mm 3.1mm 3.6mm 4.1mm 4.6mm 5.1mm 6.1mm 13mm<br />
40ºC 2.0mm 2.7mm 3.4mm 4.1mm 4.8mm 5.4mm 6.1mm 6.8mm 8.2mm 17mm<br />
50ºC 2.6mm 3.4mm 4.3mm 5.1mm 6.0mm 6.8mm 7.7mm 8.5mm 10.2mm 21mm<br />
60ºC 3.1mm 4.1mm 5.1mm 6.1mm 7.1mm 8.2mm 9.2mm 10.2mm 12.2mm 26mm<br />
70ºC 3.6mm 4.8mm 6.0mm 7.1mm 8.3mm 9.5mm 10.7mm 11.9mm 14.3mm 30mm<br />
80ºC 4.1mm 5.4mm 6.8mm 8.2mm 9.5mm 10.9mm 12.2mm 13.6mm 16.3mm 34mm<br />
90ºC 4.6mm 6.1mm 7.7mm 9.2mm 10.7mm 12.2mm 13.8mm 15.3mm 18.4mm 38mm<br />
100ºC 5.1mm 6.8mm 8.5mm 10.2mm 11.9mm 13.6mm 15.3mm 17.0mm 20.4mm 43mm<br />
TECTITE SPRINT, TECTITE CLASSIC AND TECTITE PRO: PEX barrier pipe expansion<br />
Upper working<br />
Lower working temperature<br />
temperature 0ºc 10ºc 20ºc 30ºc 40ºc 50ºc 60ºc 70ºc 80ºc 90ºc<br />
90ºC 17.6mm 16.4mm 15.1mm 13.5mm 11.6mm 9.4mm 7.4mm 5.0mm 2.6mm 0.0mm<br />
80ºC 15.0mm 13.8mm 12.5mm 10.9mm 9.0mm 6.8mm 4.8mm 2.4mm 0.0mm<br />
70ºC 12.6mm 11.4mm 10.1mm 8.5mm 6.6mm 4.0mm 2.4mm 0.0mm<br />
60ºC 10.2mm 9.0mm 7.7mm 6.1mm 4.2mm 2.0mm 0.0mm<br />
50ºC 8.2mm 7.0mm 5.7mm 4.1mm 2.2mm 0.0mm<br />
40ºC 6.0mm 4.8mm 3.5mm 1.9mm 0.0mm<br />
30ºC 4.1mm 2.9mm 1.6mm 0.0mm<br />
20ºC 2.5mm 1.3mm 0.0mm<br />
10ºC 1.2mm 0.0mm<br />
0ºC 0.0mm<br />
TECTITE 316: Stainless steel System tube expansion<br />
Temperature<br />
Tube length<br />
change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m<br />
10ºC 0.5mm 0.6mm 0.8mm 1.0mm 1.1mm 1.3mm 1.4mm 1.6mm 1.9mm 4.0mm<br />
20ºC 1.0mm 1.3mm 1.6mm 1.9mm 2.2mm 2.6mm 2.9mm 3.2mm 3.8mm 8.0mm<br />
30ºC 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 5.8mm 12.0mm<br />
40ºC 1.9mm 2.6mm 3.2mm 3.8mm 4.5mm 5.1mm 5.8mm 6.4mm 7.7mm 16.0mm<br />
50ºC 2.4mm 3.2mm 4.0mm 4.8mm 5.6mm 6.4mm 7.2mm 8.0mm 9.6mm 20.0mm<br />
60ºC 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 11.5mm 24.0mm<br />
70ºC 3.4mm 4.5mm 5.6mm 6.7mm 7.8mm 9.0mm 10.1mm 11.2mm 13.4mm 28.0mm<br />
80ºC 3.8mm 5.1mm 6.4mm 7.7mm 9.0mm 10.2mm 11.5mm 12.8mm 15.4mm 32.0mm<br />
90ºC 4.3mm 5.8mm 7.2mm 8.6mm 10.1mm 11.5mm 13.0mm 14.4mm 17.3mm 36.0mm<br />
100ºC 4.8mm 6.4mm 8.0mm 9.6mm 11.2mm 12.8mm 14.4mm 16.0mm 19.2mm 40.0mm<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 55
<strong>Push</strong>-fit solutions<br />
System design considerations<br />
and tube expansion<br />
TECTITE PRO*, TECTITE 316* AND TECTITE ADVANCE*:<br />
Galvanised carbon steel System tube and plastic coated carbon steel System tube expansion<br />
Temperature<br />
Tube length<br />
change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m<br />
10ºC 0.4mm 0.5mm 0.6mm 0.7mm 0.8mm 1.0mm 1.1mm 1.2mm 1.4mm 3.0mm<br />
20ºC 0.7mm 1.0mm 1.2mm 1.4mm 1.7mm 1.9mm 2.2mm 2.4mm 2.9mm 6.0mm<br />
30ºC 1.1mm 1.4mm 1.8mm 2.2mm 2.5mm 2.9mm 3.2mm 3.6mm 4.3mm 9.0mm<br />
40ºC 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 5.8mm 12.0mm<br />
50ºC 1.8mm 2.4mm 3.0mm 3.6mm 4.2mm 4.8mm 5.4mm 6.0mm 7.2mm 15.0mm<br />
60ºC 2.2mm 2.9mm 3.6mm 4.3mm 5.0mm 5.8mm 6.5mm 7.2mm 8.6mm 18.0mm<br />
70ºC 2.5mm 3.4mm 4.2mm 5.0mm 5.9mm 6.7mm 7.6mm 8.4mm 10.1mm 21.0mm<br />
80ºC 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 11.5mm 24.0mm<br />
90ºC 3.2mm 4.3mm 5.4mm 6.5mm 7.6mm 8.6mm 9.7mm 10.8mm 13.0mm 27.0mm<br />
100ºC 3.6mm 4.8mm 6.0mm 7.2mm 8.4mm 9.6mm 10.8mm 12.0mm 14.4mm 30.0mm<br />
*Closed circuit systems only.<br />
Correct anchoring<br />
Always ensure the spur used<br />
to anchor the branch of a<br />
tee or connecting a radiator<br />
is long enough to allow normal<br />
thermal movement. Failure to<br />
observe this simple rule can<br />
lead to a failure. Incorporating<br />
expansion loops or bellows<br />
devices into the system<br />
can help guard against such<br />
problems, whilst a horseshoe<br />
link or offset (see diagrams)<br />
is an ideal way to counteract<br />
continual thermal cycling.<br />
Techniques for expansion<br />
stress relief<br />
Horseshoe<br />
expansion link<br />
Crossover tee<br />
arrangement<br />
expansion loop<br />
