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Tectite Push Fit Solutions - Pegler Yorkshire

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<strong>Push</strong>-fit solutions<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 1


<strong>Pegler</strong> <strong>Yorkshire</strong><br />

Unrivalled quality, innovation,<br />

customer service and long-term<br />

value for money<br />

As part of the global Aalberts Industries NV Group,<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> is one of Britain’s largest and most<br />

respected manufacturers of innovative products for the<br />

demanding and diverse plumbing and heating industries.<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> – a unique story<br />

It was in the late 19th century when two<br />

separate and altruistic companies set out on<br />

the long road to satisfying the needs of<br />

prospective customers and, of course, to<br />

profit in the process. Coincidentally located<br />

just 30 miles apart, each was driven by the<br />

same vision and ideals of a no-compromise<br />

culture. Cutting corners was never an option<br />

and only the best could ever be good enough.<br />

These two companies were <strong>Pegler</strong> and<br />

<strong>Yorkshire</strong> <strong>Fit</strong>tings. Although in meeting all the<br />

challenges of the 20th and 21st centuries<br />

each has changed a great deal, the business<br />

ethos common to both never has. And now<br />

these two like minds have come together as<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> – a single source of proven,<br />

flow control solutions for installers,<br />

specifiers and engineers in the domestic,<br />

public and commercial markets.<br />

Reputable and established brands<br />

Just as <strong>Pegler</strong> and <strong>Yorkshire</strong> have endured<br />

over such a long period, many of the brand<br />

names they have created over time are<br />

similarly very well established, in many cases<br />

as market leaders in their respective categories.<br />

The very extensive <strong>Pegler</strong> <strong>Yorkshire</strong> product<br />

range now comprises more than 15,000 lines<br />

– without rival for the choice and coverage<br />

it offers and for the number and scope of<br />

applications it satisfies.<br />

A mind for innovation<br />

Brands which endure and are not easily<br />

displaced must by definition be the product<br />

of innovative thinking and technology that<br />

continually stand the test of time. <strong>Pegler</strong><br />

<strong>Yorkshire</strong>’s no-compromise philosophy will<br />

always put new product development high<br />

on the agenda, based on not only meeting<br />

the needs of today’s markets, but also<br />

anticipating and meeting customers’<br />

future needs.<br />

The true value of knowledge<br />

As well as the benefit of unparalleled<br />

experience of the flow control market and<br />

its growth over many decades, <strong>Pegler</strong><br />

<strong>Yorkshire</strong> has strong associations with<br />

major industry bodies such as those<br />

responsible for determining product and<br />

performance standards.<br />

The result is a comprehensive store of<br />

knowledge and reference which is invaluable<br />

in the key areas of research, development and<br />

dealing efficiently and accurately with<br />

customer enquiries – particularly with regard<br />

to product application and suitability.<br />

A charter for the best<br />

in customer service<br />

With so diverse a product range and customer<br />

base, <strong>Pegler</strong> <strong>Yorkshire</strong>’s no-compromise<br />

standards of quality, reliability and value<br />

for money naturally go hand in hand with<br />

the principle of delivering the best in<br />

customer service.<br />

Green awareness<br />

and responsibilities<br />

Developing products which reduce the carbon<br />

footprint by saving water and energy is only<br />

one side of the green issues coin. <strong>Pegler</strong><br />

<strong>Yorkshire</strong> is also increasingly committed to<br />

recycling key production materials (such as<br />

brass), eliminating the need for excessive<br />

packaging wherever possible, and looking for<br />

new ways in which the company’s day-to-day<br />

operations can be improved to reduce waste<br />

and minimise the impact on the environment.<br />

Likewise, social responsibilities such as<br />

supporting employee and local community<br />

welfare are aspects of the very fabric and<br />

philosophy upon which both <strong>Pegler</strong> and<br />

<strong>Yorkshire</strong> were founded.<br />

Standards<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> are dedicated to designing,<br />

developing and manufacturing products of<br />

the highest quality. We are members of<br />

numerous standards committees and take an<br />

active part in their development. Our products,<br />

where applicable, comply with the relevant<br />

British, European and International standards.<br />

Whatever the latest developments, we<br />

guarantee that our products will always<br />

meet the latest and highest standards.<br />

Trade bodies<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> is pleased to be associated<br />

with several influential industry organisations:<br />

Association of<br />

Plumbing and<br />

Heating Contractors<br />

Brass<br />

The Brass Page<br />

for specifiers,<br />

designers, engineers<br />

and manufacturers<br />

The Copper<br />

Development<br />

Association<br />

Heating and<br />

Ventilating<br />

Contractors<br />

Association<br />

The Bathroom<br />

Manufacturers<br />

Association<br />

pec<br />

CERTIFICATION LTD<br />

British Plumbing<br />

Employers Council<br />

The UK<br />

Copper Board<br />

Thermostatic<br />

Mixing Valve<br />

Manufacturers<br />

Association<br />

Construction<br />

Products<br />

Association<br />

Builders Merchants<br />

Federation<br />

Institute of<br />

Plumbing<br />

Scottish and<br />

Northern Ireland<br />

Plumbing Employers<br />

Federation<br />

2


<strong>Push</strong>-fit solutions<br />

This data book has been produced in clearly defined<br />

sections to help the user to find relevant information<br />

quickly and easily. At the foot of each page there is a reminder<br />

of the brochure sections with the relevant page numbers.<br />

Section 1<br />

Product range overview<br />

Introduction to <strong>Tectite</strong> 4<br />

Key features and benefits 6-8<br />

<strong>Tectite</strong> Sprint 6<br />

<strong>Tectite</strong> Classic 6<br />

<strong>Tectite</strong> Pro 7<br />

<strong>Tectite</strong> 316 7<br />

<strong>Tectite</strong> Advance 8<br />

<strong>Tectite</strong> quarter turn 8<br />

ball valves<br />

<strong>Tectite</strong> service valves 8<br />

<strong>Tectite</strong> flexible hose 8<br />

connectors<br />

<strong>Tectite</strong> accessories 8<br />

Standards, approvals and guarantees 9<br />

Section 2<br />

Product range details<br />

Sizes, dimensional details 10-49<br />

and product codes<br />

Section 3<br />

Technical Data<br />

<strong>Fit</strong>ting and tube compatibility 50<br />

<strong>Fit</strong>ting applications 50<br />

Materials specifications 51<br />

Manufacturing standards 51<br />

Working temperatures 52<br />

and pressures<br />

Tubes, pipe and 53-54<br />

their compatibility<br />

System design considerations 55-57<br />

and tube expansion<br />

Section 4<br />

Installation instructions<br />

Socket depths 58<br />

Preparation 58<br />

Preliminaries – 10mm to 28mm sizes 58<br />

Copper, chrome plated copper,58<br />

Stainless steel System and<br />

carbon steel System tube<br />

PB and PEX pipe 59<br />

Plastic coated carbon steel 59<br />

System tube<br />

Jointing 60<br />

Preliminaries – 35mm to 54mm sizes 61<br />

Demounting 62<br />

Disassembly 63<br />

3


<strong>Push</strong>-fit solutions<br />

The complete range<br />

<strong>Tectite</strong> fittings from <strong>Pegler</strong> <strong>Yorkshire</strong> makes jointing easier, faster and more cost<br />

effective than other jointing methods – a fittings system which simply pushes<br />

together in seconds to create a perfect joint, every time.<br />

<strong>Tectite</strong> push-fit<br />

benefits<br />

A completely heat-free system offering the<br />

following benefits:<br />

Improved installation time over<br />

traditional methods<br />

No naked flames (improved safety)<br />

Perfectly clean internal bore<br />

(less finishing/cleaning required)<br />

No localised annealing from high<br />

temperature working.<br />

No carbon deposits (less risk of corrosion)<br />

System does not need to be “dry” for<br />

effective jointing<br />

Time-saving and<br />

cost-saving<br />

installation<br />

Time-saving and cost-saving installation of<br />

many types of plumbing and heating<br />

services – for commercial, domestic and<br />

public utility applications – including:<br />

All above-ground hot and cold domestic<br />

and commercial water services<br />

Heating and chilled water services<br />

(potable and non-potable)<br />

Low-temperature hot water and heating<br />

Smallbore or minibore central heating<br />

systems<br />

Pressurised, vented and unvented<br />

heating systems<br />

Renowned <strong>Pegler</strong><br />

<strong>Yorkshire</strong> quality<br />

and reliability<br />

Renowned <strong>Pegler</strong> <strong>Yorkshire</strong> quality and<br />

reliability – with some <strong>Tectite</strong> products<br />

offering the bonus of an enhanced<br />

30-year warranty. <strong>Pegler</strong> <strong>Yorkshire</strong> also<br />

operates a Quality Management System for<br />

the development, manufacture and supply<br />

of fittings, tube, valves and accessories<br />

which complies with the requirements<br />

of BS EN ISO 9001:2000.<br />

Key to symbols<br />

Products in this brochure are accompanied by<br />

symbols intended to aid the reader by stating<br />

their ideal environments. These symbols are:<br />

Versatility and choice<br />

A wide range of<br />

fittings for use with<br />

many different types<br />

of materials,<br />

including copper<br />

tube, PEX and PB<br />

pipe, and a variety of steel including<br />

stainless and carbon.<br />

Choice of demountable or non-demountable<br />

fittings.<br />

The perfect solution<br />

all round<br />

A heat-free, time saving jointing method<br />

which guarantees uncontaminated<br />

installation. Ideal for applications as<br />

diverse as domestic maintenance and<br />

refurbishment, new build and large-scale<br />

public sector projects.<br />

Heat free<br />

Demountable<br />

Non-demountable<br />

Potable water applications<br />

Not suitable for potable water<br />

applications<br />

Gas installation applications<br />

Not suitable for gas installation<br />

applications<br />

Chilled water services<br />

Closed circuit heating<br />

Electrical continuity<br />

Hot water services<br />

Reduced requirement for flushing<br />

Galvanised or nickel plated<br />

No tools required<br />

Saves installation time<br />

Easy to insulate<br />

Easy to install in confined areas<br />

Can be rotated<br />

4 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5<br />

1


<strong>Push</strong>-fit solutions<br />

Product overview<br />

<strong>Tectite</strong> Sprint non-demountable fittings<br />

are ideal for fast and efficient heat free<br />

jointing, offering a visually appealing, low<br />

profile design which can be easily installed<br />

in confined spaces. They are also easy to<br />

insulate.<br />

Features<br />

Available in sizes 10mm to 28mm<br />

Manufactured from copper or machined<br />

DZR brass<br />

Can be used with copper tube, PB and<br />

PEX pipe (with liners) or chrome plated<br />

copper tube<br />

Suitable for use on hot and cold water<br />

services, heating and chilled water<br />

applications and low temperature hot<br />

water services<br />

Provides electrical continuity<br />

WRAS approved*<br />

The original <strong>Tectite</strong> fitting and proven in<br />

the field for over 15 years, <strong>Tectite</strong> Classic<br />

can be used for similar applications to<br />

<strong>Tectite</strong> Sprint but where a demountable<br />

fitting is required.<br />

Features<br />

Demountable<br />

Available in sizes 10mm to 28mm<br />

Manufactured from gunmetal, A-metal or<br />

DZR brass<br />

Can be used with copper tube, PB and<br />

PEX pipe (with liners) or chrome plated<br />

copper tube<br />

Suitable for use on hot and cold water<br />

services, heating applications and low<br />

temperature hot water services<br />

WRAS approved*<br />

*On certain sizes<br />

6 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


<strong>Push</strong>-fit solutions<br />

Product overview<br />

1<br />

<strong>Tectite</strong> Pro demountable fittings have been<br />

specially developed to meet the rigorous<br />

demands of the mechanical services sector.<br />

<strong>Tectite</strong> Pro offers enhanced performance<br />

over an extended size range and is WRAS<br />

approved. 15mm to 54mm fittings feature a<br />

stainless steel grab ring.<br />

Features<br />

Demountable<br />

Available in sizes 15mm to 54mm<br />

Manufactured from gunmetal, A-metal or<br />

DZR brass<br />

Provides electrical continuity<br />

Can be used with copper tube, PB and<br />

PEX pipe, chrome plated copper tube or<br />

carbon steel tube<br />

Designed for use in the mechanical<br />

services sector on hot and cold services,<br />

heating and chilled water applications and<br />

low temperature hot water services<br />

Provides enhanced performance<br />

WRAS approved<br />

<strong>Tectite</strong> 316 is a stainless steel option<br />

which has been developed for use with<br />

316 System tube for potable water<br />

applications where water quality and<br />

hygiene are key considerations. The <strong>Tectite</strong><br />

316 range incorporates a stainless steel<br />

grab ring which has been specifically<br />

developed to grip stainless steel tube<br />

without the need to for it to be scribed.<br />

Features<br />

Demountable<br />

Available in sizes 15mm to 54mm<br />

Manufactured from 316 stainless steel<br />

Provides electrical continuity<br />

Can be used with 316 System tube<br />

Designed for use for potable water<br />

services in the food processing and<br />

pharmaceutical industries<br />

WRAS approved<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 7


<strong>Push</strong>-fit solutions<br />

Product overview<br />

Designed for use in conjunction with<br />

XPress carbon steel System tube, the nondemountable<br />

<strong>Tectite</strong> Advance System is five<br />

times quicker to install than a traditional<br />

screwed steel installation*. With installed<br />

cost savings of up to 70%, borne out in an<br />

independent industry report, <strong>Tectite</strong><br />

Advance can help to deliver projects on<br />

time and within budget.<br />

*Research carried out in conjunction with<br />

Leeds College of Building, February 2007.<br />

Features<br />

Available in sizes from 15mm to 54mm<br />

Manufactured from galvanised carbon steel<br />

Provides electrical continuity<br />

Can be used with XPress carbon steel<br />

System tube and plastic coated XPress tube<br />

Light weight and easy to fit<br />

Designed for use with unvented closed<br />

circuit heating and chilled water services<br />

(closed loop)<br />

<strong>Tectite</strong> Pro quarter turn ball valves<br />

<strong>Tectite</strong> Pro quarter turn ball valves are a<br />

safe, reliable and cost effective way to<br />

control the flow of water.<br />

Features<br />

Available in sizes from 15mm to 22mm<br />

Manufactured from brass with nickel<br />

plated finish<br />

Designed for use with hot and cold water<br />

services and heating systems<br />

<strong>Tectite</strong> Classic and <strong>Tectite</strong> Pro<br />

servicing valves<br />

<strong>Tectite</strong> Pro servicing valves allow sections<br />

of pipework to be isolated for repair or<br />

maintenance without the need to drain<br />

down the system. They incorporate a simple<br />

open/shut mechanism which can be<br />

operated with a screwdriver or coin.<br />

Features<br />

Available in 15mm sizes<br />

Manufactured from brass with a chrome<br />

plated finish<br />

Provides electrical continuity<br />

Designed for use in hot and cold<br />

water services<br />

Ideal for use with terminal taps and<br />

float valves<br />

<strong>Tectite</strong> flexible hose connectors<br />

<strong>Tectite</strong> flexible hose connectors are suitable<br />

for use in areas where space is limited and<br />

the fitting of rigid tube is difficult.<br />

Features<br />

Available in 15mm sizes<br />

Manufactured with high quality stainless<br />

steel braided EPDM hose<br />

Designed for use in hot and cold water<br />

services and on fan coils<br />

WRAS approved<br />

<strong>Tectite</strong> accessories<br />

The <strong>Tectite</strong> range is complemented by a<br />

variety of accessories. These include<br />

deburring/scribe tools, disconnecting tools<br />

and clips, pipe clips, demounting end caps,<br />

grab rings and lubricant.<br />

8 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


<strong>Push</strong>-fit solutions<br />

Standards, approvals<br />

and guarantees<br />

1<br />

It’s <strong>Pegler</strong> <strong>Yorkshire</strong>’s policy to provide a range of products and services which meet,<br />

or exceed, the requirements of our customers in respect of quality, cost and delivery.<br />

Standards and<br />

approvals<br />

WRAS All <strong>Tectite</strong> Sprint, <strong>Tectite</strong> Classic,<br />

<strong>Tectite</strong> Pro and <strong>Tectite</strong> 316 fittings are listed<br />

and comply with the requirements of the<br />

United Kingdom Water Regulations/Byelaws<br />

(Scotland).<br />

DVGW <strong>Tectite</strong> Classic and <strong>Tectite</strong> 316 fittings<br />

have been approved by the German approval<br />

authority. They comply with DVGW Arbeitsblatt<br />

W534, which covers fittings and joints for<br />

tubes in potable water installations.<br />

<strong>Tectite</strong> Classic fittings are also approved by<br />

KIWA (Dutch certification), SITAC (Norway,<br />

Sweden and Finland certification) and CSTB<br />

(French certification). <strong>Tectite</strong> 316 fittings are<br />

also approved by SVGW (Swiss certification).<br />

<strong>Tectite</strong>-PEX barrier pipe<br />

is kitemark approved<br />

The <strong>Tectite</strong> range has<br />

been certified by the<br />

WRAS and is audited periodically.<br />

Applicable <strong>Tectite</strong> products<br />

are DVGW approved for the<br />

European market.<br />

ISO is achieved through the<br />

continuous improvement of<br />

our Quality Management System<br />

in line with the requirements of<br />

BS EN ISO9001: 2000.<br />

PRODUCT APPROVALS<br />

Product WRAS CSTB KIWA DVGW ETA ACS Sintef Sitac SVGW OVGW<br />

<strong>Tectite</strong> Sprint ✔ – – – – – ✔ ✔ – –<br />

<strong>Tectite</strong> Classic ✔ ✔ ✔ ✔ ✔ ✔ – – – –<br />

<strong>Tectite</strong> Pro ✔ – – – – – – – – –<br />

<strong>Tectite</strong> 316 ✔ – – ✔ – – – – ✔ ✔<br />

<strong>Tectite</strong> Advance – – – – – – – – – –<br />

Guarantees<br />

25 YEAR GUARANTEE<br />

Where <strong>Tectite</strong> Sprint, <strong>Tectite</strong> Classic, <strong>Tectite</strong><br />

