KOMET KUB PentronTM - Solid drilling to 5xD - Power-Tools

KOMET KUB PentronSolid drilling to 5 × D

KOMET KUB PentronContinuous drilling to 5 x DApplications:- For large drilling depths- Ideal for extreme working situations- For use with steel, cast metal, aluminium and stainless materialsBenefits for you:Maximum performance and life with excellent drilling performancedue to optimum main body stability and a special surface treatmentOptimum dimensional accuracy in the most difficult drilling conditions to 5×DCost reductions in stocking and ease of handlingdue to identical internal and external indexable insertsMaximum tool lifedue to four fully useable cutting edges of modern substrates with appropriate coatings.1 Extreme applications in the 5×D region: drilling on an edge Extreme applications in the 5×D region: drilling in an acute corner3 Extreme applications in the 5×D region: multiple drilling4 Extreme applications in the 5×D region: drilling on a welded seam or undulating surfaces1 2 3

KOMET KUB PentronX 18,5 – 26,0 mmInsert drill with cylindrical shank ISO 9677, R.H. cuttinglLNxdL / D solid drilling blind hole forge/casting skin, interface angled convex4×D § § $ $ $5×D § § $ $ $§ very good $ good & possible: see technical notes, page 11 X not possible4×D 5×D* max.diameter cylindricalwith offset shankxD xd × l Order No. N L Order No. N L16,0.Expanded version18,5 19,0 25×56 U44 11850 76 94 0,26 U45 11850 95 113 0,2819,0 19,5 25×56 U44 11900 76 94 0,27 U45 11900 95 113 0,2919,5 20,0 25×56 U44 11950 80 98 0,28 U45 11950 100 118 0,3020,0 20,5 25×56 U44 12000 80 98 0,29 U45 12000 100 118 0,3120,5 21,0 25×56 U44 12050 84 103 0,31 U45 12050 105 124 0,3321,0 21,5 25×56 U44 12100 84 103 0,31 U45 12100 105 124 0,3421,5 22,0 25×56 U44 12150 88 107 0,32 U45 12150 110 129 0,3522,0 22,5 25×56 U44 12200 88 107 0,33 U45 12200 110 129 0,3622,5 23,0 25×56 U44 12250 92 112 0,35 U45 12250 115 135 0,3823,0 23,5 25×56 U44 12300 92 112 0,36 U45 12300 115 135 0,3923,5 24,0 32×60 U44 22350 96 116 0,51 U45 22350 120 140 0,5424,0 24,5 32×60 U44 22400 96 116 0,51 U45 22400 120 140 0,5524,5 25,0 32×60 U44 22450 100 121 0,54 U45 22450 125 146 0,5925,0 25,5 32×60 U44 22500 100 121 0,55 U45 22500 125 146 0,6025,5 26,0 32×60 U44 22550 104 125 0,56 U45 22550 130 151 0,6126,0 26,5 32×60 U44 22600 104 125 0,57 U45 22600 130 151 0,62.44,0Expanded versionSupply includes: KUB Pentron TM drill with assembly parts. Please order insert and accessories separately.* Adjustment device see catalogue "KomPass – chapter 5"

KOMET KUB PentronX 18,5 – 26,0 mmInsert drill with ABS® connection, R.H. cuttingLNxdL / D solid drilling blind hole forge/casting skin, interface angled convex4×D § § $ $ $5×D § § $ $ $§ very good $ good & possible: see technical notes, page 11 X not possible4×D 5×D* max.diameterwith offset ABSxD xd Order No. N L Order No. N L16,0.Expanded version18,5 19,0 50 U44 51850 76 108 0,47 U45 51850 95 127 0,5119,0 19,5 50 U44 51900 76 108 0,49 U45 51900 95 127 0,5219,5 20,0 50 U44 51950 80 112 0,50 U45 51950 100 132 0,5320,0 20,5 50 U44 52000 80 112 0,51 U45 52000 100 132 0,5320,5 21,0 50 U44 52050 84 116 0,51 U45 52050 105 137 0,5321,0 21,5 50 U44 52100 84 116 0,51 U45 52100 105 137 0,5421,5 22,0 50 U44 52150 88 120 0,52 U45 52150 110 142 0,5522,0 22,5 50 U44 52200 88 120 0,53 U45 52200 110 142 0,5622,5 23,0 50 U44 52250 92 124 0,55 U45 52250 115 147 0,5923,0 23,5 50 U44 52300 92 124 0,56 U45 52300 115 147 0,6023,5 24,0 50 U44 52350 96 128 0,56 U45 52350 120 152 0,6024,0 24,5 50 U44 52400 96 128 0,57 U45 52400 120 152 0,6124,5 25,0 50 U44 52450 100 133 0,59 U45 52450 125 158 0,6325,0 25,5 50 U44 52500 100 133 0,60 U45 52500 125 158 0,6425,5 26,0 50 U44 52550 104 137 0,61 U45 52550 130 163 0,6626,0 26,5 50 U44 52600 104 137 0,63 U45 52600 130 163 0,68.44,0Expanded versionSupply includes: KUB Pentron TM drill with assembly parts. Please order insert and accessories separately.* Adjustment device see catalogue "KomPass – chapter 5"

