Series 77 Ball Valves - KACE Valves

Series 77 Ball Valves
DESIGN ADVANTAGES
• ISO 5211 DIRECT MOUNT PAD
Allows direct mounting of pneumatic and electric
actuators, no brackets and couplings needed, easy and
low cost for automated service.
• EXTRA HIGH CYCLE LIFE
KACE maintenance free live loaded double sealing high
cycle stem packing system provides extra long service
life.
• BLOW OUT PROOF STEM
• 3-PIECE SWING-OUT DESIGN
• ANTI-STATIC DEVICE
Standard-applied between stem and body, stem and
ball.
• ALL STAINLESS STEEL SOCKET WELD ENDS IN 316L
Reduces inter-granular corrosion in welding.
• WIDE RANGE OF SEAT AND SEAL MATERIALS
AVAILABLE
• LOCKING DEVICE STANDARD.
MAINTENANCE FREE LIVE LOADED DOUBLE
SEALING HIGH CYCLE STEM DESIGN PROVIDES
OPTIMUM SEAL
1. PYRAMIDAL STEM WITH STEM SEAL: First stage
of defense against leakage is 45 degree slope
of the stem accompanied by the stem seal,
effectively blocking all leakage paths from forming
during rotation.
2. V-RING STEM PACKING: Second stage of defense
against leakage is triple layers of V-Ring Chevron
packing expanding sideways as it is being compressed,
blocking all air pockets thus preventing leakage paths,
due to the grinding effect of metal to PTFE contact.
3. GLAND: Made of stainless steel, equally distributes
the compressive force on the packing and the seal.
4. BELLEVILLE WASHER: Releases stored compressive
energy for automatic compensation of seals due to
wear and tear fluctuations of temperature and pressure.
5. LOCK SADDLE: Stabilizes the stem nut to keep it
from loosening.
6. STEM NUT: Compresses the entire stem system to
enable blocking of leakage.
7. ANTI-STATIC DEVICE: Standard applied between
stem and ball, stem and body.
SPECIFICATIONS
Construction 3-Piece Body; Full Bore
Size 1
/4” to 4”
End Connections Threaded, Socket Weld, Butt Weld,
Extended Butt Weld, Flanged End
Body
CF8M, WCB, CF3M, Alloys
Ball & Stem 316 S.S., Alloys
Seats
RTFE, PTFE, 50/50 S.S. Filled PTFE,
Carbon Filled PTFE, MG1241, Delrin,
UHMWPE
Rating 1
/4” ~ 2" 1000 PSI / PN 64
2 1 /2” ~ 4” 800 PSI / PN 50
Temperature -60ºF ~ 450ºF (RTFE)
MAXIMUM PRESSURE IN PSIG
HOW TO ORDER
77-10
77-20
77-30
77-40
PRESSURE VS. TEMPERATURE CHART
1200
82.74
1
/4” ~ 2”
1000
68.95
800
2 1 /2” ~ 4”
55.16
600
41.37
400
27.58
200
13.79
50
3.44
0
0
-60 0 100 200 300 400 450
(-51) (-18) (38) (93) (149) (204) (232)
MAXIMUM TEMPERATURE IN ºF (ºC)
Contact Factory for other Seat Materials
STYLE
Threaded End
Socket Weld End
Butt Weld End
Extended Butt
Weld End
77-10 05 S P
SIZE
01
02
03
04
05
06
07
08
09
10
11
1
/4”
3
/8”
1
/2”
3
/4”
1”
1 1 /4”
1 1 /2”
2”
2 1 /2”
3”
4”
BODY & END
MATERIAL
S
W
L
F
X
RTFE
CF8M
WCB
CF3M
CF8
Specify
T
R
S
C
M
D
U
SEAT
MAXIMUM PRESSURE IN BAR
Virgin PTFE
RTFE
50/50 St. St.