Pro and <strong>Tectite</strong> 316 fittings, <strong>Tectite</strong>-PEX<br />

barrier pipe and 316 System tube are<br />

installed in pipelines with other products, all<br />

are guaranteed against all manufacturing<br />

defects for 25 years.<br />

<strong>Tectite</strong> fittings, tube and accessories<br />

Guarantee period (years)<br />

5 10 25 30<br />

<strong>Fit</strong>tings – – ✔ –<br />

<strong>Fit</strong>tings with Yorkex* copper tube and/or<br />

<strong>Tectite</strong>-PEX pipe<br />

– – – ✔<br />

<strong>Fit</strong>tings – – ✔ –<br />

<strong>Fit</strong>tings with Yorkex* copper tube and/or<br />

<strong>Tectite</strong>-PEX pipe<br />

– – – ✔<br />

<strong>Fit</strong>tings – – ✔ –<br />

<strong>Fit</strong>tings with Yorkex* copper tube and/or<br />

<strong>Tectite</strong>-PEX pipe<br />

30 YEAR GUARANTEE<br />

Where pipelines are<br />

constructed exclusively<br />

using <strong>Tectite</strong> fittings<br />

and recommended<br />

tubes, the resulting<br />

installations will be deemed <strong>Tectite</strong> Systems<br />

and as such qualify for a 30 year guarantee<br />

against all manufacturing defects.<br />

– – – ✔<br />

<strong>Fit</strong>tings with XPress carbon steel System tube – ✔ – –<br />

<strong>Fit</strong>tings – – ✔ –<br />

<strong>Fit</strong>tings and stainless steel 316 System tube – – – ✔<br />

<strong>Fit</strong>tings with XPress carbon steel System tube – ✔ – –<br />

<strong>Fit</strong>tings ✔ – – –<br />

<strong>Fit</strong>tings with XPress carbon steel System tube – ✔ – –<br />

<strong>Tectite</strong> Pro quarter turn ball valves – – ✔ –<br />

<strong>Tectite</strong> Classic and <strong>Tectite</strong> Pro servicing valves – – ✔ –<br />

<strong>Tectite</strong> flexible hose connectors – ✔ – –<br />

To qualify for guarantees, all products must be installed in accordance with our instructions in specified applications.<br />

*Yorkex is a brand name of <strong>Yorkshire</strong> Copper Tube.<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 9


<strong>Push</strong>-fit for copper and plastic<br />

Manufactured from copper and DZR brass, <strong>Tectite</strong> Sprint is ideal for use<br />

on hot and cold-water services, in low-temperature hot water and heating.<br />

System PEX Pipe<br />

TP520 Barrier pipe. Straight lengths<br />

Size Finish Order code<br />

15mm x 3m White plastic 60029<br />

15mm x 6m White plastic 60030<br />

22mm x 3m White plastic 60037<br />

22mm x 6m White plastic 60038<br />

28mm x 3m White plastic 60041<br />

28mm x 6m White plastic 60042<br />

Suitable for:<br />

TP525 Barrier pipe. Coil<br />

Size Finish Order code<br />

12mm x 50m White plastic 60020<br />

12mm x 100m White plastic 60021<br />

15mm x 25m White plastic 60024<br />

15mm x 50m White plastic 60025<br />

15mm x 100m White plastic 60026<br />

22mm x 25m White plastic 60033<br />

22mm x 50m White plastic 60034<br />

Suitable for:<br />

<strong>Push</strong>-fit fittings<br />

TT1 Straight coupling<br />

Za<br />

a<br />

Size a Za Order code<br />

10mm 34 2 75500<br />

12mm 36 2 75660<br />

14mm 37 2 75661<br />

15mm 36 2 75501<br />

16mm 36 2 75662<br />

18mm 37 2 75663<br />

22mm 38 2 75502<br />

28mm 40 2 75503<br />

Suitable for:<br />

10 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


For jointing plain and chrome plated copper tube to BS EN 1057,<br />

PEX - including <strong>Tectite</strong> PEX - and PB plastic pipes to BS 7291<br />

Guaranteed for 30 years against manufacturing defects when installed<br />

exclusively with <strong>Tectite</strong> PEX or Yorkex Copper Tube from <strong>Yorkshire</strong> Copper Tube<br />

Ltd, or for 25 years when used with other products 2<br />

TT1R Reducing coupling<br />

Size a Za Order code<br />

15 x 10mm 41 8 75504<br />

14 x 12mm 38 5.5 75664<br />

15 x 12mm 39 7 75665<br />

16 x 12mm 40 7.5 75666<br />

16 x 14mm 37.5 5.5 75667<br />

18 x 15mm 37.5 5.5 75668<br />

18 x 16mm 37 5.5 75669<br />

22 x 15mm 42 8 75505<br />

22 x 16mm 42 9.5 75670<br />

22 x 18mm 41.5 7.5 75671<br />

a<br />

Za<br />

Suitable for:<br />

TT2 Straight female connector<br />

S<br />

Size a Za S Order code<br />

10mm x 1 /2" 35.5 6.5 25 75672<br />

12mm x 1 /2" 35.5 6.5 25 75673<br />

14mm x 3 /8" 33 5.5 20 75674<br />

14mm x 1 /2" 35.5 6.5 25 75675<br />

15mm x 1 /2" 34 17 24.5 75510<br />

16mm x 1 /2" 35 6.5 25 75676<br />

18mm x 1 /2" 35.5 6 25 75677<br />

22mm x 3 /4" 37 19 30 75511<br />

28mm x 1" 41 3 38 75678<br />

Za<br />

a<br />

Suitable for:<br />

TT3 Straight male connector<br />

S<br />

Size a Za S Order code<br />

10mm x 3 /8" 32 17 22 75679<br />

10mm x 1 /2" 34.5 19.5 22 75680<br />

12mm x 3 /8" 32 16.5 22 75681<br />

12mm x 1 /2" 34.5 19 22 75682<br />

14mm x 3 /8" 32.5 17 22 75683<br />

14mm x 1 /2" 34 18.5 22 75684<br />

15mm x 1 /2" 37 20 21 75515<br />

16mm x 1 /2" 34 19 22 75685<br />

18mm x 3 /4" 38.5 22 27 75687<br />

22mm x 3 /4" 39.5 21.5 26 75516<br />

28mm x 1" 43.5 24.5 32 75518<br />

Suitable for:<br />

Za<br />

a<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 11


<strong>Push</strong>-fit for copper and plastic<br />

S<br />

TT5 Tank connector<br />

b<br />

Size a Za S b Order code<br />

Za<br />

a<br />

15mm x 1 /2" 42 25 22 34.8 75520<br />

22mm x 3 /4" 46 28 28 42 75521<br />

Suitable for:<br />

TT6 Reducer<br />

Za<br />

a<br />

Size a Za Order code<br />

15 x 10mm 37 21 75523<br />

15 x 12mm 37 21.5 75524<br />

18 x 15mm 39 23.5 75520<br />

22 x 14mm 46 30.5 75688<br />

22 x 15mm 39 22 75525<br />

28 x 15mm 43 26 75526<br />

28 x 22mm 44 26 75527<br />

Suitable for:<br />

TT12 Elbow<br />

a<br />

Za<br />

Size a Za Order code<br />

Za<br />

a<br />

10mm 28 12 75530<br />

12mm 32 15.5 75689<br />

14mm 34.5 18.5 75690<br />

15mm 35 18 75531<br />

16mm 37 21.5 75691<br />

18mm 37.5 22 75692<br />

22mm 44.5 26.5 75532<br />

28mm 52.5 33.5 75533<br />

Suitable for:<br />

TT12S Street elbow<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

10 x 10mm 28 44 12 75535<br />

10 x 15mm 28 45 12 75536<br />

12 x 12mm 32.5 33.5 16.5 75693<br />

14 x 14mm 35 35 19 75694<br />

15 x 15mm 35 35 18 75537<br />

16 x 16mm 37 37 21.5 75695<br />

18 x 18mm 37.5 42.5 22 75696<br />

22 x 22mm 52.5 50 33.5 75538<br />

Suitable for:<br />

12 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TT13 Male elbow<br />

Size a b Za Order code<br />

15mm x 1 /2" 25.5 29 8.5 75540<br />

a<br />

Za<br />

Suitable for:<br />

b<br />

TT14 Female elbow<br />

Size a b Za Zb Order code<br />

14mm x 1 /2" 26 26.5 9.5 14 75697<br />

15mm x 1 /2" 27 25 10 10 75545<br />

16mm x 1 /2" 25 26.5 9.5 14 75698<br />

b<br />

Zb<br />

Za<br />

a<br />

Suitable for:<br />

TT15 Backplate elbow<br />

Size a b c Za Zb Order code<br />

a<br />

Za<br />

12mm x 1 /2" 43.5 26 17 9.5 14 75548<br />

14mm x 1 /2" 43.5 26 17 9.5 14 75699<br />

15mm x 1 /2" 41.5 27 17.5 10 10 75550<br />

c<br />

Zb<br />

b<br />

Suitable for:<br />

TT21 Obtuse elbow<br />

r<br />

Size a Za Order code<br />

12mm 26.5 10 75701<br />

14mm 27.5 11 75702<br />

15mm 27.5 12 75551<br />

16mm 28 12.5 75703<br />

18mm 33 14 75704<br />

22mm 34 17 75552<br />

28mm 40 21.5 75553<br />

a<br />

Za<br />

Za<br />

a<br />

b<br />

Suitable for:<br />

TT21S Obtuse street elbow<br />

b<br />

Size a Za Order code<br />

r<br />

12mm 27.5 10 75705<br />

14mm 28 11.5 75706<br />

15mm 28 12 75585<br />

16mm 28.5 12.5 75707<br />

18mm 30.5 14 75708<br />

22mm 34 17 75586<br />

28mm 40 21.5 75587<br />

a<br />

Za<br />

c<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 13


<strong>Push</strong>-fit for copper and plastic<br />

TT24 Equal tee<br />

b<br />

Za<br />

Size a b Za Order code<br />

Za<br />

a<br />

Za<br />

10mm 46.5 23 7 75555<br />

12mm 52 25.5 9 75709<br />

14mm 52.5 26 10 75710<br />

15mm 52.5 26 9 75556<br />

16mm 59.5 29.7 14 75711<br />

18mm 57.5 28.5 13 75712<br />

22mm 62.5 31 13 75557<br />

28mm 72.5 36 17 75558<br />

Suitable for:<br />

3<br />

TT25 Tee, reduced branch<br />

b<br />

Zb<br />

1<br />

Za<br />

a<br />

Za<br />

2<br />

Size (1 x 2 x 3) a b Za Zb Order code<br />

14 x 14 x 12mm 50 26.5 8.5 10 75713<br />

15 x 15 x 10mm 48 25 7 9 75565<br />

15 x 15 x 12mm 49 27.5 8.5 11 75714<br />

16 x 16 x 12mm 49 27.5 8.5 11 75715<br />

16 x 16 x 14mm 50 26.5 9.5 10 75716<br />

18 x 18 x 12mm 50 29.5 8 13 75717<br />

18 x 18 x 14mm 51 28.5 9 12 75718<br />

18 x 18 x 15mm 54 27.5 10 12 75719<br />

22 x 22 x 10mm 50 29.5 7 13.5 75566<br />

22 x 22 x 14mm 57 30.5 11 14 75720<br />

22 x 22 x 15mm 54 30.5 9 13.5 75567<br />

22 x 22 x 16mm 60 31.5 12.5 16 75721<br />

22 x 22 x 18mm 60 31.5 12.5 15 75722<br />

28 x 28 x 15mm 56 34.5 9 17.5 75568<br />

28 x 28 x 18mm 63 34.5 12.5 18 75723<br />

28 x 28 x 22mm 65 35.5 13.5 17.5 75569<br />

Suitable for:<br />

3<br />

TT26 Tee, one end reduced<br />

b<br />

Zb 2<br />

1<br />

Za Zc<br />

a<br />

Size (1 x 2 x 3) a b Za Zb Zc Order code<br />

15 x 12 x 15mm 60 28 12.5 15.5 12.5 75724<br />

18 x 12 x 18mm 65 31.5 13 19 15 75725<br />

18 x 15 x 18mm 64 30.5 13 18 14 75726<br />

22 x 15 x 22mm 68.5 31.5 13.5 13.5 20 75573<br />

22 x 18 x 22mm 68.5 32.5 14 15 20 75727<br />

28 x 15 x 28mm 77.5 36.5 17.5 17.5 24 75574<br />

28 x 22 x 28mm 78.5 36.5 17.5 17.5 24 75575<br />

Suitable for:<br />

14 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TT27 Tee, one end and branch reduced<br />

