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<strong>KomPass</strong> <strong>Reaming</strong> – Benefits for youAs a brand of the KOMET GROUP,DIHART® is convincing for its perfect reaming technologyto new dimensions.For the economic fine machining of bores, the comprehensivetool programme of standardised Monomax® monoblock tools,PCD reamers and tailor-made multiblade stepped reamers and onto customer-specific special tools, guarantees accurate, economicand reliable machining.Innovative solutions for fine bore machining:- Reamax® TS – Modular reaming system- <strong>Reaming</strong> with indexable insert technology- Compensating holder DAH® for µ-accurate concentricity
Programme Summary · Tool Selection4 – 9Reamax® TS10 – 211Reamax®22 – 292Monomax®30 – 393Solid Carbide Reamers40 – 454Duomax Cutting Ring46 – 615Special ToolsInsert <strong>Reaming</strong> TechnologyMicroSet System62 – 716DAH® Compensating HolderTaper shanks · HSK · ABS® · DPS72 – 837Informations, Cutting Data, Performance dataNumerical Index, KOMET SERVICE®84 – 10738
DIHART® – Innovative Solutions for Precision Finishing of BoresThe KOMET GROUP is a leading global provider of DIHART® reaming tools for the economical ultraprecisionmachining of bores. Our innovative solution potential, comprehensive performance range and personalcommitment are the basis for successful partnerships with our customers.For more than 60 years DIHART® has been synonymousfor high-precision reaming. We are successfully meetingthe increasing demand for customer-specific special solutionsand flexible standard tools we have been continuouslyexpanding our solution competency and our innovativeedge. Our leading market position is the result of consistentlyhigher quality and continuous development.The KOMET GROUP also offers the complete range of servicesinternationally. You can find us wherever you manufactureyour products with an exacting claim for quality.The standardised tool range and the customer-specificspecial tools guarantee precise, economical and reliablemachining.With new product and logistics concepts such as themodular high-speed reaming tools Reamax® TS, setsstandards especially in the standard range. Our knowledgeof customer-specific solutions offers unique perspectives.DIHART® is the brand of the KOMET GROUP for perfectreaming in new dimensions.4
DIHART® Tool SelectionThis selection aid guides you quicklyand easily to the tool system that issuitable for you requirements.DIHART® Tool SelectionExampleOur recommendation for a toolsystem suitable for you, whichtakes tolerance and diameter intoconsideration, can be found onpage 7.IT-ToleranceIT 5 – IT 6Tool recommendation 1,40 – 5,59 mm 5,60 – 11,99 mm 12,00 – 17,99 mm 18 – 40 mm 40 – 65 mm 65 – 110 mm1Example: Diameter 20 H7 to bemachined leads to Reamax® TStooling systemIT 7Solid carbidereamerSolid carbidereamerMonomax® Monomax® REAMAX® TS REAMAX® TSMonomax® REAMAX® REAMAX® TS REAMAX® TSDuomaxCutting ringDuomaxCutting ring2 IT 8Solid carbidereamerIT-Tolerance class see page 91Solid carbidereamerREAMAX® REAMAX® REAMAX® TSDuomaxCutting ring3Overview standard reamersAccording to the type of boreand material to be machined, youwill be guided to the appropriate/matching tool. The best cuttinggeometry (ASG) can be seen fromthe table "Tool recommendation"in each section.1DIHART REAMAX® TSTool RecommendationMaterial group1.02.0ToolREAMAX® TSStrength Rm (N/mm²)REAMAX®Monomax®expandable 500500-900Hardness HB 1,400 4,000 5,600 9,600 10,159 12,000 12,700 17,600 18,000 18,899 20,100 25,899 40,000 50,000 60,600 65,000 110,599 139,599 300,599Materialnon-alloy steelsnon-alloy /low alloy steelsMaterial examplematerial code/DINSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131High-speed machiningTool attachementExampleCylindrical shankDAH®Cylindrical shankOrder No. Cutting Cutting Order No. Cutting Cuttinggeometry material/geometry material/(ASG) coating(ASG) Cylindrical coating shankMorse taper75J.93 ASG09 DST 75J.71 ASG09 TiN75J.93 ASG09 DST 75J.71 ASG09 TiNCylindrical shank456Example:Material:non-alloy steel St37Bore type: Through borePSSolid carbide < 500 reamerlead alloys9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN2.13.04.04.15.05.16.0> 90025042CrMo4 / 1.7225,CK60 / 1.1221 75J.93 ASG09 DST 75J.71 ASG3000 Cylindrical TiN shankRecommended cutting data: DAH®ABS®X6CrMo4 / 1.2341,X165CrMoV12 / 1.2601 75J.71Cutting ASG0106speed: TiN 75J.71 ASG0106 TiNInconel 718 / 2.4668,Nimonic 80A / 2.4631titanium,400 TiAl5Sn2 / 3.7114titanium alloys 600non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steelsTool recommendation:DST Duomax cutting> 900 Cutting ring materialhigh alloy steelsOrder No.: 75J.93Cutting geometry: ASG09If you do not find aHSSstandard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.special alloys: Inconel,Hastelloy, Nimonic, stc.stainless steelsvc = 100 – 200 m/minFeed for x 18,000 mm:fz = 0,10 – 0,21 mm/toothX2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF78M6.1< 900stainless steelsX8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF7DIHART® Cutting Data7.0> 900stainless / fireproof steelsX10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862 75J.47 ASG0106 DBF 75J.47 ASG0106 DBFExample DIHART® CuareasRecommended application areas8.0180 gray cast ironGG-25 / 0.6025,GG-35 / 0.6035 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-NRecommended applingaterialampleaterial code/N7-2 / 1.0037;n28 / 1.0715;4-2 / 1.00442-2 / 1.0050,/ 1.0525,nCr5 / 1.7131nPb28 / 1.071812HM250 alloy gray cast iron GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-NFeedCutting speed vc (m/min)fz (mm/tooth)Guideline values for reamingCutting speed vc (m/min)(with face cut, feed reduced by 30%)(witspheroidal graphite cast 600 130 GGG-40 / 0.7040iron, ferritic75J.93 ASG3000 DST 75J.47 ASG3000 DBFstraight flutedstraight fluted straight fluted left hReamers short / 3×D Reamers long / 5×D Reamers short / 3×D GGG-50 Reamers / 0.7050 long / 5×DMaterialspheroidal graphite cast230GGG-55 ASG3000, / 0.7055 ASG0106, 75J.93 ASG03, ASG3000 ASG11, ASG1101 DST 75J.47 ASG09, ASG3000, ASG3000 ASG09B, ASG0106, DBF ASG1402 ASG03, ASG11, ASG110iron, ferritic / perliticexampleGTW-55 / 0.8055Materialmaterial code/spheroidal graphite castGGG-60 < / 0.7060 12 12 - 25 25 - 50 > 50 < 12 < 12 12- 25 1225 - 25 - 50 25 > - 50 > 50DIN> 600 250 iron, perliticGTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBFmalleable ironminmamamamamamamamamamamaxalloyed spheroidal graphite min-max min-max min-max min-max min-max min-max min-max min-max min-maxmin-min-min-min-min-min-min-min-min-min-min-min-minmamamamamamamaxmin-min-min-min-min-min-minmamaxmin-minmaxminmamamamaxmin-min-minmamax200 GGG-NiCr20-2 / 0.7661cast iron75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N60-100-6- 80- St37-2 60- / 1.0037; 80- 6- 100- 60-100-6- 80- 60-80- 500 non-alloy steels9SMn28 / 1.0715;0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,05-0,10 0,10-0,21 0,07-0,15 0,12-0,24 0,09-0,20 0,13-0,30 0,10-0,214020010 160 St44-2 120 / 1.0044 160 10 200 14020010 GGV 160Ti < 120 0,2160300 vermicular cast ironGGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N100- 60- 500- 100-6- 80- St52-2 60- / 1.0050,non-alloy /80- 6- 100- 60-100-6- 80- 60-80-C55 / 1.0525,copper alloy, brass,CuZn36Pb3 0,05-0,10 / 2.1182, 0,07-0,15 0,09-0,20 0,10-0,25200 140 900 200low alloy steels 10 160 16MnCr5 120 / 1.7131 160 10 200 140 90 lead-alloy 200 bronze, lead 10 160 120160G-CuPb15Sn / 2.1182 75J.93 ASG3000 DSTbronze: good cut0,07-0,1475J.710,05-0,10 0,10-0,21ASG30000,07-0,15 0,12-0,24TiN0,09-0,20 0,13-0,30 0,10-0,2100- 60-100-15- 80- 60-80- 15- 100- 60-copper 100-alloy, brass, bronze: 15- CuZn40Al1 80- 60- / 2.0550, 80-< 500 lead alloys9SMnPb28 / 1.0718100 average cutE-Cu57 0,05-0,10 / 2.0060 0,07-0,15 75J.71 0,09-0,20 ASG3000 0,10-0,25 TiN200 14020045 160 120160 45 200 14020045 160 1201600,07-0,14 75J.71 0,05-0,10 0,10-0,21 ASG3000 0,07-0,15 0,12-0,24 TiN 0,09-0,20 0,13-0,30 0,10-0,2DSTminmaxminmax6- 100-10 2006-1015-45Material TiN group6P1.02.02.13.0DBG-NStrengthRm (N/mm²)DBFHardness HBDJCDBCPCDHMDSTTiNDBG-NDBFDJC HMK8.19.09.110.0 DBC DST10.110.212.012.1rMo4 / 1.7225,60 / 1.1221 5-9 80- 60-> 900150 110non alloy / low alloy steels:80-heat resistant structural,5-9 80- 42CrMo4 60- / 1.7225, 80-150120 CK60 90 / 1.1221 5-9 80-heat treated, nitride and120 150N13.0PCD TiN60-110DBG-N60DBFDJCDBCPCDHMDSTTiNDBG-NDBFDJCDBCPCDAlMg1 / 3.3315,wrought 80- aluminium alloysAlMnCu / 3.0517 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC5-9 80- 60-80-0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,04-0,08 0,08-0,17 0,06-0,12 0,09-0,19 0,07-0,16 0,10-0,24 0,08-0,2150120 90120
DIHART® Tool SelectionIT-ToleranceTool recommendationx 1,40 – 5,59 mm x 5,60 – 11,99 mm x 12,00 – 17,99 mm x 18 – 40 mm x 40 – 65 mm x 65 – 110 mm1IT 5 – IT 6Solid carbidereamerMonomax® Monomax® Reamax® TS Reamax® TSDuomaxCutting ringIT 7Solid carbidereamerMonomax® Reamax® Reamax® TS Reamax® TSDuomaxCutting ring2M IT 8Solid carbidereamerIT-Tolerance class see page 91Solid carbidereamerReamax® Reamax® Reamax® TSDuomaxCutting ring3Overview standard reamersToolx 1,400x 4,000x 5,600x 9,600x 10,159x 12,000x 12,700x 17,600x 18,000x 18,899x 20,100x 25,899x 40,000x 50,000x 60,600x 65,000x 110,599x 139,599x 300,599Tool attachement4Cylindrical shankDAH®Reamax® TSCylindrical shank5Reamax®Monomax®expandableCylindrical shankMorse taper6Cylindrical shankSolid carbide reamerDuomax Cutting ringCylindrical shankDAH®ABS®7If you do not find a standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.87
DIHART® Programme SummaryAdaptorsDAH® Compensating Holderwith HSK adaptor DIN 69893 AE 74HSK-A 40HSK-A 50HSK-A 63HSK-A 80HSK-A100DAH 63DAH 81DAH115DAH® Expanding chuckfor tools with cylindrical shankE 78DAH 63DAH 81x 12x 20x 3x 4x 5x 6x 8x 10x 12x 14x 16with ABS® adaptorE 74ABS 40ABS 50ABS 63DAH 81DAH115DAH® Adaptorfor tools with ABS® connectionE 78DAH 63DAH 81DAH115ABS 32ABS 40ABS 50ABS 63with taper shank DIN 69871 AD/BE 75SK 30SK 40SK 50DAH 63DAH 81DAH115with taper shank JIS B 6339 AD/BE 75SK 40SK 50DAH 63DAH 81DAH115DAH® 50 HS Compensating Holderwith HSK adaptor DIN 69893 AE 81HSK-A63x 20x 3x 4x 5x 6x 8x 10x 12x 14x 16DPS Floating Holderwith VDI connection DIN 69880E 82VDI 30VDI 40VDI 50x 3,01 – 20,00with taper shank DIN 69871 ADE 81SK 40x 20x 3x 4x 5x 6x 8x 10x 12x 14x 16with cylindrical shank similar to DIN 1835E 82x 25x 32x 25,4 (1")x 31,75 (1¼")x 3,01 – 20,00with taper shank JIS B 6339 ADE 81SK 40x 20x 3x 4x 5x 6x 8x 10x 12x 14x 168
DIHART® Programme Summary<strong>Reaming</strong> Toolsx 20x 25x 32Reamax® TS expandablex 18,000 – 65,000 mmHolder with cylindrical shank similar to DIN 1835PageE 161x 20x 25x 32x 18,000 – 41,999 mmDAH® Zero with cylindrical shank similar to DIN 1835x 35,000 – 65,000 mmABS 32 E 18Holder with ABS® connectionE 172DAH 81x 42,000 – 65,000 mmHolder with DAH® connectionE 19x 16x 20x 25x 32Reamax® solidx 12,000 – 40,000 mmHolder with cylindrical shank similar to DIN 1835E 273x 12x 16x 20Monomax® expandablex 5,600 – 25,899 mmwith cylindrical shank similar to DIN 1835E 344x 12x 16x 20x 5,600 – 25,899 mmwith cylindrical shank similar to DIN 1835E 36MK 2x 5,600 – 25,899 mmwith morse taper DIN 228 form AE 385x 3x 4x 6x 8x 10Solid Carbide Reamer solidx 1,400 – 12,700 mmwith cylindrical shank DIN 6535 HAE 44x 6x 8x 10x 4,800 – 12,700 mmwith cylindrical shank DIN 6535 HAE 456Duomax Cutting Ring expandablex 32x 40x 60,600 – 100,599 mmHolder with cylindrical shank similar to DIN 1835E 54DAH 81DAH115x 60,600 – 110,599 mmHolder with DAH® connectionE 557ABS 50ABS 63ABS 80x 60,600 – 110,599 mmHolder with ABS® connectionE 568cylindrical connection DAH® connection ABS® connection9
DIHART Reamax® TSTool RecommendationPage12 – 131<strong>Reaming</strong> HeadØ 18,000 – 65,000 mm 14 – 15HolderCylindrical shankDAH® ZeroABS® adaptorDAH® adaptorAssembly InstructionAssembly parts / Accessories1617181920 – 21212345Minimising setting timeThe radial clamping system allows thereaming tools to be changed withoutremoving the holder from the adaptor,reducing the setting time considerably.DIHART Reamax® TS provides maximumproduction reliability for the smallesttolerances.10 µUSL670 µxLSL-10 µ811
DIHART Reamax® TSTool Recommendation1Material groupStrength Rm (N/mm²)Hardness HBMaterialMaterial examplematerial code/DINOrder No.Cuttinggeometry(ASG)High-speed machiningCuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coating1.0m 500non-alloy steelsSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.004475J.93 ASG09 DST 75J.71 ASG09 TiN2.0500-900non-alloy /low alloy steelsSt52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.713175J.93 ASG09 DST 75J.71 ASG09 TiN2.1< 500 lead alloys9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiNP3.0> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steels42CrMo4 / 1.7225,CK60 / 1.1221 75J.93 ASG09 DST 75J.71 ASG3000 TiN4.0> 900high alloy steelsX6CrMo4 / 1.2341,X165CrMoV12 / 1.2601 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN4.1HSS5.0250special alloys: Inconel,Hastelloy, Nimonic, stc.Inconel 718 / 2.4668,Nimonic 80A / 2.4631S5.1titanium,400 TiAl5Sn2 / 3.7114titanium alloys6.0m 600stainless steelsX2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401 75J.47 ASG0106 DBF 75J.47 ASG0106 DBFM6.1< 900stainless steelsX8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF7.0> 900stainless / fireproof steelsX10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF8.0180gray cast ironGG-25 / 0.6025,GG-35 / 0.6035 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N8.19.0250 alloy gray cast iron GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-Nm 600 130spheroidal graphite castiron, ferriticGGG-40 / 0.7040 75J.93 ASG3000 DST 75J.47 ASG3000 DBFK9.110.0230> 600 250spheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.805575J.93 ASG3000 DST 75J.47 ASG3000 DBFGGG-60 / 0.7060GTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBF10.1alloyed spheroidal graphite200 GGG-NiCr20-2 / 0.7661cast iron75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N10.2300vermicular cast ironGGV Ti < 0,2GGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N12.090copper alloy, brass,lead-alloy bronze, leadbronze: good cutCuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 75J.93 ASG3000 DST 75J.71 ASG3000 TiN12.1100copper alloy, brass, bronze:average cutCuZn40Al1 / 2.0550,E-Cu57 / 2.0060 75J.71 ASG3000 TiN 75J.71 ASG3000 TiNN13.060wrought aluminium alloysAlMg1 / 3.3315,AlMnCu / 3.0517 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC13.175cast aluminium alloy:Si-content 10%G-AlSi10Mg / 3.2381 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC1400hardened steels< 45 HRC75J.37 ASG0106 DBG-N1800hardened steels> 45 HRC, m 55 HRC75J.37 ASG0106 DBG-NWe are happy to take inquiries concerning tools for materials without a recommendation.12Patented design
colophons, while two of them, numbered 26 and 173, do not (cat. 47, 48).A manuscript scribed by Ahmed Suhrawardi, one of Yaqut’s important agents,often referred to as the “Second Yaqut”, can also be found in the Museum ofTurkish and Islamic Art. The Qur’an that Müstakimzade mentioned in his book,“Tuhfe-i Hattatin” 44 , is today in the museum’s collection, recorded as number486. This work, dated 718/1318, was formerly preserved in the Haghia SophiaLibrary. The style and decoration of this Mushaf are strongly reminiscent of thetechnique of Yaqut (cat. 53).In the museum are two Mushafs scribed by Abdullah b. Mahmud al-Sayrafi,one of the followers of Yaqut. He learned calligraphy from one of Yaqut’s pupils,Seyyid Haydar Gundenuvis. However, he is numbered among the Ustâdân-ıSeb’a. 45 One of the works contains a colophon (inv. no. 178). The other is attributedto Abdullah Sayrafı, because of this sentence found at the end of the work: “Thismanuscript is believed to be the work of Abdullah Sayrafî Efendi, the teacher ofthe late Calligrapher Sheikh Hamdullah Efendi” (inv. no. 487, cat. 56).Another of the Seven Masters who followed in the footsteps of Yaqut wasErgun b. Abdullah al-Kamili, who learned Aqlam al-Sitta calligraphy from Yaquthimself. He died in the year AH.744/CE.1343. Two Mushafs scribed by Ergun b.Abdullah al-Kamili, complete with colophons, are recorded in the museum’sMushaf collection (inv. no. 202, 452, cat. 55).Very little is known about another of Yaqut’s followers, Yahya b. Nâsır al-Jamalial-Sufi. He is often confused with another calligrapher from Edirne named YahyaSufi, who lived during the time of Mehmed the Conqueror (inv. no. 430). 46Ali b. Malik al-Hafız al-Sebzvari was another of Yaqut’s important disciples. 47The fourth Mushaf that he wrote is found in the museum (inv. no. 490). 48An important Aqlam al-Sitta calligrapher of the Timurid Period, Shams al-Baysunghuri, was born in Herat. He wrote important works in the style of Yaqut.A magnificent Mushaf, a masterpiece of calligraphy and illumination, was scribedin the style of Yaqut, in naskh script (inv. no: 294, cat. 69). 4944 Tuhfe–i Hattatin: Calligraphers’ Paragon (Translator’s note)45 For more about his life see Ali Alparslan, “Abdullah–ı Sayrafî”, Türkiye Diyanet Vakfı İslamAnsiklopedisi, (DIA), Istanbul, Türkiye Diyanet Vakfı, 1988, v. I, p. 132.46 For more about this manuscript see Hat San’atı”, p. 189; Museum of Turkish and Islamic Art, p. 202– 203.47 For more about his life see Müstakimzade, p. 321– 322.48 Inv.no. 490. The Mushaf has 11 lines in naskh script to a page. There are no rosettes to mark thesections. The first page of the text is illuminated. The surah headings are scribed in gold leaf on a gildedbackground. There are a total of 386 folios. Page 385 (b) is the colophon which indicates this is the 4 thMushaf he scribed and that he hoped to scribe 100 more. The date on the Mushaf is 8 Dhu al–Qa‘dah,899/1494.49 Inv. no. 294 measures 26.4 x 35. 5 cm. and has 13 lines of naskh script per page. A total of 280 folios,the colophon indicates that it was scribed by the calligrapher, imitating of the style of Yaqut. It is dated22 Ramadan, 837/2 May 1434. According to inventory records, it was brought to the museum from the70
DIHART Reamax® TSDBCDBFDJFTiNHMDST<strong>Reaming</strong> Head – expandable12Holder with cylindrical shank similar to DIN 1835for X 18,000 – 65,000 mmA 16DAH® Zero Holder with cylindrical shank similar to DIN 1835for X 18,000 – 41,999 mmA 173Holder with ABS® connectionfor X 35,000 – 65,000 mmA 184Holder with DAH® connectionfor X 42,000 – 65,000 mmA 195DBF DBC DST DJFP M K N S H P M K N S H P M K N S H P M K N S H P M K N S H$ § § § $ 2) $ 3) § $ 2) $ 3) $$ $ § §Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)for through holeASG 3000 ASG 0706 ASG 3000 machiningASG 09 ASG 30006Order No. Order No. Order No. Order No. Order No.75J.47.18H7N 75J.17.18H7G 75J.93.18H7N 75J.93.18H7L 75J.87.18H7N75J.47.20H7N 75J.17.20H7G 75J.93.20H7N 75J.93.20H7L 75J.87.20H7N75J.47.22H7N 75J.17.22H7G 75J.93.22H7N 75J.93.22H7L 75J.87.22H7N75J.47.24H7N 75J.17.24H7G 75J.93.24H7N 75J.93.24H7L 75J.87.24H7N75J.47.25H7N 75J.17.25H7G 75J.93.25H7N 75J.93.25H7L 75J.87.25H7N75J.47.28H7N 75J.17.28H7G 75J.93.28H7N 75J.93.28H7L 75J.87.28H7N75J.47.30H7N 75J.17.30H7G 75J.93.30H7N 75J.93.30H7L 75J.87.30H7N75J.47.32H7N 75J.17.32H7G 75J.93.32H7N 75J.93.32H7L 75J.87.32H7N75J.47.35H7N 75J.17.35H7G 75J.93.35H7N 75J.93.35H7L 75J.87.35H7N75J.47.40H7N 75J.17.40H7G 75J.93.40H7N 75J.93.40H7L 75J.87.40H7N75J.47.50H7N 75J.17.50H7G 75J.93.50H7N 75J.93.50H7L 75J.87.50H7N78Patented design15
DIHART Reamax® TSHolder with cylindrical shank similar to DIN 18351X 18,000 – 65,000 mmKwith internal coolant supplyPull studx Dx d h6bLcshort versionlong versionforforX D X D H7 Order No. L b c X d Order No. L b c X d18,000 – 19,999 18 H7 75A.40.13010 130 80 50 20 0,2 75A.40.15010 190 140 50 20 0,320,000 – 21,999 20 H7 75A.40.13020 130 80 50 20 0,2 75A.40.15020 190 140 50 20 0,322,000 – 26,99924 H7 75A.40.13030 130 80 50 20 0,3 75A.40.15030 210 160 50 20 0,422 H725 H727,000 – 34,99928 H7 75A.40.13040 176 120 56 25 0,5 75A.40.15040 236 180 56 25 0,730 H732 H735,000 – 41,99935 H7 75A.40.13050 176 120 56 25 0,6 75A.40.15050 256 200 56 25 1,040 H742,000 – 51,999 50 H7 75A.40.13060 180 120 60 32 0,9 75A.40.15060 280 220 60 32 1,552,000 – 65,000 75A.40.13070 180 120 60 32 1,0 75A.40.15070 280 220 60 32 1,0Supply includes:Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.16Patented design
