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Catalog Sheet - Patriot Supply

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YELLOW JACKET ®HVAC/R Service ToolsE D I T I O NF I F T Y S I XPreferredby leadingcommercialand residential HVAC/Rtrade professionalsworldwide


YELLOW JACKET Refrigerant Recovery Machines –the growing line for every size systemWhen you see the YELLOW JACKET ®name on a hose, you know you’vegot the genuine item for industryproven performance. Today, you’llalso find the YELLOW JACKET nameon a line of refrigerant recoverymachines for the smallest applianceto the largest system.RecoverXL REFRIGERANT RECOVERY MACHINES –fast recovery of most refrigerants including R-410AAll are backed by the experienceof having more units in the fieldthan the total of many differentcompetitive units combined.Building block approachto select a system for your needsMake your selection based onsystem size, your budget, andperformance features that buildthrough the line. On this page,start with the high speed of theRecoverXL. Add automaticoperation with the RecoverXLTand then subcooling with theRecoverXLS System.RecoverXLT and RecoverXLSinclude a 3-Year warranty oncompressorEvery unit is full-function testedin the factory to help insuretrouble-free operation. Results anda full 1-year warranty (3 yearcompressor warranty on RecoverXLTand RecoverXLS) are includedwith each RecoverX model.Call 1-800-769-8370 for technicalsupport for as long as you own theequipment. Telephone calls typicallysolve 90% of problems withoutreturns. Technical support is alsoavailable in Europe. Replacementparts are easy to install and readilyavailable through your YELLOWJACKET wholesaler.See page 10 for selection chart.6The YELLOW JACKET RecoverXLMachine provides fast recovery ofClass III, IV, and V refrigerantsincluding R-410A. Features includeall of the following:• Durability with proven 1/2 hp oil-lessdirect drive compressor. Permanentlylubricated cylinder walls eliminateoil maintenance and compatibilityproblems• Built-in mesh particulate filterto protect unit from dirty systems• “On-the-fly” purge with simpleturn of a knob to remove residualrefrigerant and help prevent crosscontaminationThe weight of all units balance awayfrom the side of your leg for easiercarrying on a long walk to the back ofa house or a long climb to a roof top.• Easy, intuitive use with single-valveset-up and no hose switching(patent pending)Since Federal laws prohibitventing or blowing off a chargeduring service, a recovery unitis mandatory. UPC# Description Compressor95740 RecoverXL 115/60 Hz 1/2 hp oil-less95753 RecoverXL 230/50 Hz (Euro plug)1/2 hp oil-less


YELLOW JACKET SUPEREVAC Systems –faster calls,fewer call backsManufactured in U.S.A.NEWVacuum Pump page 16NEWDigital Vacuum Gaugepage 2113


How and why one small drop dampens your profits.A drop of moisture canhurt your profits andreputation. And withthe increased moisturesensitivity of modernA/C and refrigerationsystems, proper evacuation is essential.Most system complaints can be attributedto moisture. Here’s how and why.During new system set-up, allprotective caps are removed allowingmoisture and air into the systemcomponents.If air – a non-condensible – remainsin the system, it collects on the highside reducing system efficiency. Thiscauses a rise in head pressure. Thedischarge valve gets hotter than normaland organic solids form causingcompressor failure.Moisture in the system can form icewhich closes off openings in expansionvalves and cap tubes, and preventsadequate cooling.Ultimately moisture and air combinedwith refrigerants containing chlorinecan produce acids and sludge whichcould cause in-warranty failures.During service and parts replacement,the same contaminants get in again,and you could be called back forrepairs by a dissatisfied customer.Moisture and air can even enterthrough system leaks. And as themoisture in the air increases, so doesthe amount of contamination. Thehigher the humidity, the bigger yourproblem.A vacuum pump "pulls" air andmoisture out of the system before thesystem is damaged. The deeper andmore complete the vacuum, the moremoisture is removed. That's why theSuperEvac pump is specificallyengineered for deep vacuums of 15microns and better.What is a micron as a unitof measurement for a vacuum?When referring to microns as aunit of measurement for vacuum, thereference is to microns of mercury inthe same way as you would refer toatmospheric pressure in inches ofmercury on a barometer. One inch Hgis about 25,000 microns.To help clarify terminology, rememberthat the deeper the vacuum, the morecomplete the vacuum; and the morecomplete the vacuum, the lower thenumber of microns.Refer to www.yellowjacket.com forother technical articles.SUPEREVACSYSTEMSFrequently Asked Questions1. How can I select the right pump cfm?The following guidelines are fordomestic through commercialapplications.System size (tons)Pump cfm1-10 1.510-15 2.015-30 4.030-45 6.045-60 8.060 and above 11.02. How much of a vacuum should I pull?A properly evacuated system isat 2500 microns or less. This is1/10 of one inch and impossible todetect without an electronic vacuumgauge (see pages 21-22). For mostrefrigeration systems, ASHRAErecommends pulling vacuum to1000 microns or less. Most systemmanufacturers recommend pullingto an even lower number of micronsbetween 300 and 500.3. Do I connect an electronic vacuumgauge to the system or pump?To monitor evacuation progress,connect it to the system with avacuum/charge valve (see page 20).4. Why does the gauge micron readingrise after the system is isolated fromthe vacuum pump?This indicates that water moleculesare still detaching from the systeminterior surfaces. The rate of riseindicates the level of systemcontamination and if evacuationshould continue.5. Does extension cord length affectperformance?Increased length can decreasevoltage, so use this as a voltageguide for selecting wire gauge.DistanceWire Gauge25' 1650' 14100' 126. How can I speed evacuation?A. Use clean vacuum pump oil (seepage 18). Milky oil is water saturatedand limits pump efficiency.B. Remove valve cores from bothhigh and low fittings with a vacuum/charge valve tool (see page 20) toreduce time through this orifice byat least 20%.C. Evacuate both high and low sidesat the same time. Use short, 3/8"diameter and larger hoses.D. SuperEvac Systems (see page 20)can reduce evacuation time byover 50-60%. SuperEvac pumpsare rated at 15 microns (or less) topull a vacuum quickly.E. Use a heat gun (see page 19).15


YELLOW JACKET 4, 6, 8, and 11 CFM SUPEREVAC VACUUM PUMPS –designed inside and out for reliable performance day after dayFULL QUALITY CHECKEach YELLOW JACKET pump isthoroughly “run in” and tested toinsure that it meets or exceeds ourquality specifications – and ourcustomers’ expectations.EXCLUSIVE16Built-in vacuum indicatorgauge –Every YELLOW JACKET pumpfeatures an exclusive built-inindicator gauge to monitor theevacuation progress down to thegreen (29"-30") range. If thereading stays in the mid range, thereis either high contamination or alarge leak in the system.If you think there isexcessive moisture,blow out the AC&Rsystem with drynitrogen beforeGross leakconnecting the vacuumpump to the system whereverpossible. This reduces the amount ofcontaminants that must be "pulled"into the pump and increasesevacuation speed.Use a nitrogen regulatorvalve with pressurelimited to 150 psi,and a frangible discdevice set at 175 psig.When the indicator Turn onreaches the green electronicgauge.(29"-30") range, theelectronic micron gaugemust be used for moreprecise readings. See pages 21-22.Isolation valve with ventedball for oil changes withoutlosing vacuum in thesystem.Exclusive built-invacuum indicatorgauge.Metal with rubberoverlay base forstability.INSIDE• Internal intake check valveprevents oil back-up into the systemduring a power failure.• Precisely machined andassembled parts with tight clearancesfor a deep vacuum.• Hardened cap screws keep thepumping mechanism tight.OUTSIDE• Rugged metal construction forlong-lasting durability in the field,with no flimsy plastic parts that areeasily damaged.• Updated, lighter housing withlarger fins for cooler running.Heavy-duty steel handle with lift hookfor well-balanced carrying.Tethered port caps staywith the pump.Large brass oil drain fittingwith easy access for fast,clean oil changes.Wide-mouth oil reservoirport for easier, neaterfilling. Doubles as pumpexhaust. Threaded toattach garden type hosefor exhausting to remotelocation.Large oil sightglass for easymonitoring ofthe oil level.OILING SYSTEM• Large oil reservoir helps reduceoperating temperature and dilutecorrosive contaminants.• Gas ballast valve keeps oil cleaner,longer during evacuation of wetsystems.• YELLOW JACKET mineral-basedvacuum pump oil is recommendedwhether working with traditional ornew alternative refrigerants,regardless of the oil used in thesystem.


3/8" and 1/4" pump intakefittings for maximum flowwith attached hoses or aSuperEvac ® evacuationmanifold.Anti-suck backin case of powerfailure.Intake filter screento keep damagingparticles fromentering the pump.For increased efficiency, the firststage exhausts into the secondstage similar to using two singlestage pumps connected together.● Pump and first stage intake● First stage compression● Second stage intake● Second stage compression● Exhaust to atmosphereSUPEREVACSYSTEMSDRIVE TRAIN• Heavy-duty, high torque 1/2 hp,1725 rpm motor assures coldweather starting.Heavy dutyrotors andbearings.• Advanced engineering for quieteroperation.Highly efficient 2-stagerotary vane designfield-rated at 15 microns orbetter. (Lower the micronrating, the better the pumpperformance.)Hardened drive shaft with large bearingcontact areas provides long pump life.YELLOW JACKET SuperEvac PUMP 1.5 CFMA more compact 2-stage 1.5 cfmvacuum pump for the smaller jobssuch as appliance and small residential.Designed and built to the samequality specifications as the largerYELLOW JACKET pumps.• Evacuate quickly to ultimatevacuum of 15 microns.• Heavy duty construction includesall metal parts and a rugged 1/6 hpmotor. Capacitor start.• Compact size for easy handling.• Offset vanes maximize capacity.• Fully tested, inspected and run-in.• Supplied with 3/8", 1/4" flare and1/2" Acme intake fittingsComplete specifications on page 18.Anti-suck backin case of powerfailure.Built in vacuumindicator gauge –see detailspage 16.Switchon motor.Internal thermaloverload protector.Heavy dutyrotors andbearings.Metal with rubberoverlay base forstability.Heavy duty handle.Heavy duty cast body.Large oil capacityto absorb moisture.Large fitting foreasier oil filling.Accommodatesoil exhaust filter#93386 or gardenhose for exhaust.Large,replaceablesight glass.Easy toread.Large oil drain.17


YELLOW JACKET SUPEREVAC PUMPS SPECIFICATIONS (4-11 CFM)Domestic Model 93540 Model 93560 Model 93580 Model 93590Free air displacement 4.0 cfm 6.0 cfm 8.0 cfm 11.0 cfmNumber of stages 2 stage rotary vane 2 stage rotary vane 2 stage rotary vane 2 stage rotary vaneField blankoff 15 microns 15 microns 15 microns 15 micronsIntake 1/4" and 3/8" Male flare 1/4" and 3/8" Male flare 1/4" and 1/2" Male flare 1/4" and 1/2" Male flareMotor 1/2 hp - 1725 rpm 1/2 hp - 1725 rpm 1/2 hp - 1725 rpm 1/2 hp - 1725 rpmInternal capacitor Temperature rise 40° C Temperature rise 40° C Temperature rise 40° C Temperature rise 40° Cthermal overloadVoltage (single phase) 115 Volt - 60 cycle 115 Volt - 60 cycle 115 Volt - 60 cycle 115 Volt - 60 cyclePower cord 8' - motor mounted switch 8’ - motor mounted switch 8' - motor mounted switch 8' - motor mounted switchOil capacity 36 oz. 34 oz. 43 oz. 39 oz.Dimensions 15.25" L x 6.75" x 12" H 16.25" L x 6.75" x 12" H 16.75" L x 6.75" x 12" H 16.75" L x 6.75" x 12" HNet weight 29.5 lbs. (13.4 kg) 31.5 lbs. (14.3 kg) 34.0 lbs. (15.4 kg) 31.0 lbs. (14 kg)Export Export Export Export ExportModel # 93542 (95 L/M at 50 Hz) 93562 (142 L/M at 50 Hz) 93582 (190 L/M at 50 Hz) 93592 (260 L/M at 50 Hz)(113 L/M at 60 Hz) (170 L/M at 60 Hz) (225 L/M at 60 Hz) (310 L/M at 60 Hz)Voltage 115/220V, 50/60 Hz 115/220V, 50/60 Hz 115/220V, 50/60 Hz 115/220V, 50/60 HzModel # 93543 (95 L/M at 50 Hz) 93563 (142 L/M at 50 Hz) 93583 (190 L/M at 50 Hz) 93593 (260 L/M at 50 Hz)Euro plug (113 L/M at 60 Hz) (170 L/M at 60 Hz) (225 L/M at 60 Hz) (310 L/M at 60 Hz)Voltage 230V, 50 Hz 230V, 50 Hz 230V, 50 Hz 230V, 50 HzModel # 93547 (95 L/M at 50 Hz) 93567 (142 L/M at 50 Hz) 93587 (190 L/M at 50 Hz) 93597 (260 L/M at 50 Hz)UK plug (113 L/M at 60 Hz) (170 L/M at 60 Hz) (225 L/M at 60 Hz) (310 L/M at 60 Hz)Voltage 230V, 50 Hz 230V, 50 Hz 230V, 50 Hz 230V, 50 HzModel # 93544 (95 L/M at 50 Hz) 93564 (142 L/M at 50 Hz) 93584 (190 L/M at 50 Hz) 93595 (260 L/M at 50 Hz)(113 L/M at 60 Hz) (170 L/M at 60 Hz) (225 L/M at 60 Hz) (310 L/M at 60 Hz)Voltage 115/240V, 50/60 Hz 115/240V, 50/60 Hz 115/240V, 50/60 Hz 115/240V, 50/60 HzWill not work with ammonia.YELLOW JACKET VACUUM PUMPOIL – now available in pintsYELLOW JACKET vacuum pump oil isspecially refined and formulated forextremely low vapor pressure and highpump efficiency at all temperatureconditions. This means that with propermaintenance you will get a continuedreturn on your pump investment.UPC #Description93091 Pint of vacuum oil - 24 per case93092 Quart of vacuum oil - 12 per case93094 Gallon of vacuum oil - 4 per case93095 55 gallon drumMSDS sheet on website.3 sizesPUMP SPECIFICATIONS (1.5 CFM)Domestic Model 93350Free air displacementNumber of stagesField blankoffIntakeMotorThermal overloadVoltagePower cordOil capacityDimensionsNet weight1.5 cfmExportExportModel 93352Voltage2 stage rotary vane15 microns1/4" and 3/8" Male flaresand 1/2" Acme Male1/6 hp 1725 rpmTemperature rise40˚ C115 Volt - 60 cycle8' foot cord16 oz.10.5" L x 5.1" x 9.2" H20 lbs. (9.1 kg.)230V, 50 HzVACUUM FITTING SEALANTUse vacuumsealant aroundthreads, throughflared connections,face joints,wherever metaljoins metal. Sets up quickly, and18remains flexible for easy disconnection.Seal to down to 1 micron. 4 ounce canwith brush applicator.UPC# Description Quantity93090 Vacuum sealant 1 can93089 Vacuum sealant 12 /caseOIL EXHAUST FILTERScrews onto the pump exhaust toeliminate oil mist. Use on 1.5, 2,4, 6, 8 cfm pumps as well as new11 cfm pump.UPC# Description93386 Exhaust filter93387 Replacement element


YELLOW JACKET SUPEREVAC REPLACEMENT PARTSOLD 1985-96 Original 1996-97 Updated 1998-2005 New 2005-present Large 1997-present3, 5, 7.5 1.5 4, 6, 8 4, 6, 8 4, 6, 8, 11 12, 18, 24(Ritchie & cfmcast into cover)— (Ritchie onlycast into cover)(Label onfront cover)— (Ritchie castinto cover)Handle assembly 93042 — 93401 93370 93370 93401Oil fill cap with seal 93041 93390 93390 93390 93390 —Oil fill fitting — 93391 93391 93391 93391 —Oil sight glass 93039 93340 93403 93365 93365 93812Oil drain plug 93040 93368 93402* 93368 93368 933684 cfm cartridge complete** — — 93441 93441 93441 —6 cfm cartridge complete** — — 93461 93461 93461 —8 cfm cartridge complete** — — 93481 93481 93481 —11cfm cartridge complete** 93591Shaft seal 93031 93341 93031 93031 93031 9379830" vacuum gauge 93011 93011 93011 93011 93011 93011Vacuum gauge lens 93012 93012 93012 93012 93012 93012Gas ballast gasket with “O”-ring 93098 93368 — 93368 93509 93402O-ring for gas ballast 93032 93398 93398 93398 93398 93032Intake port gasket 93027 — 93393 93393 93508 93799Toggle style switch 93114 — 93114 — — 93807Rocker style switch — — — 93117 93117 —Oil cover gasket 93048 93344 93404 93369 93507 93810Drive coupling 93047 — 93047 93047 93047 93811Leg with screws 93034 93034 93034 93034 93034 93797SUPEREVACSYSTEMSSUPEREVAC MODEL# 93420 93440 93460 93480Set of (4) replacement vanes 93372 93374 93376 93378* Discontinued **Complete cartridges with oil cover gasket. Completely assembled and pre-tested.VACUUM PUMPADAPTERConverta 3/8" or1/2" vacuum pump intakeinto flare and Acme compatible fittings.UPC # Description36018 1/2" pump adapter with 1/4" flareand 1/2" Acme male fittings19015 1/2" replacement gaskets for 3601836019 3/8" pump adapter with 1/4" flareand 1/2" Acme male fittings19011 3/8" replacement gaskets for 36019HEAT GUN for faster vacuums600° and 1000°F settings. Shockproofand tough housing is durable andlightweight. Use for:• Coil defrosting.• Faster vacuums.• Drying out condensation inmotors, clutches etc.Kits include gun, adapters and case.UPC# Description69092 Heat gun kit 115V - UL, CSA, CE69093Heat gun kit 230V - Euro plug, CEVACUUM PUMPINTAKE REDUCERADAPTERUPC# Description19030 Rubber gasket “O”-ring (10 pak)for 19130 and 1913319130 3/8" Fe. fl. x 1/4" Male fl. adapter19131 1/2" Fe. fl. x 3/8" Male fl. adapter19132 1/2" Fe. fl. x 1/4" Male fl. adapter19133 3/8" Fe. fl. x 1/2" Male fl. adapter19160 1/2" Fe. fl. x 1/2" Male Acme adapter93058 Rubber gasket “O”-ring (1 pak)for 19131, 19132 and 19160BELT DRIVE VACUUM PUMPS (.88-17.7 cfm) by Hyvac ProductsThese2-stagepumps arelab rated at.1 micronand featurelarge oil capacity, vented exhaust,standard belt guards, motorcapacitors and automatic overloadprotection. Optional exhaust filtersavailable.UPC# 80200 80210 80220 80230 80240cfm - free air (L/M) .88 (25) 2.79 (79) 5.6 (160) 10.6 (310) 17.7 (500)Ultimate vacuum (lab) .1 micron .1 micron .1 micron .1 micron .1 micronStages 2 2 2 2 2Motor hp (ODP) 1/4 1/31/2 1 1-1/2Voltage (single phase) 115 - 60 Hz 115 - 60 Hz 115 - 60 Hz 115 - 60 Hz 115 - 60 HzPump rpm 580 525 525 525 550Oil capacity 1 quart 1-1/2 quart 5 quarts 7 quarts 9 quartsGas ballast Standard Standard Standard Standard StandardIntake O.D. 9/16" 7/8" 1-1/4" 1-5/16" 1-13/16"Dimensions L x W x H 15" x 10" x 11" 18" x 12" x 11" 18" x 13" x 16" 18" x 16" x 19" 21" x 20" x 20"Shipping weight 70 lbs. 110 lbs. 135 lbs. 154 lbs. 242 lbs.* For special electrical requirements, contact factory. Some 50 Hz available for export.19


YELLOW JACKET DIGITAL VACUUM GAUGE with seven units of vacuum for confidencethrough a quickcalibration process,and be back on the jobwithin minutes• Unique patentedthermal conductivitysensor automaticallycompensates fortemperature• Replaceable,cleanable, plug-insensor (Part #69087)handles 450 psipositive pressure• Displays 7 different units of vacuum(microns, milliTorr, Torr, millimetersof mercury, millibar, kiloPascal andPascal)SUPEREVACSYSTEMSThis easy-to-use gauge helps you tobe certain that air and moisture havebeen removed from the system. Simplepush of a button changes the displayreadout between 7 units of vacuum.Each displays down to the equivalentof 10 microns of vacuum to let youknow that your vacuum pump is cleanand performing properly. If the sensorgets dirty, simply pull a newsensor out of your tool kit, plug itinto the gauge, runUPC # Description69086 Hand-held vacuum gauge withfabric carry pouch69087 Replacement sensor69091 Replacement fabric pouch for 69086• 12" coiled sensor cord stretches to24" for easy reach, connectivity, andreadability of display• Low battery indicator• Automatic shut-off after 20 minutes• Operating Temperature Range:32° to 122°F (0° to 50°C)• Weight: 12 oz. (340 g) with battery• Calibration standards traceable to (NIST)• Battery Life: Approximately25 hours continuous useYELLOW JACKET DIGITAL LCD ECONOMY VACUUM GAUGEVersatile — Connect to the YELLOW JACKET SuperEvac VacuumPump, or in line with a tee fitting, or directly to the system withYELLOW JACKET core removal tool 18975 (at right and on page 34).For peace of mind, this gauge showsyou that air and moisture have beenremoved from the system. The lowerthe number of microns, the morecomplete the vacuum and less chancefor no-charge call-backs. Track down14 increments from atmosphere to25 microns to know that the systemis clean and your vacuum pump isperforming properly.• Unique thermal conductivitysensor automatically compensatesfor temperature with no calibration• Simple On/Off controls• Easy-to-clean sensor handles450 psi positive pressure• Rugged contractor-gradeconstruction with tough ABShousing and solid state circuitryfor accuracy• Automatic battery saver shutsgauge off after 20 minutes withno reading changes• Low battery indicator.• Calibration standards traceable tothe National Institute of Standardsand Technology (NIST)• Patented technologyPackaged complete with 9V alkalinebattery and hanging hookUPC # Description69080 Digital LCD vacuum gauge with battery,hook69081 Optional soft-sided protective case69079 Replacement battery door and screw21


SuperEvac LCD VACUUM GAUGE –Full range – atmosphereto 1 micronCompact design with storagefor sensor, cable and brassconnector.YELLOW JACKET DELUXE LEDVACUUM GAUGE – AC powered0.7" highcontrast digitaldisplay for easyreading.5-1/2' coiled sensor cable(straight cord with 69070)Battery operated. Instant ON.Advanced technology usesonly one "D" cell.69073 sensorReplaceable thermocouplesensor with 1/4" flare adapterrequires no calibration.YELLOW JACKET LCD vacuum gaugescombine thermocouple sensortechnology with advanced electronicsfor precise readings and repeatabilitynot found with thermistor sensors oranalog meters. The result - accuratereadings from atmosphere to 1 micronwithout recalibration on job after job.Thermocouple technology has longbeen proven in laboratory and precisionindustrial instrumentation for sensingthe deep vacuum range. Thermocouplesensors are factory calibrated andexhibit few of the electronic variancesof thermistor sensors found in manyother electronic gauges.Thermocouple sensor features:• No adjustments or warm-up.Stays calibrated after on/offswitching and long evacuations.• Automatic battery compensation• Automatic ambient temperaturecompensationLCD gauge features:• Normal handling and jarringwill not affect the LCD reading• Rugged molded case protectselectronic circuitry and sensor• Calibration standards traceableto (NIST)2269071 connectorImpactresistanthousing.• Precision circuitry controlssensor and translates sensorinput into micron readings onthe easy-to-read LCDSpecificationsResponse time: 3 secondsCalibration: AutomaticWarm up: 3 secondsSensor cable: 5.5 feet (167 cm)coiledSensorconnection: 1/4" Male flareOperating 32˚ to 120˚Ftemperatures: (0˚ to 49˚C)Power: 1 "D" cell batteryBattery life: 70 hrs continuousBattery check: On LCD displayDimensions: 9" x 12.25" x 2.37"(230 x 310 x 60 mm)Accuracy: ± 20% of readingUPC # Description69071 Brass connector 1/4" FF x 1/4" FF69073 Replacement sensorfor 69070, 6907569075 SuperEvac LCD vacuum gaugefull range complete in case(atmosphere to 1 micron)69067 Optional ball valve to add to sensor1/8" NPT Female x 1/4" Female flare19110 Optional coupler to add to sensor1/8" NPT Female x 1/4" Female flareProfessional laboratory type instrumentwith .56" high bright LED readout is100% automatic.• Thermocouple sensor technologyfor precise and repeatable accuracy• Improved software expandssensing range from atmosphericpressure to 1 micron.• Calibration standards traceableto (NIST)Complete unit includes aluminum LEDdisplay unit, sensor with valve, cable,brass connector and carrying case.SpecificationsResponse time: 3 secondsCalibration: AutomaticWarm up: 3 secondsSensor cable: 9 feet (274 cm)Sensor 1/4" Male flareconnection: with isolation valveOperating -30˚ to 150˚Ftemperatures: (-34˚ to 65˚C)Storage -30˚ to 160˚Ftemperatures: (-34˚ to 65˚C)Power: 115V 60 Hz(230V available)Power cord: 6 footDimensions: 4.25" x 5.5" x 1.5"(108 x 140 x 38 mm)Carrying case: Heavy duty plastic12.25" x 8" x 3.5"(310 x 203 x 89 mm)UPC # Description69060 LED vacuum gauge kitcomplete with case, 115V69063 LED vacuum gauge kitcomplete with case, 230V69064 Sensor for 69060 and 6906369065 9' sensor cable for above69066 Carrying/storage case69067 Ball valve for sensor1/8" NPT Female x 1/4" Male flare69071 1/4" Female flare connector15006 Optional vibration isolation hose


Compact,ergonomic ball valvewith zero restrictionfor refrigerant flow.YELLOW JACKET Vacuum and ChargingHoses – industryproven performanceFeaturing PLUS II Hoses with doublebarrier constructionfor the environment.R-409AR-410AR-404AR-407CR-123R-12R-113R-134aR-11UL recognized assembliesRated at 4000 psi burst,800 psi working pressureR-22R-114R-507R-502andmoreHoses for mostcommonly usedrefrigerants, plusnew refrigerants,blends andazeotropes.IMPROVEDPLUS II 3/4" Heavy DutyCharging Hose page 30File SA973723


YELLOW JACKET HOSES – there's one for every jobwith the name you know, the performance you want.1/4" Flexible Hoses 3/8" Flexible Hoses 1/2" and 5/8" Flexible Hoses• Easily connects to 1/4" Male flare access fitting on systemYELLOW JACKET Original1/4" Charging Hose• All-weather flexible• Dependable• Adjust-a-Valve Opener –Patented valve coredepressor allows youto easily open alltroublesome,out of toleranceSchrader valves.Temp: -20° to 180°F(-28.8° to 82.2°C)Burst: 2500 psi (172 bar)minimumWorking:500 psi (34 bar) maximumSafety factor: 5 to 1Available Lengths:6 inches to 100 feetYELLOW JACKET PLUS II 1/4" Charging Hose(Seal Right , FlexFlow and Ball-Valve ends)• Adjust-a-Valve Opener – Patented valvecore depressor. Easily open all out oftolerance Schrader valves. (SealRighthoses offer different technology.)• PLUS II hoses offer double barrierprotection:– Nylon permeation barrier meets ULrequirements.– Moisture barrier provides improvedresistance to moisture migration whichcontaminates expensive refrigerants.• Rubber layer for permeation, braid forstrength, and outer cover for protection.• Fully UL recognized assemblies(File SA9737).Temp: -20° to 180°F(-28.8° to 82.2°C)Burst: 4000 psi (276 bar) minimumWorking:800 psi (55 bar) maximumSafety Factor: 5 to 1Available Lengths:12 inches to 100 feet• Evacuates and charges 4 timesfaster than 1/4" hoseYELLOW JACKET PLUS II 3/8" Charging Hose• PLUS II Hoses withdouble barrier protection:– Nylon barrier meets ULpermeation requirements.– Moisture barrier providesimproved resistance tomoisture migration whichcontaminates expensiverefrigerants.– Higher working pressure.Temp: -20° to 200°F(-28.8° to 93.3°C)Burst: 3000 psi (207 bar) minimumWorking:600 psi (41 bar) maximumSafety factor: 5 to 1Available Lengths:12 inches to 100 feet• Evacuates and charges 8 times faster than1/4" hose• Allows you to pull a deeper vacuum• More efficient job of removing moisture andcontaminants from the systemYELLOW JACKET PLUS II 1/2" and 5/8" Charging Hose• PLUS II Hoses:– Nylon barrier meets UL permeationrequirements.– Moisture barrier provides improved resistanceto moisture migration which contaminatesexpensive refrigerants.• Large ID reduces vacuum time substantially over1/4" or 3/8" hose – allowing techs to pull a fastervacuum.• Faster refrigerant transfer and faster charging onlarge systems.• Wide selection of fittings are available.• Operating temperature -20° to 200°F.Temp: -20° to 200°F(-28.8° to 93.3°C)Burst: 3000 psi (207 bar) minimumWorking:600 psi (41 bar) maximumSafety factor: 5 to 1Available Lengths:12 inches to 100 feetYELLOW JACKET PLUS II CHARGING HOSES for the environmentYELLOW JACKET PLUS II Hosesfeature multi-laminate constructionwith double barrier protection tohelp contain the smaller moleculesof newer refrigerants.1. Nylon permeation barriermeets SAE requirements J2196 forCFC, HCFC and HFC control andsystem performance.2. Moisture barrier providesmaximum resistance to moisturemigration which contaminatesexpensive refrigerants.Cover forprotectionBraid forstrengthUL recognized assembly.Technical paper available on www.yellowjacket.comRubber forpermeationprotectionNylonpermeation andmoisture barrierAdjust-A-Valve-Opener .High volume With this patentedflow patternvalve core depressor,you easily open alltroublesome out-oftoleranceSchradervalves. Simply adjustheight with needlenose pliers. Use againand again. Replacement is convenient.Hose safety inspection –Inspect your hoses on a regular basis.If your hoses are more than 5 years old,we recommend that you replace them.Since 1964, YELLOW JACKET 1/4"Charging Hoses have “year ofmanufacture” coded on the rim of thenut. A series of dots, I’s, X’s, O’s or A’sfollowing YELLOW JACKET indicates theyears as follows:6 19641 19706 IIIIII 19711 I 19766 XXXXXX 19771 X 19826 OOOOOO 19831 O 19886 AAAAAA 19891 A 19946 BBBBBB 19955 BBBBB 19964 BBBB19973 BBB 19982 BB 19991 B 20006 CCCCCC 20015 CCCCC 20024 CCCC 20033 CCC 20042 CC 20051 C or 200624


YELLOW JACKET ORIGINAL 1/4" CHARGING HOSESThe YELLOW JACKET original charginghose has been the standard of theindustry for more than 50 years.Features in addition to the individualhose inspection, full size brass nuts,adjustable valve opener, and otherfeatures and benefits on page 24 –• 2500 psi (172 bar) min. burst and500 psi (34 bar) max. workingpressure mean a 5-to-1 safety factor• Specially formulated rubber tuberesists most refrigerants and assureslong work life• Blow-off groove channels refrigerantout of the front of the nut to helpprevent spray back• Hose cover pin-pricked to resistbubbling and bursting• 6" to 100' lengths in yellow, red,blue, and white. Longer lengthsare available• Brass fittings• Operating temperature -20° to 180°F(-28.8° to 82.2°C)3 Paks• Each hose color-coded for yourconvenience• 1/4" straight x 1/4" 45° anglefittingNOTE: Not all hose products shownare stocked; many are made-to-orderwith a lead time of 2-3 days.UPC# Description/Quantity19010 1/4" gasket (6 pak)Valve depressor (3 pak)19020 Replacement gasket (10 pak)19302 Adjust-a-Valve Opener (10 pak)VACUUM ANDCHARGING HOSESL. Y - yellow B - blue W - white R - red 3 - Pak12" 11012 HA12Y 11212 HA12B 11412 HA12W 11612 HA12R Y, B, R, Y, R, W,24" 11024 HA24Y 11224 HA24B 11424 HA24W 11624 HA24R W* B B36" 11036 HA36Y 11236 HA36B 11436 HA36W 11636 HA36R 11963 11983 1197348" 11048 HA48Y 11248 HA48B 11448 HA48W 11648 HA48R 11964 11984 1197460" 11060 HA60Y 11260 HA60B 11460 HA60W 11660 HA60R 11965 11985 1197572" 11072 HA72Y 11272 HA72B 11472 HA72W 11672 HA72R 11966 11986 1197696" 11096 HA96Y 11296 HA96B 11496 HA96W 11696 HA96R 11968 11988 1197810’ 11110 HA120Y 11310 HA120B 11510 HA120W 11710 HA120R12’ 11112 HA144Y 11312 HA144B 11512 HA144W 11712 HA144R25’ 11125 HA300Y 11325 HA300B 11525 HA300W 11725 HA300R * Color-coded: Y - yellow; B - blue;50’ 11150 HA600Y 11350 HA600B 11550 HA600W 11750 HA600R W - white; R - red75’ 11175 HA900Y 11375 HA900B 11575 HA900W 11775 HA900R100’ 11200 HA1200Y 11399 HA1200B 11599 HA1200W 11799 HA1200RSPECIAL 1/4" ORIGINAL CHARGING HOSESYELLOW JACKET 1/4" yellow charginghoses with special fittings includeL.1/4" fl. x1/4" 90˚ fl.1/4" fl. x1/4" fl.1/4" fl. x3/8" fl.36" 12036 HL36 13036 HS36 14036 HB3648" 12048 HL48 13048 HS48 14048 HB4860" 12060 HL60 13060 HS60 14060 HB6072" 12072 HL72 13072 HS72 14072 HB72Longer lengths available. Please specify.UPC# Description/Quantity19010 1/4" gasket (6 pak)Valve depressor (3 pak)19020 Replacement gasket (10 pak)19302 Adjust-a-Valve Opener (10 pak)straight, 3/8" and 90° fittings. Othercolors are available.90° for tight areas.HL1/4" x 1/4"HS1/4" x 1/4"HB1/4" x 3/8"FITTINGS AVAILABILITY FOR 1/4"PREMIUM AND PLUS II HOSESType Str 45° 90°1/8" Female flare3/16" Female flare1/4" Female flare1/4" Female SealRight 3/8" Female flare5/16" Female flare1/4" Male flare1/8" NPT Male1/4" NPT Male1/2" Female Acme14 mm MaleNot all hose and fitting combinations arelisted in this catalog. Ask for specifics.25


YELLOW JACKET PLUS II 1/4" CHARGING HOSESwith double barrier protectionUL recognized assemblies (File SA9737)YELLOW JACKET PLUS II Hoses haveproven performance benefits of theoriginal line, plus double barrierprotection for CFC, HCFC and HFC(R-404A, R-134a, R-507, R-407C,R-410A, etc.).1. Nylon permeation barrier meetsUL requirements. 1/4" PLUS IIhose is also a UL 1963 recognizedcomponent for R-12, R-22, R-500,R-502 and R-134a.2. Moisture barrier provides improvedresistance to moisture migrationwhich contaminates expensiverefrigerant.Other features include 4000 psi(276 bar) min. burst and 800 psi(55 bar) max. working pressure fora 5-to-1 safety factor.Color-coded 3-Pak• Operating temperature -20° to 180°F(-28.8° to 82.2°C)PLUS II Hoses - standard 1/4" fittingsL. Yellow Blue Red 3 - Pak12" 21012 21212 21612 –24" 21024 21224 21624 –36" 21036 21236 21636 2198348" 21048 21248 21648 2198460" 21060 21260 21660 2198572" 21072 21272 21672 2198696" 21096 21296 21696 2198810' 21110 21310 21710 –12' 21112 21312 21712 –25' 21125 21325 21725 –50' 21150 21350 21750 –75' 21175 21375 21775 –100' 21200 21399 21799 –Multi-length 3-Paks - 21982 two 36", one 60"21981 two 36", one 72"UPC# Description19020 Replacement gasket (10 pak)19302 Adjust-a-Valve Opener (10 pak)YELLOW JACKET PLUS II 1/4" HOSE with FlexFlow valveUL recognized assemblies (File SA9737)• Valve handle position shows whenvalve is opened or closed• Improved smaller ergonomic valvewith zero restriction for maximumflow. Metal handle• Flexible length of hose betweenvalve and fitting makes accesseasier to tight areas• 4000 psi (276 bar) min. burstand 800 psi (55 bar) max. workingpressure• Operating temperature -20° to 180°F(-28.8° to 82.2°C)FlexFlow valve 8" from angle endL. Yellow Blue Red 3 - Pak36" 25036 25236 25636 2598348" 25048 25248 25648 2598460" 25060 25260 25660 2598572" 25072 25272 25672 2598696" 25096 25296 25696 2598810' 25110 25310 25710 –12' 25112 25312 25712 –25' 25125 25325 25725 –50' 25150 25350 25750 –75' 25175 25375 25775 –100' 25199 25399 25799 –UPC# Description19020 Replacement gasket (10 pak)19302 Adjust-a-Valve Opener (10 pak)9" FLEXFLOW AND LOW LOSSADAPTER HOSESEasy retrofit of existing PLUS II hoseswith ball valve capabilities. Flexiblehose between valve and fitting forhandling in tight areas.26292012960125002252022600293842 (3 pak)*• Operating temperature -20° to 180°F(-28.8° to 82.2°C)Compact Ball Valve AssembliesUPC# Description29001 1/4" yellow ball valve adapter29201 1/4" blue ball valve adapter29601 1/4" red ball valve adapter29980 3-pak: 29001, 29201, 2960193842 1/4" compact ball valve – 3 Pak93843 1/4" compact ball valve – 45°*93842 is a 3 pak of 93843.UPC#Description19011 3/8" Replacement gasket (10 pak)19026 3/8" “O”-ring (10 pak)19020 1/4" Replacement gasket (10 pak)19302 Adjust-a-Valve Opener (10 pak)FlexFlow AssembliesUPC# Description25002 1/4" yellow FlexFlow adapter25202 1/4" blue FlexFlow adapter25602 1/4" red FlexFlow adapter25980 3-pak: 25002, 25202, 2560225802 1/4" heavy duty FlexFlow adapter26002 3/8" heavy duty FlexFlow adapter26202 Yellow std. “B” FlexFlow adapter27002 Acme 1/2" yellow FlexFlow adapter19095 Set of 2 handles and screws93833 1/4" replacement ball valve only93832 3/8" replacement ball valve only25001 Replacement yellow hose only25201 Replacement blue hose only25601 Replacement red hose onlyUnderwriters Laboratories Inc.Registered Component Mark.