3<br />

Size (1 x 2 x 3) a b Za Zb Zc Order code<br />

a<br />

Zb<br />

16 x 14 x 14mm 54 26.5 12.5 10 10 75728<br />

22 x 15 x 15mm 63.5 30 12 13 13.5 75582<br />

22 x 18 x 18mm 65 33 13.5 16.5 17.5 75729<br />

28 x 18 x 18mm 73 36.5 13.5 20 24 75730<br />

28 x 22 x 22mm 70 34 17.5 15 15.5 75584<br />

1<br />

Za<br />

a<br />

Zc<br />

2<br />

Suitable for:<br />

TT61 Stop end<br />

Size a Order code<br />

10mm 16 75590<br />

12mm 18 75731<br />

14mm 18 75732<br />

15mm 17 75591<br />

16mm 17 75733<br />

18mm 19 75734<br />

22mm 18 75592<br />

28mm 19 75593<br />

a<br />

Suitable for:<br />

TT62 Tap connector<br />

Size a Za Order code<br />

10mm x 1 /2" 33 17 75600<br />

12mm x 3 /8" 34.5 18 75736<br />

12mm x 1 /2" 36.5 20 75735<br />

14mm x 3 /8" 37 21 75738<br />

14mm x 1 /2" 34 18 75737<br />

15mm x 1 /2" 34 17 75601<br />

16mm x 1 /2" 36 20.5 75739<br />

16mm x 3 /4" 35.5 20 75740<br />

18mm x 1 /2" 36 20 75741<br />

18mm x 3 /4" 36 20 75742<br />

22mm x 3 /4" 38.5 20.5 75603<br />

a<br />

Za<br />

Suitable for:<br />

TT63 Bent tap connector<br />

Size a b Za Order code<br />

10mm x 1 /2" 36 24 20 75604<br />

12mm x 1 /2" 32.5 24 16 75743<br />

15mm x 1 /2" 37 24 20 75605<br />

18mm x 1 /2" 40.5 32 24 75744<br />

a<br />

Za<br />

b<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 15


Demountable push-fit<br />

for copper and plastic<br />

System PEX pipe<br />

TP520 Barrier pipe. Straight lengths<br />

Size Finish Order code<br />

15mm x 3m White plastic 60029<br />

15mm x 6m White plastic 60030<br />

22mm x 3m White plastic 60037<br />

22mm x 6m White plastic 60038<br />

28mm x 3m White plastic 60041<br />

28mm x 6m White plastic 60042<br />

Suitable for:<br />

TP525 Barrier pipe. Coil<br />

Size Finish Order code<br />

12mm x 50m White plastic 60020<br />

12mm x 100m White plastic 60021<br />

15mm x 25m White plastic 60024<br />

15mm x 50m White plastic 60025<br />

15mm x 100m White plastic 60026<br />

22mm x 25m White plastic 60033<br />

22mm x 50m White plastic 60034<br />

Suitable for:<br />

Za<br />

a<br />

Demountable push-fit fittings<br />

T1 Straight coupling<br />

Size a Za Order code<br />

10mm 49 1 45108<br />

12mm 49 1 45110<br />

14mm 49 1 45112<br />

15mm 49 1 45114<br />

16mm 49 1 45116<br />

18mm 49 1 45118<br />

20mm 59 1 45120<br />

22mm 59 1 45121<br />

28mm 65 1 45123<br />

Suitable for:<br />

16 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

T1R Reducing coupling<br />

Size a Za Order code<br />

12 x 10mm 49 1 45155<br />

14 x 12mm 49 1 45157<br />

15 x 10mm 49 1 45159<br />

15 x 12mm 49 1 45161<br />

16 x 12mm 49 1 45163<br />

16 x 14mm 49 1 45165<br />

18 x 15mm 49 1 45167<br />

20 x 18mm 54 1 45168<br />

22 x 10mm 54 1 45170<br />

22 x 15mm 54 1 45172<br />

22 x 18mm 54 1 45174<br />

28 x 22mm 62 1 45178<br />

a<br />

Za<br />

Suitable for:<br />

T2 Straight female connector<br />

S<br />

Size a Za S Order code<br />

10mm x 3 /8" 39 2 22 45190<br />

10mm x 1 /2" 40 2 26 45192<br />

12mm x 3 /8" 39 2 25 45194<br />

12mm x 1 /2" 40 2 25 45196<br />

14mm x 3 /8" 39 2 22 45200<br />

14mm x 1 /2" 40 2 25 45202<br />

15mm x 3 /8" 39 2 22 45204<br />

15mm x 1 /2" 40 3 25 45206<br />

15mm x 3 /4" 40 1 25 45208<br />

18mm x 1 /2" 40 3 25 45210<br />

18mm x 3 /4" 43 3 32 45212<br />

22mm x 1 /2" 45 2 32 45220<br />

22mm x 3 /4" 47 3 32 45222<br />

22mm x 1" 49 2 38 45223<br />

28mm x 3 /4" 51 3 32 45224<br />

28mm x 1" 53 1 37 45225<br />

a<br />

Za<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 17


Demountable push-fit<br />

for copper and plastic<br />

S<br />

T3 Tapered male connector<br />

a<br />

Za<br />

Size a Za S Order code<br />

10mm x 3 /8" 39 15 22 45250<br />

10mm x 1 /2" 42 18 23 45252<br />

12mm x 3 /8" 39 15 20 45254<br />

12mm x 1 /2" 40 16 25 45256<br />

15mm x 3 /8" 39 16 20 45265<br />

15mm x 1 /2" 40 16 22 45267<br />

18mm x 1 /2" 43 19 24 45286<br />

18mm x 3 /4" 43 19 28 45288<br />

22mm x 1 /2" 44 16 28 45290<br />

22mm x 3 /4" 46 18 28 45292<br />

22mm x 1" 49 20 34 45294<br />

28mm x 1" 53 21 37 45296<br />

Suitable for:<br />

S<br />

T3P Straight male connector<br />

a<br />

Za<br />

b<br />

Size a Za b S Order code<br />

12mm x 3 /8" 37 13 30 22 45350<br />

14mm x 3 /8" 37 13 30 22 45354<br />

14mm x 1 /2" 37 14 32 24 45356<br />

15mm x 1 /2" 40 17 27 21 45358<br />

15mm x 3 /4" 47 23 50 42 45360<br />

16mm x 1 /2" 38 14 32 24 45362<br />

22mm x 1 /2" 42 14 32 26 45364<br />

22mm x 3 /4" 44 15 35 28 45366<br />

22mm x 1" 45 16 42 28 45368<br />

28mm x 1" 48 16 42 32 45370<br />

Suitable for:<br />

S<br />

T5 Tank connector<br />

a<br />

Za<br />

b<br />

Size a Za b S Order code<br />

15mm x 1 /2" 49 25 35 22 45390<br />

22mm x 1 /2" 53 24 42 28 45394<br />

28mm x 1" 56 24 48 32 45396<br />

Suitable for:<br />

18 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

T6 Reducer<br />

Size a Za Order code<br />

12 x 10mm 45 21 45410<br />

14 x 12mm 46 22 45414<br />

15 x 10mm 48 24 45416<br />

15 x 12mm 46 22 45418<br />

16 x 12mm 46 22 45420<br />

16 x 14mm 46 22 45421<br />

18 x 12mm 46 22 45423<br />

18 x 15mm 46 22 45424<br />

22 x 12mm 52 28 45425<br />

22 x 15mm 52 28 45426<br />

22 x 18mm 52 28 45430<br />

28 x 15mm 55 31 45435<br />

28 x 18mm 55 31 45437<br />

28 x 22mm 56 27 45438<br />

Suitable for:<br />

Za<br />

a<br />

T12 Elbow<br />

Size a Za Order code<br />

10mm 30 6 45510<br />

12mm 31 7 45512<br />

14mm 33 9 45514<br />

15mm 33 9 45516<br />

16mm 33 9 45518<br />

18mm 34 10 45520<br />

20mm 40 12 45522<br />

22mm 40 12 45524<br />

28mm 49 17 45526<br />

a<br />

Za<br />

Za<br />

a<br />

Suitable for:<br />

T12S Street elbow<br />

Size a b Za Order code<br />

10mm 30 42 6 45490<br />

12mm 31 42 7 45492<br />

10 x 15mm 33 42 9 45494<br />

15mm 33 44 9 45496<br />

18mm 34 48 10 45498<br />

22mm 41 48 12 45500<br />

28mm 49 57 17 45502<br />

a<br />

Za<br />

b<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 19


Demountable push-fit<br />

for copper and plastic<br />

T12SNP Street elbow (nickel plated)<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

10mm 30 42 6 45491<br />

10 x 15mm 33 42 9 45495<br />

15mm 33 44 9 45497<br />

Suitable for:<br />

T13 Male elbow<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

10mm x 3 /8" 30 24 6 45550<br />

10mm x 1 /2" 30 29 6 45552<br />

12mm x 3 /8" 32 24 7 45554<br />

12mm x 1 /2" 33 29 7 45556<br />

14mm x 1 /2" 33 29 9 45560<br />

15mm x 1 /2" 33 29 9 45561<br />

16mm x 1 /2" 34 29 10 45563<br />

16mm x 3 /4" 36 36 13 45564<br />

18mm x 1 /2" 34 29 10 45569<br />

18mm x 3 /4" 34 36 10 45570<br />

22mm x 3 /4" 41 34 12 45576<br />

28mm x 1" 49 42 17 45578<br />

Suitable for:<br />

T14 Female elbow<br />

a<br />

Za<br />

Zb<br />

b<br />

Size a b Za Zb Order code<br />

10mm x 3 /8" 34 23 10 13 45590<br />

10mm x 1 /2" 34 23 10 11 45592<br />

12mm x 3 /8" 34 24 10 13 45594<br />

12mm x 1 /2" 34 25 10 11 45596<br />

14mm x 1 /2" 34 25 10 11 45600<br />

15mm x 1 /2" 34 25 10 11 45606<br />

16mm x 1 /2" 34 25 9 12 45608<br />

16mm x 3 /4" 39 32 16 14 45609<br />

18mm x 1 /2" 36 25 12 11 45614<br />

18mm x 3 /4" 40 33 16 18 45615<br />

22mm x 3 /4" 42 33 13 18 45620<br />

28mm x 1" 49 37 17 21 45622<br />

Suitable for:<br />

20 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

T15 Backplate elbow<br />

Size a b c Za Zb Order code<br />

a<br />

Za<br />

10mm x 1 /2" 44 34 20 11 11 45630<br />

12mm x 1 /2" 45 34 20 11 11 45638<br />

14mm x 1 /2" 45 35 20 12 11 45640<br />

15mm x 1 /2" 45 35 20 11 11 45646<br />

16mm x 1 /2" 45 35 20 10 12 45648<br />

18mm x 1 /2" 45 34 20 13 11 45650<br />

18mm x 3 /4" 51 40 20 9 11 45652<br />

22mm x 3 /4" 54 40 21 18 12 45654<br />

c<br />

Zb<br />

b<br />

Suitable for: Flow chart: Figure 00, page 00<br />

T21 Obtuse elbow<br />

Size a Za Order code<br />

12mm 33 5 45531<br />

14mm 33 5 45533<br />

15mm 33 5 45535<br />

16mm 33 5 45536<br />

18mm 34 5 45537<br />

22mm 41 6 45538<br />

28mm 49 7 45539<br />

a<br />

Za<br />

Za<br />

a<br />

Suitable for:<br />

T21S Obtuse street elbow<br />

Size a b Za Order code<br />

12mm 33 36 5 45528<br />

14mm 33 37 5 45529<br />

15mm 33 37 5 45542<br />

16mm 33 37 5 45543<br />

18mm 34 38 5 45544<br />

22mm 41 42 6 45545<br />

28mm 49 48 7 45546<br />

a<br />

Za<br />

b<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 21


Demountable push-fit<br />

for copper and plastic<br />

b<br />

Zb<br />

Za<br />

a<br />

Za<br />

T24 Equal tee<br />

Size a b Za Zb Order code<br />

10mm 59 30 6 6 45660<br />

12mm 62 31 7 7 45662<br />

14mm 65 33 8 9 45664<br />

15mm 65 34 9 10 45666<br />

16mm 68 34 10 10 45668<br />

18mm 68 34 10 10 45670<br />

20mm 80 41 14 12 45674<br />

22mm 81 41 12 12 45676<br />

28mm 97 49 16 15 45678<br />

Suitable for:<br />

b<br />

Zb<br />

Za<br />

a<br />

Za<br />

T25 Tee, reduced branch<br />

Size a b Za Zb Order code<br />

12 x 12 x 10mm 60 32 7 7 45700<br />

14 x 14 x 12mm 62 33 8 9 45710<br />

15 x 15 x 10mm 59 32 6 8 45715<br />

15 x 15 x 12mm 63 33 8 9 45717<br />

16 x 16 x 12mm 66 33 8 9 45719<br />

16 x 16 x 14mm 67 34 10 10 45722<br />

18 x 18 x 14mm 67 35 10 11 45724<br />

20 x 20 x 16mm 75 36 9 12 45726<br />

22 x 22 x 10mm 70 38 6 14 45730<br />

22 x 22 x 14mm 75 38 9 14 45736<br />

22 x 22 x 15mm 75 38 9 14 45737<br />

22 x 22 x 16mm 75 38 9 14 45739<br />

22 x 22 x 18mm 78 36 10 12 45742<br />

28 x 28 x 15mm 84 40 10 16 45744<br />

28 x 28 x 18mm 87 39 10 15 45745<br />

28 x 28 x 22mm 91 44 12 15 45746<br />

Suitable for:<br />

b<br />

Zb<br />

Za<br />

a<br />

Zc<br />

T26 Tee, one end reduced<br />

Size a b Za Zb Zc Order code<br />

15 x 10 x 15mm 65 34 9 10 9 45780<br />

22 x 15 x 22mm 78 41 9 13 17 45786<br />

22 x 18 x 22mm 78 41 9 13 17 45788<br />

28 x 15 x 28mm 88 48 12 16 25 45790<br />

28 x 18 x 28mm 88 48 11 16 24 45792<br />

28 x 22 x 28mm 92 48 11 15 20 45793<br />

Suitable for:<br />

22 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

T27 Tee, one end and branch reduced<br />

Size a b Za Zb Zc Order code<br />

15 x 10 x 10mm 63 32 8 9 8 45810<br />

15 x 12 x 12mm 62 33 9 9 7 45812<br />

16 x 14 x 14mm 66 33 10 9 9 45815<br />

22 x 18 x 18mm 71 36 9 12 11 45819<br />

22 x 15 x 15mm 73 36 9 13 10 45820<br />

28 x 18 x 18mm 80 41 10 17 10 45821<br />

28 x 22 x 22mm 89 44 15 16 15 45822<br />

b<br />

Zb<br />

Za<br />

a<br />

Zc<br />

Suitable for:<br />

T30 Female branch tee<br />

Size a b Za Zb Order code<br />

b<br />

Zb<br />

12 x 12mm x 1 /2" 69 24 11 8 45823<br />

15 x 15mm x 1 /2" 69 25 11 12 45840<br />

16 x 16mm x 1 /2" 71 25 12 13 45825<br />

22 x 22mm x 1 /2" 78 27 10 14 45845<br />

22 x 22mm x 3 /4" 78 30 13 12 45846<br />

Za<br />

a<br />

Za<br />

Suitable for:<br />

T61 Stop end<br />

Size a Order code<br />

10mm 24 45860<br />

12mm 24 45862<br />

14mm 24 45864<br />

15mm 24 45866<br />

16mm 24 45868<br />

18mm 24 45870<br />

20mm 29 45872<br />

22mm 29 45874<br />

28mm 32 45876<br />

a<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 23


Demountable push-fit<br />

for copper and plastic<br />

T61RV Air release stop end<br />

a<br />

Size a Order code<br />

10mm 24 45890<br />

12mm 24 45891<br />

15mm 24 45892<br />

18mm 24 45893<br />

22mm 29 45894<br />

28mm 32 45895<br />

Suitable for:<br />

a<br />

Za<br />

T62 Tap connector<br />

Size a Za Order code<br />

10mm x 1 /2" 40 16 45900<br />

15mm x 1 /2" 43 19 45902<br />

15mm x 3 /4" 42 18 45171<br />

22mm x 3 /4" 52 24 45903<br />

Suitable for:<br />

T62S Tap connector<br />

a<br />

Size a Order code<br />

15mm x 1 /2" 39 45910<br />

15mm x 3 /4" 45 45912<br />

22mm x 3 /4" 49 45914<br />

Suitable for:<br />

T63 Bent tap connector<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

10mm x 1 /2" 34 42 11 45920<br />

15mm x 1 /2" 33 45 9 45922<br />

22mm x 3 /4" 40 47 12 45924<br />

Suitable for:<br />

24 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

T68FF Flat faced union adaptor<br />

Size a Za Order code<br />

15mm x 3 /4" 34 11 40759<br />

Suitable for:<br />

a<br />

Za<br />

Classic Flexifit<br />

TF90 Flexible connector<br />

Size a Order code<br />

15mm 300 45983<br />

22mm 400 45984<br />

Suitable for:<br />

a<br />

TF92 Flexible tap connector<br />

Size a Order code<br />

15mm x 1 /2" 300 45985<br />

22mm x 3 /4" 400 45986<br />

a<br />

Suitable for:<br />

Classic push-fit manifolds<br />

TM80 Manifold<br />

Size a b c Za Zb Order code<br />

Zb<br />

b<br />

22 x 22 x 10mm 75 37 38 47 12 45940<br />

Suitable for:<br />

a<br />

Za<br />

c<br />

TM81 Manifold<br />

Size a b c Za Zb Order code<br />

22 x 22 x 10 x 10mm 75 37 38 47 12 45942<br />

Suitable for:<br />

Za<br />

a<br />

c<br />

Zb<br />

Zb<br />

b<br />

b<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 25


Enhanced performance<br />

demountable push-fit fittings<br />

Za<br />

a<br />

TX1 Straight coupling<br />

Size a Za Order code<br />

15mm 49 1 65114<br />

22mm 59 1 65121<br />

28mm 65 1 65123<br />

35mm 115 1 45126<br />

42mm 125 1 45128<br />

54mm 139 1 45130<br />

Suitable for:<br />

a<br />

TX1 Slip straight coupling, slip pattern<br />

Size a Order code<br />

15mm 49 65141<br />

22mm 59 65143<br />

28mm 65 65144<br />

35mm 115 45145<br />

42mm 125 45146<br />

54mm 139 45147<br />

Suitable for:<br />

S<br />

TX2 Straight female connector<br />

a<br />

Za<br />

Size a Za S Order code<br />

15mm x 1 /2" 40 3 25 65206<br />

22mm x 3 /4" 47 3 32 65222<br />

22mm x 1" 49 2 38 65223<br />

28mm x 1" 53 1 37 65225<br />

35mm x 1 1 /4" 84 5 48 45230<br />

42mm x 1 1 /2" 89 4 54 45232<br />

54mm x 2" 101 4 66 45234<br />

Suitable for:<br />

26 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TX3 Tapered male connector<br />

Size a Za S Order code<br />

15mm x 1 /2" 40 16 22 65267<br />

22mm x 3 /4" 46 18 28 65292<br />

22mm x 1" 49 20 34 65294<br />

28mm x 1" 53 21 37 65296<br />

35mm x 1 1 /4" 83 26 43 45310<br />

42mm x 1 1 /2" 88 26 50 45312<br />

54mm x 2" 100 31 61 45314<br />

Suitable for:<br />

a<br />

S<br />

Za<br />

TX3P Straight male connector<br />

S<br />

Size a b Za S Order code<br />

15mm x 1 /2" 40 27 17 21 65358<br />

22mm x 3 /4" 44 35 15 28 65366<br />

22mm x 1" 45 42 16 28 65368<br />

28mm x 1" 48 42 16 32 65370<br />

Suitable for:<br />

a<br />

Za<br />

b<br />

TX6 Reducer<br />

Size a Za Order code<br />

22 x 15mm 52 28 65426<br />

28 x 15mm 55 31 65435<br />

28 x 22mm 56 27 65438<br />

35 x 15mm 81 57 45450<br />

35 x 22mm 83 54 45452<br />

35 x 28mm 87 58 45454<br />

42 x 15mm 86 62 45456<br />

42 x 22mm 88 59 45458<br />

42 x 28mm 92 60 45460<br />

42 x 35mm 116 59 45462<br />

54 x 15mm 94 70 45464<br />

54 x 22mm 95 66 45466<br />

54 x 28mm 100 68 45468<br />

54 x 35mm 124 67 45470<br />

54 x 42mm 129 67 45472<br />

Suitable for:<br />

Za<br />

a<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 27


Enhanced performance<br />

demountable push-fit fittings<br />

TX12 Elbow<br />

a<br />

Za<br />

Za<br />

a<br />

Size a Za Order code<br />

15mm 33 9 65516<br />

22mm 40 12 65524<br />

28mm 49 17 65526<br />

35mm 76 19 45530<br />

42mm 85 23 45532<br />

54mm 98 29 45534<br />

Suitable for:<br />

TX12S Street elbow<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

15mm 33 44 9 65496<br />

22mm 41 48 12 65500<br />

28mm 49 57 17 65502<br />

Suitable for:<br />

TX13 Male elbow<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

15mm x 1 /2" 29 33 9 65561<br />

22mm x 3 /4" 34 41 12 65576<br />

28mm x 1" 42 49 17 65578<br />

Suitable for:<br />

TX14 Female elbow<br />

a<br />

Za<br />

Zb<br />

b<br />

Size a b Za Zb Order code<br />

15mm x 1 /2" 34 26 10 11 65606<br />

22mm x 3 /4" 42 25 13 18 65620<br />

28mm x 1" 49 37 17 21 65622<br />

Suitable for:<br />

28 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TX15 Backplate elbow<br />

