KPI Familiarisation - Plant Maintenance Resource Center

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LTIFRLost Time Injury Frequency Rate• LTIFR is a measure of overall safety performance, and indicates the frequencyof Lost Time Injuries (LTIs).FormulaLTIFR =⎛ Number of Lost Time Injuries⎜⎞⎟⎝ Total Man Hours ⎠x 1,000,000– Total man hours includes wages, staff and contractor hours associated with both production andmaintenance operations.• Personnel are getting injured.• Safety practices / mechanisms are ineffective.• Incident reporting is increasing.InterpretationLTIFR LTIFR < 5• Personnel are NOT getting injured.• Safety practices / mechanisms are effective.• Incident reporting is reducing.
Maintenance Cost per Unit vs. Budget• A measure of the maintenance effort required for a piece of equipment (orplant) to generate a unit of production.FormulaMaintenance Cost per Unit =Total Maintenance CostUnit of Production– Total maintenance cost includes total costed maintenance man hours, parts and any other costsassociated with the maintenance effort (preventive and corrective).– Unit of production will match the associated departments current unit.Interpretation• Maintenance effort required is increasing.• Maintenance practices / mechanisms are ineffective.• Operating conditions are deteriorating.• Equipment is being over maintained.• Maintenance cost budgeting was inaccurate.• Maintenance requirements changed during the fiscal year.Maintenance Cost Cost per per Unit Unit vs. vs. Budget Budget• Maintenance effort required is decreasing.• Maintenance practices / mechanisms are effective.• Operating conditions are improving.• Maintenance cost budgeting was inaccurate.• Maintenance requirements changed during the fiscal year.
Page 1 and 2: KPI Familiarisation
Page 3 and 4: Objectives• Improve personnel’s
Page 5 and 6: How do I interpret a KPI?Interpreta
Page 7: Maintenance KPIsSeventeen (17) prim
Page 11 and 12: Cost of Quality• A measure of pre
Page 13 and 14: Maintenance Effectiveness• A meas
Page 15 and 16: MTBFMean Time Between Failure• Th
Page 17 and 18: Preventive Inspection Effectiveness
Page 19 and 20: Backlog• All maintenance work ide
Page 21 and 22: % Scheduled Compliance• A measure
Page 23 and 24: % Man Hours Available• Primarily
Page 25 and 26: % Failures Investigated• Measure
Page 27: SummaryKPIs track performance again

KPI Familiarisation - Plant Maintenance Resource Center

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