Offset<br />
Suitable for<br />
10mm tube only<br />
Thermal expansion<br />
Never use so-called ‘cold draw<br />
techniques’ when designing<br />
expansion joints into a system<br />
containing any <strong>Tectite</strong> push-fit<br />
fittings. These techniques may<br />
compromise the integrity of the<br />
surrounding joints.<br />
Design considerations<br />
Some contracts may still<br />
require that proprietary<br />
chemicals are used to cleanse<br />
and flush pipework before<br />
full commissioning. <strong>Tectite</strong><br />
is compatible with a wide<br />
selection of products, to<br />
find out more contact us.<br />
Pipe restraint<br />
In any installation, the system<br />
should be supported to ensure<br />
the minimum stress is imposed<br />
on the tube/pipe and joints.<br />
For the maximum spacing of<br />
supporting brackets for internal<br />
installations, please see the<br />
tables (right).<br />
Insulation<br />
For all <strong>Tectite</strong> Systems, we<br />
recommend you adhere to the<br />
insulation requirements as<br />
specified in BS 5970. These<br />
requirements are equally<br />
applicable to plastic pipe and<br />
stainless steel tube.<br />
Maximum spacing of support brackets for internal fixing of copper tube<br />
Copper tube to Horizontal run spacing Vertical run spacing<br />
BS EN 1057 R220 R250/R290 R220 R250/R290<br />
10mm 1200mm 800mm 1600mm 1200mm<br />
12mm 1500mm 1000mm 2000mm 1500mm<br />
15mm 1800mm 1200mm 2400mm 1800mm<br />
22mm 2400mm 1800mm 3000mm 2400mm<br />
28mm 2400mm 1800mm 3000mm 2400mm<br />
35mm 2700mm 2400mm 3000mm 3000mm<br />
42mm 3000mm 2400mm 3600mm 3000mm<br />
54mm 3000mm 2700mm 3600mm 3000mm<br />
Maximum spacing of support brackets for internal fixing<br />
of <strong>Tectite</strong>-PEX Barrier Pipe<br />
Horizontal run spacing Vertical run spacing<br />
Average service temp. Average service temp.<br />
Size 20ºC 60ºC 80ºC 20ºC 60ºC 80ºC<br />
10mm 500mm 400mm 300mm 800mm 600mm 500mm<br />
15mm 500mm 400mm 300mm 800mm 600mm 500mm<br />
22mm 800mm 600mm 500mm 1200mm 1000mm 800mm<br />
28mm 800mm 600mm 500mm 1200mm 1000mm 800mm<br />
Maximum spacing of support brackets for internal fixing<br />
of 316 System tube, BS EN 10312 and GW541 stainless steel<br />
tube and carbon steel System tube<br />
Size Horizontal run spacing Vertical run spacing<br />
15mm 1200mm 1800mm<br />
18mm 1500mm 2100mm<br />
22mm 1800mm 2400mm<br />
28mm 1800mm 2400mm<br />
35mm 2400mm 3000mm<br />
42mm 2400mm 3000mm<br />
54mm 2700mm 3000mm<br />
56 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
3<br />
Phenolic foam<br />
When using rigid phenolic foam<br />
(or other thermal insulation) to<br />
lag pipework, always remember<br />
to refer to the lagging<br />
manufacturer’s fixing<br />
instructions. To avoid the risk<br />
of external corrosion of copper<br />
pipework lagged with this foam,<br />
it is recommended that such<br />
insulation products be installed<br />
with a moisture barrier.<br />
Materials like Densopaste or a<br />
plastics covering applied by the<br />
tube manufacturer both provide<br />
an appropriate barrier between<br />
the outer surface of the tube or<br />
fitting and the foam.<br />
Some manufacturers of this type<br />
of lagging supply their products<br />
with an internal, factoryapplied<br />
sodium silicate or<br />
polyethylene barrier to prevent<br />
external corrosion problems.<br />
However, if you do need to add<br />
a barrier product, we<br />
recommend that all <strong>Tectite</strong><br />
fittings are fully installed and<br />
pressure tested before these are<br />
applied and that they are<br />
completely coated.<br />
Covered pipework<br />
Making provision for thermal<br />
movement is vital where pipework<br />
of any material is installed<br />
under screed, plaster or passes<br />
through brick or blockwork.<br />
The preferred practice is to:<br />
pass tubes and pipes through<br />