Size a b c Za Zb Order code<br />

a<br />

Za<br />

15mm x 1 /2" 45 35 20 11 11 65646<br />

Suitable for:<br />

c<br />

Zb<br />

b<br />

TX21 Obtuse elbow<br />

Size a Za Order code<br />

15mm 33 9 65535<br />

22mm 41 12 65538<br />

28mm 49 17 65539<br />

35mm 76 19 45540<br />

42mm 85 23 45541<br />

54mm 98 29 45558<br />

a<br />

Za<br />

Za<br />

a<br />

Suitable for:<br />

TX21S Obtuse street elbow<br />

Size a b Za Order code<br />

15mm 33 37 9 65542<br />

22mm 41 42 12 65545<br />

28mm 49 48 17 65546<br />

35mm 56 94 10 45547<br />

42mm 75 106 13 45548<br />

54mm 83 114 14 45549<br />

a<br />

Za<br />

b<br />

Suitable for:<br />

TX24 Equal tee<br />

Size a b Za Zb Order code<br />

b<br />

Zb<br />

15mm 65 34 9 10 65666<br />

22mm 81 41 12 12 65676<br />

28mm 97 49 16 15 65678<br />

35mm 152 76 20 20 45680<br />

42mm 170 85 23 23 45682<br />

54mm 196 98 29 29 45684<br />

Za<br />

a<br />

Za<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 29


Enhanced performance<br />

demountable push-fit fittings<br />

3<br />

TX25 Tee, reduced branch<br />

b<br />

Zb<br />

Size (1 x 2 x 3) a b Za Zb Order code<br />

1<br />

Za Za<br />

a<br />

2<br />

22 x 22 x 15mm 75 38 9 14 65737<br />

28 x 28 x 15mm 84 40 10 16 65744<br />

28 x 28 x 22mm 91 44 12 15 65746<br />

35 x 35 x 15mm 135 67 11 44 45750<br />

35 x 35 x 22mm 148 74 17 45 45752<br />

35 x 35 x 28mm 148 78 17 46 45753<br />

42 x 42 x 15mm 159 82 18 58 45754<br />

42 x 42 x 22mm 159 76 18 47 45756<br />

42 x 42 x 28mm 159 81 18 49 45758<br />

54 x 54 x 15mm 175 89 19 65 45760<br />

54 x 54 x 22mm 175 84 19 55 45762<br />

54 x 54 x 28mm 175 87 19 55 45764<br />

54 x 54 x 35mm 177 86 21 29 45765<br />

Suitable for:<br />

3<br />

TX26 Tee, one end reduced<br />

b<br />

Zb<br />

Size (1 x 2 x 3) a b Za Zb Zc Order code<br />

1<br />

Za<br />

a<br />

Zc<br />

2<br />

22 x 15 x 22mm 78 41 9 13 17 65786<br />

28 x 15 x 28mm 88 48 12 16 25 65790<br />

28 x 22 x 28mm 92 48 11 15 20 65793<br />

Suitable for:<br />

30 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TX27 Tee, one end and branch reduced<br />

3<br />

Size (1 x 2 x 3) a b Za Zb Zc Order code<br />

22 x 15 x 15mm 73 36 9 13 10 65820<br />

28 x 22 x 22mm 89 44 15 16 15 65822<br />

b<br />

Zb<br />

1<br />

Za<br />

a<br />

Zc<br />

2<br />

Suitable for:<br />

TX30 Female branch tee<br />

3<br />

Size a b Za Zb Order code<br />

b<br />

Zb<br />

15 x 15mm x 1 /2" 69 25 11 12 65840<br />

22 x 22mm x 1 /2" 78 27 10 14 65845<br />

35 x 35mm x 1 /2" 135 38 11 21 65848<br />

42 x 42mm x 1 /2" 147 41 12 25 65850<br />

1<br />

Za<br />

a<br />

Za<br />

2<br />

Suitable for:<br />

TX61 Stop end<br />

Size a Order code<br />

15mm 24 65866<br />

22mm 29 65874<br />

28mm 32 65876<br />

35mm 57 45878<br />

42mm 62 45880<br />

54mm 69 45882<br />

a<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 31


Enhanced performance<br />

demountable push-fit fittings<br />

TX61RV Air release stop end<br />

a<br />

Size a Order code<br />

15mm 24 65892<br />

22mm 29 65894<br />

28mm 32 65895<br />

Suitable for:<br />

TX62 Tap connector<br />

a<br />

Za<br />

Size a Za Order code<br />

15mm x 1 /2" 43 19 65902<br />

15mm x 3 /4" 42 18 65171<br />

22mm x 3 /4" 52 24 65903<br />

Suitable for:<br />

TX63 Bent tap connector<br />

a<br />

Za<br />

b<br />

Size a b Za Order code<br />

15mm x 1 /2" 33 45 9 65922<br />

22mm x 3 /4" 40 47 12 65924<br />

Suitable for:<br />

TX68FF Flat faced union adaptor<br />

a<br />

Za<br />

Size a Za Order code<br />

15mm x 3 /4" 34 11 65759<br />

Suitable for:<br />

32 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TX68S Cylinder union<br />

Size a Order code<br />

22mm x 1" 48 65930<br />

Suitable for:<br />

a<br />

Pro Flexifit<br />

TXF90 Flexible connector<br />

Size a Order code<br />

15mm 300 65983<br />

22mm 400 65984<br />

a<br />

Suitable for:<br />

TXF92 Flexible tap connector<br />

Size a Order code<br />

15mm x 1 /2" 300 65985<br />

22mm x 3 /4" 400 65986<br />

a<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 33


Stainless steel push-fit fittings<br />

for stainless steel tube<br />

316 System Tube<br />

SS610 316 System tube<br />

Size Finish Order code<br />

15mm x 6m Stainless steel 25010<br />

18mm x 6m Stainless steel 25012<br />

22mm x 6m Stainless steel 25014<br />

28mm x 6m Stainless steel 25016<br />

35mm x 6m Stainless steel 25018<br />

42mm x 6m Stainless steel 25020<br />

54mm x 6m Stainless steel 25022<br />

Suitable for:<br />

Za<br />

a<br />

316 push-fit fittings<br />

TS1 Straight coupling<br />

Size a Za Order code<br />

15mm 49 1 25114<br />

18mm 49 1 25118<br />

22mm 59 1 25121<br />

28mm 69 1 25123<br />

35mm 115 1 25126<br />

42mm 125 1 25128<br />

54mm 139 1 25130<br />

Suitable for:<br />

S<br />

TS2 Straight female connector<br />

a<br />

Za<br />

Size a Za S Order code<br />

15mm x 1 /2" 40 4 25 25206<br />

18mm x 1 /2" 40 4 25 25210<br />

18mm x 3 /4" 44 5 32 25212<br />

22mm x 1 /2" 45 4 32 25220<br />

22mm x 3 /4" 47 4 32 25222<br />

28mm x 1" 54 5 37 25225<br />

35mm x 1 1 /4" 84 6 48 25230<br />

42mm x 1 1 /2" 89 6 54 25232<br />

54mm x 2" 100 6 66 25234<br />

Suitable for:<br />

34 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TS3 Tapered male connector<br />

Size a Za S Order code<br />

15mm x 1 /2" 43 19 24 25267<br />

18mm x 1 /2" 43 19 24 25286<br />

18mm x 3 /4" 44 20 28 25288<br />

22mm x 3 /4" 46 17 28 25292<br />

28mm x 1" 54 20 36 25296<br />

35mm x 1 1 /4" 83 26 43 25310<br />

42mm x 1 1 /2" 88 26 50 25312<br />

54mm x 2" 100 31 61 25314<br />

Suitable for:<br />

a<br />

S<br />

Za<br />

TS6 Reducer<br />

Size a Za Order code<br />

18 x 15mm 46 22 25424<br />

22 x 15mm 52 30 25426<br />

22 x 18mm 52 28 25430<br />

28 x 15mm 55 31 25435<br />

28 x 18mm 55 31 25437<br />

28 x 22mm 56 27 25438<br />

35 x 22mm 83 54 25452<br />

35 x 28mm 87 53 25454<br />

42 x 22mm 87 58 25458<br />

42 x 28mm 92 58 25460<br />

42 x 35mm 116 59 25462<br />

54 x 35mm 124 67 25470<br />

54 x 42mm 129 67 25472<br />

Suitable for:<br />

Za<br />

a<br />

TS12 Elbow<br />

Size a Za Order code<br />

15mm 33 9 25516<br />

18mm 35 11 25520<br />

22mm 41 12 25524<br />

28mm 49 15 25528<br />

35mm 76 19 25530<br />

42mm 85 23 25532<br />

54mm 98 29 25534<br />

a<br />

Za<br />

Za<br />

a<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 35


Stainless steel push-fit fittings<br />

for stainless steel tube<br />

a<br />

Za<br />

b<br />

TS12S Street elbow<br />

Size a b Za Order code<br />

15mm 32 44 8 25496<br />

18mm 35 48 11 25498<br />

22mm 41 50 12 25500<br />

28mm 49 57 15 25502<br />

Suitable for:<br />

TS13 Male elbow<br />

b<br />

Size a b Za Order code<br />

a<br />

Za<br />

15mm x 1 /2" 33 29 9 25561<br />

18mm x 1 /2" 35 33 11 25569<br />

22mm x 3 /4" 41 34 12 25576<br />

28mm x1" 49 41 15 25578<br />

Suitable for:<br />

TS14 Female elbow<br />

a<br />

Za<br />

Zb<br />

b<br />

Size a b Za Zb Order code<br />

15mm x 1 /2" 34 25 10 12 25606<br />

18mm x 1 /2" 36 25 12 12 25614<br />

18mm x 3 /4" 40 25 16 11 25615<br />

22mm x 3 /4" 42 33 13 18 25620<br />

28mm x 1" 49 37 15 21 25622<br />

Suitable for:<br />

TS15 Backplate elbow<br />

Za<br />

a<br />

Size a b c Za Zb Order code<br />

b<br />

Zb<br />

c<br />

15mm x 1 /2" 44 35 19 11 13 25646<br />

18mm x 1 /2" 44 35 19 11 13 25650<br />

22mm x 3 /4" 53 43 21 14 17 25654<br />

Suitable for:<br />

36 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TS21 Obtuse elbow<br />

Size a Za Order code<br />

15mm 33 9 26043<br />

18mm 33 9 26045<br />

22mm 39 10 26047<br />

28mm 49 15 26048<br />

35mm 77 20 26049<br />

42mm 85 23 26050<br />

54mm 98 29 26051<br />

a<br />

Za<br />

Za<br />

a<br />

Suitable for:<br />

TS21S Obtuse street elbow<br />

Size a b Za Order code<br />

15mm 33 36 9 26063<br />

18mm 33 37 9 26065<br />

22mm 39 42 10 26067<br />

28mm 46 48 12 26068<br />

35mm 66 93 9 26069<br />

42mm 75 106 13 26070<br />

54mm 83 114 14 26071<br />

a<br />

Za<br />

b<br />

Suitable for:<br />

TS24 Equal tee<br />

Size a b Za Zb Order code<br />

15mm 66 33 9 9 25666<br />

18mm 66 33 9 9 25670<br />

22mm 78 39 10 10 25676<br />

28mm 92 46 12 12 25678<br />

35mm 154 77 20 20 25680<br />

42mm 170 85 23 23 25682<br />

54mm 196 98 29 29 25684<br />

Suitable for:<br />

b<br />

Zb<br />

Za<br />

a<br />

Za<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 37


Stainless steel push-fit fittings<br />

for stainless steel tube<br />

3<br />

TS25 Tee, reduced branch<br />

b<br />

Zb<br />

Size a b Za Zb Order code<br />

1<br />

Za<br />

a<br />

Za<br />

2<br />

18 x 18 x 15mm 60 31 6 7 25725<br />

22 x 22 x 15mm 71 35 6 11 25737<br />

22 x 22 x 18mm 75 35 8 11 25742<br />

28 x 28 x 15mm 79 39 6 15 25744<br />

28 x 28 x 18mm 82 41 7 17 25745<br />

28 x 28 x 22mm 86 43 9 14 25746<br />

35 x 35 x 15mm 137 63 11 39 25750<br />

35 x 35 x 22mm 148 73 17 49 25752<br />

35 x 35 x 28mm 148 76 17 42 25753<br />

42 x 42 x 22mm 159 76 17 47 25756<br />

42 x 42 x 28mm 159 79 17 45 25758<br />

54 x 54 x 22mm 176 77 19 48 25762<br />

54 x 54 x 28mm 176 85 19 51 25764<br />

54 x 54 x 35mm 178 86 20 29 25765<br />

54 x 54 x 42mm 184 91 23 29 25766<br />

Suitable for:<br />

TS30 Female branch tee<br />

b<br />

Zb<br />

Size a b Za Zb Order code<br />

Za<br />

a<br />

Za<br />

15 x 15mm x 1 /2" 68 25 10 12 25840<br />

18 x 18mm x 1 /2" 74 28 13 15 25843<br />

22 x 22mm x 1 /2" 78 27 10 14 25845<br />

22 x 22mm x 3 /4" 80 30 11 15 25846<br />

28 x 28mm x 1 /2" 86 32 9 19 25847<br />

35 x 35mm x 1 /2" 136 49 11 36 25848<br />

42 x 42mm x 1 /2" 147 52 12 27 25850<br />

Suitable for:<br />

38 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TS61 Stop end<br />

Size a Order code<br />

15mm 24 25866<br />

18mm 24 25870<br />

22mm 29 25874<br />

28mm 34 25876<br />

35mm 57 25878<br />

42mm 62 25880<br />

54mm 69 25882<br />

a<br />

Suitable for:<br />

TS62 Tap connector<br />

Size a Za Order code<br />

15mm x 1 /2" 43 19 25902<br />

22mm x 3 /4" 52 24 25903<br />

Suitable for:<br />

a<br />

Za<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 39


Carbon steel push-fit fittings<br />

System tubes<br />

SC640 Carbon steel system tube<br />

Size Finish Length Order code Length Order code<br />

15mm x 1.2mm* Galvanised steel 6m 45080 3m 25080<br />

18mm x 1.2mm* Galvanised steel 6m 45081 3m 25081<br />

22mm x 1.5mm* Galvanised steel 6m 45082 3m 25082<br />

28mm x 1.5mm* Galvanised steel 6m 45083 3m 25083<br />

35mm x 1.5mm* Galvanised steel 6m 45084 3m 25084<br />

42mm x 1.5mm* Galvanised steel 6m 45085 3m 25085<br />

54mm x 1.5mm* Galvanised steel 6m 45086 3m 25086<br />

Suitable for:<br />

SC660 Plastic coated carbon steel system tube<br />

Size Finish Order code<br />

15mm x 2.2mm* x 6m Galvanised steel 25060<br />

18mm x 2.2mm* x 6m Galvanised steel 25061<br />

22mm x 2.5mm* x 6m Galvanised steel 25062<br />

28mm x 2.5mm* x 6m Galvanised steel 25063<br />

35mm x 2.5mm* x 6m Galvanised steel 25064<br />

42mm x 2.5mm* x 6m Galvanised steel 25065<br />

54mm x 2.5mm* x 6m Galvanised steel 25066<br />

Suitable for:<br />

Za<br />

a<br />

b<br />

Advance push-fit fittings<br />

TA1 Straight coupling<br />

Size a b Za Order code<br />

15mm 40 23 3 76000<br />

18mm 42 26 4 76001<br />

22mm 42 31 4 76002<br />

28mm 46 38 6 76003<br />

35mm 67 46 7 76004<br />

42mm 74 55 7 76005<br />

54mm 78 67 7 76006<br />

Suitable for:<br />

*Supplied and priced from the XPress Stainless range.<br />

40 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TA2 Straight female connector<br />

