Ground Fault Circuit Protection Catalog [pdf] - carlingtech.com
Ground Fault Circuit Protection Catalog [pdf] - carlingtech.com
Ground Fault Circuit Protection Catalog [pdf] - carlingtech.com
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<strong>Ground</strong> <strong>Fault</strong><br />
<strong>Circuit</strong> <strong>Protection</strong><br />
www.<strong>carlingtech</strong>.<strong>com</strong>
Transforming Customer Needs into Customer Solutions<br />
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical<br />
<strong>com</strong>ponents, they engineer powerful solutions! By working closely with a customer’s product team and<br />
understanding the requirements of the specific application, Carling’s product experts can tailor switching<br />
and circuit protection solutions to meet any customer’s needs—cost effectively.<br />
Since the <strong>com</strong>pany was founded in 1920, there are few products that Carling Technologies hasn’t<br />
turned “ON” and fewer industries that haven’t turned to Carling for solutions. With five ISO registered<br />
manufacturing facilities and technical sales offices worldwide, Carling now ranks among the world’s largest,<br />
privately owned manufacturers of hydraulic magnetic circuit breakers, thermal circuit breakers, electrical<br />
switches, electronic switches, miniature switches, power distribution centers, digital switching systems and<br />
electronic controls.<br />
Globally, there are over 2,000 employees working for Carling, providing solutions to customers’ application<br />
needs with innovation, value, and world-class service for both standard and custom products. Carling’s<br />
breadth and depth of standard product offerings gives customers literally millions of configuration choices<br />
to meet the demands of its Strategic Markets:<br />
• Marine<br />
• Military<br />
• Renewable Energy<br />
• Tele<strong>com</strong>/Data<strong>com</strong><br />
• Transportation<br />
Additional markets served by Carling products include: Audio Visual, Commercial Food Equipment,<br />
Commercial HVAC, Floor Care, Generators, Industrial Control, Kitchen & Small Appliances, Security Systems,<br />
Test & Measurement equipment, among others.<br />
If the standard product does not meet the application requirements, the engineering team at Carling has<br />
the expertise to customize solutions faster and more creatively thanks in measure to over ninety years of<br />
experience as an innovative <strong>com</strong>pany that manufactures a diverse range of products. The Carling Sales,<br />
Service and Engineering teams work closely with the customer’s engineering team to advance a custom<br />
project from initial concept to final design and product release, respecting both quality and cost through<br />
out the process. With extensive field knowledge and resources available, Carling Technologies can ensure<br />
that the products created for the customer are of superior quality from the start, thus avoiding costly<br />
secondary operations or modifications. Carling’s <strong>com</strong>mitment to excellence consistently delivers “Quality by<br />
Design,” the <strong>com</strong>pany mission.<br />
Carling has an extensive network of Sales Representatives and Distributors to assist with Carling products,<br />
or contact a Carling Technologies’ Technical Sales Representative to design innovative, cost-effective,<br />
quality engineered solutions that exceed the tough demands of today’s applications.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
Table of Contents<br />
2<br />
8<br />
16<br />
21<br />
PB–Series<br />
General Specifications<br />
Dimensional Specifications<br />
Wiring Diagrams<br />
Ordering Scheme<br />
PC–Series<br />
General Specifications<br />
Dimensional Specifications<br />
Wiring Diagrams<br />
Dimensions<br />
Time Delay Curves<br />
Ordering Scheme<br />
PD–Series<br />
General Specifications<br />
<strong>Circuit</strong> & Terminal Diagrams<br />
Ordering Scheme<br />
Thermal <strong>Circuit</strong> Breaker - Selector Guide<br />
GFCI/ELCI<br />
This catalog features Carling Technologies’ current line of GFCIs/ELCIs products, which offer<br />
maximum equipment protection against overload and short circuits.<br />
Carling’s Equipment leakage circuit breakers function as hydraulic/magnetic circuit breakers,<br />
offering customized overload and short circuit protection. In addition, they sense and guard<br />
against faults to ground using innovative electronics technologies. With the exception of small<br />
amounts of leakage, the current returning to the power supply will be equal to the current<br />
leaving the power supply. If the difference between the current leaving and returning through<br />
the earth leakage circuit breaker exceeds the leakage sensitivity setting, the breaker trips and<br />
its LED illuminates. The LED gives a clear indication that the trip occurred as a result of leakage<br />
to ground. This protection helps prevent serious equipment damage and fire.<br />
Typical Applications:<br />
• Marine<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
2 | PB-Series - Introduction<br />
PB-Series<br />
<strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong> <strong>Protection</strong><br />
The PB-Series utilizes the hydraulic magnetic principle<br />
which provides precise operation and performance<br />
even when exposed to extremely hot and/or cold<br />
application environments.<br />
The new PB-Series, AC Residual Current <strong>Circuit</strong> Breaker<br />
with Overcurrent <strong>Protection</strong> (RCBO), <strong>com</strong>bines the<br />
ground fault protection of a GFCI with the familiar<br />
overcurrent tripping characteristics of a normal circuit<br />
breaker.<br />
These precision mechanisms are temperature stable<br />
and are not adversely affected by temperature<br />
changes in their operating environment. As such,<br />
derating considerations due to temperature variations<br />
are not normally required, and heat-induced nuisance<br />
tripping is avoided.<br />
Features:<br />
• Overload, short circuit and ground fault protection<br />
in a single package<br />
• Handle or rocker style actuators<br />
• Wiping Contacts - Mechanical linkage with twostep<br />
actuation – cleans contacts, provides high,<br />
positive contact pressure & longer contact life.<br />
• A trip-free mechanism, a safety feature which<br />
makes it impossible to manually hold the contacts<br />
closed during overload or fault conditions.<br />
• A <strong>com</strong>mon trip linkage between all poles, another<br />
safety feature, ensures that an overload in one pole<br />
will trip all adjacent poles.<br />
• Front panel mounting<br />
• Integral push-to-test button<br />
Benefits:<br />
• Increases safety around boats and marinas<br />
