Let us - Jan Havelka
Let us - Jan Havelka
Let us - Jan Havelka
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
IN TURNING<br />
Introducing New Kennametal Turning Grades...<br />
NEW!<br />
TM<br />
Grade KC9105<br />
for steel turning<br />
Ideal for finishing and medium machining<br />
in all alloy steel and tool steels, ferritic,<br />
martensitic, and PH stainless steels.<br />
TM<br />
Grade KC9320<br />
for cast iron turning<br />
Ideal for finishing to<br />
rough machining in all ductile<br />
and gray cast irons.<br />
...specifically engineered to boost your productivity up to 50%!<br />
Distributed by:<br />
Kennametal will significantly improve your lathe performance!<br />
<strong>Let</strong> <strong>us</strong> prove it.
KC9105<br />
Markets and Applications<br />
• Best suited for finishing to medium machining of low to<br />
medium carbon steels, all alloy steels, and annealed tool steels.<br />
• Ideal for applications in the General Engineering, Automotive, and<br />
Ind<strong>us</strong>trial Manufacturing ind<strong>us</strong>tries, and workpieces such as:<br />
• Axles<br />
• Bearings<br />
• Bottle mold plunges<br />
• Camshafts<br />
• Connecting rods<br />
• Crankshafts<br />
Featured Application:<br />
Machining a Pivot Bolt<br />
Operation:<br />
C<strong>us</strong>tomer:<br />
Workpiece:<br />
Material:<br />
Solution:<br />
Results:<br />
Turning – forged scale, smooth cut<br />
Automotive Parts Manufacturer<br />
Pivot Bolt<br />
1.1213 – Forged Steel (medium/high carbon)<br />
WNMG080412MW KC9105 Wiper Insert<br />
• 65% more parts per edge without<br />
changing speed, feed, or depth of cut.<br />
• Improved surface finish<br />
COMPETITOR<br />
• CV Joints<br />
• Gears (spur, ring)<br />
• Pinions<br />
• Valve paddles<br />
• Wheels<br />
grade: Coated Carbide KC9105<br />
KENNAMETAL<br />
insert: ISO WNMG080412.. WNMG080412MW<br />
ANSI WNMG433.. WNMG433MW<br />
speed: 230 m/min / 750 sfm 230 m/min / 750 sfm<br />
feed: 0,39 mmpr / 0,015 ipr 0,39 mmpr / 0,015 ipr<br />
depth of cut: 2,5 mm / 0,098 in 2,5 mm / 0,098 in<br />
parts per edge: 120 200<br />
Engineering Your Competitive Edge<br />
• Reduce cycle times —<br />
30 to 50 percent higher<br />
speed capability!<br />
• Longer tool life —<br />
new substrate and coating<br />
provide 30 to 50 percent<br />
greater wear resistance!<br />
• Better tool performance —<br />
reduced chip hammering<br />
and built-up edge!<br />
• Improved seating —<br />
smooth and secure<br />
seating surface!<br />
Recommended Kennametal Grades<br />
for Steel Turning<br />
KT315 – Proven!<br />
• Long, consistent tool life.<br />
• Ideal for high-speed finishing in most carbon and alloy steels and stainless steels.<br />
KC9105 – NEW!<br />
• Gain up to 50% improvement in productivity by increasing both speeds and feeds.<br />
• Well-suited for dry machining due to high-temperature deformation resistance.<br />
KC9110 – New and Improved!<br />
• Increase tool life by up to 50% by increasing speeds, feeds, and depth-of-cut.<br />
• Ideal for most roughing operations.<br />
KC9125 – The Ultimate in Versatility!<br />
• Gain up to 30% improvement in productivity by increasing speeds,<br />
feeds, and depth-of-cut.<br />
• Versatile grade for general machining applications.<br />
• Tough, enriched substrate for demanding operations.<br />
200<br />
150<br />
100<br />
65% PERFORMANCE<br />
INCREASE!<br />
Wear Resistance<br />
KC9140 – Unbelievable Toughness!<br />
• Achieve productivity gains of up to 25%, even in the<br />