sleeves or conduits or to lay<br />
them in ducts surrounded by<br />
loose, non-rigid material such<br />
as vermiculite or glass wool. For<br />
further information, consult the<br />
publication BS 6700:1997 Water<br />
Services in Buildings.<br />
Local Water Authority<br />
It’s wise to consult the local<br />
water authority when it comes<br />
to pipework accessibility.<br />
Tube bending<br />
Portable bending machines are<br />
ideal for copper tubes up to<br />
28mm. Most machines bend the<br />
tube between matched formers<br />
and back guides that support<br />
the outside diameter (OD) of<br />
the tube. This eliminates the<br />
risk of the tube wall collapsing.<br />
The point at which the bending<br />
pressure is exerted must be<br />
maintained at the correct<br />
distance in front of the former’s<br />
point of support. It’s also<br />
important to keep formers and<br />
guides well lubricated. Bending<br />
tubes correctly will avoid any<br />
wrinkling and flattening that<br />
can affect flow conditions.<br />
Using adjustable bending<br />
machines (which allow the<br />
pressure on the back guide to<br />
be adjusted) will ensure perfect<br />
bends every time so long as the<br />
root (inside) bending radius is<br />
at least 3 times the outside<br />
diameter of the tube.<br />
Pipework clearance<br />
When designing a <strong>Tectite</strong><br />
System, please take care to<br />
ensure all joints can be made<br />
and demounted easily. Observe<br />
minimum gaps and insertion<br />
distances to ensure sufficient<br />
access for a demounting<br />
clip/tool, where applicable<br />
(see fitting spacing tables).<br />
<strong>Fit</strong>ting spacing for<br />
<strong>Tectite</strong> Sprint and Advance<br />
(not demountable)<br />
Min. gap Min.<br />
between tube<br />
Sizes fittings projection<br />
10mm 5mm 20mm<br />
15mm 5mm 21mm<br />
22mm 5mm 23mm<br />
28mm 5mm 25mm<br />
<strong>Fit</strong>ting spacing for <strong>Tectite</strong><br />
Classic, Pro and 316<br />
Min. gap Min.<br />
between tube<br />
Sizes fittings projection<br />
10mm 10mm 40mm<br />
12mm 10mm 40mm<br />
15mm 10mm 40mm<br />
22mm 10mm 40mm<br />
28mm 10mm 50mm<br />
35mm 50mm 100mm<br />
42mm 50mm 100mm<br />
54mm 50mm 100mm<br />
Spacing<br />
<strong>Fit</strong>ting spacing<br />
Sufficient space must be left<br />
between fittings to allow<br />
room for dis-assembly tools to<br />
operate. See adjacent table<br />
for fitting spacing.<br />
Minimum projection<br />
Similar consideration should<br />
be given to the distance pipe<br />
stubs project through walls<br />
or bulkheads. Refer to table.<br />
Good practice<br />
Projection distances shown<br />
in the table also ensure that<br />
the subsequent installation<br />
will be a convenient distance<br />
from the wall.<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 57
<strong>Push</strong>-fit solutions<br />
Installation instructions<br />
10mm to 28mm sizes<br />
The <strong>Tectite</strong> jointing system has been designed with easy, efficient installation in mind.<br />
Guide to<br />
installation<br />
The jointing procedures are<br />
almost identical for every type<br />
of <strong>Tectite</strong> fitting and<br />
compatible tube material.<br />
Where there are variations (such<br />
as inserting a liner into a PEX<br />
pipe) these are shown on the<br />
following pages and in the<br />
fitting instructions. To ensure<br />
the fittings stay clean and the<br />
‘O’ ring is protected from<br />
damage, never remove the<br />
fitting from its packaging until<br />
immediately prior to<br />
installation.<br />
The tube/pipe can be fully<br />
inserted by hand. A damaged<br />
tube/pipe end will require<br />
excessive force to be used. If<br />
this is the case you should<br />
check the tube/pipe is round<br />
and deburred before continuing.<br />
<strong>Tectite</strong> fittings with plain male<br />