• Protects against electrical shock hazards in<br />
areas near water<br />
• Protects against defects in wires & conductors<br />
• Reduces fire and shock hazards from defects in<br />
permanently installed appliances such as water<br />
heaters, battery chargers, lighting fixtures, etc.<br />
• Detects lower level ground faults which do not<br />
trip ordinary circuit breakers, but can lead to<br />
fires, and shock hazards for boating occupants<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PB-Series <strong>Circuit</strong> Breaker - General Specifications | 3<br />
Electrical Tables<br />
Table A: UL Listed configurations and performance capabilities<br />
as <strong>Circuit</strong> Breakers<br />
1000<br />
Electrical<br />
Maximum Voltage<br />
Current Ratings<br />
Insulation Resistance<br />
0.1<br />
Dielectric Strength<br />
O<br />
H<br />
M<br />
S<br />
1000<br />
100<br />
10<br />
1<br />
0.1<br />
0.01<br />
0.001<br />
0.01<br />
100<br />
VOLTS HERTZ (AMPS)<br />
O<br />
H<br />
M<br />
S<br />
10<br />
RESISTANCE, IMPEDANCE VALUES<br />
from Line to Load Terminals<br />
(Values Based on Series Trip <strong>Circuit</strong> Breaker)<br />
Impedance<br />
0.1 1 10 100<br />
AMPERE RATING<br />
CURRENT TOLERANCE<br />
(AMPS)<br />
(%)<br />
Leakage 0.100 - 5.0To ± 15% <strong>Ground</strong><br />
5.1 - 20.0 ± 25%<br />
20.1 - 30.0 ± 35%<br />
Standard Must Trip<br />
FIGURE 1<br />
Leakage Current Ratings<br />
Trip Time<br />
Test Button<br />
RESISTANCE, IMPEDANCE VALUES<br />
from Line to Load Terminals<br />
Endurance<br />
(Values Based on Series Trip <strong>Circuit</strong> Breaker)<br />
Multiple of<br />
Rated Current<br />
AMPERE RATING<br />
Ampere Rating<br />
CURRENT<br />
(AMPS)<br />
0.100 - 5.0<br />
5.1 - 20.0<br />
20.1 - 30.0<br />
12x<br />
I r<br />
FIGURE 1<br />
60 Hz 1/2 Cycle<br />
Inrush Pulse Tolerance<br />
4.165<br />
8.33<br />
TOLERANCE<br />
(%)<br />
± 15%<br />
± 25%<br />
± 35%<br />
Pulse Tolerance Curve<br />
Time Delay Curves<br />
22, 24, 26<br />
t<br />
16.67<br />
Time in<br />
Milliseconds<br />
Mechanical<br />
Trip Free<br />
Trip Indication<br />
120/240VAC 60 Hz<br />
Standard current coils: 0.100, 0.250,<br />
0.500, 0.750, 1.00, 2.50, 5.00, 7.50,<br />
1 10.0, 15.0, 20.0, 25.0 & 30.0 amps.<br />
Other ratings available, see ordering<br />
scheme.<br />
Minimum of 100 Megohms at 500<br />
VDC.<br />
UL, CUL - 1500 V 60 Hz for one<br />
minute between all electrically isolated<br />
terminals. PB-Series circuit breakers<br />
0.01<br />
<strong>com</strong>ply with the 8mm spacing and<br />
3750V 60 Hz dielectric requirements<br />
from hazardous voltage to operator<br />
0.001 accessible surfaces and between<br />
0.01 adjacent 0.1poles<br />
1 10 100 Shock<br />
Values from Line to Load Terminal.<br />
5 & 30 milliamps.<br />
5± 1mA for UL943, other leakage<br />
ratings test to UL1053.<br />
For other ratings, consult factory.<br />
300 ms Max. @ 100%, 40ms Max. @<br />
500% of must trip leakage current.<br />
On unit face along side of actuator.<br />
Physical<br />
Number of Poles<br />
Internal <strong>Circuit</strong> Config.<br />
Weight<br />
Standard Colors<br />
Environmental<br />
Designed and tested in accordance with requirements of<br />
specification MIL-PRF- 55629 and MIL-STD-202 as follows:<br />
Vibration<br />
Moisture Resistance<br />
Salt Spray<br />
Thermal Shock<br />
Operating Temperature<br />
Corrosion<br />
Agency Certifications<br />
UL Listed<br />
UL Standard 489<br />
UL Standard 1077<br />
UL Standard 943<br />
UL Standard 1053<br />
10,000 ON-OFF operations @ 6<br />
per minute; with rated Current and<br />
Voltage.<br />
All PB-Series <strong>Circuit</strong> Breakers will<br />
trip on overload or ground fault, even<br />
when Handle is forcibly held in the ON<br />
position.<br />
The operating Handle moves<br />
positively to the OFF position when an<br />
overload or ground fault causes the<br />
breaker to trip.<br />
1 - 3 poles, where the third pole is<br />
neutral<br />
Series Trip<br />
Approximately 65 grams/pole. (2.32<br />
ounces/pole.)<br />
Housing- Black; Actuator - See<br />
Ordering Scheme.<br />
Withstands 100 Gs, 6ms, sawtooth while<br />
carrying rated current per Method 213,<br />
Test Condition “I”. Ultra-short curves<br />
tested @ 90% of rated current.<br />
Withstands 0.060” excursion from<br />
10-55 Hz, and 10 Gs 55-500 Hz, at<br />
rated current per Method 204C, Test<br />
Condition A. Instantaneous and<br />
ultrashort curves tested at 90% of rated<br />
current.<br />
Method 106D, i.e., ten 24-hour cycles @<br />
+ 25°C to +65°C, 80-98% RH.<br />
Method 101, Condition A (90-95% RH @<br />
5% NaCl Solution, 96 hrs).<br />
Method 107D, Condition A (Five cycles<br />
@ -55°C to +25°C to +85°C to +25°C).<br />
-35° C to +65° C<br />
Tested per UL943 FMG Test. 3 weeks @<br />
30°C 75% RH, 100ppb H2S, 20ppb CI2,<br />
200ppb NO2<br />
<strong>Circuit</strong> Breakers, Molded Case,<br />
(Guide DIVQ, File E129899)<br />
Supplementary Protectors<br />
Class A <strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong> Interruptors<br />
<strong>Ground</strong> <strong>Fault</strong> Sensing and Relaying<br />
Equipment<br />
*Manufacturer reserves the right to change product specification without prior notice.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
SCALE<br />
0.500<br />
SCALE 0.500<br />
4 | PB-Series – Dimensional Specifications<br />
INDICATE "ON"<br />
3.03<br />
[ 76.9]<br />
1.25<br />
[ 31.6]<br />
1.515 MAX<br />
[38.48]<br />
.21<br />
[ 5.3]<br />
TEST<br />
LINE<br />
LOAD<br />
INDICATE<br />
"OFF"<br />
AND<br />
SINGLE<br />
COLOR<br />
2.17<br />
[ 55.0]<br />
1-POLE 120 VAC VERSION<br />
LOAD<br />
TEST<br />
LINE<br />
#6-32/M3 MOUNTING INSERTS<br />
LINE TERMINAL<br />
1.88<br />
[ 47.8]<br />
2.265 MAX<br />
[57.53]<br />
2.58<br />
[ 65.6]<br />
CURRENT TRANSFORMERS<br />
1.660<br />
[ 42.16]<br />
.39<br />
[ 9.9]<br />
TEST<br />
2.37<br />
[ 60.2]<br />
.375<br />
[ 9.53]<br />
1.500 +.020<br />
-.000<br />
38.10 +.50<br />
-.00<br />
[ ]<br />
.750 TYP<br />
[ 19.05]<br />
LOAD TERMINAL<br />
GFCI NEUTRAL WIRE<br />
2-POLE 120/240 VAC VERSION<br />
.20<br />
[ 5.1]<br />
Ø.156<br />
TYP<br />
[ 3.96]<br />
1.260<br />
[ 32.00]<br />
1.660<br />
[ 42.16]<br />
2.250 +.020<br />
-.000<br />
57.15 +.50<br />
-.00<br />
[ ]<br />
PANEL CUTOUT<br />
NEUTRAL BREAK POLE<br />
.750 TYP<br />
[19.05]<br />
3.015 MAX<br />
[76.58]<br />
TEST<br />
2-POLE 120/240 VAC WITH NEUTRAL BREAK<br />
Notes:<br />
1 All dimensions are in inches [millimeters].<br />
2 Tolerance ±.020 [.51] unless otherwise specified.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PB-Series – Dimensional Specifications | 5<br />
Notes:<br />
1 All dimensions are in inches [millimeters].<br />