YELLOW JACKET PLUS II 1/4" HOSE with compact ball valve endUL recognized assemblies (File SA9737)• Improved compact design ball valvewith metal handle at end of hose fitstight areas and traps all the gas.PLUS II 1/4" HOSE with SealRight low loss anti-blow back fittingUL recognized assemblies (File SA9737)• Low loss anti-blowback SealRightfitting immediately traps refrigerantin the hose when disconnected,helping meet non-venting regulationsand prevent finger burns• 45° end for easy installation in tightareas• Full flow valve for faster recovery• Low loss fitting• Hose and ball valve rated for higherpressure. 4000 psi (276 bar) min.burst and 800 psi (55 bar) max.working pressure uses standardgasket and valve opener• Operating temperature -20° to 180°F(-28.8° to 82.2°C)UPC#Description19020 Replacement gasket (10 pak)19302 Adjust-a-Valve Opener (10 pak)• Gaskets resist deterioration fromexisting CFCs, plus new HFCrefrigerants and oils• Available with SealRight fittingson both ends• Operating temperature -20° to 180°F(-28.8° to 82.2°C)• 4000 psi (276 bar) min. burst, 800psi (55 bar) max. working pressureSee page 106 for pliers fordisassembling end.Use PLUS II hose with compact ball valvefor R-410A, (see above, below and page 34).UPC# Description19020 Replacement gasket (10 pak)19037 SealRight “O”-ring (10 pak)19302 Adjust-a-Valve Opener (10 pak)PLUS II hose with ball valve endL. Yellow Blue Red 3 - Pak36" 29036 29236 29636 2998348" 29048 29248 29648 2998460" 29060 29260 29660 2998572" 29072 29272 29672 2998696" 29096 29296 29696 2998810' 29110 29310 29710 –12' 29112 29312 29712 –25' 29125 29325 29725 –50' 29150 29350 29750 –75' 29175 29375 29775 –100' 29199 29399 29799 –45˚ SealRight fitting at one endL. Yellow Blue Red 3 - Pak12" 22012 22212 22612 –24" 22024 22224 22624 –36" 22036 22236 22636 2298348" 22048 22248 22648 2298460" 22060 22260 22660 2298572" 22072 22272 22672 2298696" 22096 22296 22696 2298810' 22110 22310 22710 –12' 22112 22312 22712 –25' 22125 22325 22725 –50' 22150 22350 22750 –75' 22175 22375 22775 –100' 22200 22399 22799 –Multi-length 3-Paks - 22982 two 36", one 60"22981 two 36", one 72"UL recognized assemblies (File SA9737)VACUUM ANDCHARGING HOSESYELLOW JACKET PLUS II 1/4" HOSE for 5/16" (1/2 – 20 thread) service ports for R-410AUL recognized assemblies (File SA9737)• Available with standard fittings orcompact ball valve• 4000 psi (276 bar) min. burst and800 psi (55 bar) max. workingpressure• Moisture barrier provides maximumresistance to moisture migrationwhich contaminates expensiverefrigerants• Compatible with both POE andPVE oils• Operating temperature -20° to 180°F.(-28.8° to 82.2°C)PLUS II hose with 1/4" (7/16 – 20) Femaleflare on manifold connection and 5/16"(1/2 – 20) Female flare angled on service endStandard fittingL. Yellow Blue Red 3 - Pak36" 21403 21423 21463 2148360" 21405 21425 21465 2148572" 21406 21426 21466 21486Compact ball valve(R&B 1/4" x 5/16" BV) (Y 1/4" x 1/4" BV)L. Yellow Blue Red 3 - Pak36" 29403 29423 29463 2948360" 29405 29425 29465 2948572" 29406 29426 29466 29486PLUS II hose with 5/16" (1/2 – 20) Femaleflare on manifold connection and 5/16"(1/2 – 20) Female flare angled on service endStandard fittingL. Yellow Blue Red 3 - Pak36" 21503 21523 21563 2158360" 21505 21525 21565 2158572" 21506 21526 21566 21586Compact ball valve(R&B 1/4" x 5/16" BV) (Y 1/4" x 1/4" BV)L. Yellow Blue Red 3 - Pak36" 29003 29203 29603 2999360" 29005 29205 29605 2999572" 29006 29206 29606 29996Replacement partsAdjust-a-Repl. ValveSize Gasket Opener1/4" and 5/16" 19020 1930227


YELLOW JACKET PLUS II 3/8""B" CHARGING HOSESpecial design puts YELLOW JACKETfeatures in a larger volume hose forfast, high vacuum or charging.Hose uses PLUS II hose technologywhich includes double barrier andhigher working pressure.• Burst pressure is 3000 psi(207 bar) min. burst with 600 psi(41 bar) max. working pressure• Operating temperature -20° to 200°F.(-28.8° to 93.3°C)• Larger selection of fittings to fitcustomer needsUPC#Description19011 3/8" Replacement gasket (10 pak)19026 3/8" “O”-ring (10 pak)IN RED,BLUE ANDYELLOWMost commonly selectedOther selections3/8" fl. str. x 3/8" fl. str 3/8" fl. 3/8" fl. str. x 3/8" 45° 3/8" fl. 1/4" fl.str.L. x Flex- x 3/8" x 1/4" fl.Yellow Blue Red Flow Yellow Blue Red 90° 45°36" 14536 B36 27836 28036 26236 18136 28236 28436 20036 2043648" 14548 B48 27848 28048 26248 18148 28248 28448 20048 2044860" 14560 B60 27860 28060 26260 18160 28260 28460 20060 2046072" 14572 B72 27872 28072 26272 18172 28272 28472 20072 2047296" 14596 B96 27896 28096 26296 18196 28296 28496 20096 2049610' 14610 B120 27910 28110 26310 18210 28310 28510 20110 2051012' 14612 B144 27912 28112 26312 18212 28312 28512 20112 2051225' 14625 B300 27925 28125 26325 18225 28325 28525 20125 2052550' 14650 B600 27950 28150 26350 18250 28350 28550 20150 2055075' 14675 B900 27975 28175 26375 18275 28375 28575 20175 20575100' 14699 B1200 27999 28199 26399 18299 28399 28599 20199 20599CYLINDER VALVE HOSESwith finger tight drum fittingDesigned for fingertight operation on125 lb. and 145 lb.refrigerant cylinders.Gaskets sealwithout wrenches.• Operating temperature -20° to200°F (-28.8° to 93.3°C)• 3/8" hose 3000 psi (207 bar) min.burst, 600 psi (41 bar) max.working pressure• 1/4" heavy duty hose 3500 psi(241 bar) min. burst, 900 psi(62 bar) max. working pressureL. UPC # Part # Type Fittings12" 18612 CVX-12 1/4" heavy duty 1/4" Male flare x 3/4" NPS12" 18912 CVY-12 3/8" heavy duty 3/8" Male flare x 3/4" NPS72" 18072 CVH-72 1/4" original 1/4" Female flare x 3/4" NPS72" 18372 CVB-72 3/8" standard 3/8" Female flare x 3/4" NPSCylinder valve adapters only. See page 36.UPC#Description18001 Replacement gasket (10 pak)Hose1/4"Original1/4"PLUS II3/8"Standard3/8"HeavyDutyOunces of liquid held per footof hose at 80°F.R-12 R-22 R-502 R-134a R-404A R-410A.34.36.85.70.31.33.77.63.32.34.78.64.31.33.77.64.28.29.68.56.28.29.68.56YELLOW JACKET AUTOMOTIVE MANIFOLD HOSES for R-134a systemsUL recognized assemblies (File SA 9737)These 1/4" hoses combine PLUS IIhose with Acme fittings to meet SAErequirements. You get PLUS IIdouble-barrier protection in a hose28manufactured specifically for automotiveapplications. Threads are 1/2" AcmeFemale, 14 mm Male and 1/2" AcmeSealRight fittings.• 4000 psi (276 bar) min. burst, 800psi (55 bar) max. working pressure• Operating temperature -20° to 180°F(-28.8° to 82.2°C)UPC# Description19020 Replacement gasket for 1/4" and1/2" Acme hose (10 pak)Yellow Red Blue 3 - PakSealRight 1/2" Fe. 1/2" Fe.L. Straight Acme Acmex 45° x 14 mm x 14 mmMale Male36" 27436 27636 27236 —48" 27448 27648 27248 —60" 27460 27660 27260 2710272" 27472 27672 27272 2710196" 27496 27696 27296 2710410' 27510 27710 27310 27103Longer lengths available. Please specify.These fittings are not suitable for regularHVAC&R applications.NOTE: These hoses meet SAE requirements J2196 and are UL 1963 recognizedcomponents for refrigerants R-12, R-22, R-500, R502 and R-134a.


YELLOW JACKET PLUS II 1/4"HEAVY DUTY CHARGING HOSEHeavy-dutyconstructionfor substantiallyincreasedservice life.PLUS II barrierreduces permeation.Flexibility for all-weather easyhandling.• 3500 psi (241 bar) min. burst,900 psi (62 bar) max. workingpressure.• Operating temperature -20° to 200°F(-28.8° to 93.3°C)Pull a vacuummuch faster with this3/8" heavy duty hosethan with the 1/4" hose.• Permeation resistant PLUS II barrierUPC# Description19026 “O”-ring19011 Replacement gasketShownwithcompactball valveYELLOW JACKET PLUS II 3/8"HEAVY DUTY COMBINATIONCHARGING/HI-VACUUM HOSEShownwithFlexFlowcontrolvalveL.Most commonly selectedOther selectionsHCA Hose Hose with Hose with HCL Hose HCS HoseStr. x Angle FlexFlow ball valve Str. x 90° Str. x Str.12" 15012 HCA-12" – – 15212 HCL-12" 15412 HCS-12"24" 15024 HCA-24" – – 15224 HCL-24" 15424 HCS-24"36" 15036 HCA-36" 25836 29836 15236 HCL-36" 15436 HCS-36"48" 15048 HCA-48" 25848 29848 15248 HCL-48" 15448 HCS-48"60" 15060 HCA-60" 25860 29860 15260 HCL-60" 15460 HCS-60"72" 15072 HCA-72" 25872 29872 15272 HCL-72" 15472 HCS-72"96" 15096 HCA-96" 25896 29896 15296 HCL-96" 15496 HCS-96"10’ 15110 HCA-120" 25910 29910 Black only. Longer lengths available.12’ 15112 HCA-144" 25912 29912 Please specify.25’ 15125 HCA-300" 25925 29925 The position of the new FlexFlow valve50’ 15150 HCA-600" 25950 29950lets you know for sure when it’s fullyopened securely closed or anywhere75’ 15175 HCA-900" 25875 29975 between.100’ 15199 HCA-1200" 25999 29999• Pulls 75 micron vacuum or betteron 36" hose• Operating temperature -20° to 200°F(-28.8° to 93.3°C)UPC# Description19020 Replacement gasket (10 pak)• 3000 psi (207 bar) min. burst, 600psi (41 bar) max. working pressureMost commonly selectedOther selectionsL.3/8" fl. str. 3/8" fl. str. 3/8" fl. 3/8" fl. 3/8" fl. x 1/4" fl.x 3/8" fl. str. & FlexFlow x 3/8" x 3/8" 1/4" 45° x 1/4"45° 90° 45°36" 15636 BC-36" 26036 19636 19836 16236 BCA-36" 2023648" 15648 BC-48" 26048 19648 19848 16248 BCA-48" 2024860" 15660 BC-60" 26060 19660 19860 16260 BCA-60" 2026072" 15672 BC-72" 26072 19672 19872 16272 BCA-72" 2027296" 15696 BC-96" 26096 19696 19896 16296 BCA-96" 2029610' 15710 BC-120" 26110 19710 19910 Longer lengths 2031012' 15712 BC-144" 26112 19712 19912 available on 20312hose in this chart.25' 15725 BC-300" 26125 19725 19925 20325Please specify.50' 15750 BC-600" 26150 19750 19950Longer than 8'2035075' 15775 BC-900" 26175 19775 19975 not recommended 20375100' 15799 BC-1200" 26199 19799 19999 for evacuation. 20399VACUUM ANDCHARGING HOSESYELLOW JACKET PLUS II 1/2" and 5/8" HEAVY DUTY COMBINATION CHARGING/HI-VACUUM HOSEHeavy-use construction with PLUS IIbarrier technology for use with mostrefrigerants. Reduces permeation andvacuum loss. Features:• Large ID reduces vacuum timesubstantially over 1/4" or 3/8" hoseUPC# Description19015 1/2" and 5/8" Replacement gaskets19020 1/4" Replacement gasket19011 3/8" Replacement gasket• Pull a more complete vacuum• Faster refrigerant transfer• Faster charging on large systems• 3000 psi (207 bar) min. burst, 600psi (41 bar) max. working pressure1/2" and 5/8" assemblies• Various fittings available on request• 1/4" access valve connectionstandard on one end of CA andDA hoses• Operating temperature -20° to 200°F(-28.8° to 93.3°C)Most commonly selectedOther selectionsL.“CA” 1/4" “DA” 1/4"“C” 1/2" fl. “D” 5/8" fl. angle end angle end 1/2" fl. 3/8" fl.x 1/2" fl. x 5/8" fl. x 1/2" fl. x 5/8" fl. x 3/8" fl. x 3/8" fl.36" 15836 C-36" 16036 D-36" 16436 CA-36 16636 DA-36 19236 2063648" 15848 C-48" 16048 D-48" 16448 CA-48 16648 DA-48 19248 2064860" 15860 C-60" 16060 D-60" 16460 CA-60 16660 DA-60 19260 2066072" 15872 C-72" 16072 D-72" 16472 CA-72 16672 DA-72 19272 2067296" 15896 C-96" 16096 D-96" 16496 CA-96 16696 DA-96 19296 2069610' 15910 C-120" 16110 D-120" 36" hose will pull to19310 2071012' 15912 C-144" 16112 D-144" 25 microns and lower.19312 2071225' 15925 C-300" 16125 D-300" Hoses longer than 8' not19325 2072550' 15950 C-600" 16150 D-600"recommended for evacuation.19350 20750Black only. Longer lengths available. Specify type, length and fitting combination.29


YELLOW JACKET PLUS II 3/4"HEAVY DUTY CHARGING HOSELarge 3/4" I.D. designed to savetime in charging or evacuation ofcentrifugals and other large systems.• Now with PLUS II barriertechnology to reduce permeation• Constructed for heavy duty usewith most refrigerants• 3000 psi (207 bar) min. burst,600 psi (41 bar) max. workingpressure• Now available with hex fittings• Available with steel 3/4" Female,3/4" Male flares or 3/4" Male pipe• Operating temperature -20° to 200°F(-28.8° to 93.3°C)3/4" fl. x 3/4" hex xL 3/4" fl. – 3/4" hex copper“O”-ring seal gasket seal12" 18412 E-12" 2081224" 18424 E-24" 2082436" 18436 E-36" 2083648" 18448 E-48" 2084860" 18460 E-60" 2086072" 18472 E-72" 2087296" 18496 E-96" 2089610' 18510 E-120" 2091012' 18512 E-144" 2091225' 18525 E-300" 2092550' 18550 E-600" 20950UPC#Description19012 Replacement gasket (10 pak)YELLOW JACKET AMMONIA CHARGING HOSEDesigned with steel quick couplers atboth ends. Features include:• Regular CH20 gaskets for 1/4"gasket (19010, 19020). CH11 gasketsfor 3/8" (19011)• 1/4" – 3500 psi (241 bar) min. burst,900 psi (62 bar) max. workingpressure• 3/8" – 3000 psi(207 bar) min.Availableblack onlyburst, 900 psi(62 bar) max.working pressureAMMONIA HOSE – (permanent installation)Speciallydesigned 1/2" I.D.hose with steel fittings,2000 psi (138 bar) min. burst, 400psi (28 bar) max. working pressure.YELLOW JACKET FUEL OIL ASSEMBLY HOSESReinforced hose designed for quickpump to nozzle connection and oilburner connections.Flexible to absorb vibration andswelling while providing positivecut-off.• Operating temperature -20° to 180°F(-28.8° to 82.2°C)1/4" Str. fl.x 1/4" 45°3/8" Str. fl.both endsL. UPC# Part# UPC# Part#48" 16848 NHA-48" 19448 NBC-48"72" 16872 NHA-72" 19472 NBC-72"96" 16896 NHA-96" 19496 NBC-96"10' 16910 NHA-120" 19510 NBC-120"12' 16912 NHA-144" 19512 NBC-144"Steel half union ammonia fittingsUPC# 16801 (44372) – 1/4" Male fl. x1/4" NPT Male StrUPC# 16802 (44376) – 1/4" Male fl. x1/4" NPT Male 90°UPC# 16803 – 3/8" Male fl. x1/4" NPT MaleNH 3 manifolds pages 51 and 58.Operating temperature -20° to 180°F(-28.8° to 82.2°C).UPC# 1/4" UPC# 3/8" UPC# 1/2"L. NPT Male NPT Male NPT Male6' 78506 78406 783068' 78508 78408 7830810' 78510 78410 7831012' 78512 78412 78312Other lengths up to 50" available.Please specify length and size.• 1250 psi (86 bar) min. burst, 250 psi(17 bar) max. working pressure• Operating temperature -20° to 180°F(-28.8° to 82.2°C)Longer lengths availableUPC # Description Fittings Lengths78041 Pump to nozzle connector 3/16" Fe. fl. x 3/16" Fe. fl. 12"78042 Pump to nozzle connector 1/4" Fe. fl. x 1/4" Fe. fl. 12"78112 Pump to nozzle connector 1/8" NPT Fe. swivel x 1/8" NPT Male 12"or gauge to pump78043 Pump to nozzle connector 3/16" Fe. fl. x 3/16" Fe. fl. 18"78044 Pump to nozzle connector 1/4" Fe. fl. x 1/4" Fe. fl. 18"OIL PUMP VIBRATION ELIMINATORReinforced rubber hose helps eliminatenoise and vibration when installed in aheating system.12 inch OAUPC # Description Fittings• 1250 psi (86 bar) min. burst, 250 psi(17 bar) max. working pressure.• Operating temperature -20° to 180°F(-28.8° to 82.2°C).78012 Oil burner connector 3/8" Male flare x 1/4" NPT Male30


General info and specs for all stainless steel hose assemblies belowYELLOW JACKET ® stainless steelassemblies are 300 series corrugatedhose and braid for applicationswhere temperature and pressurecould be a problem.With stainless steel braid wrappinga stainless steel core, all hoseson this page prevent permeation andmoisture infusion. Use with allstandard refrigeration oils andrefrigerants, as well as the newalternative oils and refrigerantsincluding R-123.Standard and custom lengthassemblies are made to order.Allow 2-3 days for shipment.Minimum length 12".Size1/4"3/8"1/2", 5/8"3/4", 7/8"1", 1-1/8"1-1/4", 1-3/8"1-1/2"2"2-1/2"3"Max psi working*1275 (88 bar)1000 (69 bar)1200 (83 bar)725 (50 bar)700 (48 bar)550 (38 bar)450 (31 bar)450 (31 bar)300 (21 bar)350 (24 bar)Stainless Steel Hose SpecificationsFlexingbend radius5.5"6.5"8.5"10"11.5"13"15"17.5"21"23"Permanentbend radius1"1-1/4"1-1/2"2"2-3/4"3-1/4"3-3/4"5"7"9"Temperature/pressurecorrection68°F – 1.00200°F – .86300°F – .80400°F – .78500°F – .77800°F – .76900°F – .741000°F – .70* PSI at 68°F with a four to one safety factor. Core is T-321 SS with 300 Series SS braid.Applications: vacuum and charging, vibration isolation, movable components,and permanent application.VACUUM ANDCHARGING HOSESQUICK COUPLER ASSEMBLY – for vacuum & chargingOversized to increase flow and speed evacuation.Pull 25 microns and better on 36" length.Brass quick coupler.Other features:• Standard 45° angle at one endon 1/4" and 3/8"; 90° available• Straight fittings only on 1/2", 5/8"and 3/4"SWEAT FITTING ASSEMBLYSweat x SweatManufactured with copper sweat ends.• Male sweat to fit inside mating tubeStraight,45° or 90°availableOALStr. x Str. x Str. x Str. x Str. x45° 1/4" I.D. 45° 3/8" I.D. Str. 1/2" I.D. Str. 1/2" I.D. Str. 3/4" I.D.36" 81636 81736 81836 81936 8203648" 81648 81748 81848 81948 8204860" 81660 81760 81860 81960 82060Straight OnlyFemaleMaleSweat Fitting Sweat Fitting86136 1/4" x 36" 85136 1/4" x 36"86236 3/8" x 36" 85236 3/8" x 36"86336 1/2" x 36" 85336 1/2" x 36"86436 5/8" x 36" 85436 5/8" x 36"86536 3/4" x 36" 85536 3/4" x 36"86636 7/8" x 36" 85636 7/8" x 36"86736 1-1/8" x 36" 85736 1-1/8" x 36"86836 1-3/8" x 36" 85836 1-3/8" x 36"• Female sweat to fit outside matingtubeGet maximum benefit from your YELLOW JACKET metal hoses –Keep your hoses on the job longer and the YELLOW JACKET warranty in effect by avoidingsharp bending and twisting that causes early failure. The warranty does not cover fatiguefailure. Replace gaskets in quick couplers as needed to ensure a proper sealing.FLARE ASSEMBLYfor display cases etc.Stainless steel assemblies are madewith a combination of male andfemale flares. Custom assemblies canbe made.Fl. size Male fl. Male fl. Fe. fl.x length x Male fl. x Fe fl. x Fe. fl.1/4" x 36" 82136 83136 841361/4" x 48" 82148 83148 841483/8" x 36" 82236 83236 842363/8" x 48" 82248 83248 842481/2" x 36" 82336 83336 843361/2" x 48" 82348 83348 843485/8" x 36" 82436 83436 844365/8" x 48" 82448 83448 844483/4" x 36" 82536 83536 845363/4" x 48" 82548 83548 84548NOTE: Stainless steel (pg. 31) andTeflon (pg. 32) hoses are made-toorder;lead-time 2-3 working days.NOTE: Custom lengths are availablefor all stainless steel hose assemblieson this page.31


YELLOW JACKET HIGH PRESSURE CONTROL HOSEfor HFC, HCFC and CFC refrigerantsYELLOW JACKETpressurecontrol hose isconstructed ofa thermoplasticpolymer innertube and coverto eliminate thevibration failures of copper capillarytube installations.• The higher temperature ratingsup to 266°F eliminate the failurescaused by maximum loads onrubber hoses• Polyester braid reinforcementwith high tensile strength and highmodulus withstand higher pressures• Clear zinc chromate finish• Yellow color makes hose easilyvisible inside system• 3000 psi (207 bar) min. burst 600 psi(41 bar) max.working pressure• Hex style fittings with 1/4" SAEthread. Straight or 90° with coppergaskets• Operating temperature-20° to 266°F (-28.8° to 130°C)Yellow HoseLength* UPC Part Numbers(assembly) Str. End x Str. End Str. End x 90˚ End12" 78612 7871218" 78618 7871824" 78624 7872430" 78630 7873036" 78636 7873648" 78648 7874860" 78660 7876072" 78672 78772UPC#Description59652 1/4" replacement copper gasket (10 pak)ORIGINALPRESSURE CONTROL HOSEBlack Hose1/4" Hex Fittings AssembliesOperates to 600 psi and 200°FL. Str. x Str. Str. x 90˚12" 78212 7811318" 78218 7811824" 78224 7812430" 78230 7813036" 78236 7813648" 78248 7814860" 78260 781603/8" Hex Fittings AssembliesOperates to 500 psi and 200°F12" 00101 N/A18" 00102 N/A24" 00103 N/A36" 00104 N/A48" 00105 N/A60" 00438 N/A* Special lengths are readily availableYELLOW JACKET PTFE HOSE for wide variety of industrial applications including CO 2Specially-designed hose providesstrength with stainless steel braid overa PTFE core. Features:• Resistance to most corrosivematerials• Temperature range from -65°to 450°F (-53.9° to 232.2°C)• Variety of applications – highand low pressure chemical lines,hot water, steam, oil, air, petroleumproducts, food processing and more• 3/16" – 3/4" Female flare swivelbrass fittings; 1/8" – 1" NPT Malebrass fittings• 1/4" 90° x 1/4" straight flare• Minimum length 12"UPC#Description59652 Replacement gasket (10 pak)Hose specifications Brass Fe. flare swivels each end Brass male pipe each endHoseI.D.Min.burstMax.W.P.Min.bendFlare Threadsize sizeUPC#– overall length12" 18" 24" 36" 48"Pipethd.UPC#– overall length12" 18" 24" 36"1/8" 12000 3000 2" 3/16" 3/8-24 31112 31118 31124 31136 31148 – – – – –3/16 " 12000 3000 2" 1/4" 7/16-20 31212 31218 31224 31236 31248 1/8" 32212 32218 32224 322363/16" 12000 3000 3" 1/4"* 7/16-20 (1) 31012 31018 31024 31036 31048 – – – – –1/4" 12000 3000 3" 5/16" 1/2-20 31312 31318 31324 31336 31348 – – – – –5/16" 12000 3000 4" 3/8" 5/8-18 31412 31418 31424 31436 31448 1/4" 32412 32418 32424 3243613/32" 8000 2000 5.2" 1/2" 3/4-16 31512 31518 31524 31536 31548 3/8" 32512 32518 32524 325361/2" 8000 2000 6.5" 5/8" 7/8-14 31612 31618 31624 31636 31648 1/2" 32612 32618 32624 326365/8" 6000 1500 7.7" 3/4" 1-1/16-14 31712 31718 31724 31736 31748 3/4" 32712 32718 32724 327367/8" 4400 1100 8.7" – – – – – – – 1" 32812 32818 32824 32836NOTE: Not recommended for refrigerantsbecause of permeation rate.Note: Above pressures in psiBrass fittings standard. Stainless available if specified,except for 3/8" and 3/4" flare.(1)1/4" 90˚ x 1/4" straight hoseBrass fittings standard. Stainless fittingsavailable if specified.32


YELLOW JACKET Hose Adapters,Valves, and Parts —right to the last detailNEWValve core tool page 35EXPANDEDLINEQuick couplerspage 3633


1/4" 4-IN-1 BALL VALVE TOOLfor vacuum, charge, coresand recoveryRemove and replace Schrader coreswithout losing charge.Related productSuperHeat kits on page 76.341897518979189711. Vacuum valve. Extra 1/4" sideport on 18975 to attach electronicmicron vacuum gauge right atsystem for greater accuracy.2. Core removal access. Lets youevacuate and charge through anunrestricted line for increasedspeed and higher vacuum.3. Core replacement.4. Recovery valve. Core removalallows recovery unit to work atmaximum efficiency, speedingthe recovery process.5/16" 4-IN-1 BALL VALVE TOOL for R-410A systemswith 5/16" access ports18985FULL CONTROL BALL VALVES FOR VACUUM/CHARGING93846 93836 9383093834938389384493848189781898193840UPC # Description18975 Vacuum/charge ball valve w/side port18971 Vacuum/charge valve w/o side port18980 Accessory set - 2 piece18978 Schrader rethreading accessory18979 Broken Schrader remover acc.18997 Grappler rod/nut assembly18973 Gasket for 18975 (5 pk.)18974 Seal Kit includes core, cap,4 “O”-rings, gasketSimilar to the 4-in-1 core tool abovebut with 5/16" flare fittings and for usewith R-410A.UPC #When building your own charging/vacuum system, these straight flowthroughvalves connect hoses andprovide full-flow capacity. No anglesto cause restrictions and pressuredrops. Handle position shows whenthe valve is opened, securely closedand anywhere between. Use gasketson page 37.* U.L. ListedDescription18985 5/16" vacuum/charge valve-side port18981 5/16" vacuum/charge valve w/o side port18988 5/16" rethread accessary18989 5/16" Schrader rethreaderM. fl. x M. fl. x M. fl. x “O”-M. fl. Fe. fl. 1/4" FPT rings1/4" SAE* 93834 93844 93833 190005/16" SAE – 93827 – –3/8" SAE* 93836 93846 93832 190111/2" SAE 93838 93848 – 19015Acme 1/2"* 93830 93840 93831 1902019095 Replacement handle/screw forall 1/4", 3/8" & Acme valves19096 Replacement handle/screw forall 1/2" flare valvesCOMPACT BALL VALVES1/4" for full flowNow a smaller ball valve more compact– still features full flow. Metal valvehandle, add to hoses for charging andrecovery.• UL recognized assembly to 4000 psi(276 bar) min. burst, 800 psi (55 bar)max. working pressure.UPC #Description93844 1/4" compact ball valve – straight93843 1/4" compact ball valve – 45°93842 Set of 3 – 45° compact ball valves5/16" for Special R-410AApplicationsCompact ball valves are available with5/16" flares for R-410A applicationswhere 5/16" system ports are used.• UL recognized assembly to 4000 psi(276 bar) min. burst, 800 psi (55 bar)max. working pressureUPC #Description93825 5/16" compact ball valve5/16" Fe. fl. x 1/4" Male fl.93826 5/16" compact ball valve1/4" Fe. fl. x 5/16" Male fl.93827 5/16" compact ball valve5/16" Fe. fl. x 5/16" Male fl.GAS RETENTIONVALVESturdy valve controls refrigerant flowfrom access fitting. Closes Schraderbefore disconnecting. New back seatvalve feature to retain gas in hosewhen disconnecting.1/4" female fl. x 14" male fl.UPC # Description18993 Gas control valve18995 “O”-ring setMODIFIEDNEEDLE VALVEIn-line control.UPC #Description69670 Needle type bleed valve 1/4" flare19020 Gaskets (10 pkg)


SealRight QUICK COUPLERSCFC, HCFC, HFC refrigerants, andnew oils. Field serviceable. Notrecommended for R-410A systems.SINGLE VALVES40315403251912819129 1920819117191691910919209 19163 19217Innovative SealRight fittingsautomatically and immediately traprefrigerant in the hose whendisconnected, helping meet nonventingregulations and preventingfinger burns. One-piece attachesquickly, saving up to 50% in timecompared to 2-piece quick couplers.Works with or without Schrader core.Gaskets resist deterioration fromVALVE CORE TOOLSelf contained tool for quicklyremoving and replacing cores. Handlecontains six cores.UPC # Description19306 Valve core toolUPC #Description19109 1/4" SealRight Str. x 1/4" Male fl.19208 1/4" SealRight 45° x 1/4" Male fl.19209 1/4" SealRight 90° x 1/4" Male fl.19100 Set of 19109 and 1920919117 1/4" SealRight Str. x 3/8" Male fl.19217 1/4" SealRight 90° x 3/8" Male fl.19128 1/4" SealRight Str. x 1/8" NPT Female19129 1/4" SealRight Str. x 1/4" NPT Female19169 Acme 1/2" SealRight x 1/2" Acme19163 Acme 1/2" SealRight x 1/4" Male fl.SealRight repair assembly components3 1 2 3419037 Pkg. of 10 "O"-rings (1)19038 Plug assembly with all seals (2)19039 Nut and clip (3)19040 Rebuild kit includes #419041 Overhaul kit with all above parts19045 Gasket setIndividual manifolds for high and lowsides of system. Available on page 51.Individual valves are available in two orthree port versions. Nylon seals withdouble "O" rings.UPC #40318Description40317 Hi-side manifold with gauge40318 Lo-side manifold with gauge & hook40315 2 port valve – 1/8" NPT Femalex 1/4" Male flare40325 3 port valve – 1/8" NPT Femalex two 1/4" Male flares40350 2 port valve - 1/4" QC Female withCH14 depressor x 1/4" Male flarewith SchraderQUICK COUPLER-STYLEBRAZE-IN FITTINGS4031740350HOSE ADAPTERS,VALVES AND PARTSSnap-It COUPLER• Snaps on over 1/4" flarethreads with Schrader cores• Forms tight connectionimmediately• Instantly activates theSchrader in access fitting• Instantly shuts off end of hosewhen sleeve is pulled back andcoupler pops off access fitting• Virtually nogas release toatmosphere.Eliminatesfrostbite• One piececonstruction• For up to 600 psiUPC # Description19090 Snap-it Coupler19094 “O”-ring for coupler (10 pak)MANIFOLD PARTICULATE FILTER These fittings trap the particles beforethey damage valve seats or pass intoyour recovery equipment. Replaceable,cleanable screens.UPC # Description41119 1/4" manifold particulate filter41120 3/8" manifold particulate filter41121 1/2" manifold particulate filter41122 Replacement filter screen (5 pak)Braze-in brass fitting with replaceablesoft seat. Quick coupler-style fittingsare the same as supplied on metal hose.UPC# Description19082 1/4" str. Fe. fl. w/CH20 gasket19083 1/4" 45° Fe. fl. w/CH20 gasket19084 1/4" 90° Fe. fl. w/CH20 gasket19085 3/8" str. Fe. fl. w/CH11 gasket19086 3/8" 45° Fe. fl. w/CH11 gasket19087 3/8" 90° Fe. fl. w/CH11 gasket19088 1/2" str. only Fe. w/quad ringUse 19020 (CH20), 19011 (CH11) and 19027seals (quad ring).UPC#Compact Ball Valve AssembliesDescription29001 1/4" yellow ball valve adapter29201 1/4" blue ball valve adapter29601 1/4" red ball valve adapter35


YELLOW JACKET (QC) QUICK COUPLERS – expanded line1911519162Full size with deep knurling for easyhandling. Special features includepatented CH14 "Adjust-a-Valve"opener in all 1/4" female ends. Acmeconversion couplers are available forrecovery tank threads and R-134acylinder threads.UPC#192141920319158192021910119120DescriptionStraight Quick Couplers19125 1/8" Female QC x 1/4" Male fl. (Ford)19120 3/16" Female QC x 1/4" Male fl. (GM)19101 1/4" Female QC x 1/4" Male fl.19102 1/4" Female QC x 3/8" Male fl.19102192201911019111 1/4" Fe. QC Str. x 1/8" NPT Male19116 1/4" Fe. QC Str. x 1/4" NPT Male19118 1/4" Fe. QC Str. x 1/4" NPT Female19103 3/8" Fe. QC x 3/8" Male fl.19104 3/8" Fe. QC x 1/4" Male fl.19115 1/2" Female QC x 3/8" Male fl.19114 3/8" Female QC x 1/2" Male fl.R-410A couplers – 45° – with schrader valve core19173 5/16" Fe. QC x 1/4" M. fl. w/Schrader19174 1/4" Fe. QC x 5/16" M. fl. w/Schrader125 AND 145 LB. CYLINDERVALVE ADAPTERFinger tight adapters fit 125and 145 lb. cylinders. Sealremains seated. Two sizes.ADD-A-HOSE COUPLERS UNIONSAdd-a-hose couplerseasily connect hosesto the length desired.19210191111920119125 19116 19114191681916119118191041916519222 1/4" QC 90° x 5/16" Male fl.ACME 1/2" Couplers – Auto Straight19161 1/4" Fe. QC x 1/2" Male AcmeUPC#Description19105 3/4" NPS finger tight cylinderadapter with 1/4" Male flare19106 3/4" NPS finger tight cylinderadapter with 3/8" Male flare18001 Replacement gasket (10 pak)1910319166UPC#Description90° Quick Couplers19220 3/16" Fe. QC 90° x 1/4" Male fl.19201 1/4" Female QC 90° x 1/4" Male fl.19202 1/4" Female QC 90° x 3/8" Male fl.19203 3/8" Female QC 90° x 3/8" Male fl.19214 3/8" Female QC 90° x 1/2" Male fl.Gauge Quick Couplers with CH14adjustable valve opener19110 1/4" Female QC x 1/8" NPT Fe.19210 1/4" Female QC 90° x 1/8" NPT Fe.5/16" Quick Couplers with CH14adjustable valve opener19121 5/16" QC Str. x 1/4" Male fl.19221 5/16" QC 90° x 1/4" Male fl.19122 1/4" QC Str. x 5/16" Male fl.19162 1/4" Fe. hex x 1/2" Male Acmefor permanent applications19166 1/2" Acme Male x 1/2" Acme Female19165 1/2" Acme Female x 1/4" Male fl.19168 1/2" Acme Female x 1/8" NPT Male19158 1/2" Acme Female x 14 mm MaleUPC # Male flare UPC # Male flare19143 3/16" 19150 5/8"19144 1/4" 19152 3/4"19146 3/8" 19142 Acme 1/2"19148 1/2" – –YELLOW JACKET QUICK COUPLERS(Schrader core in male end)19172191711917319192191911917419175All couplers have Schrader valve coresin male flare end. Female coupler endhas deep knurling for easy handling.Patented CH14 "Adjust-a-Valve"Opener in all 1/4" female ends.UPC#DescriptionStraight Quick Couplers19171 1/4" Female QC x 1/4" Male fl.19172 3/8" Female QC x 1/4" Male fl.90° Bend Quick Couplers19191 1/4" Female QC x 1/4" Male fl.19192 3/8" Female QC x 1/4" Male fl.R-410A couplers – 45° – with schrader valve core19173 5/16" Fe. QC x 1/4" M. fl. w/Schrader19174 1/4" Fe. QC x 5/16" M. fl. w/Schrader19175 5/16" Female QC x 5/16" Male fl.YELLOW JACKETADJUST-A-VALVE OPENERS(OLD)CH75CH14High volumeflow pattern (CURRENT)The patented "Adjust-a-Valve" opensout of tolerance Schrader valves in1/4", 3/16" and 5/16" couplers. Simplyrotate the opener with needle nosepliers to the desired height. Whenfinished, rotate back. (Pat. No. 3592439).“Adjust-a-Valve” for 1/4" and 5/16"hoses is the same.UPC # Part Description19302 CH14 Adjust-a-Valve openers (10)19301 CH75 1/4" valve openers (10)19304 — 1/8" valve openers (10)36


YELLOW JACKET LIQUID CHARGING ADAPTER(Convert liquid to saturated vapor)Liquidcharging isrecommendedwhen chargingblends intorefrigerationand air conditioningsystems. Since compressorscannot compress liquids you need aliquid charger adapter for safe and fastliquid (saturated vapor) chargingthrough the low pressure side of asystem. The YELLOW JACKET adapterconnects to the cylinder valve orrefrigerant can.• To protect the compressor, adapterorifice reduces liquid flow to a levelbelow compressor capacity• Refrigerant flashes off into asaturated vapor to speed entry• Eliminates the time and work ofheating cylinders• Blue color-coded aluminum.UPC#Description41123 1/4" liquid charging adapter41124 5/16" liquid charging adapter41132 Repl. “O”-ring/orifice for 1/4" adapter41138 Repl. “O”-ring/orifice for 5/16" adapterVACUUM PUMP INTAKE ADAPTERUPC#Reducing adaptersfor pump intakes onSuperEvac andother vacuum pumps.Description19130 3/8" Fe. fl. x 1/4" M. fl. adapter19131 1/2" Fe. fl. x 3/8" M. fl. adapter19132 1/2" Fe. fl. x 1/4" M. fl. adapter19160 1/2" Fe. fl. x 1/2" M. Acme adapter19133 3/8" Fe. fl. x 1/2" M. fl. adapterVACUUM PUMP ADAPTERQUICK COUPLER GASKETS&”O”-RINGS19021 19005 19011 19015 18001The only gaskets designed foroptimum performance with YELLOWJACKET ® Charging Hoses. Works withall refrigerants. Manufactured to stricttolerances to resist blow out.UPC# Gasket/ Qty. ApplicationPart19020 CH20/10 10 1/4" hose5/16" hose1/2" Acme hose19005 CH20/100 100 1/4" hose19011 CH11 10 3/8" hose19015 CH80 10 1/2"-5/8" hose19012 E hose 10 3/4" hose18001** 10 Cylinder Valve19021 3/16" 10 1/8" CouplerGasket19022 – 5 For 60667recovery pliers19010 CH20 and 6 1/4" hoseCH14 3 openerUPC# “O”-ring Qty. Application19025* – 10 1/4" "O"-ring19026* – 10 3/8" "O"-ring19027* – 10 1/2" "O"-ring19034 – 10 "O"-ring for 14 mmMale19037 – 10 1/4" SealRight"O"-ring19094 – 10 Snap-It "O"-ringsUPC# Size Description59651 1/4" Copper gaskets (10 pak)59652 3/8" Copper gaskets (10 pak)59653 1/2" Copper gaskets (10 pak)59654 5/8" Copper gaskets (10 pak)59655 3/4" Copper gaskets (10 pak)* Gaskets for some metal hose sizes.Others use 19020 or 19011 gaskets.** Flat washer.PARTS KITS & EMPTY BOXES19003 COMPLETE KIT includesfollowing gaskets, valve openers andSealRight parts in a 12 compartmentcase.• Five 1/8" gaskets• Five 1/8" valve openers• 100 3/16"–1/4" gaskets• Ten 1/4" adjustableCH14 valve openers• Ten 1/4" CH75 flat valve openers• Ten 3/8" CH11 gaskets• Ten 1/2"–5/8" CH80 gaskets• Ten cylinder valve flat gaskets• Ten SealRight “O”-rings• Four SealRight plug andseal assemblies• Four 1/4" SealRight nut and clipEMPTY PARTS BOXESUPC# Size Description19004 11" x 6-3/4" Kit box withx 3/4" parts label60177 11" x 6-3/4" 6 compartmentsx 3/4" empty60178 11" x 6-3/4" 12 compartmentsx 3/4" empty60135 11" x 6-3/4" 18 compartmentsx 3/4" emptyConvert a 3/8" or 1/2" vacuum pumpintake into 1/4" R-12 and 1/2" AcmeR-134a compatible fittings.UPC#Description36018 1/2" pump adapter with 1/4" flareand 1/2" Acme Male fittings36019 3/8" pump adapter with 1/4" flareand 1/2" Acme Male fittingsWRAP-AROUND HEATERFOR REFRIGERANT CYLINDER6' Cord 20" VelcroStrapsFits 30/50-125 lb cylinders. Thermostatcontrolled with maximum 130˚F (54°C)and minimum 120˚F (48.8°C) (surfacetemperature of tank). Cycles on/off tomaintain surface temperature. 200 watt,115V or 230V; 20" velcro straps; 6' cord.UPC# Description68848 Wrap-around cylinder heater 115V68849 Wrap-around cylinder heater 230V37HOSE ADAPTERS,VALVES AND PARTS