ends must not be used directly<br />
with capillary fittings, since<br />
heating will damage the nonmetallic<br />
parts. Neither should<br />
plain ends on capillary fittings<br />
be used with <strong>Tectite</strong>.<br />
Heat should not be applied to<br />
<strong>Tectite</strong> fittings, directly or<br />
indirectly. They should be<br />
disconnected (where applicable)<br />
to avoid any possible damage<br />
to non-metallic parts if they are<br />
to be used on a system in<br />
conjunction with capillary<br />
fittings. Similarly, reconnection<br />
must not be considered until<br />
the heated tubes have been<br />
allowed to cool and have been<br />
flushed to remove any flux<br />
residues. Use pipe clips to<br />
secure finished installations and<br />
prevent vibration or movement.<br />
Painting<br />
<strong>Fit</strong>tings can be painted with<br />
water-based paints. Oil-based<br />
or aggressive solvent paint<br />
should be avoided.<br />
Socket depths<br />
Socket depths<br />
Size<br />
10mm<br />
15mm<br />
22mm<br />
28mm<br />
Boiler<br />
connection<br />
Socket<br />
depth<br />
15mm<br />
16mm<br />
18mm<br />
20mm<br />
10-18mm 23mm<br />
22mm 27mm<br />
28mm 31mm<br />
10-18mm 23mm<br />
22mm 27mm<br />
28mm 31mm<br />
35mm 57mm<br />
42mm 62mm<br />
54mm 68mm<br />
15mm<br />
18mm<br />
22mm<br />
28mm<br />
35mm<br />
42mm<br />
54mm<br />
18mm<br />
18mm<br />
18mm<br />
20mm<br />
31mm<br />
32mm<br />
37mm<br />
<strong>Tectite</strong>-PEX barrier pipe should<br />
not be joined directly to a<br />
boiler or other similar heat<br />
source. Connection should be<br />
via a piece of copper tube a<br />
minimum of 1m long.<br />
Preparation<br />
New tube ends should have any<br />
tape, labels or residual adhesive<br />
removed, taking care not to<br />
damage the tube in the process.<br />
Check the tube is round, clean<br />
and free from burrs and scores. If<br />
necessary, trim and prepare as<br />
below.<br />
We recommend the use of a good<br />
quality tube cutter with a sharp<br />
wheel for metal<br />
and plastic<br />
coated metal<br />
tube.<br />
Tube cutters<br />
For cutting PEX pipe we<br />
recommend the use of good<br />
quality pipe shears with a sharp<br />
blade. Clean, square cut pipe ends<br />
should have the pipe<br />
manufacturer’s liners fitted.<br />
Ensure the tube is cut square and<br />
all burrs and sharp edges are<br />
removed and is<br />
chamfered as<br />
shown in the<br />
illustration.<br />
Remove burrs<br />
Having deburred as above you will<br />
be left with a 1mm chamfer on<br />
the outside of the tube as<br />
indicated in the diagram. Wipe<br />
clean the tube end to remove all<br />
swarf and debris.<br />
If a deburrer is<br />
not available, a<br />
fine file should be<br />
used to prepare<br />
the tube end.<br />
Copper, chrome<br />
plated copper,<br />
stainless steel<br />
System and<br />
carbon steel<br />
System tubes<br />
1<br />
1. Select the correct size of<br />
tube and fitting for the job.<br />
Ensure both are clean, in<br />
good condition and free<br />
from damage, scores and<br />
imperfections. Do not use any<br />
additional lubricant or sealing<br />
compounds. Cut the tube square<br />
using a rotary tube cutter<br />
wherever possible. Take care<br />
to ensure that the tube end<br />
is deburred and chamfered. If<br />
the tube is oval or damaged,<br />
use a re-rounding tool.<br />
2a<br />
2. Remove any burrs or sharp<br />
edges from the external tube<br />
end using either the T110<br />
(<strong>Tectite</strong> Classic and <strong>Tectite</strong> Pro)<br />
or the T115 (<strong>Tectite</strong> Sprint and<br />
<strong>Tectite</strong> Advance) 3-in-1<br />
<strong>Tectite</strong> deburring, scribe tool<br />
and socket depth marker or the<br />
S120 deburring tool from the<br />
58 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
4<br />