filled PTFE
Carbon filled
PTFE
MG1241
Delrin
UHMWPE

Series 77 Ball Valves
1/4" ~ 3"
4"
EXTENDED BUTT
WELD END
MATERIALS LIST
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NAME
BODY
END CAP
FLANGED END CAP
BALL
SEAT
JOINT GASKET
THRUST WASHER
STEM
GLAND PACKING
GLAND PACKING
GLAND BUSH
BELLEVILLE WASHER
STOP WASHER
STEM NUT
STEM WASHER
HANDLE
LOCKING DEVICE
HANDLE COVER
BOLT
BOLT NUT
BOLT WASHER
STOP PIN
PIN NUT
QTY
1
2
2
1
2
2
1
1
*
1
1
2
1
2
1
1
1
1
#
&
&
1
1
MATERIAL
CF8M / WCB
CF3M / WCB
CF8M
SS316
RTFE
PTFE
RTFE
SS316
PTFE
25% GLASS FIBER FILLED + PTFE
SS304
SS301
SS304
SS304
SS304
SS304
SS304
PLASTIC
SS304
SS304
SS304
SS304
SS304
BUTT WELD
END
SOCKET WELD
END
NPT
BODY DIMENSIONS (INCHES)
SIZE ø D A B C ø E ø F G L L 2 ø P H I S O 5 2 11
1
/4”
3
/8”
0.45 1.65 0.34
0.49 1.65 0.34
5.47
5.47
1.41 1.65 0.35
1.41 1.65 0.35
2.5
2.5
0.92 1.81 3.07
0.92 1.81 3.07
F03 / F04
F03 / F04
1
/2” 0.59 1.65 0.34 5.47 1.41 1.65 0.35 2.58 0.92 1.81 3.07 F03 / F04
3
/4” 0.78 1.88 0.33 5.47 1.41 1.65 0.35 2.99 1.1 2.04 3.26 F03 / F04
1”
1 1 /4”
0.98 2.22 0.44
1.25 2.39 0.44
6.49
6.49
1.65 1.96 0.43 3.39 1.33 2.36 3.77
1.65 1.96 0.43 4.04 1.67 2.89 3.93
F04 / F05
F04 / F05
1 1 /2” 1.49 3.05 0.54 8.46 1.96 2.75 0.55 4.7 2.09 3.36 4.99 F05 / F07
2” 1.96 3.35 0.54 8.46 1.96 2.75 0.55 5.17 2.54 4.08 5.31 F05 / F07
2 1 /2” 2.55 4.27 0.66 10.31 2.75 4.01 0.66 6.45 3.42 5.11 6.57 F07 / F10
3” 3.14 4.63 0.7 4.0 2.75 4.01 0.66 7.19 3.89 6.12 6.92 F07 / F10
4” 3.93 5.21 0.66 4.0 2.75 4.01 0.66 9.27 4.99 7.4 7.51 F07 / F10
END CONNECTION DIMENSIONS (INCHES)
SIZE
1
/4”
3
/8”
1
/2”
3
/4”
1”
1 1 /4”
1 1 /2”
2”
2 1 /2”
3”
4”
*
#
&
For 1/4" to 2" - 2pcs, For 2-1/2" to 4" - 3pcs.
For 1/4" to 3" - 4pcs, For 4" - 6pcs of bolts
For 1/4" to 2" - 4pcs
For 2-1/2" to 3" - 8pcs
For 4" - 12pcs
ø B 2 B 3 ø C L 1 L E ø G T W t . ( l b . )
0.55
0.69
0.85
1.07
1.34
0.39
0.39
0.39
0.51
0.51
0.45 2.46
0.49 2.46
0.59 2.58
0.78 2.99
0.98 3.39
8.85
8.85
8.85
8.85
9.64
0.63 0.06
0.68 0.06
0.89 0.06
1.08 0.06
1.33 0.06
-
-
1.4
1.8
2.75
1.68 0.51 1.25 4.04 10.03 1.68 0.06 -
1.91 0.51 1.49 4.7 10.23 1.91 0.06 7.25
2.40 0.62 1.96 5.17 10.82 2.38 0.06 10.5
2.90 0.62 2.55 6.45 13.14 3.0 0.07 20
3.54 0.62 3.14 7.19 13.93 3.54 0.07 26.75
4.53 0.78 3.93 9.27 4.56 0.13 -
THREADED END
BREAKAWAY TORQUE
&
Cv VALUES
SIZE
1
/4”
3
/8”
1
/2”
3
/4”
1”
1 1 /4”
1 1 /2”
2”
2 1 /2”
3”
4”
BREAK AWAY
TORQUE (In.Lb.)
27
27
27
62
106
133
177
204
310
487
753
Cv
U.S. GPM
8
10
12
32
56
82
120
240
320
580
1020
STANDARDS
ANSI / ASME: B16.34, B16.25, B1.20.1
API: 6D, 598
ISO: 5211/1, 5209, 5752, 7/1, 261
DIN:
3357, 50.049-3.1B
MSS:
SP25, SP72
BS: 5351
NACE:
MR01-75
KACE BALL VALVES
10440 Corporate Drive
Sugar Land,Texas 77478
Tel. 281-240-0955
Fax 281-240-5619
e-mail: sales@kace-valves.com
http://www.kace-valves.com
Distributor:
05/11