AUTOMOTIVE R-134aA/C COUPLERS – premiumwith control valveCouplers interface with R-134a serviceports. 14 mm female thread or 1/4"male flare available.• Quick, easy connect/disconnect.• Control valve for access to systemseven at working pressures.• Integral safety sleeve holdscoupler securely to service port.• Highest flow characteristics.• Low profile for tight applications.UPC # Description40311 14 mm Fe, str. high side auto coupler40312 14 mm Fe, str. low side auto coupler40321 14 mm Fe, 90° high side auto coupler40322 14 mm Fe, 90° low side auto coupler40313 1/4 M. Fl., str. high side auto coupler40314 1/4 M. Fl., str. low side auto coupler40323 1/4 M. Fl., 90° high side auto coupler40324 1/4 M. Fl., 90° low side auto coupler40347 High side x 3/8" Male flare auto coupler40348 Low side x 3/8" Male flare auto coupler40316 Replacement “O”-rings (2 pak)AUTOMOTIVE R-134a A/C COUPLERS – ECONOMYA basic R-134a service coupler with nocontrol valve. Snaps on for instant flow.Professionals should use couplers above.AUTOMOTIVE R-134a 3-IN-1VACUUM/CHARGE RECOVERCORE TOOLHigh-Side4131841317AUTOMOTIVE A/C FITTINGSCOUPLERS19166191631916219165191691916819142191584026519161Adapter fitting designed to work with1/2" Acme or 14 mm threads.UPC # Description41318 Lo side coupler w/ 1/4" flare41317 Hi side coupler w/ 1/4" flare41305 Replacement “O”-ring set (6 pc.)UPC #Description19157 14 mm M. x 1/4" Male fl.19156 14 mm M. x 3/8" Male fl.19161 1/2" Acme M. x 1/4" Fe. fl.19165 1/2" Acme Fe. x 1/4" Male fl.19158 1/2" Acme Fe. x 14 mm Male19162 1/2" Acme M. x 1/4" Fe. fl. Hex19168 1/2" Acme Fe. x 1/8" Male pipe19169 1/2" Acme M. x 1/2" AcmeSealRight 19163 1/2" Acme SealRight x 1/4" M. fl.19166 1/2" Acme Fe. x 1/2" Acme Male40265 1/2" Acme M. x 1/8" NPT Male Half Union19142 1/2" Acme Union19153 1/2" Acme Fe. Hex x 13 mm R-134alow side Male for A/C systemnot shown1. Core removal for vacuum andcharges. Lets you evacuate and chargethrough an unrestricted line forincreased speed and higher vacuum.3. Core replacement.4. Recovery valve. Core removal allowsrecovery unit to work at maximumefficiency, speeding the recoveryprocess.UPC # DescriptionLow-Side18962 Low-side R-134a auto valve core tool18961 High-side R-134a auto valve core tool41300 “O”-ring kit for aboveSAFETY GOGGLESAUTOMOTIVE R-134a and R-12 CAN TAPS38With side tap, handles slip around andclose to pierce the can. Small insertsfor use with lubricant cans.Check valve on side taps help preventback pressure into can.Not for use with other refrigerants.UPC # Description36192 R-134a side can tap36193 R-12 side can tap36194 Gaskets for side can tap (10 pak)Helps protect your eyes against metalparticles, sparks, refrigerant gases,etc. when working on HVAC&Rsystems.Safety goggles are recommended anytime you work on a system.UPC# Description11002 Safety goggles11003 Ventilated safety goggles


YELLOW JACKET Charging Systems –for just the rightmeasure of refrigerantNEWBRUTE II Manifold page 43NEWDigital Refrigerant Analyzerpage 4239


YELLOW JACKET Charging Systems – technology andtools to accurately measure and conserve refrigerant.With too little or too much refrigerant,systems run inefficiently, using moreelectricity than necessary. And nowwith the soaring cost of refrigerant,energy, and labor, accuratemeasurement is more important thanever. That’s why YELLOW JACKET ®Charging Manifolds and gauges arecarefully assembled and fullyinspected for accuracy in all ofthese jobs:• Check system pressure• Charge vapor refrigerant intosystems• Charge liquid refrigerant intohigh side• Purge condenser• Charge oil into compressor• Pull vacuum• Test for leaks• Set controlsFrom the full line of YELLOW JACKET ®2- and 4-Valve Charging Systems youcan find just what you need for yourbusiness and budget. And all are builtto last.With either models you have fullcapabilities for every application.4-valve models add a fourth hose andthe following capabilities for increasedefficiency and speed.• Simultaneously connect to highand low sides, vacuum pump andrecovery unit or refrigerant tank• Diagnose, evacuate, and chargewithout switching hosesCertified Gauges for yourconfidence and convenienceYou make decisionsbased on what yourgauge is tellingyou. Now youcan have greaterconfidence in yourmeasurements anddecisions with a line of certifiedYELLOW JACKET Class I ReplacementManifold Gauges and Manifolds withClass I gauges.YELLOW JACKET gauges have alwaysbeen manufactured and calibrated toNIST standards (National Institute ofStandards and Technology). Thestandard Ritchie procedure has beento measure for accuracy at five points:two times – up the scale and then backdown. Many manufacturers measure atonly three points (A, B, C)Now, the Ritchie certificationprocess documents the NISTcalibration plus compliance to ANSIZ540.1 and ISO 10012 standards.The certification is good for oneyear and then recalibration isrecommended. Serialized, datedcertificates are packed with eachcertified unit.Certification benefits:• Convenience and time savingsIn the past when you wantedcertification, you had to purchase thegauge at one location and then take itto a calibration house. Now you savethe time of the second step.• Easy compliance with aquality policyCertified gauges help achieve andprove the level of quality that youremployer or customer expects.• Accuracy assuranceFeel confident even if you areservicing critical applications such asice machines or other equipment withprecise charging requirements.• Convenient documentation to helpmeet ISO requirements2-1/2” Brass Manifold Gaugewith Class 1 Accuracy4” ManifoldGauge with Class 1Accuracy3-1/8” Manifold Gaugewith Class 1 AccuracyA calibration certificate accompanies eachCalibrated Gauge and the back of eachCertified Gauge is clearly identified with a labelapplied by the certifying Ritchie technician.Calibration Certificate InformationThe certificate packed with eachcertified gauge provides evidence ofcalibration standards traceable toNIST and includes a serial numberthat matches the serial number on thegauge. Ritchie Engineering maintainsrecords of each sale as a back up toyour records.A calibration certificate containsinformation for necessary traceability.The following YELLOW JACKETManifolds include certified gauges:Series 41 Manifolds 49271, 49272TITAN Manifolds 49281, 49282,49283BRUTE II Manifolds 49291, 4929240


Selection Guide for °F and °F/C (see page 52 for metric)Range of performance for your business and budgetChoice ofbrass orforgedaluminumalloyChoice ofanalogor digitalgaugesReliabilityand durabilityacross the lineA patternof ongoinginnovationRefrigerant Series 41 TITAN 2-valve TITAN 4-valve BRUTE II 4-valve Digital AnalyzerUPC# Page UPC# Page UPC# Page UPC# Page UPC# PageR-12, R-22,R-134aR-12, R-22,R-502R-134aR-22, R-134a,R-404AR-22, R-404A,R-410AR-134a, R-404A,R-407CR-134a, R-404A,R-507R-410A41842418464121241213412144123241233412354121542005420064927242001420044927141311413124131341314413154131941372417034170941710For metric see page 52.42007 4841219412204200042020422134221542219420104201142313423154233242333423354171141712417154223342235432134321443215432194322042435424364331143313433144331543319420304271543233432354421344214442154421944220443114431344314443154431945311453134423344235452134521445215452194522045314453154531947,48484847,4847492824980149802498054984749883498874988949281498634986749868498314983249835498604986249865454545454545499024990549922499254998349987499934999749283499634996749968499734997749932 4995249935 4995549960499624996549982444444444446020 4608146021 4608246022 4608446026 492924608046040460414604246043460484609046091460924609446010 4601346011 4929146030460314600046001460034603246038434343434340802,4080542CHARGINGSYSTEMS41


YELLOW JACKET DIGITAL REFRIGERATION SYSTEM ANALYZERwith system modulation bar graph for fast, accurate diagnosticsFor time-saving diagnostics, theeasy-to-read pressure bar graphs of thispatented unit quickly tell you more thanyou could ever see with the vibratingneedle of a typical pressure gauge. Yousee pressure dynamics to readily know ifthe system’s thermostatic expansionvalve is modulating properly, if liquid isflooding back into the systems, andmore. Saturation, subcooling, andsuperheat readings are automatic toeliminate fishing in your wallet forreference cards. This almost immediateknowledge of system behavior andfaults can help save up to 10 minutesand more on many jobs.Rubber boot protectsinstrument from minorbumps and impacts.• Rugged case construction withrubber boot to tolerate impact andresist typical oils, acids, and sunlightEasy to Use:• Bar graph segments shows changesfrom digital reading (range of ±2psi on low-side, ±8 psi on high-side)SelectsactiverefrigerantAutomaticallycalibrates tocurrentatmosphericpressure• Digital readings show resolution of1/4 psi on low side, 1 psi on high side• Temperature in middle iscorresponding bubble and dewpoints for current pressures• Temperature, superheat orsubcooling shown on lower right(eg. 14°F superheat)Changesbetweentraditional (psi,"Hg,°F) andinternationalsystem of units(kPa, bar, °C)Changes thedigits updaterateChangescontrastResetspeak pressurememorySelects temperature,superheat, subcooling,max/min pressureFeatures:• Profiles 22 common refrigerants:R-12 R-404A R-416AR-22 R-406A R-417AR-134a R-407C R-420AR-290 R-408A R-502R-401A R-409A R-507R-401B R-410A R-508BR-402A R-414B R-600AR-402B(Upgradeable for new refrigerants)• Integrated temperature probe forautomatic superheat and subcoolingreadings• Max and min pressure monitoringfor control set-up• Auto zero key to eliminate manualrecalibration• Vacuum detection inHg• Easy-to-read LCD screen with large3/8" digits42Specifications:Pressure accuracy:0.5% F.S. ± 1 least significantdigit, calibration traceable to NISTPressure ports:Two 1/8" acting as low andhigh side gaugesWorking pressure:Low side: 0-200 psi (1350 kPa,13.5 bar)High side: 0-550 psi (3790 kPa,37.9 bar)Proof pressure:Low side: 600 psi (4100 kPa,41 bar)High side: 1500 psi (10300 kPa,103 bar)Burst pressure:Low side: 2000 psi (13500 kPa,135 bar)High side: 5000 psi (34500 kPa,345 bar)Temperature sensor range:-40° to 250°F (-40° to 125°C)Temperature accuracy:±0.9°F (±0.5°C) between 32° to158°F (0° to 70°C)Usage environment:Indoor/Outdoor dew, splash andrain resistant; do not immersein waterStorage and operational temperature:-4° to 122°F (-20° to 50°C)Power supply:4 AA Batteries (approx. 6 monthsunder normal use)Weight:1.6 lb. (.725 kg)Dimensions:6.7 x 4.8 x 2.5" (17 x 12.2 x 6.4 cm)UPC # Description40801 R-410A adapter kit – 1/4" to 5/16" service fitting40802Digital analyzer on TITAN 4-valve manifold40805 40802 with 1/4" x 60" RYB and3/8" x 60" yellow PLUS II hoses41067 Temperature Probe41068 Extended Manifold Hook41069 Rubber BootReplacement parts for manifold on page 46.


YELLOW JACKET BRUTE II 4-Valve Test & Charging Manifold - °FForged aluminum alloy body withfull 3/8" bore for faster vacuumand chargingThe new BRUTE II 4-Valve Test andCharging Manifold has been trimmeddown for lighter weight but with thesame powerful performance of theoriginal model. This streamlined unitcontinues to provide the flow that'sproven faster than any conventionalmanifold. And even though sleeker andmore compact, the aluminum alloy isforged for strength and reliability with3/8" bores through the body to speedthe job.Other Features and Benefits:• Fourth hose enables connection tohi/lo sides, refrigerant tank, andrecovery unit or vacuum pump fordiagnostics, evacuation and chargingwithout switching hoses– 1/4" hi/lo sides with 3/8" vacuumport for regular jobs, or;– 3/8" hi/lo sides with 1/2" vacuumport for larger systems• Front access for easy fieldrecalibration• Proven, double “O”-ring piston forreliability and long service life• Exclusive 100-mesh filter in-lineon all flare fittings helps keep outparticulate material and extendthe life of the seat• Contoured easy-grip handles forpositive control; color coded forready identification• Sight glass to easily viewrefrigerant movement and conditionduring charging and recovery• Heavy-duty hook won’t pull out• Also available with YELLOW JACKET ®3-1/8" (80 mm) red and blue liquidfilledgaugesFor metric see page 54.For replacement parts see page 46.R- 134a R-22R-22, R -134a R- 404A R- 404A R-12, R-22, R- 502, R- 404A R-410AR- 407C R- 410ALarge, easy-to-read3-1/8" (80 mm)red and bluesteel case1% accuracy(Class 1) gaugeswith protective boots;New Vac. Hi, Lo Gauge Hoses DiscontinuedUPC# Port Charge BRUTE UPC #BRUTE II 4-VALVE with 3/8” Vacuum Port46000 3/8" 1/4" Red/Blue Manifold Only 4772246001 3/8" 1/4”" Liquid Manifold Only 4682246003 3/8" 1/4" Red/Blue 60" PLUS II Compact Ball Valve - RYB & 3/8" x 45° n/a46010 3/8" 1/4" Red/Blue Manifold Only n/a49291 * 3/8" 1/4" Red/Blue Manifold Only n/a46011 3/8" 1/4" Liquid Manifold Only n/a46013 3/8" 1/4" Red/Blue 60" PLUS II Compact Ball Valve - RYB & 3/8" x 45° n/a46020 3/8" 1/4" Red/Blue Manifold Only n/a49292 * 3/8" 1/4" Red/Blue Manifold Only 4642246021 3/8" 1/4" Liquid Manifold Only 4681246022 3/8" 1/4" Red/Blue 60" PLUS II RYB & 3/8" x 45° n/a46026 3/8" 1/4" Liquid 72" PLUS II RYB & 3/8" x 45° 48819BRUTE II 4-VALVE COMMERCIAL with increased capacity—larger ports46080 3/8" 3/8" Red/Blue Manifold Only n/a46081 1/2" 3/8" Liquid Manifold Only 4690346082 3/8" 3/8" Red/Blue 4 @ 3/8" x 60” Heavy Duty - Str. x 45° n/a46084 1/2" 3/8" Liquid 3 @ 3/8" x 60” Heavy Duty - Str. x 45° 469071 @ 1/2" x 60” Heavy Duty - Str. x Str.BRUTE II 4-VALVE with 3/8” Vacuum Port46030 3/8" 1/4" Red/Blue Manifold Only n/a46031 3/8" 1/4" Liquid Manifold Only n/a46032 3/8" 1/4" Red/Blue 60" PLUS II RYB & 3/8" x 45° n/a46038 3/8" 1/4" Liquid 72" PLUS II RYB & 3/8" x 45° n/aBRUTE II 4-VALVE with 3/8” Vacuum Port46040 3/8" 1/4" Red/Blue Manifold Only n/a46041 3/8" 1/4" Liquid Manifold Only n/a46042 3/8" 1/4" Red/Blue 60" PLUS II RYB & 3/8" x 45° n/a46043 3/8" 1/4" Red/Blue 60" PLUS II Compact Ball Valve - RYB & 3/8" x 45° n/a46048 3/8" 1/4" Liquid 72" PLUS II RYB & 3/8" x 45° n/aBRUTE II 4-VALVE COMMERCIAL with increased capacity—larger ports46090 3/8" 3/8" Red/Blue Manifold Only n/a46091 1/2" 3/8" Liquid Manifold Only n/a46092 3/8" 3/8" Red/Blue 4 @ 3/8" x 60" Heavy Duty - Str. x 45° n/a46094 1/2" 3/8" Liquid 3 @ 3/8" x 60" Heavy Duty - Str. x 45° n/a1 @ 1/2" x 60" Heavy Duty - Str. x Str.* Manifold comes standard with certified gauges. For more information on thecertification of 3-1/8" gauges, see page 40.43CHARGINGSYSTEMS


YELLOW JACKET TITAN 4-Valve Test & Charging Manifold - °FForged aluminum alloy bodyfor increased strength and reliabilityThe new TITAN Test and ChargingManifold is the first forged aluminummanifold in the industry. Specialaluminum alloy body makes this unitlightweight for handling ease with thedurability and reliability required forrepeated, rugged use.Features/Benefits• Large, easy-to-read 3-1/8" (80 mm)steel case red and blue, 1% accuracy(Class 1) gauges; front access foreasy field recalibration; optionalprotective gauge boots available• Proven, double “O”-ring piston forreliability and long service lifeContouredeasy-grip handlesfor positive control;color codedfor readyidentification• Exclusive 100 mesh filter in-line onall flare fittings helps keep outparticulate material and extend thelife of the seats• Sight glass to easily viewrefrigerant movement and conditionduring charging and recovery• Heavy duty hook won’t pull out4-Valve Features/Benefits• Fourth hose to enable connectionto hi/lo sides, refrigerant tank, andrecovery unit or vacuum pump fordiagnostics, evacuation and chargingwithout switching hoses• 3/8" vacuum port for use withlarger hose to cut evacuation timeby up to 33% (all other fittings onunit are 1/4")• Also available with YELLOW JACKET ®3-1/8" (80 mm) red and blueliquid-filled gaugesFor metric see page 55.For replacement parts see page 46.44R-22 R-134a R-12 R-22R-134a R-404A R-22 R-404A R-410AR-404A R-407C R-502 R-410AUPC# Gauges Hoses Replaces Bantam#49962 Red/Blue No hose 4596249982 Liquid No hose 4598249960 Red/Blue 60" PLUS II Compact Ball Valve - RYB & 3/8" x 45° 4596049965 Red/Blue 60" PLUS II - RYB & 3/8" x 45° 4596549963 Red/Blue No hose n/a49283 * Red/Blue No hose n/a49967 Red/Blue 60" PLUS II - RYB & 3/8" x 45° n/a49968 Red/Blue 60" PLUS II Compact Ball Valve - RYB & 3/8" x 45° n/a49973 Liquid No hose n/a49977 Liquid 60" PLUS II - RYB & 3/8" x 45° n/a49902 Red/Blue No hose 4590249905 Red/Blue 60" PLUS II - RYB & 3/8" x 45° 4590549922 Liquid No hose 4592249925 Liquid 60” PLUS II - RYB & 3/8" x 45° 4592549932 Red/Blue No hose 4593249935 Red/Blue 60" PLUS II - RYB & 3/8" x 45° 4593549952 Liquid No hose 4595249955 Liquid 60" PLUS II - RYB & 3/8" x 45° 4595549983 Red/Blue No hose n/a49987 Red/Blue 60" PLUS II - RYB & 3/8" x 45° n/a49993 Liquid No hose n/a49997 Liquid 60" PLUS II - RYB & 3/8" x 45° n/a* Manifold comes standard with certified gauges. For more information on thecertification of 3-1/8" gauges, see page 40.


YELLOW JACKET TITAN 2-Valve Test & Charging Manifold - °FForged aluminum alloy bodyand large easy-to-read gaugesThe new TITAN Test and ChargingManifold is the first forged aluminummanifold in the industry. The specialaluminum alloy construction of themanifold body makes this unitlightweight for handling ease with thedurability and reliability required forrepeated, rugged use.Features/Benefits• Large, easy-to-read 3-1/8" (80 mm)steel case red and blue, 1% accuracy(Class 1) gauges; front access foreasy field recalibration; optionalprotective gauge boots available• Proven, double “O”-ring piston forreliability and long service life• Exclusive 100 mesh filter in-line onall flare fittings helps keep outparticulate material and extend thelife of the seats• Contoured easy-grip handles forpositive control; color coded forready identification• Sight glass to easily viewrefrigerant movement and conditionduring charging and recovery• Heavy duty hook won’t pull outFor metric see page 56.For replacement parts see page 46.R- 22 R- 134a R- 12 R- 22R-134a R-404A R- 22 R-404A R-410AR-404A R-407C R-502 R-410AR- 134aNew Gauges Hoses DiscontinuedUPC# Bantam UPC #49862 Red/Blue No hose 4586249865 Red/Blue 60" PLUS II - RYB 4586549860 Red/Blue 60” PLUS II Compact Ball Valve - RYB 4586049863 Red/Blue No hose n/a49281 * Red/Blue No hose n/a49867 Red/Blue 60" PLUS II - RYB n/a49868 Red/Blue 60" PLUS II Compact Ball Valve - RYB n/a49802 Red/Blue No hose 4580249282 * Red/Blue No hose 4580249805 Red/Blue 60" PLUS II - RYB 4580549801 Red/Blue 60" PLUS II SealRight - RYB 4575449832 Red/Blue No hose 4583249835 Red/Blue 60" PLUS II - RYB 4583549831 Red/Blue 60" PLUS II SealRight - RYB 4577449883 Red/Blue No hose n/a49887 Red/Blue 60" PLUS II - RYB n/a49889 Red/Blue 60" PLUS II SealRight - RYB n/a49847 Red/Blue 72" PLUS II Acme fittings - RYB n/a* Manifold comes standard with certified gauges. For more information on thecertification of 3-1/8" gauges, see page 40.CHARGINGSYSTEMSPROTECTIVE GAUGE BOOTS for 2-1/2" and 3-1/8" gaugesRubber boots slip easily around gauges tocushion and protect them from impact.• Fit 2-1/2" and 3-1/8" gaugeswithout covering easy accessrecalibration screw• Color-coded red or blue to match gaugeUPC # Size Description49090 2-1/2" Set of gauge boots49091 2-1/2" Red protective gauge boot49092 2-1/2" Blue protective gauge boot49190 3-1/8" Set of gauge boots49191 3-1/8" Red protective gauge boot491923-1/8" Blue protective gauge boot45


BRUTE II MANIFOLD REPLACEMENT PARTS40279: Hanging hook49192:Blue boot41045: Sight glass41046: Sight glass retainer41047: Gaskets (2)49191:Red boot49190: Set of redand blue boots41116: 4 pistons,4 replacementscreens41113: 3/8" MFLx 1/8" NPT MalefittingREPLACEMENT GAUGES:Starting on page 6040271: 1/4" MFLx 1/8" NPT Malefitting41094:Red handlewith screw41090:Handlescrew(2)41091:Yellowhandlewithscrew41092:Bluehandlewith screw41096:Retainingnut41106: 41103: PistonFeed assemblyscrew41117: Filter (4)41139: 3/8"MFL x 1/4"NPT Malefitting41130: 1/4"MFL x 1/4"NPT Malefitting41091:YellowhandlewithscrewTITAN MANIFOLD REPLACEMENT PARTS41045: Sight glass41046: Sight glass retainer41047: Gaskets (2)40279: Hanging hookREPLACEMENT GAUGES:Starting on page 6041113:3/8" MFLx1/8" NPTMale fitting41142:Handlescrew(2)41135:Retainingnut41134:Feedscrew41133:Pistonassembly40271: 1/4"MFL x 1/8"NPT Malefitting41044:Red handlewith screw41042:Blue handlewithscrew41041: Yellow handle with screw41063: Filter41041:Yellow handlewith screw41139: 3/8" MFL x 1/4"NPT Male fitting40270: 1/4" MFL x1/8" NPT Male fitting46


YELLOW JACKET SERIES 41MANIFOLDS with 2-1/2" gaugesForged brass body with metal valvehandles. Forged body is solidbrass for durability. Fullporting maximizes capacity.Metal valve handles arefull size for easy operation.Hose anchors are forgedinto back of body at 45°.Pretested. Everymanifold is individuallytested for reliabilitybefore shipping.Limited LifetimeWarranty on manifold barand valves – not gauges. Seemanifold instructions for details.Heavy-dutyswivel hook.Flutterless Technology. Surgeprotector and silicone dampenedmovement helps minimize needlepulsation foreasier, moreaccuratereadings.FlutterlessStandardSliding double "O"-ring pistons.Non-rotating design reduces wear.Only 1-1/2 turns give you full flow.Long-life nylon seat is also for vacuumand R-134a, R-404A, R-507, R-407C,R-410A, etc.YELLOW JACKET Hoses. Most manifoldsinclude color-coded YELLOW JACKETcharging hoses.Easy-to-read 2-1/2" steel case gauges(°F) with 3-2-3% accuracy.1 Manifold with original HA hose2 Manifold with PLUS II with standard fittings3 Manifold with PLUS II with SealRight fittings4 Manifold with PLUS II with FlexFlow fittings5 Manifold with PLUS II with compact ball valveNOTES: Manifolds with some other hosecombinations available.* Special R-410A hose – R&B hose is1/4" x 45° 5/16" end; Y hose is1/4" x 45° 1/4" end.See page 57 for R-410A manifolds with5/16" hose holder fittings.No 1 2 3 4 5Refrigerants Description hoseR-12, R-22, R-502R-134a, R-404A, R-507R-410ABasic unit: manifold,gauges, hook and anchors41212 — — — — —36" RYB hoses — 41213 43213 44213 45213 4221348" RYB hoses — 41220 43220 44220 45220 —60" RYB hoses — 41215 43215 44215 45215 4221572" RYB hoses — 41219 43219 44219 45219 4221936" RYB hoses and case — 41214 43214 44214 45214 —Basic unit: manifold,gauges, hook and anchors41312— — — — —36" RYB hoses — 41313 43313 44313 45313 4231348" RYB hoses — 41311 43311 44311 45311 —60" RYB hoses — 41315 43315 44315 45315 4231572" RYB hoses — 41319 43319 44319 45319 —36" RYB hoses and case — 41314 43314 44314 45314 —Basic unit: manifold,gauges, hook and anchors41712— — — — —60" RYB hoses — — 41709 — 41703 4271560" RYB hoses special* — — 41715 — — 41711HCA 60" hose — — 41710 — — —CHARGINGSYSTEMSSERIES 41 MANIFOLDS with2-1/2" gauges (no hose)DisplaypackageRefrigerants UPC# Description PackagingR-12, R-22, R-502 41212 Red & blue gauges Boxed42000 Red & blue gauges Clamshell41232 Brass gauges Boxed42020 Brass gauges ClamshellR-134a, R-404A, R-507 41312 Red & blue gauges Boxed42010 Red & blue gauges Clamshell41372Brass gaugesBoxed42011 Brass gauges ClamshellR-410A 41712 Red & blue gauges Boxed42030 Red & blue gauges Clamshell47


YELLOW JACKET SERIES 41 MANIFOLDS with 3-1/8" gaugesFeatures• Wide choice of refrigerantcombinations including:• R-22, R-134a, R-404A• R-12, R-22, R-134a• R-22, R-404A, R-410A• Color-coded scales with bold, easyto read dials.• Dials with 1% accuracy (Class 1)for critical charge systems.• Proven sliding double “O”-ringpistons reduce wear.• Long life nylon seats.• Forged brass body for durability.• Full porting maximizes capacityand flow.• Some models include color-coded,60" PLUS II hoses with standard1/4" flare fittings.• Hose assemblies UL recognized for4000 psi (275 bar) burst and 800psi (55 bar) working pressure.File# SA9737.This field-proven manifold line has nowbeen expanded to include larger, easierto read 3-1/8" color-coded gauges inrugged steel cases with polycarbonatecrystals.Most importantly, these gauges feature1% accuracy for an exact reading incritical charge systems.Refrigerants UPC# Gauge RYB HoseR-12, R-22, R-134A 41842 3-1/8" Red/Blue None42007 3-1/8" Red/Blue 60" PLUS II standard fittings41846 3-1/8" Red/Blue 72" PLUS II with couplersR-22, R-404A, R-410A 42001 3-1/8" Red/Blue None49271*3-1/8" Red/Blue None42004 3-1/8" Red/Blue 60" PLUS II standard fittingsR-22, R-134a, R-404A 42005 3-1/8" Red/Blue None49272*3-1/8" Red/Blue None42006 3-1/8" Red/Blue 60" PLUS II standard fittings* Manifold comes standard with certified gauges. For more information on thecertification of 3-1/8" gauges, see page 40.SERIES 41 DELUXE MANIFOLDS – Class 1 (1% accuracy) brass gauges1% accuracyWhat makes YELLOW JACKET ®brass gauges superior?YELLOW JACKET is the only U.S.-mademanifold to incorporate all thefollowing important features into atruly premium gauge.1. Upgraded movement with phosphorbronze plates, stainless gears andpinions. Dissimilar parts create lessfriction and last longer. FlutterLess technology included.2. Movement calibrated at morepoints with tighter tolerances forfull range Class 1 (1% accuracy).3. Polished solid brass case.These manifolds have all the samefeatures as the regular “Series 41”and an important upgrade – thegauges. Manifolds are also availablewith a variety of hoses.2-valve manifold – deluxe brass gaugesRefrigerants Description No hose 1 2 3 4R-12, R-22, R-502 No hose 41232 — — — —with 36" hose — 41233 43233 44233 42233with 60" hose — 41235 43235 44235 42235R-134a, R-404A, R-507 with no hose 42332 — — — —with 36" hose — 42333 — — —with 60" hose — 42335 42435 — 424361 Manifold with original HA hose 3 Manifold with PLUS II with SealRight fittings2 Manifold with PLUS II with standard fittings 4 Manifold with PLUS II with compact valveLIQUID CHARGER48Liquidcharging isrecommendedwhen chargingblends intorefrigerationand airconditioning systems. Since compressorscannot compress liquids, however,you need a liquid charger adapter forsafe and fast liquid charging throughthe low pressure side of a system. TheYELLOW JACKET adapter connects to thecylinder valve or refrigerant can.• To protect the compressor, adapterorifice reduces liquid flow to a levelbelow compressor capacity.• Eliminates the time and work ofheating cylinders.UPC #Description41123 1/4" liquid charging adapter41124 5/16" liquid charging adapter


SERIES 41 MANIFOLD REPLACEMENT PARTS40279: Heavy-duty swivel hookREPLACEMENT GAUGESStarting on page 6049010: New crystal 41133: 1/4" Piston with "O" ringsand seal41141: Handle and screw41142: Screws for valve handles (set of 2)41131: "O"-rings 10 pack41134: Feed screw41135: Retaining nutOn back side of some manifolds:Old Bar41150 3-plug hose anchor40280 4-plug hose anchor40281 4-plug hose anchorwith one 3/8" plug41143: Complete handle assembly – pistonwith seal, "O"-rings, feed screw,retaining nut and handle with screwYELLOW JACKET PLUS II 1/4" CHARGING HOSESwith double barrier protectionYELLOW JACKET PLUS II Hoses haveproven performance benefits of theoriginal line, plus double barrierprotection for CFC, HCFC and HFC(R-134a, R-404A, R-407C, R-410A,R-507, etc.).• UL recognized assemblies(File SA9737).1. Nylon permeation barriermeets UL requirements. 1/4"PLUS II hose is UL 1963 recognizedcomponent for R-12, R-134a, R-22,R-500, and R-502 .2. Moisture barrier provides improvedresistance to moisture migrationwhich contaminates expensiverefrigerant.Other features include 4000 psiminimum burst and 800 psi maximumworking pressure for a 5 to 1 safetyfactor.Color-coded 3-PakStandard 1/4" fitting or 45° withSealRight fitting at one end.• Operating temperature -20° to 180°F.Plus II Hoses - standard 1/4" fittingsL. Yellow Blue Red 3 - Pak12" 21012 21212 21612 –24" 21024 21224 21624 –36" 21036 21236 21636 2198348" 21048 21248 21648 2198460" 21060 21260 21660 2198572" 21072 21272 21672 2198696" 21096 21296 21696 2198810' 21110 21310 21710 –12' 21112 21312 21712 –25' 21125 21325 21725 –50' 21150 21350 21750 –75' 21175 21375 21775 –100' 21200 21399 21799 –Multi-length 3-Paks - 21982 two 36", one 60"21981 two 36", one 72"Hoses with 5/16" service end for R-410Aon page 27.MANIFOLD PARTSKIT for Series 41,TITAN, andBRUTE II ManifoldsUPC# Description Qty.41099 Complete Kit 141105 Box only with label 1Kit contents41041 Yellow Handle with Screw - TITAN 441042Blue Handle with Screw - TITAN 341044 Red Handle with Screw - TITAN 341043 Piston - TITAN 841048 Handle Screws (2) - TITAN 641049 Valve Retaining Nut - TITAN 441056 Feed Screw - TITAN 441061 Sight Glass (1), Retainer (1),Gaskets (2) - BRUTE II/TITAN 441090 Handle Screws (2) - BRUTE II 641091 Yellow Handle with Screw - BRUTE II 441092Blue Handle with Screw - BRUTE II 341094 Red Handle with Screw - BRUTE II 341096 Valve Retaining Nut - BRUTE II 441103 3/8" Piston - BRUTE II 841106 Feed Screw - BRUTE II 441134 Feed Screw - Series 41/TITAN 641135 Valve Retaining Nut - Series 41/TITAN 641141 Metal Handle with Screw - Series 41 441142 Handle Screws (2) - Series 41/TITAN 641133 1/4" Piston - Series 41 & TITAN 649CHARGINGSYSTEMS


BRUTE MANIFOLD REPLACEMENT PARTS49091:Red boot40279:Hanging hook49092:Blue bootREPLACEMENTGAUGES –Starting onpage 6049090:Set of 1 red,1 blue boot49010: crystal49000: Crystal41116: Brute overhaul kit(4 pistons & 4 screens)41103: 3/8" piston41102:Blue handle41106: Feed screw41108:Sight glass41109:Sight glass“O”-ring41107: Retaining nut41104:Red handle41117: particulate screens to go betweenmanifold body and half union (4 pack)41101:Yellow handle41142:Handle screwBANTAM MANIFOLD REPLACEMENT PARTS40279: Heavy-duty swivel hook49100: Crystal for3 1/8" gauge41051: Handle, yellow41052: Handle, blue41054: Handle, red41058: Screws for handle (set 2 screws)41053: Piston/”O”-ring/seal(Set of 2)41055: "O"-rings 10 pack41056: Feed screw41057: Retaining nut41061: Sight glass assembly(glass, ring, seal)41059: 1/4" anchor fittings41060: 3/8" anchor fittings41063: Particulate screens(pack of 4)50


AUTOMOTIVE R-134a MANIFOLD“Series 41” automotive manifoldcomes complete with R-134a gauges,environmental PLUS II hoses, andspecial R-134a A/C couplers withSINGLE GAUGEMANIFOLDcontrol valves.The hoses meetSAE J2196 andare UL 1963recognized.Additional hoseconstructionimprovements increase workingpressure for increased safety. Hosesavailable with Acme and 14 mm malefittings. Available 5' or 10' hoses.UPC # Description41343 Auto only R-134a manifold60" hose with 1/2" Acme fittingsand 14 mm fittings, hose anchors41345 Above with R-134a couplers41346 Above with carrying case41340 Auto only R-134a manifold10' hoses with 1/2" Acme fittings,14 mm fittings, hose anchors,and R-134a couplersSINGLE TESTGAUGESMANIFOLD PARTICULATE FILTERAsmanifold usagechanges with morerecovery change outs, moreparticulate matter is drawn throughmanifolds. Trap the particles with thesefittings before they damage valve seatsor pass into your recovery equipment.Replaceable, cleanable screens.UPC # Description41119 1/4" manifold particulate filter41120 3/8" manifold particulate filter41121 1/2" manifold particulate filter41122 Replacement filter screen (5 pk.)YELLOW JACKET NH 3AMMONIA MANIFOLD and HoseSingle gaugemanifold. Checkpressure on lowside of system.Nylon seals.Double O-ringpistons.Quick pressurechecks – use lowor hi-side gaugewith quick couplerto attach directlyto system ortanks.CHARGINGSYSTEMSUPC# Description40318 Low side manifold R-12, R-22, R-50240319 Low side manif. R-404A, R-407C, R-134A40320 Low side manifold R-410AMANIFOLD CARRYING CASESBlue heavy-duty blow molded caseto protect manifold and tools. Longlasting hinge. Handle for easy carrying.UPC # Case description L x W x H40261 Series 41 – 13-1/2" x 10" x 3-1/2"40262 Series 41 – 12-1/4" x 8" x 3-1/2"40263 Series 41 – 12-1/4" x 8" x 4-1/4"41111 Bantam , BRUTE and TITAN 41112 BRUTE , BRUTE II and Digital AnalyzerUPC #DescriptionGauge w/ QC & 12" hose - angle CPLG40341 Red pressure °F40342Blue compound °F14811 12" red hose 1/4" M. fl x 45° QCGauge with 19110 quick couplerfor recovery tank pressure checks40331 Red pressure °F40332Blue compound °F19110 Quick coupler only (see page 35)14821 12" blue hose 1/4" M. fl x 45° QC“O”-RINGLUBRICANTTo lubricate “O”-rings in manifoldswhen pistons or “O”-rings are beingreplaced. Use sparingly.UPC #Description41118 “O”-ring lubricant (.75 oz.)This heavy-duty manifold features castiron body and full size metalhandles. Other features:• Finger-tight one-piece valvestem for positive seal on nylon seat.• Easy, accurate valve adjustment.Dual temperature/pressure R717gauge has bar with ˚C and psi with ˚Fammonia scales.UPC #Description40190 Manifold body with valves40192Manifold above and gauges40193 Above with three NHA 48 hoses40199 Replacement valve assembly51