XPress accessories range. Also,<br />
ensure the internal bore is<br />
deburred. For deburring<br />
stainless steel tube ends a fine<br />
toothed file should be used.<br />
3<br />
PB and PEX pipe<br />
1<br />
Plastic coated<br />
carbon steel<br />
System tube<br />
2b<br />
Then wipe clean the tube end<br />
to remove all swarf and debris –<br />
this helps to avoid damage to<br />
the ‘O’ ring when inserting<br />
the tube.<br />
2c<br />
An alternative method of<br />
preparing copper tube ends<br />
35-54mm before inserting into<br />
the fitting, is to use the<br />
appropriately-sized S122<br />
percussion deburrer (not for<br />
carbon steel tube) featured in<br />
the XPress accessories range.<br />
Place the cup of the deburrer<br />
onto the end of the tube and<br />
strike it with a sharp blow from<br />
a copper-faced hammer. As well<br />
as removing burrs and sharp<br />
edges, this tool also creates a<br />
slight taper that aids insertion<br />
into the fitting. If 10mm R220<br />
annealed copper tube is being<br />
used, ensure a T67 support liner<br />
is fully inserted into the tube.<br />
2d<br />
3. To make a perfect joint, the<br />
tube must be fully inserted in<br />
the fitting until it meets the<br />
tube stop. To confirm that this<br />
is the case, mark the socket<br />
depth on the tube or pipe using<br />
the T110/T115 socket depth<br />
marker (<strong>Tectite</strong> Classic, <strong>Tectite</strong><br />
Pro & <strong>Tectite</strong> 316) or a tape<br />
measure and a marker/pencil.<br />
For the socket depth of each<br />
size of fitting, see tables.<br />
4a<br />
4. When jointing chrome-plated<br />
copper tube with <strong>Tectite</strong><br />
Classic, <strong>Tectite</strong> Pro and Sprint<br />
fittings, scribe the tube using<br />
the T110/T115 (Sprint) scribing<br />
tool to ensure positive grab<br />
ring location. This helps to<br />
accommodate any variance in<br />
chrome plate thickness. Note:<br />
The scribing function is not<br />
suitable for stainless steel tube.<br />
4b<br />
1. Select the correct size of<br />
pipe and fitting for the job.<br />
Ensure both are clean, in good<br />
condition and free from damage,<br />
scores and imperfections. Do not<br />
use any additional lubricant or<br />
sealing compounds. Cut the pipe<br />
square using good quality plastic<br />
pipe shears with a sharp blade.<br />
2. Where <strong>Tectite</strong>-PEX barrier pipe<br />
is used, remove the label from<br />
the pipe end. If the pipe has<br />
been used on a previous<br />
installation cut the tube back to<br />
behind the teeth marks, ensuring<br />
there are no score marks on the<br />
pipe. Also ensure the correct<br />
pipe support liner from the pipe<br />
manufacturer is fully inserted<br />
into the pipe (T66 for <strong>Tectite</strong><br />
flex).<br />
2b<br />
Proceed to jointing (see next<br />
page).<br />
1. Select the correct size of<br />
tube and fitting for the job.<br />
Ensure both are clean, in<br />
good condition and free<br />
from damage, scores and<br />
imperfections. Do not use any<br />
additional lubricant or sealing<br />
compounds. Cut the tube square<br />
using a rotary tube cutter<br />
wherever possible.<br />
2a<br />
2. The plastic coating must be<br />
removed to the socket depth of<br />
the fitting using the S115<br />
stripping tool from the XPress<br />
accessories range. Select the<br />
correct sized tool, fully insert<br />
the tube and twist the tool<br />
until the excess of plastic is<br />
completely detached.<br />
3. Remove any burrs or sharp<br />
edges from the external tube<br />
end using an S120 deburring<br />
tool from the XPress accessories<br />
range. Also deburr the internal<br />
bore. If using plastic coated<br />
tube, the use of the S115 tool<br />
(as point 2), will deburr the<br />
inside of 15mm to 28mm tube.<br />
The same tool will also deburr<br />
the outside of plastic coated<br />
