DIAX04 Plug-in modules for digital intelligent drive ... - Bosch Rexroth

engineeringmannesmannRexrothDIAX04Plug-in modules for digitalintelligent drive controllersProject Planning Manual7=78)1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-PRexrothIndramat

6. What are the components of the CANDO Agreement?• Minimum three years monitoring• Chemical dependency treatment and aftercare• AA/NA (12 Step) attendance• Peer support group attendance• Random drug screening• Abstain from all potentially addicting drugs, including alcohol• Notification of nursing employer and school of nursing• Nursing practice restrictions• Supervised practice• Medical Care Provider Notification and Involvement7. Why is the CANDO Agreement a three year Agreement?Chemical Dependency is a disease where relapse is common. Research supportsthat the risk of relapse reduces with increased time in sobriety and recovery. Inan effort to develop a strong recovery foundation and ensure patient publicsafety, licensees in CANDO must demonstrate a minimum of three years ofrecovery.8. Do other states have a similar program from chemically dependent nurses?Yes, approximately 80% of Boards of Nursing have similar programs and otherstates in the process of obtaining statutory approval for implementing adiversion/alternative to discipline program for chemically dependent nurses.9. How do I find out more about CANDO?By calling the Arizona State Board of Nursing’s CANDO Program at(602) 771-7864.N:\CANDO\FORMS\FORMS-PDF FORMAT\CANDO-FREQUENTLY-ASKED-QUES-REVISED 3-2009.doc 2

DIAX04 Plug-in modulesAbout this documentationChanges with respect to previos VersionDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P:WhereComplete documentComplete documentComplete documentComplete documentChangesWhatCable + connector idents brought up to dateCable numbers now four positions, first digit forDIAX04 is also 4.Sub D connector dimensions (including some rightangle connectots) corrected.Feedback connector binder with plastic coatingNote:This List is not exhaustive, the author may make further smallchanges not listed here.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

About this documentationDIAX04 Plug-in modulesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modulesContents IContents1 About this documentation 1-11.1 Plug-in module applications................................................................................................................. 1-12 Plug-in module storage and transport conditions 2-12.1 Plug-in module storage and transport conditions ................................................................................ 2-13 Plug-in module design 3-13.1 Plug-in modules with plastic or metal front panels .............................................................................. 3-13.2 Type codes .......................................................................................................................................... 3-14 Ground reference of the plug-in module connections 4-14.1 Extra-low voltage circuits DC 5...24 V and galvanically connected signal inputs and outputs............ 4-14.2 Optocoupler interfaces......................................................................................................................... 4-14.3 Notes on earth-fault monitoring ........................................................................................................... 4-25 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW 5-15.1 Terminal diagrams for CLC-D02.1M-FW and CLC-D02.3M-FW......................................................... 5-16 ANALOG interface with actual position value output DAE02.1M 6-16.1 General ................................................................................................................................................ 6-16.2 Terminal diagrams DAE02.1M............................................................................................................. 6-16.3 Technical data...................................................................................................................................... 6-2Actual position output.................................................................................................................... 6-3System Limits................................................................................................................................ 6-37 Encoder Interface DAG01.2 M 7-17.1 General ................................................................................................................................................ 7-17.2 Encoder interface DAG01.2 M with EnDat Interface ........................................................................... 7-2Connecting the EnDat measuring system .................................................................................... 7-2Technical data on the EnDat Interface.......................................................................................... 7-37.3 Encoder interface DAG01.2 M with synchronous serial interface (SSI) .............................................. 7-5Connecting the SSI measuring system......................................................................................... 7-5SSI interface - technical data ........................................................................................................ 7-78 ARCNET coupler card DAK01.1M 8-18.1 Connecting ARCNET coupler card DAK01.1M ................................................................................... 8-19 CLC link interface with ARCNET DAQ02.1M 9-1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