Selection Guide for °C and °F/C (see page 41 for °F)Range of performance for your business and budgetMETRICChoice ofcopper orforgedaluminumalloyChoice ofanalogor digitalgaugesReliabilityand durabilityacross the lineA patternof ongoinginnovationRefrigerant Series 41 TITAN 2-valve TITAN 4-valve BRUTE II 4-valve Digital AnalyzerUPC# Page UPC# Page UPC# Page UPC# Page UPC# PageR-12, R-134a,R-413A4163257R-12, R-22,R-502R-22, R-134a,R-404AR-22, R-134a,R-407C412224122341225412824162241642412834128541292412934129543225432854329544225442854429557575749806498164983349803565656499064991649933499035555554612046180461404615054545440802,4080553R-134a, R-404A,R-407C4133257498364985656499364995655 49130 5446190R-134a, R-404A,R-50741353413554136341365413824139243355 44355433654436557R-410A40944 4178041652 4178157498694987056499694997055461604617054For °F see page 41.52


YELLOW JACKET DIGITAL REFRIGERATION SYSTEM ANALYZERwith system modulation bar graph for fast, accurate diagnosticsMETRICFor time-saving diagnostics, theeasy-to-read pressure bar graphs of thispatented unit quickly tell you more thanyou could ever see with the vibratingneedle of a typical pressure gauge. Yousee pressure dynamics to readily know ifthe system’s thermostatic expansionvalve is modulating properly, if liquid isflooding back into the systems, andmore. Saturation, subcooling, andsuperheat readings are automatic toeliminate fishing in your wallet forreference cards. This almost immediateknowledge of system behavior andfaults can help save up to 10 minutesand more on many jobs.• Rugged case construction withrubber boot to tolerate impact andresist typical oils, acids, and sunlightEasy to Use:• Bar graph segments shows changesfrom digital reading (range of ±2psi on low-side, ±8 psi on high-side)Selectsactiverefrigerant• Digital readings show resolution of1/4 psi on low side, 1 psi on high side• Temperature in middle iscorresponding bubble and dewpoints for current pressures• Temperature, superheat orsubcooling shown on lower right(eg. 10°F superheat).Rubber boot protectsinstrument from minorbumps and impacts.Automaticallycalibrates tocurrentatmosphericpressureFeatures:• Profiles 22 common refrigerants:R-12 R-404A R-416AR-22 R-406A R-417AR-134a R-407C R-420AR-290 R-408A R-502R-401A R-409A R-507R-401B R-410A R-508BR-402A R-414B R-600AR-402B(Upgradeable for new refrigerants)• Integrated temperature probe forautomatic superheat and subcoolingreadings• Max and min pressure monitoringfor control set-up• Auto zero key to eliminate manualrecalibration• Vacuum detection inHg• Easy-to-read LCD screen with large3/8" digitsChangesbetweentraditional (psi,"Hg,°F) andinternationalsystem of units(kPa, bar, °C)Specifications:Changesthe digitsupdate rateChangescontrastPressure accuracy:0.5% F.S. ± 1 least significantdigit, calibration traceable to NISTPressure ports:Two 1/8" acting as low andhigh side gaugesWorking pressure:Low side: 0-200 psi (1350 kPa,13.5 bar)High side: 0-550 psi (3790 kPa,37.9 bar)Proof pressure:Low side: 600 psi (4100 kPa,41 bar)High side: 1500 psi (10300 kPa,103 bar)Burst pressure:Low side: 2000 psi (13500 kPa,135 bar)High side: 5000 psi (34500 kPa,345 bar)Temperature sensor range:-40° to 125°C (-40° to 250°F)Resetspeak pressurememorySelects temperature,superheat, subcooling,max/min pressureTemperature accuracy:±0.5°C (±0.9°F) between0° to 70°C (32° to 158°F)Usage environment:Indoor/Outdoor dew, splash andrain resistant; do not immersein waterStorage and operational temperature:-20° to 50°C (-4° to 122°F)Power supply:4 AA Batteries (approx. 6 monthsunder normal use)Weight:.725 kg (1.6 lb.)Dimensions:17 x 12.2 x 6.4 cm (6.7 x 4.8 x 2.5" )UPC # Description40801 R-410A adapter kit – 1/4" to 5/16" service fitting40802Digital analyzer on TITAN 4-valve manifold40805 40802 with 1/4" x 60" RYB and3/8" x 60" yellow PLUS II hoses41067 Temperature Probe41068 Extended Manifold Hook41069 Rubber BootCHARGINGSYSTEMS53


YELLOW JACKET BRUTE II 4-valve Test & Charging Manifold - °CMETRICForged aluminum alloy body withfull 3/8" bore for faster vacuumand chargingThe new BRUTE II 4-Valve Test andCharging Manifold has been trimmeddown for lighter weight but with thesame powerful performance of the originalmodel. This streamlined unit continuesto provide the flow that's provenfaster than any conventional manifold.And even though sleeker and morecompact, the aluminum alloy is forgedfor strength and reliability with 3/8"bores through the body to speed thejob.Other Features and Benefits:• Fourth hose enables connection tohi/lo sides, refrigerant tank, andrecovery unit or vacuum pump fordiagnostics, evacuation and chargingwithout switching hoses.– 1/4" hi/lo sides with 3/8" vacuumport for regular jobs, or;– 3/8" hi/lo sides with 1/2" vacuumport for larger systems.• Front access for easy fieldrecalibration.• Proven, double “O”-ring piston forreliability and long service life.Large, easy-to-read3-1/8" (80 mm)red and blue steel case• Exclusive 100-mesh filter in-lineon all flare fittings helps keep outparticulate material and extend thelife of the seat.• Contoured easy-grip handles forpositive control; color coded forready identification.1% accuracy(Class 1) gaugeswith protective boots;• Sight glass to easily viewrefrigerant movement and conditionduring charging and recovery.• Heavy-duty hook won’t pull out.• Also available with YELLOW JACKET ®80 mm (3-1/8") red and blue liquidfilledgauges.For °F see page 43.For replacement parts see page 46.Refrigerants UPC # Scale Manifold Fittings Hose Holder FittingsR-22/134a/407C 46150 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-12/22/502 46120 bar/MPa 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"46180 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-22/134a/404A 46140 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-134a/404A/407C 46130 bar/MPa 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"46190 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-410A 46160 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 5/16 - 3/8 - 1/4 - 5/16"46170 bar/psi 5/16 - 3/8 - 5/16 - 5/16" 5/16 - 3/8 - 5/16 - 5/16"For information on the certification of 3-1/8" gauges, see page 40.PROTECTIVE GAUGE BOOTS for 63.5 mm (2-1/2") and 80 mm (3-1/8") gaugesRubber boots slip easily around gauges tocushion and protect them from impact.• Fit 2-1/2" and 3-1/8" gaugeswithout covering easy accessrecalibration screw• Color-coded red or blue to match gaugeUPC # Size Description49090 63.5 mm (2-1/2") Set of gauge boots49091 63.5 mm (2-1/2") Red protective gauge boot49092 63.5 mm (2-1/2") Blue protective gauge boot49190 80 mm (3-1/8") Set of gauge boots49191 80 mm (3-1/8") Red protective gauge boot4919280 mm (3-1/8") Blue protective gauge boot54


YELLOW JACKET TITAN 4-Valve Test & Charging Manifold - °CMETRICForged aluminum alloy bodyfor increased strength and reliabilityThe new TITAN Test and ChargingManifold is the first forged aluminummanifold in the industry. Specialaluminum alloy body makes this unitlightweight for handling ease with thedurability and reliability required forrepeated, rugged use.Features/Benefits• Large, easy-to-read 80 mm (3-1/8")steel case red and blue, Class 1(1% accuracy) gauges; front accessfor easy field recalibration; optionalprotective gauge boots available.• Proven, double “O”-ring piston forreliability and long service life.• Exclusive 100 mesh filter in-line onall flare fittings helps keep outparticulate material and extend thelife of the seats.CHARGINGSYSTEMS• Contoured easy-grip handles forpositive control; color coded forready identification.• Sight glass to easily viewrefrigerant movement and conditionduring charging and recovery.• 3/8" vacuum port for use withlarger hose to cut evacuation timeby up to 33% (all other fittings onunit are 1/4").• Also available with YELLOW JACKET ®80 mm (3-1/8") red and blueliquid-filled gauges.• Heavy duty hook won’t pull out.4-Valve Features/Benefits• Fourth hose to enable connectionto hi/lo sides, refrigerant tank, andrecovery unit or vacuum pump fordiagnostics, evacuation and chargingwithout switching hoses.For °F see page 44.For replacement parts see page 46.Refrigerants UPC # Scale Manifold Fittings Hose Holder FittingsR-22/134a/407C 49903 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-12/22/502 49906 bar/MPa 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"49916 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-22/134a/404A 49933 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-134a/404A/407C 49936 bar/MPa 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"49956 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 1/4 - 3/8 - 1/4 - 1/4"R-410A 49969 bar/psi 1/4 - 3/8 - 1/4 - 1/4" 5/16 - 3/8 - 1/4 - 5/16"49970 bar/psi 5/16 - 3/8 - 5/16 - 5/16" 5/16 - 3/8 - 5/16 - 5/16"For information on the certification of 3-1/8" gauges, see page 40.55


YELLOW JACKET TITAN 2-Valve Test & Charging Manifold - °CMETRICForged aluminum alloy bodyand large easy-to-read gaugesThe new TITAN Test and ChargingManifold is the first forged aluminummanifold in the industry. The specialaluminum alloy construction of themanifold body makes this unitlightweight for handling ease with thedurability and reliability required forrepeated, rugged use.Features/Benefits• Large, easy-to-read 80 mm (3-1/8")steel case red and blue, Class 1(1% accuracy) gauges; front accessfor easy field recalibration; optionalprotective gauge boots available.• Proven, double “O”-ring piston forreliability and long service life.• Exclusive 100 mesh filter in-line onall flare fittings helps keep outparticulate material and extend thelife of the seats.• Contoured easy-grip handles forpositive control; color coded forready identification.• Sight glass to easily viewrefrigerant movement and conditionduring charging and recovery.• Heavy duty hook won’t pull out.For °F see page 45.For replacement parts see page 46.Refrigerants UPC # Scale Manifold Fittings Hose Holder FittingsR-22/134a/407C 49803 bar/psi All fittings 1/4" All fittings 1/4"R-12/22/502 49806 bar/MPa All fittings 1/4" All fittings 1/4"49816 bar/psi All fittings 1/4" All fittings 1/4"R-22/134a/404A 49833 bar/psi All fittings 1/4" All fittings 1/4"R-134a/404A/407C 49836 bar/MPa All fittings 1/4" All fittings 1/4"49856 bar/psi All fittings 1/4" All fittings 1/4"R-410A 49869 bar/psi All fittings 1/4" 5/16 - 1/4 - 5/16"49870 bar/psi All fittings 5/16" All fittings 5/16"For information on the certification of 3-1/8" gauges, see page 40.56


YELLOW JACKET SERIES 41 MANIFOLDS with 63.5 mm (2-1/2") gaugesMETRICHeavy-dutyswivel hook.pulsationfor easier,moreaccuratereadings.FlutterlessStandardLimited Lifetime Warranty on manifoldbar and valves – not gauges. Seemanifold instructions for details.Sliding double "O"-ring pistons.Non-rotating design reduces wear.Only 1-1/2 turns give you full flow.Long-life nylon seat is also for vacuumand R-134a, R-404A, R-507, R-407C,R-410A, etc.YELLOW JACKET Hoses. Mostmanifolds include color-coded YELLOWJACKET charging hoses.Easy-to-read 63.5 mm (2-1/2") steelcase gauges (°C) with 3-2-3% accuracy.For °F see page 47.For replacement parts see page 49.Forged brass body with metal valvehandles. Forged body is solid brassfor durability. Full porting maximizescapacity. Metal valve handles are fullsize for easy operation. Hose anchorsare forged into back of body at 45°.Pretested. Every manifold isindividually tested for reliabilitybefore shipping.Flutterless Technology. Surgeprotector and silicone dampenedmovement helps minimize needleR-12, R-22, R-502R-134a,R-404A, R-507R-134a,R-404A,R-407CR-410A manifolds can have a variety of fitting and hose holders on thembar/MPa Hi /Lo ports Center port Hoses/hose holder fittings40944 1/4" 1/4" T-fitting All 5/16"41781 5/16" 5/16" None – 5/16" – 5/16" – 5/16"41780 1/4" 1/4" None – 1/4" – 1/4" – 1/4"R-410AUPC# UPC# UPC#bar/psi kPa/psi kg/cm 2 /psi Hoses/hose holder fittings41282 41222 41292 None – 1/4" – 1/4" – 1/4"41283 41223 41293 HA36 RYB – 1/4" – 1/4" – 1/4"41285 41225 41295 HA60 RYB – 1/4" – 1/4" – 1/4"43285 43225 43295 PLUS II 60" RYB – 1/4" – 1/4" – 1/4"44285 44225 44295 PLUS II SealRIght 60" – 1/4" – 1/4" – 1/4"41382– 41392 None – 1/4" – 1/4" – 1/4"41353 – 41363 HA36 RYB – 1/4" – 1/4" – 1/4"41355 – 41365 HA60 RYB – 1/4" – 1/4" – 1/4"43355 – 43365 PLUS II 60" RYB – 1/4" – 1/4" – 1/4"44355 – 44365 PLUS II SealRIght 60" – 1/4" – 1/4" – 1/4"41332– – None – 1/4" – 1/4" – 1/4"For information on the certification of 3-1/8" gauges, see page 40.CHARGINGSYSTEMSYELLOW JACKET SERIES 41 MANIFOLDS with 80 mm (3-1/8") gaugesThis field-proven manifold line has nowbeen expanded to include larger, easierto read 80 mm (3-1/8") color-codedgauges in rugged steel cases withpolycarbonate crystals.Most importantly, these gauges feature1% accuracy for an exact reading incritical charge systems.Features• Wide choice of refrigerantcombinations including:• R-22, R-134a, R-404A• R-12, R-22, R-134a• R-22, R-404A, R-410A• Color-coded scales with bold, easyto read dials.• Dials with Class 1 (1% accuracy )for critical charge systems.• Proven sliding double “O”-ringpistons reduce wear.• Long life nylon seats.• Forged brass body for durability.• Full porting maximizes capacityand flow.• Some models include color-coded,60" PLUS II hoses with standard1/4" flare fittings.• Hose assemblies UL recognized for275 bar (4000 psi) burst and 55 bar(800 psi) working pressure.File# SA9737.Refrigerants UPC# Gauge Scale Manifold Fittings Hose Holder FittingsR-410A 41652 80 mm (3-1/8") Red/Blue bar/psi 1/4-1/4 T-fitting-1/4" All 5/16"R-22/134a/407C 41642 80 mm (3-1/8") Red/Blue bar/psi All 1/4" All 1/4"R-22/134a/404A 41622 80 mm (3-1/8") Red/Blue bar/psi All 1/4" All 1/4"R-12/134a/413A 41632 80 mm (3-1/8") Red/Blue bar/psi All 1/4" All 1/4"METRICFor information on the certification of 3-1/8" gauges, see page 40.For °F see page 48. For replacement parts see page 49.57


AUTOMOTIVE R-134a MANIFOLD“Series 41”automotivemanifoldcomescompletewith R-134agauges,environmental PLUS II hoses, andspecial R-134a A/C couplers withcontrol valves. The hoses meet SAEJ2196 and are UL 1963 recognized.Additional hose constructionimprovements increase workingpressure for increased safety. Hosesavailable with Acme and 14 mm malefittings. Available 5' or 10' hoses.UPC # Description41343 Auto only R-134a manifold60" hose with 1/2" Acme fittingsand 14 mm fittings, hose anchors41345 Above with R-134a couplers41346 Above with carrying case41340 Auto only R-134a manifold10' hoses with 1/2" Acme fittings,14 mm fittings, hose anchors,and R-134a couplersYELLOW JACKET NH 3AMMONIA MANIFOLD and HoseLIQUID CHARGERMANIFOLD CARRYING CASESThis heavy-duty manifold features castiron body and full size metalhandles. Other features:• Finger-tight one-piece valvestem for positive seal on nylon seat.• Easy, accurate valve adjustment.Dual temperature/pressure R717gauge has bar with °C and psi with °Fammonia scales.UPC #Description40190 Manifold body with valves40192Manifold above and gauges40193 Above with three NHA 48" hoses40199 Replacement valve assemblyLiquid charging is recommendedwhen charging blends into refrigerationand air conditioning systems. Sincecompressors cannot compress liquids,however, you need a liquid chargeradapter for safe and fast liquidcharging through the low pressureside of a system. The YELLOW JACKETadapter connects to the cylinder valveor refrigerant can.• To protect the compressor, adapterorifice reduces liquid flow to a levelbelow compressor capacity.• Eliminates the time and work ofheating cylinders.UPC #Description41123 1/4" liquid charging adapter41124 5/16" liquid charging adapterBlue heavy-duty blow molded cases areavailable in four different sizes for all thedifferent manifold/hose configurations.Includes handle and a long life top hinge.UPC # Case description L x W x H40261 Series 41 – 13-1/2" x 10" x 3-1/2"40262 Series 41 – 12-1/4" x 8" x 3-1/2"40263 Series 41 – 12-1/4" x 8" x 4-1/4"41111 Bantam , BRUTE and TITAN 41112 BRUTE , BRUTE II and Digital AnalyzerMANIFOLD PARTICULATE FILTERAs manifoldusage changes withmore recovery changeouts, more particulate matter isdrawn through manifolds. Trap theparticles with these fittings before theydamage valve seats or pass into yourrecovery equipment. Replaceable,cleanable screens.UPC # Description41119 1/4" manifold particulate filter41120 3/8" manifold particulate filter41121 1/2" manifold particulate filter41122 Replacement filter screen (5 pk.)58


YELLOW JACKET Specialized and GeneralUse Gauges – reliablemonitoring of vacuumand pressureSelected gaugesnow certified for yourconfidence andconvenience59


YELLOW JACKET Certified Gauges – 10-point measurementand documentation for your confidence and convenienceYou make decisionsbased on what yourgauge is telling you.Now youcan have greaterconfidence in yourmeasurements anddecisions with a line of certifiedYELLOW JACKET Class I ReplacementManifold Gauges and Manifolds withClass I gauges.YELLOW JACKET gauges have alwaysbeen manufactured and calibrated toNIST standards (National Institute ofStandards and Technology). Thestandard Ritchie procedure has been tomeasure for accuracy at five points:two times – up the scale and then backdown. Many manufacturers measure atonly three points (A, B, C).Now, the Ritchie certificationprocess documents the NISTcalibration plus compliance to ANSIZ540.1 and ISO 10012 standards.The certification is good for oneyear and then recalibration isrecommended. Serialized, datedcertificates are packed with eachcertified unit.Certification benefits:• Convenience and time savings2-1/2” Brass Manifold Gaugewith Class 1 Accuracy4” ManifoldGauge with Class 1Accuracy3-1/8” Manifold Gaugewith Class 1 AccuracyIn the past when you wantedcertification, you had to purchase thegauge at one location and then take itto a calibration house. Now you savethe time of the second step.• Easy compliance with a qualitypolicyCertified gauges help achieve andprove the level of quality that youremployer or customer expects.• Accuracy assuranceFeel confident even if you areservicing critical applications such asice machines or other equipment withprecise charging requirements.• Convenient documentation to helpmeet ISO requirementsA calibration certificate accompanies eachCalibrated Gauge and the back of eachCertified Gauge is clearly identified with a labelapplied by the certifying Ritchie technician.Calibration Certificate InformationThe certificate packed with eachcertified gauge provides evidence ofcalibration standards traceable toNIST and includes a serial number thatmatches the serial number on thegauge. Ritchie Engineering maintainsrecords of each sale as a back up toyour records.A calibration certificate containsinformation for necessary traceability:• Establish the identity and credibilityof the calibrating laboratory• Uniquely identify the instrumentand its owner• Identify the measurements made• Provide a definite statement of theresults, including an uncertaintystatementLARGE 4'' MANIFOLD GAUGES (°F) RED AND BLUEwith 1% accuracy (Class 1) calibration60Color-coded bluefor compound andred for pressure(not shown here)Color-coded fourrefrigerant types:R-22, R-134a,R-404A, R-410A°C gauges on page 65.For reliable performance and durability, these 4" gauges arehoused in a red or blue steel case with front recalibrator screw.High visibility colored temperature scales are easyto read through the full view polycarbonate crystal.Several features combine for improved accuracy: Flutterless technology with brass surge protector to minimize needlepulsation; brass gauge movement, and copper alloy bourdon tube.• 1/8" NPT Male connection.• Calibrated to 1% accuracy at the plant.UPC# Size Description Press. Scale Refrigerants49185 4" Red pressure 0 - 500 psi R-22, 134a, 404A, 410A49186 4" Blue compound 30"-0-120* psi R-22, 134a, 404A, 410A*Features retard protection to 500 psi


LARGE 3-1/8" DRY MANIFOLD GAUGES (°F)RED AND BLUE with 1% accuracy(Class 1) calibrationHEAVY DUTY 2-1/2" BRASS MANIFOLD GAUGES(˚F) with 1% accuracy (Class 1) calibrationColor-coded red for pressure andblue for compoundBold numbers foreasy readingGlasscrystalsColor-colored forrefrigerant typeSteel casefor durabilityFor reliable performance and durability, these 3-1/8" gaugesare housed in a red or blue steel case with front recalibratorscrew. High visibility colored temperature scales are easyto read through the full view polycarbonate crystal.Several features combine for improved accuracy:Flutterless technology with brass surge protector tominimize needle pulsation; brass gauge movement, andcopper alloy bourdon tube.• 1/8" NPT Male connection.• Calibrated to 1% accuracy at the plant.UPC# Size Description Press. Scale Refrigerants49101 3-1/8" Red pressure 0 - 500 psi R-12, 22, 502491023-1/8" Blue compound 30"-0-120** psi R-12, 22, 50249103 3-1/8" Red pressure 0 - 500 psi R-12, 22, 134a49104 3-1/8" Blue compound 30"-0-120** psi R-12, 22, 134a49105 3-1/8" Red pressure 0 - 500 psi R-22, 134a, 404A49106 3-1/8" Blue compound 30"-0-120** psi R-22, 134a, 404A49135* 3-1/8" Red pressure 0 - 800 bar/psi R-410A49136* 3-1/8" Blue compound 30"-0-300*** bar/psi R-410A49137 3-1/8" Red pressure 0 - 500 psi R-22, 404A, 410A49138 3-1/8" Blue compound 30"-0-120** psi R-22, 404A, 410A49151 3-1/8" Red pressure 0 - 500 psi R-134a, 404A, 407C491523-1/8" Blue compound 30"-0-120** psi R-134a, 404A, 407CCertified Gauges49201 3-1/8" Red pressure 0 - 500 psi R-12, 22, 50249202 3-1/8" Blue compound 30"-0-120** psi R-12, 22, 50249203 3-1/8" Red pressure 0 - 500 psi R-12, 22, 134a49204 3-1/8" Blue compound 30"-0-120** psi R-12, 22, 134a49205 3-1/8" Red pressure 0 - 500 psi R-22, 134a, 404A49206 3-1/8" Blue compound 30"-0-120** psi R-22, 134a, 404A49235* 3-1/8" Red pressure 0 - 800 bar/psi R-410A49236* 3-1/8" Blue compound 30"-0-300*** bar/psi R-410A49237 3-1/8" Red pressure 0 - 500 psi R-22, 404A, 410A49238 3-1/8" Blue compound 30"-0-120** psi R-22, 404A, 410A49251 3-1/8" Red pressure 0 - 500 psi R-134a, 404A, 407C49252 3-1/8" Blue compound 30"-0-120** psi R-134a, 404A, 407C49100 Replacement crystal* These gauges have °C and °F on dial** Features retard protection to 350 psi***Features retard protection to 500 psiEasy accessrecalibration screw(not covered byboot)Solid brass case and premium movements. Heavy dutyphosphor bronze and stainless steel internal componentsfor longer service life under severe use. 1% accuracy(Class 1) calibration. Flutterless technology with brasssurge protector to minimize needle pulsation.• 1/8" NPT Male connection.• Calibrated to 1% accuracy at the plant.UPC# Size Description Press. Scale Refrigerants49047 2-1/2" Brass pressure 0 - 500 psi R-12, 22, 50249048 2-1/2" Brass compound 30"-0-120* psi R-12, 22, 50249067 2-1/2" Brass pressure 0 - 500 psi R- 22, 134a, 404A49068 2-1/2" Brass compound 30"-0-120* psi R- 22, 134a, 404A49049 Set of 49047, 4904849069 Set of 49067, 49068Certified Gauges49197 2-1/2" Brass pressure 0 - 500 psi R-12, 22, 50249198 2-1/2" Brass compound 30"-0-120* psi R-12, 22, 50249199 2-1/2" Brass pressure 0 - 500 psi R- 22, 134a, 404A49200 2-1/2" Brass compound 30"-0-120* psi R- 22, 134a, 404A49010 Replacement crystal (polycarbonate) for old 49011, 4901249039 Glass crystal for brass gauge49040 Brass gauge ring*Features retard protection to 350 psiCalibration traceable to NIST standardsNote: Gauges on this page are notmeant to be used with nitrogen.Why should I zero out a manifold gauge? As a generalrule, a gauge can get off “0” due to a change in altitudeor barometric pressure. It’s important that you check tosee that it’s set back to “0” before you start charging. Toreset a gauge, look for the reset screw that will be locatedon the front or back of the gauge. Then use a small bladescrew driver to set the dial back to “0”.61GAUGES


YELLOW JACKET 2-1/2" MANIFOLD GAUGES (˚F)RED AND BLUE(Class B)All YELLOW JACKET gaugesfeature bold high-visibilitydials with colored temperaturescales for easy reading.• Flutterless technologysurge protectorminimizes the needlepulsation for improvedaccuracy• 1/8" NPT Maleconnection• 3-2-3% accuracy• Calibration traceableto NIST standardsSTEELCASESUPC# Size Description Press. Scale Refrigerants49001 2-1/2" Red pressure 0 - 500 psi R-12, 22, 50249002 2-1/2" Blue compound 30"-0-120** psi R-12, 22, 50249008 Set red and blue gauges R-12, 22, 50249013 2-1/2" Red pressure 0 - 500 psi R-12, 22, 134a49014 2-1/2" Blue compound 30"-0-120** psi R-12, 22, 134a49015 2-1/2" Red pressure 0 - 500 psi R-22, 134a, 404A49016 2-1/2" Blue compound 30"-0-120** psi R-22, 134a, 404A49035* 2-1/2" Red pressure 0 - 800 kg/cm 2 /psi R-410A49036* 2-1/2" Blue compound 30"-0-300*** kg/cm 2 /psi R-410A49051 2-1/2" Red pressure 0 - 500 psi R-134a, 404A, 50749052 2-1/2" Blue compound 30"-0-120** psi R-134a, 404A, 50749000 Replacement crystal for gauges from 1984 and earlier49010 Replacement crystal* These gauges have C and F on dial** Features retard protection to 350 psi***Features retard protection to 500 psiNote: Small screw in back is 6/32" x 5/32" Phillips pan head screw.Note: Gauges not meant to be used with nitrogen.The growing preference for 3-1/8" gauges3-1/8" gauges are fastbecoming the market preference.Why? Larger dials with1% accuracy (Class 1) full scalemovements give a more accuratereading of the pressure in thesystem (the most common gaugesare 2-1/2" with 3-2-3 accuracy).And the color-coded temperaturedials are easier to read.LIQUID-FILLED 3-1/8" MANIFOLD GAUGES(˚F) RED AND BLUE (Class B)Glycerine filled gaugesare larger 3-1/8" diameterfor easy reading withrefrigerants color codedon dials. Liquid filled gaugesdampen pulsation. Gauges calibrated to3-2-3 (Class B) accuracy. Back recalibrator screw.1/8" NPT Male connection.UPC# Size Description Press. Scale Refrigerants49071 3-1/8" Red pressure 0 - 500 psi R-134a, 404A, 407C490723-1/8" Blue compound 30"-0-120** psi R-134a, 404A, 407C49079 3-1/8" Red pressure 0 - 500 psi R-22, 134a, 404A49080 3-1/8" Blue compound 30"-0-120** psi R-22, 134a, 404A49081 3-1/8" Red pressure 0 - 500 psi R-12, 22, 50249082 3-1/8" Blue compound 30"-0-120** psi R-12, 22, 50249083 3-1/8" Red pressure 0 - 500 psi R-12, 22, 134a49084 3-1/8" Blue compound 30"-0-120** psi R-12, 22, 134a49177* 3-1/8" Red pressure 0 - 800 bar/psi R-410A49178* 3-1/8" Blue pressure 30"-0-350*** bar/psi R-410A49179 3-1/8" Red pressure 0 - 500 psi R-22, 404A, 410A49180 3-1/8" Blue compound 30"-0-120** psi R-22, 404A, 410A49095 Replacement glycerine 6 oz. – will fill one gauge49096 Filler caps for liquid gauges* These gauges have °C and °F on dial** Features retard protection to 240 psi***Features retard protection to 500 psiPROTECTIVE GAUGE BOOTSfor 2-1/2" and 3-1/8" gaugesRubber boots slip easilyaround gauges to cushion andprotect them from impact.• Fit 2-1/2" and 3-1/8" gaugeswithout covering easy accessrecalibration screw• Color-coded red or blueto match gaugeUPC # Size Description49090 2-1/2" Set of gauge boots49091 2-1/2" Red protective gauge boot49092 2-1/2" Blue protective gauge boot49190 3-1/8" Set of gauge boots49191 3-1/8" Red protective gauge boot491923-1/8" Blue protective gauge boot62


STAINLESS 4-1/2"CONTRACTOR GAUGELarge 4-1/2" dial for easy reading.Stainless steel case. Brass movementand 1/4" NPT Male socket bottommount. Gauge has recalibrator screw. Asurge protector to help dampen needlepulsation. 1% accuracy (Class 1)calibration full scale.4-1/2" dial 1/4" NPT Male lower connectionUPC # Range psi – bar49440 0-15 psi (0-1 bar)49441 0-30 psi (0-2 bar)494420-60 psi (0-4 bar)49444 0-100 psi (0-7 bar)49445 0-160 psi (0-11 bar)49446 0-200 psi (0-14 bar)49447 0-300 psi (0-20 bar)49453 0-30 inHg VAC (0 to -1 bar)49455 30"-0-30 psi (-1-0-2 bar)49456 30"-0-60 psi (-1-0-4 bar)49457 30"-0-100 psi (-1-0-7 bar)49458 30"-0-150 psi (-1-0-10 bar)Note: Can be used for oil pressure.DIAPHRAGM 2-1/2" GAUGES –LOW PRESSUREThe bronze diaphragm is designedfor better protection on incidentaloverpressure. Intended for low pressureapplications only. Black steel case.UPC# Size Range Connection78056 2-1/2" 0-10” W.C. barb type78061 2-1/2" 0-35” W.C. barb type78057 2-1/2" 0-10” W.C. 1/4" NPT Male78066 2-1/2" 0-35” W.C. 1/4" NPT MaleNote: Cannot be recalibrated.YELLOW JACKET 1-1/2" to 3-1/2" GAUGESGeneral use gauges for multipleapplication where pressure or vacuumgauges are required. Brass internalsare suitable for air, gas, water and oilplus many more industry applications.• No restrictor• Recalibration feature is standard on2-1/2" and 3-1/2" gauges• Steel cases painted black with glasscrystal and metal ring• Gauge accuracy is 3-2-3%Contact the factory for specialapplications.1-1/2" dial 1/8" NPT Male lower connectionUPC # Range psi – bar49301 0-30 psi (0-2 bar)493020-60 psi (0-4 bar)49304 0-100 psi (0-7 bar)49305 0-160 psi (0-11 bar)49306 0-200 psi (0-14 bar)1-1/2" dial 1/8" NPT Male lower connectionUPC # Range psi – bar49321 0-30 psi (0-2 bar)49322 0-60 psi (0-4 bar)49324 0-100 psi (0-7 bar)49325 0-160 psi (0-11 bar)49326 0-200 psi (0-14 bar)2" dial 1/4" NPT Male lower connectionUPC # Range psi – bar49360 0-15 psi (0-1 bar)49361 0-30 psi (0-2 bar)493620-60 psi (0-4 bar)49364 0-100 psi (0-7 bar)49365 0-160 psi (0-11 bar)49366 0-200 psi (0-14 bar)49367 0-300 psi (0-20 bar)49373 0-30 inHg VAC (0 to -1 bar)49375 30"-0-30 psi (-1-0-4 bar)49377 30"-0-100 psi (-1-0-10 bar)2" dial 1/8" NPT Male lower connectionUPC # Range psi – bar49340 0-15 psi (0-1 bar)49341 0-30 psi (0-2 bar)493420-60 psi (0-4 bar)49344 0-100 psi (0-7 bar)49345 0-160 psi (0-11 bar)49346 0-200 psi (0-14 bar)49347 0-300 psi (0-20 bar)49353 0-30 inHg VAC (0 to -1 bar)49355 30"-0-30 psi (-1-0-2 bar)49357 30"-0-100 psi (-1-0-7 bar)2-1/2" dial 1/4" NPT Male lower connectionUPC # Range psi – bar49380 0-15 psi (0-1 bar)49381 0-30 psi (0-2 bar)493820-60 psi (0-4 bar)49384 0-100 psi (0-7 bar)49385 0-160 psi (0-11 bar)49386 0-200 psi (0-14 bar)49387 0-300 psi (0-20 bar)49388 0-400 psi (0-28 bar)49393 0-30 inHg VAC (0 to -1 bar)49395 30"-0-30 psi (-1-0-2 bar)49396 30"-0-60 psi (-1-0-4 bar)49397 30"-0-100 psi (-1-0-7 bar)49398 30"-0-150 psi (-1-0-10 bar)3-1/2" dial 1/4" NPT Male lower connectionUPC # Range psi – bar49420 0-15 psi (0-1 bar)49421 0-30 psi (0-2 bar)49422 0-60 psi (0-4 bar)49424 0-100 psi (0-7 bar)49425 0-160 psi (0-11 bar)49426 0-200 psi (0-14 bar)49427 0-300 psi (0-20 bar)49428 0-400 psi (0-28 bar)49433 0-30 inHg VAC (0 to -1 bar)49435 30"-0-30 psi (-1-0-2 bar)49436 30"-0-60 psi (-1-0-4 bar)49437 30"-0-100 psi (-1-0-7 bar)49438 30"-0-150 psi (-1-0-10 bar)Note: Warranty on gauges doesnot cover damage due to excessivepressure.63GAUGES


MECHANICAL VACUUM GAUGES –1-1/2" and 3-1/8"Full range mechanical bourdon tube gauges for determiningsystem vacuum. Much more accurate than a compoundgauge. All gauges are 1/8" NPT Male bottom connection.3-1/8" gauges are larger to show vacuum more accuratelyin inches of mercury and Torr (or millibar).1-1/2" gauges are used on YELLOW JACKET vacuum pumps.CAUTION: Vacuum gauges must be handled carefully.Dropping, pressurizing and rough handling reduce their life.UPC# Size Scale Connection Case93011 1-1/2" Red/green arc 1/8" NPT Male back Black/steel69044 3-1/8" 0-30" Hg & 760-0 Torr 1/8" NPT Male lower Green/steel69045 3-1/8" 1000-0 millibar & 30-0" (Euro.) 1/8" NPT Male lower Green/steelAMMONIA GAUGES 2-1/2" and 3-1/2" with dual scaleAmmonia gauges are designed for useon manifolds and as permanent gaugeson any system or equipment chargedwith ammonia. The bourdon tube ismade of 316 stainless. The sockets aresteel. The dials show dual temperatureand pressure scales. All gauges areequipped with restrictors to protectthe gauges against pulsating pressure.Steel gauge cases are painted black.Gauges calibrated to 3-2-3% accuracy.1/4" NPT Male connection.UPC# Size Description Range40201 2-1/2" Gauge with twist on polycarbonate crystal 30" - 0 - 400 psi °F and 76-0-28 kg/cm 2 °C40202 2-1/2" Gauge with twist on polycarbonate crystal 30" - 0 - 150 psi °F and 76-0-10 kg/cm 2 °C40206 3-1/2" Gauge with metal ring and lens 30" - 0 - 300 psi °F and 76-0-22 kg/cm 2 °C40205 3-1/2" Gauge with metal ring and lens 30" - 0 - 150 psi °F and 76-0-10 kg/cm 2 °C49010 2-1/2" Replacement crystal49495 3-1/2" Replacement lensRecalibrate for atmosphericpressure variations?Atmospheric pressure variations areof little importance with gaugingpressures typically encountered inrefrigeration and A/C service work.With a change of 2 inHg, the gaugechanges by only 1 psi. It is unlikelythat system pressures would causeconcerns if the reading is correctwithin several psi.Repeated pressurization (especiallyover-pressurization) of a gaugedoes, however, tend to change theresponse of the tube or diaphragm,and re-calibration may be required.The easiest way for a servicetechnician to re-calibrate a gauge is toconnect it to a source of known, purerefrigerant, and then adjust there-calibration screw on the gauge tothe appropriate pressure reading basedon refrigerant temperature.The most accurate way to re-calibrateis to connect the gauge to a deadweighttester at a re-calibration facility that hasequipment traceable to NIST. This isusually cost-prohibitive for mostsituations, but may be warranted whentotal documentation is required.64