4×D 5×DxD –0,1/+0,3xD –0,1/+0,35cross bore centering bore chamber stack plate drilling rough boring adjustable$ $ & $ X $$ $ X $ X $Basic recommendation Assembly parts AccessoriesInsertforClampingScrewdriverworkpiece material screwOrder No. ISO-Code piece P M K N S H Order No. Order No.size Article ArticleStartingtorqueW80 18010.068425W80 18010.062730W80 18010.066115W80 18010.067710SOGX 060206-01 BK8425SOGX 060206-01 BK2730SOGX 060206-01 BK6115 SOGX 060206-01 BK77102§§§§ $$N00 57553S/M2,2×5,5-6IP1,01 NmL05 008106IPW80 20010.088425W80 20010.082730W80 20010.086115W80 20010.087710SOGX 07T208-01 BK8425SOGX 07T208-01 BK2730SOGX 07T208-01 BK6115 SOGX 07T208-01 BK77102§§§§ $$N00 57553S/M2,2×5,5-6IP1,01 NmL05 008106IPW80 24010.088425W80 24010.082730W80 24010.086115W80 24010.087710SOGX 080308-01 BK8425SOGX 080308-01 BK2730SOGX 080308-01 BK6115 SOGX 080308-01 BK77102§§§§ $$N00 57571S/M2,5×6,3-8IP1,28 NmL05 008308IPGuideline values for solid drilling and alternative inserts: page 8 - 10EP 0 547 049 and other patents (ABS®), Patented design (KUB Pentron TM )Note: Only use this insert with KUB Pentron TM as an external cutting edge:SOGX ... -01 (geometry 01) in BK6115

KOMET KUB PentronGuideline values for solid drillingKUB Pentron TMCutting speed vc (m/min)Material groupStrengthRm (N/mm2)Hardness HBMaterialExample material code/DINminBK8425opt.maxminBK2730opt.maxminBK6425opt.maxminBK6115opt.maxminBK7710opt.max1.0 # 500non-alloy steelsSt37-2/1.00379SMn28/1.0715St44-2/1.0044200260320160220280270320370250300350–2.0500-900non-alloy /low alloy steelsSt52-2 / 1.0050C55 / 1.052516MnCr5 / 1.7131180220260160200240240280320220260300–P2.1 < 500 lead alloys9SMnPb28 / 1.07183.0 > 900non alloy / low alloy steels:heat resostant structural, heat treated,42CrMo4 / 1.7225nitride and tools steelsCK60 / 1.1221200140260180320220160120220160280200270220320260370300250200300240350280––4.0 > 900high alloy steelsX6CrMo4 / 1.2341X165CrMoV12/1.2601120160200100140180190220250170200230–4.1HSS507090406080801001207090110–S5.0 250special alloys:Inconel, Hastelloy, Nimonic, stc.Inconel 718/2.4668Nimonic 80A/2.4631204060306090–––5.1 400 titanium, titanium alloysTiAl5Sn2 / 3.711440701006090120––60901206.0 # 600stainless steelsX2CrNi189 / 1.4306X5CrNiMo1810/1.4401150170210140180220190220250210240270–M6.1 < 900stainless steelsX8CrNb17/1.4511X10CrNiMoTi1810/1.4571120150200120160200170200230190220250–7.0 > 900stainless / fireproof steelsX10CrAl7 / 1.4713X8CrS-38-18/1.4862110150190120160200170200230190220250–8.0 180gray cast ironGG-25/0.6025GG-35/0.6035140180220120160200150200250160240320–8.1 250 alloy gray cast ironGG-NiCr202 / 0.6660120150180100130160100140180100140180–9.0 # 600 130 spheroidal graphite cast iron, ferritic GGG-40 / 0.7040140180220120160200120160200120160200–K9.1 230spheroidal graphite cast iron, ferritic/perliticGGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055120150180110130160100140180100140180–10.0 > 600 250spheroidal graphite cast iron, perliticmalleable ironGGG-60 / 0.7060GTS-65 / 0.8165110140170901201509012015090120150–10.1 200 alloyed spheroidal graphite cast iron GGG-NiCr20-2 /0.7661110140170901201509012015090120150–10.2 300vermicular cast ironGGV Ti < 0,2GGV Ti > 0,290110130801001207010013070100130–12.0 90copper alloy, brass, lead-alloy bronze,lead bronze: good cutCuZn36Pb3 / 2.1182G-CuPb15Sn /2.1182150200250150200250––15025035012.1 100copper alloy, brass, bronze:average cutCuZn40Al1 / 2.0550E-Cu57 / 2.0060200300400200300400––250350450N13.0 60wrought aluminium alloysAlMg1 / 3.3315AlMnCu / 3.0517300400500300400500––30050070013.1 75cast alum. alloy:Si-content 10%G-AlSi10Mg / 3.2381150200250150200250––140220300H15.0 140016.0 1800hardened steels< 45 HRChardened steels> 45 HRC––5020804011060––5020804011060––Important: See page 11 for more application details and safety notes !

