National Occupational Standards Manufacturing Textile ... - Skillset

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Textiles Functional MapTo market, develop, manufacture and supply textile products plus allied and ancillary components from a range of materials to meetcustomer demandDesign & DevelopmentPreparation andproduction of yarnPreparation andproduction of fabricDyeing and colourationof textile materialsFinishing of textilematerialsConduct marketresearchCreate storyboards/design briefsDesign by hand/CADCreate and testsamples/prototypesCreate final patterns viahand or CAD to produceagreed productsDeliver design servicesPrepare and blendnatural and/or stapleman-made fibresAlign natural and/orstaple man-made fibresFibre/yarn productionNatural fibre yarnspinningYarn finishingCreel and beampreparationStorage of raw materialsPreparation of machineryand equipmentPrepare to producefabricsFabric manufacture (byhand or machine)Test fabricsProduction controlInspect fabric andmaintain qualityPrepare fabric forcolourationDye or print textilematerialsFinish dyed fibres, yarnsor fabricsInspect coloured textilematerialsPrepare fabricFinish fabrics using avariety of processesInspect coloured textilematerialsMachinery andequipment maintenanceManufacturing Textile ProductsJanuary 2013 Page number 6
SKSHS1 – Health, safety and security at workOverview:This standard is for all those personnel who take responsibility for their own health, safety andsecurity in the workplace and is about using the correct procedures to prevent, control andminimise risk to yourself and others in the workplace. You will be required to take appropriateaction in the event of an accident or incident within your own area of responsibility.You will be responsible for the health, safety and security of yourself and others in the workplace,taking action in the event of any potential hazards and security breaches to make the workplacesafe.The job role may involve:1. Contributing to the safety and security in the workplace2. Taking action in the event of an incident3. Raising the alarm4. Following correct procedures for shut down and evacuation5. Using emergency equipment correctly and safely6. Monitor the workplace for hazardsPerformance Criteria:P1 Identify the location and type of accident / incidentP2 Recognise the sound/s of alarmsP3 Raise the alarm(s)P4 Take action in the event of fire, emergencies or accidentsP5 Recognise and rectify where possible potential hazards in the workplaceP6 Follow the organisational procedures for shut down and evacuation when requiredP7 Use, maintain and replace emergency equipment and protective clothing andequipmentP8 Monitor the workplace for hazardsP9 Report hazards which cannot be rectified immediatelyP10 Use correct handling and lifting techniquesP11 Report any security breachesP12 Follow organisational procedure for any loss of propertyP13 Safely handle and move waste and debrisP14 Store materials and equipment in line with manufacturer’s and organisationalrequirementsP15 Identify and correct (if possible) malfunctions in machinery and equipmentP16 Recognise and report any service malfunctions that cannot be rectifiedP17 Recognise and report any hazardous substance leaks (contamination, spillages oremissions)P18 Complete all forms, records, reports and other documentationP19 Work to legal requirements, standards and regulations, policies, procedures andprofessional codesKnowledge and Understanding:K1K2K3K4K5Where alarms, emergency exits, escape routes, emergency equipment andassembly points are locatedWhat the alarm sounds likeWhat hazardous substances are used in the workplaceMethods of making safe or reducing the danger of hazardous substances in theevent of an accidentHow to handle and store hazardous substances in line with COSHH (Control ofManufacturing Textile ProductsJanuary 2013 Page number 7
Page 1 and 2: National OccupationalStandardsManuf
Page 3 and 4: IntroductionThe textiles sector cov
Page 5: Uses of StandardsStandards are noth
Page 9 and 10: SKSTEX1 - Manufacture textilesPerfo
Page 11 and 12: SKSTEX2 - Produce the warpOverview:
Page 15 and 16: SKSTEX4 - Manufacture woven textile
Page 17 and 18: SKSTEX6 - Control the efficiency of
Page 19 and 20: SKSTEX7 - Move and distribute mater
Page 21 and 22: SKSTEX8 - Perform quality control p
Page 23 and 24: SKSTEX10 - Package manufactured pro
Page 25 and 26: SKSTEX11 - Provide support services
Page 27 and 28: SKSTEX13 - Maintain and improve you
Page 29 and 30: SKSTEX14 - Prepare for textile manu
Page 31 and 32: K20 The organisation’s rules, cod
Page 33 and 34: K17 Action to take when dealing wit
Page 35 and 36: P22 The importance of effective com
Page 37 and 38: K12 Types of waste and methods of d
Page 39 and 40: K19 The companies quality standards
Page 41 and 42: K23 The importance of complying wit
Page 43 and 44: K17 Ways of resolving with problems
Page 45 and 46: K18 Limits of your own responsibili
Page 47 and 48: K11 Routine maintenance procedures
Page 50 and 51: SKSTEX26 - Perform sample analysisO
Page 52 and 53: SKSTEX27 - Produce prototype sample
Page 54 and 55: SKSTEX28 - Conduct pre-production t
Page 56 and 57:
SKSTEX29 - Contribute to product de
Page 58 and 59:
SKSTEX30 - Develop designs for text
Page 60 and 61:
SKSTEX31 - Develop colour recipes f
Page 62 and 63:
SKSTEX32 - Prove colour recipes for
Page 64 and 65:
SKSTEX33 - Develop finishing proces
Page 66 and 67:
SKSTEX34 - Prove finishing routines
Page 68 and 69:
SKSTEX35 - Control textile testing
Page 70 and 71:
SKSTEX36 - Calibrate textile produc
Page 72 and 73:
SKSTEX37 - Manufacture of needle pu
Page 74 and 75:
SKSTEX38 - Receive, store and issue
Page 76 and 77:
SKSTEX39 - Manufacture finished yar
Page 79 and 80:
liveliness, tension etc.)K11 Import
Page 81 and 82:
K16 Threading up techniques accordi
Page 83 and 84:
K6 The importance of manual dexteri
Page 85 and 86:
K7K8K9Characteristics of yarns to b
Page 87 and 88:
K17 How to present any ideas for im
Page 89 and 90:
temperatures, pressures and timings
Page 91:
K5 Evaluation techniques of inheren
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