LARGE 80 mm (3-1/8") DRY (°C) RED AND BLUEwith Class 1 (1% accuracy) calibrationYELLOW JACKET 68 mm (2-1/2") MANIFOLDGAUGES (˚C) RED AND BLUE (Class B)1/8" NPT MaleconnectionEasy accessrecalibration screw(not covered byboot)Housed in a red or blue steel case for durability. Coloredtemperature scales are easy to read through polycarbonatecrystal. Several features combine for improved accuracy:Flutterless technology with brass surge protector tominimize needle pulsation, brass gaugemovement,and copper alloy bourdon tube.METRICUPC# Size Description Press. Scale Refrigerants49131 3-1/8" Red pressure bar and psi R-134a, 404A, 407C49132 3-1/8" Blue compound bar and psi R-134a, 404A, 407C49135* 3-1/8" Red pressure bar and psi R-410A49136* 3-1/8" Blue compound bar and psi R-410A49143 3-1/8" Red pressure bar and MPa R-12, 22, 50249144 3-1/8" Blue compound bar and MPa R-12, 22, 50249145 3-1/8" Red pressure bar and psi R-12, 22, 50249146 3-1/8" Blue compound bar and psi R-12, 22, 50249153 3-1/8" Red pressure bar and MPa R-410A49154 3-1/8" Blue compound bar and MPa R-410A49163 3-1/8" Red pressure bar and MPa R-134a, 404A, 407C49164 3-1/8" Blue compound bar and MPa R-134a, 404A, 407C49165 3-1/8" Red pressure bar and psi R-12, 134a, 413A49166 3-1/8" Blue compound bar and psi R-12, 134a, 413A49167 3-1/8" Red pressure bar and psi R-22, 134a, 407C49168 3-1/8" Blue compound bar and psi R-22, 134a, 407C49169 3-1/8" Red pressure bar and psi R-22, 134a, 404A49170 3-1/8" Blue compound bar and psi R-22, 134a, 404ACertified Gauges49231 3-1/8" Red pressure bar and psi R-134a, 404A, 407C49232 3-1/8" Blue compound bar and psi R-134a, 404A, 407C49235* 3-1/8" Red pressure bar and psi R-410A49236* 3-1/8" Blue compound bar and psi R-410A49243 3-1/8" Red pressure bar and MPa R-12, 22, 50249244 3-1/8" Blue compound bar and MPa R-12, 22, 50249245 3-1/8" Red pressure bar and psi R-12, 22, 50249246 3-1/8" Blue compound bar and psi R-12, 22, 50249253 3-1/8" Red pressure bar and MPa R-410A49254 3-1/8" Blue compound bar and MPa R-410A49263 3-1/8" Red pressure bar and MPa R-134a, 404A, 407C49264 3-1/8" Blue compound bar and MPa R-134a, 404A, 407C49265 3-1/8" Red pressure bar and psi R-12, 134a, 413A49266 3-1/8" Blue compound bar and psi R-12, 134a, 413A49267 3-1/8" Red pressure bar and psi R-22, 134a, 407C49268 3-1/8" Blue compound bar and psi R-22, 134a, 407C49269 3-1/8" Red pressure bar and psi R-22, 134a, 404A49270 3-1/8" Blue compound bar and psi R-22, 134a, 404A49100 Replacement crystal*These gauges have °C and °F on dialFRONTRECALIBRATIONSCREWkg/cm 2 andpsikPa andpsibar andMPabar andpsiMETRICAll YELLOW JACKET gauges feature bold high-visibility dialswith color coded temperature scales for easy reading. AndFlutterless technology with surge protector minimizes theneedle pulsation for improved accuracy.Compound gauges feature over-pressure protection to 350pounds. 1/8" NPT Male lower mount fitting.• Steel cases• Class B (3-2-3% accuracy)• Calibration traceable to NIST standardsUPC# Size Description Press. Scale Refrigerants49003 2-1/2" Red pressure kPa and psi R-12, 22, 50249004 2-1/2" Blue compound kPa and psi R-12, 22, 50249005 2-1/2" Red pressure bar and psi R-12, 22, 50249006 2-1/2" Blue compound bar and psi R-12, 22, 50249025 2-1/2" Red pressure bar and MPa R-12, 22, 50249026 2-1/2" Blue compound bar and MPa R-12, 22, 50249027 2-1/2" Red pressure kg/cm 2 and psi R-12, 22, 50249028 2-1/2" Blue compound kg/cm 2 and psi R-12, 22, 50249031 2-1/2" Red pressure bar and psi R-22, 134a, 407C49032 2-1/2" Blue compound bar and psi R-22, 134a, 407C49033 2-1/2" Red pressure bar and psi R-22, 134a, 404A49034 2-1/2" Blue compound bar and psi R-22, 134a, 404A49035* 2-1/2" Red pressure kg/cm 2 and psi R-410A49036* 2-1/2" Blue compound kg/cm 2 and psi R-410A49053 2-1/2" Red pressure bar and MPa R-410A49054 2-1/2" Blue compound bar and MPa R-410A49055 2-1/2" Red pressure bar and psi R-134a, 404A, 50749056 2-1/2" Blue compound bar and psi R-134a, 404A, 50749057 2-1/2" Red pressure kg/cm 2 and psi R-134a, 404A, 50749058 2-1/2" Blue compound kg/cm 2 and psi R-134a, 404A, 50749059 2-1/2" Red pressure MPa R-134a, 404A, 407C, 50749060 2-1/2" Blue compound MPa R-134a, 404A, 407C, 50749063 2-1/2" Red pressure bar and psi R-134a, 404A, 407C49064 2-1/2" Blue compound bar and psi R-134a, 404A, 407C49010 Replacement crystal*These gauges have °C and °F dialsLARGE 102 mm (4'') MANIFOLD GAUGES (°C) REDAND BLUE with Class 1 (1% accuracy) calibrationColor-coded red forpressure and bluefor compound(not shown here)Color-coded fourrefrigerant types:R-22, R-134a,R-404A, R-407CFor all features see page 60.UPC# Size Description Press. Scale Refrigerants49183 4" Red pressure bar and psi R-22, 134a, 404A, 407C49184 4" Blue compound bar and psi R-22, 134a, 404A, 407C65GAUGES


LIQUID-FILLED 80 mm (3-1/8") MANIFOLD GAUGES (˚C) RED AND BLUE (Class B)Large 80 mm diameter for easyreading with refrigerants color-codedon dials. Liquid-filled gauges calibratedMETRICGauge designwith 7˚ offsetstem will fit wheremost 60 and68 mm gauges fit.to Class B (3-2-3) accuracy andfeature a recalibrator screw. Ruggedcase features beefed-up rings forsealing reliability. Unique designallows gauge attachment to mostmanifolds even where room is aconsideration. 1/8" NPT Male lowerconnection.UPC# Size Description Press. Scale Refrigerants49171 3 -1/8" Red liquid pressure bar and MPa R-12, 22, 50249172 3-1/8" Blue liquid compound bar and MPa R-12, 22, 50249173 3-1/8" Red liquid pressure bar and MPa R-134a, 404A, 407C49174 3-1/8" Blue liquid compound bar and MPa R-134a, 404A, 407C49175 3-1/8" Red liquid pressure bar and MPa R-410A49176 3-1/8" Blue liquid compound bar and MPa R-410A49177* 3-1/8" Red liquid pressure bar and psi R-410A49178* 3-1/8" Blue liquid compound bar and psi R-410A*These gauges have °C and °F on dial49095 Replacement glycerine 6 oz.49096 Filler caps for liquid gaugesMATCHING REFRIGERANT WITH A YELLOW JACKET GAUGEGases UPC # Certified Size Type Color F/C Scale12/134a/ 49165 49265 3-1/8" Steel Red C bar/psi413A 49166 49266 3-1/8" Steel Blue C bar/psi12/22/ 49013 2-1/2" Steel Red F psi134a 49014 2-1/2" Steel Blue F psi49083 3-1/8" Liquid Red F psi49084 3-1/8" Liquid Blue F psi49103 49203 3-1/8" Steel Red F psi49104 49204 3-1/8" Steel Blue F psi12/22/ 49001 2-1/2" Steel Red F psi502 49002 2-1/2" Steel Blue F psi49008 Set 49001/0249003 2-1/2" Steel Red C kPa/psi49004 2-1/2" Steel Blue C kPa/psi49005 2-1/2" Steel Red C bar/psi49006 2-1/2" Steel Blue C bar/psi49025 2-1/2" Steel Red C bar/MPa49026 2-1/2" Steel Blue C bar/MPa49027 2-1/2" Steel Red C kg/cm 2 /psi49028 2-1/2" Steel Blue C kg/cm 2 /psi49047 49197 2-1/2" Brass F psi49048 49198 2-1/2" Brass F psi49049 Set 49047/4849081 3-1/8" Liquid Red F psi490823-1/8" Liquid Blue F psi49101 49201 3-1/8" Steel Red F psi4910249202 3-1/8" Steel Blue F psi49143 49243 3-1/8" Steel Red C bar/MPa49144 49244 3-1/8" Steel Blue C bar/MPa49145 49245 3-1/8" Steel Red C bar/psi49146 49246 3-1/8" Steel Blue C bar/psi49171 3-1/8" Liquid Red C bar/MPa491723-1/8" Liquid Blue C bar/MPa134a/ 49063 2-1/2" Steel Red C bar/psi404A/ 49064 2-1/2" Steel Blue C bar/psi407C 49071 3-1/8" Liquid Red F psi490723-1/8" Liquid Blue F psi49131 49231 3-1/8" Steel Red C bar/psi4913249232 3-1/8" Steel Blue C bar/psi49151 49251 3-1/8" Steel Red F psi4915249252 3-1/8" Steel Blue F psi49163 49263 3-1/8" Steel Red C bar/MPa49164 49264 3-1/8" Steel Blue C bar/MPa49173 3-1/8" Liquid Red C bar/MPa49174 3-1/8" Liquid Blue C bar/MPa66Gases UPC # Certified Size Type Color F/C Scale134a/ 49059 2-1/2" Steel Red C MPa404A/ 49060 2-1/2" Steel Blue C MPa407C/507134a/ 49051 2-1/2" Steel Red F psi404A/ 49052 2-1/2" Steel Blue F psi507 49055 2-1/2" Steel Red C bar/psi49056 2-1/2" Steel Blue C bar/psi49057 2-1/2" Steel Red C kg/cm 2 /psi49058 2-1/2" Steel Blue C kg/cm 2 /psi22/134a/ 49015 2-1/2" Steel Red F psi404A 49016 2-1/2" Steel Blue F psi49033 2-1/2" Steel Red C bar/psi49034 2-1/2" Steel Blue C bar/psi49067 49199 2-1/2" Brass F psi49068 49200 2-1/2" Brass F psi49069 Set 49067/6849079 3-1/8" Liquid Red F psi49080 3-1/8" Liquid Blue F psi49105 49205 3-1/8" Steel Red F psi49106 49206 3-1/8" Steel Blue F psi49169 49269 3-1/8" Steel Red C bar/psi49170 49270 3-1/8" Steel Blue C bar/psi22/134a/ 49183 4" Steel Red C bar/psi404A/407C 49184 4" Steel Blue C bar/psi22/134a/ 49185 4" Steel Red F psi404A/410A 49186 4" Steel Blue F psi22/134a/ 49031 2-1/2" Steel Red C bar/psi407C 49032 2-1/2" Steel Blue C bar/psi49167 49267 3-1/8" Steel Red C bar/psi49168 49268 3-1/8" Steel Blue C bar/psi22/404A/ 49137 49237 3-1/8" Steel Red F psi410A 49138 49238 3-1/8" Steel Blue F psi49179 3-1/8" Liquid Red F psi49180 3-1/8" Liquid Blue F psi410A 49035 2-1/2" Steel Red C/F kg/cm 2 /psi49036 2-1/2" Steel Blue C/F kg/cm 2 /psi49053 2-1/2" Steel Red C bar/MPa49054 2-1/2" Steel Blue C bar/MPa49135 49235 3-1/8" Steel Red C/F bar/psi49136 49236 3-1/8" Steel Blue C/F bar/psi49153 49253 3-1/8" Steel Red C bar/MPa49154 49254 3-1/8" Steel Blue C bar/MPa49175 3-1/8" Liquid Red C bar/MPa49176 3-1/8" Liquid Blue C bar/MPa49177 3-1/8" Liquid Red C/F bar/psi49178 3-1/8" Liquid Blue C/F bar/psi


YELLOW JACKET Electronic Instruments —finding the facts neededfor the jobIMPROVEDAccuProbe Leak Detectorpage 68NEWRefrigerant Analyzerpage 7167


YELLOW JACKET ACCUPROBE LEAK DETECTOR –heated sensor and Smart Alarm to find every leak fast andsure, and know how big111 to 3 =less than0.1 oz/yrBuilding on the field-proven original,this improved unit is the only tool youneed for fast, easy, and certain leakdetection. The heated sensor tip of theYELLOW JACKET ® ACCUPROBE LeakDetector positively identifies the leak sourcefor all refrigerants even those that other detectorsmiss. That includes HCFCs such as R-22 as small as0.03 oz./yr., HFC leaks of 0.06 oz./yr., even R-404A andR-410A, and CFC – R-12 and R-502.64 to 6 =0.1 to0.5 oz/yr997 to 9 =more than0.5 oz/yr2-year limited warranty(1-year warranty on sensor).Lightweight for handling comfort.LED SmartAlarm IndicatorLow battery indicator(4 AA alkaline)Sensitivity levelsMade in USAFlashingtipSensor not poisoned by largeamount of refrigerant anddoes not need recalibration.Audible beeping(can be muted)Audible alarm muteSensitivity adjustON/OFFSoft-touch gripAC adapter jack(adapter included)18” reachFrequency of flashes in the tip andaudible beeping increases the closer youget to the leak source. You zero-in andthe exclusive Smart Alarm LEDshows how big or small the leak on ascale of 1 to 9. Maximum value helpsyou determine if the leak needsimmediate repair.Service life of the replaceable heatedelectro-chemical sensor is more than 300hours with minimal cleaning and noadjustments. Replaceable filters helpkeep out moisture and dust that cantrigger false sensing and alarms.Independent of the Smart Alarm LED,the unit combines three sensitivity levelswith visual and audible signalling,including ultra-high to detect leaksthat could be missed with otherdetection systems.68• Position probe for close-up orextended 18" detection• Lightweight for handling comfort• Replaceable filters help keep outdust and moisture• Sensor failure mode• Automatic calibration(no manual recalibration required)• Leak Standard bottle of non-ozonedepleting chemical included to verifyproper functioning of sensor andelectronic circuitry• 2-year limited warranty(1-year warranty on sensor)• Sensor not poisoned by large amountof refrigerantUnit is preset at normal sensitivity, butyou can switch to high or low. If thereis no response from the flashing tip orbeeping signal at normal sensitivity inthe general area of a suspected leak,select high sensitivity. This will detecteven low levels in the general area andconfirm your suspicions. Use lowsensitivity as you move the tip overmore defined areas of a system, andyou will be alerted when the tipencounters the concentration at theleak source.The frequency of flashing from theheated sensor tip increases as you getcloser to a leak and refrigerantconcentration increases. You can alsoturn on the audible alert. Beepingincreases in frequency and duration asconcentration increases.


Technology Comparison –Heated Sensor or Negative Corona?Heated Sensor Leak DetectorsWhen the heated sensing element is exposed torefrigerant, an electrochemical reaction changesthe electrical resistance within the element causingan alarm. The sensor is refrigerant specific withsuperior sensitivity to all HFCs, HCFCs, and CFCsand minimal chance of false alarms. When exposedto large amounts of refrigerant which could poisonother systems, the heated sensor clears quicklyand does not need recalibration before reuse.Negative Corona Leak DetectorsIn the sensor of an old-style corona detector,high voltage applied to a pointed electrodecreates a corona. When refrigerant breaks thecorona arc, the degree of breakage generates thelevel of the alarm. This technology has goodsensitivity to R-12 and R-22, but only fair forR-134a, and poor for R-410A, R-404A, andR-407C. Sensitivity decreases with exposureto dirt, oils and water. And false alarms canbe triggered by dust, dirt specks, soap bubbles,humidity, smoke, small variations in the electrodeemission, high levels of hydrocarbon vapors, andother non-refrigerant variables.SpecificationsMax sensitivity :0.06 oz. (1.7 g)/yr.HFC’s R-134aMax sensitivity : 0.03 oz. (0.9 g)/yr.HCFC’s R-22Heated semiconductorsensor: Over 300 hours lifeMaintenance required: NoAffected by humidity: NoResponse time: Very fastBody length: 10 inches (25.4 cm)Probe length: 18 inches (46 cm)Weight: 20 ounces (0.6 L)Warm up time: 25 seconds or lessBattery type continuous life: 4 AAalkaline, 8 hoursOperating temp. range: 24° to 110°F(-4° to 43°C)Storage temp range: -4° to 122°F(-20° to 50°C)Approvals : SAE J1627, CEUPC# Description69365 Heated AccuProbe69366 Heated AccuProbe European69367 Heated AccuProbe Japan69368 Heated AccuProbe Australia/New Zealand69378 (std w/69368) AC Adapter 230V/50-60 Hz69380 (std w/69365) AC adapter – 115V/60 Hz69381 (std w/69366) AC adapter – 230V/50 Hz69382 (std w/69367) AC adapter – 100V/50-60 HzAccessories and Parts69383 Kit–sensor, filters and bottle69384 Replacement sensor and filter69385 Package 5 sensor filters69386 Leak sensor bottle69387 Carrying case with inserts69388 Carrying holster with clip69389 Battery cover and screwTips for detecting system leaks1. Inspect entire A/C system for signsof oil leakage, corrosion cracks, orother damage. Follow the system ina continuous path so no potentialleaks are missed.2. Make sure there is enoughrefrigerant in system (about 15% ofsystem capacity or 50 psi min.) togenerate pressure to detect leaks.3. Check all service access port fittings.Check seals in caps.4. Move detector probe at 1" persecond within 1/4" of suspectedleak area.5. Refrigerant is heavier than air soposition probe below test point.6. Minimize air movement in area tomake it easier to pinpoint the leak.7. Verify an apparent leak by blowingair into suspected leak to clean thearea and see if the leak remains..8. When checking for evaporatorleaks, check for gas in condensatedrain tube.9. Use heated sensor type detector fordifficult-to-detect R-134a, R-410A,R-407C, and R-404A.YELLOW JACKET COMBUSTIBLEGAS DETECTOR –with ultrasensitive,long life sensorAlarm(with mute)17" probe for extended reachMade in USAIlluminatedbar graphHand-held precision equipment detectsall hydrocarbon and other combustiblegases including propane, methane,butane, industrial solvents, and more.See page 79 for details.69ELECTRONICINSTRUMENTS


YELLOW JACKET DIGITAL ELECTRONIC CHARGING SCALES• Eliminate chargingcylinders with a touch.• Save time with anyrefrigerant in any system.• Designed within ULand CE guidelinesPut this rugged scaleto work with any refrigerant in anysystem and eliminate the time and costof charging cylinders. The time-savingprocess also eliminates refrigeranttransfer from tank to cylinder tosystem. You weigh the refrigerantcontainer and charge directly into thesystem or recover from the system.No concern about residual refrigerantin a charging cylinder.Self-contained, the scale is ready touse in the carrying case or removedand set on a level surface. Select 110or 220-lb. capacity (50 or 100 kg).• Calibration standards traceable tothe National Institute of Standardsand Technology (NIST)• Large heavy duty metal platformand over sized strain gauge bridge forrigidity, repeatability, and accuracy of±0.5 oz., ±0.03 lb., ±0.015 kg, or0.1% of reading, whichever greater• Resolution 0.1 oz., 0.01 lb., 0.01 kg68802Model 68802 – 110 lbs. (50 kg)9" x 9" (225mm x 225mm)Model 68812 – 220 lbs. (100 kg)12" x 12" (300mm x 300mm)• On-the-job conveniencewith removable controlmodule on retractable5 foot coiled cord• Water and environmentalresistance with sealedLCD display and controlmodule touchpad• Industrial grade circuitryfor long life performance• Mechanical overloadprotection and “OL” alerton LCD• Minus (-) reading showsweight removed from theplatform• Large easy-to-read 0.5"numbers even in brightlylighted areas• "Low" battery icon onLCD for 9V alkaline battery• Measures pounds/ounces,or pounds in decimal and kilograms• Designed within UL and CE guidelinesSingle point load cell strain gaugefor accuracy and long term stabilityFull bridge configuration withfour strain gauges for accuracy•• Durability of solid aluminum blockand largest strain gauge available• IP66 protection from moisture• Temperature compensated• NIST traceable calibration• NTEP approved•• •• Engraved with serial number forQC tracking and assurance••Pocketedelectronicsfor protectionDIGITAL PROGRAMMABLECHARGING SCALE68803Programmable charging scales havethe same features as at left but withadded capabilities for automated,and even faster, more economicalcharging. Simply enter the chargingweight on the control touchpad.When weight has been dispensed,scale automatically signals to shut-offrefrigerant flow.• Mesh filter in charging moduleprotects solenoid valve from debris• Low flow triggers automatic holdto extend solenoid life• Schrader valve preventsbackflow through solenoid• Charging accuracy is equal toscale accuracy ±0.25 oz.• Solenoid valve with 400 psimaximum operating pressuredifferential (MOPD) allowsmetering broad range ofrefrigerantsLarger carrying case contains chargingmodule, control/programmingmodule, either a 110 or 220-lb.capacity platform (50 or 100 kg),and an AC power pack for solenoidpower during charging.Convert scale to programmablewith upgrade kits 68804 and 68805With one of these kits, standard 68802or 68800 scales can be upgraded withprogrammable charging capability.Each kit includes a charging module,power pack, instruction manual, andlarger carrying case to hold all parts.70


Basic principle ofelectronic charging scalesThe cylinder and refrigerant in itare weighed before and aftercharging. The difference will be avery accurate measurement of therefrigerant used.A digital scale shows theprogress of the charge as it ishappening so you know when toclose the valves and stop thecharge.With the programmable scale,you can also program thestopping point so valves willclose automatically.Compared to charging cylinders –or especially bathroom scales orhanging scales – the electronicscale is faster, easier, safer, andmore accurate.Scale Specifications 110 lb. scaleCapacity: 110 lbs. (50 kg)Resolution: 0.1 Ounce / 0.01 lb./0.01 kgAccuracy: ± 0.5 oz.}Or 0.1%± 0.03 lb. of reading,± 0.015 kg whicheveris greaterTotal unit weight: 9 lbs. (4.1 kg)Case Size: 15.5" L x 12.25" W x 3.25" H(394 x 311 x 83 mm)Module display: Sealed LCD withhigh resolution 0.5" charactersKeypad: moisture resistant membranekeypad with tactile metal domesComponents: Industrial gradeOperation method: Oversized straingauge bridgePlatform size: 9" x 9" (228 x 228 mm)Battery: 25 hours (continuous useapprox.)Battery: 9V alkalineOperating temp: 32° to122°F (0° to 50°C)Storage temp: -4° to158°F (-20° to 70°C)220 lb. scaleCapacity: 220 lbs. (100 kg)Total unit weight: 12 lbs. (5.4 kg)Case Size: 18" x 13" x 4.25" 457 x330 x 108 mm)Platform size: 12" x 12"(304 x 304 mm)UPC# Description68802 Electronic scale 110 lbs. (50 kg)68812 Electronic scale 220 lbs. (100 kg)68803 Programmable electronic scale110 lbs. (50 kg)68813 Programmable electronic scale220 lbs. (100 kg)68800 Metric electronic scale 50 kg (110 lbs.)68810 Metric electronic scale 100 kg (220 lbs.)68801 Metric programmable scale50 kg (100 lbs.)68811 Metric programmable scale100 kg (50 lbs.)68804 Scale upgrade kit 115V68805 European upgrade kit 230V68806 AC power pack 115V68807 European power pack 230V68818 UK power pack 230VYELLOW JACKET REFRIGERANT ANALYZER for speed, accuracy, and portabilityThis portable unit delivers the featuresand benefits professional A/Ctechnicians want for assurance, ease,and profitability.• Dispersive infrared (NDIR)technology quickly determines theweight concentrations of R-12,R-134a, R-22, hydrocarbons and air• Analytical software identifies allEPA S.N.A.P. approved blends, aswell as illegal replacements andblends including propane and butane• Quickly andautomaticallydeterminespurity of R-12and R-134a tohelp eliminatepotential ofhuman error• Largegraphingdisplay is easyto read• Rechargeable battery lasts all dayUnit comes in a rugged portable casewith R-12 and R-134a sample hosesBuilt-in printerruns an instantreceipt forconvenient andaccurate customerbilling. (68947)Specifications:Weight: 8.0 lbs.Power requirements: 12VDC, viabattery clips (optional powersupply available)Output: Digital display and LEDs,Optional printer module(internal)Refrigerant: R-12, R-134a, R-22, HC,and EPA S.N.A.P. approvedblendsDisplay: 128 x 64 Pixel GraphingResolution: 0.1%Operating humidity: 0-95% RHnon-condensingOperating temperature: 40° to 130°FStart to finish: 60 secondsUPC # Description68945 Refrigerant analyzer68947 Refrigerant analyzer with printer68948 Optional internal rechargeable battery kitwith battery and 110 VAC charger68949 Optional 110/220 VAC power adapterELECTRONICINSTRUMENTS71


SuperEvac LCD VACUUM GAUGE –Full range – atmosphereto 1 micronCompact design with storagefor sensor, cable and brassconnector.YELLOW JACKET DELUXE LEDVACUUM GAUGE – AC powered0.7" highcontrast digitaldisplay for easyreading.5-1/2' coiled sensor cable(straight cord with 69070)Battery operated. Instant ON.Advanced technology usesonly one "D" cell.69073 sensorReplaceable thermocouplesensor with 1/4" flare adapterrequires no calibration.YELLOW JACKET LCD vacuum gaugescombine thermocouple sensortechnology with advanced electronicsfor precise readings and repeatabilitynot found with thermistor sensors oranalog meters. The result - accuratereadings from atmosphere to 1 micronwithout recalibration on job after job.Thermocouple technology has longbeen proven in laboratory and precisionindustrial instrumentation for sensingthe deep vacuum range. Thermocouplesensors are factory calibrated andexhibit few of the electronic variancesof thermistor sensors found in manyother electronic gauges.Thermocouple sensor features:• No adjustments or warm-up.Stays calibrated after on/offswitching and long evacuations.• Automatic battery compensation• Automatic ambient temperaturecompensationLCD gauge features:• Normal handling and jarringwill not affect the LCD reading• Rugged molded case protectselectronic circuitry and sensor• Calibration standards traceableto (NIST)7269071 connectorImpactresistanthousing.• Precision circuitry controlssensor and translates sensorinput into micron readings onthe easy-to-read LCDSpecificationsResponse time: 3 secondsCalibration: AutomaticWarm up: 3 secondsSensor cable: 5.5 feet (167 cm)coiledSensorconnection: 1/4" Male flareOperating 32° to 120°Ftemperatures: (0° to 49°C)Power: 1 "D" cell batteryBattery life: 70 hrs continuousBattery check: On LCD displayDimensions: 9" x 12.25" x 2.37"(230 x 310 x 60 mm)Accuracy: ± 20% of readingUPC # Description69071 1/4" brass Female flare connector69073 Replacement sensorfor 69070, 6907569075 SuperEvac LCD vacuum gaugefull range complete in case(atmosphere to 1 micron)69067 Optional ball valve to add to sensor1/8" NPT Female x 1/4" Female flare19110 Optional coupler to add to sensor1/8" NPT Female x 1/4" Female flareProfessional laboratory type is 100%automatic instrument with .56" highbright LED readout.• Thermocouple sensor technologyfor precise and repeatable accuracy• Improved software expandssensing range from atmosphericpressure to 1 micron.• Calibration standards traceableto (NIST)Complete unit includes aluminum LEDdisplay unit, sensor with valve, cable,brass connector and carrying case.SpecificationsResponse time: 3 secondsCalibration: AutomaticWarm up: 3 secondsSensor cable: 9 feet (274 cm)Sensor 1/4" Male flareconnection: with isolation valveOperating -30° to 150°Ftemperatures: (-34° to 65˚C)Storage -30° to 160°Ftemperatures: (-34° to 65°C)Power: 115V 60 Hz(230V available)Power cord: 6 feetDimensions: 4.25" x 5.5" x 1.5"(108 x 140 x 38 mm)Carrying case: Heavy duty plastic12.25" x 8" x 3.5"(310 x 203 x 89 mm)UPC # Description69060 LED vacuum gauge kitcomplete with case, 115V69063 LED vacuum gauge kitcomplete with case, 230V69064 Sensor for 69060 and 6906369065 9' sensor cable for above69066 Carrying/storage case69067 Ball valve for sensor1/8" NPT Female x 1/4" Male flare69071 1/4" brass Female flare connector15006 Optional vibration isolation hose


YELLOW JACKET DIGITAL VACUUM GAUGE with seven different units of vacuumThis easy-to-use gauge helps you tobe certain that air and moisture havebeen removed from the system. Simplepush of a button changes the displayreadout between 7 units of vacuum.Each displays down to the equivalentof 10 microns of vacuum to let youknow that your vacuum pump isclean and performingproperly. If the sensorgets dirty, simply pulla new sensor out ofyour tool kit, plug itinto the gauge, runthrough a quick calibration process, andbe back on the job within minutes.• Unique patented thermal conductivitysensor automatically compensates fortemperature• Replaceable, cleanable, plug-insensor (Part #69087) handles 450 psipositive pressure• Displays 7 different units of vacuum(microns, milliTorr, Torr, millimetersof mercury, millibar, kiloPascal andPascal)• Calibration standards traceable to (NIST)• 12" coiled sensor cord stretches to24" for easy reach, connectivity, andreadability of display• Low battery indicator• Automatic shut-off after 20 minutes• Operating Temperature Range:32° to 122°F (0° to 50°C)• Weight: 12 oz. (340 g) with battery• Battery Life: Approximately25 hours continuous useUPC # Description69086 Hand-held vacuum gauge withfabric carry pouch69087 Replacement sensor69088 Replacement cable69089 Battery cover (blue)69090 Accessory case69091 Replacement fabric pouch for 69086YELLOW JACKET DIGITAL LCD ECONOMY VACUUM GAUGEVersatile — Connect to the YELLOW JACKET SuperEvac VacuumPump, or in line with a tee fitting, or directly to the system withYELLOW JACKET core removal tool 18975 at right (and see page 21).For peace of mind, this gauge showsyou that air and moisture has beenremoved from the system. The lowerthe number of microns, the morecomplete the vacuum and less chancefor no-charge call-backs. Track down14 increments from atmosphere to25 microns to know that the systemis clean and your vacuum pump isperforming properly.• Unique thermal conductivitysensor automatically compensatesfor temperature with no calibration• Simple On/Off controls• Easy-to-clean sensor handles450 psi positive pressure• Rugged construction with toughABS housing and solid state circuitryfor accuracy• Automatic battery saver shutsgauge off after 20 minutes withno reading changes• Low battery indicator• Calibration standards traceable tothe National Institute of Standardsand Technology (NIST)• Patented technologyPackaged complete with 9V alkalinebattery and hanging hookUPC # Description69080 Digital LCD vacuum gauge with battery,hook69081 Optional soft-sided protective case69079 Replacement battery door and screwWhat is an “adequate” vacuum,and how do I measure it?ASHRAE recommends evacuationto below 1000 microns, and afterisolation a system must not rise above2500 microns within several hours.Some equipment manufacturersspecify deeper vacuum such as 400microns to ensure that harmful watervapor is removed from the system.1000 microns equal only .039inches of mercury, a measurementthat cannot be made with amechanical gauge, or determinedby evacuation time or the sound ofthe pump. The only tool that canmeasure vacuum at these levels isan electronic vacuum gauge.The best place to measure vacuumis at the system, not at the pump.With a combination vacuum/charging valve, you can attach thegauge directly at the system andisolate it from the pump, hoses andmanifold for a true indication of thevacuum in the system. You can seethe last evidence of moisture beingremoved and know that the systemhas dried out.73ELECTRONICINSTRUMENTS


YELLOW JACKET PISTOL-GRIP INFRAREDTHERMOMETER –-40°F to 932°FYELLOW JACKET INFRARED THERMOMETERS69240One 9Vbatteryincluded.69235Pocket-size – compact and lightweight.With wide measurement of -40° to932°F, this easy-to-use tool is theeffective choice for high or low tempand refrigeration applications. Foraccuracy andresolution, thefocal point is atight 10:1 ratiowith lasersighting.• Selectable 3-point emissivity forsimple set-up• Backlight for dark area use• °F/°C switchable• ± 2% or 2°C accuracy• 0.1°F resolution at -40° to 212°F(-40° to 100°C)• Fast response time of 500 ms74UPC #Description69228 Pistol-grip infrared thermometerApplications• HVAC/R• Automotive• Plantmaintenance• Laboratories• Food service• Plastic molding• Roadconstruction• Energyauditing• ElectricalWith laser sighting, you simply target asurface and press the power key to takea fast and safe non-contact temperaturereading. 95% response in 500 msec at-4° to 788°F (-20° to 420°C). To takereadings in low light, the large LCDfeatures a switchable backlight.FEATUREMODEL69235 69237 69240Accuracy ±5.4°F, ±3% ±3°C, ±3% ±3.6°F, ±2%Emissivity Fixed Fixed adj. 0.3-1.0Distance/Spot ratio8:1 8:1 8:1Switchable °F only °C only YesMax/MinDelta T/AvgNo No Yes9 pt. memory No No YesAudio alarm No No YesKeys 3 Keys 3 Keys 5 KeysDimension 6-1/8" x 1-5/16" x 2-1/8"(156 x 33 x 53 mm)Weight 6.3 oz. (180 g)YELLOW JACKET ® MICRO INFRARED THERMOMETERAt 2.7" x 1.5" x.7" and 0.9 ozs.(1.1 oz.w/battery),this is the mostcompact infraredthermometeravailable. Quicklymeasures -27° to 428°F (-33° to 220°C)with distance to spot ratio of about 1:1.• ±2% of reading or 4°F (2°C),whichever is greaterMeasurement capabilities 69240:• Real time temp of surface measured• Highest and lowest temperature taken• Average temperature from the timethe power key was first pressed• Determines net temp differencebetween two surfaces or readings ofthe same surface to calculate netheating or coolingUPC #• Operating temp. range: 14° to 122°F(-10° to 50°C)• Emissivity: 0.05-1 adjustable• Wave length: 5-14 microns• Maximum and Minimum hold• °F/°C switchable• Resolution: .1°F or C• Fast response time of 0.5 second• 3V button cell battery included(CR2032)UPC #Description69235 Infrared thermometer – °F69237 Infrared thermometer – °C69240 Full feature infrared thermometerDescription69225 Micro infrared thermometer


YELLOW JACKET DIGITAL THERMOMETERSDifferential and single probe typesSingle Probe “K” type features:• Single “K” type input• Switchable °F and °C. -58° to1999°F (-50˚ to 1300°C)• Resolution is switchable 0.1° and 1°• Max/Min and hold temperaturereadings• Low battery indicator• Power off after 30 minutesDifferential “K” type added features:• Dual “K” type thermocouple input• T1, T2, or T1-T2 differential readings• Resolution 1°Easy strap-on probefor 1/4" OD andlarger piping.Efficient for superheat. Part 69224.AB C D ESpecificationsRange: -58° to 1999°F(-50° to 1300°C)Resolution: 1 or 0.1 degreeDisplay: LCD 5/8" (16 mm)Operating temp: 32° to 120°F(0 to 49˚C)Storage temp: -20° to 130°F(-29 to 54°C)Power: 9 volt alkalinebatteryBattery life: Approximately200 hourscontinuousDimensions: 7.2" x 2.75" x 1.6"(180 x 70 x 40 mm)Accuracy:-58° to 1800°F ± (0.3% of reading + 2°F)-50° to 982°C ± (0.3% of reading + 1°C)Thermometer applications:HVAC/R technicians, research,industrial process laboratory.UPC # Description69200 Digital thermometer — single general purpose probe and case69205 Differential thermometer — 2 clamp on, 2 general purpose probes and case69207 Differential digital thermometer — 2 strap-on, 2 general purpose probes and case69210 Differential thermometer — two general purpose probes and caseUPC # Description Max. Temp. Length Responsetime (sec.)69215 Type “K” air probe (E)1100˚F (593˚C) 4 ft. (1.21 m) 569216 Type “K” clamp-on probe (A)1100˚F (593˚C) 4 ft. (1.21 m) 1269218 Type “K” general purpose probe (C) 500˚F (260˚C)3 ft. (.91 m) 369220 Type “K” surface probe (B)1650˚F (900˚C) 4 ft. (1.21 m) 369222 Type “K” puncture probe (D)570˚F (299˚C) 4 ft. (1.21 m) 1269224 Type “K” strap-on probe (F)300˚F (149˚C) 12 ft. (3.65 m) 12FYELLOW JACKET WATER-PROOF DIGITALTHERMOMETER –Single probe “K” typeEasy-to-usesingle “K”probeunit meets IP66standard. First 6means that theunit is dust tight.Second 6 meansthat the unit is“protectedagainst powerfulwater jets” fromany directionwith “noharmful effects.”• Auto-ranging resolution .1 and 1°• Max/min/relative reading memory• Backlight for dark area use• Sleep mode on/off• °F/°C switchableSpecificationsRange: -328° to 1999°F(-200° to 1300°C)Operating temp: 32° to 122°F(0° to 50°C)(0-85%RH, non-cond)Sampling rates: 2.5 per secondBattery: 9 volt, battery life200 hoursDisplay: 1.5" x 1.7"(37 x 42 mm)LCD, maximumreading 1999Dimensions: 7.1" x 2.8" x 1.2"(181 x 71 x 30 mm)Accuracy:-200° to 1300°C ± (0.3% rdg + 1°C)1000° to 1300°C ± (0.5% rdg + 1°C)-328° to 2372°F ± (0.3% rdg + 2°F)(18° to 28°C ambient temperature)UPC #Description69233 Waterproof thermometer –single “K” probe75ELECTRONICINSTRUMENTS


YELLOW JACKET DIGI-ALARM THERMOMETERThis compact unitmeasures from-58° to 392°F(-50° to 200°C)and triggers analarm at thehigh and lowtemperaturesthat you’veprogrammed.• Maximum/minimum temperaturememory• °F/°C switchable• Data hold function• Key tone for operation confirmation• No calibration• Foldaway stand• Automatic self test after batteryinstallationSpecificationsAccuracy:±1°C between -50° to 150°Cotherwise ±4°C±2°F between -58° to 302°Fotherwise ±8°FDisplay resolution:0.1° over the full rangeSampling rate: 1 secondBattery:1.5 volt size AAA/UM4 orequivalent (1 piece included)Ambient temperature:14° to 122°F(-10° to 50°C)76Extendedreachstainlesssteelprobe.UPC # Description69239 Digi-alarm thermometerPOCKET DIGITAL THERMOMETERDigital head rotates180° for easy reading.• On/off button• Auto shut-off after10 minutes to savebattery• Reading updatesevery second• 5" (125 mm) stemUPC # DescriptionPOCKET THERMOMETERS1" and 1-3/8" dial thermometers areadjustable with a 5" stainless steelstem. Colored sheathwith pocket clip.• Individuallycalibrated.• Shock resistant.Packaging:12 units withdisplayCase/Qty.69107 Thermometer -58° to 302°F 1digital (-50° to 150°C)69250 60107 display pkg. 1269110 BatteryUPC # DescriptionCase/Qty.69251 1" dial 0° to 220°F 1269252 1" dial 40° to 160°F 1269253 1" dial 50° to 550°F 1269255 1-3/8" dial -40° to 160°F 12(-40° to 70°C)69256 1-3/8" dial 0° to 220°F 12(-10° to 110°C)69265 1" dial 0° to 70°C 12Applications• Foodprocessing• Heating andventilating• Agriculture• Laboratories• Industrials• Refrigeration• Pharmaceutical• BrewingYELLOW JACKET SUPERHEATCALCULATION KITWith the access valve, improved˚F and ˚C digital thermometer andcore extractor tool you can easily takean internal temperature reading forcalculating system superheat.• Read from -58° to 302°F (-50°to 150°C), and pressure• Extract Schrader core withoutopening system• Remove broken Schrader cores• Chase damaged threads• Replace cores• Use as vacuum valve to increaseflow and reduce vacuum time. Alsocan decrease charging time• Use to reduce recovery time18979Accessory Set 1898018978UPC # Description69104 Complete Superheat Kit andAccessories (as shown)69103 Superheat Kit w/o accessory kit18975 Improved Vacuum/Charge Valve18980 Accessory Set - 2 piece18978 Schrader Rethreading Accessory18979 Broken Schrader RemoverAccessory69106 Digital Thermometer and Nut- 40° to 230°F69107 Pocket Thermometer18997 Grappler rod and nut assembly


