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Small is the new bigRich. KLINGER Ind e Com Ltda, BrazilThe new compact actuated control valve is lighter, easier toinstall, and consumes less compressed air.12The Brazilian market already knowsthat Richard KLINGER offers technicallyadvanced products that come with realreductions in operating costs for the generationand distribution of steam, compressedair and other industrial fluids.Until now, KLINGER has supplied themarket with an actuated control valve thatthanks to its high durability and reliability,has achieved considerable success. Withthousands of units installed all over theworld, this valve is recognized by users asa design that combines outstanding performance,the safety of a globe valve witha piston sealing system, and the efficiencyof an actuator using a pneumatic springand no diaphragm.Now, KLINGER is extending its productline by offering a new compact actuatedglobe control valve. This is the secondgeneration of a product with qualitiesthat are already acknowledged by the market.It comes with additional advantagesfor industrial control operations, includingthe control of termperature, pressure,flow and level.Manufactured entirely in injectionmoldedaluminium, this new actuator isfar lighter and smaller, making it easierto install and handle and facilitating thedesign of the piping.Despite its compact size (approximately40 % less than the previousKLINGER actuator), the new KVA actuatorretains the classic advantage of allKLINGER actuators: it uses a maintenance-free,pneumatic spring in place ofa diaphragm.This actuator allows the new KLIN-GER control valve to carry out on/off controloperations in diameters of ½” to 2” andat pressures of 0 to 40 bar with almostany type of fluid. This means that a singleactuator can be used for the three sizesThe very latest in actuatortechnologyAlways attuned to the needs ofthe industry, KLINGER has developed asmaller product that will help its customersdecrease the time and cost of installation,operation and maintenance. That’sbecause the KLINGER compact controlvalve introduces a new concept in controlvalves. Its main feature is the new,surprisingly compact, light and modernKVA actuator.New compact actuated control valve: small, light, attuned to the needs of the industry.Principal advantages of the new valve:n Light and super-compact actuatorn A single actuator for dimensions between ½” and 2”n Faster response and lower consumption of compressed airn Class VI leakage level for temperatures up to 400 °Cn Easier to install, operate and maintain
Sustainabilityn The compact KLINGER valve supports the new concept of preventinglosses and decreasing emissions of pollutants into the atmosphere.of actuator previously used in the ½” and2” range. In other words, the actuator ona DN 50 valve can also be used on a DN15, thus simplifying stocking.Previous actuator and the new KVA model:a 30 to 50 % decrease in dimensions.Food companies, textile companies,machine-tool manufacturers and sugar/alcohol refineries are among the usersthat have already installed the new compactKLINGER control valve. Like its predecessor(which is still available in diametersbetween 2 ½” and 8”), the new compactKLINGER valve can be used in liquids, gassesand steam. On/off and control functions(flow rate, pressure and temperature)are combined in the same valve.Surprising dimensionspromote savingsThe innovative design of the compactKLINGER valve can best be appreciatedwhen compared with the previousmodel for applications with diametersbetween ½” and 2”. The weight hasbeen decreased from 18 kg to approximately5 kg. There’s also an impressivedrop in size: the height of the new actuatoris down by 30 %, while the diameteris down approximately 50 % (an especiallyimportant factor for machine-tooland equipment manufacturers).Thanks to the new dimensions,response times are faster and compressedair consumption is also improved: with thenew 2” compact valve, for example, it ispossible to reduce compressed air consumptionby more than 90 %. But that’snot all: installation and maintenance aremuch faster - with the quick connectionsystem enabling rapid assembly and dismantling- and because the actuator isnow much lighter, lifting tackle is a thingof the past. Furthermore, the positioningcomponent is now installed directly onthe actuator, thus eliminating the needfor adaptors or fittings. n13Reliable for industry, safe for the environmentThe KXGT graphite seals employedin the compact KLINGER valve guaranteethat the unit has Class VI leakage.As a key KLINGER feature, KXGT graphiteseals prevent the emission of chemicalsinto the atmosphere and the subsequentloss of valuable and/or corrosivefluids for users.KXGT graphite seals also meangreater energy efficiency, with lesssteam loss, less waste, and less consumptionof fuels such as natural gasand oil. Because the contact is metalgraphiterather than metal-metal, the«soft» technology of the graphite ringsguarantees a 100 % seal.A further advantage of the compactKLINGER valve is that its lanternsare specially dimensioned to suit eachapplication in order to control the glowcoefficient in line with each process.Another key feature of the newproduct is the quick connection systemthat enables the valve and actuatorto be separated for maintenance ofthe two components (valve and actuator).Moreover, in conventional valves,depending on the working pressure, itmay be necessary to open the actuatorand replace the springs. But thecompact KLINGER valve functions wellbetween 0 and 40 bar, with no need toreplace the springs.With a body assembled from highstrength materials (carbon steel or stainlesssteel), the compact KLINGER controlvalve is ideal for incorporation intonew line layouts or the replacement ofvalves that have reached the end oftheir service life. Once again, KLINGERhas launched yet another product thatmeets the company’s standards in full:namely, high quality and high strength,in addition to the Class VI leakagealready mentioned. nTo find out more about this compactvalve, phone (11) 4596-9514, ore-mail: rkvendas@rklinger.com.br.
Page 1 and 2: KlingerNewsFebruary 2009www.klinger
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