most demanding interrupted cuts.<br />
• Realize operational security during heavy<br />
roughing operations.<br />
50<br />
0<br />
Toughness<br />
2
Automotive Ind<strong>us</strong>trial Manufacturing General Engineering<br />
KC9105 Application Data<br />
Kenloc ® Negative Wiper Inserts<br />
Roughing Wiper<br />
Screw-On Positive Wiper Inserts<br />
Medium Wiper<br />
-RW<br />
Medium Wiper<br />
-MW<br />
Finishing Wiper<br />
-MW<br />
-FW<br />
Finishing Wiper<br />
-FW<br />
Kenloc ® Negative Inserts<br />
Roughing<br />
Screw-On Positive Inserts<br />
Medium Machining<br />
-RN<br />
-RP<br />
(positive)<br />
Medium Machining<br />
-MF<br />
Finishing<br />
-MN<br />
Finishing<br />
-LF<br />
Fine Finishing<br />
-FN<br />
Fine Finishing<br />
-11 -UF<br />
-FF<br />
CT, K, RH, and RM chipbreaker geometries are also available for<br />
special applications.<br />
SPEED - STARTING CONDITIONS<br />
Workpiece Material<br />
sfm<br />
m/min<br />
low-carbon (< 0,3% C) and free-machining steel 1580 480<br />
medium- and high-carbon steels (> 0,3% C) 960 300<br />
alloy steels and tool steels (≤ 330 HB) (≤ 35 HRC) 760 230<br />
alloy steels and tool steels (340 - 450 HB) (36 - 48 HRC) 575 180<br />
ferritic, martensitic, and PH stainless steels (≤ 330 HB) (≤ 35 HRC) 860 265<br />
ferritic, martensitic, and PH stainless steels (340 - 450 HB) (36 - 48 HRC) 720 215<br />
3
KC9320<br />
Markets and Applications<br />
• Ideal for finishing to rough machining of all ductile and<br />
gray cast irons.<br />
• Works well in heavily interrupted cuts and also<br />
with coolant.<br />
• Best suited for General Engineering and Automotive<br />
applications, and workpieces such as:<br />
• Brake drums<br />
and rotors<br />
• B<strong>us</strong>hings<br />
• Camshafts<br />
• Carrier bodies<br />
• Cases<br />
• Crankshafts<br />
• Cylinder liners<br />
• Dampeners<br />
• Flywheels<br />
• Ho<strong>us</strong>ings<br />
• Hubs<br />
• Motor<br />
components<br />
• Power train<br />
components<br />
Featured Application:<br />
Machining a Differential Ho<strong>us</strong>ing<br />
• Pulleys<br />
• S<strong>us</strong>pension<br />
components<br />
• Valve bodies<br />
• Valve rings<br />
& guides<br />
• Wheels<br />
Engineering Your Competitive Edge<br />
• Reduce cycle times —<br />
30 to 50 percent higher<br />
speed and feed capability!<br />
• Longer tool life —<br />
30 to 50 percent improved<br />
wear resistance!<br />
• Enhanced strength and<br />
reliability for wet<br />
interrupted cuts!<br />
• Improved seating —<br />
smooth and secure<br />
seating surface!<br />
Operation: Internal & External Turning –<br />
forged scale, varying depth of cut<br />
C<strong>us</strong>tomer: Automotive Parts Manufacturer<br />
Workpiece: Differential Ho<strong>us</strong>ing<br />
Material: Gray Cast Iron<br />
Solution: CNMG120412UN KC9320<br />
Results: • 33% more parts per edge without<br />
changing speed, feed, or depth of cut.<br />
• No size variation due to better<br />
wear resistance.<br />
• Consistent surface finish.<br />
200<br />
100<br />
COMPETITOR<br />
grade: ****** KC9320<br />
KENNAMETAL<br />
insert: ISO CNMG120412... CNMG120412UN<br />
ANSI CNMG433... CNMG433UN<br />
speed: 240 m/min / 780 sfm 240 m/min / 780 sfm<br />
feed: 0,35 mmpr / 0,014 ipr 0,35 mmpr / 0,014 ipr<br />
depth of cut: 1,0 -2,0 mm /0,039-0,080 in 1,0-2,0 mm /0,039-0,080 in<br />
coolant: Dry Machining Dry Machining<br />
parts per edge: 150 200<br />
33% PERFORMANCE<br />
INCREASE!<br />
Recommended Kennametal Grades<br />