4×D 5×Dx18,5–19,0x19,1–20,0x20,1–22,0x22,1–23,0x23,1–24,0x24,1–25,0x25,1–26,0x18,5–19,0x19,1–20,0x20,1–22,0x22,1–23,0x23,1–24,0x24,1–25,0x25,1–26,00,050,070,100,050,070,100,060,090,120,060,090,120,060,090,120,060,090,120,060,090,120,050,070,100,050,070,100,060,090,120,060,090,120,060,090,120,060,090,120,060,090,121.0P0,100,120,150,100,120,150,110,130,160,110,130,160,110,130,160,110,130,160,110,130,160,080,100,130,080,100,130,090,110,140,090,110,140,090,110,140,090,110,140,090,110,142.00,110,130,160,110,130,160,130,150,180,130,150,180,130,150,180,130,150,180,130,150,180,090,110,140,090,110,140,110,130,160,110,130,160,110,130,160,110,130,160,110,130,162.10,110,140,160,110,140,160,130,150,180,120,160,200,140,180,220,140,180,220,140,180,220,080,100,130,080,100,130,130,150,180,140,180,200,140,180,220,140,180,220,140,180,223.00,090,120,150,090,120,150,130,150,180,120,160,200,140,180,220,140,180,220,140,180,220,090,120,150,090,120,150,130,150,180,120,160,200,140,180,220,140,180,220,140,180,224.0––––––––––––––4.15.0S5.10,080,100,120,080,100,120,100,130,150,120,150,180,120,150,180,120,150,180,120,150,180,060,080,100,060,080,100,090,110,130,090,110,130,100,140,160,100,140,160,100,140,166.0M0,080,100,120,080,100,120,100,130,150,120,150,180,120,150,180,120,150,180,120,150,180,060,080,100,060,080,100,090,110,130,090,110,130,120,140,160,120,140,160,120,140,166.10,060,080,100,060,080,100,090,110,130,090,110,130,100,140,160,100,140,160,100,140,160,060,080,100,060,080,100,070,090,110,070,090,110,100,120,140,100,120,140,100,120,147.00,120,150,180,120,150,180,140,180,220,140,180,220,160,200,250,180,220,270,200,250,300,100,130,160,100,130,160,120,160,200,120,160,200,140,180,230,160,200,250,180,230,288.0K0,100,130,160,100,130,160,120,160,200,120,160,200,140,180,230,160,200,240,180,230,280,080,110,140,080,110,140,100,140,180,100,140,180,120,160,210,140,180,220,160,210,268.10,120,150,180,120,150,180,140,180,220,140,180,220,160,200,250,180,220,270,200,250,300,100,130,160,100,130,160,120,160,200,120,160,200,140,180,230,160,200,250,180,230,289.00,120,150,180,120,150,180,140,180,220,140,180,220,160,200,250,180,220,270,200,250,300,100,130,160,100,130,160,120,160,200,120,160,200,140,180,230,160,200,250,180,230,289.10,120,150,180,120,150,180,140,180,220,140,180,220,160,200,250,180,220,270,200,250,300,100,130,160,100,130,160,120,160,200,120,160,200,140,180,230,160,200,250,180,230,2810.00,100,130,160,100,130,160,120,160,200,120,160,200,140,180,230,160,200,240,180,230,280,080,110,140,080,110,140,100,120,180,100,140,180,120,160,210,140,180,230,160,210,2610.10,090,120,150,090,120,150,110,150,190,110,150,190,130,170,220,150,190,230,170,220,270,070,1014,000,070,100,140,090,110,170,090,130,170,110,150,200,130,170,220,150,200,2510.20,100,130,150,100,130,150,100,130,150,120,150,180,120,150,180,120,150,180,120,150,180,100,130,150,100,130,150,100,130,150,120,150,180,120,150,180,120,150,180,120,150,1812.0N0,080,110,130,080,110,150,080,110,130,100,130,160,100,130,160,100,130,160,100,130,160,080,110,130,080,110,150,080,110,130,100,130,160,100,130,160,100,130,160,100,130,1612.10,080,110,130,080,110,150,080,110,130,100,130,160,100,130,160,100,130,160,100,130,160,080,110,130,080,110,150,080,110,130,100,130,160,100,130,160,100,130,160,100,130,1613.00,100,130,150,100,130,150,100,130,150,120,150,180,120,150,180,120,150,180,120,150,180,100,130,150,100,130,150,100,130,150,120,150,180,120,150,180,120,150,180,120,150,1813.10,130,160,180,130,160,180,130,160,180,150,180,210,150,180,210,150,180,210,150,180,210,130,160,180,130,160,180,130,160,180,150,180,210,150,180,210,150,180,210,150,180,2114.0––––––––––––––15.0H––––––––––––––16.0Material groupFeed f (mm/rev)Feed f (mm/rev)minopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxminopt.maxon requeston requeston requeston request