II ContentsDIAX04 Plug-in modules9.1 General ................................................................................................................................................ 9-19.2 DAQ02.1M - connection schematics ................................................................................................... 9-19.3 CLC link with primary ring (simple ring) ............................................................................................... 9-29.4 CLC link with primary and secondary rings (double ring) .................................................................... 9-29.5 Technical data of the LWL interface primary and secondary rings ..................................................... 9-39.6 ARCNET bus system........................................................................................................................... 9-310 INTERBUS-S slave board DBS03.1M 10-110.1 General ............................................................................................................................................ 10-110.2 Terminal diagrams ........................................................................................................................... 10-110.3 Technical data.................................................................................................................................. 10-2INTERBUS-S .............................................................................................................................. 10-2External Inputs ............................................................................................................................ 10-211 Input / output interface DEA04.2M, DEA05.2M, DEA06.2M 11-111.1 General ............................................................................................................................................ 11-111.2 Terminal diagrams ........................................................................................................................... 11-211.3 Technical data DEA04.2M, DEA05.2M, DEA06.2M ........................................................................ 11-312 Input / output interface DEA08.1M, DEA09.1M, DEA10.1M 12-112.1 General ............................................................................................................................................ 12-112.2 Terminal diagrams DEA08.1M, DEA09.1M, DEA10.1M.................................................................. 12-212.3 Technical data DEA08.1M, DEA09.1M, DEA10.1M ........................................................................ 12-313 Input / output interface DEA28.1M, DEA29.1M, DEA30.1M 13-113.1 General ............................................................................................................................................ 13-113.2 Terminal diagrams ........................................................................................................................... 13-213.3 Technical data DEA28.1M, DEA29.1M, DEA30.1M ........................................................................ 13-314 Position interface for square-wave signals DEF01.1M & DEF02.1 14-114.1 General ............................................................................................................................................ 14-114.2 Connector pin assignment DEF01.1M............................................................................................. 14-114.3 Technical data DEF01.1M and DEF02.1M...................................................................................... 14-215 Encoder Interface DFF01.1M 15-115.1 General ............................................................................................................................................ 15-115.2 Terminal diagrams ........................................................................................................................... 15-216 High-resolution postion interface for sinusoidal signals DLF01.1M 16-116.1 General ............................................................................................................................................ 16-116.2 Terminal diagrams ........................................................................................................................... 16-116.3 Technical data DLF01.1M................................................................................................................ 16-317 Profibus Interface DPF05.1M-FW 17-117.1 General ............................................................................................................................................ 17-117.2 Terminal diagrams ........................................................................................................................... 17-1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modulesContents III17.3 Technical data.................................................................................................................................. 17-218 Analog signal interface DRF01.1M 18-118.1 General ............................................................................................................................................ 18-118.2 Terminal diagrams DRF01.1M......................................................................................................... 18-118.3 Technical data DRF01.1M ............................................................................................................... 18-219 Absolute encoder emulator DSA01.1M 19-119.1 General ............................................................................................................................................ 19-119.2 Terminal diagrams DSA01.1M......................................................................................................... 19-119.3 Technical data DSA01.1M ............................................................................................................... 19-220 SERCOS interface DSS02.1M 20-120.1 General ............................................................................................................................................ 20-120.2 Terminal diagrams ........................................................................................................................... 20-120.3 Technical data DSS02.1M ............................................................................................................... 20-221 Gearwheel encoder interface DZF02.1M 21-121.1 General ............................................................................................................................................ 21-121.2 Terminal diagrams ........................................................................................................................... 21-121.3 Supply voltage of the external measuring systems ......................................................................... 21-222 Gearwheel encoder interface DZF03.1M 22-122.1 General ............................................................................................................................................ 22-122.2 Terminal diagram ............................................................................................................................. 22-122.3 Technical data DZF03.1M ............................................................................................................... 22-223 Plug-in module accessories 23-123.1 Encoder branching DGA01.2 for encoders with sinusoidal voltage signals 1 V SS ......................... 23-1General........................................................................................................................................ 23-1Terminal diagram ........................................................................................................................ 23-2Dimensions - DGA01.2 ............................................................................................................... 23-3Technical data............................................................................................................................. 23-323.2 Line driver DGV01.1 for measuring systems with current signals................................................... 23-6Terminal diagram - line driver DGV01.1 ..................................................................................... 23-6Dimensions - line driver DGV01.1............................................................................................... 23-724 Index 24-1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

IV ContentsDIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules About this documentation 1-11 About this doc umentation1.1 Plug-in module a pplicationsThe plug-in modules documented in this description are intended for usein the digital drive controllers belonging to the DIAX04 drive family.Depending on the configuration of the drive controller, various plug-inmodules can be inserted into the slots of the unit.Which plug-in modules may be combined with which software in the drivecontrollers is detailed in the document "Drive configuration".DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