for Cast Iron Turning<br />
Wear Resistance<br />
KT315 – Proven!<br />
• Long, consistent tool life.<br />
• Ideal for high-speed finishing of most gray and ductile irons.<br />
KC9315 – NEW!<br />
• Gain up to 50% improvement in productivity by increasing both<br />
speeds and feeds.<br />
• Well-suited for dry machining due to high-temperature deformation resistance.<br />
KC9320 – New!<br />
• Increase tool life by up to 50% by increasing speeds, feeds<br />
and depth of cut.<br />
• Ideal for most wet interrupted cut operations.<br />
KC9325 – New and Improved!<br />
• Gain up to 30% improvement in productivity<br />
by increasing speed, feed, and depth of cut.<br />
• Versatile grade for general machining applications.<br />
• Tough substrate for demanding operations.<br />
0<br />
Toughness<br />
4
Automotive<br />
General Engineering<br />
KC9320 Application Data<br />
Kenloc ® Negative Wiper Inserts<br />
Medium Wiper<br />
Screw-On Positive Wiper Inserts<br />
Medium Wiper<br />
-MW<br />
Finishing Wiper<br />
-MW<br />
Finishing Wiper<br />
-FW<br />
-FW<br />
Kenloc ® Negative Inserts<br />
Roughing<br />
Screw-On Positive Inserts<br />
Medium Machining<br />
..MA<br />
-S-20<br />
Medium Machining<br />
-MF<br />
Finishing<br />
-UN<br />
Finishing<br />
-RP<br />
-LF<br />
Fine Finishing<br />
-FN<br />
-11<br />
Cermet<br />
-UF<br />
* Note: -RP geometry can be <strong>us</strong>ed in medium machining operations to<br />
reduce tool pressure in high-strength metals.<br />
SPEED - STARTING CONDITIONS<br />
Workpiece Material<br />
sfm<br />
m/min<br />
gray cast iron 950 290<br />
ductile, compacted graphite & malleable cast irons (< 80 KSI tensile strength) 875 265<br />
ductile, malleable & a<strong>us</strong>tempered cast irons (> 80 KSI tensile strength) 725 220<br />
5
KC9105 and KC9320 Ordering Information<br />
– FF – FN – FW<br />
– MN – MW<br />
– RN – RP<br />
..MA<br />
– RP – UN<br />
Fine Finishing<br />
Finishing Negative<br />
Finishing Wiper<br />
Medium Negative<br />
Medium Wiper<br />
Roughing Negative<br />
Roughing Positive<br />
Roughing<br />
Medium Machining<br />
Kenloc ®<br />
Inserts<br />
ANSI<br />
CODE<br />
ISO<br />
CODE<br />
CT<br />
FF FN FP FW MN MW RH RM RN RP RP UN ..MA<br />
CNMA431 CNMA120404 <br />
CNMA432 CNMA120408 <br />
CNMA433 CNMA120412 <br />
CNMA434 CNMA120416 <br />
CNMA542 CNMA160608 <br />
CNMA543 CNMA160612 <br />
CNMA544 CNMA160616 <br />
CNMA643 CNMA190612 <br />
CNMA644 CNMA190616 <br />
CNMG431 CNMG120404 <br />
CNMG432 CNMG120408 <br />
CNMG433 CNMG120412 <br />
CNMG434 CNMG120416 <br />
CNMG542 CNMG160608 <br />
CNMG543 CNMG160612 <br />
CNMG544 CNMG160616 <br />
CNMG642 CNMG190608 <br />
CNMG643 CNMG190612 <br />
CNMG644 CNMG190616 <br />
CNMM432 CNMM120408 <br />
CNMM433 CNMM120412 <br />
CNMM434 CNMM120416 <br />
CNMM543 CNMM160612 <br />
CNMM544 CNMM160616 <br />
CNMM643 CNMM190612 <br />
CNMM644 CNMM190616 <br />
CNMM646 CNMM190624 <br />
DNMA432 DNMA150408 <br />
DNMA433 DNMA150412 <br />
DNMA442 DNMA150608 <br />
DNMA443 DNMA150612 <br />
DNMG331 DNMG110404 <br />
DNMG332 DNMG110408 <br />
DNMG333 DNMG110412 <br />
DNMG431 DNMG150404 <br />
DNMG432 DNMG150408 <br />
DNMG433 DNMG150412 <br />
DNMG441 DNMG150604 <br />
KC9105<br />
CHIPBREAKER GEOMETRY<br />
DNMG442 DNMG150608 <br />
DNMG443 DNMG150612 <br />
RNMG43 RNMG120400 <br />
KC9320<br />
SNMA432 SNMA120408 <br />
SNMA433 SNMA120412 <br />
C<strong>us</strong>tom solutions available upon request.<br />
6
To place an order, call Kennametal, your authorized Kennametal distributor, or visit www.kennametal.com.<br />