tube – insert the tube into<br />
the opposite end of the tool<br />
and twist.<br />
Proceed to jointing (see next<br />
page).<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 59
<strong>Push</strong>-fit solutions<br />
Installation instructions<br />
10mm to 28mm sizes<br />
Jointing<br />
1. To make a perfect joint, the tube or pipe must be fully inserted<br />
in the fitting until it meets the tube stop. To confirm that this<br />
is the case, mark the socket depth on the tube or pipe using<br />
the appropriate socket depth marker or a tape measure and a<br />
marker/pencil. For the socket depth of each size of fitting,<br />
see tables on page 58.<br />
1<br />
NOTE: <strong>Tectite</strong> Sprint and <strong>Tectite</strong> Advance fittings must not be<br />
used with the male ended fittings from other <strong>Tectite</strong> ranges<br />
(except T526S). Other third party male ended products should<br />
not be used with any <strong>Tectite</strong> fittings.<br />
Do not use <strong>Tectite</strong> fittings on gas services.<br />
<strong>Tectite</strong> Classic fittings do not provide electrical continuity, other<br />
<strong>Tectite</strong> fittings only provide electrical continuity when installed<br />
with metal tube.<br />
2. Inspect the fitting ensuring that the grab rings/‘O’-rings have<br />
not been contaminated with grit or debits. Insert the tube/pipe<br />
into the mouth of the fitting to rest against the grab ring.<br />
2<br />
3. <strong>Push</strong> the tube firmly with a slight twisting action until it<br />
reaches the tube stop with a positive “click”.<br />
4. Ensure the depth insertion mark corresponds with the mouth of<br />
the fitting and then pull firmly on the tube to ensure the fitting<br />
is secure.<br />
NOTE: We recommend all systems are thoroughly pressure<br />
tested to 1.5 times working pressure before the hand-over to<br />
the customer.<br />
4<br />
60 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
<strong>Push</strong>-fit solutions<br />
Installation instructions<br />
35mm to 54mm sizes<br />
4<br />
Although manufactured to a different design, jointing tubes in sizes from 35mm<br />
to 54mm with <strong>Tectite</strong> Pro and <strong>Tectite</strong> 316 fittings is basically the same as it is<br />
at smaller sizes.<br />
Preparation<br />
The first thing to consider when<br />
it comes to installation of 35mm<br />
to 54mm fittings is whether you<br />
plan to demount any fittings in<br />
the system on a regular basis. If<br />
you do, then we recommend you<br />
replace the standard end cap<br />
with the appropriately sized TDX<br />
demounting end cap.<br />
To ensure the fittings stay clean<br />
and the 'O' ring is protected<br />
from damage, never remove the<br />
fitting from its packaging until<br />
immediately prior to installation.<br />
When it comes to tube end<br />
preparation and socket depth<br />
marking for jointing with 35mm<br />
to 54mm fittings, follow the<br />
same routine as outlined in the<br />
preliminaries, tube preparation<br />
and installation tips sections for<br />
10mm to 28mm fittings on the<br />
previous pages.<br />
1. Insert the tube through the<br />
end cap to rest against the<br />
grab ring.<br />
2. Now push the tube firmly<br />
with a slight twisting action<br />
until it reaches the tube stop<br />
with a positive ‘click’.<br />
3. Ensure the depth insertion<br />
mark corresponds with the<br />
mouth of the fitting, then pull<br />
firmly on the tube to ensure<br />
that the fitting is secure.<br />
NOTE: We recommend all<br />
systems are thoroughly<br />
pressure tested to 1.5 times<br />
working pressure before the<br />
hand-over to the customer.<br />
1<br />
2<br />
3<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 61
<strong>Push</strong>-fit solutions<br />
Installation instructions<br />
Demounting<br />