KOMET KUB PentronTechnical Notes1.Starting on uneven surfaces (cast surfaces)- when inserting and withdrawing the drill, reduce the feed rate by approx. 30-50% (depending on componentstability, clamping and surface quality)2.Starting on angled surfaces / angled bore exit- when inserting the drill, reduce the feed rate by approx. 30-60% until full diameter is reached- when withdrawing the drill after interruption to the cut, reduce the feed rate by approx. 30-60%- use tough insert and stable corner radius3.Starting on cambered surfaces- when inserting the drill, reduce the feed rate by approx. 30-60% until full diameter is reached- when withdrawing the drill after interruption to the cut, reduce the feed rate by approx. 30-60% (dependingon component stability and clamping).4.Drilling through a cross bore- when inserting and withdrawing the drill, reduce the feed rate by approx. 30-50% (depending on componentstability, clamping and surface quality)- in the vicinity of the cross bore, reduce the feed rate by 50%- watch for chip jamming around tool- use tough insertand stable corner radius5.Drilling a chamber- first bore Nos. + , then bore No. - check distribution is symmetrical- avoid chip jams- use tough insertand stable corner radius- Continuous drilling: when inserting the drill, reduce the feed rate by approx. 30-60% (depending oncomponent stability and clamping)- Interruption to cut: when drilling the cut interruption, reduce the feed rate by approx. 50-60%6.Starting on a groove or large centering bore- when inserting the drill, reduce the feed rate by approx. 30-50% until centring depth is reached- reduce feed rate- use tough insert for internal cutting edge- spot face if required7.Starting on an edge- when inserting and withdrawing the drill, reduce the feed rate by approx. 30-50% (depending on componentstability, clamping and surface quality)- use tough insert and stable corner radius8.Starting on a welded seam- when inserting the drill, reduce the feed rate by approx. 30-60% until full diameter is reached- when withdrawing the drill after interruption to the cut, reduce the feed rate by approx. 30-60% (dependingon component stability and clamping).9.Drilling through stacked plates- good workpiece clamping required- max. gap = 1 mm10.Roughing- not possible11.adjustable- when inserting and withdrawing the drill reduce the feed rate by approx. 30-50% until full bore diameteris reached (depending on component stability and clamping).- use tough insert and stable corner radiusNote: The application details shown depend on the environmental and application conditions (e.g. machine, ambient temperature,use of lubricant/coolant and the machining result required). These are subject to correct operating conditions, correctapplication and compliance with the spindle speed limits given for the tools.11

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