Size a b Za Order code<br />

15mm x 1 /2" 39 27 3 76007<br />

18mm x 1 /2" 38 30 2 76008<br />

22mm x 3 /4" 42 36 5 76010<br />

28mm x 1" 47 41 4 76011<br />

Suitable for:<br />

Za<br />

a<br />

b<br />

TA3 Tapered male connector<br />

Size a b Za Order code<br />

15mm x 1 /2" 39 27 21 76013<br />

18mm x 1 /2" 40 30 22 76014<br />

22mm x 3 /4" 42 36 24 76016<br />

28mm x 1" 48 46 26 76017<br />

35mm x 1 1 /4" 60 52 29 76018<br />

42mm x 1 1 /2" 62 63 30 76019<br />

54mm x 2" 69 78 34 76020<br />

Suitable for:<br />

b<br />

a<br />

Za<br />

TA6 Reducer<br />

Size a b Za Order code<br />

18 x 15mm 42 18 25 76021<br />

22 x 15mm 45 22 27 76022<br />

22 x 18mm 48 22 30 76023<br />

28 x 15mm 51 28 34 76024<br />

28 x 18mm 51 28 32 76025<br />

28 x 22mm 52 28 32 76026<br />

35 x 15mm 67 35 48 76110<br />

35 x 18mm 65 35 47 76111<br />

35 x 22mm 62 35 43 76027<br />

35 x 28mm 64 35 43 76028<br />

42 x 22mm 71 42 53 76112<br />

42 x 28mm 68 42 48 76113<br />

42 x 35mm 77 42 46 76029<br />

54 x 22mm 84 54 65 76030<br />

54 x 28mm 81 54 61 76031<br />

54 x 35mm 84 54 54 76114<br />

54 x 42mm 86 54 54 76032<br />

Suitable for:<br />

a<br />

Za<br />

a<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 41


Carbon steel push-fit fittings<br />

TA12 Elbow<br />

a<br />

Za<br />

Za<br />

a<br />

r<br />

b<br />

Size a b Za r Order code<br />

15mm 35 23 17 18 76033<br />

18mm 40 26 21 22 76034<br />

22mm 46 31 26 27 76035<br />

28mm 55 38 35 34 76036<br />

35mm 73 46 42 42 76037<br />

42mm 83 55 51 50 76038<br />

54mm 101 68 64 65 76039<br />

Suitable for:<br />

b<br />

TA12S Street elbow<br />

a<br />

Za<br />

r<br />

c<br />

Size a b c Za r Order code<br />

15mm 35 23 52 17 18 76040<br />

18mm 40 26 52 21 22 76041<br />

22mm 46 31 58 26 27 76042<br />

28mm 55 38 68 35 34 76043<br />

35mm 73 46 93 42 42 76044<br />

42mm 83 55 105 51 50 76045<br />

54mm 101 68 117 65 65 76046<br />

Suitable for:<br />

TA21 Obtuse elbow<br />

a<br />

Za<br />

Za<br />

r<br />

a<br />

b<br />

Size a b Za r Order code<br />

15mm 25 23 7 18 76047<br />

18mm 27 26 9 22 76048<br />

22mm 30 31 11 27 76049<br />

28mm 35 38 15 34 76050<br />

35mm 48 46 17 42 76051<br />

42mm 54 55 21 50 76052<br />

54mm 63 68 26 65 76053<br />

Suitable for:<br />

42 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TA21S Obtuse street elbow<br />

Size a b c Za r Order code<br />

b<br />

r<br />

15mm 25 23 37 7 18 76054<br />

18mm 27 26 39 9 22 76055<br />

22mm 30 31 42 11 27 76056<br />

28mm 35 38 48 15 34 76057<br />

35mm 48 46 68 17 42 76058<br />

42mm 54 55 76 21 50 76059<br />

54mm 63 68 86 26 65 76060<br />

a<br />

Za<br />

c<br />

Suitable for:<br />

TA24 Equal tee<br />

b<br />

Size a b c Za Zc Order code<br />

15mm 59 23 30 12 12 76061<br />

18mm 63 26 31 14 13 76062<br />

22mm 67 31 34 16 16 76063<br />

28mm 78 38 38 21 20 76064<br />

35mm 109 47 55 24 24 76065<br />

42mm 120 55 61 27 28 76066<br />

54mm 141 68 71 40 35 76067<br />

c<br />

Zc<br />

Za<br />

a<br />

Za<br />

Suitable for:<br />

TA25 Tee, reduced branch<br />

Size a b c Za Zc Order code<br />

18 x 18 x 15mm 60 26 30 12 13 76068<br />

22 x 22 x 15mm 62 31 32 13 14 76069<br />

22 x 22 x 18mm 63 31 34 13 16 76070<br />

28 x 28 x 15mm 66 38 37 13 19 76071<br />

28 x 28 x 18mm 68 38 37 14 19 76072<br />

28 x 28 x 22mm 71 38 37 16 17 76073<br />

35 x 35 x 15mm 83 47 41 11 24 76074<br />

35 x 35 x 18mm 86 47 42 12 24 76075<br />

35 x 35 x 22mm 90 47 42 14 22 76076<br />

35 x 35 x 28mm 96 47 45 17 25 76077<br />

42 x 42 x 22mm 99 55 45 18 25 76078<br />

42 x 42 x 28mm 105 55 47 21 27 76079<br />

42 x 42 x 35mm 120 55 60 28 29 76080<br />

54 x 54 x 22mm 106 68 51 16 31 76081<br />

54 x 54 x 28mm 112 68 53 19 33 76082<br />

54 x 54 x 35mm 125 68 66 31 35 76083<br />

54 x 54 x 42mm 136 68 70 31 38 76084<br />

c<br />

Zc<br />

Za<br />

a<br />

Za<br />

b<br />

Suitable for:<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 43


Carbon steel push-fit fittings<br />

c<br />

Za<br />

a<br />

Za<br />

b<br />

TA30 Female branch tee<br />

Size a b c Za Order code<br />

15 x 15mm x 1 /2" 59 23 47 12 76085<br />

18 x 18mm x 1 /2" 63 26 45 14 76086<br />

22 x 22mm x 1 /2" 67 31 55 16 76087<br />

28 x 28mm x 1 /2" 71 38 56 16 76088<br />

35 x 35mm x 1 /2" 90 47 70 14 76089<br />

42 x 42mm x 1 /2" 99 55 64 18 76090<br />

54 x 54mm x 1 /2" 106 68 70 16 76091<br />

Suitable for:<br />

TS61 Stop end<br />

b<br />

a<br />

Size a Order code<br />

15mm* 24 25866<br />

18mm* 24 25870<br />

22mm* 29 25874<br />

28mm* 34 25876<br />

35mm* 57 25878<br />

42mm* 62 25880<br />

54mm* 69 25882<br />

Suitable for:<br />

TA69 Straight male union connector<br />

b<br />

a<br />

Za<br />

Size a b Za Order code<br />

15mm x 1 /2" 72 32 53 76092<br />

18mm x 1 /2" 72 32 53 76094<br />

22mm x 3 /4" 78 38 59 76097<br />

28mm x 1" 86 48 65 76099<br />

35mm x 1 1 /4" 97 53 66 76100<br />

42mm x 1 1 /2" 104 67 71 76101<br />

54mm x 2" 124 67 88 76102<br />

Suitable for:<br />

*Supplied and priced from the <strong>Tectite</strong> 316 range.<br />

44 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

<strong>Tectite</strong> accessories<br />

DT Disconnecting tool<br />

Size<br />

Order code<br />

10mm 45970<br />

12mm 45971<br />

14mm 45972<br />

15mm 45973<br />

16mm 45974<br />

18mm 45975<br />

22mm 45977<br />

28mm 45978<br />

DC Disconnecting clip<br />

Size<br />

Order code<br />

10mm 46100<br />

12mm 46101<br />

14mm 46102<br />

15mm 46103<br />

16mm 46104<br />

18mm 46105<br />

22mm 46107<br />

28mm 46108<br />

DTX Disconnecting tool<br />

Size Order code<br />

35-54mm 46145<br />

T66 PEX Liner<br />

Size<br />

Order code<br />

10mm 60100<br />

15mm 60103<br />

22mm 60105<br />

28mm 60106<br />

T67 Copper liner<br />

Size Order code<br />

10mm 60144<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 45


Accessories<br />

T110 Deburring/scribe tool<br />

Size Order code<br />

10-28mm 46132<br />

T115 <strong>Tectite</strong> Sprint deburring/scribe tool<br />

Size Order code<br />

10-28mm 75640<br />

T120 Pipe clips - nail in<br />

Size<br />

Order code<br />

10mm 60110<br />

15mm 60111<br />

22mm 60112<br />

28mm 60113<br />

T125 Bend former<br />

Size Order code<br />

15mm 60130<br />

T140 Pipe cutter-ratchet<br />

Size Order code<br />

10-28mm 60120<br />

TCX End cap<br />

Size<br />

Order code<br />

35mm 46180<br />

42mm 46181<br />

54mm 46182<br />

46 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TDX Demounting end cap<br />

Size<br />

Order code<br />

35mm 46146<br />

42mm 46151<br />

54mm 46156<br />

TX100 Replacement ‘O’ ring<br />

Size<br />

Order code<br />

35mm 46147<br />

42mm 46148<br />

54mm 46149<br />

TX105 Replacement grab ring<br />

Size<br />

Order code<br />

35mm 46135<br />

42mm 46136<br />

54mm 46137<br />

TX106 Replacement grab ring for <strong>Tectite</strong> 316<br />

Size<br />

Order code<br />

35mm 46183<br />

42mm 46184<br />

54mm 46185<br />

S122 Tube preparation kit<br />

Size Order code<br />

35-54mm 39233<br />

S130 Silicone lubricant grease<br />

Size Order code<br />

100g tub 39219<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 47


Quarter-turn ball valves<br />

and servicing valves<br />

TX480 Servicing valve<br />

Za<br />

a<br />

Size a Za Order code<br />

15mm 69 21 65950<br />

Suitable for:<br />

a<br />

Za<br />

TX481 Servicing valve<br />

Size a Za Order code<br />

10mm x 1 /2" 74 50 45952<br />

15mm x 1 /2" 70 46 65954<br />

Suitable for:<br />

TX490L Quarter-turn ball valve<br />

Za<br />

a<br />

Size a Za Order code<br />

15mm 83 35 65962<br />

22mm 94 36 65964<br />

Suitable for:<br />

a<br />

Za<br />

TX495 Quarter-turn ball valve<br />

Size a Za Order code<br />

15mm x 3 /4" 76 52 65960<br />

Suitable for:<br />

48 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


2<br />

TX496 Quarter-turn ball valve<br />

Size a Za Order code<br />

15mm x 3 /4" 76 52 65959<br />

Suitable for:<br />

a<br />

Za<br />

TX526S DZR draining tap<br />

Size a b c S Order code<br />

15mm 74 35 56 8 65936<br />

b<br />

a<br />

S<br />

Suitable for:<br />

c<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 49


<strong>Push</strong>-fit solutions<br />

Tube compatibility<br />

and applications<br />

Tube compatibility<br />

FITTING AND TUBE COMPATIBILITY<br />

<strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong><br />

Tube/pipe type Standard Sprint Classic Pro 316 Advance<br />

Copper tube BS EN 1057 ✔ ✔ ✔ ✔ –<br />

PB pipe (with liner) BS 7291: Part 2 ✔ ✔ ✔ – –<br />

PEX pipe (with liner) BS 7291: Part 3 ✔ ✔ ✔ – –<br />

Stainless steel tube EN 10312 – – – ✔ –<br />

Carbon steel tube EN 10305-2 – – ✔ ✔ ✔<br />

Plastic coated carbon steel tube EN 10305-2 – – – – ✔<br />

It is advisable to make copper to steel connections via gunmetal/copper alloy fittings.<br />

Typical applications<br />

Hot and cold water<br />

services<br />

Heating and chilled<br />

water applications<br />

Low temperature hot<br />

water heating<br />

Pressurised, vented<br />

and unvented<br />

heating systems<br />

Non demountable<br />

Hot and cold water<br />

services<br />

Heating applications<br />

Low temperature hot<br />

water heating<br />

Pressurised, vented<br />

and unvented<br />

heating systems<br />

Demountable<br />

Hot and cold water<br />

services<br />

Heating and chilled<br />

water applications<br />

Low temperature hot<br />

water heating<br />

Pressurised, vented<br />

and unvented<br />

heating systems<br />

Potable water<br />

applications<br />

Demountable<br />

Where water quality<br />

and hygiene are issues<br />

Hot and cold water<br />

services<br />

Heating and chilled<br />

water applications<br />

Low temperature hot<br />

water heating<br />

Pressurised, vented<br />

and unvented<br />

heating systems<br />

Demountable<br />

Unvented closed circuit<br />

heating and chilled<br />

water applications<br />

(closed loop)<br />

Threaded steel system<br />

replacement<br />

Non demountable<br />

RECOMMENDED APPLICATIONS<br />

<strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong> <strong>Tectite</strong><br />

Application Sprint Classic Pro 316 Advance<br />

Commercial mechanical services<br />

Chilled ✔ ✘ ✔ ✘ ✔<br />

Potable ✔ ✘ ✔ ✔ ✘<br />

Heating ✔ ✘ ✔ ✘ ✔<br />

Hot water services ✔ ✘ ✔ ✔ ✘<br />

Food ✘ ✘ ✘ ✔ ✘<br />

Brewery ✘ ✘ ✘ ✔ ✘<br />

Gas ✘ ✘ ✘ ✘ ✘<br />

Domestic<br />

Potable ✔ ✔ ✘ ✔ ✘<br />

Heating ✔ ✔ ✘ ✔ ✔<br />

Gas ✘ ✘ ✘ ✘ ✘<br />

Hot water services ✔ ✔ ✘ ✘ ✘<br />

Cold water services ✔ ✔ ✘ ✘ ✘<br />

Grey/rain water ✔ ✔ ✘ ✘ ✘<br />

50 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


<strong>Push</strong>-fit solutions<br />

Materials specification and<br />

manufacturing standards 3<br />

Materials specification<br />

Component<br />

Body Copper or DZR brass or Stainless steel DZR brass or Carbon steel<br />

DZR brass gunmetal (316) gunmetal (zinc plated)<br />

‘O’ ring EPDM* EPDM* EPDM* EPDM* EPDM*<br />

Alignment ring Glass filled nylon 6 Glass filled Nylon 6 Glass filled Nylon 6 Glass filled Nylon 6 Glass filled Nylon 6<br />

Cartridge/ N/A Acetal copolymer Up to 28mm Up to 28mm N/A<br />

Demounting ring cartridge ring cartridge ring<br />

brass tin plated brass<br />

Grab ring Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel<br />

35-54mm End Cap – – High performance High performance –<br />

nylon<br />

nylon<br />

Shim – – – – Mild steel<br />

(Zinc plated)<br />

NB. The ‘O’ ring in all <strong>Tectite</strong> fittings is manufactured from Ethylene Propylene Diene Monomer (EPDM) and is supplied lubricated for easy tube insertion.<br />

*Ethylene Propylene Diene Monomer<br />

Manufacturing standards<br />

Component Standard Summary<br />

Taper end thread ISO 7/EN10226-1 Pipe-threads, where pressure- ✔ ✔ ✔ ✔ ✔<br />

(formerly BS 21/ISO 7) tight joints are made on the<br />

threads (metric dimensions)<br />

Parallel end thread BS EN ISO 228:2003 Pipe-threads, where pressure- ✔ ✔ ✔ ✔ ✔<br />

(formerly BS 2779/ tight joints are not made on the<br />

ISO R228/1) threads (metric dimensions)<br />

Connectors<br />

Male connectors<br />

<strong>Tectite</strong> male connectors have either taper male<br />

BSP threads to ISO 7 (formerly BS 21) or parallel<br />

BSP threads to BS EN ISO 228:2003. Inert jointing<br />

compounds or PTFE tape should be applied to taper<br />

threads and good quality jointing washers should be used with<br />

parallel threaded fittings.<br />

Female connectors<br />

<strong>Tectite</strong> female threaded connectors have internal<br />

parallel threads to BS EN ISO 228:2003.<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 51


<strong>Push</strong>-fit solutions<br />

Working temperatures<br />

Working temperatures and pressure tables<br />

The maximum temperature and pressure<br />

range in any system is dictated by the<br />

component with the lowest performance<br />

rating. Remember to pressure test<br />

all systems thoroughly after completion.<br />

<strong>Tectite</strong> installations may be tested to<br />

1.5 times their normal working pressure<br />

at ambient temperature.<br />

Achieving low temperatures<br />

For products used in water systems, working<br />

temperatures of less then 4°C can only be<br />

achieved if antifreeze is added to the system.<br />

Pressure Equipment Directive<br />

Since 30th May 2002 most pressure equipment<br />

and assemblies on the market in the<br />

United Kingdom have had to comply with the<br />

Pressure Equipment Directive (P.E.D.) 1999.<br />

<strong>Fit</strong>tings are exempt from the P.E.D. unless<br />

they are incorporated into pressure equipment,<br />

meaning that all <strong>Tectite</strong> fittings are<br />

exempt. <strong>Tectite</strong> valves are also exempt.<br />

For a detailed explanation please visit:<br />

www.pegleryorkshire.co.uk/technical.cfm<br />

<strong>Tectite</strong> fitting Tube/pipe used with Min. temperature Max. temperature<br />