How to demount <strong>Tectite</strong> Classic, <strong>Tectite</strong> Pro and <strong>Tectite</strong> 316 fittings from pipework.<br />
Demounting<br />
<strong>Tectite</strong> Classic, <strong>Tectite</strong> Pro and<br />
<strong>Tectite</strong> 316 fittings in sizes<br />
10mm to 28mm can all be<br />
disconnected as described below.<br />
<strong>Tectite</strong> Sprint and <strong>Tectite</strong><br />
Advance fittings are not suitable<br />
for disconnection. Ensure the<br />
system is de-pressurised and<br />
drained.<br />
1<br />
1. Place the forks of the<br />
disconnecting tool around the<br />
fitting assembly. The fork side<br />
carrying the <strong>Tectite</strong> brand logo<br />
should be positioned around the<br />
tube/pipe, with the opposite<br />
side around the neck of the<br />
fitting.<br />
2. Squeeze the disconnecting<br />
tool with one hand until the<br />
release collar in the fitting is<br />
depressed. With the other hand,<br />
twist out the tube/pipe using<br />
the thumb as a lever against the<br />
tool to assist disconnection.<br />
3. Check the fitting and<br />
tube/pipe for damage before<br />
remaking the joint.<br />
4<br />
4. The plastic disconnecting clip<br />
may be used where only where<br />
an occasional disconnecting<br />
facility is required.<br />
(You cannot demount Sprint or<br />
Advance fittings)<br />
Demounting<br />
with TDX<br />
demounting<br />
end caps<br />
<strong>Tectite</strong> Pro and <strong>Tectite</strong> 316<br />
fittings in 35mm to 54mm sizes<br />
are supplied with conventional<br />
black end caps. If you intend<br />
to demount the fitting on a<br />
regular basis, a TDX demounting<br />
end cap should be purchased<br />
separately and substituted for<br />
the standard end cap. A DTX<br />
<strong>Tectite</strong> end cap tool will also<br />
be required.<br />
Due to the potentially high<br />
frequency with which TX61/TS61<br />
stop ends may be demounted,<br />
they are supplied with the TDX<br />
end caps fitted as standard.<br />
Demounting the fitting from<br />
the tube is a simple process<br />
when TDX demounting end caps<br />
have been installed in the<br />
fittings. Ensure the system is<br />
de-pressurised and drained.<br />
1. To remove the tube from the<br />
fitting, insert the prongs of the<br />
<strong>Tectite</strong> DTX end cap tool in the<br />
recesses in the status indicator<br />
(2) and turn anti-clockwise<br />
fully. The status indicator will<br />
withdraw into the fitting,<br />
indicating that the fitting is in<br />
the de-mountable position.<br />
Using a ‘clockwise’ twisting and<br />
pulling action the tube can now<br />
be removed.<br />
2. Before reusing the fitting, the<br />
status indicator must be returned<br />
to the mounted position<br />
(protruding).<br />
Important: If the status<br />
indicator is not in the<br />
protruding position, the<br />
assembly will not withstand<br />
full system pressure.<br />
1<br />
2<br />
Demounted<br />
Mounted<br />
Demounting<br />
end cap<br />
If regular demounting of<br />
a particular fitting is envisaged<br />
TDX demounting end caps<br />
should be purchased separately<br />
and installed in the fitting body.<br />
62 1 Range overview 2 Product details 3 Technical data 4 Installation instructions
4<br />
Standard<br />
black end caps<br />
<strong>Fit</strong>tings with standard black end<br />
caps can be demounted from<br />
the tube by unscrewing the end<br />
cap with the <strong>Tectite</strong> DTX end<br />
cap tool and snipping off the<br />
grab ring with side cutters,<br />
discarding both grab ring and<br />
‘O’ ring. A new grab ring and ‘O’<br />
ring must be used when<br />
reassembling the fitting<br />
(see the disassembly section).<br />
Disassembly<br />
Replacing the ‘O’ ring on 35mm<br />
to 54mm <strong>Tectite</strong> Pro and <strong>Tectite</strong><br />
316 fittings is easily achieved<br />
by disassembling the fitting.<br />