DIHART Reamax® TSDAH® Zero Holder with cylindrical shank similar to DIN 1835X 18,000 – 41,999 mmwith internal coolant supply Kholder is pre-clamped and set to a concentricity of < 0.005 mm K1Pull studAdjustment screw2x Db (x 18,000 – 26,999)b (x 27,000 – 41,999)35 H735,000 – 41,99940 H7 75A.41.13050 176 120 56 25 0,5 75A.41.15050 256 200 56 25 1,05Lshort versionlong versionforforX D X D H7 Order No. L b c X d Order No. L b c X d18,000 – 19,999 18 H7 75A.41.13010 145 80 50 20 0,2 75A.41.15010 205 140 50 20 0,320,000 – 21,999 20 H7 75A.41.13020 145 80 50 20 0,3 75A.41.15020 205 140 50 20 0,422,000 – 26,99922 H724 H7 75A.41.13030 145 80 50 20 0,3 75A.41.15030 225 160 50 20 0,425 H727,000 – 34,99928 H730 H7 75A.41.13040 176 120 56 25 0,5 75A.41.15040 236 180 56 25 0,732 H7Supply includes:DAH® Zero holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.cx d h634567817
DIHART Reamax® TSHolder with ABS® connection1X 35,000 – 65,000 mmKwith internal coolant supplyPull studx DABSx dXsABS®forforX D X D H7 Order No.Xs ABSX d35,000 – 41,99935 H7 75A.60.13050 110 32 0,4240 H742,000 – 51,999 50 H7 75A.60.13060 115 32 0,5352,000 – 65,000 75A.60.13070 125 40 0,83Supply includes:Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.18Patented design
DIHART Reamax® TSHolder with DAH® ConnectionX 42,000 – 65,000 mmwith internal coolant supply K1Pull stud2x DDAH81b3L4short versionlong versionforforX D X D H7 Order No. L b DAH Order No. L b DAH542,000 – 51,999 50 H7 75A.30.13060 138 120 81 0,9 75A.30.15060 238 220 81 1,552,000 – 65,000 75A.30.13070 138 120 81 1,0 75A.30.15070 238 220 81 2,0Supply includes:Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.DAH® compensation holder see chapter 7.67819
1DIHART Reamax® TSAssembly instructions5Clean taper/face contact thoroughly (grease free).Screw pull stud 5 into reaming head and tighten withopen-end wrench 6.63Open clamping jaws 2 with key 3.Insert reaming head 1.211M23Close clamping jaws 2with key 3, notingrecommended torque.When inserting the reaminghead 1 this is drawn intoits final position by closingthe clamping jaws 2.Dia.rangeStartingtorque M18,000 – 19,999 1,5 Nm20,000 – 21,999 2,5 Nm22,000 – 26,999 4 Nm27,000 – 34,999 5 Nm35,000 – 41,999 6 Nm42,000 – 51,999 10 Nm52,000 – 65,000 13 Nm23When removing the reaming head 1 this is pressed out ofits position by the clamping jaws 2 which allows it to beeasily removed from the holder: open the clamping jaws 2with the key 3, remove the reaming head 1.1Adjusting to compensate for wearThe smallest bore tolerances of up to IT4 can be achievedby readjusting with the hexagonal key 4.420Patented design
DIHART Reamax® TSOperating Instruction DAH® Zero12Adjusting:• Set the μm dial by adjusting the bezel position.• Determine the highest setting on the dial by turning thetool.• Turn the adjustment screw clockwise using an Allen key1, correcting the concentricity.Over tension by approx. 5 µm.• Engage the opposite adjustment screws 2 and driveback the tool by the specified overtension value.• Engage the two other adjustment screws.• Align all 4 adjustment screws until concentricity is < 2 µm.Please note:• Only unscrew the adjustment screws by a max of ½ to 1rotation.• Never use the holder without the reamer head clampedand then only when the adjustment screws aretightened.12343 4 5 6Operating keyLHexagonalkey*Assembly parts / AccessoriesPull studsOpen-end wrenchfor pull studsforforX D X D H7 Size Order No. L Starting Width across Order No. Width across Order No.torque M flatsflats18,000 – 19,999 18 H7 8IP L05 01240 1,5 Nm SW 4 15E.30.10010 SW 5 18589 1000520,000 – 21,999 20 H7 SW 2,5 18050 10025 100 2,5 Nm SW 5 15E.30.10020 SW 5 18589 100055622,000 – 26,99922 H7 SW 3 18050 10030 100 4 Nm SW 5 15E.30.10030 SW 6 18589 1000624 H725 H727,000 – 34,99935,000 – 41,99928 H7 SW 3 18050 10030 100 5 Nm SW 8 15E.30.10040 SW 8 18589 1000830 H732 H735 H7 SW 3 18050 10030 100 6 Nm SW 6 15E.30.10050 SW 10 18589 1001040 H742,000 – 51,999 50 H7 SW 4 18050 10040 100 10 Nm SW 8 15E.30.10050 SW 10 18589 1001052,000 – 65,000 SW 5 18050 10050 13 Nm SW 10 15E.30.10070 SW 13 18589 10013* not included in supply7821
BENEFITS for you:Precision ground for guaranteedqualityModular tool systemMaximum stability through tensilestress for the most demandingmachining tasksExtremely high repeatability througha tapered flat bearing faceExtremely high machiningperformance for the greatestefficiencyMinimum quantity lubrication (MQL)optimised for environmentallyfriendly useDIHART Reamax®Tool RecommendationReplaceable InsertØ 12,000 – 40,000 mmHolderCylindrical shankAssembly InstructionsAssembly parts / AccessoriesPage24 – 2526272829123Simple possible replacementThe DIHART Reamax® replaceable insertis fixed on to the tool holder with a tie-rodand a clamping nut. There is no need for timeand cost intensive setting to the final sizeas the inserts are manufactured specificallyfor each application to the exact diameterand tolerance. With DIHART Reamax®replacement time is no idle time.456Application:- All current materials- Through holes and blind bores- 3 × D and 5 × D- High speed – up to 300 m/min- Feed – up to 2.4 mm/rev7823
DIHART Reamax®Tool Recommendation1Material groupStrength Rm (N/mm²)Hardness HBMaterialMaterial examplematerial code/DINOrder No.Cuttinggeometry(ASG)High-speed machiningCuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coating21.02.0m 500500-900non-alloy steelsnon-alloy /low alloy steelsSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131640.92 ASG05 DST 640.70 ASG05 TiN640.92 ASG05 DST 640.70 ASG05 TiN2.1< 500 lead alloys9SMnPb28 / 1.0718 640.92 ASG05 DST 640.70 ASG05 TiNP3.0> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steels42CrMo4 / 1.7225,CK60 / 1.1221 640.92 ASG05 DST 640.71 ASG3000 TiN4.0> 900high alloy steelsX6CrMo4 / 1.2341,X165CrMoV12 / 1.2601 640.70 ASG0106 TiN 640.71 ASG0106 TiN4.1HSS5.0250special alloys: Inconel,Hastelloy, Nimonic, stc.Inconel 718 / 2.4668,Nimonic 80A / 2.4631S5.1titanium,400 TiAl5Sn2 / 3.7114titanium alloys6.0m 600stainless steelsX2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401 640.49 ASG0106 DBF 640.49 ASG0106 DBFM6.1< 900stainless steelsX8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571 640.49 ASG0106 DBF 640.49 ASG0106 DBF7.0> 900stainless / fireproof steelsX10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862 640.49 ASG0106 DBF 640.49 ASG0106 DBF8.0180gray cast ironGG-25 / 0.6025,GG-35 / 0.6035 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N8.19.0250 alloy gray cast iron GG-NiCr202 / 0.6660 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-Nm 600 130spheroidal graphite castiron, ferriticGGG-40 / 0.7040 640.93 ASG3000 DST 640.37 ASG3000 DBG-NK9.110.0230> 600 250spheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055640.93 ASG3000 DST 640.37 ASG3000 DBG-NGGG-60 / 0.7060GTS-65 / 0.8165 640.93 ASG3000 DST 640.37 ASG3000 DBG-N10.1alloyed spheroidal graphite200 GGG-NiCr20-2 / 0.7661cast iron640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N10.2300vermicular cast ironGGV Ti < 0,2GGV Ti > 0,2 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N12.090copper alloy, brass,lead-alloy bronze, leadbronze: good cutCuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 640.93 ASG3000 DST 640.71 ASG3000 TiN12.1100copper alloy, brass, bronze:average cutCuZn40Al1 / 2.0550,E-Cu57 / 2.0060 640.71 ASG3000 TiN 640.71 ASG3000 TiNN13.060wrought aluminium alloysAlMg1 / 3.3315,AlMnCu / 3.0517 640.27 ASG0706 DBC 640.27 ASG0706 DBC13.175cast aluminium alloy:Si-content 10%G-AlSi10Mg / 3.2381 640.27 ASG0706 DBC 640.27 ASG0706 DBC1400hardened steels< 45 HRC640.37 ASG0106 DBG-N1800hardened steels> 45 HRC, m 55 HRC640.37 ASG0106 DBG-NWe are happy to take inquiries concerning tools for materials without a recommendation.24Patent applied for inside and outside Germany
High-speed machiningDIHART Reamax®Tool RecommendationConventional machining with carbide1Order No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)CuttingmaterialOrder No.Cuttinggeometry(ASG)Cuttingmaterial640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG02 HM 640.21 ASG02 HM2640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM640.71 ASG0106 TiN 640.71 ASG0106 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM3640.21 ASG03 HM 640.21 ASG03 HM640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM4640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG02 HM 640.21 ASG02 HM5640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM6640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG02 HM 640.21 ASG02 HM640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG3000 HM 640.21 ASG3000 HM7640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG3000 HM 640.21 ASG3000 HM640.37 ASG0106 DBG-N640.37 ASG0106 DBG-NCutting speed and feed see pages 94 - 95.8Important: See chapter 8 for more application details and safety notes !25
DIHART Reamax®X 12,000 – 40,000 mm1Replaceable InsertK for through hole and blind hole machiningPlease note: don't use x 12,000 - 12,500 for blind hole machiningaa2x Dx Dx xfor through hole machiningCustom reaming head – selection options!fSelection: Cutting material, material, coolant supplyCutting material/ coatingSelection example: material St37, cutting material DST, central coolant supply,bore without interruption = Order No. 640.93Diameter H7 – available from stock!Selection: DimensionsX Dmin.diameterNo.for materialfor materialfor faceofmachiningteethOrder No. Order No. P M K N S H P M K N S HX x~a~f~640.66 640.67 DJC $ 2) 32,001-40,000 xD – 4,0 9,0 0,5 8640.20 640.21 HM § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1)12,000-15,999 xD – 2,5 9,0 0,5 6640.70 640.71 TiN $ $ § 4) $ § $ § 5) $640.36 640.37 DBG-N § $ $ § $16,000-21,999 xD – 3,0 9,0 0,5 6640.48 640.49 DBF $ § $ $ §22,000-25,999 xD – 3,0 9,0 0,5 8640.26 640.27 DBC § §640.92 640.93 DST § $ 3)26,000-32,000 xD – 4,0 9,0 0,5 8Selection example:Bore diameter 21 mmOrder example: Order No. 640.93 · Bore diameter 21 mm · Bore tolerance H6 · Material St37 or ASG3000 (Cutting geometry page 24-25)§ main area of application $ suitable in some casesCutting material / coatingfor materialwithout interruptionwith interruptionDBG-NDSTP M K N S H P M K N S H P M K N S H§ $ § $ 3) § $ 3)$ § $Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)for through holeASG 3000 ASG 3000 machiningASG 09X D X x a f No. ofOrder No. Order No. Order No.~ ~ ~ teeth15 H7 12,5 9 0,5 6 640.37.15H7N 640.93.15H7N 640.93.15H7L16 H7 13 9 0,5 6 640.37.16H7N 640.93.16H7N 640.93.16H7L18 H7 15 9 0,5 6 640.37.18H7N 640.93.18H7N 640.93.18H7L20 H7 17 9 0,5 6 640.37.20H7N 640.93.20H7N 640.93.20H7L22 H7 19 9 0,5 6 640.37.22H7N 640.93.22H7N 640.93.22H7L24 H7 21 9 0,5 6 640.37.24H7N 640.93.24H7N 640.93.24H7L25 H7 22 9 0,5 8 640.37.25H7N 640.93.25H7N 640.93.25H7L28 H7 24 9 0,5 8 640.37.28H7N 640.93.28H7N 640.93.28H7L30 H7 26 9 0,5 8 640.37.30H7N 640.93.30H7N 640.93.30H7L261) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1
DIHART Reamax®Holder with cylindrical shank similar to DIN 1835X 12 – 40 mmwith internal coolant supply Ksuitable for minimum quantity lubrication (MQL) Knot suitable for shrinking K12x Dx d h6bLc34short versionlong versionforforX D X D H7 Order No. L b c X d Order No. L b c X d512,000 – 15,999 15 H7 640.01.001 107 3×D 48 16 0,11 640.81.001 137 5×D 48 16 0,1316,000 – 21,99922,000 – 25,99918 H7 640.01.002 119 3×D 50 20 0,18 640.81.002 169 5×D 50 20 0,2316 H720 H724 H7 640.01.003 140 3×D 56 25 0,34 640.81.003 196 5×D 56 25 0,4422 H725 H7626,000 – 32,00028 H7 640.01.005 160 3×D 56 25 0,46 640.81.005 226 5×D 56 25 0,6530 H732,001 – 40,000 640.01.006 199 3×D 60 32 0,86 640.81.006 270 5×D 60 32 1,13Supply includes: Reamax® holder with assembly parts / accessories (page 29). Please order replaceable insert separately.78Patent applied for inside and outside Germany27
DIHART Reamax®Assembly instructions15Clean taper/face contact thoroughly (grease free).Apply light grease on tie bar thread 5.2Locate tie bar 5 on insert and holder.Important note: for nominal size 3, 4 and 5, fit withmarking on tie bar and insert aligned.5M3Draw in tie bar with the clamping nut. Before tightening,turn insert and tie bar clockwise until it stops.Tighten the clamping nut as far as possible using thetorque key to the specified starting torque M.Dia.rangeStartingtorque M12,000 – 15,999 4-5 Nm16,000 – 21,999 6-7 Nm22,000 – 25,999 10-12 Nm26,000 – 32,000 18-20 Nm32,001 – 40,000 26-28 Nm3Removing the replaceable insert:Loosen the clamping screw.Pull tie bar from holder and insert.Locate operating key 3 in insert and loosen insert byturning.328Patent applied for inside and outside Germany
DIHART Reamax®Assembly parts / Accessories125 Replaceable insertHolder6 7 833 4Operating keyOpen-end wrenchLX D X D H7for forWidth Short version Long version Starting Width across Order No.across flats Order No. L Order No. L torque M flats12,000 – 15,999 15 H7 SW 4 18050 10040 100 18050 20040 200 4-5 Nm SW 12 18589 00012416,000 – 21,99922,000 – 25,99916 H7 SW 5 18050 10050 100 18050 35050 350 6-7 Nm SW 14 18589 0001418 H720 H722 H7 SW 7 18050 10070 100 18050 35070 350 10-12 Nm SW 19 18589 0001924 H725 H7526,000 – 32,00028 H7 SW 8 18050 10080 100 18050 35080 350 18-20 Nm SW 22 18589 0002230 H732,001 – 40,000 SW 10 18050 20100 200 18050 35100 350 26-28 Nm SW 27 18589 00027forX DforX D H75 6 7 8Tie bar Seeger ring Clamping nut Clamping nutDIN472short versionlong versionOrder No. Order No. Order No. Order No.612,000 – 15,999 15 H7 640.03.001 55232 01010 640.04.001 640.84.00116,000 – 21,99922,000 – 25,99916 H7 640.03.002 55232 01210 640.04.002 640.84.00218 H720 H722 H7 640.03.003 55232 01610 640.04.003 640.84.00324 H725 H7726,000 – 32,00028 H7 640.03.004 55232 01610 640.04.005 640.84.00530 H732,001 – 40,000 640.03.005 55232 02210 640.04.006 640.84.006Supply includes Reamax® holder: Operating key, open-end wrench, tie-rod, Seeger ring and clamping nut.829
DIHART Monomax®123DIHART Monomax®One-piece tools – known as monoblock tools – are one ofDIHART’s specialities. The demands which have been madeover decades are reflected in an enormous number of typesand variations. This successful tool programme has beencompletely revised and standardised by efficient manufacturing.BENEFITS for you:Designed for small hole diametersCan be adjusted for extremely small hole tolerancesExtremely high process reliability through monoconstructionPrecision ground to sizeApplication:- Non-alloy and low alloy steels- Stainless, heat resistant and high alloy steels- Grey cast iron and spheroidal graphite cast iron- Copper alloys, brass and bronze- Aluminium- Titanium, titanium alloys, CGI and plastic on requestVersions:- Short and long versions- Lateral and central coolant outlet for best possible use- Cutting materials, uncoated and coated carbide or DST- Diameter 5,600 – 25,899 mm30
DIHART Monomax®Tool RecommendationPage32 – 331Monomax®x 5,600 – 25,899 mmshort version with cylindrical shanklong version with cylindrical shanklong version with morse taper34 – 3536 – 3738234567831
DIHART Monomax®Tool Recommendation1Material groupStrength Rm (N/mm²)Hardness HBMaterialMaterial examplematerial code/DINOrder No.shortlongCuttinggeometry(ASG)High-speed machiningCuttingmaterial/coatingOrder No.shortlongCuttinggeometry(ASG)Cuttingmaterial/coating21.03P2.0m 500500-900non-alloy steelsnon-alloy /low alloy steelsSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.713156J.9356R.9356J.9356R.93ASG09ASG09DSTDST56J.7156R.7156J.7156R.71ASG09ASG09TiNTiN2.1< 500 lead alloys9SMnPb28 / 1.071856J.9356R.93ASG09DST56J.7156R.71ASG09TiN4.0 3.0> 900> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steelshigh alloy steels42CrMo4 / 1.7225,CK60 / 1.1221X6CrMo4 / 1.2341,X165CrMoV12 / 1.260156J.9356R.9356J.7156R.71ASG09ASG0106DSTTiN56J.7156R.7156J.7156R.71ASG3000ASG0106TiNTiN4.1HSS5.0250special alloys: Inconel,Hastelloy, Nimonic, stc.Inconel 718 / 2.4668,Nimonic 80A / 2.4631S6.0 5.1M9.0 8.1 8.0 7.0 6.1K12.1 12.0 10.2 10.1 10.0 9.1HN16.0 15.0 14.0 13.1 13.0titanium,400 TiAl5Sn2 / 3.7114titanium alloysm 600< 900> 900180X2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401X8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571X10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862GG-25 / 0.6025,GG-35 / 0.6035250 alloy gray cast iron GG-NiCr202 / 0.6660spheroidal graphite castm 600 130 GGG-40 / 0.7040iron, ferritic230> 600 25014001800GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055GGG-60 / 0.7060GTS-65 / 0.8165alloyed spheroidal graphite200 GGG-NiCr20-2 / 0.7661cast iron300901006075stainless steelsstainless steelsstainless / fireproof steelsgray cast ironspheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironvermicular cast ironcopper alloy, brass,lead-alloy bronze, leadbronze: good cutcopper alloy, brass, bronze:average cutwrought aluminium alloyscast aluminium alloy:Si-content 0,2CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182CuZn40Al1 / 2.0550,E-Cu57 / 2.0060AlMg1 / 3.3315,AlMnCu / 3.0517G-AlMg5 / 3.3561,G-AlSi9Mg / 3.2373cast aluminium alloy:100 G-AlSi10Mg / 3.2381Si-content > 10%hardened steels< 45 HRChardened steels> 45 HRC, m 55 HRC56J.4756R.4756J.4756R.4756J.4756R.4756J.3756R.3756J.3756R.3756J.9356R.9356J.9356R.9356J.9356R.9356J.3756R.3756J.3756R.3756J.9356R.9356J.7156R.7156J.1756R.1756J.1756R.1756J.1756R.1756J.3756R.3756J.3756R.37ASG0106ASG0106ASG0106ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG0706ASG0706ASG0706ASG0106ASG0106DBFDBFDBFDBG-NDBG-NDSTDSTDSTDBG-NDBG-NDSTTiNDBCDBCDBCDBG-NDBG-N56J.4756R.4756J.4756R.4756J.4756R.4756J.3756R.3756J.3756R.3756J.3756R.3756J.3756R.3756J.3756R.3756J.3756R.3756J.3756R.3756J.7156R.7156J.7156R.7156J.1756R.1756J.1756R.1756J.1756R.17ASG0106ASG0106ASG0106ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG3000ASG0706ASG0706ASG0706DBFDBFDBFDBG-NDBG-NDBG-NDBG-NDBG-NDBG-NDBG-NWe are happy to take inquiries concerning tools for materials without a recommendation.TiNTiNDBCDBCDBC32
123456783356H.9356Q.93ASG3000DST56H.7156Q.71ASG3000TiN56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.9356Q.93ASG3000DST56H.7156Q.71ASG3000TiN56J.2156R.21ASG02HM56H.2156Q.21ASG02HM56H.9356Q.93ASG3000DST56H.7156Q.71ASG3000TiN56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.9356Q.93ASG3000DST56H.7156Q.71ASG3000TiN56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.7156Q.71ASG0106TiN56H.7156Q.71ASG0106TiN56J.2156R.21ASG0106HM56H.2156Q.21ASG0106HM56J.2156R.21ASG03HM56H.2156Q.21ASG03HM56H.4756Q.47ASG0106DBF56H.4756Q.47ASG0106DBF56J.2156R.21ASG0106HM56H.2156Q.21ASG0106HM56H.4756Q.47ASG0106DBF56H.4756Q.47ASG0106DBF56J.2156R.21ASG0106HM56H.2156Q.21ASG0106HM56H.4756Q.47ASG0106DBF56H.4756Q.47ASG0106DBF56J.2156R.21ASG0106HM56H.2156Q.21ASG0106HM56H.3756Q.37ASG3000DBG-N56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.3756Q.37ASG3000DBG-N56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.9356Q.93ASG3000DST56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG02HM56H.2156Q.21ASG02HM56H.9356Q.93ASG3000DST56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.9356Q.93ASG3000DST56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.3756Q.37ASG3000DBG-N56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.3756Q.37ASG3000DBG-N56H.3756Q.37ASG3000DBG-N56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.9356Q.93ASG3000DST56H.7156Q.71ASG3000TiN56J.2156R.21ASG0106HM56H.2156Q.21ASG0106HM56H.7156Q.71ASG3000TiN56H.7156Q.71ASG3000TiN56J.2156R.21ASG0106HM56H.2156Q.21ASG0106HM56H.1756Q.17ASG0706DBC56H.1756Q.17ASG0706DBC56J.2156R.21ASG02HM56H.2156Q.21ASG02HM56H.1756Q.17ASG0706DBC56H.1756Q.17ASG0706DBC56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.1756Q.17ASG0706DBC56H.1756Q.17ASG0706DBC56J.2156R.21ASG3000HM56H.2156Q.21ASG3000HM56H.3756Q.37ASG0106DBG-N56H.3756Q.37ASG0106DBG-NDIHART Monomax®Tool RecommendationHigh-speed machiningOrder No.shortlongCuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.shortlongCuttinggeometry(ASG)Cuttingmaterial/coatingConventional machining with carbideOrder No.shortlongCuttinggeometry(ASG)CuttingmaterialOrder No.shortlongCuttinggeometry(ASG)CuttingmaterialImportant: See chapter 8 for more application details and safety notes !Cutting speed and feed see pages 94 - 95.