1-2 About this documentation DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Plug-in module storage and transport conditions 2-12 Plug-in module storage and transport conditions2.1 Plug-in module s torage and transport conditionsProtection against electrostaticloadsElectrostatic loads endanger electronic components. Objects coming intocontact with these components and printed circuit boards must bedischarged by grounding.• The human body must be discharged by contacting a conductive,grounded object,• the soldering iron while soldering and• parts and tools must be placed upon a conductive surface.Note:Endangered components such as plug-in modules may onlybe stored and transported in conductive packaging.Temperature and humidityAmbient temperature during operationAmbient temperature during storage andtransport+5...+45°C-30...+85°CPermissible relative humidity max. 95%Permissible absolute humidityFig. 2-1: Permissible temperature and humiditymax. 25g water/m³DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

2-2 Plug-in module storage and transport conditions DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Plug-in module design 3-13 Plug-in module design3.1 Plug-in modules with plastic or metal front panelsand DIAX04 drive families have a metal front panel with two knurledscrews (top and bottom) (see Fig. 3-1).This means that the plug-in modules used in the DIAX02 drive family (seeFig. 3-1) cannot be used in the drive controllers belonging to the DIAX04drive family as the plug-in modules cannot be secured in the drivecontroller.Plugin module for thedrive controller of theDIAX02 drive familyPlugin module for drivecontroller of the DIAX03and 04 drive familyPlastic front panelMetal front panelMetal front panelSnap-on deviceScrewsKnurled screwFa5075f1.fh7Fig. 3-1: Plug-in modules with plastic or metal front panels3.2 Type codesPlugin module fordrive controllers ofthe DIAX02 drive familyPlugin module for drivecontrollers of the DIAX03and DIAX04 drive familyType codes: Example: DSS 01.3 Type codes:Example: DSS 02.1 MProduct nameDSSProduct nameDDSSeries01Series02Version3Version1without designation, i.e., withplastic front panel, plugin modulefor DIAX02 unitswith metal front panel;plugin module forDIAX03 and DIAX04 unitsMTl0212f1.fh7Fig. 3-2: Type codesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

3-2 Plug-in module design DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Ground reference of the plug-in module connections 4-14 Ground referen ce of the plug-in module connections4.1 Extra-low voltag e circuits DC 5...24 V and galvanicallyconnected signal inputs and outputs4.2 Optocoupler inte rfacesAll connections and clamps conducting voltages of 5 to 50 volts onINDRAMAT products are protective low voltages (PELV = ProtectiveExtra Low Voltage).They are designed as per the following standards to prevent contact:• international: IEC 364-4-411.1.5• European countries in the EU: EN 50178/1994, section 5.2.8.1.These connections are grounded electrical circuits. The referencepotential of these electrical circuits designed with 0VM, GND or 0VL onthe supply unit is connected to the housing and thus grounded. Thesignal connections and clamps of the drive controllers are a part of theseelectrical circuits.Undoing these ground connections -- even for measuring purposes -- isnot possible for reasons of operating safety. If these electrical circuits areseparated from the housing (ground potential), then the properfunctioning of the electronic components can no longer be guaranteed.Which connections are designed in this fashion is specified in theterminal diagram of the unit.The protective low voltages (e.g., DC 24 V) used to operate the plug-inmodules must be grounded, i.e., the 0 V potential must be connected tothe central grounding point within the control cabinet. Even if the DC 24 Velectric circuits in the pug-in modules are galvanically isolated, they muststill be grounded (see Fig. 4-1).Experience has shown that interference can be conducted via thecoupling capacity of the optocoupler in the case where a voltage circuit isnot grounded. This, in turn, can generate error messages in the drive.Galvanic isolation using an optocoupler prevents, in plug-in modules, d.c.equalizing currents via the evaluation electronics.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