1. Have replacement parts for<br />
the discarded items ready for<br />
insertion. Using a spanner on<br />
the fitting flats to prevent the<br />
fitting from rotating, insert the<br />
<strong>Tectite</strong> DTX end cap tool into<br />
the slots in the end cap.<br />
Turn the tool anti-clockwise to<br />
unscrew the end cap and slide<br />
it along the tube away from<br />
the fitting body.<br />
2. Pull the tube out of the<br />
fitting body.<br />
3. Remove and discard the<br />
‘O’ ring.<br />
4. Remove and retain the<br />
alignment ring.<br />
5. Snip off the grab ring with<br />
side cutters and discard.<br />
Reassembly<br />
<strong>Tectite</strong> Pro grab rings (TX105)<br />
and <strong>Tectite</strong> 316 grab rings<br />
(TS106) are not interchangeable.<br />
Care must be taken when<br />
replacing grab rings to ensure<br />
that only the correct grab ring<br />
is used.<br />
1. Before re-assembly have<br />
replacement parts for the<br />
discarded items ready for<br />
insertion, ensuring all the<br />
components are clean and the<br />
‘O’ ring is lubricated using S130<br />
Silicone lubricant from the<br />
XPress accessories range.<br />
Replace the components in the<br />
correct order, as shown, and<br />
check they are fully seated in<br />
the fitting body.<br />
Note: The grab ring operates<br />
with an interference fit in the<br />
body to provide electrical<br />
continuity. Therefore, the end<br />
cap must be tightened down<br />
flush with the fitting body.<br />
2. Screw the end cap back into<br />
the fitting until hand tight.<br />
If resistance is felt and the end<br />
cap is not flush with the fitting<br />
body, remove the end cap and<br />
ensure the grab ring is fully<br />
located i.e. fully in contact with<br />
the alignment ring. Again screw<br />
the end cap into the fitting<br />
until hand tight. Temporarily<br />
insert a 300mm length of<br />
deburred tube into the fitting<br />
BUT NOT THROUGH the grab ring<br />
to help locate the demount<br />
tool. Tighten the end cap a<br />
further 8mm to 10mm. Remove<br />
the tube.<br />
3. Before reinstalling the fitting<br />
back into the system, check the<br />
end of the tube for damage. If<br />
the tube is scored or damaged,<br />
remove the affected section<br />
with a tube cutter and prepare<br />
the tube end as described in<br />
preliminaries and tube<br />
preparation (page 58).<br />
4. Reinsert the tube into the<br />
fitting up to the tube stop,<br />
ensuring the socket depth mark<br />
corresponds with the mouth of<br />
the fitting and that the finished<br />
joint is secure.<br />
Replacement<br />
‘O’ rings<br />
TX100 replacement 'O' rings<br />
and TX105/TS106 grab rings<br />
are available (sizes 35mm to<br />
54mm) in the event that any<br />
are lost or damaged on-site.<br />
We recommend the use of<br />
S130 Silicone lubricant grease<br />
available from the XPress range<br />
to aid insertion of the replacement<br />
'O' ring into the fitting<br />
as these 'O' rings are supplied<br />
unlubricated.<br />
Once the end cap has been unscrewed the other components can be removed and replaced if necessary.<br />
1 Range overview 2 Product details 3 Technical data 4 Installation instructions 63
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Also available from<br />
<strong>Pegler</strong> <strong>Yorkshire</strong>:<br />
LUXURY TAP SOLUTIONS<br />
<strong>Pegler</strong> <strong>Yorkshire</strong> Group Limited<br />
St. Catherine’s Avenue, Doncaster,<br />
South <strong>Yorkshire</strong>, DN4 8DF, England.<br />
Tel: 0844 243 4400 Fax: 0844 243 9870<br />
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Registered Office: Haigh Park Road, Stourton, Leeds,<br />
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Maintaining a policy of continual product development,<br />
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LIT.REF: 880118.01.09