DIHART Monomax®X 5,600– 25,899 mmShort version with cylindrical shank similar to DIN 18351K with internal coolant supply2ax Dx d h63fbLcDiameter H7 – available from stock!Cutting material / coatingfor materialwithout interruptionwith interruptionTiNP M K N S H P M K N S H$ $ $ 4) $ $ $ $ 4) $§ $ $ 5) $ § $ $ 5) $Cutting geometry (ASG) Cutting geometry (ASG)for through holeASG 3000 machiningASG 09X D X d × c L b f a No. ofOrder No.Order No.~ ~ teeth6 H7 12 × 45 85 40 0,1 9,5 4 56J.71.06H7N 56J.71.06H7L8 H7 12 × 45 85 40 0,1 9,5 4 56J.71.08H7N 56J.71.08H7L10 H7 12 × 45 95 50 0,1 9,5 6 56J.71.10H7N 56J.71.10H7L12 H7 12 × 45 95 50 0,1 9,5 6 56J.71.12H7N 56J.71.12H7L14 H7 12 × 45 95 50 0,1 9,5 6 56J.71.14H7N 56J.71.14H7L15 H7 12 × 45 95 50 0,1 9,5 6 56J.71.15H7N 56J.71.15H7L16 H7 16 × 50 100 50 0,1 9,5 6 56J.71.16H7N 56J.71.16H7L18 H7 16 × 50 100 50 0,1 9,5 6 56J.71.18H7N 56J.71.18H7L20 H7 20 × 60 120 60 0,1 9,5 6 56J.71.20H7N 56J.71.20H7L1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.134
DIHART Monomax®Short version with cylindrical shank similar to DIN 18351Custom reaming tool – selection options!Selection: Cutting material, material, coolant supplySelection: Dimensions2Cutting material/ coatingfor materialfor materialOrder No. Order No. P M K N S H P M K N S H X D Xd×c L b f a~ ~56J.21 56H.21 HM § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1)5,600-8,899 12×45 85 40 0,1 9,5 456J.71 56H.71 TiN $ $ $ 4) $ § $ $ 5) $8,900-15,899 12×45 95 50 0,1 9,5 656J.37 56H.37 DBG-N $ $ $ $ $56J.47 56H.47 DBF $ § $ $ §15,900-18,899 16×50 100 50 0,1 9,5 656J.17 56H.17 DBC § §18,900-25,899 20×60 120 60 0,1 9,5 656J.93 56H.93 DST § § 3)56J.67 56H.67 DJC $ 2) 18,900-25,899 20×60 200 140 0,1 9,5 6Selection example: material St37, cutting material DST, central coolant supply,bore without interruption = Order No. 56H.93CylindricalshankSelection example:Bore diameter 24 mmOrder example: Order No. 56H.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 32-33)§ main area of application $ suitable in some casesNo.ofteeth34DBG-N DBF DSTP M K N S H P M K N S H P M K N S H P M K N S H$ $ $ § § § 3) § § 3)5$ $ $ $ $ §Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)for through holeASG 3000 ASG 3000 ASG 3000 machiningASG 09Order No. Order No. Order No. Order No.56J.37.06H7N 56J.47.06H7N 56J.93.06H7N 56J.93.06H7L56J.37.08H7N 56J.47.08H7N 56J.93.08H7N 56J.93.08H7L56J.37.10H7N 56J.47.10H7N 56J.93.10H7N 56J.93.10H7L56J.37.12H7N 56J.47.12H7N 56J.93.12H7N 56J.93.12H7L56J.37.14H7N 56J.47.14H7N 56J.93.14H7N 56J.93.14H7L56J.37.15H7N 56J.47.15H7N 56J.93.15H7N 56J.93.15H7L56J.37.16H7N 56J.47.16H7N 56J.93.16H7N 56J.93.16H7L56J.37.18H7N 56J.47.18H7N 56J.93.18H7N 56J.93.18H7L56J.37.20H7N 56J.47.20H7N 56J.93.20H7N 56J.93.20H7L67835
DIHART Monomax®X 5,600– 25,899 mmLong version with cylindrical shank similar to DIN 18351Kwith internal coolant supply2ax Dx d h63fbLcDiameter H7 – available from stock!Cutting material / coatingfor materialwithout interruptionwith interruptionTiNP M K N S H P M K N S H$ $ $ 4) $ $ $ $ 4) $§ $ $ 5) $ § $ $ 5) $Cutting geometry (ASG) Cutting geometry (ASG)for through holeASG 3000 machiningASG 09X D X d × c L b f a No. ofOrder No.Order No.~ ~ teeth6 H7 12 × 45 130 85 0,1 9,5 4 56R.71.06H7N 56R.71.06H7L8 H7 12 × 45 130 85 0,1 9,5 4 56R.71.08H7N 56R.71.08H7L10 H7 12 × 45 160 115 0,1 9,5 6 56R.71.10H7N 56R.71.10H7L12 H7 12 × 45 160 115 0,1 9,5 6 56R.71.12H7N 56R.71.12H7L14 H7 12 × 45 160 115 0,1 9,5 6 56R.71.14H7N 56R.71.14H7L15 H7 12 × 45 160 115 0,1 9,5 6 56R.71.15H7N 56R.71.15H7L16 H7 16 × 50 180 130 0,1 9,5 6 56R.71.16H7N 56R.71.16H7L18 H7 16 × 50 180 130 0,1 9,5 6 56R.71.18H7N 56R.71.18H7L20 H7 20 × 60 200 140 0,1 9,5 6 56R.71.20H7N 56R.71.20H7L1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.136
DIHART Monomax®Long version with cylindrical shank similar to DIN 18351Custom reaming tool – selection options!Selection: Cutting material, material, coolant supplySelection: Dimensions2Cutting material/ coatingfor materialfor materialOrder No. Order No. P M K N S H P M K N S H X D Xd×c L b f a~ ~56R.21 56Q.21 HM § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1)5,600-8,899 12×45 130 85 0,1 9,5 456R.71 56Q.71 TiN $ $ $ 4) $ § $ $ 5) $8,900-9,899 12×45 130 85 0,1 9,5 656R.37 56Q.37 DBG-N $ $ $ $ $56R.47 56Q.47 DBF $ § $ $ §9,900-15,899 12×45 160 115 0,1 9,5 656R.17 56Q.17 DBC § §15,900-18,899 16×50 180 130 0,1 9,5 656R.93 56Q.93 DST § § 3)56R.67 56Q.67 DJC $ 2) 18,900-25,899 20×60 200 140 0,1 9,5 6Selection example: material St37, cutting material DST, central coolant supply,bore without interruption = Order No. 56Q.93CylindricalshankSelection example:Bore diameter 24 mmOrder example: Order No. 56Q.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 32-33)§ main area of application $ suitable in some casesNo.ofteeth34DBG-N DBF DSTP M K N S H P M K N S H P M K N S H P M K N S H5$ $ $ § § § 3) § § 3)$ $ $ $ $ §Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)for through holeASG 3000 ASG 3000 ASG 3000 machiningASG 09Order No. Order No. Order No. Order No.56R.37.06H7N 56R.47.06H7N 56R.93.06H7N 56R.93.06H7L56R.37.08H7N 56R.47.08H7N 56R.93.08H7N 56R.93.08H7L56R.37.10H7N 56R.47.10H7N 56R.93.10H7N 56R.93.10H7L56R.37.12H7N 56R.47.12H7N 56R.93.12H7N 56R.93.12H7L56R.37.14H7N 56R.47.14H7N 56R.93.14H7N 56R.93.14H7L56R.37.15H7N 56R.47.15H7N 56R.93.15H7N 56R.93.15H7L56R.37.16H7N 56R.47.16H7N 56R.93.16H7N 56R.93.16H7L56R.37.18H7N 56R.47.18H7N 56R.93.18H7N 56R.93.18H7L56R.37.20H7N 56R.47.20H7N 56R.93.20H7N 56R.93.20H7L67837
DIHART Monomax®X 5,600 – 25,899 mmLong version with morse taper DIN 228 form A1K without internal coolant supply2ax D3fbLTangOrder No.099.03.002Custom reaming tool – selection options!Selection: Cutting material, materialSelection: DimensionsP M K N S H P M K N S H X D MK L b a f56X.21 HM § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1) § 1)Order No. Order No.Cutting material/ coatingfor materialSelection example: material GG25, cutting material HM,bore without interruption = Order No. 56X.21for material~ ~5,600-8,899 2 90 85 9,5 0,1 48,900-9,899 2 90 85 9,5 0,1 69,900-15,899 2 120 115 9,5 0,1 615,900-18,899 2 135 130 9,5 0,1 618,900-25,899 2 145 140 9,5 0,1 6Selection example:Bore diameter 24 mmOrder example: Order No. 56X.21 · Bore diameter 24 mm · Bore tolerance H6 · Material GG25 or ASG3000 (Cutting geometry page 32-33)§ main area of application $ suitable in some casesMorsetaperNo.ofteeth1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1Supply includes: Monomax® complete with tang.38
DIHART Monomax®Design your own tool!Is there no solution in the standard range? Are the dimensions not what you require?Easy Special makes it possible for you create your own combination of standard modules in the widest variety of dimensions.Select the basic type, define the effective length and choose the desired adapter for the tool.12Examples:Extra long Monomax® reamerwith cylindrical shank34Monomax® reamerwith DAH® / HSK adaptor567839
DIHART® Solid Carbide Reamers1234Hightech for smaller diametersThe DIHART® solid carbide range of multiple blade reamersin diameters from 1,400 to 12,700 mm is the complementto the Reamax® -product range (diameters 12,000 -40,000 mm). With this, DIHART® offers you a solid carbiderange for high-performance machining up to a diameter of40.0 mm. The solid carbide reamers are delivered from thefactory with the required dimensions.BENEFITS for you:For very small hole diametersExtremely high stiffness for optimum machiningprocessesExtremely high cutting performance throughDIHART® cutting edge geometryInternal coolant supply for long tool lifeLeft-hand spiraled for defined chip flow40
DIHART® Solid Carbide ReamersTool RecommendationPage42 – 431for blind hole machiningx 1,400 – 12,700 mmfor through hole machiningx 4,800 – 12,700 mm4445234567841
DIHART® Solid Carbide ReamersTool Recommendation1Material groupStrength Rm (N/mm²)Hardness HBMaterialMaterial examplematerial code/DINOrder No.Cuttinggeometry(ASG)High-speed machiningCuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coating21.02.0m 500500-900non-alloy steelsnon-alloy /low alloy steelsSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131526.39 ASG0501 TiN 526.39 ASG0501 TiN526.39 ASG0501 TiN 526.39 ASG0501 TiN2.1< 500 lead alloys9SMnPb28 / 1.0718 526.39 ASG0501 TiN 526.39 ASG0501 TiN3P3.04.0> 900> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steelshigh alloy steels42CrMo4 / 1.7225,CK60 / 1.1221 526.39 ASG0501 TiN 526.39 ASG0501 TiNX6CrMo4 / 1.2341,X165CrMoV12 / 1.2601 526.39 ASG0501 TiN 526.39 ASG0501 TiN4.1HSS5.0250special alloys: Inconel,Hastelloy, Nimonic, stc.Inconel 718 / 2.4668,Nimonic 80A / 2.46314S5.16.0titanium,400 TiAl5Sn2 / 3.7114titanium alloysm 600stainless steelsX2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401 526.36 ASG0501 DBF 526.36 ASG0501 DBFM6.1< 900stainless steelsX8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571 526.36 ASG0501 DBF 526.36 ASG0501 DBF7.0> 900stainless / fireproof steelsX10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862 526.36 ASG0501 DBF 526.36 ASG0501 DBF8.0180gray cast ironGG-25 / 0.6025,GG-35 / 0.6035 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N8.19.0250 alloy gray cast iron GG-NiCr202 / 0.6660 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-Nm 600 130spheroidal graphite castiron, ferriticGGG-40 / 0.7040 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-NK9.110.0230> 600 250spheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-NGGG-60 / 0.7060GTS-65 / 0.8165 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N10.1alloyed spheroidal graphite200 GGG-NiCr20-2 / 0.7661cast iron526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N10.2300vermicular cast ironGGV Ti < 0,2GGV Ti > 0,2 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N12.090copper alloy, brass,lead-alloy bronze, leadbronze: good cutCuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 526.39 ASG0501 TiN 526.39 ASG0501 TiN12.1100copper alloy, brass, bronze:average cutCuZn40Al1 / 2.0550,E-Cu57 / 2.0060 526.39 ASG0501 TiN 526.39 ASG0501 TiNN13.060wrought aluminium alloysAlMg1 / 3.3315,AlMnCu / 3.0517 526.38 ASG0501 DBC 526.38 ASG0501 DBC13.175cast aluminium alloy:Si-content 10%G-AlSi10Mg / 3.2381 526.38 ASG0501 DBC 526.38 ASG0501 DBC1400hardened steels< 45 HRC526.37 ASG0501 DBG-N1800hardened steels> 45 HRC, m 55 HRC526.37 ASG0501 DBG-NWe are happy to take inquiries concerning tools for materials without a recommendation.42
High-speed machiningDIHART® Solid Carbide ReamersTool RecommendationConventional machining with carbide1Order No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)CuttingmaterialOrder No.Cuttinggeometry(ASG)Cuttingmaterial526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG02 HM2526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM526.19 ASG0106 TiN 526.19 ASG0106 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM3526.15 ASG0106 HM526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM4526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM5526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM6526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM7526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM526.17 ASG0106 DBG-N526.17 ASG0106 DBG-NCutting speed and feed see pages 94 - 95.8Important: See chapter 8 for more application details and safety notes !43
DIHART® Solid Carbide ReamersX 1,400 – 12,700 mmwith cylindrical shank DIN 6535 HA1K with and without internal coolant supply2for blind hole machiningax Dx d h63bLc4Custom reaming tool – selection options!Selection: Cutting material, material, coolant supplySelection: DimensionsX 1,400 – 4,159 ≥ X 4,160Order No.Cutting material/ coatingP M K N S H526.15 HM § 1) § 1) § 1) § 1) § 1)526.19 TiN § $ $ 2) $526.17 DBG-N $ §526.16 DBF $ §for material526.18 DBC §Selection example: material GGG40, cutting material DBF, central coolant supply,bore without interruption = Order No. 526.16CylindricalshankNo.ofteethX D X d×c L b a~1,400-2,759 3×28 48 20 6 42,760-3,159 3×28 48 20 8 43,160-4,159 4×28 54 26 8 44,160-4,799 6×36 74 38 8 44,800-6,159 6×36 74 38 12 46,160-6,799 8×36 91 55 12 46,800-7,159 8×36 91 55 16 47,160-8,159 8×36 91 55 16 68,160-8,699 10×40 103 63 16 68,700-10,159 10×40 103 63 20 610,160-10,599 12×45 118 73 20 610,600-12,159 12×45 118 73 24 612,160-12,700 14×45 132 87 28 6Selection example:Bore diameter 5 mmOrder example: Order No. 526.16 · Bore diameter 5 mm · Bore tolerance H8 · Material GGG40 or ASG0501 (Cutting geometry page 42-43)§ main area of application $ suitable in some cases44
X 4,800 – 12,700 mmDIHART® Solid Carbide Reamerswith cylindrical shank DIN 6535 HAwith internal coolant supply K1for through hole machininga2x Dx d h6bLc34Custom reaming tool – selection options!Selection: Cutting material, material, coolant supplyOrder No.Cutting material/ coatingP M K N S H526.35 HM § 1) § 1) § 1) § 1) § 1)526.39 TiN § $ $ 2) $526.37 DBG-N $ §526.36 DBF $ §for material526.38 DBC §Selection example: material GGG40, cutting material DBF, central coolant supply,bore without interruption = Order No. 526.36X D X d×c L b a~4,800-6,159 6×36 74 38 12 46,160-6,799 8×36 91 55 12 46,800-7,159 8×36 91 55 16 47,160-8,159 8×36 91 55 16 68,160-8,699 10×40 103 63 16 68,700-10,159 10×40 103 63 20 610,160-10,599 12×45 118 73 20 610,600-12,159 12×45 118 73 24 612,160-12,700 14×45 132 87 28 6Selection example:Bore diameter 5 mmOrder example: Order No. 526.36 · Bore diameter 5 mm · Bore tolerance H8 · Material GGG40 or ASG0501 (Cutting geometry page 42-43)§ main area of application $ suitable in some casesSelection: DimensionsCylindricalshankNo.ofteeth5671) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1845
DIHART® Duomax Cutting Ring12345We have put our entire wealth ofexperience into the generation ofDIHART® Cutting Ring, called Duomax.The DIHART® Cutting Ring for reaming basic andthrough holes is established and often copied due to itscost-effectiveness. This is one of the modular multi-bladetooling systems that features the easily replaceable DI-HART® Cutting Ring on the holder. The user gets a finishgroundtool which does not require any time-consumingsetting and adjustment work to the individual cutters.The indexable inserts for reaming have two fully utilisablecutting edges. Each set of indexable inserts saves you aretipping cycle and thereby reduces tool costs and time aswell as effort spent on logistics. When retipping is requiredafter delivering double the tool life, this is also much easierto do in comparison with the soldered DIHART® CuttingRing, because the number of machining steps in theprocess has been reduced. In connection with this, the toollife of the basic body is also longer, because it is no longersubjected to thermal stress. In addition, the precisionand stability of the basic body has been further improvedthrough optimisation of the basic shape.A variety of cutting tool materials and coatings enable theindividual adaptation of reamers to machining assignmentsand perfect processing of a wide variety of materials. Inthe future, a variety of coatings for this will be conceivablethat cannot be used on soldered tools. Overall theflexibility with regard to selecting the cutting material andcoating for reaming processes will significantly increaseproductivity. Moreover, tolerance and geometry changescan be accomplished quickly and with little effort.BENEFITS for you:Retipping for extremely high cost efficiencyFor large hole diametersModular multi-blade tooling systemCompensation for wear through simplereadjustmentA variety of cutting materials and coatingsExtremely high flexibilityThe cutting ring system is one of the modular tool rangesfrom DIHART®. The ring has support zones for non-deformationalaccommodation of the cutting forces. Expansionzones permit an elastic expansion of the ring for compensatingfor wear on the cutters.Through repeated regrinding, the service life of the ringcan be increased many times over. Cutting edge wear iscompensated – all functional surfaces are fully reground.Reground tools have the same functionality as new ones.BENEFITS for you:For large hole diametersMultiple bladeModularCompensation for wear through simplereadjustmentA variety of cutting materials and coatingsCan be reground and refitted with cutters forextremely high cost efficiency46
DIHART® Cutting RingTool RecommendationPage48 – 511Duomax 52Ø 62 – 110 mmCutting RingØ 60,60 – 110,59 mm532HolderCylindrical shankDAH® adaptorABS® adaptorAssembly parts / Accessories545556573Assembly InstructionsVariant:- 10 diameter from 62 -110 mm- Hole tolerances of M IT5- Use with cast metal, solutions for steel,stainless steels, aluminium and othermaterials to followDuomax 58 – 59Cutting Ring60 – 614567847
DIHART® DuomaxTool Recommendation1Material groupStrength Rm (N/mm²)Hardness HBMaterialMaterial examplematerial code/DINOrder No.Cuttinggeometry(ASG)High-speed machiningCuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coating21.02.0m 500500-900non-alloy steelsnon-alloy /low alloy steelsSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.713133G.93 ASG09 DST 33G.71 ASG09 TiN33G.93 ASG09 DST 33G.71 ASG09 TiN2.1< 500 lead alloys9SMnPb28 / 1.0718 33G.93 ASG09 DST 33G.71 ASG09 TiN3P3.04.0> 900> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steelshigh alloy steels42CrMo4 / 1.7225,CK60 / 1.1221 33G.93 ASG09 DST 33G.71 ASG3000 TiNX6CrMo4 / 1.2341,X165CrMoV12 / 1.2601 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN4.1HSS5.0250special alloys: Inconel,Hastelloy, Nimonic, stc.Inconel 718 / 2.4668,Nimonic 80A / 2.46314S5.16.0titanium,400 TiAl5Sn2 / 3.7114titanium alloysm 600stainless steelsX2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401 33G.47 ASG0106 DBF 33G.47 ASG0106 DBFM6.1< 900stainless steelsX8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF7.0> 900stainless / fireproof steelsX10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF58.08.19.0180gray cast ironGG-25 / 0.6025,GG-35 / 0.6035 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N250 alloy gray cast iron GG-NiCr202 / 0.6660 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-Nspheroidal graphite castm 600 130 GGG-40 / 0.7040iron, ferritic33G.93 ASG3000 DST 33G.47 ASG3000 DBFK9.110.0230> 600 250spheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.805533G.93 ASG3000 DST 33G.47 ASG3000 DBFGGG-60 / 0.7060GTS-65 / 0.8165 33G.93 ASG3000 DST 33G.47 ASG3000 DBF10.1alloyed spheroidal graphite200 GGG-NiCr20-2 / 0.7661cast iron33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N10.2300vermicular cast ironGGV Ti < 0,2GGV Ti > 0,2 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N12.090copper alloy, brass,lead-alloy bronze, leadbronze: good cutCuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 33G.93 ASG3000 DST 33G.71 ASG3000 TiN12.1100copper alloy, brass,bronze:average cutCuZn40Al1 / 2.0550,E-Cu57 / 2.0060 33G.71 ASG3000 TiN 33G.71 ASG3000 TiNN13.060wrought aluminium alloysAlMg1 / 3.3315,AlMnCu / 3.0517 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC13.175cast aluminium alloy:Si-content 10%33G.17 ASG0706 DBC 33G.17 ASG0706 DBChardened steels< 45 HRChardened steels> 45 HRC, m 55 HRC48We are happy to take inquiries concerning tools for materials without a recommendation.
