PSI 6000 Medium-Frequency Inverters Technical ... - Bosch Rexroth

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ContentsVContentsPage1 Safety instructions ............................ 1 -11.1 Safety instructions and symbols attached to the product ...... 1--11.2 Safety instructions and symbols used in this manual ......... 1--21.3 Intended use ........................................... 1--31.4 No admittance for persons fitted with cardiac pacemakers .... 1--41.5 Qualified personnel ..................................... 1--51.6 Installation and assembly ................................ 1--61.7 Electrical connection .................................... 1--91.8 System perturbation ..................................... 1--121.9 Ensuring EMC of the completely assembled system ......... 1--131.10 Operation of the medium-frequency inverters ............... 1--141.11 Retrofits and modifications by the user ..................... 1--151.12 Maintenance, repair ..................................... 1--161.13 Working safely ......................................... 1--171.14 CE conformity .......................................... 1--182 Setup ........................................ 2-12.1 Features .............................................. 2--12.2 Modules and components ................................ 2--22.3 Function ............................................... 2--42.4 Monitoring ............................................. 2--52.5 Advantages and benefits of medium-frequency welding ...... 2--63 Notes on Rating .............................. 3 -13.1 Load diagrams ......................................... 3--24 Commissioning ............................... 4 -15 Maintenance .................................. 5 -16 Malfunction .................................. 6 -17 Type overview ................................ 7 -17.1 Features .............................................. 7--11070 080 059-101 (2001.04) GB
VIContentsPage8 PSI 6025.XXX L1 .............................. 8 -18.1 Explanation of drawings ................................. 8--18.2 PSI 6025.XXX L1 front panel ............................. 8--28.3 Technical data, PSI 6025.XXX L1 ......................... 8--48.4 Dimensioned drawing, PSI 6025.XXX L1 ................... 8--58.5 Electrical connection, PSI 6025.XXX L1 .................... 8--68.6 Load diagram, PSI 6025.XXX L1 .......................... 8--78.7 Accessories, PSI 6025.XXX L1 ........................... 8--88.7.1 Dimensioned drawing, accessories kit ..................... 8--88.8 Ordering, PSI 6025.XXX L1 .............................. 8--109 PSI 6100.XXX L1/L2/W1/W2 .................... 9 -19.1 PSI 6100.XXX L1/L2/W1/W2 overview ..................... 9--19.2 Explanation of drawings ................................. 9--19.3 PSI 6100.XXX L1/L2/W1/W2 front panel ................... 9--29.4 Technical data, PSI 6100.XXX L1/L2/W1/W2 ................ 9--49.5 Dimensioned drawing, PSI 6100.XXX L1/L2 ................ 9--69.6 Dimensioned drawing, PSI 6100.XXX W1/W2 ............... 9--79.7 Electrical connection, PSI 6100.XXX L1/L2/W1/W2 .......... 9--89.8 Cooling water connection, PSI 6100.XXX W1/W2 ........... 9--99.9 Load diagram, PSI 6100.XXX L1/W1 ...................... 9--119.10 Load diagram, PSI 6100.XXX L2/W2 ...................... 9--129.11 Accessories, PSI 6100.XXX L1/L2/W1/W2 ................. 9--139.11.1 Dimensioned drawing, accessories kit ..................... 9--139.12 Ordering, PSI 6100.XXX L1/L2/W1/W2 .................... 9--1510 PSI 6200.XXX W1/W2 .......................... 10 -110.1 PSI 6200.XXX W1/W2 overview .......................... 10--110.2 Explanation of drawings ................................. 10--110.3 PSI 6200.XXX W1/W2 front panel ......................... 10--210.4 Technical data, PSI 6200.XXX W1/W2 ..................... 10--410.5 Dimensioned drawing, PSI 6200.XXX W1/W2 ............... 10--510.6 Electrical connection, PSI 6200.XXX W1/W2 ................ 10--610.7 Cooling water connection, PSI 6200.XXX W1/W2 ........... 10--710.8 Load diagram, PSI 6200.XXX W1 ......................... 10--910.9 Load diagram, PSI 6200.XXX W2 ......................... 10--1010.10 Accessories, PSI 6200.XXX W1/W2 ....................... 10--1110.11 Ordering, PSI 6200.XXX W1/W2 .......................... 10--1211 PSI 6300.XXX L1/L2/W1/W2 .................... 11 -111.1 PSI 6300.XXX L1/L2/W1/W2 overview ..................... 11--111.2 Explanation of drawings ................................. 11--111.3 PSI 6300.XXX L1/L2/W1/W2 front panel ................... 11--211.4 Technical data, PSI 6300.XXX L1/L2/W1/W2 ................ 11--411.5 Dimensioned drawing, PSI 6300.XXX L1/L2 ................ 11--611.6 Dimensioned drawing, PSI 6300.XXX W1/W2 ............... 11--711.7 Electrical connection, PSI 6300.XXX L1/L2/W1/W2 .......... 11--811.8 Cooling water connection, PSI 6300.XXX W1/W2 ........... 11--911.9 Load diagram, PSI 6300.XXX L1/W1 ...................... 11--1111.10 Load diagram, PSI 6300.XXX L2/W2 ...................... 11--1211.11 Accessories, PSI 6300.XXX L1/L2/W1/W2 ................. 11--1311.11.1 Dimensioned drawing, accessories kit ..................... 11--1311.12 Ordering, PSI 6300.XXX L1/L2/W1/W2 .................... 11--151070 080 059-101 (2001.04) GB
Page 1 and 2: PSI 6000PSI 6000 Medium-Frequency I
Page 6 and 7: ContentsVIIPage12 PSI 6500.XXX W1 .