4-2 Ground reference of the plug-in module connections DIAX04 Plug-in modulesExternal power supply unit incontrol cabinetDrive controllerVoltage supply DC+24VDC +24V+U L0V0V LCentral ground pointAP5194f1.fh7Fig. 4-1:Connecting the DC 24 V power source of the optocoupler interface4.3 Notes on earth-fa ult monitoringDue to the ground connection of the above-referenced electric circuits, itis basically not possible to monitor for earth-faults in INDRAMAT driveand control systems. It is necessary to ground the electric circuits,however, to secure a sufficient degree of operating safety and reliability.An earth-fault monitor only makes sense for relay circuits for detectingearth faults which frequently occur there. Electronic equipment does notusually necessitate earth-fault monitoring. It also does not generally fulfillits purpose, namely, achieving a higher level of operating safety.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Control cards CLC-D02.1M-FW and CLC-D02.3M-FW 5-15 Control cards C LC-D02.1M-FW and CLC-D02.3M-FW5.1 Terminal diagram s for CLC-D02.1M-FW and CLC-D02.3M-FWThe terminal diagrams of control cards CLC-D02.1M-FW and CLC-D02.3M-FW are the same.CLC-D02.3MFSMA connector 2.2 ø INS04186.0 ø INS0426LWL interfacetransmitterX25TXH4X25TXLWL interfacereceiverX26RXX26RX9pin D-sub. connectorINS0456part no.: 257 046X27Reset key input23145678923145678100R9TXARXATXA4xxTXA4xxRXA4xxRXA4xxGND+5 VX 28 X 279pin D-sub. connectorINS045622ZTX281TXBlooking ontofront panel33RXB11TXB4xx44TXB4xx55RXB4xx66RXB4xxGND+5 VReset key input78978100R9GND+5 VAp5195f1.fh7Fig. 5-1: Terminal diagrams - CLC-D02.1M-FW and CLC-D02.3M-FWDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

5-2 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW DIAX04 Plug-in modulesX27/X28TXA/BRXA/BGND237CLC-D02Ap5196f1.fh7Fig. 5-2: Terminal diagram - RS 232TXA/B4xxTXA/B4xxRXA/B4xxRXA/B4xxGNDX27/X28145CLC-D0267Ap5197f1.fh7Fig. 5-3: Terminal diagram - RS 422TXA/B4xxTXA/B4xxGNDX27/X28145CLC-D0267Ap5198f1.fh7Fig. 5-4: Terminal diagram - RS 485Parameter RS 232 RS 422 RS 485Mode asymmetric symmetric symmetricMaximum line length 15m 1200m 1200mMaximum transmissionrate38400 baud 9600 baud 9600 baudMaximum transwithteroutput voltageMaximum receiver inputvoltage±15 V ±5 V* ±5 V*±25 V ±14 V* -14 V*Input sensitivity ±3 V ±200 mV ±200 mVInput resistance 3...7 kΩ 4 kΩ 12 kΩ*) Differential signalsFig. 5-5: Technical data - RS 232, RS 422, RS 485DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Control cards CLC-D02.1M-FW and CLC-D02.3M-FW 5-3Technical data of the fiber opticcable (LWL) interfaceTransmitterdata TxReceiver dataRxName Abbreviation Unit ValueMaximum transmission outputat optimum low levelMinimum transmission powerfor optimum high levelMax. transmission output atoptimum high levelShaft length of the transmitterdiode:peak wave length spectralband widthMaximum input power foroptimum low levelMinimum input power foroptimum high levelMaximum input power foroptimum high levelMaximum damping of thetransmissio pathP SmaxLdBm/µW -28.2/1.5P SminHdBm/µW -7.5/180P SmaxHdBm/µW -3.5/450λpλpnmnm640…675 nm (0° C..55° C)- 30 nm (25° C)P EmaxL dBm/µW -31.2/0.75P EminH dBm/µW -20/10P EmaxHdBm/µW -5/320P SminH…P EminHdB 12.5Transmission power can be set via software parameters.Fig. 5-6: Technical data of the LWL interfaceBatteryThere is a 3 volt button cell on the CLC-D02 for RAM backup.Note:An empty battery means that the C and A parameters couldbe lost. Therefore, secure parameters by backing them up!Battery service lifeINDRAMAT part number: 254 284At the time of delivery, the battery has a capacity of at least 75% of totalcapacity.Once it drops to 10% of total capacity, the battery is basically empty.The service life of the battery depends on how the CLC is operated. Thetable below offers a general idea in terms of use and service life:Ambienttemperature3-shiftoperations2-shiftoperations1-shiftoperationStorage25° C35° C45° C4 years4 years3 years4 years3 years2 years4 years2 years1.2 years3 years1.5 years0.8 yearsFig. 5-7: Battery service lifeNote:At the end of the period of time indicated above, the battery isempty and must be replaced.Replacing the batteryThe parameters remain backed up for only one minute after the batteriesare removed.Procedure:⇒ have new batteries handy⇒ switch installation off⇒ pull out CLC card⇒ pull old battery out⇒ the new batteries must be inserted within one minuteDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