High-speed machiningDIHART® DuomaxTool RecommendationConventional machining with carbide1Order No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)CuttingmaterialOrder No.Cuttinggeometry(ASG)Cuttingmaterial33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG02 HM 33G.21 ASG02 HM233G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM333G.21 ASG03 HM 33G.21 ASG03 HM33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM433G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM533G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG02 HM 33G.21 ASG02 HM33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM633G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG02 HM 33G.21 ASG02 HM33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG3000 HM 33G.21 ASG3000 HM733G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG3000 HM 33G.21 ASG3000 HMCutting speed and feed see pages 94 - 95.8Important: See chapter 8 for more application details and safety notes !49
DIHART® Cutting RingTool Recommendation1Material groupStrength Rm (N/mm²)Hardness HBMaterialMaterial examplematerial code/DINOrder No.Cuttinggeometry(ASG)High-speed machiningCuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coating21.02.0m 500500-900non-alloy steelsnon-alloy /low alloy steelsSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131300.45 ASG09 DST 300.05 ASG09 TiN300.45 ASG09 DST 300.05 ASG09 TiN2.1< 500 lead alloys9SMnPb28 / 1.0718 300.45 ASG09 DST 300.05 ASG09 TiN3P3.04.0> 900> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steelshigh alloy steels42CrMo4 / 1.7225,CK60 / 1.1221 300.45 ASG09 DST 300.05 ASG3000 TiNX6CrMo4 / 1.2341,X165CrMoV12 / 1.2601 300.05 ASG0106 TiN 300.05 ASG0106 TiN4.1HSS5.0250special alloys: Inconel,Hastelloy, Nimonic, stc.Inconel 718 / 2.4668,Nimonic 80A / 2.46314S5.16.0titanium,400 TiAl5Sn2 / 3.7114titanium alloysm 600stainless steelsX2CrNi189 / 1.4306,X5CrNiMo1810 / 1.4401 300.05 ASG0106 TiN 300.05 ASG0106 TiNM6.1< 900stainless steelsX8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571 300.05 ASG0106 TiN 300.05 ASG0106 TiN7.0> 900stainless / fireproof steelsX10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862 300.05 ASG0106 TiN 300.05 ASG0106 TiN58.08.19.0180gray cast ironGG-25 / 0.6025,GG-35 / 0.6035 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N250 alloy gray cast iron GG-NiCr202 / 0.6660 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-Nspheroidal graphite castm 600 130 GGG-40 / 0.7040iron, ferritic300.45 ASG3000 DST 300.07 ASG3000 DBG-NK9.110.0230> 600 250spheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055300.45 ASG3000 DST 300.07 ASG3000 DBG-NGGG-60 / 0.7060GTS-65 / 0.8165 300.45 ASG3000 DST 300.07 ASG3000 DBG-N10.1alloyed spheroidal graphite200 GGG-NiCr20-2 / 0.7661cast iron300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N10.2300vermicular cast ironGGV Ti < 0,2GGV Ti > 0,2 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N12.090copper alloy, brass,lead-alloy bronze, leadbronze: good cutCuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 300.45 ASG3000 DST 300.05 ASG3000 TiN12.1100copper alloy, brass, bronze:average cutCuZn40Al1 / 2.0550,E-Cu57 / 2.0060 300.05 ASG3000 TiN 300.05 ASG3000 TiNN13.060wrought aluminium alloysAlMg1 / 3.3315,AlMnCu / 3.0517 300.17 ASG0706 DBC 300.17 ASG0706 DBC13.175cast aluminium alloy:Si-content 10%300.17 ASG0706 DBC 300.17 ASG0706 DBChardened steels< 45 HRChardened steels> 45 HRC, m 55 HRC50We are happy to take inquiries concerning tools for materials without a recommendation.
High-speed machiningDIHART® Cutting RingTool RecommendationConventional machining with carbide1Order No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)Cuttingmaterial/coatingOrder No.Cuttinggeometry(ASG)CuttingmaterialOrder No.Cuttinggeometry(ASG)Cuttingmaterial300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG02 HM 300.25 ASG02 HM2300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM3300.25 ASG03 HM 300.25 ASG03 HM300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM4300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM5300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG02 HM 300.25 ASG02 HM300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM6300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG02 HM 300.25 ASG02 HM300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG3000 HM 300.25 ASG3000 HM7300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG3000 HM 300.25 ASG3000 HMCutting speed and feed see pages 94 - 95.8Important: See chapter 8 for more application details and safety notes !51
DIHART® DuomaxX 62 – 110 mmCutting ring for tolerance S8 - E812x D3al245Custom cutting ring – selection options!Order No.Selection: Cutting material, materialCutting material/ coatingP M K N S H P M K N S H33G.21 HM $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1)33G.71 TiN $ $ $ 4) $ § $ $ 5) $33G.37 DBG-N $ § $ $ §33G.47 DBF $ § $ $ §33G.17 DBC § §33G.93 DST § $ $ 3)33G.67 DJC $ 2)for material33G.87 DJF $Selection example:Material St37, cutting material DST, = Order No. 33G.93for materialPreferredNo. ofrangeteethX D X D a l2~ ~62 10,3 19,6 660,600 -79,59979,600 -100,599Selection: Dimensions65 10,3 19,6 670 10,3 19,6 672 10,3 19,6 675 10,3 19,6 680 10,3 19,6 890 10,3 19,6 892 10,3 19,6 8100 10,3 19,6 8100,600 -110,599110 10,3 19,6 10Selection example:Bore diameter 62 mmOrder example: Order No. 33G.93 · Bore diameter 62 mm · Bore tolerance H7 · Material St37 or ASG3000 (Cutting geometry page 50-51).§ main area of application $ suitable in some casesAssembly parts, AccessoriesTorque keyClampingscrewReplaceablebladeSupply includes: Cutting ring Duomax mounted with inserts andclamping screws.Please order torque key and replaceable blade separately.Order No. Order No. Order No.ArticleArticleN00 57710S3090-9IPL05 033112,25 NmL05 007409IP52Patented design
X 60,600 – 110,599 mmDIHART® Cutting Ring1x Dx x2al23Custom cutting ring – selection options!Order No.Selection: Cutting material, materialCutting material/ coatingfor materialP M K N S H P M K N S H300.25 HM $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1) $ 1)300.05 TiN $ $ $ 4) $ § $ $ 5) $300.07 DBG-N $ § $ $ §300.47 DBF $ § $ $ §300.17 DBC § §300.45 DST § $ $ 3)300.08 DJC $ 2)Selection example:Material St37, cutting material DST, = Order No. 300.45HMTiNDBG-NDBF DBCDSTDJCmachiningX D X x a l2 l2~ ~ ~ ~60,600 -79,59979,600 -100,599100,600 -110,599xD – 8,4 16,0 18,5 17,5 6xD – 8,4 16,0 18,5 17,5 8xD – 8,4 16,0 18,5 17,5 10Order example: Order No. 300.45 · Bore diameter 70 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 50-51).§ main area of application $ suitable in some casesfor materialSelection: Dimensionsmin.diameterfor faceSelection example:Bore diameter 70 mmNo. ofteeth456Cutting ring from dia. 17,60 to 60,59 mm and x 110,60 to 300,59 mm on request.781) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.153
DIHART® Duomax Cutting RingHolder with cylindrical shank similar to DIN 18351X 60,600 – 100,599 mmK with internal coolant supplyK cylindrical shank with flat available on requestfor through hole machining2x Dx ex d h63Cutting ringDuomaxfbLcfor blind hole machining4x Dx ex d h6DuomaxfbcCutting ringL5for through hole machining short version long versionfor for CylindricalCutting Ring Duomax shankX D X D X d × c X e f Order No. L b Order No. L b~60,600 – 70,599 62, 65, 70 32 × 60 40,0 24,5 503.76.008 189,5 105 1,81 504.76.009 321,5 237 3,4670,600 – 79,599 72, 75 32 × 60 40,0 24,5 503.76.009 189,5 105 2,00 504.76.010 321,5 237 3,8779,600 – 90,599 80, 90 40 × 70 56,2 28,5 503.76.010 203,5 105 3,40 504.76.011 338,5 240 6,1490,600 – 100,599 92, 100 40 × 70 56,2 28,5 503.76.011 203,5 105 6,14 504.76.012 338,5 240for blind hole machining short version long versionfor for CylindricalCutting Ring Duomax shankX D X D X d × c X e f Order No. Order No. L b Order No. Order No. L b~60,600 – 70,599 62, 65, 70 32 × 60 37,0 1,5 513.76.008 513.81.008 166,5 105 1,78 514.76.008 514.81.008 298,5 237 2,9070,600 – 79,599 72, 75 32 × 60 37,0 1,5 513.76.009 513.81.009 166,5 105 1,76 514.76.009 514.81.009 298,5 237 3,0179,600 – 90,599 80, 90 40 × 70 53,2 1,5 513.76.010 513.81.010 176,5 105 3,13 514.76.010 514.81.010 311,5 240 4,9090,600 – 100,599 92, 100 40 × 70 53,2 1,5 513.76.011 513.81.011 176,5 105 514.76.011 514.81.011 311,5 240 5,55Supply includes: Holder complete (assembly parts see page 57). Please order cutting ring separately.54
DIHART® Duomax Cutting RingHolder with DAH® ConnectionX 60,600 – 110,599 mmwith internal coolant supply Kfurther holders on request K1for through hole machining2x Dx eDAHCutting ringDuomaxfbL3for blind hole machiningx Dx eDAH4DuomaxfbCutting ringL5for through hole machiningforforCutting Ring DuomaxX D X D Order No. DAH L b X e f Order No. Order No. DAH L b X e f~ ~60,600 – 70,599 62, 65, 70 507.02.043 81 117 99 40,0 24,5 1,7070,600 – 79,599 72, 75 507.02.044 81 117 99 40,0 24,5 1,9060,600 – 70,599 62, 65, 70 507.02.008 115 121,5 96 40,0 24,5 2,50 517.76.008 517.81.008 115 145,5 120 37,0 1,5 2,5270,600 – 79,599 72, 75 507.02.009 115 121,5 96 40,0 24,5 2,79 517.76.009 517.81.009 115 145,5 120 37,0 1,5 2,5279,600 – 90,599 80, 90 507.02.010 115 121,5 96 56,2 28,5 3,80 517.76.010 517.81.010 115 155,5 130 53,2 1,5 3,9590,600 – 100,599 92, 100 507.02.011 115 121,5 96 56,2 28,5 4,22 517.76.011 517.81.011 115 155,5 130 53,2 1,5 4,33100,600 – 110,599 110 507.02.012 115 122,5 97 73,4 35,5 5,50Supply includes:DAH® holder complete (assembly parts see page 57). Please order cutting ring separately.DAH® adaptors see chapter 7.for blind hole machining67855
DIHART® Duomax Cutting RingHolder with ABS® Connection1X 60,600 – 100,599 mmK with internal coolant supplyK further holders on requestfor through hole machining2x Dx eABS3Cutting ringDuomaxfbLfor blind hole machining4x Dx eABSCutting ringDuomaxfbL5for through hole machiningfor blind hole machiningforforCutting Ring DuomaxX D X D Order No. ABS L b X e f Order No. Order No. ABS L b X e f~ ~60,600 – 65,599 62 508.53.020 50 119 105 40,0 24,5 1,95 518.78.013 518.82.013 50 119 105 37,0 1,5 1,7565,600 – 70,599 65, 70 508.53.021 63 125 105 40,0 24,5 2,33 518.78.014 518.82.014 63 125 105 37,0 1,5 2,1570,600 – 79,599 72, 75 508.53.009 63 125 105 40,0 24,5 2,50 518.78.009 518.82.009 63 125 105 37,0 1,5 2,2379,600 – 90,599 80, 90 508.53.010 63 125 105 56,2 28,5 3,55 518.78.010 518.82.010 63 125 105 53,2 1,5 3,2990,600 – 100,599 92, 100 508.53.011 63 125 105 56,2 28,5 3,93 518.78.011 518.82.011 63 125 105 53,2 1,5 3,60100,600 – 110,599 110 508.53.022 80 131,5106,5 73,4 35,5 6,21Supply includes:ABS® holder complete (assembly parts see page 57). Please order cutting ring separately.ABS® adaptors see catalogue "<strong>KomPass</strong> – Bore machining, chapter 5".56Patented design
DIHART® Cutting RingAssembly parts / AccessoriesHolder for through hole machining11 2 Duomax 3Cutting ringHolder21 2 3Nut Conical ring Positioning pinforCutting RingX DforDuomaxX DOrder No. Order No. Order No.360,600 – 79,599 62, 65, 70, 72, 75 099.00.090 301.80.006 300.30.00779,600 – 100,599 80, 90, 92, 100 099.00.092 301.80.007 300.30.008100,600 – 110,599 110 099.00.095 306.20.001 300.30.008Holder for blind hole machining453 45 Duomax 1 2Cutting ringHolder1 2 3 4 5Bush Nut Pin Conical screw Conical screw6x ex eforDuomaxX D X D Order No. Order No. Order No. Order No. X e Order No. X e60,600 – 70,599 62, 65, 70 510.15.008 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,070,600 – 79,599 72, 75 510.15.009 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,079,600 – 90,599 80, 90 510.15.010 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,290,600 – 100,599 92, 100 510.15.011 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,27857
DIHART® DuomaxAssembly instructions on holder for through hole machining1Arrow markings:light greaseFace surfaces on holder and Duomax are greasefree2Positioning of the drive pins to the right of letter A (themeasuring tooth is located at letter A and is also markedon the holder with a spot).Before tightening and adjusting turn the Duomax againstthe direction of machining until hitting the drive pins.Measuring tooth A3Please observe the marking on holder and Duomax ,check alignment of the coolant bores.4+Adjust the diameter to the middle of the tolerance(counter-clockwise thread).5MeasuringtoothAThe diameter can only be measured at the marked cuttingedges (measuring tooth A) due to unequal angularposition!If the diameter was set too large, the conical ring mustbe loosened and the Duomax readjusted.Assembly instructions insertsCleaning:Make sure that the insert seats 3 and inserts are absolutelyclean/grease-free. If necessary, remove tiny dust particleswith compressed air!21534Montage:• All inserts and insert seats are marked with letters 1.This ensures correct assignment to the insert seat.• The number markings 2 ensure that all inserts are positionedcorrectly.• Tighten the screw 4 (order no. N00 57710) to 2.25 Nm.Torque wrench order no. L05 0331158
DIHART® DuomaxAssembly instructions on holder for blind hole machiningArrow markings:light greaseFace surfaces on holder and Duomax are greasefree1Positioning of the drive pins to the right of letter A (the measuringtooth is located at letter A and is also marked on the holder with aspot). Before tightening and adjusting turn the Duomax against thedirection of machining until hitting the drive pins.2Measuring tooth AMDia.rangeStartingtorque M61 – 79 120 – 140 Nm80 – 100 180 – 220 NmScrew the nut onto the holder with the smooth face against the bush.Mount the Duomax with the conical screw. After fastening the conicalscrew check that there is space between bush and Duomax. Fastenconical screw according to index table.3Please observe the marking on holder and Duomax, check alignment ofthe coolant bores. Adjust the diameter to the middle of the tolerance.4+The diameter can only be measured at the marked cutting edges(measuring tooth A) due to unequal angular position!5If the diameter was set too large, the nut must be loosened and theDuomax readjusted.Measuring tooth A6Measuring the diameter:The measuring tooth is located at letter A and is also marked on the holder with a spot 5.Caution!• Uneven angle division !• There are 2 cutters 180° opposite = measuring tooth A.• Measure the diameter at the front of the cutter (due to tapering,see illustration).• Avoid damaging the cutters• When turning the insert, the diameter must be readjusted.• Delivery status: Duomax with mounted inserts.A7859
DIHART® Cutting RingAssembly instructions on holder for through hole machining1Arrow markings:light greaseFace surfaces on holder and cutting ring are greasefree2The position for the drive pins is marked with a lobe or inred.Before tightening and adjusting turn the cutting ringagainst the direction of machining until hitting the drivepins.3lobe(measuring teeth)Please observe the marking on holder and cutting ring,check alignment of the coolant bores.45+Adjust the diameter to the middle of the tolerance(counter-clockwise thread).The diameter can only be measured at the marked cuttingedges due to unequal angular position!lobe(measuring teeth)Measure the diameterIf the diameter was set too large, the conical ring must beloosened and the cutting ring readjusted.60
DIHART® Cutting RingAssembly instructions on holder for blind hole machiningArrow markings:light greaseFace surfaces on holder and cutting ring are greasefree1The position for the drive pins is marked with a lobe or inred.Before tightening and adjusting turn the cutting ringagainst the direction of machining until hitting the drivepin.2lobe(measuring teeth)3MScrew the nut onto the holder with the smooth faceagainst the bush. Mount the cutting ring with the conicalscrew.After fastening the conical screw check that there is spacebetween bush and ring.Fasten conical screw accordingto index table.Dia.rangeStartingtorque M60 90 – 110 Nm61 – 79 120 – 140 Nm80 – 100 180 – 220 NmPlease observe the marking on holder and cutting ring,check alignment of the coolant bores.Adjust the diameter to the middle of the tolerance.45+The diameter can only be measured at the marked cuttingedges due to unequal angular position!6lobe(measuring teeth)Measure the diameterIf the diameter was set too large, the nut must be loosenedand the cutting ring readjusted.7861
DIHART® <strong>Reaming</strong> with Insert Technology12System tools<strong>Reaming</strong> tools with indexable inserttechnology can also be combinedwith other tool systems, e.g. withReamax® TS.3Monoblock toolsboth fixed and adjustable<strong>Reaming</strong> tools are available as monoblock toolswith indexable insert technology from a diameterof 46 mm and are designed in either adjustable orfixed versions.45Stepped toolsStepped tools are individually manufacturedas special tools and are available in a fixeddesign.6In collaboration with the application specialists atKOMET®, it is of course also possible for fixed versionsand individual stepped tools as well as diameters to bedesigned and manufactured which can be combinedwith the various different tool connections from theDIHART® range.Indexable insert reaming tools are available on request. Theyare designed as integral tools or as a modular tool system,depending on application. For extremely small tolerances,they can be produced in an adjustable version.The tools can be supplied in single or multi-step versions froma diameter of 46 mm.62
DIHART®Insert <strong>Reaming</strong>Assembly instructionPage64 – 651MicroSet System 66 – 69Assembly instructions, InquirySpecial Tools70 – 71234567863
DIHART® Insert <strong>Reaming</strong>12<strong>Reaming</strong> with Insert TechnologyThe TechnologyThe use of inserts is revolutionising reaming with multipleblade reamers and setting new levels in precision andfunction.Each insert has two effective cutting edges.Unlike boring tools, inserts for reaming tools are ground asa complete set directly on the basic element in their specificinsert pocket.The positions of the individual cutting edges on an insertare precisely defined during manufacturing and application.Cutting edges ground in a single operation ensure thedegree of precision required for high precision boremachining.Numerous cutting materials and coatings for machining anextremely wide variety of materials.34BENEFITS for you:Ground to size for maximum precisionLow cost tool logisticsShortest preparation timeMaximum flexibilityConcept can be used for an extremely wide varietyof DIHART® toolsLow cost changes to tool and geometryCan be adjusted for extremely small bore tolerances53 µ2 µPrecision of rotationsCutting edge 1 – Cutting edge 2Two cutting edge insertWithout affecting the tool’s precision inserts can be rotatedin the shortest possible time.This minimises setting time and doubles the tool life byusing two cutting edges.61 µCutting edge 1Cutting edge 2Concetricity [µ]Insert64