YELLOW JACKET HYGRO-THERMOMETERSOUND LEVEL METERThis easy-to-use unitmeasures and displays30-130 decibels digitallyand as an analog graph tohelp you test for OSHAcompliance, monitorequipment, and more.• Meets IEC 651, ANSI S1.4,Type 2 standard• Six measurement ranges in 10 dbincrements• Max/Min and Max Hold functionsAs indoor air quality and environmentalissues gain in importance, instrumentsto accurately measure temperature andrelative humidity are essential. TheYELLOW JACKET hygro-thermometer isa highly accurate industrial grade meterthat measures both humidity andtemperature for the AC&R industry aswell as heating and ventilation.Features include:• Microprocessor controlled forreliability and repeatability• Wide temperature and humidityrange• Using temperature only probe –139° to 392°F (-95° to 200°C)• Industrial grade components.• Calculates and displays dewpoint in °F or °C• Maximum and minimumtemperature and humidity readings• Switchable from °F and °C• Display “hold” function for operatorease• Replaceable sensor probe• Long battery life of approximately300 hoursSpecificationsRange: %RH 5.0 to 95% RH-4° to 176°F (-20° to 80°C)Range: using separate 68855temperature only probe -139° to 392°F(-95° to 200°C)Accuracy: ± 2.0% RH. ±0.3% of tempreading ±1 digitResolution: ±0.1% RH. 0.1°F or °CResponse time: RH – up to 90% ofchange is measured value in 15 seconds.Temperature – approximately 60 secondsTemperature drift: ±0.5% RH per18°F (10°C)Display: LCD 0.5" x 4 digits (15 mm)Operating temperature:Instrument: 32° to 122°F (0° to 50°C)Probe: -4° to 176°F (-20° to 80°C)Power: 2 AA alkaline batteryBattery life: approx. 300 hoursBattery check: low battery onLCD displayDimensions: 7 .1" x 3" x .8"(181 x 71 x 20 mm)Probe 1" diameter (25 mm)Weight: 8 oz. (.22 kg) with batteriesSpecificationsAccuracy: ±1.5dB (under referencecondition)Digital display: 3-1/2 digit LCD, 0.1dBresolution updated 0.5 secondsAnalog output: AC: 0.707 vrms (at fullscale) DC: 10mV/dbMeasurement frequency range:31.5Hz - 8KHzPower: 9V battery (included)Dimension: 3.1" W x 10" H x 1.5" D(80 x 256 x 38 mm)UPC# Description69346 Deluxe sound meterYELLOW JACKET TACHOMETEREasy-to-use and read unit measures 10to 99,999 rpm on compressors, fans,motors, gears, pulleys, and more. Noncontactreading maintains torque andprecise measurement.• Auto range function• Units in rpm• Hold function to freezerotating speed• Readings to a resolutionof 0.001rpmSpecificationsTime base: 4.0 MHz quartz crystalPower: 9V battery (included)ELECTRONICINSTRUMENTSApplications: HVAC/R technicians,clean rooms, hospitals, computerrooms, laboratories, warehousing,pharmaceuticals.UPC #Description68850 Hygro-Thermometer completewith probe, batteries and case68854 Replacement relativehumidity/temperature probe68855 Temperature only probe -139° to392°F (-95° to 200°C)Sampling time: 1 second (>60 rpm,10 to 60 rpm)Dimension:4.8" L x 1.9"W x 1.3" H(124 x 50 x 33 mm)UPC# Description69348 Non-contact photo tachometer77


YELLOW JACKET DIGITAL ANEMOMETERYELLOW JACKET ANEMOMETERFlexibleOver 4 feetof extensionrodsExtended reachPrecision industrial grade instrumentfor air conditioning, refrigeration,heating and ventilation. Measures airvelocity and calculates air flowvolume. Features include:• Reads air velocity from40-7800 fpm• Probes have metal vanes and highquality bearings for durability.Balanced to work reliability at-4° to 210°F (-20° to 99°C)• Probes calibrated beforeleaving factory. Replaceable andrecalibrateable• Extension handles and 5 footcable for hard-to-reach areas• Microprocessor controlled forreliability and repeatability• Calculates and reads in cfm(cubic feet/minutes) or cmh(cubic meters/hour)• Switchable imperial to metricmeasurements• Memory saves minimum andmaximum readings• Averages reading over 2 or16-second periods• Display “hold” button78Complete kit68900 shownApplications: Balancing airconditioning and heating ducts,refrigerated cases, check fan andblower operations, automotive,meeting safety regulations.SpecificationsAir flow:Probe 68904 40-7800 fpm(0.2 to 40.00 mps)Probe 68905 60-6800 fpm(0.3 to 35.00 mps)Calc. Air Vol. 0.0 to 9999 cfm(0.0 to 9999 cmh)(cubic meter/hr.)Accuracy: ±1% of reading±1 digitResolution: 1 fpm (0.01 mps)Display: .5" LCD 4 digitsOperatingInstrument: 32° to 122°F (0-50°C)Probe: -4° to 212°F(-20° to 100°C)Power: 2 AA alkaline batteriesBattery life: Approx. 300 hoursBattery check: Low on LCD displayDimensions :Inst. 7.1" x 3.0" x 0.8"(180 x 76.2 x 20.3 mm)68904 2-7/8" (70 mm) dia. probe68905 1.0" (25 mm) dia. probeUPC #Description68900 Complete Kit 2.75” dia. Probe68901 Complete Kit 1.0” dia. Probe68904 Probe 2.75” dia. Vane type68905 Probe 1.0” dia. Vane type68906 5' extension cable68907 10” extension rod68908 10” flexible extensionThis hand-held instrument readsboth air velocity and temperaturesimultaneously when balancing airconditioning/heating ventilationsystems.Features:• Low cost• Microprocessor controller• Calculates cfm air volume• Records minimum andmaximum readings• Averages air velocity• Display “hold” button freezesLCD reading• Switchable imperial to metric• Auto power off after 20 minutes• RS232 outputSpecificationsAir flow ranges: 125 – 4900 ft/minResolution: 1 ft/min and 0.01 m/sec.Accuracy: ±2%Temperature: 14° to 122°F(-10° to 50°C)Resolution: 0.01°F and 0.1°CAccuracy: ±1.0°F (±0.6°C)Power: 9V/100 hr. averageFan Diameter: 2-7/8" (70 mm)UPC # Description68915 Anemometer kit68916 Replacement 2.75" (70 mm)diameter probe assembly


YELLOW JACKET COMBUSTIBLE GAS DETECTOR –with ultra-sensitive, long life sensorDIGITAL SLING PSYCHROMETERSTHERMO HYGROMETERSAlarm (with mute)Hand-held precision equipment detectsall hydrocarbon and other combustiblegases including propane, methane,butane, industrial solvents, and more.Sensitivity, bar graph, and beepingto signal how much and how closeUnit is preset at normal sensitivity,but you can switch to high or low.After warm-up you’ll hear a slowbeeping. Frequency increases when aleak is detected until an alarm soundswhen moving into high gasconcentration. The illuminated bargraph indicates leak size.If no leak is detected in an area yoususpect, select high sensitivity. Thiswill detect even low levels in the areato confirm your suspicions. Use lowsensitivity as you move the tip overmore defined areas, and you will bealerted when the tip encounters theconcentration at the leak source.• Ultra-sensitive sensor detects less than5 ppm methane and better than 2 ppmfor propane. Performs equally well ona complete list of detectable gasesincluding acetylene, butane, andisobutane.• Automatic calibration and zeroing• Long life sensor easily replaced afterfull service life• 2-year limited warranty• And many more features17" probe for extended reachApplications• Gas lines/pipes• Propane fillingstations• Gas heaters• Combustionappliances• HydrocarbonrefrigerantSpecificationsResponse time:Warm up time:Power:Illuminated bar graphMade in USA• Heatexchangers• Marine bilges• Manholes• Air quality• Arson residue(accelerants)Instantaneous10 seconds4 AA alkalinebatteriesProbe length: 17 inches (43.17 cm)Sensor life: 500 hoursBody length: 10 inches (25.4 cm)Weight: 20 ozs. (0.57 kg)Battery life: 20 hrs. continuousOperatingtemp. range: 32° to 110°F(0° to 43.3°C)Approvals:Intrinsic Safety, CEUPC# Description69373 Combustible gas detector w/case69301 Sensing tip69371 Replacement sensor69379 Battery cover red and screw69387 Carrying case – blow molded69388 Carrying holsterPocket-sizedto carry onevery call.Set systemsat specificsuperheat orsubcoolingtemperatures.Use actualwet anddry bulbmeasurementsand factorycharts.• Display°F or °C• Data hold• Auto power off• Display relative humidity andtemperature simultaneouslySpecificationsTemperatureRange: -4° to 122°F (-20° to +50°C)Size: 7'' H x 1-7/8'' W x 1'' D178 H x 48 W x 25 mm DSensors: Temperature: thermistor beadHumidity: polymerfilm (capacitance)Batteries: 2 standard AAAOperatingrange: +4° to +122°F(-20° to +50°C) 0-100% RHResolution: 0.1°F/C, 0.1% RHAccuracy:Relative humidity functions(± 3% RH at 25°C)Temperature ± 1°F (0.6°C)Auto-power-off: 5 min. (defeatable)Response time: Approx. 60 sec.Update Rate: 2-6 sec. depending onfunctionWeight: 2.65 oz. (75 g)UPC #Description69008 Digital thermo psychrometerSling Psychrometer on next page.ELECTRONICINSTRUMENTS79


YELLOW JACKET SLING PSYCHROMETERStreamlined, compact toolmeasures wet and dry bulb temperaturesof surrounding air for immediateconversion of readings to relativehumidity percentage.• One piece unit self-containedhousing fits into your pocket• Calibrated and easy-to-read• "Slide rule" scale is part of the case• Accurate to 1% of "HygrometricTables"UPC #Description69010 Sling psychrometer69011 Replacement wicks (5 pack)69015 Replacement thermometerYELLOW JACKET DIGITAL ELECTRONIC MANOMETERThe unitbenefits allcontractorswho wish toeliminate themess andfragility ofU-tubes ordiaphragm typegas pressuregauges. Thiseasy to useelectronicinstrumentprovides acontinuousdisplay of themeasuredpositive ornegativepressure. Theunit providesmeasurements from -19.95" to +19.95"water column. Ideal for setting gaspressure at manifold, also check pressure,flue draft and air balancing. Once yourwork is complete it automatically turnsitself off. Kit includes battery, tubing, andbrass fitting.• -19.95" to +19.95" water gauge• 0.05" WG resolution• Easy to use• Large LCD display• Automatic power-off• Long battery life• Includes 18" tubing and fittingUPC# Description78050 Digital electronic manometer78051 Battery door78071 Tubing with fitting59511 Brass fitting onlyYELLOW JACKET WATER-TYPEMANOMETEREconomical plastic tube manometerhelps you set manifold pressure fornatural or L.P. gas. Now goes to-2" W.C. for newer systems.Strong magnet on manometer holds itin convenient upright position.Includes tubing with fitting.UPC # Description78070 -2" - 0 - 7-1/2" scale manometer78075 -2" - 0 - 15" scale manometer78071 Tubing with fitting59511 Brass fitting onlyYELLOW JACKET GAS PRESSURE TEST KITdiaphragm (bellows) to brass platewithstands higher over-pressure.• Tube nipple for easy connectionto system manifold• Two gauge ranges availableOriginalImprovedEasier to use than a manometer, thiscompact kit helps you accurately setmanifold pressure for natural or L.P. gas.• Sensitive diaphragm gauge calibratedin inches of water column• Improved lamination strength of80UPC# Description78055 Complete test kit – 0-10" W.C.78056 Barb-fitting gauge – 0-10" W.C.78057 1/4" NPT Male gauge – 0-10" W.C.78060 Complete test kit – 0-35" W.C.78061 Barb-fitting gauge – 0-35" W.C.78066 1/4" NPT Male gauge – 0-35" W.C.78062 Hose with nipple78064 Brass barb-fitting78065 Rubber nipple78059 Gauge crystal78063 Carrying caseDouble bellowsSingle bellowsThe unique single bellows on brass plate designreplaces the double bellows for a stronger sealthat resists greater over-pressure.


GLASS MIRRORS —telescopingAll mirrorshavetelescopingfeature.Some haveclips forpockets andmagnifyingglass.Replaceablemirrors.UPC # Description Extension78094 2-1/4" round 9-1/4" to 14-1/2"78097 2-1/4" round 9-1/4" to 14-1/2"magnifiedWith pocket clip and insulated head78098 1-1/4" round 7" to 27"78099 1-1/4" round 7" to 27"magnified78103 2-1/8" x 3-3/8" 11" to 15-1/2"rectangular78104 1" x 2" oval 7" to 19"Replacement mirrors only78105 2-1/4" round glass78106 2-1/8" x 3-3/8" rectangular glass78107 1" x 2" oval glassINSPECTION MIRRORS —stainless telescopingExtend to 28"Mirrorrotates 360°Check leaks in hard to see places.Stainless steel mirror on ball jointrotates 360˚. Handle telescopes to28".UPC # Description78100 Round 3-3/4" diameter78101 Rectangular 3-3/4" x 2"78102 Rectangular 2" x 1-1/4"FUEL OIL TEST KITComplete kit to determine pumpefficiency, cut-off, suction etc. Alsouse to analyze or trouble shoot burnerEasy-toreadgaugeto testsystempressure forleaks innewBrass bellinstallations.Pressure drop on 2" gauge indicatesleakage. 0-30 gauge is in 1/4 lb.increments and 0-15 is in 1/5 lbincrements to meet some localinspection regulations.UPC #DescriptionHeavy dutyplastic case.OIL PUMP VIBRATION ELIMINATORReinforced rubber hose helps eliminatenoise and vibration when installed in aheating system.12 inch OAUPC # Description FittingsGAS TEST GAUGE — 1/2", 3/4"and 1" pipe78076 Test unit 0 - 15 lb. gauge 1/2" end78077 Test unit 0 - 15 lb. gauge 3/4" end78080 Test unit 0 - 30 lb. gauge 3/4" end78087 Test unit 0-60 lb. gauge 3/4" end78090 Test unit 0 - 100 lb. gauge 3/4" end78078 Gauge 1/4" NPT Male 0 - 15 lb.78081 Gauge 1/4" NPT Male 0 - 30 lb.78091 Gauge 1/4" NPT Male 0 - 100 lb.78079 Test unit 0 - 15 lb. gauge 1" end78085 Test unit 0 - 30 lb. gauge 1" end78095 Test unit 0 - 100 lb. gauge 1" end78096 Schrader fitting 1/8" NPT Male x tire fittingefficiency. Kit includes 2" gauge, 30"0-150 lbs. scale, and 12" YELLOWJACKET hose with fittings.UPC # Description78020 Complete fuel oil gauge kit78021 2" fuel oil gauge only78023 Carrying case78011 12" hose – no valve opener78024 Fitting set (4)78031 2-1/2" gauge, scale 30", 0-150 lbs.78032 2-1/2" gauge, scale 30", 0-300 lbs.All gauges are 1/8" NPT.• 1250 psi (86 bar) min. burst, 250 psi(17 bar) max. working pressure• Operating temperature -20° to 180°F(-28.8° to 82.2°C)78012 Oil burner connector 3/8" Male flare x 1/4" NPT MaleYELLOW JACKET GAS TEST –3/4" and 1"– with 3-1/2" gaugeLarger 3-1/2" gauges are easier toread. Scale in psi and bar. Brassthreaded bell for leak tight connection.UPC # Description78084 3-1/2" test unit 0-30 3/4" pipe78086 3-1/2" test unit 0-100 3/4" pipe78088 3-1/2" test unit 0-30 1" pipe78089 3-1/2" test unit 0-100 1" pipe49382 Gauge only 2-1/2" test unit 0-60 lb.49421 Gauge only 3-1/2" test unit 0-30 lb.49424 Gauge only 3-1/2" test unit 0-100 lb.81ELECTRONICINSTRUMENTS


TEST LEAD SETSSet of two leads three feet in length.Clips with red and black insulatorseach end. 120/240V – AC.69532 & 69531 use 16-1 wire.69530 & 69529 use 14-1 wire.UPC #Product InformationMax Amps Clip Size Replaces69532 5 Amp Small Annie T-16-1 & HI TL169531 10 Amp Medium Annie T-16-2 & HI TL269530 10 Amp Medium Annie T-14-2 & HI TL369529 20 Amp Large Annie T-14-3 & HI TL4TEST LEAD SETSA six-foot lead using number 16-2wire and male plug one end.Clips with red and black insulatorsother end.UPC #Product InformationMax Amps Clip Size Replaces69526 5 Amp Small Annie C-6-1M & HI TL769525 10 Amp Medium Annie C-6-2M & HI TL869524 15 Amp Large Annie C-6-3M & HI TL9TEST LEAD SETSA six-foot lead using number 16-2wire and female plug one end.Two clips other end with red and blackinsulators. 120/240V – AC.UPC #Product InformationMax Amps Clip Size Replaces69528 10 Amp Medium Annie C-6-2F & HI TL569527 15 Amp Large Annie C-6-3F & HI TL6ADAPTER CORD – TEST CONNECTOR12-inch lead using number 14-3 wireand female plug one end. Three largeclips other end withred, black and green insulators.120/240V – AC.UPC #Product InformationMax Amps Clip Size Replaces69522 15 Amp Large Annie CA-220- & HI TL11START SWITCHA six lead using number 16-2 wire andmale plug one end. Clips with red,black and white insulators.Other end includes push button startswitch. 120/240V – AC.UPC #Product InformationMax Amps Clip Size Replaces69523 15 Amp Large Annie C-6-35T & HI TL1082


YELLOW JACKET Leak Monitors andPortable Detectors —locate problems fast andsave moneyIMPROVEDAccuProbe Leak Detectorpage 84UPDATEDLeak Monitoring Informationpage 9283


YELLOW JACKET ACCUPROBE LEAK DETECTOR –heated sensor and Smart Alarm to find every leak fast andsure, and know how bigBuilding on the field-proven original,this improved unit is the only tool youneed for fast, easy, and certain leakdetection. The heated sensor tip of theYELLOW JACKET ® ACCUPROBE LeakDetector positively identifies the leak sourcefor all refrigerants even those that other detectorsmiss. That includes HCFCs as small as 0.03 oz./yr.;HFC leaks of 0.06 oz./yr., even R-404A and R-410A; andCFCs (R-12 and R-502).1191 to 3 =less than0.1 oz/yr64 to 6 =0.1 to0.5 oz/yr97 to 9 =more than0.5 oz/yr2-year limited warranty(1-year warranty on sensor).Lightweight for handling comfort.LED SmartAlarm IndicatorLow battery indicator(4 AA alkaline)Sensitivity levelsMade in USAFlashingtipSensor not poisoned by largeamount of refrigerant anddoes not need recalibration.Audible beeping(can be muted)Audible alarm muteSensitivity adjustON/OFFSoft-touch gripAC adapter jack(adapter included)18” reachFrequency of flashes in the tip andaudible beeping increases the closer youget to the leak source. You zero-in andthe exclusive Smart Alarm LEDshows how big or small the leak on ascale of 1 to 9. Maximum value helpsyou determine if the leak needsimmediate repair.Service life of the replaceable heatedelectrochemical sensor is more than300 hours with minimal cleaning and noadjustments. Replaceable filters helpkeep out moisture and dust that cantrigger false sensing and alarms.Independent of the Smart Alarm LED,the unit combines three sensitivity levelswith visual and audible signalling,including ultra-high to detect leaksthat could be missed with otherdetection systems.84• Sensor not poisoned by large amountsof refrigerant• Position probe for close-up orextended 18" detection• Lightweight for handling comfort• Replaceable filters help keep outdust and moisture• Sensor failure mode• Automatic calibration (no manualrecalibration)• Leak Standard bottle of non-ozonedepleting chemical included to verifyproper functioning of sensor andelectronic circuitry• 2-year limited warranty (1-yearwarranty on sensor)Unit is preset at normal sensitivity, butyou can switch to high or low. If thereis no response from the flashing tip orbeeping signal at normal sensitivity inthe general area of a suspected leak,select high sensitivity. This will detecteven low levels in the general area andconfirm your suspicions. Use lowsensitivity as you move the tip overmore defined areas of a system, andyou will be alerted when the tipencounters the concentration at theleak source.The frequency of flashing from theheated sensor tip increases as you getcloser to a leak and refrigerantconcentration increases. You can alsoturn on the audible alert. Beepingincreases in frequency and duration asconcentration increases.


Technology Comparison –Heated Sensor or Negative Corona?Heated Sensor Leak DetectorsWhen the heated sensing element is exposed torefrigerant, an electrochemical reaction changesthe electrical resistance within the element causingan alarm. The sensor is refrigerant specific withsuperior sensitivity to all HFCs, HCFCs, and CFCsand minimal chance of false alarms. When exposedto large amounts of refrigerant which could poisonother systems, the heated sensor clears quicklyand does not need recalibration before reuse.Negative Corona Leak DetectorsIn the sensor of an old-style corona detector,high voltage applied to a pointed electrodecreates a corona. When refrigerant breaks thecorona arc, the degree of breakage generates thelevel of the alarm. This technology has goodsensitivity to R-12 and R-22, but only fair forR-134a, and poor for R-410A, R-404A, andR-407C. Sensitivity decreases with exposureto dirt, oils and water. And false alarms canbe triggered by dust, dirt specks, soap bubbles,humidity, smoke, small variations in the electrodeemission, high levels of hydrocarbon vapors, andother non-refrigerant variables.SpecificationsMax sensitivity :0.06 oz. (1.7 g)/yr.HFC’s R-134aMax sensitivity : 0.03 oz. (0.9 g)/yr.HCFC’s R-22Heated semiconductorsensor: Over 300 hours lifeMaintenance required: NoAffected by humidity: NoResponse time: Very fastBody length: 10 inches (25.4 cm)Probe length: 18 inches (46 cm)Weight: 20 ounces (0.6 L)Warm up time: 25 seconds or lessBattery type continuous life: 4 AAalkaline, 8 hoursOperating temp. range: 24° to 110°F(-4° to 43°C)Storage temp range: -4° to 122°F(-20° to 50°C)Approvals : SAE J1627, CEUPC# Description69365 Heated AccuProbe69366 Heated AccuProbe European69367 Heated AccuProbe Japan69368 Heated AccuProbe Australia/New Zealand69378 (std w/69368) AC Adapter 230V/50-60 Hz69380 (std w/69365) AC adapter – 115V/60 Hz69381 (std w/69366) AC adapter – 230V/50 Hz69382 (std w/69367) AC adapter – 100V/50-60 HzAccessories and Parts69383 Kit – sensor, filters and bottle69384 Replacement sensor and filter69385 Package 5 sensor filters69386 Leak sensor bottle69387 Carrying case with inserts69388 Carrying holster with clip69389 Battery cover and screwTips for detecting system leaks1. Inspect entire A/C system for signsof oil leakage, corrosion cracks, orother damage. Follow the system ina continuous path so no potentialleaks are missed.2. Make sure there is enoughrefrigerant in system (about 15% ofsystem capacity or 50 psi min.) togenerate pressure to detect leaks.3. Check all service access port fittings.Check seals in caps.4. Move detector probe at 1" persecond within 1/4" of suspectedleak area.5. Refrigerant is heavier than air soposition probe below test point.6. Minimize air movement in area tomake it easier to pinpoint the leak.7. Verify an apparent leak by blowingair into suspected leak to clean thearea and see if the leak remains..8. When checking for evaporatorleaks, check for gas in condensatedrain tube.9. Use heated sensor type detector fordifficult-to-detect R-134a, R-410A,R-407C, and R-404A.YELLOW JACKET COMBUSTIBLEGAS DETECTOR – withultra-sensitive, long life sensorAlarm(with mute)17" probe for extended reachMade in USAIlluminatedbar graphHand-held precision equipment detectsall hydrocarbon and other combustiblegases including propane, methane,butane, industrial solvents, and more.See page 91 for details.85LEAK DETECTIONMONITORS


Fluorescent Leak Detection –pinpoint leaks at the speed of light.AC&R LeaksLeaks usually start small and grow.When you find a leak early while stillsmall, it’s easier and faster to repair,and you save expensive refrigerant.Whether the system runs continuouslyor only part time, dye solution is readyin the system 24 hours a day to helpyou find even the smallest leaks witha lightweight UV lamp.Automotive LeaksAutomotive manufacturers are installingdye in their A/C systems during assemblyto make it easier for service techniciansto pinpoint leak sources. Dye is alwaysreadily visible with a UV beam.With YELLOW JACKET ® FluorescentLeak Scanners, you start by injectingsolution into the system. No need tosteam or clean area before scanning.Once the solution circulates, leaksources glow in the beam of the UVlightgun. It’s that fast and simple.• Accurate – The source of every leakglows, even leaks 1/4 oz. per year• Reliable – See leaks indoors oroutdoors. There are no problemswith halide odors, noxious gases, orfalse alarms. Seeing and fixing everyleak saves you the time of no-chargerework, reduces emissions and helpsmeet regulations• Versatile – Easy-to-use with allAC&R systems and refrigerant oils• Long lasting – Works for years• Energy saving – A system with afull charge runs more efficientlyWith refrigerant loss, a system canuse 25-50% more electricity• Harmless to the system, recoveryunits, and the environmentBenefits of Fluorescent Scanning• Find previously undetected leaks69790Put the technology to work whereveryou find AC or refrigeration systems:• A/C splits to window units• Commercial refrigeration fromsupermarket to small cabinets• Property management such aspackaged terminal A/C units• Centrifugal systems including• See exact leak location• Find leaks more quickly and froma greater distance than electronicdetection• Lightweight, small and easy to carryFluorescent Scanning Applicationsmarine refrigeration and A/C• Industrial hydraulic systemsand closed loop water systemsrefrigeration• Chillers• Transportation refrigeration• Automotive transmissions,cooling system, and A/CYELLOW JACKET MICRO LED UV LEAK DETECTION KITSUse these high visibility lampsto spot leaks on all A/C systems.Individual reflectors surround eachof five LEDs recessed for protectionin the stainless steel head. 69790features 3 UV and 2 blue bulbs A/Cfor detection at greater distances. Forgreatest contrast with all fluorescentdyes, use 69791 with 5 UV bulbs.• 110,000+ hour LEDs• Constant ON or momentaryON switch• Sealing locks out moisture• Long life lithium battery included• Aircraft aluminum body• Limited lifetime warrantyContinued on next page.KitLamponly86


YELLOW JACKET 3.2 and2-Watt LED FlashlightsUNIVERSAL PURE UV SYSTEMUniversal is your best choice for alldye bases including mineral, AB, PAG,POE, engine, and lubricant.6979669797Compact 3.2-watt unit delivers85 lumens for up to 250' effective rangeand up to 2-hour continuous nondimmingillumination (40 lumens forup to 175' and 5 hours with 2 watt unit).Features for both include:• One piece lens that focuses andprojects up to 90% of light in auniformly circular beam• Aircraft aluminum body withmilitary grade, Type III anodizedfinish and sure-grip texture• Compression sealed for waterresistanceMicro LED High Intensity LampCarryingpouchClearbulbsIlluminates120' away with5 high intensityclear bulbs.Visible at onemile.• 110, 000+hour LEDs• Individual reflectors surround eachof 5 LEDs recessed for protectionin a stainless steel head• Lithium battery for over 20 yearsof light and 10-year shelf life69773Patented technology combinesspecial high quality lens and reflectorto emit only pure UV light (330-380nanometers). Efficient in close quarterswith power similar to AC lamps. Filterglasses not required.MINI UV BLUE SYSTEMInstant on – no warm up.69742Compact flashlight with patentedDichrolic filter produces bright UV Bluelight for maximum output in its class.Kit includes:• Lamp with 65W bulb andUV glasses• A/C dye syringes plus delivery hosefor HVAC/R and auto systemsUPC# Description69770 Pure UV – flashlight, adapter and case69771 Pure UV – 90° adapter and case69772 Pure UV – 90° transformer and case69773 Pure UV – 90° battery/charger and case69775 Pure UV – 90° AC/R master kitw/transformer, A/C dye, coolant dye,oil dye, adapter hose and case69777 Pure UV – 90° lamp – 230V with case69410 Replacement bulb69418 Filter lens69413 Filter holding ring• Coolant, oil, and fluid dyes• Durable carrying case• Use with battery pack orAC transformer69740UPC# Description69740 Mini lamp, glasses, clip adapter69741 Mini lamp above with case69742 Mini lamp above with A/C, oil andcoolant dyes, delivery hoses and case69419 UV Blue lens – 2"69423 Bulb for miniUPC# Description69796 2 watt LED flashlight69797 3.2 watt LED flashlight69787 Micro 5 UV LED kit for ACR69788 Micro UV LED and dye kit for auto69789 Micro UV LED and dye kit for ACR69790 Micro UV LED lamp 3 UV bulbs-2 blue bulbs69791 Micro Pure UV LED lamp 5 UV bulbs69792 Micro LED lamp clear bulbs for general use69793 Replacement pouch for LED69794 Lithium batteryAccessoriesUPC# Description69401 Battery with case and charger69403 Battery only69405 Fast/trickle charger only69406 AC power transformerCommon Parts69409 Carrying/storage case69415 Fluorescent viewing glasses forgreatly enhanced visibilityLEAK DETECTIONMONITORS87


oz oz oz oz.25 .25 .25 .25ml ml ml ml7.5 7.5 7.5 7.5YELLOW JACKET ®UNIVERSAL A/CDYE INJECTORSAND HOSEUniversal A/C dye injectors work inAC/R and auto A/C systems. Four 1/4 oz.applications of dye in each disposabletube make it economical, fast and clean.Hose features back flow check valve.UPC# Description69702 Hose plus 2 injectors for AC/R69703 Auto R-134a hose, coupling & injectors69705 Injector hose with SealRight 69706 Auto R-134a injector hose &service couplerUNIVERSAL A/C DYE SOLUTIONSCALIBRATED A/C SCREW INJECTIONThis 2-ounce injector is easy to refilland easy to operate. Calibrations areclearly marked on the injector. ConnectDYE AND OIL INJECTORSBody and cap are rugged aluminumwith an O-ring seal. 1/4" male fittingat one end with Schrader. A ball valvefor control on other end with a shortlength of hose. Valve depressor in 1/4"female end. 600 psi working pressure.Saves time on many applications:• Add oil to systemLARGESYSTEMINJECTORS –systemswith up to32 gallonsof lubricant88to A/C low side and rotate handle. AC/Rand auto models.UPC # Description69730 Calibrated A/C screw injector69731 Auto R-134a calibrated A/C screwinjector with service coupler69732 Auto R-134a calibrated A/C screwinjector without service coupler• Put oil in after changeout• Add scanner fluorescent solution• Add additives to system• Refrigerant samplingUPC# Description69559 1/4 oz. oil injector69560 1/2 oz. oil injector69561 2 oz. oil injector69562 4 oz. oil injector69563 “O”-ring 1/4 and 1/2 oz. injector (5 pk)69564 “O”-ring 2 & 4 oz. injector (5 pk)For auto injectors see page 112.Self contained injection system forinducing up to 8 oz. of universalAC&R dye into the largest systems.Add to the low side. Easily works onall system pressures to 300 PSI,1.5 oz. per stroke. Hose included withSealRight ® end.UPC #Description69555 Large system injector77950 Large system injector with couplerDYE APPLICATION AMOUNTSApplication System size in lbs. of refrigerant Universal dye amountUniversal dye for A/C systemswith mineral, alkyl, or polyol esterlubricants.• Field proven and sold worldwide• Passed thermal stability tests• One dye for AC/R systems• Raw material QC assures dyeuniformityUPC# Description69711 1/4 oz. (7.5 ml) universal A/C – 24/cs.69708 1/2 oz. (15 ml) universal A/C – 12/cs.69709 1 oz. (30 ml) universal A/C – 6/cs.69710 2 oz. (60 ml) universal A/C – 6/cs.69712 8 oz. (240 ml) universal A/C – 1/cs.69713 8 oz. (240 ml) universal A/C – 6/cs.69803 1 gal. (3.78 L) universal A/C – 1/cs.69805 5 gal. (18.92 L) universal A/C – 1/cs.69806 55 gal. (208.19 L) universal A/C – 1/cs.Oil/fluid and coolant dyes available on page 90.UNIVERSAL A/C DISPOSABLEINJECTORSUniversal disposable1 oz. applicator forfast economicaldispensing. Universaldye for all commonrefrigerants and oils.Two 1/2 oz. applications for regular splitsystems or four 1/4 oz. applications forsmall appliances or auto A/C.Easy to use: connect to system, pushin plunger, and then disconnect.• Less costly and faster than manyother methods• One dye minimizes inventory• No back-up refrigerant to move dyeinto system• PatentedUPC# DescriptionSmall applianceup to 4.9 lbs. (2.22 kg).25 0z. (7.5 ml) 69700 1 oz. (30 ml) injector – 6/cs.A/C or refrigerant systemsup to 25 lbs. (11.34 kg).5 oz (15 ml) (12 residential applications/cs.)Larger systems above 25 lbs. (11.34 kg) .5 oz (15 ml) per gal. of oil 69721 1 oz. (30 ml) injector – 2/pkg.(4 residential applications/pkg.)Compatible with mineral, alkyl, ester and PAG oil systems.69727 1 oz. (30 ml) injector – 1/pkg.


YELLOW JACKET AC POWERED UV LAMPLightweight pistol-grip lamp with 10foot cord plugs into any outlet. Metalhousing and lens retention ring withbreak resistant lens protects the highoutput 160 watt bulb. Lens filters outvirtually all light except pure UV andconcentrates the beam like a spot lightFLUORESCENT LEAK SCANNER SYSTEM IIWith Scanner System II, you not onlyaccurately pinpoint every leak at thespeed of light, but also save prep time.High intensity UV lamp with filterproduces almost pure UV to light upfluorescent particles in the solution forthe best contrast and fastest, mostvisible results. Simply connect thedisposable pre-filled solution injectortube directly to the AC&R system.There's no solution mess and youeliminate the cost and time of aseparate infuser.3 simple ways to inject system1. Use refrigerant from tank tomove solution into low side whilethrottling refrigerant flow.for high intensity, contrast, and easeof detection.Handle stays cool and vinyl-coatedheat guard cage around the ring helpskeep fingers away from the lens. Cagealso provides a handy stand.Kit includes light gun with AC cord,UV spot bulb with ballast, heat guardcage/stand, high contrast filter, andUV protective glasses.UPC # Description69435 A/C leak scanner lamp kit69436 Replacement UV bulb with ballast69468 Replacement UV filter lens69438 Heat guard lamp stand2. Connect high and low sides. Let highpressure gas move solution into thesystem while throttling refrigerant flow.3. Add solution to the oil container andthen pump solution into the system.Complete system includes:• UL Listed UV lightgun with bulb,hand grip and heat guard. 110 volt• Mineral-based pre-filled fluorescentsolution tubes with two bleed valves• SealRight Fitting immediately trapsrefrigerant in hose when disconnected• UV-absorbing anti-fogging goggles• Service manual and carrying caseUPC # Description69631 Leak Scanner System II 120V69632 Leak Scanner System II 230V69460 Mist infuser 1/2 oz.69461 Mist infuser 2 oz.69464 Complete lightgun with bulb, stand69466 Replacement UV bulb with ballast69467 Heat guard/stand for new body69468 Replacement UV filter lens69474 UV-absorbing goggles69498 Carrying case18993 System control valve69470 Rubber filter holder for lamp69670 Bleed valve (1/4" SAE threads)69671 Bleed valve (1/2" Acme threads)UV detection aspreventative maintenanceLeaks generally start small. Withultra-violet leak scanners for systemsurveillance you can keep a smallproblem from becoming a bigger,more expensive one. After installingthe correct dosage of Universal Dyesolution, locate leaks quickly.The big payback comes on eachsubsequent visit. A quick scan of thesystem reports to you system statuson all leaks, so you can repair eventhe smallest.Of course UV detection can also beused to confirm leaks and show thecustomer.INSPECTION MIRRORSstainless telescopingCheck leaks inMirrorrotateshard to see places.360°Stainless steel mirroron ball joint rotatesExtend to 28"360˚. Handletelescopes to 28". More mirrors page 111.UPC #CLEANERSDescription78100 Round 3 3/4" diameter78101 Rectangular 3 3/4" x 2"78102 Rectangular 2" x 1 1/4"Scan-offUV CleanerWater-basedbiodegradablespray cleansscanner solutionfrom system.NaturalDegreaserHeavy-duty biodegradable degreaserremoves scanner solution from system.Hand CleanerCleans solution from hands.UPC# DescriptionQuantity69698 Natural Degreaser Indiv.#01020 19 oz.69699 Hand cleaner 16 oz. Indiv.69696 Spray-off solution 8 oz. Indiv.69697 Spray-off solution 8 oz. 12/caseLEAK DETECTIONMONITORS89


YELLOW JACKET FLUORESCENT SCANNER SOLUTIONS –technology to match refrigerant and system volumeDifferent concentrations of YellowJacket fluorescent solutions areavailable to match the refrigerantvolume in a system. You also havethe choice of bottles for the originalsystem or the disposable pre-filledsolution injector tubes for System II.Operating temperature:-40°F for all solutions. Alkylbenzenein alkylbenzene systems to -100°F.Injectorsand bottles01123*4Systems up to2.9 lbs. gas.Systems with1 to 4.9 lbs. gas.Systems with5 to 9.9 lbs. gas.Systems with10 to 25 lbs. gas.Large systems use 1/4 oz. pergallon of oil in system.* When working on split systems, servicemen generally preferto use solution 3 even if system has 10 lbs. of gas or less.Patented disposable pre-filledsolution tubes.Self-infusing injector tubesBottlesSolution System Mineral Ester Alkylbenzene PAG oil Mineral 0il Ester oil Alkylbenzeneconcern .size oil system oil system system system system system system01 (.03 oz.) up to 2.9 lbs. 69610 69620 69600 695901 (.5 oz.) up to 4.9 lbs. 69611 69621 69601 694512 (.5 oz.) up to 9.9 lbs. 69612 69622 69602 694523* (.5 oz.)up to 25 lbs. 69613 69623 69603 694534 (2 oz.) Large** 69454 69624 696044 (16 oz.)Large** 69455 69625 69605AC&R bottles* Use on all split systems.** Only bottles are available for systems with over 75 lbs. of refrigerant.For large systems add 1/4 ounce #4 solution per gallon of oil.Injectors packaged 6/case.Bottles of solution 12/case.#4 solution individual bottles.YELLOW JACKET FLUORESCENT SOLUTIONS for non-refrigerant applicationsUsing your scanner system to helplocate leaks in non-refrigeration andnon-A/C applications adds value andversatility to your leak scanner system.The oil and fluid dye solution, andcoolant H 2 O dye solution, and H 2 Oauto solution all work similarly to therefrigerant scanner solution above. Pourin the appropriate amount of dyesolution and use the UV lamp to findthe bright glow.The oil and fluiddye solutionis for findingleaks in oil-basedapplications suchas milling machinesand hydraulics,transmissions,power steering, andmore. Use oneounce per 2 gallons of oil.90• Pin point leaks in hydraulicsystems such as cherry pickers• Find seal and gasket leaks in engines,compressors and transmissions• Locate leaks in gasoline or dieselfuel equipment, offset printingpresses, injection-molding machines,locomotive engine oil coolers, andoil-cooled chillers69584 H 2 O solution glows blue atleak sources in large closed-loop watersystems such as boilers and sprinklers.Use one pint per 1,000 gallons ofwater• Easiest way to detect leaks in storagetanks and other high volumecontainers, as well as associatedpiping, valves, condensers, sprinklersystems, pumps, etc.• Detect water leakage in any enclosedcirculatory system or static systemthat can be pressurized or agitatedBright blue glowCoolant dye topinpoint leaksources inantifreeze-basedautomotive watersystems such ashydronics andengine radiators.Use one ounceper each gallonof coolant.UPC# Description69584 Fluorescent H2O solution, 16 oz. bottle69733 1 oz. (30 ml) oil and fluid dye – 6/cs.69734 1 oz. (30 ml) oil and fluid dye – 24/cs.69735 8 oz. (240 ml) oil and fluid dye – 1/cs.69737 1 oz. (30 ml) coolant dye – 6/cs.69738 1 oz. (30 ml) coolant dye – 24/cs.69739 8 oz. (240 ml) coolant dye – 1/cs.