Kenloc ®<br />
Inserts (continued)<br />
ANSI<br />
ISO<br />
KC9105<br />
KC9320<br />
CODE<br />
CODE CT FF FN FP FW MN MW RH RM RN RP RP UN ..MA<br />
SNMA434 SNMA120416 <br />
SNMA543 SNMA150612 <br />
SNMA643 SNMA190612 <br />
SNMA644 SNMA190616 <br />
SNMG432 SNMG120408 <br />
SNMG433 SNMG120412 <br />
SNMG434 SNMG120416 <br />
SNMG543 SNMG150612 <br />
SNMG544 SNMG150616 <br />
SNMG643 SNMG190612 <br />
SNMG644 SNMG190616 <br />
SNMM433 SNMM120412 <br />
SNMM434 SNMM120416 <br />
SNMM543 SNMM150612 <br />
SNMM544 SNMM150616 <br />
TNMA332 TNMA160408 <br />
TNMA333 TNMA160412 <br />
TNMA334 TNMA160416 <br />
TNMA432 TNMA220408 <br />
TNMA433 TNMA220412 <br />
TNMA434 TNMA220416 <br />
TNMG331 TNMG160404 <br />
TNMG332 TNMG160408 <br />
TNMG333 TNMG160412 <br />
TNMG334 TNMG160416 <br />
TNMG432 TNMG220408 <br />
TNMG433 TNMG220412 <br />
TNMG434 TNMG220416 <br />
VNMA332 VNMA160408 <br />
VNMG331 VNMG160404 <br />
VNMG332 VNMG160408 <br />
VNMG333 VNMG160412 <br />
WNMA432 WNMA080408 <br />
WNMA433 WNMA080412 <br />
WNMA434 WNMA080416 <br />
WNMG331 WNMG060404 <br />
WNMG332 WNMG060408 <br />
WNMG333 WNMG060412 <br />
WNMG431 WNMG080404 <br />
CHIPBREAKER GEOMETRY<br />
WNMG432 WNMG080408 <br />
WNMG433 WNMG080412 <br />
WNMG434 WNMG080416 <br />
Ordering Example: CNMG432FW Grade KC9105<br />
7
KC9105 and KC9320 Ordering Information (continued)<br />
Screw-On Inserts<br />
ANSI<br />
CODE<br />
CHIPBREAKER GEOMETRY<br />
KC9105<br />
KC9320<br />
ISO<br />
CODE K LF MF .. FW LF MF ..<br />
CCMT2151 CCMT060204 <br />
CCMT2152 CCMT060208 <br />
CCMT3251 CCMT09T304 <br />
CCMT3252 CCMT09T308 <br />
CCMT431 CCMT120404 <br />
CCMT432 CCMT120408 <br />
CCMT433 CCMT120412 <br />
CPGM2151 CPGT060204 <br />
CPGM2152 CPGT060208 <br />
CPGM3251 CPGH09T304 <br />
CPGM3252 CPGH09T308 <br />
CPMT2151 CPMT060204 <br />
CPMT2152 CPMT060208 <br />
CPMT3251 CPMT09T304 <br />
CPMT3252 CPMT09T308 <br />
CPMT3253 CPMT09T312 <br />
DCMT2151 DCMT070204 <br />
DCMT3251 DCMT11T304 <br />
DCMT3252 DCMT11T308 <br />
DCMT3253 DCMT11T312 <br />
DCMT432 DCMT150408 <br />
DPGR432 DCGR150408 <br />
DPMT3251 DPMT11T304 <br />
DPMT3252 DPMT11T308 <br />
RCGM325 RCGH09T300 <br />
RCMH64 RCMH190600 <br />
RCMT10T3M0 RCMT10T3M0 <br />
RCMT1204M0 RCMT1204M0 <br />
ANSI<br />
CODE<br />
CHIPBREAKER GEOMETRY<br />
KC9105<br />
KC9320<br />
ISO<br />
CODE K LF MF .. FW LF MF ..<br />
RCMX160600 RCMX160600 <br />
SCMT3251 SCMT09T304 <br />
SCMT3252 SCMT09T308 <br />
SCMT432 SCMT120408 <br />
SCMT433 SCMT120412 <br />
SPGH322 SPGH090308 <br />
SPMT3251 SPMT09T304 <br />
SPMT3252 SPMT09T308 <br />
SPMT432 SPMT120408 <br />
TCMT2151 TCMT110204 <br />
TCMT2152 TCMT110208 <br />
TCMT3251 TCMT16T304 <br />
TCMT3252 TCMT16T308 <br />
TCMT3253 TCMT16T312 <br />
TPMT18151 TPMT090204 <br />
TPMT2151 TPMT110204 <br />
TPMT2152 TPMT110208 <br />
TPMT3251 TPMT16T304 <br />
TPMT3252 TPMT16T308 <br />
VBMT221 VBMT110304 <br />
VBMT331 VBMT160404 <br />
VBMT332 VBMT160408 <br />
VBMT333 VBMT160412 <br />
VPGR331 VCGR160404 <br />
VPGR332 VCGR160408 <br />
VPGR333 VCGR160412 <br />
VPGR334 VCGR160416 <br />
WPMT3252 WPMT06T308 <br />
© Copyright 2007 by Kennametal Inc. All rights reserved. Printed in the USA.<br />
A06-224 (7.5) L6<br />
Kennametal, Inc.<br />
Metalworking Solutions & Services Group<br />
1600 Technology Way, P.O. Box 346<br />
Latrobe, PA 15650<br />
CHANGE SERVICE REQUESTED<br />
C<strong>us</strong>tomer Service<br />
(United States and Canada) Phone<br />
800/446-7738<br />
FAX: 888-505-5050
Change language