DIHART® Insert <strong>Reaming</strong>Design your own tool!1We check your specifications fortechnical feasibility and you receive aprompt reply.2Assembly instructionsCleaning:Make sure that the insert seats 3 and indexable inserts areabsolutely clean/grease-free. If necessary, remove tiny dustparticles with compressed air!Assembly:• All indexable inserts and insert seats are marked withletters 1. This ensures correct assignment to the insertseat.• The number markings 2 ensure that all indexable insertsare positioned correctly.Tighten the screw 4 (order no. N00 57710) to 2.5 Nm(torque wrench order no. L05 00940)512436Measuring the diameter:The measuring tooth is located at letter A and isalso marked on the holder with a spot 6. If thediameter is too large, loosen the conical screw 5and turn it to the right to set the correct diameter.The conical screw 5 does not have to be removedcompletely !Caution!• Uneven angle division !• There are 2 cutters 180° opposite = measuringtooth A.• Measure the diameter at the front of the cutter(due to tapering, see illustration).• Avoid damaging the cutters.• When turning the indexable insert on anadjustable carrier, the diameter must bereadjusted.Patent applied for inside and outside GermanyA65345678
DIHART® MicroSet System123<strong>Reaming</strong> with Adjustable InsertsThe new reamers from DIHART® which boast individuallyadjustable inserts are an alternative to theready-to-use ground tool variants. These reamersalso feature multiple blades and offer maximumflexibility, reduce logistics with regard to retippingand enable cost savings thanks to the favourablypriced inserts which are available from stock.The single-blade inserts are screwed in place andset to a diameter and tapering using a newly developedfine adjustment system for indexable insertswith μm accuracy. This makes hole tolerances ofM IT5 easily achievable. The reference dimension isprovided by two measuring blocks.Only 14 inserts for the diameter range of 40 to 140mm. Maximum flexibility in terms of fields of application,availability and variety of cutting materialsand coatings are features of this tool, because certaincomponents, tolerances, volumes, etc., oftendetermine which combinations are used.BENEFITS for you:Maximum flexibilityReduces logistics with regard to retippingInserts available from stockIndividually adjustable insertsSimple handling when making adjustments andchanging the insertsVariant:- Diameter range of 40 – 140 mm- Hole tolerances of M IT5- Use with cast metal, solutions for steel, stainless steel,aluminium and other materials to follow- The tool concept can be used in special and multiple dies456Precision and productivityEven when the demands on a component are particularlyhigh and the highest precision is required, the DIHART®MicroSet system gives you a special advantage: The toolscan be readjusted at any time. All that needs to be done isto readjust the indexable inserts in the precision adjustmentsystem to the required diameter. Only when the cuttingedges are worn do they need to be replaced.The special strengths of the MicroSet system can truly beseen when used with special tools, especially with steppedtools that the user can arrange themselves. Thanks to thevariety of possible combinations, the user quickly putstogether a suitable reamer that is ideally matched to thecomponent with regard to its materials, tolerances andvolumes.The MicroSet tool shown uses this advantage perfectly andsolves the application requirements better than the previouslyused brazed PCD tools. An inability to correct thebrazed PCD plates, particularly in the second stage, resultsin operating times of different lengths and irregular repaircosts.The standard indexable inserts available from stock (fittedwith PCD in this case) make up for long repair cycles andnot only increase the flexibility of the system but also theproductivity and the profitability of an application.Before: Good machiningusing PCD toolBefore: Good machiningusing PCD tool66
DIHART® MicroSet System1234BENEFITS for you:Simplified logistics thanks to standard indexable inserts available from stockCan be fitted with CBN or PCD indexable inserts for a variety of machining requirementsUncomplicated readjustment using a precision-controlled adjustment systemCan be used as a repeat operation tool e.g. integrated milling and reamingEasy and uncomplicated setting also on electronic presetting device567867
Inquiry Fax to +49 7143 373233DIHART® MicroSet SystemDesign your own tool!1Unique: <strong>Reaming</strong> with Adjustable Inserts!The tools are specially manufactured for each application, with four to eight cutting edges on a basic body and for length/diameter ratios up to 2×D.We check you specifications for technical feasibility and you receive a prompt reply.Company:Contact:2Department:Telephone:E-Mail:Customer-No.:Fax:Distributor:3Date:4X D = _____ mm5b = _____ mmX = _____ mm (max. 2×D)6Material to be machined:Machining method n through hole n blind holeHolder / Adaptor (Type and size)Xn DAH _____Length of bore:Interrupted cut n yes n noTolerance:Required surface:Allowance in X:XXXn HSK _____DIN 69893 An ISO _____DIN 69871 AD/Bn ISO _____JIS B 6339 AD/B(MAS 403 BT)Required cutting materialother adaptors on request68
X 40 – 140 mmDIHART® MicroSet SystemInsert Assembly parts Accessories Setting deviceDBG-NX DOrder No. K Order No. Order No. Order No. Order No. Order No.ArticleArticle40,000 – 44,999 70W.37.01040A45,000 – 49,999 70W.37.01045A50,000 – 54,999 70W.37.01050A55,000 – 59,999 70W.37.01055A60,000 – 64,999 70W.37.01060A65,000 – 69,999 70W.37.01065A70,000 – 74,999 70W.37.01070A75,000 – 79,999 70W.37.01075A80,000 – 89,999 70W.37.01080A90,000 – 99,999 70W.37.01090A100,000 – 109,999 70W.37.01100A110,000 – 119,999 70W.37.01110A120,000 – 129,999 70W.37.01120A130,000 – 140,000 70W.37.01130A§ClampingscrewN00 57241S3070-8IP2,25 NmWedge Torque key Replaceableblade15F.00.30001L05 033118IP2,25 NmL05 00730 059.33.4154123Assembly instructions1123456212734Assembly parts (Fig. 1)1 indexable insert2 clamping screwSetting machining dia.3 adjusting wedge, 4 differential screwSetting conicity5 adjusting wedge, 6 differential screw1 line =1 µFit the indexable insert:Make sure that the insert seat is clean.Place the indexable insert 1 into the insert seat and tighten the clampingscrew 2 only slightly.Use TORX Plus® torque wrench 7 (2,25 Nm) (Fig.2).Reference dia. as reference dimension “0” for setting the machining dia. andconicity (Fig. 3), reference dia. is marked on tool.Preset the machining dia. (Fig. 4) and conicity (Fig. 5):Use an Allen key 8 (width across flats SW2) to turn the differential screws 4and 6 until the indexable insert 1 is set to approx. 10 μm below the desiredmachining dia. and approx. 25 µm over the reference dia.Secure the insert:Use a TORX Plus® torque wrench 7 (2,25 Nm) to secure the indexable insert1 at the preset tightening torque (Fig. 2).56484Set the final machining dia. (Fig. 4) and conicity (Fig 5):When tightened, the indexable insert 1 is set to the machining diameter andthe specified conicity using the differential screws 4 and 6.Tool after setting (Fig 6).675868Patented design69
DIHART® Special ToolsSpecial Solutions and Multi-step Tools –Greater Range of Functions, Lower Machining Costs12The development of specific solutions for customersrepresents a major area of competence for DIHART®.It is often im possible to carry out machining tasks withstandard tools because of the demands for form, toleranceor quality which require special process analysis and tooldevelopment work.The questionnaire on page 100 of this catalogue can be used atany time to inquire about and order special tools.References to applications can be found in our applicationexamples.3BENEFITS for you:Optimised application designMajor reduction of non-productive timeTechnical advice by DIHART® techniciansCombining several machining operationsHighest efficiency and productivity456Special Systems:Machining BearingBores for Cam ShaftsExample:Finish machining operation forcamshaft bearing for cylinder heads inCk AlSi9Cu3 for car engines.The task:To simplify the process on transfer linesor machining centres.The solution:Using the newly developed tool,machining the cylinder heads ontransfer lines is reduced to one station.On machining centres a pilot toolshort, stable fitted with PCD inserts isinitially used to pre-machine the boresfor the first journal. The finishing tool(also with PCD inserts), which matchesthe length of the engine, then reamsall the bores to size: x 26,045 H7.The concept has now become wellestablished in engine and vehiclemanufacturing.The cutting values are:vc = 220 m/min; f = 1080 mm/min.70Patent applied for inside and outside Germany
DIHART® Special ToolsWith its multi-flute stepped reamingtools and special solutions, DIHART®improves the economics of reaming.The latest generation of tools ischaracterised by extremely high cuttingspeeds and high feed rates.Designed to suit workpiece andmaterial, they guarantee dimensionalstability and reliable production.12Multi-step toolsMulti-step and modular reaming toolsfrom DIHART® improve productionperformance. DIHART® increases therange of functions for the tools and indoing so reduces machining costs.345Special toolsUse of latest technologyTool design to suit applicationAdvice from DIHART® expertsStand the test in many referencesMulti-flute reaming tools for bestperformanceReduction in ancillary costs67871
DIHART® Compensating Holder123456DIHART® compensating holders DAH® are staticcompensating systems, floating holder DPS are dynamiccompensating systems. Axis and concentricity errors arecompensated for extremely simply.Using the patented DAH® from DIHART® the concentricityof reaming tools and all rotating machining tools can beadjusted quickly, effortlessly and with utmost precision onthe machine.Precision bore machining can therefore be executed withextremely high cutting speeds and feed values.The bore quality achieved, such as circularity, cylindricityand surface finishing, leaves nothing to be desired.The use of the DAH® enables you to machine precisionbores up to tolerance class IT 4.772
DIHART® Compensating HolderDAH® Compensating Holderwith HSK-A adaptorwith ABS® adaptorwith taper shankAssembly instructionsAssembly parts / accessoriesAdaptor for DAH®with expanding chuckwith ABS® adaptorDAH® 50 HS Compensating Holderfor high speed machiningDPS Floating Holderwith VDI connectionwith cylindrical shankPage747475767778 – 7980 – 8182 – 8312345BENEFITS for you:Compensation systems for μ-preciseconcentricityEasy correction of concentricity andaxis error6Optimised for extremely high speedsDesigned for internal coolant supplyTools rotating concentrically guaranteelong tool life7873
DIHART DAH® Compensating Holderwith HSK Adaptor DIN 69893 AK with internal coolant supply1DAH x d1x d22l2l1Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.HSK-A3Order No.DAHX d1 HSK-A X d2 l1 l24545.07.011 63 63 50 66 12 1,47545.07.002 81 40 65 52 12 0,97545.07.003 81 50 65 66 12 1,39545.07.004 81 63 65 66 12 1,78545.07.009 81 80 65 76 12 2,62545.07.010 81 100 65 76 12 3,58545.07.005 115 80 100 76 16 1,75545.07.006 115 100 100 79 16 5,185with ABS® AdaptorK with internal coolant supply6DAH x d1x d2l2l17Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.ABS® adaptors see catalogue "<strong>KomPass</strong> – Bore machining"ABSOrder No.DAHX d1 ABS X d2 l1 l2545.00.001 81 40 65 50 12 0,90545.00.003 81 50 65 50 12 1,45545.00.002 115 63 100 54 16 2,7574Patented design
DIHART DAH® Compensating Holderwith Taper Shank DIN 69871 AD/Bwith internal coolant supply Klong version on request K1DAH x d1x d22l2l1Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.DIN 69871 AD/B3Order No.DAHX d1 SK X d2 l1 l2545.10.010 63 30 50 51 12 0,98545.10.011 63 40 50 51 12 1,45545.10.001 81 40 65 51 12 1,62545.10.003 81 50 65 51 12 3,69545.10.004 115 50 100 69 16 5,614with Taper Shank JIS B 6339 AD/B (MAS 403 BT)with internal coolant supply Klong version on request K5DAH x d1x d26l2l1Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.JIS B 6339 AD/B7Order No.DAHX d1 SK X d2 l1 l2545.77.011 63 40 50 59 12 1,55545.77.001 81 40 65 59 12 1,79545.77.003 81 50 65 70 12 4,68545.77.004 115 50 100 88 16 6,60875
DIHART DAH® Compensating HolderAssembly instructions1Clean grinding surfaces thoroughlydry and free of grease.2Pre-load evenly with the 6 assembling screws 2(pressing the spring washer level)23Adjusting the DAH® must be done in the machine onthe spindle where the tool will be in use afterwards!454Determine the highest point by rotating (largestconcentricity error).Rotate the threaded pin 4 to the highest point.Correct half of the measured runout error by inserting thethread pin 4.Repeat this procedure until the runout error is < 5 µ.6Center the indicator on the gauge line.7M2Tighten the assembling screw 2cross-wise. Please observe thespecified starting torque M in theindex-table. After fastening, fix theadjusting ring 1 by locking thethread pin 4.DAHx d1Starting torqueM63 7 – 9 Nm81 7 – 9 Nm115 25 – 35 NmFinally check the runout once more.«should be» < 5 µ76
DIHART DAH® Compensating HolderAssembly parts / Accessories1DAH x d122 31 4 53forDAHX d11 2 3 4 5Adjusting ring Assembling screw Spring washer Thread pin Thread pinOrder No. Article Order No. Order No. Article Order No. Article Order No.463 545.25.010 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×8 545.47.01081 545.25.001 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×10 545.47.001115 545.25.002 M8×30 545.26.002 545.27.002 M8×8 545.28.002 M8×10 545.47.0025Assembly parts ABS®ABS location holeABS location spigotAssembly parts HSK-AHSK-A Coolant supply unit6ABSOrder No.Spares assortment 132 N00 1526140 N00 1527150 N00 1528163 N00 1529180 N00 15301ABSOrder No.Spares assortment 232 N00 1766140 N00 1767150 N00 1768163 N00 1769180 N00 17701Individual spares (spares assortment) are supplied for replacement purposes only.Any other use is not permitted and represents an infringement of the patent.HSK-A Order No. Order No.Spares assortment O ring40 51391 00040 2× 52911 0075150 51391 00050 2× 52911 0092063 51391 000631× 52911 010251× 52911 0102080 51391 00080 2× 52911 01320100 51391 00100 2× 52911 01430Supply includes HSK-A sparesassortment: Coolant tube, lockingcollar and two O rings.7778
DIHART DAH® AdaptorExpanding chuck for tools with cylindrical shank1K with internal coolant supplyK length adjustment from outsidecbL2x d2x dDAH x d1Supply includes: DAH® adaptor complete. Adaptor sleeve see page 79.3Order No.Expanding chuckDAHX d X d1 X d2 L b c4545.62.004 12 63 24 70 52 35 – 45 0,43545.62.015 16 81 34 75 57 39 – 49545.62.016 20 81 37 75 57 41 – 51 0,78545.62.017 25 81 50 110 92 46 – 56 1,43545.62.018 32 81 60 115 97 51 – 61 1,725for tools with ABS® connectionK with internal coolant supplybL6ABS x dDAH x d17Supply includes: DAH® adaptor complete. Further ABS® adaptors see catalogue "<strong>KomPass</strong> – Bore machining"ABSABSDAHOrder No.X d X d1 L b545.40.006 32 63 42 24545.40.007 32 81 35 17545.40.001 40 81 35 17 0,44545.40.003 50 81 65 47 0,83545.40.004 50 115 46 20,5 1,19545.40.002 63 115 52 26,5 1,4678Patented design
DIHART® Adaptor Sleeve1x d2x dL2L1x d12Adaptor sleeve3Order No.X d X d1 X d2 L1 L2L01 14291 3L01 14301 4L01 14311 5L01 14321 6L01 14331 8L01 14261 3L01 14271 4L01 14281 5L01 14201 6L01 14211 8L01 14221 10L01 14231 12L01 14241 14L01 14251 16L01 14400 6L01 14410 8L01 14420 10L01 14430 12L01 14440 14L01 14450 16L01 14460 18L01 14470 20L01 14501 6L01 14511 8L01 14521 10L01 14531 12L01 14541 14L01 14551 16L01 14561 18L01 14571 20L01 14581 2512 19 45 2 0,120 29 50,5 2 0,125 29 55 2 0,132 39 60,5 3 0,34567879
DIHART DAH® 50 HS Compensating HolderHigh speed machining – with maximum quality12For maximum precision and concentricityDIHART's DAH® 50 HS compensating holders ensure thatthe tool runs concentrically. They allow precision adjustmentof the tool in the µm range at the cutter eliminating anymachine spindle error.Maximum concentricity guarantees reliable productionwithin extremely close tolerances.The quality of the bore, including surface quality, circularity,roundness and parallelism and above all the dimensionalaccuracy are improved considerably.This significantly increases the process reliability withDIHART® multiple blade reamers.3BENEFITS for you:Proven hydro-expansion clampingMaximum concentricity and repetition accuracy< 1 µ for uniform blade contactExtremely simple concentricity adjustmentCompact designOptimum vibration damping for excellent surfacequalityFlexible clamping range with reduction sleevesSpeeds up to 25.000 rpmFor minimal lubrication (MLC)45Simple handling – reduced machine idle timesIn comparison to previous solutions the hydro-expansionchuck is integrated into the new DIHART® compensatingholders. This means one less interface.Four adjustable screws allow rapid and precise adjustmentof the concentricity of the multiple blade reamer, reducingconcentricity errors to virtually zero. The extremely slimdesign of these new compensating holders ensures thatthey fit easily into practically all tool magazines.The DIHART DAH® 50 HS compensating holders enable the concentricity of a tool to be adjusted withμ-precision at the bezel position, thereby eliminating any machine spindle error.6Simple, time-saving control using adjustment ringwith adjustment screw.Alignment module:1 adjustment ring, 4 adjustment screws7Connection on tool-sidewith hydro-expansion chuckTightening screwfor clamping tool80
DIHART DAH® 50 HScL1LSW4with HSK Adaptorwith internal coolant supply Kclamping range x 3 – 20 mm K1x d3x d2HSK x d2L3x d3x d245L6x d3x d2x d1x d1HSKOrder No.HSKX d X d1 X d2 X d3 L L1 c54B.10.00030 63 20 41 50 110 63,1 52,5 1,3054B.10.00040 63 25 50,5 60,5 135 72,1 57 2,16cL1SW4with Taper Shank DIN 69871 AD/Bwith internal coolant supply Kclamping range x 3 – 20 mm Kx d1DIN 69871 ADOrder No.SK X d1 X d2 X d3 L L1 c54B.90.00030 40 20 41 50 110 65 41 1,50cL1with Taper Shank JIS B 6339 AD (MAS 403 BT)SW4with internal coolant supply Kclamping range x 3 – 20 mm KJIS B 6339 AD (MAS 403 BT)7Order No.BT X d1 X d2 X d3 L L1 c54B.91.00030 40 20 41 50 115 69,1 41 1,70Supply includes:DAH® 50 HS compensating holder complete. Adapter sleeve for clamping range x 3 – 16 mm see page 79.818