Classic Copper -24ºC* 30ºC 65ºC 95ºC<br />

16 bar 16 bar 10 bar 6 bar<br />

Classic PB or PEX -20ºC* 20ºC 65ºC 92ºC<br />

12 bar 12 bar 6 bar 3 bar<br />

Sprint Copper -24ºC* 30ºC 65ºC 114ºC<br />

20 bar 20 bar 16 bar 10 bar<br />

Sprint PB or PEX -20ºC* 20ºC 65ºC 92ºC<br />

12 bar 12 bar 6 bar 3 bar<br />

Pro up to 28mm Copper -24ºC* 30ºC 65ºC 114ºC<br />

20 bar 20 bar 16 bar 10 bar<br />

Pro over 35mm Copper -24ºC* 30ºC 65ºC 90ºC<br />

16 bar 16 bar 10 bar 6 bar<br />

316 up to 28mm Stainless steel -24ºC 30ºC 65ºC 114ºC<br />

20 bar 20 bar 16 bar 10 bar<br />

316 over 35mm Stainless steel -24ºC 30ºC 65ºC 90ºC<br />

16 bar 16 bar 10 bar 6 bar<br />

Advance Carbon steel -24ºC 30ºC 65ºC 114ºC<br />

20 bar 20 bar 16 bar 10 bar<br />

Advance Plastic coated carbon steel -24ºC 30ºC 65ºC 114ºC<br />

20 bar 20 bar 16 bar 10 bar<br />

*Female T, TX and TT fittings to be DENSO® wrapped to avoid failure.<br />

All performance figures based on correct assembly of fittings and tube/pipe as detailed in installation instructions.<br />

TECTITE CLASSIC & TECTITE PRO FLEXIBLE HOSE/TAP CONNECTORS:<br />

Performance when correctly assembled with copper tube to BS EN 1057<br />

Sizes Min. temperature Max. temperature<br />

15mm -20ºC 30ºC 65ºC 90ºC<br />

16 bar 16 bar 10 bar 6 bar<br />

22mm -20ºC 30ºC 65ºC 90ºC<br />

10 bar 10 bar 10 bar 6 bar<br />

TECTITE PRO SERVICING VALVES:<br />

Performance when correctly assembled with copper tube to BS EN 1057 and carbon steel System tube<br />

Outside diameter Min. temperature Max. temperature<br />

15-54mm -15ºC 30ºC 65ºC 90ºC<br />

16 bar 16 bar 10 bar 6 bar<br />

Equipotential bonding<br />

All metallic pipework systems should comply with the equipotential bonding requirements<br />

of the current edition of the IEE electrical wiring regulations (BS 7671: 2001). After all<br />

plumbing work has been completed, always ensure guaranteed continuity checks are<br />

conducted by a qualified electrician in accordance with regulations.<br />

Electrical continuity<br />

<strong>Tectite</strong> Sprint ✔<br />

<strong>Tectite</strong> Classic ✘<br />

<strong>Tectite</strong> Pro ✔<br />

<strong>Tectite</strong> 316 ✔<br />

<strong>Tectite</strong> Advance ✔<br />

52 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


<strong>Push</strong>-fit solutions<br />

Tubes, pipe and<br />

their compatibilities 3<br />

Copper tube<br />

Compatible copper<br />

tube must meet the<br />

requirements<br />

of BS EN 1057 for copper and<br />

copper alloy – seamless round<br />

copper tubes for water (and<br />

gas) in sanitary and heating<br />

applications.<br />

BS EN 1057 includes specified<br />

temper conditions (material<br />

strength) expressed as an ‘R’<br />

number. Quite simply, the higher<br />

the number, the harder the<br />

material. As a result, tube<br />

diameter, wall thickness, length<br />

and the material temper must<br />

all be specified for full product<br />

designation.<br />

All <strong>Tectite</strong> 316 fittings can be<br />

used with copper tube, although<br />

in humid conditions some staining<br />

of the tube may be witnessed<br />

(see page 57 Phenolic foam<br />

section for details on moistureproof<br />

insulation).<br />

Yorkex* copper System tube is<br />

manufactured to the same<br />

standards as above and offers<br />

the same features and benefits.<br />

*Yorkex is a brand name of<br />

<strong>Yorkshire</strong> Copper Tube.<br />

COPPER TUBE BS EN 1057 COMPATIBILITY: <strong>Tectite</strong> Sprint, <strong>Tectite</strong><br />

Classic and <strong>Tectite</strong> Pro fittings All tube tempers(R220, R250 and<br />

R290) are available in all the designated wall thicknesses<br />

Outside<br />

diameter<br />

Wall thickness<br />

0.6mm 0.7mm 0.8mm 0.9mm 1.0mm 1.2mm 1.5mm 2.0mm<br />

10mm ✔ ✔ ✔ – ✔ – – –<br />

12mm ✔ – ✔ – ✔ – – –<br />

15mm – ✔ – – ✔ – – –<br />

22mm – – – ✔ ✔ ✔ – –<br />

28mm – – – ✔ ✔ ✔ ✔ –<br />

35mm – – – – – ✔ ✔ –<br />

42mm – – – – – ✔ ✔ –<br />

54mm – – – – – ✔ – ✔<br />

When Yorkex* copper tube is used with <strong>Tectite</strong><br />

fittings as part of a complete system an enhanced<br />

guarantee of 30 years will apply.<br />

<strong>Tectite</strong> fittings can also be used with copper tube to the above standards, in which case<br />

a 25 year guarantee will apply.<br />

<strong>Tectite</strong>-PEX<br />

barrier pipe<br />

<strong>Tectite</strong>-PEX is a highintegrity<br />

cross-linked<br />

polyethylene barrier<br />

pipe. Available in sizes from 10mm<br />

to 28mm in 3m and 6m straight<br />

lengths or 25m, 50m and 100m<br />

coils, it is suitable for use with<br />

<strong>Tectite</strong> Sprint and <strong>Tectite</strong> Classic<br />

fittings (use with T66 liners). You<br />

can use <strong>Tectite</strong> Sprint and <strong>Tectite</strong><br />

Classic fittings on all PEX plastic<br />

pipes which meet BS 7291: Part 3<br />

(use with appropriate manufacturers’<br />

liners). <strong>Tectite</strong> 316 fittings cannot<br />

be used with plastic pipes.<br />

For the ultimate in convenience,<br />

our <strong>Tectite</strong> Sprint and <strong>Tectite</strong><br />

Classic ranges of fittings can<br />

also be used with PB pipe that<br />

conforms to BS 7921: Part 2<br />

(use with appropriate<br />

manufacturers’ liners).<br />

At the heart of <strong>Tectite</strong>-PEX is an<br />

EVOH (ethylene vinyl alcohol)<br />

resin oxygen barrier found<br />

centrally within the pipe wall.<br />

This barrier inhibits the ingress of<br />

oxygen – vital in central heating<br />

applications where permeation of<br />

oxygen into the system can cause<br />

radiator corrosion.<br />

TECTITE-PEX BENDS<br />

Size Maximum Radii<br />

10mm<br />

15mm<br />

22mm<br />

28mm<br />

45mm using<br />

T120 clips<br />

100mm using<br />

T120 clips,<br />

90mm using T125<br />

bend former<br />

brackets<br />

175mm using<br />

T120 clips<br />

300mm using<br />

T120 clips<br />

Flexibility<br />

<strong>Tectite</strong>-PEX is flexible enough<br />

to be cabled around obstructions<br />

and through joists with ease,<br />

saving on time and materials.<br />

The product’s flexibility also<br />

allows it to absorb energy and<br />

so reduce noise from water<br />

hammer and thermal movement.<br />

The pipe’s low thermal<br />

conductivity means exposed<br />

pipework in central heating<br />

systems is cooler to the touch<br />

than other materials. It is<br />

resistant to limescale and allbut<br />

eliminates the threat of<br />

burst pipes in cold conditions.<br />

Lightweight and convenient to<br />

handle and store, <strong>Tectite</strong>-PEX<br />

can be painted with either<br />

emulsion or oil-based gloss<br />

paints (NOT cellulose paint).<br />

Care must be taken to ensure<br />

that no paint comes into<br />

contact with <strong>Tectite</strong> fittings.<br />

Installation<br />

When installing <strong>Tectite</strong>-PEX,<br />

always remember to observe<br />

minimum bend radii to avoid<br />

kinking of the pipe. The <strong>Tectite</strong><br />

accessories range includes a<br />

bend former for tight bends.<br />

Standards and approvals<br />

<strong>Tectite</strong> PEX adheres to all major<br />

trade specifications as follows:<br />

BS 7291 Specification for thermoplastic<br />

pipes and associated<br />

fittings for hot and cold water for<br />

domestic purposes and heating<br />

installations in buildings.<br />

BS 7291: Part 1 General<br />

requirements.<br />

BS 7291: Part 3 Specification<br />

for cross-linked polyethylene<br />

(PEX) pipes and associated<br />

fittings.<br />

Kitemark approved All<br />

<strong>Tectite</strong> PEX barrier pipe<br />

is Kitemark approved.<br />

WRAS <strong>Tectite</strong> PEX complies<br />

with The Water Supply (Water<br />

<strong>Fit</strong>tings) Regulations 1999.<br />

DIN <strong>Tectite</strong> PEX barrier pipe<br />

fully meets the requirements<br />

of DIN 16892.<br />

TECTITE-PEX BARRIER PIPE TOLERANCES<br />

Wall thickness<br />

Dimensions 1.6mm 1.6mm 2.1mm 2.7mm<br />

12mm ± 0.1mm -0.1mm – – –<br />

15mm ± 0.1mm – -0.1+0.2mm – –<br />

22mm ± 0.1mm – – -0.1+0.2mm –<br />

28mm ± 0.1mm – – -0.1+0.2mm<br />

When <strong>Tectite</strong>-PEX barrier pipe is used with <strong>Tectite</strong><br />

fittings as part of a complete system an enhanced<br />

30 year guarantee will apply.<br />

<strong>Tectite</strong> fittings can also be used with PEX barrier pipe to the above standards, in which<br />

case a 25 year guarantee will apply.<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 53


<strong>Push</strong>-fit solutions<br />

Tubes, pipe and<br />

their compatibilities<br />

Stainless steel<br />

316 System tube<br />

Specially designed to<br />

be used with <strong>Tectite</strong><br />

316 stainless steel<br />

fittings, 316 System tube is<br />

available in 6m straight lengths<br />

in sizes from 15mm to 54mm.<br />

The tube is manufactured from<br />

BS 316 S31/DIN 1.4401 stainless<br />

steel strip conforming to BS10088<br />

Part 2 and thanks to its thinwalled<br />

geometry, is stiff,<br />

lightweight and easy to handle.<br />

<strong>Tectite</strong> 316 fittings are also<br />

compatible with stainless<br />

steel tubes to BS EN 10312<br />

(encompassing the former<br />

BS 4127) and DVGW GW541.<br />

When <strong>Tectite</strong> stainless steel System tube is used<br />

with <strong>Tectite</strong> fittings as part of a complete system<br />

an enhanced guarantee of 30 years will apply.<br />

STAINLESS STEEL 316 SYSTEM TUBE: Specification<br />

Wall thickness<br />

EN 10312 Table 1<br />

Outside 316 System GW541 Table 2 EN 10312 Table 2<br />

diameter tube (formerly BS 4127) GW541 Table 3<br />

15mm 0.6mm 0.6mm 1.0mm<br />

18mm 0.7mm 0.7mm 1.0mm<br />

22mm 0.7mm 0.7mm 1.2mm<br />

28mm 0.8mm 0.8mm 1.2mm<br />

35mm 1.0mm 1.0mm 1.5mm<br />

42mm 1.0mm 1.1mm 1.5mm<br />

54mm 1.0mm 1.2mm 1.5mm<br />

<strong>Tectite</strong> fittings can also be used with stainless steel tube to the above standards, in<br />

which case a 25 year guarantee will apply.<br />

XPress galvanised carbon steel<br />

System tube and plastic coated<br />

carbon steel System tube<br />

Carbon steel System<br />

tube from our XPress<br />

range is available<br />

in 3m and 6m straight lengths<br />

in sizes from 15mm to 108mm<br />

(54mm if plastic coated).<br />

Galvanised carbon steel System<br />

tube is manufactured in<br />

accordance with EN 10305-3 from<br />

material with a very low carbon<br />

content and has a thin walled<br />

profile resulting in a lightweight<br />

easier to handle product.<br />

10 YEARS<br />

The galvanised coating (external<br />

only) has a minimum thickness<br />

of 7 microns and is thermally<br />

applied which provides a<br />

superior bond to the tube.<br />

<strong>Tectite</strong> Advance can be used<br />

with our SC640 galvanised<br />

carbon steel System tube or our<br />

SC660 plastic coated carbon<br />

steel System tube.<br />

When XPress galvanised carbon steel System tube or<br />

plastic carbon steel System tube is used with<br />

<strong>Tectite</strong> fittings as part of a complete system an<br />

enhanced 10 year guarantee will apply.<br />

<strong>Tectite</strong> fittings can also be used with carbon steel tube and plastic coated carbon steel<br />

tube to the above standards, in which case a 5 year guarantee will apply.<br />

XPRESS GALVANISED CARBON STEEL TUBE: Specification<br />

Wall thickness<br />

EN 10312 Table 1<br />

Outside diameter<br />

Including<br />

Outside including plastic Galvanised plastic<br />

diameter coating tube coating<br />

15mm 17mm 1.2mm 2.2mm<br />

18mm 19mm 1.2mm 2.2mm<br />

22mm 24mm 1.5mm 2.5mm<br />

28mm 30mm 1.5mm 2.5mm<br />

35mm 37mm 1.5mm 2.5mm<br />

42mm 44mm 1.5mm 2.5mm<br />

54mm 56mm 1.5mm 2.5mm<br />

67mm – 1.5mm –<br />

76mm – 2.0mm –<br />

89mm – 2.0mm –<br />

108mm – 2.0mm –<br />

CARBON STEEL SYSTEM<br />

TUBE: Bends<br />

Size Minimum Radii<br />

15mm<br />

18mm<br />

22mm<br />

28mm<br />

30mm<br />

36mm<br />

44mm<br />

56mm<br />

In sizes up to 28mm Carbon steel<br />

System tube, is suitable for bending<br />

using proprietary bend formers.<br />

54 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


<strong>Push</strong>-fit solutions<br />

System design considerations<br />

and tube expansion<br />

3<br />

The following are some of the specific design considerations it is important to take<br />

account of when designing and installing pipework systems containing <strong>Tectite</strong> fittings.<br />

Thermal movement<br />

Thermal movement is a major<br />

consideration when designing<br />

plumbing and heating systems.<br />

Pipework systems expand and<br />

contract with changes in<br />

temperature. If they are fixed<br />

too rigidly and their movement<br />

restricted, the systems will be<br />

subject to stress which must be<br />

avoided. So it’s important to<br />

take the effect of thermal<br />

movement into account when<br />

designing or installing a system.<br />

It’s especially important to<br />

avoid stress concentrations<br />

between fixed points typically<br />

found at radiators, valves and<br />

other fittings. However, the<br />

ability of <strong>Tectite</strong> joints to<br />

rotate will accommodate<br />

movement within the system<br />

associated with expansion and<br />

contraction in certain design<br />

configurations.<br />

The following tables show<br />

thermal expansion details for a<br />

range of tube/pipe lengths and<br />

temperature changes. For further<br />

calculations please refer to the<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> System Design<br />

Document or visit the website.<br />

TECTITE SPRINT, TECTITE CLASSIC AND TECTITE PRO: Copper tube expansion<br />

Temperature<br />

Tube length<br />

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m<br />

10ºC 0.5mm 0.7mm 0.9mm 1.0mm 1.2mm 1.4mm 1.5mm 1.7mm 2.0mm 4.3mm<br />

20ºC 1.0mm 1.4mm 1.7mm 2.0mm 2.4mm 2.7mm 3.0mm 3.4mm 4.0mm 8.5mm<br />

30ºC 1.5mm 2.0mm 2.6mm 3.1mm 3.6mm 4.1mm 4.6mm 5.1mm 6.1mm 13mm<br />

40ºC 2.0mm 2.7mm 3.4mm 4.1mm 4.8mm 5.4mm 6.1mm 6.8mm 8.2mm 17mm<br />

50ºC 2.6mm 3.4mm 4.3mm 5.1mm 6.0mm 6.8mm 7.7mm 8.5mm 10.2mm 21mm<br />

60ºC 3.1mm 4.1mm 5.1mm 6.1mm 7.1mm 8.2mm 9.2mm 10.2mm 12.2mm 26mm<br />

70ºC 3.6mm 4.8mm 6.0mm 7.1mm 8.3mm 9.5mm 10.7mm 11.9mm 14.3mm 30mm<br />

80ºC 4.1mm 5.4mm 6.8mm 8.2mm 9.5mm 10.9mm 12.2mm 13.6mm 16.3mm 34mm<br />

90ºC 4.6mm 6.1mm 7.7mm 9.2mm 10.7mm 12.2mm 13.8mm 15.3mm 18.4mm 38mm<br />

100ºC 5.1mm 6.8mm 8.5mm 10.2mm 11.9mm 13.6mm 15.3mm 17.0mm 20.4mm 43mm<br />

TECTITE SPRINT, TECTITE CLASSIC AND TECTITE PRO: PEX barrier pipe expansion<br />