2 Tolerance ±.020 [.51] unless otherwise specified.<br />
Time Delay Curves<br />
Instantaneous<br />
Medium<br />
Short<br />
Long<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
6 | PB-Series – Wiring Diagrams<br />
120VAC with Switched Neutral<br />
SYSTEM NEUTRAL<br />
120VAC without Switched Neutral<br />
SYSTEM NEUTRAL<br />
GFCI<br />
MODULE<br />
PIGTAIL<br />
GFCI<br />
MODULE<br />
PIGTAIL<br />
LOAD<br />
HOT<br />
LOAD<br />
NEUTRAL<br />
LOAD<br />
HOT<br />
LINE/SOURCE<br />
(HOT)<br />
LINE/SOURCE<br />
(HOT)<br />
LINE/SYSTEM<br />
NEUTRAL<br />
120 VAC<br />
LOAD<br />
120 VAC<br />
LOAD<br />
AC SOURCE<br />
AC SOURCE<br />
120 VAC WITHOUT SWITCHED NEUTRAL<br />
120 VAC WITH SWITCHED NEUTRAL<br />
120 VAC WITHOUT SWITCHED NEUTRAL<br />
120 VAC WITHOUT SWITCHED<br />
NEUTRAL<br />
120/240VAC with Switched Neutral<br />
SYSTEM<br />
NEUTRAL<br />
120/240VAC without Switched Neutral<br />
SYSTEM<br />
NEUTRAL<br />
GFCI<br />
MODULE<br />
PIGTAIL<br />
GFCI<br />
MODULE<br />
PIGTAIL<br />
LOAD<br />
HOT<br />
1<br />
LOAD<br />
HOT<br />
2<br />
LOAD<br />
NEUTRAL<br />
LOAD<br />
HOT<br />
1<br />
LOAD<br />
HOT<br />
(2)<br />
120 VAC<br />
LOAD<br />
120 VAC<br />
LOAD<br />
LINE/SOURCE 1<br />
LINE/<br />
SOURCE<br />
2<br />
LINE/SYSTEM<br />
NEUTRAL<br />
120 VAC<br />
LOAD<br />
120 VAC<br />
LOAD<br />
LINE/SOURCE<br />
(1)<br />
LINE/<br />
SOURCE<br />
(2)<br />
240 VAC LOAD<br />
240 VAC LOAD<br />
AC SOURCE<br />
AC SOURCE<br />
120 VAC WITHOUT SWITCHED NEUTRAL<br />
120 VAC WITHOUT SWITCHED NEUTRAL<br />
120/240 VAC WITH SWITCHED NEUTRAL<br />
120/240 VAC WITHOUT SWITCHED NEUTRAL<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PB-Series – Ordering Scheme | 7<br />
PB A — B A — 24 — 620 — 2 B A — A G<br />
1<br />
Series<br />
2<br />
System<br />
Voltage/Poles<br />
3<br />
<strong>Circuit</strong><br />
4<br />
Actuator<br />
5<br />
Frequency<br />
& Delay<br />
6<br />
Current Rating<br />
7<br />
Terminal<br />
8<br />
Actuator<br />
Color<br />
9<br />
Mounting/<br />
Barriers<br />
10<br />
Trip Level<br />
11<br />
Agency<br />
Approval<br />
1 SERIES<br />
PB<br />
2 SYSTEM VOLTAGE / POLES<br />
A 120 VAC single phase, one pole<br />
B 120/240 VAC single phase, two pole<br />
C 120/240 VAC single phase with switched neutral, three pole<br />
D 120 VAC two pole with switched neutral<br />
3 CIRCUIT<br />
B Series Trip (Current)<br />
4 ACTUATOR 1<br />
Handle<br />
A one per pole<br />
B one per multipole unit<br />
Two Color Curved Visi-Rocker<br />
C Indicate ON,<br />
vertical legend<br />
D Indicate ON,<br />
horizontal legend<br />
F Indicate OFF,<br />
vertical legend<br />
G Indicate OFF,<br />
horizontal legend<br />
Single Color Curved Rocker<br />
J Vertical legend<br />
K Horizontal legend<br />
Two Color Flat Visi-Rocker<br />
1 Indicate OFF,<br />
vertical legend<br />
2 Indicate OFF,<br />
horizontal legend<br />
Single Color Flat Rocker<br />
3 Vertical legend<br />
4 Horizontal legend<br />
7 TERMINAL 2<br />
1 3 Push-On 0.250 Tab (Q.C.)<br />
2 Screw 8-32 w/upturned lugs<br />
3 Screw 8-32 (Bus Type)<br />
4 Screw 10-32 w/upturned lugs<br />
5 Screw 10-32 (Bus Type)<br />
9 MOUNTING/BARRIERS<br />
MOUNTING STYLE<br />
Threaded Insert, 2 per pole<br />
A 6-32 X 0.195 inches<br />
B ISO M3 x 5mm<br />
B<br />
C<br />
E<br />
H<br />
8 ACTUATOR COLOR & LEGEND<br />
Acuator Color<br />
White<br />
Black<br />
Red<br />
Green<br />
Blue<br />
Yellow<br />
Gray<br />
Orange<br />
I-O<br />
A<br />
C<br />
F<br />
H<br />
K<br />
M<br />
P<br />
R<br />
ON-OFF<br />
B<br />
D<br />
G<br />
J<br />
L<br />
N<br />
Q<br />
S<br />
Screw M5 w/upturned lugs<br />
Screw M4 w/upturned lugs<br />
Screw M4 (Bus Type)<br />
Screw M5 (Bus Type)<br />
BARRIERS<br />
yes<br />
yes<br />
Dual<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT<br />
A 5 MA (CLASS A GFCI) 3,4,5<br />
E 30 MA (ELCB)<br />
Legend Color<br />
Black<br />
White<br />
White<br />
White<br />
White<br />
Black<br />
Black<br />
Black<br />
11 AGENCY APPROVAL<br />
G UL489 Listed, CSA Certified<br />
C UL1077<br />
I UL1077/UL1500 Ignition Protected, CSA Certified 6<br />
5 FREQUENCY & DELAY<br />
22 60Hz Short<br />
24 60Hz Medium<br />
26 60Hz Long<br />
6 CURRENT RATING (AMPERES)<br />
CODE<br />
AMPERES<br />
210 0.100<br />
215 0.150<br />
220 0.200<br />
225 0.250<br />
230 0.300<br />
235 0.350<br />
240 0.400<br />
245 0.450<br />
250 0.500<br />
255 0.550<br />
260 0.600<br />
265 0.650<br />
270 0.700<br />
275 0.750<br />
280 0.800<br />
285 0.850<br />
290 0.900<br />
295 0.950<br />
410 1.000<br />
512 1.250<br />
415 1.500<br />
517 1.750<br />
420 2.000<br />
522 2.250<br />
425 2.500<br />
527 2.750<br />
430 3.000<br />
435 3.500<br />
440 4.000<br />
445 4.500<br />
450 5.000<br />
455 5.500<br />
460 6.000<br />
465 6.500<br />
470 7.000<br />
475 7.500<br />
480 8.000<br />
485 8.500<br />
490 9.000<br />
495 9.500<br />
610 10.000<br />
710 10.500<br />
611 11.000<br />
711 11.500<br />
612 12.000<br />
712 12.500<br />
613 13.000<br />
614 14.000<br />
615 15.000<br />
616 16.000<br />
617 17.000<br />
618 18.000<br />
620 20.000<br />
622 22.000<br />
624 24.000<br />
625 25.000<br />
630 30.000<br />
Notes:<br />
1 Actuator Code:<br />
A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units.<br />
B: Handle location as viewed from front of breaker:2 pole - left pole 3 pole - center pole<br />
2 Screw Terminals are re<strong>com</strong>mended on ratings greater than 20 amps.<br />
3 Available with leakage current trip level - Max trip current code E, and agency approval C.<br />
4 6mA per UL943, available with agency approval code G.<br />
5 30mA per UL1053, available with agency approval codes C & G.<br />
6 UL1500 only available with 30MA trip level.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
8 | PC-Series - Introduction<br />
PC-Series<br />
<strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong> <strong>Protection</strong><br />
The PC-Series, AC Residual Current <strong>Circuit</strong> Breaker with<br />
Overcurrent <strong>Protection</strong> (RCBO), <strong>com</strong>bines the ground<br />
fault protection of a GFCI with the familiar overcurrent<br />
tripping characteristics of a normal circuit breaker.<br />
The PC-series utilizes the hydraulic magnetic principle<br />
which provides precise operation and performance<br />
even when exposed to extremely hot and/or cold<br />
application<br />
environments.<br />
Features:<br />
• Overload, short circuit and ground fault protection<br />
in a single package<br />
• Handle style actuators and rocker style “acuguard”<br />
• Wiping Contacts - Mechanical linkage with twostep<br />
actuation – cleans contacts, provides high,<br />
positive contact pressure & longer contact life<br />
• A trip-free mechanism, a safety feature which<br />
