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What is a Smart Drive? - Windenergy

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Manuals/Articles from ecoinnovation.co.nzTypical crack on an inventors kit statorBearing replacementThe bearings are easy and cheap to replace. To replace bearings knock the old onesout from the inside (use a length of steel rod or old bolt) and press the new ones intoplace, use a mallet to tap them fully home. Suggest you thoroughly clean the newbearings and housing surface and apply a small amount of Loctite onto the surfacesprior to assembly.Spinning of shaft in bearingsAfter a number of early failures, EcoInnovation became aware that in order toprevent the bearing spinning on the shaft <strong>is</strong> it absolutely necessary to loctite theshaft onto the bearings. Remember to thoroughly clean the surface to be glued first.Th<strong>is</strong> prevents the bearing from spinning which would otherw<strong>is</strong>e damage the shaftleading to m<strong>is</strong>alignment of the stator and rotor.Another good tip <strong>is</strong> to lightly knurl the bearing surface on a lathe. Th<strong>is</strong> roughens thesurface and provides good adhesion for the loctite. Knurling also increases theoutside diameter so the fit changes from a clearance fit to an interference fit and theshaft will need to be tapped into the bearing with a mallet. Th<strong>is</strong> <strong>is</strong> adv<strong>is</strong>able onhighly loaded shafts where there <strong>is</strong> significant side loading from a chain or V belt.For more information v<strong>is</strong>it www.ecoinnovation.co.nz 9

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