DIHART® DPS Floating Holderwith VDI connection DIN 698801K for stationary toolsK with internal coolant supplyK angular compensation 30‘ (not adjustable)K radial play 0,08 mm (not adjustable)l1c2x d1x d2x dx d33Supply includes: DPS floating holder with collet nut. Please order collets and washer (page 83) separately.VDIAssembly partsCollet nutAccessoriesColletVDIOder No. X d X d1 X d2 X d3 l1 cOder No. Size457B.49.00010 30 59 42 68 109 55 1,85 51200 00425 ER 2557B.49.00020 40 59 42 83 109 63 2,60 51200 00425 ER 2557B.49.00030 40 64 50 83 116 63 2,74 51200 00432 ER 3257B.49.00040 50 64 50 98 116 78 3,60 51200 00432 ER 325with cylindrical shank similar to DIN 1835K for stationary toolsK with internal coolant supplyK angular compensation 30‘ (not adjustable)K radial play 0,08 mm (not adjustable)l1c6x d1x d2gx d h67Supply includes: DPS floating holder with collet nut. Please order collets and washer (page 83) separately.Cylindrical shank Assembly parts AccessoriesCollet nutColletCylindricalshankOder No. X d h6 X d1 X d2 l1 c gOder No. Size57B.40.00010 25 59 42 84 60 G 1 /4 1,11 51200 00425 ER 2557B.40.00020 32 64 50 91 80 G 3 /8 1,70 51200 00432 ER 3257B.50.00010 25,4 (1") 59 42 84 60 G 1 /4 1,03 51200 00425 ER 2557B.50.00020 31,75 (1¼") 64 50 91 80 G 3 /8 1,77 51200 00432 ER 3282
DIHART® Colletsfor DPS floating holder1x d221ER 25Collet 1 Washer 2ER 32Collet 1 Washer 23X dOder No.X dOder No.X dOder No.X dOder No.4,00 – 3,01 A33 54000.04005,00 – 4,01 A33 54000.05003,50 – 3,01 52806 250354,00 – 3,51 52806 250404,50 – 4,01 52806 250455,00 – 4,51 52806 250504,00 – 3,01 A33 55000.04005,00 – 4,01 A33 55000.05003,50 – 3,01 52806 320354,00 – 3,51 52806 320404,50 – 4,01 52806 320455,00 – 4,51 52806 3205046,00 – 5,01 A33 54000.06005,50 – 5,01 52806 250556,00 – 5,51 52806 250606,00 – 5,01 A33 55000.06005,50 – 5,01 52806 320556,00 – 5,51 52806 320607,00 – 6,01 A33 54000.07006,50 – 6,01 52806 250657,00 – 6,51 52806 250707,00 – 6,01 A33 55000.07006,50 – 6,01 52806 320657,00 – 6,51 52806 320708,00 – 7,01 A33 54000.08009,00 – 8,01 A33 54000.09007,50 – 7,01 52806 250758,00 – 7,51 52806 250808,50 – 8,01 52806 250859,00 – 8,51 52806 250908,00 – 7,01 A33 55000.08009,00 – 8,01 A33 55000.09007,50 – 7,01 52806 320758,00 – 7,51 52806 320808,50 – 8,01 52806 320859,00 – 8,51 52806 32090510,00 – 9,01 A33 54000.10009,50 – 9,01 52806 2509510,00 – 9,51 52806 2510010,00 – 9,01 A33 55000.10009,50 – 9,01 52806 3209510,00 – 9,51 52806 3210011,00 – 10,01 A33 54000.110010,50 – 10,01 52806 2510511,00 – 10,51 52806 2511011,00 – 10,01 A33 55000.110010,50 – 10,01 52806 3210511,00 – 10,51 52806 3211012,00 – 11,01 A33 54000.120013,00 – 12,01 A33 54000.130011,50 – 11,01 52806 2511512,00 – 11,51 52806 2512012,50 – 12,01 52806 2512513,00 – 12,51 52806 2513012,00 – 11,01 A33 55000.120013,00 – 12,01 A33 55000.130011,50 – 11,01 52806 3211512,00 – 11,51 52806 3212012,50 – 12,01 52806 3212513,00 – 12,51 52806 32130614,00 – 13,01 A33 54000.140013,50 – 13,01 52806 2513514,00 – 13,51 52806 2514014,00 – 13,01 A33 55000.140013,50 – 13,01 52806 3213514,00 – 13,51 52806 3214015,00 – 14,01 A33 54000.150014,50 – 14,01 52806 2514515,00 – 14,51 52806 2515015,00 – 14,01 A33 55000.150014,50 – 14,01 52806 3214515,00 – 14,51 52806 3215016,00 – 15,01 A33 54000.160015,50 – 15,01 52806 2515516,00 – 15,51 52806 2516016,00 – 15,01 A33 55000.160017,00 – 16,01 A33 55000.170015,50 – 15,01 52806 3215516,00 – 15,51 52806 3216016,50 – 16,01 52806 3216517,00 – 16,51 52806 32170718,00 – 17,01 A33 55000.180017,50 – 17,01 52806 3217518,00 – 17,51 52806 3218019,00 – 18,01 A33 55000.190020,00 – 19,01 A33 55000.200018,50 – 18,01 52806 3218519,00 – 18,51 52806 3219019,50 – 19,01 52806 3219520,00 – 19,51 52806 32200883
IDEEN-FABRIK+12345678The ideas factoryThe IDEEN-FABRIK reflects the evolution of theKOMET GROUP from a tool manufacturer into a creativeexpert for solutions covering all aspects of boring,reaming, thread milling and mechatronic tools.The central objective is to offer our customers andemployees scope for creative working and learning.On a total area of 2,500 m², we have created a modern,multi-storey factory environment. The IDEEN-FABRIKwas deliberately not constructed as a separate,detached training building, but integrateddirectly above a manufacturing business.While the metal swarf flies down below, ideas areexchanged above. By this, we aim to demonstrate thatthe work here is always associated with new ideas andcreative ambition.With the IDEEN-FABRIK and the comprehensiveseminar programme for customers and employeequalification, we aim to offer you a measurable andpermanent competitive advantage in your markets.Ask for our no-obligation specialist seminar brochure.84
DIHART® InformationsInformationsCutting geometry (ASG)Cutting materials and coatingsTolerancesSurfacesMeasuringCutting dataPage86 – 888990 – 91929394 – 9512Technical Application HintsProblems R possible causes R solutionsTypes of tool wearSafety notesEnquiries,Test-results and Complaints96979899 – 1013Numerical Index102 – 103KOMET SERVICE® 104 – 108KOMET GROUP International Agencies110 – 1114The KOMET GROUP is the worldwidetechnology leader for innovative toolconcepts and complete solutions fordrilling machining.Our customers know us as a manufacturerof premium tools, and know the ideasbehind our solutions. The furthercreativity is still unused, and remains tobe discovered. We have set ourselvesthe objective of exploiting the addedvalue thus created for the benefit of ourcustomers.We call this TOOLS+IDEAS. A new anddifferent way of being able to offerour customers long-term, sustainableadvantages through a plus in support andservices.Our IDEEN-FABRIK in Besigheim is the firststep in this direction.567885
DIHART® ASG30001ASG3000 – the new chip control geometryfor Reamax®, Reamax® TS, Monomax® andCutting ringLong and uncontrolled chips are a common problem.234Remedying this often requires the machine operator to manuallyintervene, and the resulting poor process-reliability in machiningmakes the operating times and the machining results difficultto estimate and calculate.The DIHART® reaming specialists set about making systematicimprovements. And the ASG3000 was developed.By adding an additional flute, chip deflection is defined and ledalong the cutting edge. In long-chipping materials, short andtight helical chips are formed that prevent the classic problemsof ball or thread chips from forming. In addition, blockages ofcoolant holes and the erosion of base bodies no longer occur.With this extra benefit and the performance remaining atleast equally good in terms of drilling quality and tool life bycomparison with the existing standard ASG07 geometry, theASG3000 is setting new standards. The ASG3000 is now thefirst choice of geometry and has replaced the existing ASG07.5Geometry Flute form Chip evacuation Bevel anglesASG07 straightASG 07ASG3000 straightASG 30006Benefits for you:78Process reliability when working with long-chippingmaterialsImproved chip controlShorter, tightly twisted chipsNo erosion due to chips on steel base bodiesNo penetration of chips into coolant holes86
DIHART® ASG 30001NEWASG 30002345Maincutting edgeSecondarycutting edgeCutting face6Radial landPrimary clearance faceRear clearance face7Secondary clearance face887
DIHART® ASG – Cutting Geometry1The cutting geometry (ASG) comprises:• Bevel angle• Width of circular land• Backtaper• Chip angle• Primary and secondaryclearance faceCutting faceRadial land2Rear clearance faceSecondary clearance facePrimary clearance faceMain cutting edgeSecondary cutting edge3Standard GeometriesSpecial GeometriesGeometry Flute form ChipevacuationBevel anglesGeometryFlute formChipevacuationcommentBevel angles4ASG0106straightASG 0106ASG07 straightASG 075ASG02ASG03straightstraightASG 02ASG 03ASG0703straightface cuttingASG 07030,2×45°6left handASG0501 ASG 0501spiraledASG0704straightface cutting,for increasedpositional accuracyASG 07040,05×45°ASG3000 straightASG 30007ASG09Bstraightchip breaking< x 32 mmASG 09BASG0706straightASG 07068ASG09 straightASG 09chip breakingASG1402 straightASG 1402> x 32 mm88
DIHART® Cutting Materials and Coatings123Cutting materialsHMDSTHM is a fine-grained carbide, which features high abrasion resistance and achieves good results in standardmaterials.It is very suitable for coating, and therefore mainly used also as cutting material for coated reamers.DST is a high-performance cutting material, and very suitable for high-speed reaming. DST is ideal formachining non-alloyed or low alloyed steels up to 1200 N/mm² tensile strength. DST is also excellent forreaming nodular iron.4TiNTiN is an all purpose coating material. It has a very smooth surface and has very little affinity to manymaterials. This avoids structure deformation which gives excellent surface-finish results when reaming, andwith considerably higher cutting data than with non coated carbide reamers.5DBG-NDBG-N is a coating which offers a very high grade of hardness. The coating also has a very high oxidationresistance. This makes this particular high-performance coating very suitable for high cutting speeds, andalso for using with mist coolant machining.CoatingsDBFDBCDBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation. This makesthe coating suitable for cast iron machining. A very smooth layer means that stainless materials can also besuccessfully machined.DBC is a coating with a very high level of hardness and an extremely smooth surface. It is suitable formachining aluminium and copper alloys.6DJCDJC is a combination of the high-performance cutting material DST and the high-performance coatingDBG-N. With this combination a very high tool life with extremely high cutting data can be reached.7DJFDJF is an AlCrN-coated DST that is particularly well suited for using in spheroidal iron workpieces.Additional high-tech coatings are available for special applications.889
DIHART® TolerancesForm and positional tolerances DI EN ISO 11011TolerancetypeSymbols and characteristicsto toleranceForm and positional tolerancesDrawing detailsexamplesExplanationTolerance zoneStraightnessof a line or axisThe axis of the cylindrical part of the pin mustlie within the cylinder to t = 0.03 mm23Form tolerancesCircular formof a disc, a cylinder, a cone, etc.The circumference line of any cross sectionmust be contained in a circular ring with awidth to t = 0.02 mm4Cylindrical formThe surface to tolerance must lie within twocoaxial cylinders which have a radial spacing tot = 0.05 mm5678Positional tolerancesDirectional tolerancesLocation tolerancesParallelismof a line (axis) with reference toa basic straight lineParallelismof a surface with reference to abasic planePositionof lines, axes or surfaces inrelation to one another or toone or several basic elementsConcentricityof an axis or a point in relationto a basic axis (basic point)The top axis must lie in a square-shaped area,within 0.1 mm in the vertical and 0.2 mm in thehorizontal direction. The area will lie parallel tothe basic axis of bore A.Any 100 mm long section of the top surfacemust lie with a gap of 0.01 mm between twoparallel planes. The planes will lie parallel to thelower surface (basic surface).The axis of the hole must lie within a cylinderwith a diameter to tolerance t = 0.05 mm,whose axis lies at the precise geometrical place(with dimensions as shown in boxes).The axis of the part of the shaft to tolerancemust lie within a cylinder with a diameter totolerance t = 0.03 mm, whose axis aligns withthe base axis.90
DIHART® TolerancesIT tolerance class DIN 7151Nominal dimensionrangeIT tolerance class (µm)IT 1 IT 2 IT 3 IT 4 IT 5 IT 6 IT 7 IT 8 IT 9 IT 10 IT 11 IT 121 – 3 mm 0,8 1,2 2 3 4 6 10 14 25 40 60 100> 3 – 6 mm 1 1,5 2,5 4 5 8 12 18 30 48 75 120> 6 – 10 mm 1 1,5 2,5 4 6 9 15 22 36 58 90 150> 10 – 18 mm 1,2 2 3 5 8 11 18 27 43 70 110 180> 18 – 30 mm 1,5 2,5 4 6 9 13 21 33 52 84 130 210> 30 – 50 mm 1,5 2,5 4 7 11 16 25 39 62 100 160 250> 50 – 80 mm 2 3 5 8 13 19 30 46 74 120 190 300> 80 – 120 mm 2,5 4 6 10 15 22 35 54 87 140 220 350> 120 – 180 mm 3,5 5 8 12 18 25 40 63 100 160 250 400> 180 – 250 mm 4,5 7 10 14 20 29 46 72 115 185 290 460> 250 – 315 mm 6 8 12 16 23 32 52 81 130 210 320 520123Manufacturing Tolerance of DIHART® ReamersManufacturing tolerance of expandable reamersThe diameter of an expandable reamer is ground to the middle of the bore tolerance T.The expansion feature of these tools allows for compensation of wear.max. bore diameter4T1 / 2 T1 / 2 D 1 / 2 Dmax. reamer diametermin. reamer diameterD5min. bore diameterT = Tolerance field of boreD = Manufacturing tolerance of reamerManufacturing tolerance of solid reamersThe manufacturing tolerance field D of the solid reamers is in the upper third of the boretolerance T.6max. bore diameterT1 / 2 D72 / 3 T1 / 2 Dmax. reamer diametermin. reamer diameterDmin. bore diameterT = Tolerance field of boreD = Manufacturing tolerance of reamer891
DIHART® Surface1Attainable surface qualityMaterialgroupSurface finish classMean surface finish R aAverage surface uniformity R zN11 N10 N9 N8 N7 N6 N5 N4 N3 N2 N125 12,5 6,3 3,2 1,6 0,8 0,4 0,2 0,1 0,05 0,025100 63 40 25 16 10 6,3 4 2,5 1,6 1 0,63 0,252P1.0 – 4.0S5.05.1structural steel, low alloy steels: case-hardenedsteels, heat-treated steelspecial alloys: Inconeltitanium,titanium alloys3M6.0 – 7.0stainless steels,fireproof steelsgray cast ironferriticK8.0 – 10.2gray cast ironperliticspheroidal graphite cast ironferritic412.0spheroidal graphite cast ironperliticcopper alloy, brass5HN16.0 15.0 14.0 13.1 13.0wrought aluminium alloyscast aluminium alloy:Si-content < 10%cast aluminium alloy:Si-content > 10%hardened steels< 45 HRChardened steels> 45 HRC, m 55 HRC6achievablelimited achievabilityAll other surface values on request.7892
DIHART® Measuring1Unequal angular position!Only two cutting edges are 180° in opposite line. Measuring teethBecause the tools are tapered measurement hasto be done at the front of the cutting edge.2PCD tipped reamers require non-contactmeasuring device!3180 º4Mark of measuring teeth• Drive pin, lobe• Number• Punch-mark567893
DIHART® Cutting DataRecommended application areas12Material group1.02.0StrengthRm (N/mm²)m 500500-900Guideline values for reamingHardness HBMaterialnon-alloy steelsnon-alloy /low alloy steelsMaterialexamplematerial code/DINSt37-2 / 1.0037;9SMn28 / 1.0715;St44-2 / 1.0044St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131HM6-106-10DSTminmax100-200100-200TiN60-14060-140DBG-NDBFCutting speed vc (m/min)Reamers short / 3×D Reamers long / 5×DDJC100-200100-200DBCPCDHM6-106-10DST80-16080-160TiN60-12060-120DBG-NDBFDJC80-16080-160DBCPCDminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxminmaxP2.1< 500 lead alloys9SMnPb28 / 1.071815-45100-20060-140100-20015-4580-16060-12080-16034.0 3.0> 900> 900non alloy / low alloy steels:heat resistant structural,heat treated, nitride andtools steelshigh alloy steels42CrMo4 / 1.7225,CK60 / 1.1221 5-9 80-150X6CrMo4 / 1.2341,X165CrMoV12 /1.26014-760-11015-4580-1505-9 80-1204-760-9015-4580-1204.1HSS45678S6.0 5.1 5.0M9.0 8.1 8.0 7.0 6.1K12.1 12.0 10.2 10.1 10.0 9.1HN16.0 15.0 14.0 13.1 13.0250Inconel 718 / 2.4668,Nimonic 80A /2.46315-12X2CrNi189 / 1.4306,X5CrNiMo1810 / 5-81.4401X8CrNb17 / 1.4511,X10CrNiMoTi1810 / 4-61.4571X10CrAl7 / 1.4713,X8CrS-38-18 / 4-61.4862titanium,400 TiAl5Sn2 / 3.7114titanium alloysm 600< 900> 900180250GG-25 / 0.6025,GG-35 / 0.6035GG-NiCr202 /0.6660spheroidal graphite castm 600 130 GGG-40 / 0.7040iron, ferritic230> 600 25014001800200300901006075special alloys: Inconel,Hastelloy, Nimonic, stc.stainless steelsstainless steelsstainless / fireproof steelsgray cast ironalloy gray cast ironspheroidal graphite castiron, ferritic / perliticspheroidal graphite castiron, perliticmalleable ironalloyed spheroidal graphitecast ironvermicular cast ironcopper alloy, brass,lead-alloy bronze, leadbronze: good cutcopper alloy, brass, bronze:average cutwrought aluminium alloyscast aluminium alloy:Si-content 0,2CuZn36Pb3 / 2.1182,G-CuPb15Sn /2.1182CuZn40Al1 / 2.0550,E-Cu57 / 2.0060AlMg1 / 3.3315,AlMnCu / 3.0517G-AlMg5 / 3.3561,G-AlSi9Mg / 3.237310-256-129-189-188-156-126-1210-3010-2010-3010-30cast aluminium alloy:100 8-G-AlSi10Mg / 3.2381Si-content > 10%20hardened steels< 45 HRChardened steels> 45 HRC, m 55 HRC130-300100-25080-180100-32015-4010-3510-3550-13030-9030-6030-7080-20050-15080-22040-13030-6020-5020-5080-22040-130130- 130- 130-300 300 300100- 100- 100-250 250 25080-18050-10040-13080-18050-10040-13080-18050- 110-300 330150- 110-300 550150- 110-300 4405-125-84-64-610-256-129-189-188-156-126-1210-3010-2010-3010-308-20120-180100-16080-150100-20015-4010-3510-3550-10030-9030-6030-7080-15050-12080-15040-10030-6020-5020-5080-15040-100120- 120- 120-180 180 180100- 100- 100-160 160 16080-15050-10040-13040-6030-5040-6030-5080-15050-10040-13080-15050-10040-13050- 100-240 240150- 100-250 300150- 100-250 25094
DIHART® Cutting DataRecommended application areasstraight flutedASG3000, ASG0106, ASG03, ASG11, ASG1101Feed fz (mm/tooth)(with face cut, feed reduced by 30%)straight flutedASG09, ASG09B, ASG1402left hand spiraledASG05011< X 12 X 12 - 25 X 25 - 50 > X 50 < X 12 X 12 - 25 X 25 - 50 > X 50 X 4,8 - 12,7min-max min-max min-max min-max min-max min-max min-max min-max min-max0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,140,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,1420,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,140,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,110,04-0,07 0,05-0,11 0,06-0,14 0,07-0,1830,05-0,11 0,07-0,17 0,10-0,24 0,11-0,300,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,120,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,1240,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,120,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,200,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,180,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,2050,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,200,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,180,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,180,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,1860,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,180,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,180,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,180,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,1870,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,180,04-0,08 0,06-0,12 0,07-0,16 0,08-0,200,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20<strong>Reaming</strong> allo wance in diameter (mm)0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20895