makes it impossible to manually hold the contacts<br />
closed during overload or fault conditions.<br />
• A <strong>com</strong>mon trip linkage between all poles, another<br />
safety feature, ensures that an overload in one pole<br />
will trip all adjacent poles.<br />
• Front panel mounting<br />
• Integral push-to-test button<br />
• Two integrated LED indicators distinguish if a<br />
breaker is closed with Line Voltage present, or has<br />
opened due to leakage current, or has opened due<br />
to over current, or is closed with no Line Voltage<br />
present.<br />
• Optional Hot/Neutral reversal detection and<br />
protection<br />
Benefits:<br />
• Increases safety around boats and marinas<br />
• Protects against electrical shock hazards in<br />
areas near water<br />
• Protects against defects in the wires &<br />
conductors<br />
• Reduces fire and shock hazards from defects in<br />
permanently installed appliances such as water<br />
heaters, battery chargers, lighting fixtures, etc.<br />
• Detects low level ground faults, which do not<br />
trip ordinary circuit breakers, that can lead to<br />
fires and shock hazards for boating occupants<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PC-Series <strong>Circuit</strong> Breaker - General Specifications | 9<br />
Electrical Tables<br />
Table A: Lists UL Listed configurations as a <strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong><br />
Interruptor<br />
CIRCUIT<br />
CONFIGURATION<br />
SERIES<br />
PC SERIES TABLE A : LISTS UL LISTED CONFIGURATIONS AS A GROUND FAULT CIRCUIT INTERRUPTOR<br />
VOLTAGE<br />
CURRENT<br />
RATING<br />
SHORT CIRCUIT<br />
CAPACITY<br />
GROUND<br />
FAULT TRIP<br />
LEVEL<br />
MAX.<br />
RATING<br />
FREQUENCY PHASE AMPS AMPS MILLIAMPS NOTES<br />
120 50 / 60 1 1 - 50 5000 6 1 or 2 Poles. One pole of a two pole unit must be Neutral<br />
120/240 50 / 60 1 1 - 50 5000 6 2 or 3 Poles. One pole of a three pole unit must be Neutral<br />
Table B: Lists UL Listed and Recognized as an Earth Leakage<br />
<strong>Circuit</strong> Interruptor - 120 and 120/240V<br />
PC SERIES TABLE B : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 120 and 120/240V<br />
GROUND<br />
CURRENT SHORT CIRCUIT<br />
VOLTAGE<br />
FAULT TRIP<br />
RATING CAPACITY<br />
LEVEL<br />
CIRCUIT<br />
CONFIGURATION<br />
MAX.<br />
RATING<br />
FREQUENCY PHASE AMPS AMPS MILLIAMPS NOTES<br />
SERIES<br />
120 50 / 60 1 1 - 50 5000 30 1 or 2 Poles. One pole of a two pole unit must be Neutral<br />
120/240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral<br />
SERIES 120 50 / 60 1 1 - 50 3000 30 1 or 2 Poles. One pole of a two pole unit must be Neutral<br />
IGNITION PROTECTED 120/240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral<br />
Table C: Lists UL Listed and Recognized as an Earth Leakage<br />
<strong>Circuit</strong> Interruptor - 240V<br />
CIRCUIT<br />
CONFIGURATION<br />
PC SERIES TABLE C : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 240V<br />
GROUND<br />
CURRENT SHORT CIRCUIT<br />
VOLTAGE<br />
FAULT TRIP<br />
RATING CAPACITY<br />
LEVEL<br />
MAX.<br />
RATING<br />
FREQUENCY PHASE AMPS AMPS<br />
MILLIAMPS<br />
SERIES 240 50 / 60 1 1 - 30 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 11<br />
SERIES IGNITION PROTECTED 240 50 / 60 1 1 - 50 3000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12<br />
NOTES<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
10 | PC-Series <strong>Circuit</strong> Breaker - General Specifications<br />
Electrical<br />
Current Ratings<br />
Voltage Rating<br />
Current Trip Level<br />
Current Trip Time<br />
Operating Frequency<br />
Interrupt Capacity<br />
Impedence<br />
Innovative Features<br />
Indicator<br />
Neutral <strong>Protection</strong><br />
Test Button<br />
20.1 - 50.0<br />
*Manufacturer reserves the right to change product specification without prior notice.<br />
1 - 50 Amps maximum<br />
120VAC, 120/240VAC, 240VAC<br />
30mA & 6mA<br />
For 30mA leakage trip:<br />
≤ 22.2mA, shall not trip<br />
30mA, shall trip within .10 seconds<br />
The above <strong>com</strong>plies with UL-1053<br />
& ABYC E11. For 6mA leakage<br />
trip: ≤25ms<br />
The above <strong>com</strong>plies with UL-943.<br />
50/60 Hz for 30mA leakage trip<br />
60 Hz for 6mA leakage trip<br />
5,000 Amps<br />
Two integrated LEDs, Red & Green<br />
• Green LED On, Red LED Off<br />
Line Voltage is present, the<br />
breaker is closed, and the device<br />
is protecting the circuits against<br />
over current and leakage current.<br />
• Green LED Off, Red LED On<br />
The device has detected leakage<br />
current and has opened the cicuit<br />
breaker.<br />
• Green LED Flashing, Red LED Off<br />
The circuit breaker has opened due<br />
to over current or has been turned off<br />
manually<br />
• Green LED Off, Red LED Off<br />
Line Voltage is not present<br />
• Green LED Flashing, Red LED<br />
Off, Amber LED ON<br />
Indicates Hot & Neutral are reversed<br />
and the circuit breaker is open<br />
When neutral is grounded on load<br />
side of circuit<br />
Located on <strong>Ground</strong> <strong>Fault</strong> Module<br />
Mechanical<br />
Endurance<br />
Trip Free<br />
Physical<br />
Number of Poles<br />
(Breakers only)<br />
Termination<br />
Mounting<br />
Actuator<br />
Environmental<br />
Designed and tested in accordance with requirements of<br />
specification MIL-PRF- 55629 and MIL-STD-202G as follows:<br />
Shock<br />
Withstands 100 G, 6ms, sawtooth at<br />
rated current per Method 213, Test<br />
Condition “I”.<br />
Vibration<br />
Withstands 0.06” excursion from 10-<br />
55 Hz, and 10 G 55-500 Hz, at rated<br />
current per Method 204C, Test Condition<br />
A. Instantaneous and ultrashort curves<br />
tested at 90% of rated current.<br />
Moisture Resistance 93% RH at 30°C for 168 Hours.<br />
Operating Temperature -35°C to +66°C<br />
Corrosion<br />
UL-943-6.21, 3 weeks<br />
Humidity:<br />
30±2°C, 70±2% relative humidity<br />
Mixed Flowing Gases:<br />
100 ppb H2S, 20 ppb CI2,<br />
200±50 ppb NO2<br />
Agency Certifications<br />
UL Listed<br />
UL Standard 489<br />
UL Standard 1077<br />
UL Standard 943<br />
UL Standard 1053<br />
UL Standard 1500<br />
10,000 ON-OFF operations @ 6<br />
per minute; with rated Current and<br />
Voltage.<br />
Trips on short circuit, overload or<br />
leakage to ground, even when<br />
actuator is forcibly held in the “On”<br />
position<br />
1-pole (1 <strong>Circuit</strong> Breaker + 1<br />
GFCISensor Module), 120V<br />
2-pole (2 <strong>Circuit</strong> Breakers + 1 GFCI<br />
Sensor Module), 120/240V or 120V<br />
with Neutral Break. 240VAC two pole<br />
3-pole 120/240V with Neutral Break<br />
(Sensor module has 2 pole width)<br />
<strong>Circuit</strong> Breaker Line Side: #10-32,<br />
Threaded stud.<br />
GFCI Sensor Module Load Side: #10-<br />