Frequently Asked Questions1. Does the UV scanner light work betterthan an electronic leak detector?No one detection system is better for allsituations. But, with a UV lamp you canscan a system more quickly and movingair is never a problem. Solutions alsoleave a telltale mark at every leak site.Multiple leaks are found more quickly.YELLOW JACKET Combustible Gas Detector –with ultra-sensitive, long life sensorIlluminated bar graph2. How is the solution differentfrom visible colored dyes?Unlike colored dyes, YELLOW JACKET ®fluorescent solutions mix completelywith oil and do not settle out.Lubrication, cooling capacity and unitlife are not affected. And there is nothreat to valves or plugging of filters.The solutions will also work in asystem containing Dytel.3. In a system with a mix of mineraland alkylbenzene oil, which scannersolution should be used?Base your choice of solution on whateveroil is present in the larger quantity. Ifyou don’t know which oil is in greaterquantity, assume alkylbenzene.4. How do I test the system?Put solution into a running system to bemixed with oil and carried throughoutsystem. Nitrogen charging for testpurposes will not work since nitrogenwill not carry the oil.To confirm solution in the system, shinethe lamp into the system's sight glass.Another way is to connect a hose and asight glass between the high and lowsides, and monitor flow with the lamp.The most common reason for inadequatefluorescence is insufficient solution inthe system.5. What’s the most effective wayto perform an acid test?Scanner solution affects the color of theoil slightly. Use a 2-step acid test kitwhich factors out the solution in the oil,giving a reliable result.YELLOW JACKET solutions meet orexceed applicable ASHRAE andANSI tests.Meets SAE standard J2297 forR-134a UV leak detection.Alarm (with mute)Hand-held precision equipment detectsall hydrocarbon and other combustiblegases including propane, methane,butane, industrial solvents, and more.Sensitivity, bar graph, and beepingto signal how much and how closeUnit is preset at normal sensitivity,but you can switch to high or low.After warm-up you’ll hear a slowbeeping. Frequency increases when aleak is detected until an alarm soundswhen moving into high gasconcentration. The illuminated bargraph indicates leak size.If no leak is detected in an area yoususpect, select high sensitivity. Thiswill detect even low levels in the areato confirm your suspicions. Use lowsensitivity as you move the tip overmore defined areas, and you will bealerted when the tip encounters theconcentration at the leak source.• Ultra-sensitive sensor detects lessthan 15 ppm methane and better than12 ppm for propane. Performs equallywell on a complete list of detectablegases including acetylene, butane,and sobutane• Automatic calibration and zeroing• Long life sensor easily replaced afterfull service life• 2-year limited warranty• And many more features17" probe for extended reachApplications• Gas lines/pipes• Propane fillingstations• Gas heaters• Combustionappliances• HydrocarbonrefrigerantSpecifications• Heatexchangers• Marine bilges• Manholes• Air quality• Arson residue(accelerants)Response time: InstantaneousWarm up time: 10 secondsPower: 4 AA alkalinebatteriesProbe length: 17 inches (43.17 cm)Sensor life: 500 hoursBody length: 10 inches (25.4 cm)Weight: 20 ounces (.057 kg)Battery life: 20 hourscontinuousOperatingtemp. range: 32° to 110°F(0° to 43°C)Approvals:Made in USAIntrinsicSafety, CEUPC# Description69373 Combustible gas detector w/case69301 Sensing Tip69371 Replacement sensor69387 Carrying case – blow molded69388 Carrying holster69379 Battery cover red and screw91LEAK DETECTIONMONITORS


Three reasons to monitor1. Safety and LegalASHRAE 15-2001 safety code formechanical refrigeration calls forrefrigerant monitoring systems to beinstalled in machinery rooms, industrialoccupancy buildings, and refrigeratedrooms such as in factories, plants,processes, and high probability systems.Monitors that actuate an alarm and airventilation are to be located in all areaswhere refrigerant from a leak couldconcentrate.Configure a YELLOW JACKET Fixed Monitoring Systemthat’s right for you.Refrigerantor ammoniamonitorRefrigerantsensorSingle sensor systemIncludes refrigerant monitor withrefrigerant sensor or ammoniamonitor with ammonia sensor.AmmoniasensorIn addition, an increasing number oflocal regulations govern occupationalhealth and safety, refrigerant use, andfixed monitoring as a way to protectpeople from hazardous situations:• Refrigerants are not normallydetected and can displace oxygen• Most refrigerants do not have anodor and exposure to flame generatestoxic fumes2. EconomicalWith taxes and other factors driving upthe costs of refrigerant, catching andrepairing a leak early makes goodeconomic sense.Fast detection and repair also protectsyour HVAC&R system, helping controlmaintenance and operating costs.3. EnvironmentalRefrigerants represent possible threat tothe environment. And many refrigerantsare toxic at various concentrations. Earlydetection and fast repair is common senseprotection.92With YELLOW JACKET Fixed MonitoringSystems for refrigeration leaks, you canconfigure controllers and remote sensorsto meet your requirements for point orperimeter detection. You can monitormost common refrigerants or ammonia.Controllers are available using one ortwo sensors (shown here) or four or sixsensors (see page 94).The system first emits an intermittentsiren and constant orange illumination atthe low level, about 100 ppm. At the highlevel, usually about 1,000 ppm*, the sirenis continuous and LED is red to signal acondition that requires immediate action.To help minimize false alarms, allsystems wait until “certain” of gas inthe air before signalling.Voltage-free relay switch can activateventilation or remote alarms, or reportto control systems. The system featurestwo relays.To help resist harsh work environments,Applications• Refrigerant storage areas• Supermarkets• Refrigeration machinery rooms• Cold storage facilities• Walk-in coolers• Systems with large refrigerantvolume• Marine and fishing fleets• Small deli stores, ice creamparlors, quick service stores.controller circuitry is in a coatedsteel housing. The maintenance-freesensors are protected in a high impactABS casing. All components aredesigned for long-life with mechanicalstrength and chemical resistance.Sensors will not be poisoned byprolonged exposure to refrigerant.Easy installationSystems are factory calibrated.Controllers and sensors mount to anyflat vertical surface. For point detection,mount the sensor(s) near the most likelyleak source. With perimeter detection,sensors surround the potential leak area.Sensors operate from -20° to 122°F(-29° to 50°C). From -20° to -40°Fuse with environmental enclosure,page 93.Typical two sensor, two level installationSemi-conductor technologyprovides a cost/performance balancethat makes YELLOW JACKET systemsan attractive alternative to electrochemicalor infrared systems.* High levels: R-123 is about 300 ppm;ammonia about 150 ppm.


Two sensor systemIncludes refrigerant monitor withrefrigerant sensors or ammoniamonitor with ammonia sensors.Refrigerantor ammoniamonitorRefrigerantsensorsAmmoniasensorsRefrigerant sensor is for most common CFCs, HFCs, and HCFCs, plus R-134a,R-404A, R-410A, R-407C, and R-123. Ammonia sensor is for ammonia only.UPC # One and Two Sensor120V Refrigerant MonitorsUPC #230V68004 Single sensor monitor 68104with two level detection68008 Two sensor monitor 68108with two level detection68091 Refrigerant sensor for 68191two level monitorUPC # One and Two Sensor12V Refrigerant Monitors68010 Single sensor monitor with —two levels of detection68011 Two sensor monitor with —two levels of detectionOne and Two Sensor Ammonia Monitors68032 Single sensor monitorwith two level detection6813268036 Two sensor monitorwith two level detection6813668093 Ammonia sensor for 68193two level monitorUPC # Accessories68096 500' alarm to sensor cable —68097 1,000' alarm to sensor cable —68099 Monitor key switch set —SpecificationsController: 7.6" x 4" x 3"; 2.8 lbs.(193 x 102 x 76 mm; 1.3 kg)Relays:Dry contact switch;10 Amp @ 120/250V maxSensor: 4.3" x 2.2" x 0.9"(109 x 56 x 23 mm)Operates to -20°F (29°C)Sensors can be hardwired up to 200' fromcontrollerPower LED: GreenAlarmCable:Power:90 dB @ 18" (456 mm)4-wire alarm with max3.52 ohms/core/1000'120VAC, 60 Hz or230VAC, 50/60 HzOperation: Constant power-onand fault monitoringReset:Automatic on one levelunit. On two level unit,automatic on low level;manual on high level.MONITOR with 12 volt backupA single or two sensor, two level monitorthat can be located up to 200 feet fromthe controller. UPC # 68010 and 68011.ENVIRONMENTALENCLOSURE for sensorsA sensor elementmounted in an area ofhigh condensation, lowtemperature to -40°F,or direct airflow canexperience a fasttemperature drop causing a false alarm.These vented enclosures maintain theproper operating temperature aroundthe sensor for alarm reliability.Two versions available:wall mount affixes to anysurface and duct mountfor sampling air insideplenum ducts.UPC # Description68089 Environmental enclosure68084 Duct mount enclosureIntegrated Area MonitorSensor and controller are combinedinto a single, compact unit that can behard wired into any outlet or powersupply and detects leaks in the area.The unit emits a continuous siren andconstant red LED illumination at about1000 ppm. This early warning givestechnicians time to find the leak whilerefrigerant concentration is still low.With adjustable delay, the monitorwaits 0-5, 10 or 15 minutes to avoidfalse alarms before signalling. Sirencan be switched off.Two voltage-free relays can activateventilation or remote alarms, or reportto control systems. Can also beconnected to dedicated 16 unit panel.Expandable indefinitely by connectingcontrol panels.Size: 3.4" x 5.8" x 2.4" (86 x 147 x 61 mm)Applications: living spaces, marine,and mechanical rooms.UPC # Description68050 Integrated Area Monitor 115V68051 Integrated Area Monitor 220/240V68052 Control panel 115V68053 Control panel 220/240V93LEAK DETECTIONMONITORS


YELLOW JACKET 4 AND 6 SENSOR MONITORING SYSTEMSRELAY EXPANDER BOXYELLOW JACKET 4 and 6 sensor monitorsprovide all of the benefits of the 1 and 2sensor systems (pages 92-93), butincrease coverage area and level ofcoverage with more sensors at greaterdistances from the controller. Cost perchannel are lower. You can locate 4 or 6sensors up to 500' from the controller.UPC # Refrigerant UPC #120V Monitors 230V68016 Refrigerant four sensor 68116monitor with two levelsof detection68024 Refrigerant six sensor 68124monitor with two levelsof detection68091 Refrigerant replacement 68191sensor for two levelrefrigerant monitorAmmonia Monitors68043 Ammonia four sensor 68143monitor with two levelsof detection68047Ammonia six sensor 68147monitor with two levelsof detection68093 Ammonia replacement 68193sensor for two levelammonia monitorSee alarm cables on page 93.SpecificationsController: 10.3" x 10" x 3.2"(262 x 254 x 81 mm)6.3 lbs. (2.9 kg)Relays: Dry contact switch;10 Amp@120/250v maxPower LED: GreenAlarm: 10 dB @ 3 feet (92 cm)Sensor: 4.3" x 2.2" x 0.9"(109 x 56 x 23 mm)0.2 lb. (0.1 kg)Cable: 4-wire alarm withmaximum 8.8ohms/core/1000 ft.Sensors can be hardwired up to 500' fromcontrollerPower: 120VAC, 60 Hz or230 VAC, 60 HzOperation:Reset:Constant power-onand fault monitoringAutomatic on one levelunit. On two level unit,automatic on low level;manual on high levelEnables the 4 or 6 sensor controller toindividualize response to each sensor. Forexample, sensor one is set to activate afan and auto dialer while other sensorsactivate different response systems.If sensor one detects a leak, only itscorresponding systems are activated.The other sensors remain in monitoringmode and will respond individually if aleak is detected in their specific area.Ribbon cable connects the relay expanderbox to the YELLOW JACKET controller.Typical InstallationUPC # Description UPC #120V230V68028 4 sensor expander box 6812868029 6 sensor expander box 68129COMBUSTIBLE REFRIGERANT (HYDROCARBON) GAS MONITORSThe YELLOW JACKEThydrocarbon sensorswill detect mosthydrocarbons suchas methane,butane, propane,and all other products emerging inrefrigerant applications, including:PropanePropeneIsobutane(R-290)(R-1270)(R-600a)Sensors are set at 100 ppm low level, and1000 ppm for a high level alarm.UPC # Hydrocarbon UPC #120V Monitors 230V68064 Hydrocarbon monitor - 68164single sensor withtwo levels of detection68068 Hydrocarbon monitor - 68168two sensors with twolevels of detection68094 Hydrocarbon sensor 68194for two level hydrocarbonmonitors only94


Guidelines on Locating SensorsCeiling8"-12"(20-30cm)24"-36"(60-90cm)FloorImproperlocation inboiler roomSensors must be powered according tothe instruction manual and be within thecable length from the control unit.Remote Systems Control• Do not mount in areas of high heat,direct solar heat, wetness, dampness,or where condensation may form onthe sensor• Do not mount to piping or anystructure subject to vibration• For perimeter detection, place sensorsaround the area in question to monitorthe entire space• For point detection, place a sensor(s)at a point where you are concernedabout a leak, i.e. at the compressor• For heavier than air gases, placesensors close to the ground• To help prevent false alarms from straygas particles such as Volatile OrganicCompounds (VOCs), mount sensors24" TO 26" from the floor• For lighter than air gases, placesensors high on the walls or ceiling,but convenient for maintenance.Note: Ammonia is lighter than air atnormal temperature but heavier in acold room• Take room shape into considerationand mount sensors downstream ofany air flow• In hot rooms, hot air rises to form abarrier below the ceiling and preventsgas from getting to a ceiling-mountedsensorMount sensors out of traffic flow areas toprevent bumping.Contact Ritchie Engineering for detailedsuggestions.Sealed areaSensor boxLeak MonitorSystem onInstaller suppliedpower sourceExhaust fanEmergency lightBuilding monitor systemSolenoid valveAutodialerAlarmSystem offNormally open/normally closed dry contact switchesAll of these relatedproducts can be triggeredby the monitor alarm. Allare available from yourlocal fire alarm or buildingmanagement suppliers.Evaluating Refrigerant MonitorsThere are two major types of refrigerant monitoringsystems – Fixed and infrared (IR). Following is a summaryof the differences:Fixed monitoring SystemIR SystemsGases Measures a broad band of A single sensorMeasured most common CFCs, HFCs, must be used forand HCFCs, such as: R-11, each specificR-12, R-13, R-22, R-113, R-123, refrigerant.R-134a, R-404A, R-407C,R-410A, R500, R-502 and R-507.Cost Less than $500 per sensor $1000 and moreto measure abroad range of per sensor forrefrigerants.each refrigerant.Installation Controllers mount on any flat Plumbing tubesurface and then cable is run is used to reachfrom the controller to the sensing points.sensor(s).An additionaltube for exhaustis also required.Once you’ve chosen between a Fixed Monitoring System oran IR System for your application, you’ll have to evaluatethe features that a monitor might include.• Flexibility is size of controls – Controllers available for 1, 2,4 or 6 sensors allow you to buy what you need now and planto expand in the future• Two levels of response – A system can emit an intermittentalarm at a low level, about 100 ppm, indicating thatmaintenance is required, and a continuous siren at a highlevel, usually about 1000 ppm (R-123 high level is about 300ppm) indicating that immediate action is required• Designed to minimize false alarms – Minimize false alarmsby waiting until “certain” that gas is in the air before signaling• Individualized response by “zone” – Relay expanderpanel allows a 4 or 6 sensor system to be “zoned” for fast,individualized response in a larger application. If one sensordetects a leak, only its corresponding system is activated. Theother sensors remain in monitoring mode• Sturdy protective housing – Coated steel housing forcontroller circuitry and ABS casing for sensors help protectthe system and keep it maintenance-free• Protection in harsh environments – An optional ventedenvironmental sensor enclosure protects a sensor that ismounted in an area of high condensation, low temperatureto -40°F or direct airflow to avoid a false alarmLEAK DETECTIONMONITORS95


Frequently Asked Questions1. Are calibrated leak testers available toconfirm monitor is calibrated correctly?Ritchie Engineering does not sellcalibrated leak testers, but gases fortesting leak monitor installations areavailable through MSA Mine SafetyAppliances, 121 Gamma Drive,Pittsburgh, PA 15238-2919.1-800-672-22222. What refrigerants will the leakmonitors detect?Leak monitors will detect most CFC,HFC, and HCFC’s. Such as R-11,R-12, R-13, R-22, R-113, R-123,R-134a, R-404A, R-407C, R-410A,R-500, R-502, and R-507. YELLOWJACKET also has leak monitorsavailable for ammonia and hydrocarbonbased refrigerants.3. Can the leak monitor be calibratedfor specific applications?Yes, the YELLOW JACKET leakmonitor can be calibrated for specificapplications. Contact customer servicefor your specific need.4. If the unit goes into alarm, can itswitch on the fan? Can it turn off thesystem at the same time?The leak monitor has a pair of dry,normally open/normally closedcontacts that can handle 10 amps at115 volts. When the sensor indicates agas presence higher than the set point,it opens the closed contacts and closesthe open contacts which will turnequipment on or off.5. After a unit goes into alarm andthe contacts close, what can it beconnected to?The open contacts can shut the systemdown, call a phone number, turn on afan or emergency light, etc.6. How does the sensor work?When the sintered metal oxide surfacewithin the sensor absorbs gas molecules,electrical resistance is reduced in thesurface allowing electrons to flow moreeasily. The system controller reads thisincrease in conductivity and signals analarm. Metal oxide technology isproven for stability and performance7. What is the detection sensitivity levelof YELLOW JACKET fixed monitors?The dual sensitivity system has a lowalarm level of about 100 ppm and ahigh level of about 1000 ppm for mostCFC, HFC, and HCFC products. Thehigh level for R-123 is an exception atabout 300 ppm. Ammonia detectionlevels are about 100 ppm low andabout 150 ppm high. The alarm level ofall YELLOW JACKET single level systems isabout 100 ppm.Detection levels are preset at the factoryto cover most situations. If necessary,however, you can order a custom level,or adjust the set point on site.8. What concentration must be detected?Depends on the refrigerant. For a morethorough answer, terms established byU.S. agencies must first be understood:• IDLH - Immediately Dangerousto Life and Health• TWA – Time Weighted Averageconcentration value over an 8-hourwork day or a 40-hour work week.(OSHA or NIOSH levels).• STEL – Short Term Exposure Levelmeasured over 15 min. (NIOSH).• Ceiling Concentration (c) whichshould not be exceeded in a workingday (OSHA).Obviously, the first consideration isIDLH. For most refrigerants, the IDLH isrelatively high (e.g. R-12 is 15,000ppm), and such a concentration wouldbe unusual in a typical refrigerant leaksituation. Leak detection, however, isstill an immediate condition, so theSTEL should be the next consideration,followed then by the 8-hour TWA orCeiling Concentration. R-22, forexample, has a STEL of 1250 ppm anda TWA of 1000 ppm.(The TWA formost refrigerants is 1000 ppm).The draft UL standard for leak monitorsrequires gas detection at 50% of theIDLH. In other words, R-12 with aIDLH value of 15,000 ppm must bedetected at 7500 ppm. As with mostrefrigerants, the TWA is 1000 ppm.All of the foregoing suggests that formost CFC, HFC and HCFCs, detectionat 1000 ppm provides a necessary safetymargin for repair personnel. Ammoniawith a significantly lower IDLH of 300ppm and a TWA of 25 ppm requiresdetection at 150 ppm to comply with50% IDLH requirements. R-123 has aTWA of 50ppm and an IDLH of 1000ppm, therefore detection at 100 ppmprovides a good margin of safety.A monitor with a detection threshold ofabout 100 ppm for any gas provides anearly warning so that repairs can bemade quickly. This can save refrigerant,money and the environment.9. Will the system need recalibration?Factory calibration should be adequatefor 5-8 years. Routine calibration isunnecessary when used with intendedrefrigerants. YELLOW JACKET sensors cannot be poisoned, show negligible drift,and are stable long term. You should,however, routinely check performance.10. Can there be a false alarm?For monitoring mixtures, the semiconductormust be able to respond tomolecularly similar gases. With suchsensitivity, false alarms can be possible.Engineered features in YELLOW JACKETmonitors help minimize false alarms:• The two level system waits about30 seconds until “certain” that gasis present before signalling.• At about 100-1000 ppm calibrationlevel, false alarms are unlikely.To prevent an unnecessary alarm, turnoff the unit or disable the siren duringmaintenance involving refrigerants orsolvents. Temperature, humidity, ortransient gases may occasionally causean alarm. If in doubt, check with us.96


YELLOW JACKET System Tools –everything you needto do every job rightIMPROVEDTool Cutters page 100NEWService Wrenchpage 10897


Attention to detail – an ongoing processto assure you of getting full money's worthwith every YELLOW JACKET Tool.On every service call and everyinstallation, you can go with just theright YELLOW JACKET Tool. And goknowing that every tool passesa careful quality screening processthat assures you of getting full valuefor your money.This is an ongoing process thatpays close attention to details. Afterall, with so many tools available inthe industry, details often make thedifference between the tools ofone manufacturer and another.On this page, you'll find an overviewof YELLOW JACKET tools in whichdetails contribute to a unique orinnovative difference.Even with those more common toolson the following pages, attention todetail means you get reliableperformance and the most featurespossible for your investment. Forexample, the heavy duty pipe wrenchon page 109 includes a special designfor instant grip and release. And theheavy duty service wrench on page 108includes a ratcheting mechanismengineered for heavy use.When evaluating whether or not a toolgets the Yellow Jacket name, webelieve no detail is minor.TIGHT SPOT FLARE CUT-OFFTOOLDesigned specificallyfor tight situations where only the flaremust be removed, this cutter makesclean right angle cuts on 1/4", 5/16" and3/8" O.D. copper tubing. Interchangeablearbors for the three sizes included.Saves time —1. Where flare nut cannot be movedback enough for regular cutter or saw.2. Where it is critical not toshorten tubing.UPC # Description60122 Flare cut-off tool with arbors60196 1/4" support arbor60197 5/16" support arbor60198 3/8" support arborPremium Forged Service Wrenches –Enclosed ratcheting mechanism keeps out debristhat could jam the high torquing action. 72 teethper end for 5°/6° ratcheting (Page 108).Deluxe 45° Flaring Tool – The only full range1/8" to 3/4" O. D. flaring tool available for softcopper, brass, and aluminum tubing (Page 102).Swaging and 45° Flaring Tool – Swages 7sizes: 3/16" through 3/4" O. D. (Page 104).Ratchet Hand Bender – Versatile, easy-to-usebender for soft copper, aluminum and light wallhydraulic tubing (Page 107).Tips for Cutting TubingCutters are designed for differentapplications depending on thematerial to be cut. And for optimumperformance the tools mustbe used properly.Tubing cutters are designed forsofter thinner-wall materials such ascopper, aluminum and brass. Thewheel is designed very specificallywith a sharp edge for quick cutting.If used on black iron pipe, however,the wheel will quickly be destroyed.Neither the cutter nor the wheel aredesigned for the hardness or wallthickness of black iron pipe.To ensure that lasting toolperformance, use the correct cuttersfor copper and the correct pipe cutterfor black iron pipe (see page 100).98


YELLOW JACKET PREMIUM TUBE CUTTERSHEAVY DUTY MINI-CUTTERS60160601426012160101RetractedExtendedEnclosed precision feed mechanismfor easy, smooth cutting. Resists jams.Other features include:• Wide rollers with flare cut-offgroove for convenience. Groundsurface for easy rolling.• Wheel retracts into cutter body tosave 1" in cutting radius.• Textured finish is easier to grip andhold with oily hands and gives it amore professional look.Spare blade stored in handle• Corrosion-resistant finish onlightweight aluminum frame.• Small and large sizes available.• Fold away tool steel reamer withturned cutting edge.• Flare cut-off groove for quicklyremoving damaged flare.CONSTRICTOR/CUTTERCutter modified with blunt wheel toroll down the tube O.D.so it can be mated to asmaller tube, ie.capillary tube.UPC # Description60101 Small cutter* for 1/8" to 1-1/8" O.D.60102 Large cutter* for 1/4" to 1-5/8" O.D.60103 Constrictor/cutter for 1/4" - 1-1/8" O.D.60014 6 pk. 60101 Counter display60015 6 pk. 60102 Counter display* Conforms to Federal SpecificationGGG-C-771-d, 1-31, 64. Type II, Class 1.Spare parts listed on page 101.The pioneering 60121 Mini-cutter forheavy duty cutting from 1/8" to 7/8"O.D. – not a minor detail when youconsider otherminis with the sameturning radius cutonly up to 5/8".Wide body for easygrip. Large rollersand flare cut-offgroove.Small-Mini 60160–Smallest version ofthe heavy duty modelcuts 1/8" to 5/8" witha turning radius ofonly 1-3/16".1-3/16"turning radiusfor 60160Big-Mini 60142– A larger version witha heavy duty cast body cuts from 1/4"to 1-1/8" O.D. and is still compact.Field proven.UPC #Description60160 Small Mini for 1/8" to 5/8" O.D.60121 Mini-cutter for 1/8" to 7/8" O.D.60142 Big Mini for 1/4" to 1-1/8" O.D.Spare parts listed on page 101.• Made from high quality alloy steel,YELLOW JACKET wheels have asharper cutting wheel edge forless burr on copper, aluminumand mild steel tubing. Does not"bottom out." Pinned rather thanscrewed in position, so it rotatesin either directionwithout the screwbacking out.Counter display pack for increased attentionand sales.UPC #Description60016 12 pk. 60121 Counter displayCounter display pack for increased attentionand sales.60017 12 pk. 60142 Counter display60018 12 pk. 60160 Counter display99SYSTEMTOOLS


YELLOW JACKET LARGE TUBE CUTTERS — to 5-1/8" (130mm)TUBE DEBURRING TOOL60163601666016460165For fast deburring, rotate blade.60139 (3/8" to 2-5/8")Improved spring loaded instantslide action feed is now simplerand stronger with heat treatedcomponents. The new stronger"I beam" design uses aluminumalloy for both strength and lightweight. Wider body has longerrollers to hold tubing better andincludes a flare cut off groove.Contoured handle for better grippingalso holds spare cutter wheel. Separatedeburr tool slides into cutter body.PIPE CUTTER for black ironPush releaseopens cutter.60146 (2" to 5-1/8")Push handle andwheel to tubing.UPC # Description Capacity60139 Tube cutter 3/8" to 2-5/8"60146 Large tube cutter 2" to 5-1/8"60165 Repl. Deburr tool for 6013960166 Repl. Deburr tool for 60146Spare parts listed on page 101.PVC AND POLYETHYLENEPIPE CUTTERUPC # Description60163 Deburring tool60164 Replacement blade for 6016360165 Economy deburr for 60139 tube cutter60166 Economy deburr for 60146 tube cutterTUBE REAMER/BURRREMOVERSteel bladesremove inner andouter burrs.UPC # Description60161 Tube reamer - 1/16" up to 1-3/8"MINI-SAW for tight placesCuts black iron pipe more cleanlyand quickly than other types of cutters.For durability, cast iron body holdsheat-treated steel cutter wheel.• Fine pitch threads assure easycuts on black pipe.• Large rollers for clean right angle cuts.UPC # Description Capacity60131 Pipe cutter 6 lbs. 1/8" to 2" pipe60133 Pipe cutter 14 lbs. 2" to 4" pipe60132 Pipe cutter wheel for 6013160134 Pipe cutter wheel for 60133100Easy ratchet action and unique hookedtube-gripping jaws give an easy andclean cut. Other features: heat-treatedsteel alloy blade for long life, easilyreplaceable, and completely fieldrepairable.UPC # Description60190 PVC pipe cutter-up through 3/4"60191 PVC pipe cutter-up through 1-1/4"60152 PVC pipe cutter-up through 2-1/8"Replacement blades60193 Spare blade for 6019060194 Spare blade for 6019160155 Spare blade for 60152Replacement blades for old models60156 Spare blade for 60150 - individual60153 Spare blades for 60150 - 5pk.60154 Spare blade for 60151- individualSpecially designed for cutting small orlarge objects in tight areas. Not meantfor hardened steel.UPC # Description O.A. BladeLength Length60071 Mini saw 10" 6 "60076 Blades 10 pkg. 6"CAPILLARYCUTTERCleanly cut capillary tubing withoutflattening or constricting tubing.UPC # Description60195 Capillary cutter


YELLOW JACKET TUBE CUTTER PARTS – ORGANIZED BY CUTTERUPC# Qty. Pkg.* UPC# Qty. Pkg.* Description For cutter60098 1 B 60099 10 B Cutter wheels for stainless 60101, 60102, 6010360079 1 B 60097 5 B Pin and clip for wheel 60101, 60102, 60103- - - 60094 5 B Clip only for pins above 60101, 60102, 60103, 6012260093 1 B - - - Pkg. one each wheel, pin, clip 60101, 60102, 6010360100 1 B 60107 10 B Cutter wheels for copper 60101, 60102, 6010360106 1 B 60117 10 B Constrictor wheels 60101, 60102, 6010360077 1 B 60095 5 B Reamer screw and washer 60101, 60102, 6010360078 1 B 60096 5 B Reamer (improved in ‘84) 60101, 60102, 6010360108 1 B 60129 5 B Screw for knob 60101, 60102, 6010360074 1 B 60075 5 B Screw for cutter wheel 6012160072 1 B 60073 10 B Cutter wheels 6012160080* 1 B 60125* 5 B Screw for cutter wheel 60121, 6012360120* 1 B 60116* 20 B Cutter wheels 60121, 6014260144 1 B 60143 5 B Cutter blade pin and clip 6014260124 1 B 60115 10 B Cutter wheels 60123, 6013960136 1 - 60140 5 - Screw/retainer 6013960169 1 B - - - Handle 6013960172 1 B - - - Screw for handle 6013960173 1 B - - - Screw & handle 6013960174 1 B - - - Spring for shaft 6013960165 1 - - - - Replacement deburr tool 6013960147 1 B 60148 5 B Cutter wheels 6014660141 1 B 60149 5 B Screws for cutter wheels 6014660166 1 - - - - Replacement deburr tool 60146PARTS FOR IMPERIAL AND YELLOW JACKET 60122, 60160 CUTTERS60110 1 B 60088 10 B Cutter wheel 32633 127-FB, 227-FA, TC1050,60122 and 6016060081 1 B 60085 10 B Screw 26883 "60111 1 B 60089 10 B Cutter wheel 75015 174-F, 274-F, 312-FB,374-FC, TC1000,TC 1020, TC 205060112 1 B 60090 10 B Wheel for stainless 75046 "60082 1 B 60086 10 B Screw 74762 "60113 1 B 60091 10 B Cutter wheel 74761 206-FA60083 1 B 60087 10 B Screw and nut 77511 "* For old model with Ritchie imprint.* SP: Skin Pack. B: Baggedwith header.Kit quantities only. Order individual parts from chart aboveSERVICE COUNTER KIT 60130SERVICE COUNTER CUTTER PARTS KIT 60130UPC# Qty Description For cutter60130 Counter selection - Tube cutter maintenance kit as below60179 1 Kit box only with label - empty60100 4 Cutter wheels for copper60079 3 Pin & clip for wheel60077 3 Reamer screw and spacer60078 3 Reamer60106 3 Constrictor wheel60098 3 Cutter wheel for stainless60108 3 Screw for knob60101601026010360120* 6 Cutter wheels 60121 (old), 6014260072 3 Cutter wheel for new style 60121 60121 (new)with YELLOW JACKET imprint60125* 6 Screws for cutter wheel style 60121 (old)60074 3 Screw for cutter wheel for new style60121 with YELLOW JACKET imprint60121 (new)60144 3 Cutter pin and clip for wheel 60142,60124 3 Cutter wheels 60123, 60139,60080 3 Cutter wheel screw & retainer 60121 (old), 6012360136 3 Cutter wheel screw & retainer 6013960110 3 Cutter wheel 32633Imperial TC 1050127-FB60081 3 Cutter wheel screw 26883227-FAImperial is a registered trade mark of Imperial Eastman Acquisition Corp.* Old style 60121 with Ritchie imprint.UPC # Qty Description For cutter60111 3 Cutter wheel for copper 75015 "174-F, Imperial TC1020, TC 1000 374-FC,274-FC, 174-F60112 3 Cutter wheel for stainless 75046 TC 1020, " 374-FC60082 3 Cutter wheel screw 26883 TC 2050, " 312-FC60113 3 Cutter wheel 74761 Imperial 206-FB60083 3 Cutter wheel screw and nut 77511 227-FB "For restocking kits,use quantity packsin chart at top ofthis page.101SYSTEMTOOLS


DELUXE 45°FLARING TOOL –full range 1/8" to 3/4" O.D.HEAVY DUTY 45°FLARING TOOLS 3/16" to 3/4"UNIVERSAL 45°FLARE /BURNISH TOOLComfortgrip handleThe only full range 1/8" to 3/4" O.D.flaring tool available for copper, brassand aluminum tubing.• Self-centering yoke for precise45° flares grips without marringor constricting tube.• Automatic tube height gauge forcorrect tubing height .• Multi-faceted burnishing cone toroll out smooth, polished flareseat for positive seal.• Easy-to-use with 4 basic steps.OpenedFlaring andburnishing coneMatchsizesChrome finishThis heavy duty tool, designed fortight places, features:• Hardened steel flaring bar toresist tube slippage.• Forged steel yoke that slips overbar and locks with a turn.• Precision threaded feed screw andlong handle to insure smooth andeasy operation.UPC # Description Capacity60210 Flaring tool 3/16, 1/4, 5/16, 3/87/16, 1/2, 5/8" O.D.60212 Flaring bar only 3/16, 1/4, 5/16, 3/87/16, 1/2, 5/8" O.D.60230 Flaring tool 1/2, 5/8, 3/4" O.D.60232 Flaring bar only 1/2, 5/8, 3/4" O.D.60213 Yoke for 60210 Up to 5/8" flare60214 Wing nut60233 Yoke for 60230 Up to 3/4" flareLARGE SIZE 45°FLARING TOOLS 3/4" to 1-1/8"Universal designed bar will hold allinch and metric size tubing up to 5/8"(16mm). Flare bar is more compactand easier to use in tight quarters.Multi-faceted cone rolls out precise45˚ flare and polishes it at the sametime. Flare is formed above flare bar.UPC # Description Capacity60275 Universal 3/16" toflaring tool 5/8" O.D.60276 Flaring bar only for above60277 Flaring yoke only for aboveFLARE/BURNISH TOOL1. With cone up,open the two dies ofthe clamping yoke.2. Select sizes onunderside of dies tomatch tubing O.D.Yoke slips overflaring bar.Yoke locks onwith a turn.3. Insert tubing untilit touches the heightgauge.102Heightgauge4. Turn the feedscrew to flare thetubing.UPC # Description Capacity60280 Deluxe flaring tool 1/8" - 3/4"60281 45° flare cone only60282 Yoke assembly only Up to 3/4"Additional parts in price sheet.45° burnished flareTool designed to flare on the larger sizetubing – up to 1-1/8". Flaring bars arehardened and grip tubing securely. Yokeslips over flaring bar and locks in place.Long handle and precision threadedfeed screw ensure easy flaring.UPC # Description Capacity60290 Large flaring tool 3/4, 7/8, 1,1-1/8" O.D.60293 Flaring yoke for above60292 Flaring bar for aboveMulti-faceted cone rolls a precise flareand simultaneously polishes it on brass,copper and aluminum.UPC # Description Capacity60270 Flare/burnish tool 3/16" to 5/8" O.D.60271 Flare yoke only for above60272 Flaring bar for above


YELLOW JACKET ECCENTRIC CONE FLARING TOOL60295Off-centerhardened steelcone producesarolling actionfor uniformflare wallswithout galling in3/16" to 3/4"O.D. tubing.Large feed screw handle turns withlittle effort for smooth operation.• Black oxide-finished steel flaringbars are heat-treated for durabilityand secure grip on tubing• Recommended for soft materialssuch as copper and aluminum• Recommended by some mini-splitmanufacturers for R-410A flareUPC # Description60295 Flaring tool with eccentric conefor 3/16" to 3/4" O. D.YELLOW JACKET PREMIUM DOUBLE AND SINGLE FLARE 45° TOOLFixedyokeSwing awayyoke60201Single flare tool( 37° tool alsoavailable on request.)60202Double flare tool(Must order 60203double flare barseparately.)One-piece tool single flares six sizes ofcopper, brass, aluminum and mostmild steel tubing. Forms flare aboveclamping block without thinning flare.Deeper grooves in bar for improvedgripping power.• Hardened steel block; and steelhandles and body for durability• Automatic flare cone centeringfor consistent flare precision60202 also features a swing away yokeso tool can also double flare 3/16" to1/2" tubing when used with 60203double flare bar (order separately)Order 60203 bar separatelyUPC # Description Capacity60201 Single flare 3/16, 1/4, 5/16, 3/8tool only - 45° 1/2, 5/8" O.D.60202 Double flare 3/16, 1/4, 5/16,tool only - 45° 3/8, 1/2, 5/8" O.D.60203 Double flare 3/16 to 1/2" O.D.bar for 60202order separately60205 Flaring cone - 37° __60209 Flaring tool - 37° __60216 Flaring cone - 45° __60206 Roller and pin __YELLOW JACKET FLARING/CUTTING KITS6026060225A wide variety of heavy duty tool kitsfor flaring 1/8" to 3/4" O. D.UPC # Description60240 Full range 45° flaring kit for1/8" to 3/4" O.D. with yoke, two bars,case, instructions60230 45° flaring tool only for 1/2"-3/4" O.D.60250 45° flaring/cutting kit for 3/16" to 5/8"O.D. with 60210 flaring tool, 60101cutter, case, instructions60260 Full range 45° flaring/cutting kit for1/8" to 3/4" O.D. same as 60240 with60101 cutter, case, instructions60225 45° double flaring kit with with fiveadapters for 3/16" to 1/2" O.D., case,instructions60211 45° double flare five-adapter set for3/16"-1/2" O.D.Tips for FlaringAn incorrect flare is one of themost common sources of leaks. Tohelp prevent leaks and call backs,cut tubing with sharp wheel in aquality cutter (page 99) for a cleanright-angle cut. To avoid tubeconstriction, use a light hand onthe feed screw.Since unremoved burrs can break offinto the tubing or scratch the flaredsurface, remove burrs with adeburring tool (page 100).A flare tool with burnishing coneputs a high polish on the flare androlls out a perfect 45° flare for agood seal. Over or under flaringprevents a good seal. Use drop of oilon the flaring cone and feed screwfor precise action.103SYSTEMTOOLS