DIHART® Technical Application HintsProblems • Possible Causes Solutions123Bore too large• Concentricity error of the reamer in the spindle Use DAH® compensating holder and correctconcentricity• Alignment not precise, reamer cuts at the back end Correct alignment and use DPS floatingholder• Built-up edge reduce cutting speed vc for uncoated carbide cutting material, increase for DSTand coated cutting material or increase the oil content of the coolant• Reamer too big have the reamer reworkedBore too small• Worn reamer have the reamer readjusted, replaced or repaired• <strong>Reaming</strong> allowance too small Increase reaming allowance• Cutting forces too big reduce feed or choose a different cutting geometry (ASG)• Reamer too small have reamer readjusted, replaced or repairedConical bore, tapered• Faulty alignment Correct alignment and use DPS floating holder• Misalignment of head-stock in relation to turret correct turret and use DPS floating holderConical bore, lipped• Faulty alignment. Cutting edges press at start Correct alignment and use DPS floating holder45678Bore not true• Concentricity error of reamer too large correct concentricity using DAH® compensation system• Faulty alignment Correct alignment and use DPS floating holder• Asymmetrical cutting through uneven entry surface Countersink bore• Deformation through clamping of the work piece Correct clamping of the work piece• Poor premachining optimise premachining• Feed too high reduce feedBore shows chatter marks• Cutting speed too high reduce cutting speed• L to D ratio too large reduce the entry speed, pilot the bore or choose a different cutting geometry(ASG)Surface quality unsatisfactory• Cutting edge build-up reduce cutting speed vc for uncoated carbide cutting material, increasefor DST and coated cutting material or increase oil content of the coolant• Cutters worn have cutters repaired or replace tool• Concentricity error of reamer correct concentricity using DAH® compensation system• Failing or insufficient coolant, chips getting jammed use internal coolant supply and increasecoolant pressure• Unsuitable coolant increase the oil content of the coolant• Wrong cutting data use data according to catalogue recommendationScoring in bore «feed marks»• Cutters defective (outbreaks) replace reamer or have repaired• Cutting edge build-ups reduce cutting speed vc for uncoated carbide cutting material, andincrease for DST and coated cutting material or increase oil content of the coolantScoring in bore «retraction marks»• Reamer is allowed to travel too far out of the bore Only allow the reamer to travel out of the bore2 mm more than the cutting length at the most• Material springs back retraction not at a high speed, but with increased (2-3 times) feed speed96
DIHART® Technical Application HintsTypes of Tool WearFlank wearReduce cutting speed or use a cutting material or coating with higherabrasion resistance.1Major breakageReduce feed rate and stock allowance. Use carbide with coatinginstead of DST for interrupted bores.2Pitting of chip surfaceReduce cutting speed or use a more positive rake angle.3Edge wearIncrease cutting speed or use a more positive rake angle.4Notch wearReduce cutting speed or use a cutting material or coating with higherabrasion resistance.5Fatigue wearReduce feed rate, increase stability of the reamer.6Built-up on chip surfaceUse positive cutting geometry, increase oil content of coolant, reducecutting speed vc for uncoated carbide cutting material, increase forDST and coated cutting material.7Hairline cracksUse enough coolant and inner coolant supply, reduce cutting speed.897
DIHART®Usage and Safety Notes12Safety notes:• The application data specified in the “Recommended application areas” depends on the ambient and applicationconditions (e.g. the machine, ambient temperature, lubricant/cooling lubricant used and desired machining results): thesepresuppose appropriate application conditions, use and compliance with the spindle speed limits specified for the tools.• To prevent damage to machine and tool, we recommend that the drive power be calculated in advance. The drive powerwhich is actually available will be found in the machine manufacturer's spindle speed/performance diagram.• Safety equipment should be provided to protect personnel from flying chips.Please see our safety note (enclosed with packing).Hazard warning:If using tungsten carbide-based hard metal products together with cobalt as a binder metal, please read our safety datasheets, which are available for you to download from our website.(http://www.kometgroup.com/navigation-top/download/service/datenblaetter.html)Liability information:Subject to change. The KOMET GROUP is not liable for damages resulting from selecting the incorrect tools.3456Abbreviations used:ISO International Organisationfor StandardisationDIN German Institute forStandardisation (DeutschesInstitut für Normung e. V)JIS Japan Industrial Standard(MAS-BT)The International Organisation for Standardisation– abbreviated ISO (grade: “isos”) – is the internationalfederation of standards organisations and develops international standards many sectorsThe German Institute for Standardisation is the most important national standardisation organisation inthe Federal Republic of Germany.Machine tools from Asia normally use tool holders in accordance with the JIS B standard ... (former designationMAS-BT).HSK Hollow shank taper The hollow shank taper, HSK for short, is used as a tool adaptor in machine tools (standardised accordingto DIN 69893).SK Steep taper The steep taper is the standardised form of a tool taper for clamping tools in the main spindle of a machinetool (standardised in DIN 69871 part 1).MK Morse taper The Morse taper or Morse cone is the standardised form of a tool taper for clamping tools.ABSAdapter attachment system(ABS)The KOMET ABS system is often used as a direct adapter in spindles. In contrast to steep taper adapters,with the ABS System, the spindle or shank diameter is decisive for vibration stability and enables arelatively extended tool projection.DAH DIHART compensating holder DIHART compensating holders are static compensating systems. Axis and concentricity errors are compensatedfor extremely simply.DPS DIHART floating holder DIHART floating holders are dynamic compensating systems. Axis and concentricity errors are compensatedfor extremely simply.ASG Cutting geometry The cutting geometry defines the following sizes: cutting angle, cylindrical grinding chamfer width, tapering,rake angle, primary and secondary relief angle.HMVHMCarbideSolid carbideCarbide in this case means sintered carbide hard metals.TiN Titanium nitride TiN is the chemical molecular formula for titanium nitride, a ceramic material with very high hardness andcorrosion resistance.DST DIHART cutting material DST is a high-performance cutting material.DBG-N DIHART coating DBG-N is a coating that is characterised by a very high level of hardness.78DJC DIHART coating DJC is a combination of the high-performance cutting tool material DST with the high-performance coatingDBG-N.DBF DIHART coating DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation.DBC DIHART coating DBC is a coating with a very high level of hardness and an extremely smooth surface.PCD Polycrystalline diamond Polycrystalline diamond is a synthetically manufactured, extremely hard, mass of diamond particles withrandom orientation sintered in a metal matrix.Rm Tensile strength (N/mm²) Tensile strength is a material property and describes the mechanical resistance with which a material opposesplastic deformation or separation.HB Brinell hardness testing Hardness is the mechanical resistance with which a material opposes mechanical penetration by a hardertest piece.R aR zRoughness depth (µm) R a = Mean surface finish to DIN 3142R z = Average surface uniformity to DIN 476898
DIHART®Enquiries, Test-results and Complaints1Enquiries:In order to meet the requirements of the customers whenprocessing their enquiries following details are needed:• A completed questionnaire (page 100)• A part drawing or hand sketch of the application in question2This will enable the offering department to get an exactperception of the tools required instantly.Test-results and complaints:3To process complaints and test-results efficiently following detailsand items are needed:• A completed evaluation sheet (page 101)• A part drawing or hand sketch of the application in question• If possible the faulty work-piece and/or toolThen a fast and simple procedure can be guaranteed.4Please forward this information to the respective agents.The addresses of KOMET GROUP are on the last pages of thiscatalogue.567899
QuestionnaireDIHART®For elaboration on tool and machining recommendations,please send the completed questionnaire to your local KOMET agency.123Company:Department:Telephone:Fax:Date:1. Work pieceName of work piece:Material specification:Material No.:2. BoreDiameter and tolerance:Length of bore:Surface finish CLA / Rt / Rz:Circular error allowed:CPK:Diameter of pre-machining:Method of pre-reaming:Number of bores, parts per year:Contact:E-Mail:Customer-No.:Distributor:Tensile strength:Heat treatment:Additional information:Type of boren n 1) n 2) n 2) n 1) n 1) n 1)2) n 1)2)1)bottom to be reamed? n yes n no2)length of interruption: mm453. Machine and tool fixing arrangementMachine type and brand:Machining: n horizontal n verticalAttachment of spindle:Tool: n rotating n stationaryTool fixing arrangement:Coolant supply through tool shank: n yes n nomax. speed: rpm n variable n fix Brand and type of lubricant:max. feed:mm/min n variable n fix Lubricant ratio of mixture:Circular accuracy of spindle:4. DrawingPlease include a component drawing or draw a sketch below:678100
Evaluation SheetDIHART®For friction tests and complaints,please send the completed questionnaire to your local KOMET agency.Company:Department:Telephone:Fax:Date:1. Work pieceName of work piece:Material specification:Material No.:2. BoreDiameter and tolerance:Length of bore:Surface finish CLA / Rt / Rz:Circular error allowed:CPK:Diameter of pre-machining:Method of pre-reaming:Number of bores, parts per year:3. Machine and tool fixing arrangementMachine type and brand:Attachment of spindle:Tool fixing arrangement:max. speed: rpm n variable n fixmax. feed:mm/min n variable n fixCircular accuracy of spindle:4. ToolType:Order No.:Contact:E-Mail:Customer-No.:Distributor:Tensile strength:Heat treatment:Additional information:Type of boren n 1) n 2) n 2) n 1) n 1) n 1)2) n 1)2)1)bottom to be reamed? n yes n no2)length of interruption: mmMachining: n horizontal n verticalTool: n rotating n stationaryCoolant supply through tool shank: n yes n noBrand and type of lubricant:Lubricant ratio of mixture:Cutting material / coating:Cutting geometry (ASG):123455. Test resultsBore: No. 1 No. 2 No. 3 No. 4 No. 5 No. 6Cutting speed (m/min):Speed (rpm):Feed: n (mm/rev) n (mm/min)Concentricity of the tool measured in the machine (µm):Bore diameter:entranceexitCircular error (µm):Surface quality: n CLA n Rt n RzNo. of reamed bores:Tool life (m):Performance:Overall performance: n excellent n good n unsatisfactory678101
Numerical Index12345678Order No.099.00.090 57099.00.092 57099.00.095 57099.03.002 3815E.30.10010 2115E.30.10020 2115E.30.10030 2115E.30.10040 2115E.30.10050 2115E.30.10050 2115E.30.10070 2118050 10025 2118050 10030 2118050 10040 21/2918050 10050 21/2918050 10070 2918050 10080 2918050 20040 2918050 20100 2918050 35050 2918050 35070 2918050 35080 2918050 35100 2918589 00012 2918589 00014 2918589 00019 2918589 00022 2918589 00027 2918589 10005 2118589 10006 2118589 10008 2118589 10010 2118589 10013 21300.05 53300.07 53300.08 53300.17 53300.25 53300.30.007 57300.30.008 57300.30.008 57300.45 53300.47 53301.80.006 57301.80.007 57306.20.001 5733G.17 5233G.21 5233G.37 5233G.47 5233G.67 5233G.71 5233G.87 5233G.93 52350.14.002 57350.14.003 57350.23.002 57350.23.003 57503.76.008 54503.76.009 54503.76.010 54503.76.011 54504.76.009 54504.76.010 54504.76.011 54504.76.012 54102PageOrder No. Page Order No. Page Order No. Page Order No. Page507.02.008 55507.02.009 55507.02.010 55507.02.011 55507.02.012 55507.02.043 55507.02.044 55508.53.009 56508.53.010 56508.53.011 56508.53.020 56508.53.021 56508.53.022 56510.15.008 57510.15.009 57510.15.010 57510.15.011 57510.45.007 57510.45.007 57510.45.008 57510.45.008 57510.55.007 57510.55.007 57510.55.008 57510.55.008 5751200 00425 8251200 00432 82513.76.008 54513.76.009 54513.76.010 54513.76.011 54513.81.008 54513.81.009 54513.81.010 54513.81.011 5451391 00040 7751391 00050 7751391 00063 7751391 00080 7751391 00100 77514.76.008 54514.76.009 54514.76.010 54514.76.011 54514.81.008 54514.81.009 54514.81.010 54514.81.011 54517.76.008 55517.76.009 55517.76.010 55517.76.011 55517.81.008 55517.81.009 55517.81.010 55517.81.011 55518.78.009 56518.78.010 56518.78.011 56518.78.013 56518.78.014 56518.82.009 56518.82.010 56518.82.011 56518.82.013 56518.82.014 56526.15 44526.16 44526.17 44526.18 44526.19 44526.35 45526.36 45526.37 45526.38 45526.39 4552806 25035 8352806 25040 8352806 25045 8352806 25050 8352806 25055 8352806 25060 8352806 25065 8352806 25070 8352806 25075 8352806 25080 8352806 25085 8352806 25090 8352806 25095 8352806 25100 8352806 25105 8352806 25110 8352806 25115 8352806 25120 8352806 25125 8352806 25130 8352806 25135 8352806 25140 8352806 25145 8352806 25150 8352806 25155 8352806 25160 8352806 32035 8352806 32040 8352806 32045 8352806 32050 8352806 32055 8352806 32060 8352806 32065 8352806 32070 8352806 32075 8352806 32080 8352806 32085 8352806 32090 8352806 32095 8352806 32100 8352806 32105 8352806 32110 8352806 32115 8352806 32120 8352806 32125 8352806 32130 8352806 32135 8352806 32140 8352806 32145 8352806 32150 8352806 32155 8352806 32160 8352806 32165 8352806 32170 8352806 32175 8352806 32180 8352806 32185 8352806 32190 8352806 32195 8352806 32200 8352911 00751 7752911 00920 7752911 01020 7752911 01025 7752911 01320 7752911 01430 77545.00.001 74545.00.002 74545.00.003 74545.07.002 74545.07.003 74545.07.004 74545.07.005 74545.07.006 74545.07.009 74545.07.010 74545.07.011 74545.10.001 75545.10.003 75545.10.004 75545.10.010 75545.10.011 75545.25.001 77545.25.002 77545.25.010 77545.26.001A 77545.26.002 77545.27.001 77545.27.002 77545.28.001 77545.28.002 77545.40.001 78545.40.002 78545.40.003 78545.40.004 78545.40.006 78545.40.007 78545.47.001 77545.47.002 77545.47.010 77545.62.004 78545.62.015 78545.62.016 78545.62.017 78545.62.018 78545.77.001 75545.77.003 75545.77.004 75545.77.011 7554B.10.00030 8154B.10.00040 8154B.90.00030 8154B.91.00030 8155232 01010 2955232 01210 2955232 01610 2955232 01610 2955232 02210 2956H.17 3556H.21 3556H.37 3556H.47 3556H.67 3556H.71 3556H.93 3556J.17 3556J.21 3556J.37 3556J.37.06H7N 3556J.37.08H7N 3556J.37.10H7N 3556J.37.12H7N 3556J.37.14H7N 3556J.37.15H7N 3556J.37.16H7N 3556J.37.18H7N 3556J.37.20H7N 3556J.47 3556J.47.06H7N 3556J.47.08H7N 3556J.47.10H7N 3556J.47.12H7N 3556J.47.14H7N 3556J.47.15H7N 3556J.47.16H7N 3556J.47.18H7N 3556J.47.20H7N 3556J.67 3556J.71 3556J.71.06H7L 3556J.71.06H7N 3556J.71.08H7L 3556J.71.08H7N 3556J.71.10H7L 3556J.71.10H7N 3556J.71.12H7L 3556J.71.12H7N 3556J.71.14H7L 3556J.71.14H7N 3556J.71.15H7L 3556J.71.15H7N 3556J.71.16H7L 3556J.71.16H7N 3556J.71.18H7L 3556J.71.18H7N 3556J.71.20H7L 3556J.71.20H7N 3556J.93 3556J.93.06H7L 3556J.93.06H7N 3556J.93.08H7L 3556J.93.08H7N 3556J.93.10H7L 3556J.93.10H7N 3556J.93.12H7L 3556J.93.12H7N 3556J.93.14H7L 3556J.93.14H7N 3556J.93.15H7L 3556J.93.15H7N 3556J.93.16H7L 3556J.93.16H7N 3556J.93.18H7L 3556J.93.18H7N 3556J.93.20H7L 3556J.93.20H7N 3556Q.17 3756Q.21 3756Q.37 3756Q.47 3756Q.67 3756Q.71 3756Q.93 3756R.17 3756R.21 3756R.37 37
Numerical IndexOrder No.Page56R.37.06H7N 3656R.37.08H7N 3656R.37.10H7N 3656R.37.12H7N 3656R.37.14H7N 3656R.37.15H7N 3656R.37.16H7N 3656R.37.18H7N 3656R.37.20H7N 3656R.47 3756R.47.06H7N 3656R.47.08H7N 3656R.47.10H7N 3656R.47.12H7N 3656R.47.14H7N 3656R.47.15H7N 3656R.47.16H7N 3656R.47.18H7N 3656R.47.20H7N 3656R.67 3756R.71 3756R.71.06H7L 3656R.71.06H7N 3656R.71.08H7L 3656R.71.08H7N 3656R.71.10H7L 3656R.71.10H7N 3656R.71.12H7L 3656R.71.12H7N 3656R.71.14H7L 3656R.71.14H7N 3656R.71.15H7L 3656R.71.15H7N 3656R.71.16H7L 3656R.71.16H7N 3656R.71.18H7L 3656R.71.18H7N 3656R.71.20H7L 3656R.71.20H7N 3656R.93 3756R.93.06H7L 3656R.93.06H7N 3656R.93.08H7L 3656R.93.08H7N 3656R.93.10H7L 3656R.93.10H7N 3656R.93.12H7L 3656R.93.12H7N 3656R.93.14H7L 3656R.93.14H7N 3656R.93.15H7L 3656R.93.15H7N 3656R.93.16H7L 3656R.93.16H7N 3656R.93.18H7L 3656R.93.18H7N 3656R.93.20H7L 3656R.93.20H7N 3656X.21 3857B.40.00010 8257B.40.00020 8257B.49.00010 8257B.49.00020 8257B.49.00030 8257B.49.00040 8257B.50.00010 8257B.50.00020 82Order No. Page Order No. Page Order No. Page Order No. Page640.01.001 27640.01.002 27640.01.003 27640.01.005 27640.01.006 27640.03.001 29640.03.002 29640.03.003 29640.03.004 29640.03.005 29640.04.001 29640.04.002 29640.04.003 29640.04.005 29640.04.006 29640.20 26640.21 26640.37 26640.37.15H7N 26640.37.16H7N 26640.37.18H7N 26640.37.20H7N 26640.37.22H7N 26640.37.24H7N 26640.37.25H7N 26640.37.28H7N 26640.37.30H7N 26640.66 26640.67 26640.70 26640.71 26640.81.001 27640.81.002 27640.81.003 27640.81.005 27640.81.006 27640.84.001 29640.84.002 29640.84.003 29640.84.005 29640.84.006 29640.92 26640.93 26640.93.15H7L 26640.93.15H7N 26640.93.16H7L 26640.93.16H7N 26640.93.18H7L 26640.93.18H7N 26640.93.20H7L 26640.93.20H7N 26640.93.22H7L 26640.93.22H7N 26640.93.24H7L 26640.93.24H7N 26640.93.25H7L 26640.93.25H7N 26640.93.28H7L 26640.93.28H7N 26640.93.30H7L 26640.93.30H7N 2675A.30.13060 1975A.30.13070 1975A.30.15060 1975A.30.15070 1975A.40.13010 1675A.40.13020 1675A.40.13030 1675A.40.13040 1675A.40.13050 1675A.40.13060 1675A.40.13070 1675A.40.15010 1675A.40.15020 1675A.40.15030 1675A.40.15040 1675A.40.15050 1675A.40.15060 1675A.40.15070 1675A.41.13010 1775A.41.13020 1775A.41.13030 1775A.41.13040 1775A.41.13050 1775A.41.15010 1775A.41.15020 1775A.41.15030 1775A.41.15040 1775A.41.15050 1775A.60.13050 1875A.60.13060 1875A.60.13070 1875H.17 1475H.21 1475H.37 1475H.47 1475H.67 1475H.71 1475H.87 1475H.93 1475J.17 1475J.17.18H7G 1475J.17.20H7G 1475J.17.22H7G 1475J.17.24H7G 1475J.17.25H7G 1475J.17.28H7G 1475J.17.30H7G 1475J.17.32H7G 1475J.17.35H7G 1475J.17.40H7G 1475J.17.50H7G 1475J.21 1475J.37 1475J.37.18H7N 1475J.37.20H7N 1475J.37.22H7N 1475J.37.24H7N 1475J.37.25H7N 1475J.37.28H7N 1475J.37.30H7N 1475J.37.32H7N 1475J.37.35H7N 1475J.37.40H7N 1475J.37.50H7N 1475J.47 1475J.47.18H7N 1475J.47.20H7N 1475J.47.22H7N 1475J.47.24H7N 1475J.47.25H7N 1475J.47.28H7N 1475J.47.30H7N 1475J.47.32H7N 1475J.47.35H7N 1475J.47.40H7N 1475J.47.50H7N 1475J.67 1475J.71 1475J.71.18H7L 1475J.71.18H7N 1475J.71.20H7L 1475J.71.20H7N 1475J.71.22H7L 1475J.71.22H7N 1475J.71.24H7L 1475J.71.24H7N 1475J.71.25H7L 1475J.71.25H7N 1475J.71.28H7L 1475J.71.28H7N 1475J.71.30H7L 1475J.71.30H7N 1475J.71.32H7L 1475J.71.32H7N 1475J.71.35H7L 1475J.71.35H7N 1475J.71.40H7L 1475J.71.40H7N 1475J.71.50H7L 1475J.71.50H7N 1475J.87 1475J.87.18H7N 1475J.87.20H7N 1475J.87.22H7N 1475J.87.24H7N 1475J.87.25H7N 1475J.87.28H7N 1475J.87.30H7N 1475J.87.32H7N 1475J.87.35H7N 1475J.87.40H7N 1475J.87.50H7N 1475J.93 1475J.93.18H7L 1475J.93.18H7N 1475J.93.20H7L 1475J.93.20H7N 1475J.93.22H7L 1475J.93.22H7N 1475J.93.24H7L 1475J.93.24H7N 1475J.93.25H7L 1475J.93.25H7N 1475J.93.28H7L 1475J.93.28H7N 1475J.93.30H7L 1475J.93.30H7N 1475J.93.32H7L 1475J.93.32H7N 1475J.93.35H7L 1475J.93.35H7N 1475J.93.40H7L 1475J.93.40H7N 1475J.93.50H7L 1475J.93.50H7N 14A33 54000.0400 83A33 54000.0500 83A33 54000.0600 83A33 54000.0700 83A33 54000.0800 83A33 54000.0900 83A33 54000.1000 83A33 54000.1100 83A33 54000.1200 83A33 54000.1300 83A33 54000.1400 83A33 54000.1500 83A33 54000.1600 83A33 55000.0400 83A33 55000.0500 83A33 55000.0600 83A33 55000.0700 83A33 55000.0800 83A33 55000.0900 83A33 55000.1000 83A33 55000.1100 83A33 55000.1200 83A33 55000.1300 83A33 55000.1400 83A33 55000.1500 83A33 55000.1600 83A33 55000.1700 83A33 55000.1800 83A33 55000.1900 83A33 55000.2000 83L01 14201 79L01 14211 79L01 14221 79L01 14231 79L01 14241 79L01 14251 79L01 14261 79L01 14271 79L01 14281 79L01 14291 79L01 14301 79L01 14311 79L01 14321 79L01 14331 79L01 14400 79L01 14410 79L01 14420 79L01 14430 79L01 14440 79L01 14450 79L01 14460 79L01 14470 79L01 14501 79L01 14511 79L01 14521 79L01 14531 79L01 14541 79L01 14551 79L01 14561 79L01 14571 79L01 14581 79L05 00740 52L05 01240 21L05 03311 52N00 15261 77N00 15271 77N00 15281 77N00 15291 77N00 15301 77N00 17661 77N00 17671 77N00 17681 77N00 17691 77N00 17701 77N00 57710 5210312345678