32 threaded stud. Neutral pigtail.<br />
Front Panel, #6-32 and M3 threaded<br />
inserts.<br />
Handle, Flat Rocker, Curved Rocker<br />
(with or without rocker guard),<br />
Push-to-Reset Rocker<br />
<strong>Circuit</strong> Breakers, Molded Case,<br />
(Guide DIVQ, File E129899)<br />
Supplementary Protectors<br />
Class A <strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong><br />
Interruptors<br />
<strong>Ground</strong> <strong>Fault</strong> Sensing and Relaying<br />
Equipment<br />
Ignition <strong>Protection</strong><br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PC-Series – Wiring Diagrams | 11<br />
1 2 3 4<br />
INDICATE OFF / SINGLE COLOR<br />
ROCKER ACTUATOR<br />
HANDLE / INDICATE ON<br />
ROCKER ACTUATOR<br />
TERMINAL<br />
LOCATIONS<br />
I<br />
D<br />
PCA<br />
120 VAC<br />
VERSION<br />
PCE<br />
120 VAC VERSIO<br />
W/ REVERSE POLA<br />
INDICATOR<br />
C<br />
PCB<br />
120/240 VAC<br />
VERSION<br />
PCF<br />
120/240 VAC VERSIO<br />
W/ REVERSE POLARI<br />
INDICATOR<br />
3.015<br />
[76.58]<br />
MAX.<br />
B<br />
PCC<br />
120/240 VAC<br />
VERSION<br />
W/ NEUTRAL BREAK<br />
3.775<br />
[95.88]<br />
MAX.<br />
A<br />
PCD<br />
120 VAC<br />
VERSION<br />
W/NEUTRAL BREAK<br />
1 2 3 4<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PC-Series ELCI/RCBO Instruction Bulletin<br />
12 | PC-Series – Wiring Diagrams & Panel Cut Out<br />
voltage. Can cause death or serious injury. Turn off<br />
pply before installing PC-Series ELCI/RCBO.<br />
t a line to line fault<br />
of the<br />
st MINAL instructions<br />
ATIONS<br />
d applications.<br />
sures.<br />
or hi-pot test.<br />
fore hi-potting<br />
ect. 550-12, NEC).<br />
ns.<br />
d by a qualified<br />
to enclosure in<br />
.<br />
or.<br />
wires to the Load<br />
Fig. A for terminal<br />
e wires directly to<br />
e Terminals.<br />
nd mount front<br />
aker actuator.<br />
structions.<br />
l in a convenient<br />
instruct equipment<br />
portance of<br />
tests.<br />
urn on the power<br />
flashing and the<br />
e green “POWER”<br />
d the red<br />
off.<br />
4 5 6 7 8<br />
LOAD NEUTRAL<br />
3. Depress the “TEST” button. This will cause the actuator to<br />
move to the “OFF” position and the red LED to turn on and<br />
show steady illumination, indicating that the ELCI/RCBO is<br />
functioning properly. The green LED will also go from<br />
steady to off. If the actuator fails to move to the “OFF”<br />
position or INDICATE the red OFF LED / fails SINGLE to illuminate, COLOR the<br />
HANDLE<br />
unit MUST<br />
/ INDICATE ON<br />
ROCKER ACTUATOR<br />
ROCKER ACTUATOR<br />
be replaced.<br />
4. Turn the ELCI/RCBO actuator to the “ON” position. The<br />
red LED should turn off and only the green LED should be<br />
illuminated.<br />
5. This test is to be performed on a monthly basis and<br />
recorded on the “Monthly Test Reminder” label.<br />
PCE<br />
120 WHEN VAC VERSION ELCI/RCBO TRIPS:<br />
W/ REVERSE The PC-Series POLARITY ELCI/RCBO opens the circuit when there is an<br />
over INDICATOR current or ground fault condition. If the red LED is<br />
continuously illuminated the tripping is due to a ground fault<br />
condition. If the green LED is flashing, the tripping is due to an<br />
over current:<br />
1. Some faults are self-clearing. Try resetting the breaker<br />
once.<br />
2. If this device is installed as a main breaker, turn off all<br />
branch breakers and reset the breaker. If it does not trip,<br />
turn branch breakers on one at a time to locate the fault.<br />
3. If the breaker continues to trip with the branch breakers off<br />
recheck that the neutral is not grounded on the load side<br />
of the ELCI circuit breaker.<br />
4. If the breaker continues to trip, but no grounding of the<br />
PCF<br />
120/240 VAC<br />
neutral<br />
VERSION<br />
is observed, disconnect all load side connections<br />
W/ REVERSE and POLARITY reset the breaker. If the breaker still trips with no load<br />
INDICATOR connections in place, the breaker may be defective.<br />
5. If the breaker does not trip with the loads disconnected but<br />
does trip when the loads are connected, the device is<br />
performing its intended protection function, which means<br />
that a hazardous condition could exist. A qualified<br />
electrician should be called to evaluate the circuit and<br />
perform more advanced troubleshooting if the problem<br />
cannot be located.<br />
NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRCUIT CODES A,B,E & F)<br />
PANEL CUTOUT ROCKER<br />
PANEL CUTOUT HANDLE<br />
TERMINAL<br />
LOCATIONS<br />
DRAWING FILE NO.<br />
CLA-8112<br />
REV<br />
X<br />
REVISIONS<br />
DESCRIPTION<br />
X<br />
DWG REV<br />
01<br />
DATE<br />
X<br />
3.790 [96.27]<br />
3.040 [77.22]<br />
2.280 [57.91]<br />
.156 DIA. [Ø3.96]<br />
2 PLC'S. TYP.<br />
PER POLE<br />
3.040 [77.22]<br />
2.280 [57.91]<br />
LINE 1<br />
LINE 2<br />
SOURCE<br />
NEUTRAL<br />
2.062 [52.37]<br />
1.453 [36.91]<br />
LINE 1<br />
LINE 2<br />
1.660 [42.16]<br />
1.260 [32.00]<br />
MATERIAL:<br />
ASSEMBLY<br />
FINISH:<br />
OT 2<br />
AD HOT 1<br />
LINE 1<br />
1-Phase 120 / 240 VAC<br />
with Neutral Switching<br />
LINE 2<br />
SOURCE<br />
NEUTRAL<br />
.432 [10.97]<br />
.750 [19.05]<br />
LOAD HOT 2 TYP.<br />
OR 230V NEUTRAL PCA<br />
LOAD HOT 1<br />
PCB, PCD & PCE<br />
PCC & LINE PCF 1<br />
LINE 2<br />
OR 230V NEUTRAL<br />
HANDLE ACTUATOR<br />
1-Phase 240VAC<br />
IST-0010<br />
Rev. C<br />
.200 [5.08]<br />
PANEL CUTOUT DETAIL<br />
PROPRIETARY NOTICE<br />
NOTICE TO ALL PERSONS RECEIVING THIS<br />
TOLERANCES DRAWING. ±.005 THIS [.12] DOCUMENT IS THE PROPERTY OF<br />
CARLING TECHNOLOGIES, INC. AND IS NOT TO BE<br />
DISCLOSED, REPRODUCED IN WHOLE OR IN<br />
PART OR USED FOR MANUFACTURING PURPOSES<br />
BY ANYONE WITHOUT THE CONSENT OF<br />
CARLING TECHNOLOGIES, INC.<br />
PCA, PCB<br />
PCD & PCE<br />
CONTROL SYMBOLS<br />
.XXX<br />
PCC & PCF<br />
ROCKER ACTUATOR<br />
DRAWING VERSION<br />
CRITICAL DIM.<br />
CRITICAL CHAR.<br />
TOOL NO.<br />
REV.<br />
1 01.16<br />
REFERENCE NO.<br />
PR5055-400<br />
INTRALINK MODEL<br />
PR5055-400-12<br />
INTRALINK MODEL REVISION/VERSION<br />
X<br />
DRAWING INTERPRETATIONS<br />
PROJECTIONS<br />
DIMENSIONS<br />
INCHES<br />
[MILLIMETERS]<br />
UNSPECIFIED TOLERANCES<br />
X.XXX ± .005 [0.13] FRAC. ± 1/64 [0.4]<br />
X.XX ± .01 [0.25] ANGLES ± 1 °<br />
MODELED BY: CHECKED BY: SCALE<br />
TAF<br />
DRAWN BY:<br />
APPROVED BY:<br />
DATE DRAWN:<br />
04-May-10<br />
DATE APPROVED:<br />
DO NOT SCALE DRAWING<br />
TITLE<br />
C SERIES ELCI ASSEMBLY<br />
DRAWING FILE NO.<br />
Carling Technologies<br />
Innovative Designs, Powerful Solutions<br />
0.750<br />
SIZE<br />
D<br />
DRAWING REV.<br />
CLA-8112 01<br />
PRODUCT SERIES: C SHEET 5 OF 5<br />