5-4 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules ANALOG interface with actual position value output DAE02.1M 6-16 ANALOG interf ace with actual position value outputDAE02.1M6.1 General6.2 Terminal diagram s DAE02.1MPlug-in module DAE02.1M enables the operation of the digital intelligentAC servo drives with conventional controls via analog interface. It alsocontains control inputs and signal outputs for communications with aconnected control. It can generate either incremental encoder or absolutevalue encoder signals (SSI) for use as actual position values.DATA (+)DATA (–)DC 0 V ext.1)BNGNBN 1 28134567291081345672910DC +24 V ext.WH 1 2 11 1112 12pulse(+)BK13 13pulse (–)RD 14 1415 1514-pin plugin, screw clamp, part no.: 274838Absolute encoder emulator(SSI data format)X76INK0209cable (2x1.0 +4x2x0.25)Cfreefreefreefreedata (+)data (–)freefreefree0V+24 V+5 Vpulse (+)pulse (–)free± 10V analog input 1CLRSTOPFB+FB-temperture prewarningdrive enabledrive halt± 10V analog input 2DC +24V ext.DC 0V ext.clear errorDC 0 V ext.DC +5 V ext.1234567891011121314813456729101112Incremental encoder emulator1)X76Ua2GY8Ua2PK1Ua0RD3Ua0BK4Ua1BN5GN6Ua1WH 0,5 2BN 0,5 2INK0448cable (2x0,5 +4x2x0,25)C15-pin D-SUB conn. INS0519(screwed mounting) part no.: 2633651) color coding applies to INDRAMAT cable INK0209, INK0448 resp.stoppos. limit switchneg. limit switch729101112131415131415Ua2Ua2Ua0Ua0Ua1Ua1freefreefree0V+24 V+5VfreefreefreeDAE02.1looking towardsfront panelAp5199f1.fh7MX75E1+E1-TVWRFAHE2+E2-+U L0V LCLRSTOPFB+FB-X75E1+E1-TVWRFAHE2+E2-+U LOV LX76Fig. 6-1: Terminal diagram - DAE02.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

6-2 ANALOG interface with actual position value output DAE02.1M DIAX04 Plug-in modules6.3 Technical dataAnalog interfacesDesignation Unit min. max.Input voltage 1) E1+, E2+ V -10 +10E1-, E2- V -10 +10|(E1+)-(E1-)||(E2+)-(E2-)|V 10Input current E1+, E2+ mA -0.25 +0.25E1-, E2- mA -0.5 +0.51) Input voltage has a resolution of: 20V/2 16 =0.3 mVFig. 6-2: Analog interface dataX75E1+, E2+1, 320K/0,1%20K/0,1%-E1–, E2–2, 420K/0,1%+20K/0,1%0V / EGNDAp5200f1.fh7Fig. 6-3: Analog interface - input circuitVoltage supply / digitalinputs/outputsThe inputs and outputs are potentially separated and receive their powerof 24 volts via connector X75. The external voltage supply source isprotected against polarity reversal.Designation Unit min. type max.External voltage supply +U L V 18 24 32Current consumption of +U L mA 100inputs RF, AH, CLR, U High V 14 24 32STOP, FB+, FB- U Low V 0

DIAX04 Plug-in modules ANALOG interface with actual position value output DAE02.1M 6-3Actual position outputIncremental encoder emulationThe actual position value can be output to the CNC control eitherincrementally or absolutely.+5V extC10.01µFU atwisted cablepairDS3487M1/2 DS7820OutputU a0V extstrobeC2100pFpower driveroutput circuitprinciple input circuitof the receiver sideAp5201f1.fh7Fig. 6-6: Incremental encoder output circuitSystem LimitsIn contrast to conventional incremental encoders in which the pulseoutput frequency can be infinitely set in very fine increments (i.e., pulseflanks always allocated to fixed positions), an emulated incrementalencoder signal is subject to some limitations. This is the direct result ofthe drive controller and the way the encoder emulation card DAE02.1Mmust work in a digital fashion.Number of LinesThe number of encoder lines usually ranges between 16 and 262144,taking maximum output frequency into account, and can be freelyselected.Note:When emulating the actual positon value 1 gained from a nonabsoluteresolver, the number of lines must be divisible by thenumber of resolver pole pairs.Maximum output frequencyThe pulse output register on the DAE02.1M has a width of 10 bits percontrol cycle. At 250µs this means it can process a maximum of 2 10 -1 =1023 increments. The maximum pulse frequency that can be output thusequals: 1023/4 = 256 pro 250µs = 1.023 MHz.If this frequency is exceeded, then pulses can go missing. This results ina position offset of the emulated in contrast to the real position.Run Time between Real and Emulated PositionsIf real position detection takes place at time t n then an internalcomputation process is started. At time t n+1 the number of computerincrements is output. The output is completed no later than t n+2 .A runtime compensation is presently not available.Depending on sampling time of the control, minimum run time thusequals 250µs, maximum equals 500µs (mean runtime 375µs).DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