KOMET SERVICE®the service brand name of the KOMET GROUP1A network of local partners that provide professional tool refurbishment, trade toolsand manufacture customized solid carbide special tools. Everything from a single source.Fast, flexible and always close to you.2Customer3New tools, customizedsolid carbide special tools456Free delivery serviceCoatingPrecise tool refurbishmentand modificationTools already in useFree pick up serviceof worn tools78104
From stock or individually manufacturedGet your solid carbide TOOLlife tools directly from yourKOMET SERVICE® partner or have your own customized solid carbidespecial tools manufactured.Your KOMET SERVICE® partner will happily refurbish these toolsalong with all tools from other brands.12One call does it allGet on a regular pick-up schedule or arrange a one-time pick-upof your tools needing refurbishment by your KOMET SERVICE®partner. It’s fast and it’s free.3Tools refurbished to original qualityOur refurbishing experts fairly assess the current state of yourtools (irrespective of the manufacturer) in order to recommendrefurbishment or replacement.KOMET GROUP tools are refurbished according to strict criteria torestore the original geometry or original tipping. By request youreceive a measurement report. Our partners will also professionallymodify tools for you, quickly and flexibly.45Coating – fully customizedKOMET GROUP tools are of course given the original coatings oncemore. We customize our service to your needs, even with otherstandard coatings, all within a few days.6Just-in-time deliveryYour KOMET SERVICE® partner will return your KOMET GROUP toolsrefurbished to their original quality within 5 or 10 days (without orwith coating) – safely stored in the KOMET SERVICE® TOOL life box.78105
KOMET SERVICE® PartnerFast, flexible and always close to you1a Görans Slipservice ABÅngpannegatan 3SE-417 05 GöteborgTel.: +46 31 232060Fax: +46 31 229684Email: gorans@kometservice.comj Andre Woitschach GmbHMax-Berk-Straße 2D-69226 NusslochTel. +49 6224 5701875Fax +49 6224 16 365woitschach@kometservice.coms DHB Werkzeugtechnik GmbHGösgerstrasse 15CH-5012 SchönenwerdTel. +41 62 8494192Fax +41 62 8494193dhb@kometservice.com234b Werkzeugschleiferei Bodo KrauseInh. Tino KrauseUnter den Linden 1D-23948 RolofshagenTel. +49 3881 4822Fax +49 3881 725976krause@kometservice.comc Werkzeugservice Wulf oHGIndustriestr. 40-42D-30900 WedemarkTel. +49 5130 37670Fax +49 5130 376729wulf@kometservice.comd Herbert Schaube WerkzeugschleifereiAlt-Blankenburg 25D-13129 BerlinTel. +49 30 47471037Fax +49 30 4744194schaube@kometservice.come D. Hermes GmbH & Co. KGOtto-Hahn-Str. 8D-58739 WickedeTel. +49 2377 92810Fax +49 2377 1470hermes@kometservice.comk Schnebelt PräzisionBurdastr. 21D-77746 SchutterwaldTel. +49 781 960444Fax +49 781 960450schnebelt@kometservice.coml Werkzeugschleiferei LiebrichObere Brandstr. 10D-70567 StuttgartTel. +49 711 714995Fax +49 711 712645liebrich@kometservice.comm InovaTools Eckerle & Ertel GmbHIm Hüttental 3D-85125 Kinding-HaunstettenTel. +49 8467 84000Fax +49 8467 796inovatools@kometservice.comn Schneidwerkzeuge Schleiftechnik MoserHauptstr. 21D-94556 Schönanger-NeuschönauTel. +49 8558 663Fax +49 8558 671moser@kometservice.comt AFLY, Affûtage Lyonnais S.A.S.200 rue Léon BlumF-69100 VilleurbanneTel. +33 472 148939Fax +33 472 140320afly@kometservice.com5f Kanne Werkzeugtechnik GmbHBorsigstr. 29D-37154 NortheimTel. +49 5551 988060Fax +49 5551 9880666kanne@kometservice.como NB WerkzeugtechnikIm Anwandel 12D-72459 AlbstadtTel. +49 7432 2009422Fax +49 7432 2009424nb@kometservice.com67g CNC-Werkzeugschleiferei &Werkzeughandel SteikertAm Bahnhof 1D-06567 GöllingenTel. +49 34671 79652Fax +49 34671 529953steikert@kometservice.comh Vogtland Schleiftechnik GmbH & Co. KGMoorstr. 20D-08527 PlauenTel. +49 3741 27600Fax +49 3741 276010vst@kometservice.comi Zero systems, s.r.o.Pod Tratí 493/16CZ-32200 PlzeňTel. +420 377927171Fax +420 377983910zero@kometservice.comp Max Beck GmbHBeizkofer Str. 49D-88512 MengenTel. +49 7572 760310Fax +49 7572 7603126beck@kometservice.comq WEMA GmbHRaiffeisenstraße 9D-85276 PfaffenhofenTel.: +49 8441 859160Fax: +49 8441 8591620Email: wema@kometservice.comr Gradauer G.M.B.H.Ternberger Straße 1aA-4596 Steinbach/SteyrTel.: +43 7257 7366Fax: +43 7257 7366Email: gradauer@kometservice.com8www.kometservice.com106
A12CBD3EFG4JK L MHNI5O PQRS6T78107
Fax to KOMET SERVICE® Partner contact page 106Special tool enquiry: Pre-counterboring stage1Company:Customer No.:Address:Contact:Department:Phone:Fax:E-Mail:23Insert seatx D1x D2x D3Carbide insert4W1W2L2L3L156Pre-counterboringstagex D1x D2DimensionTool:n Monomax®n Cutting ringn Reamax® TSn Rapid set headx D37L1L2L38W1W2108
TOOLS PLUS IDEAS –a PLUS for our customers and the environmentThe company targetsThe KOMET GROUP pursues a consistent policy ofinvestments and achieves long-term and profitable growthvia continuous improvement of products and processesas well as via consistent qualification of employees. Thisincreases the value of the company. The KOMET GROUPconsistently increases its innovation quota via research anddevelopment, offering the market new products every year.The KOMET GROUP is a premium quality manufacturer andmotivates employee qualification and customers in theirIDEAS FACTORY. The training quota of vocational beginners isexemplary for the entire field of business.The products and servicesKOMET GROUP products and services offer the customerincomparable added value. The KOMET GROUP develops,manufactures and sells the most comprehensive, modularportfolio on bore machining as full-range suppliers. TheKOMET GROUP offers the most innovative technologies,thereby taking the highest economic viability, best quality andmost attractive designs into account. The KOMET GROUPsees itself not purely as a tool manufacturer, but rather assuppliers of innovative solutions and ideas for the benefit ofthe customer: TOOLS AND IDEAS.The customerThe KOMET GROUP places value on long-term, bindingcustomer relations, seeing itself as a partner of the customerin a balance of benefit supplies and benefit harvests. TheKOMET GROUP records customers' demands and thenproduces the most effective ideas and tool solutions for theirmachining tasks. The KOMET GROUP offers the customerinformation and collaboration via their worldwide presence inlocal Service Centres. The IDEAS FACTORY supports vocationrelatedtraining and further qualifications for customers.The environment / surroundingsThe KOMET GROUP feels itself obliged to avoid any wastage,and therefore commits itself to responsible usage of rawmaterials and careful utilisation of remaining materials.The KOMET GROUP management is well aware of itsresponsibilities towards society, and creates the foundationsfor modern working environments and working conditions.The specifications on ergonomics and work safety are takeninto account. Beholden to the founder, Robert Breuning, theKOMET GROUP supports the site at Besigheim, maintainingdirect contact to schools and social facilities in the region.With these claims in mind, the KOMET GROUP has introduced a modern, integrated management system, knownas KMS (KOMET Management System), which is certified in accordance with ISO 9001:2008, ISO 14001:2009 andthe German „Akkreditierungs-und Zulassungsverordnung Arbeitsförderung – AZAV“.zertifiziertnachAZAVCertificationhttp://www.kometgroup.com/navigation-top/download/service/zertifikate.html
KOMET GROUP International AgenciesEuropeBelgiumKOMET R. Cools N.V.Boomsesteenweg 4562020 AntwerpenTel. +32-3-2 37 97 87Fax +32-3-2 16 33 16info@komet.beCroatiaNITEH d.o.o.Izidora Krsnjavog 1 B47000 HR-KarlovacTel. +385 47 60 01 41Fax +385 47 60 01 42niteh@ka.t-com.hrSweden · Denmark · NorwayKOMET Scandinavia ABBox 9177SE-200 39 MalmöTel. +46-40-49 28 40Fax +46-40-49 19 95scandinavia@kometgroup.comDenmarkKOMET Scandinavia ABBox 9177SE-200 39 MalmöTel. +46-40-49 28 40Fax +46-40-49 19 95scandinavia@kometgroup.comGermanyKOMET GROUP GmbHZeppelinstraße 374354 BesigheimTel. +49 7143 3730Fax +49 7143 373233info@kometgroup.comFinlandP.Aro OyHallimestarinkatu 9FI-20780 KAARINATel. +358-(0)20 1474500Fax +358-(0)20 1474501info@p-aro.comFranceKOMET S.à.r.l.46-48 Chemin de la Bruyère69574 Dardilly CEDEXTel. +33(0)4 37 46 09 00Fax +33(0)4 78 35 36 57info.fr@kometgroup.comGreat BritainKOMET (UK) Ltd.4 Hamel HouseCalico Business ParkTamworthB77 4BFTel. +44(0)1827.302518Fax +44(0)1827.300486info.uk@kometgroup.comIrelandKOMET (UK) Ltd.4 Hamel HouseCalico Business ParkTamworthB77 4BFTel. +44(0)1827.302518Fax +44(0)1827.300486info.uk@kometgroup.comItalyKOMET Utensili S.R.L.Via Massimo Gorki n. 1120098 S. Giuliano Mil.Tel. +39-02-9 84 02 81Fax +39-02-9 84 49 62info.it@kometgroup.comNetherlandsRoco B.V.Willem Barentszweg 165928 LM VenloTel. +31-77-3 23 14 00Fax +31-77-3 23 14 04info@roco.nlwww.roco.nlNorwayKOMET Scandinavia ABBox 9177SE-200 39 MalmöTel. +46-40-49 28 40Fax +46-40-49 19 95scandinavia@kometgroup.comAustriaKOMET GROUP GmbHZeppelinstraße 3D-74354 BesigheimTel. +43 (1) 259 22 04Fax +43 (1) 259 22 04 76info.at@kometgroup.comPolandKOMET-URPOL Sp.z.o.o.ul. Przyjaźni 47 bPL 47-225 Kędzierzyn-KoźleTel. +48(0)77.405 31 00Fax +48(0)77.405 31 10info.pl@kometgroup.comPortugalKOMET IBERICA TOOLS S.L.Av. Corts Catalanes 9-11Planta baja, local 6B08173 Sant Cugat del VallesTel. +34-93-583.96.20Fax +34-93-583.96.12RomaniaS.C. INMAACRO S.R.L.Avram Iancu 86505600 Săcele-BraşovTel. +40 368 443 500Fax +40 368 443 501info@inmaacro.comRussiaKOMET GROUP GmbHul. M.Salimganova 2V420107, KazanTel. +7 843 5704345Fax +7 843 2917543info.ru@kometgroup.comSwitzerlandKOMET Schweiz AGVon Rollstrasse 29CH-4702 OensingenTel. +41(0)62 285 42 00Fax +41(0)62 285 42 99info@kometgroup.comSlovack RepublicKOMET GROUP CZ s.r.o.Na Hůrce 1041/2,160 00 Praha 6Tel. +42(0)2 35 01 00 10Fax +42(0)2 35 31 18 90info.cz@kometgroup.comSloveniaSchmidt HSC d.o.o.Kidriceva 253000 CeljeTel. +386 3 49 00 850Fax +386 3 49 00 852peter@hsc-schmidt.siSpainKOMET IBERICA TOOLS S.L.Av. Corts Catalanes 9-11Planta baja, local 6B08173 Sant Cugat del VallesTel. +34-93-583.96.20Fax +34-93-583.96.12info.es@kometgroup.comCzech RepublicKOMET GROUP CZ s.r.o.Na Hůrce 1041/2,160 00 Praha 6Tel. +420 235010010Fax +420 235311890info.cz@kometgroup.comTurkeyKOMET KESICI TAKIMLAR SAN VE TIC LTD STIYenikoy Mahallesi Koybasi cad.Akbas Sokak no 7 Sariyer ISTANBULTel. +90 212 346 01 34Tel. +90 212 346 01 70Fax +90 212 346 01 64info.tr@kometgroup.comHungaryPOWER TOOLS KFT9019 GYOR, Tavirózsa u. 3/FTel. +36 96 511 011Fax +36 96 511 010info@power-tools.hu
Outside EuropeEgyptZAHRANCO, ENGINEERING TRADE15, Ali Amer Str. · 6th SectorNasr City · Cairo, EgyptTel. +20-2-2 75 43 46Fax +20-2-2 75 41 83Telex 2 10 57 YAZCO UNArgentinaVORTEX S.R.L.Pedro Morán 858Lomas del MiradorBuenos AiresTel. +54-(11) 46 53 01 25Fax +54-(11) 44 88 60 72vortex@vortex.com.arAustraliaRosler International PTY Ltd.P.O. BOX 696, 12 The NookBayswater, Vic. 3153Tel. +61-3-97 38 08 89Fax +61-3-97 38 08 87Brazil<strong>Komet</strong> do Brasil Ltda.Rua Brasileira, 43907043-010 Guarulhos - São PauloTel. +55(0)11.2423-5502Fax +55(0)11.2422-0069info.br@kometgroup.comChinaKOMET GROUP Precision Tools(Taicang) Co., Ltd.(Headquarter Asia Pacific)No. 5 Schaeffler RoadTaicang, Jiangsu Province, 215400Tel. +86(0)512.535757-58Fax +86(0)512.535757-59info.cn@kometgroup.comIndiaKOMET Precision Tools India Pvt. Ltd.16J, Attibele Industrial AreaBANGALORE - 562 107Tel. +91-80-2807 8000Fax +91-80-2807 8100info.in@kometgroup.comIndonesiaPT Somagede PerkasaKompleks Griya Inti SentosaJalan Griya Agung No: 3Sunter Agung - Jakarta 14350Tel. +62-21-6 41 07 30Fax +62-21-6 40 15 72iriawan@sgp-dkp.comIranSHIVEH TOLID Co. LTD.# 270, West Dr. Fatemi Ave.Post Code : 14186TehranTel. +98 21 6 691 7 691Fax +98 21 6 691 7 688info@shivehtolid.comIsraelARNOLD TRADING Co., Ltd.P.O.B. 201806 Hamachtesh St.Ind. Area, Holon 58810Tel. +9 72-3-5 58 13 13Fax +9 72-3-5 58 13 17JapanKOMET GROUP KK# 180-00061-22-2 Naka-cho Musashino-shiTokyo JapanGrand Preo Musashino 203Tel. +81(0)422 50 0682Fax +81(0)422 50 0683info.jp@kometgroup.comCanadaKOMET of CANADATooling Solutions ULC250 Harry Walker Parkway NUnit 6B, Newmarket,Ontario, L3Y 7B4Tel. +1-905/954-0466Fax +1-905/954-1068canadacs@komet.comKoreaKOMET GROUP Precision ToolsKorea Co.,Ltd.#201, Lotte IT Castle-2, 550-1,Gasan-dong,Geumcheon-gu, Seoul, 153-768Tel. +82(0)2.2082.6300Fax +82(0)2.2082.6309info.kr@kometkorea.comMalaysiaGP System (Malaysia) Sdn Bhd19-1, Jalan Kenari 7Bandar Puchong Jaya47100 Puchong, SelangorTel. +60-3-807 59160Fax +60-3-807 59740gpm@gpsystem.comMexicoKOMET de México S. de R.L. de C.V.Acceso 1 Nave 8 No. 116Fraccionamiento Industrial La MontañaQuerétaro, Qro.C.P 76150, México.Tel. +52-442 2-18-25-44Fax +52-442 2-18-20-77kometdemexico@komet.comNew ZealandCoulson Carbide LimitedDouble J Centre, 24 Gum Road,Henderson Valley, HendersonP.O.Box 21-228, HendersonAucklandTel. +64-9-8 38 50 61Fax +64-9-8 37 62 86SingaporeGP System (Singapore) Pte. Ltd.No. 51, Bukit Batok Crescent#04-04/05 Unity CentreSingapore 658077Tel. +65-68 61 26 63Fax +65-68 61 35 00enquiry@gpsystem.comSouth AfricaMULTITRADE DISTRIBUTORSP.O. Box 3511Kempton Park1620Tel. +27-11-453-8034Fax +27-11-453-9696TaiwanHung Chih Ltd., Co.No. 37, Chung Cheng RoadTainan, Taiwan, R.O.C.Tel. +8 86-6-2 25 22 16Fax +8 86-6-2 20 59 93hclhsu@ms26.hinet.netThailandPERFECT TOOL Co., Ltd.64/298Moo 3 Karnchanapisek Rd..Bakurad BagbuathongNothaburi 11110Tel. +66 2594 4562Fax +66 2594 4563mpongsak@thaiperfecttools.comUSAKOMET of America, Inc.2050 Mitchell Blvd.SchaumburgIL 60193-4544Tel. +1-8 47-9 23 84 00+1-8 47-9 23 84 80Fax +1-8 00-8 65/66 38customerservice@komet.comVietnamTINH HA Trading & Service Co., Ltd.Add: 12th Floor, Zodiac Building,Duy Tan Street, Dich Vong Ward,Cau Giay District,Hanoi, VietnamTel. +84 4 62851631Fax +84 4 62851632tdeanchan@yahoo.com
GermanyKOMET GROUP GmbHZeppelinstraße 374354 BesigheimTel. +49 7143 3730Fax +49 7143 373233info@kometgroup.comGermanyKOMET GROUP GmbHWerk Stuttgart-VaihingenRuppmannstraße 3270565 Stuttgart / VaihingenTel. +49 711 788910Fax +49 711 7889111info@kometgroup.comBrazil<strong>Komet</strong> do Brasil Ltda.Rua Brasileira, 43907043-010 Guarulhos - São PauloTel. +55(0)11.2423-5502Fax +55(0)11.2422-0069info.br@kometgroup.comChinaKOMET GROUPPrecision Tools (Taicang) Co., Ltd.(Headquarter Asia Pacific)No. 5 Schaeffler RoadTaicang, Jiangsu Province, 215400Tel. +86 512 53575758Fax +86 512 53575759info.cn@kometgroup.comFranceKOMET S.à.r.l.46-48 Chemin de la Bruyère69574 Dardilly CEDEXTel. +33(0) 4 37 46 09 00Fax +33(0) 4 78 35 36 57info.fr@kometgroup.comGreat BritainKOMET (UK) Ltd.4 Hamel HouseCalico Business ParkTamworthB77 4BFTel. +44(0)1827.302518Fax +44(0)1827.300486info.uk@kometgroup.comIndia Italy JapanKOMET Precision Tools India Pvt. Ltd.16J, Attibele Industrial AreaBANGALORE - 562 107Tel. +91 80 2807 8000Fax +91 80 2807 8100info.in@kometgroup.comKOMET Utensili S.R.L.Via Massimo Gorki n. 1120098 S. Giuliano Mil.Tel. +39 02 98 40 28 1Fax +39 02 98 44 96 2info.it@kometgroup.comKOMET GROUP KK# 180-00061-22-2 Naka-cho Musashino-shiTokyo JapanGrand Preo Musashino 203Tel. +81(0)422 50 0682Fax +81(0)422 50 0683info.jp@kometgroup.comcanadaKOMET of CANADATooling Solutions ULC250 Harry Walker Parkway NUnit 6B, Newmarket,Ontario, L3Y 7B4Tel. +1-905/954-0466Fax +1-905/954-1068canadacs@komet.comkoreaKOMET GROUP Precision ToolsKorea Co., Ltd.#201, Lotte IT Castle-2, 550-1,Gasan-dong, Geumcheon-gu,Seoul, 153-768Tel. +82(0)2.2082-6300Fax +82(0)2.2082-6309info.kr@kometkorea.comMexicoKOMET de México S. de R. L. de C.VAcceso 1 Nave 8 No. 116Fraccionamiento Industrial La MontañaQuerétaro, Qro. C.P 76150 MéxicoTel. +52 442 2109020Fax +52 442 2182077kometdemexico@komet.comAustriaKOMET GROUP GmbHZeppelinstraße 3D-74354 BesigheimTel. +43 (1) 259 22 04Fax +43 (1) 259 22 04 76info.at@kometgroup.comPolandKOMET-URPOL Sp.z.o.o.ul. Przyjaźni 47 bPL 47-225 Kędzierzyn-KoźleTel. +48(0)77.405 31 00Fax +48(0)77.405 31 10info.pl@kometgroup.comRussiaKOMET GROUP GmbHul. M.Salimganova 2V420107, KazanTel. +7 843 5704345Fax +7 843 2917543info.ru@kometgroup.comSweden · Denmark · NorwayKOMET Scandinavia ABBox 9177SE-200 39 MalmöTel. +46 40 49 28 40Fax +46 40 49 19 95scandinavia@kometgroup.comSwitzerlandKOMET Schweiz AGVon Rollstrasse 29CH-4702 OensingenTel. +41(0)62 285 42 00Fax +41(0)62 285 42 99info@kometgroup.comSPAINKOMET IBERICA TOOLS S.L.Av. Corts Catalanes 9-11Planta baja, local 6B08173 SANT CUGAT DEL VALLESTel. +34 93 5839620Fax +34 93 5839612info.es@kometgroup.comturkeyKOMET KESICI TAKIMLAR SAN VE TIC LTD STIYenikoy Mahallesi Koybasi cad.Akbas Sokak no 7 Sariyer ISTANBULTel. +90 212 346 01 34Tel. +90 212 346 01 70Fax +90 212 346 01 64info.tr@kometgroup.comCzech RepublicKOMET GROUP CZ s.r.o.Na Hůrce 1041/2,160 00 Praha 6Tel. +420 235010010Fax +420 235311890info.cz@kometgroup.comUSAKOMET of America, Inc.2050 Mitchell Blvd.SchaumburgIL 60193-4544Tel. +1-8 47-9 23 / 84 00+1-8 47-9 23 / 84 80Fax +1-8 00-8 65 / 66 38customerservice@komet.comwww.kometgroup.com399 01 024 04-3T-03/13 Printed in Germany · © 2013 KOMET GROUP GmbH · We reserve the right to make modifications.
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