4 5 6 7 8<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PC-Series – Dimensions | 13<br />
1 2 3 4 5<br />
2.265<br />
[57.53]<br />
MAX.<br />
1.510<br />
[38.35] 0.430<br />
2.975<br />
[10.92]<br />
[75.57]<br />
0.275<br />
[6.99]<br />
0.750<br />
TYP.<br />
[19.05]<br />
3.800<br />
[96.52]<br />
2.518<br />
[63.96]<br />
2.062<br />
[52.37]<br />
1.453<br />
[36.91]<br />
0.429<br />
[10.91]<br />
0.350<br />
[8.89]<br />
NEUTRAL PIGTAIL (CIRCUIT<br />
CODE A+B ONLY)<br />
#6/32 / M3 MOUNTING INSERTS<br />
0.125<br />
[3.18]<br />
1.245<br />
1.660 [31.62]<br />
[42.16]<br />
0.208<br />
[5.28]<br />
0.100<br />
[2.54]<br />
1 2 3 4 5<br />
Notes:<br />
For additional circuit breaker dimensions, reference the C-Series Breakers in the<br />
Carling <strong>Circuit</strong> <strong>Protection</strong> catalog<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
14 | PC-Series –Time Delay Curves<br />
Time Delay Curves<br />
Instantaneous<br />
Medium<br />
Ultra Short<br />
Long<br />
Short<br />
Notes:<br />
Other time delay values available, consult factory.<br />
Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated<br />
current and greater within the time limit shown in this curve.<br />
Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current<br />
and greater within the time limit shown in this curve.<br />
All Curves: Curve data shown represents breaker response at ambient temperature<br />
of 77°F (25°C) with no preloading. Breakers are mounted in standard<br />
wall-mount position.<br />
The minimum inrush pulse tolerance handling capability is 12 times the rated current.<br />
These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PC-Series – Ordering Scheme | 15<br />
PC B — B A — 24 — 620 — 1 B A — A 10<br />
1<br />
Series<br />
2<br />
System<br />
Voltage/Poles<br />
3<br />
<strong>Circuit</strong><br />
4<br />
Actuator<br />
5<br />
Frequency<br />
& Delay<br />
6<br />
Current Rating<br />
7<br />
Terminal<br />
8<br />
Actuator<br />
Color<br />
9<br />
Mounting/<br />
Barriers<br />
10<br />
Trip Level<br />
11<br />
Agency<br />
Approval<br />
1 SERIES<br />
PC<br />
2 SYSTEM VOLTAGE / POLES<br />
A 120 VAC single phase, one pole<br />
B 120/240 VAC single phase, two pole<br />
C 120/240 VAC single phase with switched neutral, three pole<br />
D 120 VAC single phase with switched neutral, two pole<br />
E 120 VAC single phase with reversed polarity indicator, two pole<br />
F 120/240 VAC single phase with reversed polarity indicator, three pole<br />
G 240 VAC single phase, two pole<br />
3 CIRCUIT<br />
B Series Trip (Current)<br />
4 ACTUATOR<br />
Handle<br />
A one per pole<br />
B one per multipole unit<br />
Two Color Curved Visi-Rocker<br />
C Indicate ON,<br />
vertical legend<br />
D Indicate ON,<br />
horizontal legend<br />
F Indicate OFF,<br />
vertical legend<br />
G Indicate OFF,<br />
horizontal legend<br />
Single Color Curved Rocker<br />
J Vertical legend<br />
K Horizontal legend<br />
Two Color Curved Visi-Rocker<br />
Push-to-Reset<br />
N Vertical legend<br />
O Horizontal legend<br />
5 FREQUENCY & DELAY<br />
20 50/60Hz Instantaneous<br />
21 50/60Hz Ultra Short<br />
22 50/60Hz Short<br />
24 50/60Hz Medium<br />
26 50/60Hz Long<br />
Single Color Curved Rocker<br />
Push-to-Reset<br />
R Vertical legend<br />
U Horizontal legend<br />
Two Color Flat Visi-Rocker<br />
1 Indicate OFF,<br />
vertical legend<br />
2 Indicate OFF,<br />
horizontal legend<br />
Single Color Flat Rocker<br />
3 Vertical legend<br />
4 Horizontal legend<br />
Two Color Flat Visi-Rocker<br />
Push-to-Reset<br />
5 Indicate OFF,<br />
vertical legend<br />
6 Indicate OFF,<br />
horizontal legend<br />
Single Color Flat Rocker<br />
Push-to-Reset<br />
7 Vertical legend<br />
8 Horizontal legend<br />
Notes:<br />
1 This device meets the requirements of ABCY E11.<br />
2 6mA per UL943, available with agency approval code 10.<br />
3 30mA per UL1053, available with agency approval codes 11 & 12.<br />
4 AIC Rating at 120 VAC 3kA, at 120/240 VAC 5kA<br />
6 CURRENT RATING (AMPERES)<br />
CODE<br />
AMPERES<br />
210 0.100<br />
215 0.150<br />
220 0.200<br />
225 0.250<br />
230 0.300<br />
235 0.350<br />
240 0.400<br />
245 0.450<br />
250 0.500<br />
255 0.550<br />
260 0.600<br />
265 0.650<br />
270 0.700<br />
275 0.750<br />
280 0.800<br />
7 TERMINAL<br />
1 Stud, 10-32 threaded<br />
285 0.850<br />
290 0.900<br />
295 0.950<br />
410 1.000<br />
512 1.250<br />
415 1.500<br />
517 1.750<br />
420 2.000<br />
522 2.250<br />
425 2.500<br />
527 2.750<br />
430 3.000<br />
435 3.500<br />
440 4.000<br />
445 4.500<br />
8 ACTUATOR COLOR & LEGEND<br />
Acuator Color<br />
White<br />
Black<br />
Red<br />
Green<br />
Blue<br />
Yellow<br />
Gray<br />
Orange<br />
I-O<br />
A<br />
C<br />
F<br />
H<br />
K<br />
M<br />
P<br />
R<br />
ON-OFF<br />
B<br />
D<br />
G<br />
J<br />
L<br />
N<br />
Q<br />
S<br />
450 5.000<br />
455 5.500<br />
460 6.000<br />
465 6.500<br />
470 7.000<br />
475 7.500<br />
480 8.000<br />
485 8.500<br />
490 9.000<br />
495 9.500<br />
610 10.000<br />
710 10.500<br />
611 11.000<br />
711 11.500<br />
612 12.000<br />
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT<br />
A 5 MA (CLASS A GFCI) 2<br />
E 30 MA (ELCB) 1,3<br />
11 AGENCY APPROVAL<br />
AA W/O Approvals<br />
10 UL 943 2<br />
11 UL 1053 1,3<br />
12 UL 1053 & UL 1500 1,3,4<br />
Dual<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9 MOUNTING/BARRIERS<br />
MOUNTING STYLE<br />
Threaded Insert, 2 per pole<br />
A 6-32 X 0.195 inches<br />
B ISO M3 x 5mm<br />
Rockerguard Bezel<br />
Threaded Insert, 2 per pole<br />
C 6-32 X 0.195 inches<br />
D ISO M3 x 5mm<br />
Standard Bezel with Recessed Off-Side Flat Rocker<br />
Threaded Insert, 2 per pole<br />
E 6-32 X 0.195 inches<br />
F ISO M3 x 5mm<br />
Push-to-Reset Bezel<br />
Threaded Insert, 2 per pole<br />
G 6-32 X 0.195 inches<br />
H ISO M3 x 5mm<br />
712 12.500<br />
613 13.000<br />
614 14.000<br />
615 15.000<br />
616 16.000<br />
617 17.000<br />
618 18.000<br />
620 20.000<br />
622 22.000<br />
624 24.000<br />
625 25.000<br />
630 30.000<br />
635 35.000<br />
640 40.000<br />
650 50.000<br />
Legend Color<br />
Black<br />
White<br />
White<br />
White<br />
White<br />
Black<br />
Black<br />
Black<br />
BARRIERS<br />
yes<br />
yes<br />
yes<br />
yes<br />
yes<br />
yes<br />
yes<br />
yes<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
16 | PD-Series - Introduction<br />
PD-Series<br />
<strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong> <strong>Protection</strong><br />
SmartGuard is an equipment ground fault protection<br />
device that functions as a standard high-quality<br />
Carling hydraulic/magnetic circuit breaker, offering<br />
customized overload and short circuit protection.<br />
In addition, this breaker senses and guards against<br />