6-4 ANALOG interface with actual position value output DAE02.1M DIAX04 Plug-in modulesNote:If the master axis position is emulated, then the missingruntime compensation of the emulation does not cause aconstant error as master axis position processsing is alsodelayed in the drives.Ua1Ua2Ua0t1t1t2TTL square waveimpulse, lookingonto motor shaftand rotatingclockwiseSv5104f1.fh7Fig. 6-7: Incremental encoder output signalsDesignation Unit min. type max.Supply voltage +5V external V 4.75 5 5.25Current consumption of +5V ext. mA 175Signal level U high (I OUT ≤ 20 mA) V 2.5 3.4U a0, U a1, U a2 U low (I OUT ≤ 40 mA) V 0,3 0.5Output current mA 40Output frequency MHz 1Rise and fall time ns 100Reference point delay t1 ns 0 100Edge distance t2 ns 200Fig. 6-8: Voltage source and signal level of the incremental encoder emulationAbsolute encoder emulationX7613pulse (+)inputcircuit14pulse5data (+)outputcircuit6data (-)100 V ext150 R2 N90 R90 RDS3487+5 V0V ext.Ap5203f1.fh7Fig. 6-9: Absolute encoder output circuitVoltage supply for absoluteencoder emulationDesignation Unit min. type max.Voltage source +24V external V 10 24 32Current consumption +24V ext. mA 100 200Fig. 6-10: Voltage supply and signal level of the incremental encoder emulatorDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules ANALOG interface with actual position value output DAE02.1M 6-5Recommended pulse frequencyfor data transmissionActual position output inabsolute formatPulse frequency depends on the length of the line.Line length in metersPulse frequency in kHz< 10 < 2000< 20 < 1000< 50 < 500< 75 < 250< 100 < 125Fig. 6-11: Line length and pulse frequencyScanning code:Gray CodeData range:4096 RevolutionsResolution:4096 Increments/RevolutionData format:24 Bit + PFBCounting direction:switchableData transmission:synchronous, serialInput/output circuit:driver per EIA RS 422 ALeast-significant bit:G0Most-significant bit:G23Pulse frequency:f T= 100 kHz ... 2 MHzPeriod of the pulse signal: T = 10 µs ... 0,5 µsMonoflop time: tm= 16 µsPulse space: Tp = tm + T/2Delay time:tv = 200 ns ... 250 nsPower Failure Bit (PFB): is not used and is logically always "0"TTp > tm+T/2pulse1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25tm1 2data11 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB 0 11 G23 G22resolution for 4096 revolutionsTresolution for1 revolutionpulseTptvtmserial dataG23 G22 G0 PFBSv5105f1.fh7Fig. 6-12: General signal path planDANGERControl error in motor and moving components!Danger of bodily injury and property damage due toaccidental axis movements.If breaks in the power source +U ext drop below 10 voltsfor periods longer than 100 µs then encoder informationcould be faulty.⇒ Activate the lag-distance monitor in the control.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