Upper working<br />

Lower working temperature<br />

temperature 0ºc 10ºc 20ºc 30ºc 40ºc 50ºc 60ºc 70ºc 80ºc 90ºc<br />

90ºC 17.6mm 16.4mm 15.1mm 13.5mm 11.6mm 9.4mm 7.4mm 5.0mm 2.6mm 0.0mm<br />

80ºC 15.0mm 13.8mm 12.5mm 10.9mm 9.0mm 6.8mm 4.8mm 2.4mm 0.0mm<br />

70ºC 12.6mm 11.4mm 10.1mm 8.5mm 6.6mm 4.0mm 2.4mm 0.0mm<br />

60ºC 10.2mm 9.0mm 7.7mm 6.1mm 4.2mm 2.0mm 0.0mm<br />

50ºC 8.2mm 7.0mm 5.7mm 4.1mm 2.2mm 0.0mm<br />

40ºC 6.0mm 4.8mm 3.5mm 1.9mm 0.0mm<br />

30ºC 4.1mm 2.9mm 1.6mm 0.0mm<br />

20ºC 2.5mm 1.3mm 0.0mm<br />

10ºC 1.2mm 0.0mm<br />

0ºC 0.0mm<br />

TECTITE 316: Stainless steel System tube expansion<br />

Temperature<br />

Tube length<br />

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m<br />

10ºC 0.5mm 0.6mm 0.8mm 1.0mm 1.1mm 1.3mm 1.4mm 1.6mm 1.9mm 4.0mm<br />

20ºC 1.0mm 1.3mm 1.6mm 1.9mm 2.2mm 2.6mm 2.9mm 3.2mm 3.8mm 8.0mm<br />

30ºC 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 5.8mm 12.0mm<br />

40ºC 1.9mm 2.6mm 3.2mm 3.8mm 4.5mm 5.1mm 5.8mm 6.4mm 7.7mm 16.0mm<br />

50ºC 2.4mm 3.2mm 4.0mm 4.8mm 5.6mm 6.4mm 7.2mm 8.0mm 9.6mm 20.0mm<br />

60ºC 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 11.5mm 24.0mm<br />

70ºC 3.4mm 4.5mm 5.6mm 6.7mm 7.8mm 9.0mm 10.1mm 11.2mm 13.4mm 28.0mm<br />

80ºC 3.8mm 5.1mm 6.4mm 7.7mm 9.0mm 10.2mm 11.5mm 12.8mm 15.4mm 32.0mm<br />

90ºC 4.3mm 5.8mm 7.2mm 8.6mm 10.1mm 11.5mm 13.0mm 14.4mm 17.3mm 36.0mm<br />

100ºC 4.8mm 6.4mm 8.0mm 9.6mm 11.2mm 12.8mm 14.4mm 16.0mm 19.2mm 40.0mm<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 55


<strong>Push</strong>-fit solutions<br />

System design considerations<br />

and tube expansion<br />

TECTITE PRO*, TECTITE 316* AND TECTITE ADVANCE*:<br />

Galvanised carbon steel System tube and plastic coated carbon steel System tube expansion<br />

Temperature<br />

Tube length<br />

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m<br />

10ºC 0.4mm 0.5mm 0.6mm 0.7mm 0.8mm 1.0mm 1.1mm 1.2mm 1.4mm 3.0mm<br />

20ºC 0.7mm 1.0mm 1.2mm 1.4mm 1.7mm 1.9mm 2.2mm 2.4mm 2.9mm 6.0mm<br />

30ºC 1.1mm 1.4mm 1.8mm 2.2mm 2.5mm 2.9mm 3.2mm 3.6mm 4.3mm 9.0mm<br />

40ºC 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 5.8mm 12.0mm<br />

50ºC 1.8mm 2.4mm 3.0mm 3.6mm 4.2mm 4.8mm 5.4mm 6.0mm 7.2mm 15.0mm<br />

60ºC 2.2mm 2.9mm 3.6mm 4.3mm 5.0mm 5.8mm 6.5mm 7.2mm 8.6mm 18.0mm<br />

70ºC 2.5mm 3.4mm 4.2mm 5.0mm 5.9mm 6.7mm 7.6mm 8.4mm 10.1mm 21.0mm<br />

80ºC 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 11.5mm 24.0mm<br />

90ºC 3.2mm 4.3mm 5.4mm 6.5mm 7.6mm 8.6mm 9.7mm 10.8mm 13.0mm 27.0mm<br />

100ºC 3.6mm 4.8mm 6.0mm 7.2mm 8.4mm 9.6mm 10.8mm 12.0mm 14.4mm 30.0mm<br />

*Closed circuit systems only.<br />

Correct anchoring<br />

Always ensure the spur used<br />

to anchor the branch of a<br />

tee or connecting a radiator<br />

is long enough to allow normal<br />

thermal movement. Failure to<br />

observe this simple rule can<br />

lead to a failure. Incorporating<br />

expansion loops or bellows<br />

devices into the system<br />

can help guard against such<br />

problems, whilst a horseshoe<br />

link or offset (see diagrams)<br />

is an ideal way to counteract<br />

continual thermal cycling.<br />

Techniques for expansion<br />

stress relief<br />

Horseshoe<br />

expansion link<br />

Crossover tee<br />

arrangement<br />

expansion loop<br />

Offset<br />

Suitable for<br />

10mm tube only<br />

Thermal expansion<br />

Never use so-called ‘cold draw<br />

techniques’ when designing<br />

expansion joints into a system<br />

containing any <strong>Tectite</strong> push-fit<br />

fittings. These techniques may<br />

compromise the integrity of the<br />

surrounding joints.<br />

Design considerations<br />

Some contracts may still<br />

require that proprietary<br />

chemicals are used to cleanse<br />

and flush pipework before<br />

full commissioning. <strong>Tectite</strong><br />

is compatible with a wide<br />

selection of products, to<br />

find out more contact us.<br />

Pipe restraint<br />

In any installation, the system<br />

should be supported to ensure<br />

the minimum stress is imposed<br />

on the tube/pipe and joints.<br />

For the maximum spacing of<br />

supporting brackets for internal<br />

installations, please see the<br />

tables (right).<br />

Insulation<br />

For all <strong>Tectite</strong> Systems, we<br />

recommend you adhere to the<br />

insulation requirements as<br />

specified in BS 5970. These<br />

requirements are equally<br />

applicable to plastic pipe and<br />

stainless steel tube.<br />

Maximum spacing of support brackets for internal fixing of copper tube<br />

Copper tube to Horizontal run spacing Vertical run spacing<br />

BS EN 1057 R220 R250/R290 R220 R250/R290<br />

10mm 1200mm 800mm 1600mm 1200mm<br />

12mm 1500mm 1000mm 2000mm 1500mm<br />

15mm 1800mm 1200mm 2400mm 1800mm<br />

22mm 2400mm 1800mm 3000mm 2400mm<br />

28mm 2400mm 1800mm 3000mm 2400mm<br />

35mm 2700mm 2400mm 3000mm 3000mm<br />

42mm 3000mm 2400mm 3600mm 3000mm<br />

54mm 3000mm 2700mm 3600mm 3000mm<br />

Maximum spacing of support brackets for internal fixing<br />

of <strong>Tectite</strong>-PEX Barrier Pipe<br />

Horizontal run spacing Vertical run spacing<br />

Average service temp. Average service temp.<br />

Size 20ºC 60ºC 80ºC 20ºC 60ºC 80ºC<br />

10mm 500mm 400mm 300mm 800mm 600mm 500mm<br />

15mm 500mm 400mm 300mm 800mm 600mm 500mm<br />

22mm 800mm 600mm 500mm 1200mm 1000mm 800mm<br />

28mm 800mm 600mm 500mm 1200mm 1000mm 800mm<br />

Maximum spacing of support brackets for internal fixing<br />

of 316 System tube, BS EN 10312 and GW541 stainless steel<br />

tube and carbon steel System tube<br />

Size Horizontal run spacing Vertical run spacing<br />

15mm 1200mm 1800mm<br />

18mm 1500mm 2100mm<br />

22mm 1800mm 2400mm<br />

28mm 1800mm 2400mm<br />

35mm 2400mm 3000mm<br />

42mm 2400mm 3000mm<br />

54mm 2700mm 3000mm<br />

56 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


3<br />

Phenolic foam<br />

When using rigid phenolic foam<br />

(or other thermal insulation) to<br />

lag pipework, always remember<br />

to refer to the lagging<br />

manufacturer’s fixing<br />

instructions. To avoid the risk<br />

of external corrosion of copper<br />

pipework lagged with this foam,<br />

it is recommended that such<br />

insulation products be installed<br />

with a moisture barrier.<br />

Materials like Densopaste or a<br />

plastics covering applied by the<br />

tube manufacturer both provide<br />

an appropriate barrier between<br />

the outer surface of the tube or<br />

fitting and the foam.<br />

Some manufacturers of this type<br />

of lagging supply their products<br />

with an internal, factoryapplied<br />

sodium silicate or<br />

polyethylene barrier to prevent<br />

external corrosion problems.<br />

However, if you do need to add<br />

a barrier product, we<br />

recommend that all <strong>Tectite</strong><br />

fittings are fully installed and<br />

pressure tested before these are<br />

applied and that they are<br />

completely coated.<br />

Covered pipework<br />

Making provision for thermal<br />

movement is vital where pipework<br />

of any material is installed<br />

under screed, plaster or passes<br />

through brick or blockwork.<br />

The preferred practice is to:<br />

pass tubes and pipes through<br />

sleeves or conduits or to lay<br />

them in ducts surrounded by<br />

loose, non-rigid material such<br />

as vermiculite or glass wool. For<br />

further information, consult the<br />

publication BS 6700:1997 Water<br />

Services in Buildings.<br />

Local Water Authority<br />

It’s wise to consult the local<br />

water authority when it comes<br />

to pipework accessibility.<br />

Tube bending<br />

Portable bending machines are<br />

ideal for copper tubes up to<br />

28mm. Most machines bend the<br />

tube between matched formers<br />

and back guides that support<br />

the outside diameter (OD) of<br />

the tube. This eliminates the<br />

risk of the tube wall collapsing.<br />

The point at which the bending<br />

pressure is exerted must be<br />

maintained at the correct<br />

distance in front of the former’s<br />

point of support. It’s also<br />

important to keep formers and<br />

guides well lubricated. Bending<br />

tubes correctly will avoid any<br />

wrinkling and flattening that<br />

can affect flow conditions.<br />

Using adjustable bending<br />

machines (which allow the<br />

pressure on the back guide to<br />

be adjusted) will ensure perfect<br />

bends every time so long as the<br />

root (inside) bending radius is<br />

at least 3 times the outside<br />

diameter of the tube.<br />

Pipework clearance<br />

When designing a <strong>Tectite</strong><br />

System, please take care to<br />

ensure all joints can be made<br />

and demounted easily. Observe<br />

minimum gaps and insertion<br />

distances to ensure sufficient<br />

access for a demounting<br />

clip/tool, where applicable<br />

(see fitting spacing tables).<br />

<strong>Fit</strong>ting spacing for<br />

<strong>Tectite</strong> Sprint and Advance<br />

(not demountable)<br />

Min. gap Min.<br />

between tube<br />

Sizes fittings projection<br />

10mm 5mm 20mm<br />

15mm 5mm 21mm<br />

22mm 5mm 23mm<br />

28mm 5mm 25mm<br />

<strong>Fit</strong>ting spacing for <strong>Tectite</strong><br />

Classic, Pro and 316<br />

Min. gap Min.<br />

between tube<br />

Sizes fittings projection<br />

10mm 10mm 40mm<br />

12mm 10mm 40mm<br />

15mm 10mm 40mm<br />

22mm 10mm 40mm<br />

28mm 10mm 50mm<br />

35mm 50mm 100mm<br />

42mm 50mm 100mm<br />

54mm 50mm 100mm<br />

Spacing<br />

<strong>Fit</strong>ting spacing<br />

Sufficient space must be left<br />

between fittings to allow<br />

room for dis-assembly tools to<br />

operate. See adjacent table<br />

for fitting spacing.<br />

Minimum projection<br />

Similar consideration should<br />

be given to the distance pipe<br />

stubs project through walls<br />

or bulkheads. Refer to table.<br />

Good practice<br />

Projection distances shown<br />

in the table also ensure that<br />

the subsequent installation<br />

will be a convenient distance<br />

from the wall.<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 57


<strong>Push</strong>-fit solutions<br />

Installation instructions<br />

10mm to 28mm sizes<br />

The <strong>Tectite</strong> jointing system has been designed with easy, efficient installation in mind.<br />