faults to ground using a state of the art integrated<br />
circuit developed by Carling. This new technology<br />
detects faults and when a fault occurs, the breaker<br />
trips and an LED illuminates. The LED gives a clear<br />
indication that the trip occurred as a result of leakage.<br />
This protection helps prevent serious equipment<br />
damage and fire.<br />
Features:<br />
• Overload, short circuit and ground fault protection<br />
in a single package<br />
• Handle style actuators with optional<br />
“handleguard”<br />
• Wiping Contacts - Mechanical linkage with twostep<br />
actuation – cleans contacts, provides high,<br />
positive contact pressure & longer contact life<br />
• A trip-free mechanism, a safety feature which<br />
makes it impossible to manually hold the contacts<br />
closed during overload or fault conditions.<br />
• A <strong>com</strong>mon trip linkage between all poles, another<br />
safety feature, ensures that an overload in one<br />
pole will trip all adjacent poles.<br />
• Front panel or DIN rail mounting options<br />
• “State of the art” integrated circuit developed by<br />
Carling<br />
• Equipment leakage sensitivity from 10 to 100<br />
milliamps<br />
• Integral push-to-test button and LED “tripped”<br />
indicator<br />
• Immediate reset after fault has been cleared<br />
Agency Certifications:<br />
UL Standard 1077 Component Recognition<br />
Program as Equipment<br />
Leakage <strong>Circuit</strong> Interrupter<br />
and, Protectors, Supplementary<br />
(FTTJ2, File E177510).<br />
UL Standard 943 Tested as <strong>Ground</strong> <strong>Fault</strong> <strong>Circuit</strong><br />
Interrupters for Equipment<br />
<strong>Protection</strong>.<br />
CSA Certified Component Equipment Leakage<br />
Current Interrupter with<br />
Supplementary Protector, under<br />
Class C22.2,No. 144-M91, File<br />
LR47848-50<br />
TUV Certified IEC 947-2 and appendix B: <strong>Circuit</strong><br />
Breakers incorporating Residual<br />
Current <strong>Protection</strong>. Complies<br />
with waveform requirements of<br />
IEC 1008-1, Type A.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PD-Series <strong>Circuit</strong> Breaker - General Specifications | 17<br />
Electrical Tables<br />
Table A: Lists UL Recognized & CSA Certified configurations<br />
and performance capabilities as a Component Supplementary<br />
Protector.<br />
Table B: Lists TUV Certified configurations and performance<br />
capabilities as a <strong>Circuit</strong> breaker incorporating residual current<br />
protection.<br />
PD-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTOR & EARTH LEAKAGE CURRENT INTERRUPTER<br />
INTERRUPTING LEAKAGE<br />
VOLTAGE<br />
CURRENT RATING<br />
CAPACITY (AMPS) CURRENT<br />
FULL GENERAL UL / CSA MUST - TRIP<br />
FREQUENCY<br />
CIRCUIT MAX RATING LOAD PURPOSE WITHOUT RATING<br />
CONFIGURATION VOLTS HERTZ PHASE AMPS AMPS BACKUP FUSE (MILLIAMPS)<br />
120/208 50/60 1 1-50 --- 5000 7-100<br />
120/208 50/60 31 1-50 --- 5000 7-100<br />
SERIES<br />
208-240 50/60 3 1-50 --- 2000 7-100<br />
480Y 50/60 3 1-30 30.1-50 2000 7-100<br />
Electrical<br />
Maximum Voltage AC, 480<br />
Standard Current Ratings<br />
Insulation Resistance<br />
Dielectric Strength<br />
Resistance, Impedance<br />
RESISTANCE, IMPEDANCE VALUES<br />
from Line to Load Terminals<br />
WYE/277 VAC, 50/60 Hz<br />
1.00, 2.50, 5.00, 7.50, 10.0, 15.0,<br />
20.0, 25.0, 30.0, 35.0, 40.0 & 50.0<br />
amps. For other ratings, consult factory.<br />
Minimum of 100 Megohms @ 500 VDC.<br />
1960 VAC, 60 Hz for one minute<br />
between all electrically isolated<br />
terminals.<br />
From Line to Load Terminal<br />
(Values Based on Series Trip <strong>Circuit</strong><br />
Breaker)<br />
Ampere Rating<br />
Mechanical<br />
Endurance<br />
Trip Free<br />
Trip Indication<br />
10,000 ON-OFF operations @ 6 per<br />
minute; with rated current and voltage.<br />
All SmartGuard equipment leakage<br />
circuit breakers will trip on overload<br />
or leakage to ground, even when<br />
actuator is forcibly held in the ON<br />
position.<br />
The actuator moves to the OFF<br />
position when an overload or earth<br />
leakage ground fault causes the<br />
breaker to trip. The LED is illuminated<br />
when leakage to ground causes the<br />
circuit breaker to trip.<br />
Leakage To <strong>Ground</strong><br />
Standard Must Trip<br />
Leakage Current Ratings<br />
Trip Time<br />
Test Button<br />
Leakage Trip Indicator<br />
Multiple of<br />
Rated Current<br />
20.1 - 50.0<br />
Pulse Tolerance Curve<br />
12x<br />
I r<br />
60 Hz 1/2 Cycle<br />
Inrush Pulse Tolerance<br />
4.165<br />
8.33<br />
Time Delay Curves<br />
22, 24, 26<br />
16.67<br />
t<br />
Time in<br />
Milliseconds<br />
7, 10, 15, 30, 50 & 100 milliamps. For<br />
other ratings, consult factory.<br />
300 ms Max. @ 100%, 40ms Max. @<br />
500% of must trip leakage current.<br />
On breaker face above actuator.<br />
Red LED on breaker face above<br />
actuator.<br />
Physical<br />
Number of Poles<br />
Length (included switched<br />
or unswitched neutral)<br />
Width<br />
Depth<br />
Weight: 2-pole<br />
Standard Colors<br />
Mounting<br />
Termination<br />
Environmental<br />
Operating Temperature<br />
2, 3 & 4<br />
4.2 inches ( 106.7 mm)<br />
2-pole: 3.0 inches (76.2 mm)<br />
3-pole: 3.75 inches (95.3 mm)<br />
4-pole: 4.5 inches (114.3 mm)<br />
2.5inches (63.5mm).<br />
16.0 oz. (453.6 gm)<br />
3-pole: 21.4 oz. (606.7 gm)<br />
4-pole: 26.9 oz. (762.6 gm)<br />
Housing - gray;<br />
Actuator - black, red, or white<br />
Front Panel or Standard 35mm<br />
Symmetrical DIN Rail (35 x 7.5 or<br />
35 x 15mm per DIN EN5002).<br />
Box Lug<br />
+10°C to +50°C<br />
*Manufacturer reserves the right to change product specification without prior notice.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
18 | PD-Series – <strong>Circuit</strong> & Terminal Diagrams<br />
Notes:<br />
1 All dimensions are in inches [millimeters].<br />
2 Tolerance ±.020 [.51] unless otherwise specified.<br />
Notes:<br />
Other time delay values available, consult factory.<br />
Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125%<br />
of rated current and greater within the time limit shown in this curve.<br />
Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated<br />
current and greater within the time limit shown in this curve.<br />
All Curves: Curve data shown represents breaker response at ambient<br />
temperature of 77°F (25°C) with no preloading. Breakers are mounted in<br />
standard wall-mount position.<br />
The minimum inrush pulse tolerance handling capability is 12 times the<br />
rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
PD-Series – <strong>Circuit</strong> & Terminal Diagrams | 19<br />
Notes:<br />