6-6 ANALOG interface with actual position value output DAE02.1M DIAX04 Plug-in modulesActual position output in moduloformatScanning code:Gray CodeData range:1 table rotationsResolution:262 144 Increments per table rotationData format:18 bitCounting direction:switchableData transmission:synchronous, serialInput/output circuit:driver per EIA RS 422 ALeast-significant bit:G0Most-significant bit:G17Pulse frequency:f T= 100 kHz ... 2 MHzPeriod of the pulse signal: T = 10 µs ... 0.5 µsMonoflop time: tm= 16 µsPulse space: Tp = tm + T/2Delay time:tv = 200 ... 250 nsPower Failure Bit (PFB): is not used and is logically always "0"Stored parallel information: mTTp > tm-T/2Takt +1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18tm-T/21 2data11 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 0 11 G17 G16TpulseTptvtmserial dataG17 G16 G1 G0Sv5106f1.fh7Fig. 6-13: General signal path diagramDANGERControl error in motor and moving components!Danger of bodily injury and property damage due toaccidental axis movements.If breaks in the power source +U ext drop below 10 voltsfor periods longer than 100 µs then encoder informationcould be faulty.⇒ Activate the lag-distance monitor in the control.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Encoder Interface DAG01.2 M 7-17 Encoder Interfa ce DAG01.2 M7.1 GeneralSetting the interfaceSelecting pulse frequencyEncoder interface DAG 01.2 M evaluates:• linear and angular scales using the bidirectional interface EnDat• angle systems as per the SSI standardIf the measuring system is outfitted with the interface EnDat, then set theS2/4 switch on the printed circuit board to OFF.If the measuring system works as per the SSI standard, then set theswitch S2/4 to ON.The pulse frequency depends on the line length.Select pulse frequency in terms of the following table:Maximum line length in meters Pulse frequency in kHz10 up to 2 MHz20 up to 1 MHz50 up to 500 kHz75 up to 250 kHz100 up to 125 kHzFig. 7-1: Selecting the pulse frequencySetting pulse frequencySet pulse frequency using switches S2/1, 2, 3, on the printed circuit boardaccording to the following table:PulsefrequencySwitch settingS2/1Switch settingS2/22 MHz ON ON ON1 MHz OFF ON ON500 kHz ON OFF ON250 kHz OFF OFF ON125 kHz ON ON OFFFig. 7-2: Setting the pulse frequencySwitch settingS2/3Condition at deliveryThe following is programmed at the time of delivery:CyclefrequencySwitch settingS2/1Switch settingS2/2125KHz ON ON OFFSwitch settingS2/3InterfaceEndatSwitch setting S4OFFDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

7-2 Encoder Interface DAG01.2 M DIAX04 Plug-in modules7.2 Encoder interfac e DAG01.2 M with EnDat InterfaceConnecting the EnDat measuring system4-pin plug-in screw clamppart no. 254006If an EnDat interface hasbeen selected then do notconnect voltage supply!1234X581 24 V ext.2 0 V ext.3 shield4 freeDAG 01.2X58M+U L0V LEncoder Interface with EnDat interface25-pin D-sub. conn. INS0520(screw mounting)X59X59encod.A+A-B+B-shieldR+R-151612131132BKGNBKYEBKBUBKRDRDBK121541719678::14121541719678::14freeA+A-B+B-shieldR+R-free::free25141310 V Sensor+5 V Sensor0 V+5 Vdata (-)data (+)pulse (-)pulse (+)41107171498WHBUGNWHBNGNPKGYYEVT161835202122232416183520212223240 V Sensor+5 V Sensor0 V+5 Vdata (-)data (+)pulse (-)pulse (+)0 V ext.lookingontofront panel252524 V ext.join to connector housingconnect shield with metalhousing via cable gripColor coding applies to ready-made INDRAMAT cable: IKS4142Ap5204f1.fh7Fig. 7-3: Terminal diagram - EnDat measuring systemDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Encoder Interface DAG01.2 M 7-3Ready-made cable for X59DAG 01.2 MDAG 01.2MX58+U L0V Lconnector INS0520X59INK0532Measuringsysteme.g.,ROC 412ROC 413RCN 220LC 181HeidenhainØ2852INS 0379IKS414245Ap5205f1.fh7Fig. 7-4: Ready-made cable for X59Technical data on the EnDat InterfaceInterfaceEnDat interface (bidirectional serial interface)Voltage supply for the external measuring systemOutput voltage X59/5: DC +5V (±2.5%)Maximum load of output X59/5: 350 mASignalsResolutionVoltage signalsSignals from the measuring systemA and B are two approximately sinusoidal signals.R is the reference marker signal.The signal periods from the measuring system have a 8192-foldresolution.Signal voltage for A, B, R: 1 V SS (+10/-20%)Max. signal voltage offset:0.2 VMax. frequency for measuring system signals A, B: 300 kHzMax. frequency for reference marker signal R: 15 kHzSignal period360° el.A090° el.B0R0Sv5114f1.fh7Fig. 7-5: General signal path diagramDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