Page 8 and 9: Safety instructions 1-11 Safety ins
Page 10 and 11: Safety instructions 1-31.3 Intended
Page 12 and 13: Safety instructions 1-51.5 Qualifie
Page 14 and 15: Safety instructions 1-7DANGEROUS EL
Page 16 and 17: Safety instructions 1-91.7 Electric
Page 18 and 19: Safety instructions 1-11CAUTIONConn
Page 20 and 21: Safety instructions 1-131.9 Ensurin
Page 22 and 23: Safety instructions 1-151.11 Retrof
Page 24 and 25: Safety instructions 1-171.13 Workin
Page 26 and 27: Setup 2-12 Setup2.1 FeaturesDDDDDDD
Page 28 and 29: Setup 2-3Welding transformerU1V1W1P
Page 30 and 31: Setup 2-52.4 MonitoringIn order to
Page 32 and 33: Setup 2-7kAsplash limitgalvanized s
Page 34 and 35: Notes on Rating 3-13 Notes on Ratin
Page 36 and 37: Commissioning 4-14 CommissioningDAN
Page 38 and 39: Maintenance 5-15 MaintenanceDANGERO
Page 40 and 41: Malfunction 6-16 MalfunctionAlthoug
Page 43 and 44: 7-2Type overviewPSI 6200.XXX W1D Me
Page 45 and 46: 8-2PSI 6025.XXX L18.2 PSI 6025.XXX
Page 47 and 48: 8-4PSI 6025.XXX L18.3 Technical dat
Page 49 and 50: 8-6PSI 6025.XXX L18.5 Electrical co
Page 51 and 52: 8-8PSI 6025.XXX L18.7 Accessories,
Page 53 and 54:
8-10PSI 6025.XXX L18.8 Ordering, PS
Page 55 and 56:
9-2PSI 6100.XXX L1/L2/W1/W29.3 PSI
Page 57 and 58:
9-4PSI 6100.XXX L1/L2/W1/W29.4 Tech
Page 59 and 60:
9-6PSI 6100.XXX L1/L2/W1/W29.5 Dime
Page 61 and 62:
9-8PSI 6100.XXX L1/L2/W1/W29.7 Elec
Page 63 and 64:
9-10PSI 6100.XXX L1/L2/W1/W2The hea
Page 65 and 66:
9-12PSI 6100.XXX L1/L2/W1/W29.10 Lo
Page 67 and 68:
9-14PSI 6100.XXX L1/L2/W1/W2DDDFor
Page 69 and 70:
9-16PSI 6100.XXX L1/L2/W1/W2Notes:1
Page 71 and 72:
10 -2PSI 6200.XXX W1/W210.3 PSI 620
Page 73 and 74:
10 -4PSI 6200.XXX W1/W210.4 Technic
Page 75 and 76:
10 -6PSI 6200.XXX W1/W210.6 Electri
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10 -8PSI 6200.XXX W1/W2The heat sin
Page 79 and 80:
10 -10PSI 6200.XXX W1/W210.9 Load d
Page 81 and 82:
10 -12PSI 6200.XXX W1/W210.11 Order
Page 83 and 84:
11 -2PSI 6300.XXX L1/L2/W1/W211.3 P
Page 85 and 86:
11 -4PSI 6300.XXX L1/L2/W1/W211.4 T
Page 87 and 88:
11 -6PSI 6300.XXX L1/L2/W1/W211.5 D
Page 89 and 90:
11 -8PSI 6300.XXX L1/L2/W1/W211.7 E
Page 91 and 92:
11 -10PSI 6300.XXX L1/L2/W1/W2The h
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11 -12PSI 6300.XXX L1/L2/W1/W211.10
Page 95 and 96:
11 -14PSI 6300.XXX L1/L2/W1/W2DDDFo
Page 97 and 98:
11 -16PSI 6300.XXX L1/L2/W1/W2Notes
Page 99 and 100:
12 -2PSI 6500.XXX W112.2 PSI 6500.X
Page 101 and 102:
12 -4PSI 6500.XXX W112.3 Technical
Page 103 and 104:
12 -6PSI 6500.XXX W112.5 Electrical
Page 105 and 106:
12 -8PSI 6500.XXX W1The heat sink o
Page 107 and 108:
12 -10PSI 6500.XXX W112.8 Accessori
Page 109 and 110:
12 -12PSI 6500.XXX W1Notes:1070 080
Page 111 and 112:
13 -2CE declaration of conformityNo
Page 113 and 114:
A-2AnnexElectrical connection PSI 6
Page 115 and 116:
A-4AnnexNotes:1070 080 059-101 (200
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PSI 6000 Medium-Frequency Inverters Technical ... - Bosch Rexroth

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