Guide to<br />

installation<br />

The jointing procedures are<br />

almost identical for every type<br />

of <strong>Tectite</strong> fitting and<br />

compatible tube material.<br />

Where there are variations (such<br />

as inserting a liner into a PEX<br />

pipe) these are shown on the<br />

following pages and in the<br />

fitting instructions. To ensure<br />

the fittings stay clean and the<br />

‘O’ ring is protected from<br />

damage, never remove the<br />

fitting from its packaging until<br />

immediately prior to<br />

installation.<br />

The tube/pipe can be fully<br />

inserted by hand. A damaged<br />

tube/pipe end will require<br />

excessive force to be used. If<br />

this is the case you should<br />

check the tube/pipe is round<br />

and deburred before continuing.<br />

<strong>Tectite</strong> fittings with plain male<br />

ends must not be used directly<br />

with capillary fittings, since<br />

heating will damage the nonmetallic<br />

parts. Neither should<br />

plain ends on capillary fittings<br />

be used with <strong>Tectite</strong>.<br />

Heat should not be applied to<br />

<strong>Tectite</strong> fittings, directly or<br />

indirectly. They should be<br />

disconnected (where applicable)<br />

to avoid any possible damage<br />

to non-metallic parts if they are<br />

to be used on a system in<br />

conjunction with capillary<br />

fittings. Similarly, reconnection<br />

must not be considered until<br />

the heated tubes have been<br />

allowed to cool and have been<br />

flushed to remove any flux<br />

residues. Use pipe clips to<br />

secure finished installations and<br />

prevent vibration or movement.<br />

Painting<br />

<strong>Fit</strong>tings can be painted with<br />

water-based paints. Oil-based<br />

or aggressive solvent paint<br />

should be avoided.<br />

Socket depths<br />

Socket depths<br />

Size<br />

10mm<br />

15mm<br />

22mm<br />

28mm<br />

Boiler<br />

connection<br />

Socket<br />

depth<br />

15mm<br />

16mm<br />

18mm<br />

20mm<br />

10-18mm 23mm<br />

22mm 27mm<br />

28mm 31mm<br />

10-18mm 23mm<br />

22mm 27mm<br />

28mm 31mm<br />

35mm 57mm<br />

42mm 62mm<br />

54mm 68mm<br />

15mm<br />

18mm<br />

22mm<br />

28mm<br />

35mm<br />

42mm<br />

54mm<br />

18mm<br />

18mm<br />

18mm<br />

20mm<br />

31mm<br />

32mm<br />

37mm<br />

<strong>Tectite</strong>-PEX barrier pipe should<br />

not be joined directly to a<br />

boiler or other similar heat<br />

source. Connection should be<br />

via a piece of copper tube a<br />

minimum of 1m long.<br />

Preparation<br />

New tube ends should have any<br />

tape, labels or residual adhesive<br />

removed, taking care not to<br />

damage the tube in the process.<br />

Check the tube is round, clean<br />

and free from burrs and scores. If<br />

necessary, trim and prepare as<br />

below.<br />

We recommend the use of a good<br />

quality tube cutter with a sharp<br />

wheel for metal<br />

and plastic<br />

coated metal<br />

tube.<br />

Tube cutters<br />

For cutting PEX pipe we<br />

recommend the use of good<br />

quality pipe shears with a sharp<br />

blade. Clean, square cut pipe ends<br />

should have the pipe<br />

manufacturer’s liners fitted.<br />

Ensure the tube is cut square and<br />

all burrs and sharp edges are<br />

removed and is<br />

chamfered as<br />

shown in the<br />

illustration.<br />

Remove burrs<br />

Having deburred as above you will<br />

be left with a 1mm chamfer on<br />

the outside of the tube as<br />

indicated in the diagram. Wipe<br />

clean the tube end to remove all<br />

swarf and debris.<br />

If a deburrer is<br />

not available, a<br />

fine file should be<br />

used to prepare<br />

the tube end.<br />

Copper, chrome<br />

plated copper,<br />

stainless steel<br />

System and<br />

carbon steel<br />

System tubes<br />

1<br />

1. Select the correct size of<br />

tube and fitting for the job.<br />

Ensure both are clean, in<br />

good condition and free<br />

from damage, scores and<br />

imperfections. Do not use any<br />

additional lubricant or sealing<br />

compounds. Cut the tube square<br />

using a rotary tube cutter<br />

wherever possible. Take care<br />

to ensure that the tube end<br />

is deburred and chamfered. If<br />

the tube is oval or damaged,<br />

use a re-rounding tool.<br />

2a<br />

2. Remove any burrs or sharp<br />

edges from the external tube<br />

end using either the T110<br />

(<strong>Tectite</strong> Classic and <strong>Tectite</strong> Pro)<br />

or the T115 (<strong>Tectite</strong> Sprint and<br />

<strong>Tectite</strong> Advance) 3-in-1<br />

<strong>Tectite</strong> deburring, scribe tool<br />

and socket depth marker or the<br />

S120 deburring tool from the<br />

58 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


4<br />

XPress accessories range. Also,<br />

ensure the internal bore is<br />

deburred. For deburring<br />

stainless steel tube ends a fine<br />

toothed file should be used.<br />

3<br />

PB and PEX pipe<br />

1<br />

Plastic coated<br />

carbon steel<br />

System tube<br />

2b<br />

Then wipe clean the tube end<br />

to remove all swarf and debris –<br />

this helps to avoid damage to<br />

the ‘O’ ring when inserting<br />

the tube.<br />

2c<br />

An alternative method of<br />

preparing copper tube ends<br />

35-54mm before inserting into<br />

the fitting, is to use the<br />

appropriately-sized S122<br />

percussion deburrer (not for<br />

carbon steel tube) featured in<br />

the XPress accessories range.<br />

Place the cup of the deburrer<br />

onto the end of the tube and<br />

strike it with a sharp blow from<br />

a copper-faced hammer. As well<br />

as removing burrs and sharp<br />

edges, this tool also creates a<br />

slight taper that aids insertion<br />

into the fitting. If 10mm R220<br />

annealed copper tube is being<br />

used, ensure a T67 support liner<br />

is fully inserted into the tube.<br />

2d<br />

3. To make a perfect joint, the<br />

tube must be fully inserted in<br />

the fitting until it meets the<br />

tube stop. To confirm that this<br />

is the case, mark the socket<br />

depth on the tube or pipe using<br />

the T110/T115 socket depth<br />

marker (<strong>Tectite</strong> Classic, <strong>Tectite</strong><br />

Pro & <strong>Tectite</strong> 316) or a tape<br />

measure and a marker/pencil.<br />

For the socket depth of each<br />

size of fitting, see tables.<br />

4a<br />

4. When jointing chrome-plated<br />

copper tube with <strong>Tectite</strong><br />

Classic, <strong>Tectite</strong> Pro and Sprint<br />

fittings, scribe the tube using<br />

the T110/T115 (Sprint) scribing<br />

tool to ensure positive grab<br />

ring location. This helps to<br />

accommodate any variance in<br />

chrome plate thickness. Note:<br />

The scribing function is not<br />

suitable for stainless steel tube.<br />

4b<br />

1. Select the correct size of<br />

pipe and fitting for the job.<br />

Ensure both are clean, in good<br />

condition and free from damage,<br />

scores and imperfections. Do not<br />

use any additional lubricant or<br />

sealing compounds. Cut the pipe<br />

square using good quality plastic<br />

pipe shears with a sharp blade.<br />

2. Where <strong>Tectite</strong>-PEX barrier pipe<br />

is used, remove the label from<br />

the pipe end. If the pipe has<br />

been used on a previous<br />

installation cut the tube back to<br />

behind the teeth marks, ensuring<br />

there are no score marks on the<br />

pipe. Also ensure the correct<br />

pipe support liner from the pipe<br />

manufacturer is fully inserted<br />

into the pipe (T66 for <strong>Tectite</strong><br />

flex).<br />

2b<br />

Proceed to jointing (see next<br />

page).<br />

1. Select the correct size of<br />

tube and fitting for the job.<br />

Ensure both are clean, in<br />

good condition and free<br />

from damage, scores and<br />

imperfections. Do not use any<br />

additional lubricant or sealing<br />

compounds. Cut the tube square<br />

using a rotary tube cutter<br />

wherever possible.<br />

2a<br />

2. The plastic coating must be<br />

removed to the socket depth of<br />

the fitting using the S115<br />

stripping tool from the XPress<br />

accessories range. Select the<br />

correct sized tool, fully insert<br />

the tube and twist the tool<br />

until the excess of plastic is<br />

completely detached.<br />

3. Remove any burrs or sharp<br />

edges from the external tube<br />

end using an S120 deburring<br />

tool from the XPress accessories<br />

range. Also deburr the internal<br />

bore. If using plastic coated<br />

tube, the use of the S115 tool<br />

(as point 2), will deburr the<br />

inside of 15mm to 28mm tube.<br />

The same tool will also deburr<br />

the outside of plastic coated<br />

tube – insert the tube into<br />

the opposite end of the tool<br />

and twist.<br />

Proceed to jointing (see next<br />

page).<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 59


<strong>Push</strong>-fit solutions<br />

Installation instructions<br />

10mm to 28mm sizes<br />

Jointing<br />

1. To make a perfect joint, the tube or pipe must be fully inserted<br />

in the fitting until it meets the tube stop. To confirm that this<br />

is the case, mark the socket depth on the tube or pipe using<br />

the appropriate socket depth marker or a tape measure and a<br />

marker/pencil. For the socket depth of each size of fitting,<br />

see tables on page 58.<br />

1<br />

NOTE: <strong>Tectite</strong> Sprint and <strong>Tectite</strong> Advance fittings must not be<br />

used with the male ended fittings from other <strong>Tectite</strong> ranges<br />

(except T526S). Other third party male ended products should<br />

not be used with any <strong>Tectite</strong> fittings.<br />

Do not use <strong>Tectite</strong> fittings on gas services.<br />

<strong>Tectite</strong> Classic fittings do not provide electrical continuity, other<br />

<strong>Tectite</strong> fittings only provide electrical continuity when installed<br />

with metal tube.<br />

2. Inspect the fitting ensuring that the grab rings/‘O’-rings have<br />

not been contaminated with grit or debits. Insert the tube/pipe<br />

into the mouth of the fitting to rest against the grab ring.<br />

2<br />

3. <strong>Push</strong> the tube firmly with a slight twisting action until it<br />

reaches the tube stop with a positive “click”.<br />

4. Ensure the depth insertion mark corresponds with the mouth of<br />

the fitting and then pull firmly on the tube to ensure the fitting<br />

is secure.<br />

NOTE: We recommend all systems are thoroughly pressure<br />

tested to 1.5 times working pressure before the hand-over to<br />

the customer.<br />

4<br />

60 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


<strong>Push</strong>-fit solutions<br />

Installation instructions<br />

35mm to 54mm sizes<br />

4<br />

Although manufactured to a different design, jointing tubes in sizes from 35mm<br />

to 54mm with <strong>Tectite</strong> Pro and <strong>Tectite</strong> 316 fittings is basically the same as it is<br />

at smaller sizes.<br />

Preparation<br />

The first thing to consider when<br />

it comes to installation of 35mm<br />

to 54mm fittings is whether you<br />

plan to demount any fittings in<br />

the system on a regular basis. If<br />

you do, then we recommend you<br />

replace the standard end cap<br />

with the appropriately sized TDX<br />

demounting end cap.<br />

To ensure the fittings stay clean<br />

and the 'O' ring is protected<br />

from damage, never remove the<br />

fitting from its packaging until<br />

immediately prior to installation.<br />

When it comes to tube end<br />

preparation and socket depth<br />

marking for jointing with 35mm<br />

to 54mm fittings, follow the<br />

same routine as outlined in the<br />

preliminaries, tube preparation<br />

and installation tips sections for<br />

10mm to 28mm fittings on the<br />

previous pages.<br />

1. Insert the tube through the<br />

end cap to rest against the<br />

grab ring.<br />

2. Now push the tube firmly<br />

with a slight twisting action<br />

until it reaches the tube stop<br />

with a positive ‘click’.<br />

3. Ensure the depth insertion<br />

mark corresponds with the<br />

mouth of the fitting, then pull<br />

firmly on the tube to ensure<br />

that the fitting is secure.<br />

NOTE: We recommend all<br />

systems are thoroughly<br />

pressure tested to 1.5 times<br />

working pressure before the<br />

hand-over to the customer.<br />

1<br />

2<br />

3<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 61


<strong>Push</strong>-fit solutions<br />

Installation instructions<br />

Demounting<br />

How to demount <strong>Tectite</strong> Classic, <strong>Tectite</strong> Pro and <strong>Tectite</strong> 316 fittings from pipework.<br />

Demounting<br />

<strong>Tectite</strong> Classic, <strong>Tectite</strong> Pro and<br />

<strong>Tectite</strong> 316 fittings in sizes<br />

10mm to 28mm can all be<br />

disconnected as described below.<br />

<strong>Tectite</strong> Sprint and <strong>Tectite</strong><br />

Advance fittings are not suitable<br />

for disconnection. Ensure the<br />

system is de-pressurised and<br />

drained.<br />

1<br />

1. Place the forks of the<br />

disconnecting tool around the<br />

fitting assembly. The fork side<br />

carrying the <strong>Tectite</strong> brand logo<br />

should be positioned around the<br />

tube/pipe, with the opposite<br />

side around the neck of the<br />

fitting.<br />

2. Squeeze the disconnecting<br />

tool with one hand until the<br />

release collar in the fitting is<br />

depressed. With the other hand,<br />

twist out the tube/pipe using<br />

the thumb as a lever against the<br />

tool to assist disconnection.<br />

3. Check the fitting and<br />

tube/pipe for damage before<br />

remaking the joint.<br />

4<br />

4. The plastic disconnecting clip<br />

may be used where only where<br />

an occasional disconnecting<br />

facility is required.<br />

(You cannot demount Sprint or<br />

Advance fittings)<br />

Demounting<br />

with TDX<br />

demounting<br />

end caps<br />

<strong>Tectite</strong> Pro and <strong>Tectite</strong> 316<br />

fittings in 35mm to 54mm sizes<br />

are supplied with conventional<br />

black end caps. If you intend<br />

to demount the fitting on a<br />

regular basis, a TDX demounting<br />

end cap should be purchased<br />

separately and substituted for<br />

the standard end cap. A DTX<br />

<strong>Tectite</strong> end cap tool will also<br />

be required.<br />

Due to the potentially high<br />

frequency with which TX61/TS61<br />

stop ends may be demounted,<br />

they are supplied with the TDX<br />

end caps fitted as standard.<br />

Demounting the fitting from<br />

the tube is a simple process<br />

when TDX demounting end caps<br />

have been installed in the<br />

fittings. Ensure the system is<br />

de-pressurised and drained.<br />

1. To remove the tube from the<br />

fitting, insert the prongs of the<br />

<strong>Tectite</strong> DTX end cap tool in the<br />

recesses in the status indicator<br />

(2) and turn anti-clockwise<br />

fully. The status indicator will<br />

withdraw into the fitting,<br />

indicating that the fitting is in<br />

the de-mountable position.<br />

Using a ‘clockwise’ twisting and<br />

pulling action the tube can now<br />

be removed.<br />

2. Before reusing the fitting, the<br />

status indicator must be returned<br />

to the mounted position<br />

(protruding).<br />

Important: If the status<br />

indicator is not in the<br />

protruding position, the<br />

assembly will not withstand<br />

full system pressure.<br />

1<br />

2<br />

Demounted<br />

Mounted<br />

Demounting<br />

end cap<br />

If regular demounting of<br />

a particular fitting is envisaged<br />

TDX demounting end caps<br />

should be purchased separately<br />

and installed in the fitting body.<br />

62 1 Range overview 2 Product details 3 Technical data 4 Installation instructions


4<br />

Standard<br />

black end caps<br />

<strong>Fit</strong>tings with standard black end<br />

caps can be demounted from<br />

the tube by unscrewing the end<br />

cap with the <strong>Tectite</strong> DTX end<br />

cap tool and snipping off the<br />

grab ring with side cutters,<br />

discarding both grab ring and<br />

‘O’ ring. A new grab ring and ‘O’<br />

ring must be used when<br />

reassembling the fitting<br />

(see the disassembly section).<br />

Disassembly<br />

Replacing the ‘O’ ring on 35mm<br />

to 54mm <strong>Tectite</strong> Pro and <strong>Tectite</strong><br />

316 fittings is easily achieved<br />

by disassembling the fitting.<br />

1. Have replacement parts for<br />

the discarded items ready for<br />

insertion. Using a spanner on<br />

the fitting flats to prevent the<br />

fitting from rotating, insert the<br />

<strong>Tectite</strong> DTX end cap tool into<br />

the slots in the end cap.<br />

Turn the tool anti-clockwise to<br />

unscrew the end cap and slide<br />

it along the tube away from<br />

the fitting body.<br />

2. Pull the tube out of the<br />

fitting body.<br />

3. Remove and discard the<br />

‘O’ ring.<br />

4. Remove and retain the<br />

alignment ring.<br />

5. Snip off the grab ring with<br />

side cutters and discard.<br />

Reassembly<br />

<strong>Tectite</strong> Pro grab rings (TX105)<br />

and <strong>Tectite</strong> 316 grab rings<br />

(TS106) are not interchangeable.<br />

Care must be taken when<br />

replacing grab rings to ensure<br />

that only the correct grab ring<br />

is used.<br />

1. Before re-assembly have<br />

replacement parts for the<br />

discarded items ready for<br />

insertion, ensuring all the<br />

components are clean and the<br />

‘O’ ring is lubricated using S130<br />

Silicone lubricant from the<br />

XPress accessories range.<br />

Replace the components in the<br />

correct order, as shown, and<br />

check they are fully seated in<br />

the fitting body.<br />

Note: The grab ring operates<br />

with an interference fit in the<br />

body to provide electrical<br />

continuity. Therefore, the end<br />

cap must be tightened down<br />

flush with the fitting body.<br />

2. Screw the end cap back into<br />

the fitting until hand tight.<br />

If resistance is felt and the end<br />

cap is not flush with the fitting<br />

body, remove the end cap and<br />

ensure the grab ring is fully<br />

located i.e. fully in contact with<br />

the alignment ring. Again screw<br />

the end cap into the fitting<br />

until hand tight. Temporarily<br />

insert a 300mm length of<br />

deburred tube into the fitting<br />

BUT NOT THROUGH the grab ring<br />

to help locate the demount<br />

tool. Tighten the end cap a<br />

further 8mm to 10mm. Remove<br />

the tube.<br />

3. Before reinstalling the fitting<br />

back into the system, check the<br />

end of the tube for damage. If<br />

the tube is scored or damaged,<br />

remove the affected section<br />

with a tube cutter and prepare<br />

the tube end as described in<br />

preliminaries and tube<br />

preparation (page 58).<br />

4. Reinsert the tube into the<br />

fitting up to the tube stop,<br />

ensuring the socket depth mark<br />

corresponds with the mouth of<br />

the fitting and that the finished<br />

joint is secure.<br />

Replacement<br />

‘O’ rings<br />

TX100 replacement 'O' rings<br />

and TX105/TS106 grab rings<br />

are available (sizes 35mm to<br />

54mm) in the event that any<br />

are lost or damaged on-site.<br />

We recommend the use of<br />

S130 Silicone lubricant grease<br />

available from the XPress range<br />

to aid insertion of the replacement<br />

'O' ring into the fitting<br />

as these 'O' rings are supplied<br />

unlubricated.<br />

Once the end cap has been unscrewed the other components can be removed and replaced if necessary.<br />

1 Range overview 2 Product details 3 Technical data 4 Installation instructions 63


<strong>Pegler</strong> <strong>Yorkshire</strong><br />

Our brands:<br />

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Free Phone: 0800 156 0010<br />

Free Fax: 0808 156 1011<br />

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Tel: +44 (0) 1302 855 656<br />

Fax: +44 (0) 1302 730 513<br />

Email: export@pegleryorkshire.co.uk<br />

Technical Help<br />

Free Phone: 0800 156 0050<br />

Free Fax: 0808 156 1012<br />

Email: tech.help@pegleryorkshire.co.uk<br />

Brochure Hotline<br />

Free Phone: 0800 156 0020<br />

Free Fax: 0808 156 1011<br />

Email: info@pegleryorkshire.co.uk<br />

www.pegleryorkshire.co.uk<br />

Also available from<br />

<strong>Pegler</strong> <strong>Yorkshire</strong>:<br />

LUXURY TAP SOLUTIONS<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> Group Limited<br />

St. Catherine’s Avenue, Doncaster,<br />

South <strong>Yorkshire</strong>, DN4 8DF, England.<br />

Tel: 0844 243 4400 Fax: 0844 243 9870<br />

Registered in England Company No. 00401507<br />

Registered Office: Haigh Park Road, Stourton, Leeds,<br />

West <strong>Yorkshire</strong>, LS10 1RT, England.<br />

All brand names and logo styles are registered trademarks.<br />

Maintaining a policy of continual product development,<br />

<strong>Pegler</strong> <strong>Yorkshire</strong> reserves the right to change specifications, design<br />

and materials of products listed in this publication without prior notice.<br />

LIT.REF: 880118.01.09

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