YELLOW JACKET SWAGING AND 45° FLARING TOOL 3/16" to 3/4"This combination tool both flaresand swages soft or annealed copperand similar materials. Six hardenedand plated alloy steel adapters areinterchangeable to easily convert sizesand functions. Slip-on self-centeringsteel yoke has a feed screw with extralong handle. For a sure grip whenattaching adapters to the feed screw,adapters are deeply knurled. Flaringbars are hardened and chrome platedfor durability.Kit comes complete with six swageadapters, flaring cone, two flaring bars,yoke, and a deluxe case.Swages 7 sizes: 3/16" through 3/4" O.D.UPC # Description60440 Swage/flare kit complete3/16" to 3/4" O.D.60450 Swage/flare kit, case only60444 3/16" and 3/8" adapter60439 1/4" adapter60445 5/16" adapter60446 1/2" swage adapter60447 5/8" swage adapter60448 3/4" swage adapter60449 Flare cone 3/8" to 3/4"60442 "C" clip and nut60441 Handle/feed screw/nut60443 Complete yoke 60440/6045360212 Flare bar 3/16" to 5/8" O.D.60232 Flare bar 1/2" to 3/4" O.D.Parallel Expansion JointReduction JointSWAGE/45° FLARING TOOL 1/2" to 3/4"Mid-size swaging and flaring tool for1/2", 5/8" and 3/4" O.D. tubing.UPC # Description60453 Swage/flare kit - complete1/2" to 3/4" O.D.60446 1/2" swage adapter60447 5/8" swage adapter60448 3/4" swage adapter60449 Flare cone 1/2" to 3/4"60441 Handle screw assembly60442 "C" clip and nut60443 Complete yoke for 60453/6044060232 Flare bar 1/2" to 3/4" O.D.LARGE SIZE SWAGE/45° FLARING TOOL 3/4" to 1-1/8" O.D.Swages 3/4", 7/8" and 1-1/8" O.D.tubing. Flares 3/4", 7/8", and 1-1/8"O.D. tubing.UPC # Description60455 Large swage/flare kit complete3/4" to 1-1/8" O.D.60448 3/4" swage adapter60457 7/8" swage adapter60458 1-1/8" swage adapter60459 Flare cone 3/4" to 1-1/8"60441 Handle screw assembly60442 "C" clip and nut60456 Complete yoke 6045560292 Flare bar 3/4" to 1-1/8" O.D.PUNCH-TYPE SWAGING TOOL60475UPC #Swaging Sets60475 Set – 4 pcs. in pouch –1/4, 3/8, 1/2 and 5/8"60476 Set – 5 pcs. in pouch –1/4, 5/16, 3/8, 1/2 and 5/8"60461 Set with clamping bar and6 swaging punches 3/16 to 5/8"60462 Clamping bar onlyUPC #60460Single Tools60460 Multi swage punch6 sizes 3/16 " to 5/8"60463 3/16" O.D. punch60464 1/4" O.D. punch60465 5/16" O.D. punch60466 3/8" O.D. punch60467 1/2" O.D. punch60468 5/8" O.D. punch60469 3/4" O.D. punch60470 7/8" O.D. punchDurableheat-treatedand platedalloy steel toolexpands oneend of coppertubing forconnectingsame sizetubes.104


YELLOW JACKET TUBING EXPANDER/SWAGER 5/16" to 1-5/8" O.D.Kit 60407The savings of precise swagesinstead of couplings• 100% of couplingsWith long handles for comfortableleverage, you can easily expand 5/16"to 1-5/8" O.D. soft copper andaluminum tubing in seconds. Handles,tapered expanding pin, and othermoving surfaces are heat treated forlong-term durability. Select from nineexpander heads to attach to the frontof the handles.Wide range of capabilities:• Precise swaging on the job• Re-round deformed tube and fittingends• Help salvage shorts and scrap tomake couplings• Use on .063" wall soft copper andaluminum to 1-5/8" O.D. (annealhard copper prior to use)• Use on .047" wall soft steel to1-1/8" O.D.• Use on .039" wall stainless steel to7/8" O.D.Sets in case• 50% of solder points• 50% of soldering material• 50% of time• possible leaksUPC # Description60407 Expander kit with handles; heads for 3/8", 1/2", 5/8", 3/4", 7/8", 1-1/8" tubing O.D.;deburring tool, steel carrying case, instructions60412 Expander handles60426 Steel carrying caseExpander headsUPC #DescriptionMax. WallThickness A B60413 5/16" expander head 0.039" 0.24" __60414 3/8" expander head 0.039" 0.35" 0.06"60415 1/2" expander head 0.047" .043" 0.06"60416 5/8" expander head 0.047" 0.57" 0.06"60417 3/4" expander head 0.047" 0.59" 0.06"60418 7/8" expander head 0.047" 0.71" 0.06"60420 1-1/8" expander head 0.063" 0.77" 0.09"60422 1-3/8" expander head 0.063" 0.77" 0.09"60424 1-5/8" expander head 0.063" 0.77" 0.09"3-IN-1 SWAGING AND FLARING TOOLfor hard and soft copperThis revolutionary tool swages softand hard copper, and flares softcopper. Swaging hard copper lowersthe cost of joining, eliminating thetime and expense of annealing.1. Swage HARD copper2. Swage soft copper3. Flare soft copper• One-piece construction withhardened steel clamping dies.• Quick-change swaging adaptersheat-treated to take continual use.• Automatic self-centering ofswaging adapters and flaringcone for consistent results.• Set includes heavy duty carryingcase and 60161 tube reamer.UPC #Description60480 Basic set – Swage 1/4", 3/8", 1/2"and 5/8" O.D. Flare 3/16" to 5/8" O.D.60482 Complete set – 3/16" to 5/8" O.D.60481 Tool only – less adapters60483 Swage adapter – 3/16"60484 Swage adapter – 1/4"60485 Swage adapter – 5/16"60486 Swage adapter – 3/8"60487 Swage adapter – 1/2"60488 Swage adapter – 5/8"60489 Flaring cone60490 Case only60491 Detent pin60492 Detent spring105SYSTEMTOOLS


FIN STRAIGHTENERS61150 Fin Toolstraightenscondenser andevaporator finsquickly andeasily – evenseverelydamaged ones.61150Also cleansaway lint,rust, dirt and61170 other debris.Adjustable tension and sturdymetal body.61170 is similar to 61150 with alonger comfort-grip handle makingstraightener easier to use. Headis 20% wider to straighten morefins in one pass.Clean:insert forward.Straighten:insert backwardUPC # Description61150 Fin straightener61170 Fin straightener with large handleERGONOMIC FinFix COMBS for 14 different fin sizesImproved shape conforms to the handand thumb for more comfortable grip.Color coded nylon fin combs aredesigned to easily straighten and cleanfins on standard and high efficiencycondensers and evaporators. Availableindividually bagged, or as a set of6 assorted. One set of 6 covers12 different fin sizes. Also bulk bagof 25 of the same size. Newest comb,61157, is for high efficiency units.Individual Bag of 25IndividualU.P.C. No. DescriptionFinsper inch ColorBag of 25U.P.C. No.61151 FinFix 1 8 and 10 Orange 6116161152 FinFix 2 9 and 15 Yellow 6116261153 FinFix 3 11 and 13 Blue 6116361154 FinFix 4 12 and 14 Green 6116461155 FinFix 5 16 and 17 Lime 6116561156 FinFix 6 18 and 20 Red 6116661157 FinFix 7 21/22 and 23/24 Purple 6116761158 Set of 6 8 to 20 Assorted —6-in-1 Fin StraightenerFin straightener sizes are marked onhead - 8, 9, 10, 12, 14, and 15 fins perinch. Compact 4" length.UPC #Description61171 6 -in-1 fin straightener61172 Head only61173 Handle onlySAFETY GOGGLESHelps protect your eyes against metalparticles, sparks, refrigerant gases, etc.when working on HVAC&R systems.Safety goggles are recommended anytime you work on a system.UPC #106Description11002 Safety goggles11003 Ventilated safety gogglesYELLOW JACKET RETAINING RING PLIERS –COMBINATION INTERNAL/EXTERNALSix pointbroached jawfor accurate tipalignment.Adjustable forhex tips.Patentedpush-buttonconvertabilityfor internaland externaluse.Adjustable stopfor efficient internalring installation andprevention externalring damage.High handle-to-jaw ratiofor increased mechanicaladvantage.Includes pouch withfive pairs of alloy steelreplaceable tipsand hexwrench.Springreturn foreasy control.Compact pliers for use on SealRight coupler with interchangeable tips. Workson internal and external retaining ringsin a variety of areas:• Where bearings are used.• Where a shaft must be held in a bore.• Under the dashboard and more.UPC# Description60593 Small pliers for 1/4" - 1” (8 mm - 26 mm)internal rings; 1/8" - 1” (3 mm - 26 mm)external rings.60594 Medium pliers for 3/8" - 2”(10 mm - 48 mm) internal rings; 1/4" - 2”(7 mm - 48 mm) external rings60596 Replacement tip set for 60593: straight.023" (0.6 mm), .036" (0.9 mm), 047" (1.2 mm);90° .036" (0.9 mm), .047" (1.2 mm)60597 Replacement tip set for 60594: straight.036" (0.9 mm), .047" (1.2 mm), .070" (1.2 mm);90° .036" (0.9 mm), .047" (1.2 mm)


YELLOW JACKET RATCHET HAND BENDERBending3/4" copper.CAUTION: do not use with hard copper.Optional reverse bend kit —Attaches to bender and bendstubing from theoutside of bend.60342The original one hand bending tool forsoft copper, aluminum and light wallhydraulic tubing from 3/8" to 7/8".• New stronger bending bar• Bending shoes change quickly.Trouble free ratchet mechanism.Bend 3/4" tube to 90˚ in less than10 seconds.• Index marks ensure bending to length.Complete swing bender kit includes allitems shown to bend 3/8", 1/2", 5/8",3/4" and 7/8" tubing per case.UPC# Description BendingRadius60331 Complete kit –60332 3/8" mandrel 1-3/16"60333 1/2" mandrel 1-3/8"60334 5/8" mandrel 1-15/16"60335 3/4" mandrel 2-13/16"60336 7/8" mandrel 3-3/8"60337 Crossbar assembly –60338 Steel case with inserts –60342 Reverse bend adapter –60339 Ratchet body –Replacement parts for 6033160328 Fillister head screw –60343 Bending body housing (10)* –60344 Catch pin (13)* –60345 Catch lever (16)* –60346 Flat spring (17)* –60347 Feed lever (19)* –60348 Wing nut and E-clip (1-1/8)* –60349 Tension spring –60340 Ratchet bar (9)* –* Designates the call-out number from theparts diagram on the 60331 instruction sheet.FULL RANGE HEAVY DUTYTUBE BENDERS for 1/4"to 7/8" radius5/8" to 7/8"The balance of the line features specialhardened wearing surfaces to helpmaintain accuracy. Conforms to Fed.Spec. GGG- B-191-a Type III,Class 2.SPRING TUBE BENDERfor 1/4" to 7/8"60390Make fast bends on almostevery size of soft copper, brass,aluminum, steel and softstainless steel tubing to 180°.60390 is a compact three-in-onebender for 1/4", 5/16" and 3/8" O.D.tubing. Calibrated markings for bendsup to 180° help you duplicate angles.PRECISION TUBE BENDER for hard and soft copperMount in a vise1/4" to 1/2"UPC # Description BendingRadius60390 1/4"-5/16"-3/8" 15/16"3-in-1 tube bender60373 1/4" tube bender 9/16"60374 5/16" tube bender 11/16"60375 3/8" tube bender 15/16"60377 1/2" tube bender 1-1/2"60378 5/8" tube bender 2-1/4"60379 3/4" tube bender 3"60380 7/8" tube bender 3"60395 Bolt for bender hook NA60396 Hook/bolt 60378 NA60397 Hook/bolt 60379 NA60398 Hook/bolt 60380 NAMake precision bends in hard and softcopper, and soft steel in commercialapplications. Patented bending shoe givestwo bending points for accuracy even onhard copper. Bends to 180˚ for visemounting. Includes one handle.UPC # Tube O.D. Bending Wall Thickness (Ref. #)Radius Min. Max.60321 5/8" 2.50" 0.040" 0.080" (2.5216)60323 7/8" 3.25" 0.040" 0.080" (2.5222)Specially designed YELLOW JACKETspring benders slip over soft copperand aluminum tubing during bendingto help prevent tube collapse.• Silver-plated finish.• Conforms to Fed. Spec.GGG-B-191-a Type IV.UPC # Single Bending Springs60354 1/4" O.D. bending spring60355 5/16" O.D. bending spring60356 3/8" O.D. bending spring60357 7/16" O.D. bending spring60358 1/2" O.D. bending spring60359 5/8" O.D. bending spring60360 3/4" O.D. bending spring60361 7/8" O.D. bending spring60351 Set–6 sizes–1/4", 5/16",3/8", 7/16", 1/2" and 5/8" O.D.60352 Set–4 sizes–1/4", 3/8",1/2" and 5/8" O.D.60353 Set–4 sizes–1/2", 5/8",3/4" and 7/8" O.D.107SYSTEMTOOLS


SERVICE WRENCHES STRAIGHTYELLOW JACKET PREMIUM FORGED SERVICE WRENCHESStandard reversible ratchet wrench withsquare openings: 1/4" and 3/16" at oneend; 3/8" and 5/16" at other end.HEAVY DUTY6061360618Heavy duty version of original 60613with heavier handle and larger gear.Stronger gear teeth are combined withstrong reversing mechanism for longservice life.Patent pending• Enclosed ratcheting mechanism tokeep out debris that could jam theaction.• Higher torque ratings than 60613.• 72 teeth per end for 5°/6° ratcheting.SERVICE WRENCH AND ADAPTER• No reversing mechanism to wearout; simply turn wrench over forreversing.• Uses less work room for ratcheting.• Heat-treated chrome vanadiumforging for durability.UPC#Description60600 Forged wrench 1/4" and 3/8" sq.60601 Forged wrench 3/16" and 5/16" sq.60629 Set of 60600 and 60601 above60619 Display pak 60600 (25 pcs.)60620 Display pak 60601 (25 pcs.)Square opening 3/16" and 1/4" at oneend; 3/8” and 5/16" at other end.6061060638OFFSET60616KNUCKLE SAVER design for conveniencein tight areas. Square opening1/4" and 3/16" one end; 3/8" and 5/16"at other.For large service valves60609Combination service wrench with 60609hex adapter for accessing liquid andsuction based valves on residential andcommercial units up to 7.5 tons. Heattreatedhex works for 3/16" and 5/16"hex valves. Black oxide plated. Newadapter for some York/Coleman units.UPC#Description60609 Hex key adapter60610 60613 service wrench and60609 adapter60638 Shorter 3/16" and 5/16" hex key adapterto fit some York/Coleman units60615Reversible wrench for larger servicevalves. 3/8" square one end; 1/2"square at other.7" LONG RATCHET WRENCHfor service valvesSPORLAN VALVE WRENCHSpanner end tightens packing nutaround super heat adjustment stem.1/8" square end adjusts Sporlan solenoidvalves with manual lift stems ason Series B6 and E6 through MA 50.Also 3/16" square at same end forexpansion valves.60612Heavy duty reversible ratchet wrenchwith hex openings 1/2" and 9/16" atone end; and square 3/16" and 1/4" atother end.Service wrenchesUPC# Description60613 Straight service wrench60618 Heavy duty service wrench60616 Off-set service wrench60615 Refrigeration wrench for large valves60612 Heavy duty wrench – 7" longCAUTION: Do not use cheater bars.108PINCH-OFF TOOLS60661606666066560665 will pinch off and reround 1/4,5/16, 3/8 and 1/2" copper.UPC# Description60617 Sporlan valve wrench60661 pinches off copper and otherlines quickly. Trigger release.60666 is the ViseGrip ® pinch-off tool.UPC#Description60665 Bar-style pinch-off and reround tool60661 Plier type pinch-off tool60666 ViseGrip RR pinch-off tool


YELLOW JACKET RATCHETING BIT WRENCHES60584These bit wrenches allow accesswhere conventional screwdrivers andbit drivers fail to reach.• 25° offset angle keeps your knucklesup and away from the work surface.E-Z GRIP RATCHETS with comfort grip handlesEasy-to-hold handles and reversingmechanism provide comfortable• Reverse direction with a flip of thereversing pawl.• Knurled spinner wheel for fingertightening of fasteners.UPC # Description60584 Set includes bit #1 and #2 Phillips,1/4", and 9/32" slotted.60585 Ratcheting driver wrench only60586 #1 Phillips bit (5pk)60587 #2 Phillips bit (5pk)60588 Small slotted bit (5pk)60589 Medium slotted bit (5pk)operation even when used frequently.Heat-treated gear hex for long life.UPC # Description Hex Sizes60664 Set 6 wrenches 1/4" to 9/16"60655 Ratchet wrench 1/4"60656 Ratchet wrench 5/16"60657 Ratchet wrench 3/8"60658 Ratchet wrench 7/16"60659 Ratchet wrench 1/2"60660 Ratchet wrench 9/16"KNUCKLE-SAVER HEX WRENCH SETS - 3 pc. or 5 pc.• Accurately sized and broachedends for correct fit.• Heat-treated critical wear partsfor long life.• Finger control reversing.• Chrome plated for durability.REFRIGERANT RECOVERY PLIERSThe fastest and easiest way to evacuaterefrigerant before disposal of a unit.Snaps onto refrigerant line and puncturessuper large hole for immediate andmaximum full flow to recovery unit.One adjustable tool fits all sizes from3/16" to 7/8" O. D. hard tubing.Replaceable hardened steel needle.UPC # Description60667 Refrigerant recovery pliers60668 Replacement needle and gasket19022 Replacement gasket only (5 pkg)HEAVY DUTY PIPE WRENCHDesigned for strength and durabilitywith malleable iron construction, thisheavy duty wrench features:• Replaceable heat treated jaws.• Instant grip and release jaws.UPC# Description Capacity weight60641 8" Pipe wrench 1" .9 lbs.60642 10" Pipe wrench 1-1/2" 1.7 lbs.60644 14" Pipe wrench 2" 3.3 lbs.60645 18" Pipe wrench 2-1/2" 5.2 lbs.60646 24" Pipe wrench 3" 8.2 lbs.The unique offset design of theseYELLOW JACKET ® wrenches save yourknuckles in tight places.UPC # Description Hex Sizes60630 Set - 5 wrenches 1/4" to 7/8"60631 Set - 3 wrenches 1/4" to 9/16"60633 Ratchet wrench 1/4" x 5/16"60634 Ratchet wrench 3/8" x 7/16"60635 Ratchet wrench 1/2" x 9/16"60636 Ratchet wrench 5/8" x 11/16"60637 Ratchet wrench 3/4" x 7/8"STRAP WRENCHUTILITY CHAIN WRENCHLightweight tool with double heat-treatedforged steel handle and tempered steelchain. Reach tight places near walls andareas most wrenches cannot be used.UPC # Capacity Weight60654 4" dia. 1.9 lbs.Easy-to-use strap attaches easily forquick gripping of chrome or nickelfinished pipe without gouging thefinish. Sturdy one-piece construction.UPC # Capacity Weight60651 17 " 0.7 lbs.109SYSTEMTOOLS


YELLOW JACKET FAN BLADE PULLERThis all purpose tool is designed toughto last.All steel design includes a 15/16" hexhead and 5/8" shaft milled back 1-1/2"and undersized for 1/2" shaft opening.A self centering alignment tool isincluded.Four fingers attach to the fan blade. Fordurability they are made of hardened4140 chrome moly steel.• All purpose tool.• Remove squirrel cage type blowerwheels.• Pull off fan blades.• Remove pulleys or sheaves.• Fits 1-3/4" hub max.UPC # Description60590 Fan blade puller complete60591 Replacement "fingers" (4)60592 Bolt for 6059012" HEX KEY WRENCHES• Heat treated for long life.• Chamfered ends for easy insertionintosockets.• Blackfinish.UPC # Size A B UPC #25 per pkg. Individual60750Set 7 pcs. Hex Key wrenches,includes all sizes below60757 5/64 12" 1-3/4" 6085760758 3/32 12" 1-3/4" 6085860760 1/8 12" 1-3/4" 6086060762 5/32 12" 1-3/4" 6086260763 3/16 12" 1-3/4" 6086360764 7/32 12" 1-3/4" 6086460765 1/4 12" 1-3/4" 60865YELLOW JACKET HEX KEYSAll YELLOW JACKET hex keysfrom .050" to 5/16" arepremium 8650 heat-treatedsteel alloy for rugged use.Other features:• Chamfered square cutends for easy socketinsertion.• Corrosion-resistant finish.• Patented organizer case withidentifying slots that lockkeys in place when not in use.110Ball end keys easetightening of fastenerswhere sockets are upto 30° off axis.Provides fast fullsocket engagement whereregular hex keys cannotdo the job.Standard endBall endUPC # Description UPC #Std. End Size Length Ball End60670 12 pc. set w/case 6068560669 Metric – 12 pc. set w/case —All individual keys below are in 10 pkg.60671 .050 2.8 inches 6068660672 1/16 3.0 inches 6068760673 5/64 3.2 inches 6068860674 3/32 3.4 inches 6068960675 7/64 3.6 inches 6069060676 1/8 3.7 inches 6069160677 9/64 3.9 inches 6069260678 5/32 4.1 inches 6069360679 3/16 4.5 inches 6069460680 7/32 4.9 inches 6069560681 1/4 5.1 inches 6069660682 5/16 6.0 inches 6069760683 – Case 60698FOLD-UP HEX KEY SETSLocate thecorrect keysize easily. For rugged use, each key ispremium 8650 heat-treated steel alloy.Other features:• Chamfered square cut ends foreasy socket insertion.• Corrosion-resistant finish.• Smooth one-piece handle withsizes clearly marked.• Keys snap to work position forleverage and fold into handle forcompact storage.• Replacement keys available.UPC # Description60700 Hex key set – 8 sizes - .050, 1/165/64, 3/32, 7/64, 1/8, 9/64, 5/32"60710 Hex key set–9 sizes - 5/64, 3/32,7/64, 1/8, 9/64, 5/32, 3/16, 7/32, 1/4"


HAND-HELD REFRACTOMETERPlace sample liquidon prism and closecover.Look through theeyepiece and focusfor scale reading.For retrofitting a mineral oil systemwith Solest ® HFC, this field tool canaccurately predict remaining mineraloil in the system down to 1%.Acceptable levels of remaining oildepend on compressor/systemmanufacturer requirements.Refractive range 1.435 to 1.520 atroom temperature.UPC # Description69000 Hand-held refractometer w/caseGLASS MIRRORS —telescopingAll mirrorshavetelescopingfeature. Somehave clips forpockets andmagnifyingglass.Replaceablemirrors.UPC # Description Extension78094 2-1/4" round 9-1/4" to 14-1/4"78097 2-1/4" round 9-1/4" to 14-1/4"magnifiedWith pocket clip and insulated head78098 1-1/4" round 7" to 19"78099 1-1/4" round 7" to 19"magnified78103 2" x 3-1/2" 11" to 15-1/2"rectangular78104 1" x 2" oval 7" to 19"Replacement mirrors only78105 2-1/4" round glass78106 2” x 3-1/2” rectangular glass78107 1" x 2" oval glassINSPECTION MIRRORS —stainless telescopingExtend to 28"UPC #Description78100 Round 3-3/4" diameter78101 Rectangular 3-3/4" x 2"78102 Rectangular 2" x 1-1/4"Mirrorrotates 360°Check leaks in hard to see places.Stainless steel mirror on ball jointrotates 360˚. Handle telescopesto 28".SAFETY GOGGLESVALVE CORE TOOLSelf contained tool for quicklyremoving and replacing cores. Handlecontains six cores.UPC # Description19306 Valve core toolAUTOMOTIVE R-134a and R-12 CAN TAPSWith side tap, handles slip around andclose to pierce the can. Small insertsfor use with lubricant cans.Check valve on side taps help preventback pressure into can.Not for use with other refrigerants.Helps protect your eyes against metalparticles, sparks, refrigerant gases,etc. when working on HVAC&Rsystems.Safety goggles are recommended anytime you work on a system.UPC# Description11002 Safety goggles11003 Ventilated safety gogglesUPC #Description36192 R-134a side can tap36193 R-12 side can tap36194 Gaskets for side can tap (10 pak)111SYSTEMTOOLS


MAX-FLOW COMBINATION OIL PUMPREFILLABLE OIL INJECTORS• Remove oil forrecovery andconversion.• Universal stopper automaticallyadjusts to all standard openings in1, 2 1/2 and 5 gallon oil containers.• Add oil to existingsystems.With the Max-Flow pump,you can smoothly pump oilinto the compressoron the down stroke while thesystem is under pressure.This makes pumping easierwith a positivestroke.Pumps 2.6 ouncesor 78 ml perstroke.Other features:• Pumps against 200 psi pressure.• Comfort-grip rubber handle.• Suction transfer hose and fittingsincluded. Connects to bottom ofunit to pump oil from equipmentquickly and efficiently.• Use with alkyl-benzene, esterbased,polyol ester, mineral, andsynthetic oils.UPC# Description77940 Improved Max-Flowcombination oil pump with tubing77941 Automatic stopper for oil containeropenings for new 77940 pump77942 “O”-ring kit for 7794077919 Automatic stopper for oil containeropenings for original 77900 pump77920 Adapter fitting straight –1/8" NPT Male x 1/4" flare77921 Adapter fitting 90° angle –1/8" NPT Male x 1/4" flare77922 24" suction hose –1/4" fitting one end onlyNote: Not for use ammonia laden oil.MAX-FLOW DELUXE OIL PUMP• Remove oilfor recoveryand conversion.• Add oil toexisting systems.• Fits all size oilcontainers• Operating unit in reverse withadapter hose accessory removesoil from equipment quickly andefficiently.• Use with alkyl-benzene, esterbased,polyol ester, mineral,and synthetic oils.• Will pump against 250 psi pressure.Body and cap are rugged aluminumwith an “O”-ring seal. Male fitting atone end with Schrader. A ball valvefor control on other end with a shortlength of hose. Valve depressor infemale end.Saves time on many applications:• Add oil to system.• Put oil in after changeout.• Add scanner fluorescent solution.• Add additives to system.OIL PUMPSOptional accessoriesImproved for added reliability and amore powerful stroke, the Max-Flowdeluxe oil pump is a high capacityunit for quick charging. Pumps 3.8ounces (112.38 ml) per stroke.Other features:• Foot stand base provides supportand leverage while pumping againstthe high pressures of a runningcompressor.UPC#Description77930 Max-Flow Deluxe oil pump77924 3/8" NPT Male x 1/4" Fe. elbow77925 Plastic seat77931 "O" ring kit for 77930 (10 pak)77932 Piston rod assembly77935 Ball spring – 2 each77936 Replacement suction copper tubewith 1/2" flare nut at one end77933 Replacement fittings —3/8" NPT Male x 1/2" fl. — 90°77937 Replacement fittings —3/8" NPT Male x 3/8" fl. — 90°77938 Optional 1/2" flexible suction hose,24" long — fitting one end only77939 Optional 3/8" flexible drain hose,24" long — fitting one end only59653 1/2" copper gasket soft (10 pak)• Refrigerant sampling.• 600 psi maximum working pressure.UPC#Description69560 1/2 oz. oil injector1/4" Male flare x 1/4" Female Q.C.69561 2 oz. oil injector1/4" Male flare x 1/4" Female Q.C.69562 4 oz. oil injector1/4" Male flare x 1/4" Female Q.C.69563 “O”-ring 1/2 oz. injector (5 pk)69564 “O”-ring 2 & 4 oz. injector (5 pk)69565 1/2 oz. R-134a auto injectorw/hose and service coupler69566 2 oz. R-134a auto injectorw/hose and service coupler69567 4 oz. R-134a auto injectorw/hose and service coupler112


PRODUCT NUMBER INDEXUPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page #00101 – 320043811002 – 38, 106,11003 11111012 – 251407214536 – 281469915006 – 22, 721503615012 – 291669616801 – 301691218001 – 28, 36,371817218072 – 281837218412 – 301855018612 – 281891218961 – 381896218971 – 20, 3418973 – 341897418975 – 20, 34,7618978 – 34, 761898018981 – 341898918993 – 34, 8918985, 1898118995 – 3418997 – 34, 7619000 – 3419003 – 371900519010 – 25, 3719011 – 19, 26,28, 29,34, 35,3719012 – 30, 3719015 – 19, 20,29, 34,3719020 – 25, 26,27, 28,29, 34,35, 3719021 – 3719022 – 37, 10919025 – 3719026 26, 28,29, 3719027 – 35, 3719030 – 19, 2019034 – 3719037 – 27, 35,3719038 – 351909019094 – 35, 3719095 – 26, 3419096 – 20, 3419100 – 3519101 – 361910619109 – 3519110 – 22, 29,36, 51,7219111 – 361911619117 – 3519118 – 361912519128 – 351912919130 – 19, 371913219133 – 19, 20,3719142 – 36, 3819143 – 361915219153 – 381915719158 – 36, 3819160 – 19, 3719161 – 36, 381916219163 – 35, 3819165 – 36, 381916919171 – 361920319208 – 351920919210 – 361921419217 – 3519220 – 361922219236 – 291929619301 – 3619302 – 25, 26,27, 3619304 – 3619306 – 35, 11119310 – 291935019448 – 301951219636 – 291999920036 – 282019920236 – 292039920436 – 282059920636 – 292075020812 – 302095021012 – 26, 492102421024 4921036 – 26, 4921036 – 4921048 – 26, 492139921403 – 272158621612 – 26, 492179921981 – 492198221983 – 26, 49219882198322012 – 272298825001 – 262580225836 – 292595025980 – 262598825999 – 2926002 – 2626036 – 292619926202 – 2626236 – 282639926883 – 10127002 – 2627101 – 282859929001 – 26, 3529003 – 272919929201 – 26, 3529203 – 272979929836 – 292997529980 – 2629983 – 272999629999 – 2931012 – 323262432633 – 10132636 323283636018 – 19, 373601936192 – 38, 1113619438079 – 113987040190 – 51, 584019940201 – 644020640261 – 514026340265 – 3840270 – 464027140272 – 2040279 – 46, 49,5040280 – 494028140311 – 38403144031840315 – 354031740318 – 35, 5140319 – 514032040321 – 384032440325 – 3540331 – 514034240350 – 3540801 – 42, 53408054080240944 – 5741041 – 46, 494104241043 – 4941044 – 46, 4941045 – 464104741048 – 494104941051 – 504105541056 – 49, 5041057 – 504106041061 – 49, 5041063 – 46, 5041067 – 42, 534106941090 – 46, 494109641099 – 4941101 – 504110241103 – 46, 49,5041104 – 5041105 – 4941106 – 46, 49,5041107 – 504110941111 – 5141112 –41113 – 4641116 – 46, 504111741118 – 5141119 – 35, 51,41122 584112341123 – 37, 584112441125 – 941130 – 4641131 – 4941132 – 3741133 – 46, 494113541138 – 3741139 – 20, 4641141 – 4941142 – 46, 49,5041143 – 494115041212 – 474122041222 – 574122541232 – 47, 4841233 – 484123541282 – 574129541300 – 384130541311 – 474131541317 – 384131841319 – 4741332 – 5741340 – 51, 584134641353 – 574136541372 – 4741382 – 5741652113


PRODUCT NUMBER INDEXUPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page #41703 – 474171141712 – 47, 5741715 – 4741780 – 574178141842 – 4842000 – 4742001 – 48420074202042010 – 474221942233 – 484223542313 – 474231542332 – 484243642715 – 474322043225 – 5743233 – 484323543285 – 57432954331543311 – 474331943355 – 574336544213 – 474422044225 – 5744233 – 484423544285 – 574429544311 – 474431944355 – 574436545213 – 474531946000 – 434609446120 – 544619049000 – 50, 6249001 – 6249002 – 20, 6249003 – 654900649008 – 6249010 – 49, 50,61, 62,64, 6549013 – 624901649025 – 654903449035 – 62, 654903649039 – 614904949051 – 624905249053 – 654906449067 – 614906949071 – 624908449090 – 45, 50,49092 54, 62,6549095 – 62, 664909649100 – 50, 61,6549101 – 614910649131 – 654913249135 – 61, 654913649137 – 614913849143 – 654914649151 – 614915249153 – 654917049171 – 6649176491774915149177 – 62, 664917849179 – 624918049190 – 45, 46,49192 54, 62,6549197 – 614920649231 – 654923249235 – 61, 654923649237 – 614923849243 – 654924649251 – 614925249253 – 654927049271 – 484927249281 – 454928249283 – 4449291 – 434929249301 – 634942049421 – 63, 8149422 – 6349424 – 63, 8149425 – 634945849495 – 6449801 – 454980249803 – 5649805 – 4549806-– 564981649831 – 454983249833 – 5649835 – 4549836 – 564985649860 – 454986849869 – 564987049883 – 454988949902 – 4449903 – 554990549905 – 4449906 – 554991649922 – 444993249933 – 5549935 – 4449936 – 5549952 – 444995549956 – 5549960 – 444996849969 – 554997049973 – 444999759511 – 8059651 – 3759652 – 32, 3759653 – 37, 11259654 – 375965560014 – 996001860071 – 10060072 – 1016007560076 – 10060077 – 101601006010160101 – 99, 1016010360106 – 1016012060121 – 99, 10160122 – 98, 10160123 – 1016013060131 – 1006013460135 – 3760136 – 10160139 – 100, 10160140 – 1016014160142 – 99, 10160143 – 1016014460146 – 100, 10160147 – 1016014960152 – 1006015660160 – 99, 10160161 – 100, 10560163 – 1006016460165 – 100, 1016016660169 – 1016017460177 – 376017860179 – 10160190 – 1006019560196 – 986019860201 – 1036020960210 – 10260211 – 10360212 – 102, 10460213 – 1026021460216 – 1036022560230 – 102, 10360232 – 102, 10460233 – 10260240 – 1036026060270 – 1026029260292 – 10460293 – 1026029560295 – 10360321 – 107603986033160407 – 1056042660439 – 1046047660480 – 1056049260584 – 1096058960590 – 1106059260593 – 106605976060060600 – 1086062960630 – 1096063760638 – 10860641 – 1096066460665 – 1086066660667 – 1096066860669 – 110608656115161150 – 1066117368004 – 936801168016 – 946802968032 – 936803668043 – 9468047114


PRODUCT NUMBER INDEXUPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page # UPC # Page #68050 – 936805368064 – 946806868084 – 93680896809368091 – 93, 946809368094 – 9468096 – 936810868116 – 946812968132 – 936813668143 – 946816869000 – 11169008 – 7969010 – 806901569044 – 20, 646904569060 – 22, 7269063 – 726907569064 – 22, 72690756936569365 – 69, 856936869371 – 79, 916937369378 – 69, 8569379 – 79, 9169380 – 69, 856938669387 – 69, 79,85, 9169388 – 69, 79,85, 9169389 – 69, 8569401 – 876942369435 – 896943869733 – 90697396979069740 – 876979769803 – 886980674761 – 1017751177919 – 1127792077921 – 20, 11277922 – 1127794277950 – 8878011 – 8178012 – 30, 8178112 – 3078113 – 327826078306 – 307851078512 – 30, 3278618 – 327877280200 – 198024081636 – 318683693011 – 19, 6493012 – 199305893592 – 189359793797 – 199381293822 – 1193825 – 349383193832 – 26, 349383393834 – 349384093842 – 26, 349384393844 – 349384893850 – 209388695002 – 99501495100 – 9, 1095121 – 99545768191 – 93, 946819368194 – 9468800 – 71688016908069079 – 21, 736908769088 – 736909069091 – 21, 7369451 – 906945569460 – 896949869522 – 826953269555 – 886955978020 – 817803278041 – 307804478050 – 807805578056 – 63, 80780579309293089 – 189309593098 – 199311793211 – 2095700 – 8, 1095740 – 6, 1095753 – 89575695760 – 7, 1095762 – 7957676880368802 – 70, 716880368804 – 716881868848 – 376884968850 – 776885568900 – 78689166894568945 – 716894969092 – 1969093 – 19, 2269103 – 766911069200 – 756922469225 – 746922869233 – 7569235 – 746923769239 – 7669240 – 7469250 – 766926569301 – 79, 9169346 – 776934869560 – 88, 1126956469565 – 1126956769584 – 906962569631 – 896963269670 – 34, 8969671 – 89696996971169700 – 886973278059 – 807806078061 – 63, 8078062 – 807806578066 – 6378066 – 807807578076 – 817809178094 – 81, 11178095 – 817809678097 – 81, 1117809978100 – 81, 89,78102 11178103 – 81, 1117810793340 – 199334493350 – 189335293365 – 199337893386 – 189338793390 – 19935099356093540 – 189359093591 – 1995770 – 8, 1095772 – 89577795700115


WARRANTY STATEMENT:Many factors beyond the control of RitchieEngineering Company, Inc. can affect theuse and performance of the products in thiscatalog. It is essential that the user evaluateany product in this catalog to determine thesuitability of that product for a specificapplication. Using any product in a way thatis not accepted as common practice can resultin injury. All products are for use as describedonly. See full warranty on our dealer andwholesale price sheets.MANUFACTURERS REPRESENTATIVES – USAKivlan GroupP.O. Box 740Carlisle, PA 17013Phone: 717/249-6019Fax: 717/960-1528E-mail: info@kivlangroup.comWeb site: www.kivlangroup.comMonti and Associates, Inc.P.O. Box 866Arlington Heights, IL 60006Phone: 847/956-8200Fax: 847/956-8237E-mail: ma-line@ma-line.comWeb site: www.ma-line.comMorley Associates Inc146 Cedar StreetBranford, CT 06405Phone: 203/488-8944Fax: 203/488-9790E-mail: cmorley@morleyassociates.comWeb site: www.morleyassociates.comE.V. Dunbar Company125 Townpark DriveSuite 150Kennesaw, GA 30144Phone: 770/218-1750Fax: 770/218-1756E-mail: info@evdunbarco.comWeb site: www.evdunbarco.comHardage & Pollex, L.L.C.8200 BlankenshipHouston, Tx. 77055Phone: 713/464-5544FAX: 713/461-9915e-mail: RPollex@HardagePollex.comWeb site: www.HardagePollex.comRCI II2188 West 190th StreetTorrance, CA 90504Phone: 310/533-1365Fax: 310/533-5145E-mail: rci2llc@cs.comCANADAB.J. Williams & Associates, Inc.745 Development Drive, Unit 4-BKingston, ON K7M 4W6CANADAPhone: 613/389-2879Fax: 613/389-4967E-mail: shane@actoolsource.comWeb site: www.actoolsource.comMEXICO, CENTRAL andSOUTH AMERICAC.L. Overseas, Inc.7801 N.W. 72nd AvenueMedley, FL 33166Phone: 305/863-0305Fax: 305/863-9055E-mail: clebron@cloverseas.comWeb site: www.cloverseas.comEUROPEFairfield TechnologiesFairfield HouseSt. MartinsGuildtown Perthshire PH2 6AEUNITED KINGDOMPhone: 00-44-(0) 1738-550-005FAX: 00-44-(0) 1738-550-015e-mail: info@fairfieldtechnologies.co.uk10950 Hampshire Avenue So.Bloomington, MN 55438-2623 U.S.A.Phone: 952/943-1333 or800/769-8370FAX: 952/943-1605 or800/322-8684See the YELLOW JACKET ® Products wholesaler in your area.© 2006 Ritchie Engineering Company, Inc.08/06 CPPrinted in U.S.A.

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