1 All dimensions are in inches [millimeters].<br />
2 Tolerance ±.020 [.51] unless otherwise specified.<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
20 | PD-Series – Ordering Scheme<br />
PD R – B – 24 – 650 – B – 2 A 1 – 1 – C<br />
1<br />
Series<br />
2<br />
System<br />
Voltage/Poles<br />
3<br />
<strong>Circuit</strong><br />
4<br />
Frequency<br />
& Delay<br />
5<br />
Current Rating<br />
6<br />
Equipment<br />
Leakage -<br />
Trip Current<br />
7<br />
Terminal<br />
8<br />
Actuator<br />
9<br />
Actuator<br />
Color<br />
10<br />
Mounting<br />
11<br />
Agency<br />
Approval<br />
1 SERIES<br />
PD<br />
2 SYSTEM VOLTAGE / POLES 1<br />
System Voltage<br />
A 120VAC 1Ø<br />
B 120/240 VAC 1Ø<br />
C 120/208 VAC 1Ø,<br />
120/240 VAC 1Ø<br />
D 120/208 VAC 1Ø,<br />
120/240 VAC 1Ø<br />
E 208/240 VAC 3Ø<br />
F 208/240 VAC 3Ø<br />
G 208/240 VAC 3Ø<br />
P 480Y VAC 3Ø<br />
Q 480Y VAC 3Ø<br />
R 480Y VAC 3Ø<br />
3 CIRCUIT<br />
B Series Trip (Current)<br />
4 FREQUENCY & DELAY<br />
20 50/60Hz Instantaneous<br />
22 50/60Hz Short<br />
5 CURRENT RATING (AMPERES)<br />
CODE<br />
AMPERES<br />
410 1.000<br />
512 1.250<br />
415 1.500<br />
517 1.750<br />
420 2.000<br />
522 2.250<br />
425 2.500<br />
527 2.750<br />
430 3.000<br />
435 3.500<br />
440 4.000<br />
445 4.500<br />
450 5.000<br />
455 5.500<br />
460 6.000<br />
465 6.500<br />
470 7.000<br />
475 7.500<br />
480 8.000<br />
485 8.500<br />
490 9.000<br />
495 9.500<br />
Poles<br />
One plus unswitched neutral<br />
Two<br />
Two plus unswitched neutral<br />
Two plus switched neutral<br />
Three<br />
Three plus unswitched neutral<br />
Three plus switched neutral<br />
Three<br />
Three plus unswitched neutral<br />
Three plus switched neutral<br />
24 50/60Hz Medium<br />
26 50/60Hz Long<br />
610 10.000<br />
710 10.500<br />
611 11.000<br />
711 11.500<br />
612 12.000<br />
712 12.500<br />
613 13.000<br />
614 14.000<br />
615 15.000<br />
616 16.000<br />
617 17.000<br />
618 18.000<br />
620 20.000<br />
622 22.000<br />
624 24.000<br />
625 25.000<br />
630 30.000<br />
635 35.000<br />
640 40.000<br />
650 50.000<br />
6 EQUIPMENT LEAKAGE - TRIP CURRENT (MILLIAMPS) 2<br />
B 7<br />
D 15<br />
F 50<br />
C 10<br />
E 30<br />
G 100<br />
7 TERMINAL<br />
2 Front Connected Box Lug<br />
8 ACTUATOR<br />
A Handle<br />
B Handle w/ handleguard<br />
9 ACTUATOR COLOR & LEGEND 4<br />
Acuator Color<br />
White<br />
Black<br />
Red<br />
I-O<br />
A<br />
C<br />
E<br />
ON-OFF<br />
B<br />
D<br />
F<br />
10 MOUNTING 3<br />
1 THREADED INSERT 6-32 X 0.195 INCHES<br />
2 THREADED INSERT ISO M3 X 6.5 MM<br />
11 AGENCY APPROVAL<br />
C UL Recognized & CSA Certified<br />
U TUV Certified<br />
Dual<br />
1<br />
2<br />
3<br />
Legend Color<br />
Black<br />
White<br />
White<br />
Notes:<br />
1 Units with a switched or unswitched neutral connection are the same size as a unit with<br />
an additional breaker pole (e.g. a 2-pole unit with a switched or unswitched neutral is the<br />
same physical size as a 3-pole unit.)<br />
Switched neutral poles contain the same overcurrent protection as the other poles.<br />
2 The leakage currents shown will cause the breaker to trip (must-trip current). The musthold<br />
current is 67% of the must-trip current.<br />
3 All breakers are front panel mountable using screw size shown. Breakers may also be<br />
mounted on either 35mm x 7.5mm or 35mm x 15mm symmetrical DIN rail.<br />
4 TUV certifed units must have I-O or Dual legends<br />
Time Delay Curves<br />
Instantaneous<br />
Medium<br />
Short<br />
Long<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
GFCI <strong>Circuit</strong> Breaker Selector Guide | 21<br />
PB-SERIES PC-SERIES PD-SERIES<br />
1-3 poles, 3rd pole switched neutral 1-poles(1 <strong>Circuit</strong> Breaker + 1 GFCISensor<br />
Module), 120V<br />
2-pole (2 <strong>Circuit</strong> Breakers + 1 GFCI Sensor<br />
Module), 120/240V or 120V with Neutral<br />
Break.<br />
3-pole 120/240V with Neutral Break (Sensor<br />
module has 2 pole width)<br />
1-3 poles, with switched or<br />
unswitched neutral options<br />
NUMBER OF POLES<br />
Handle, Rocker, Flat Rocker actuators Handle, Rocker, Flat Rocker, Push-to-reset Handle, with handleguard option ACTUATOR STYLE<br />
30mA & 6mA 30mA & 6mA 7-100 milliamps LEAKAGE CURRENT<br />
TRIP LEVEL<br />
For 30mA leakage trip:<br />
≤ 22.2mA, shall not trip<br />
30mA, shall trip within .10 seconds,<br />
<strong>com</strong>plying with UL-1053<br />
& ABYC E11. For 6mA leakage<br />
trip: ≤25ms, <strong>com</strong>plying with UL-943.<br />
For 30mA leakage trip:<br />
≤ 22.2mA, shall not trip<br />
30mA, shall trip within .10 seconds,<br />
<strong>com</strong>plying with UL-1053<br />
& ABYC E11. For 6mA leakage<br />
trip: ≤25ms, <strong>com</strong>plying with UL-943.<br />
300 ms Max. @ 100%, 40ms<br />
Max. @ 500% of must trip leakage<br />
current<br />
LEAKAGE CURRENT<br />
TRIP TIME<br />
0.10 - 30 amps @ 120/240VAC 0.10 - 50 amps @ 120/240VAC - 240VAC 120VAC, Single Phase<br />
120/208VAC, Single Phase<br />
120/240VAC, Single Phase<br />
208/240VAC, Three Phase<br />
480Y/277VAC, Three Phase<br />
5,000 amps 5,000 amps 5,000A @ 120/208 VAC;<br />
120/240VAC, Single phase<br />
2,000A @ 208/240, Three phase<br />
2,000A @ 480Y/277VAC,<br />
Three phase<br />
MAXIMUM CURRENT &<br />
VOLTAGE RATINGS<br />
MAXIMUM<br />
INTERRUPTING<br />
CAPACITY<br />
Series Trip Series Trip Series Trip AVAILABLE<br />
CIRCUITS<br />
.250 Quick Connect Tabs<br />
8-32, 10-32, M4,M5 screw with upturned lugs<br />
8-32, 10-32, M4,M5 screw, Bus Type<br />
10-32 Threaded Stud Front Connected Box Lug<br />
w/ pressure plate<br />
TERMINAL<br />
OPTIONS<br />
Front Panel Front Panel Front Mounted or Din Rail<br />
Mounted<br />
MOUNTING METHOD<br />
-35° C to +65° C -35° C to +65° C -10°C to 60°C OPERATING<br />
TEMPERATURE<br />
UL489, CSA, UL1077, UL1500 UL943, UL1053, UL1500 UL Recognized, CSA, TUV AGENCY<br />
APPROVALS<br />
DIMENSIONS<br />
3.800<br />
[96.52]<br />
0.350<br />
[8.89]<br />
60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong>
Worldwide Headquarters<br />
Carling Technologies, Inc.<br />
60 Johnson Avenue • Plainville, CT 060621177<br />
Phone: (860) 7939281 • Fax: (860) 7939231<br />
Email: sales<strong>carlingtech</strong>.<strong>com</strong> • www.<strong>carlingtech</strong>.<strong>com</strong><br />
Asia-Pacific Headquarters<br />
Carling Technologies, Asia-Pacific Ltd.,<br />
Kowloon, Hong Kong<br />
nt 8227372277 • Fax: nt 8227369332<br />
Email: sales@<strong>carlingtech</strong>.<strong>com</strong>.hk<br />
Europe/Middle East/Africa Headquarters<br />
Carling Technologies, Ltd.,<br />
Devon, England 06062-1177<br />
nt 13923622 • Fax: nt 13923677<br />
Email: ltd.sales@<strong>carlingtech</strong>.<strong>com</strong><br />
GFCI-CAT_05_12