7-4 Encoder Interface DAG01.2 M DIAX04 Plug-in modulesData outputData inputData transmissionCode signalSignals pulse(+) and pulse(-) from differential line drive per EIA standardRS-485.Signals data (+) and data (-) for differential line receiver per EIA standardRS-485 with cable termination Z 0 =120 Ohm.StorepositionvaluepulseMeasuring system startsmode command acceptanceTCALPosition valueCyclic redundancechecktmdataStart Alarm LSBMSB CRC CRC CRC CRC2 0 2 1 2 n-1 2 nModenoseparateline0 0 0 1 1 1Following electronicstransmits mode commandCircuit principleFig. 7-6: Overview of data transmissionSv5107f1.fh7RS485+5VRS485+5VGeberRS4850VA+,B+Z 0Z 0data (+)data (-)pulse (+)pulse (-)DAG01.2M+5VZ 0RS4850VRS485RS485Z 0synchronousserialdatatransmissionincrementalsignalU 0A-,B-R1V 0Z 0 =120Ap5206f1.fh7Fig. 7-7: Circuit principle diagramDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Encoder Interface DAG01.2 M 7-57.3 Encoder interfac e DAG01.2 M with synchronous serialinterface (SSI)Connecting the SSI measuring system4--pin plug-in screw clamppart no. 254006DC 24 V ±20%1234X581 24 V ext.2 0 V ext.3 shield4 freeDAG 01.2X58M+U L0V LEncoder interface with SSI interface25-pin D-sub. conn. INS0520(screw mounting)X59X5911free2152 A+15 A-251344B+1717 B-1919 shield66R+77R-8::148 fre: e: :14 :1411616 0 V sensor1818 +5 V sensorEncoder35350 V+5 Vlooking ontofront paneldata (-)data (+)pulse (-)pulse (+)0 V ext.+24 V ext.43121211GNBNRDBKBN 1 mm 2WH 1 mm 220212223242520 data (-)21 data (+)22 pulse (-)23 pulse (+)24 0 V ext.25 +24 V ext.Join shield to connector housingvia metal endpiece of shieldJoin shield with metal housing via cablegripColor coding applies to ready-made INDRAMAT cable IKS4136Ap5207f1.fh7Fig. 7-8: Terminal diagram - SSI measuring systemDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

7-6 Encoder Interface DAG01.2 M DIAX04 Plug-in modulesReady-made cable for X59DAG 01.2 MDAG 01.2MX58+U Lø 28INS0639connectorINS0520X590V L52Measuringsysteme.g., CE-65made byT&RINK020945IKS4136Ap5208f1.fh7Fig. 7-9: Ready-made cable for X59SSI data formatScanning code:Data range:Resolution:Data format:Data transmission:niederwertigtes Bit:Most-significant bit:Pulse frequency:Gray Code4096 Revolutions4096 Increments/Revolution24 Bit + Power Failure Bitsynchronous, serialG0G23f T= 125 kHz…2MHzPeriod of the pulse signal: T = 8…0.5 µsMonoflop time: tm = 30 µsPulse space: Tp = 250 µs - 26 * T - 30 µsPower Failure Bit (PFB): 0: no error; 1: errorThe serial data is assumed by the following positive pulse edges:TTp > tm+T/2pulse +1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25tm1 2data11 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB 0 11 G23 G22resolution for 4096 revolutionsresolution for1 revolutionTpulseTpserial datatvtmG23 G22 G0 PFBSv5108f1.fh7Fig. 7-10: General signal path principle diagramDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Encoder Interface DAG01.2 M 7-7SSI interface - technical dataVoltage supply for plug-in module DAG01.2MInput voltage X58/1: DC 24V (±20%)Maximum current consumption X58/1: 1.5 AVoltage supply for external SSI measuring systemOutput voltage X59/25: DC 24V (± 20%)Maximum load at output X59/25:1.5 AData outputData intputCode signalSignal pulse(+) und pulse(-) from differential line drive per EIA standardRS-485.Synchronous, serial signal data(+) and data(-) for differential line receiverper EIA standard RS-485 with cable terminator Z 0 =121 Ohm.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

7-8 Encoder Interface DAG01.2 M DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules ARCNET coupler card DAK01.1M 8-18 ARCNET coup ler card DAK01.1M8.1 Connecting ARC NET coupler card DAK01.1MThe plug-in module "ARCNET coupler card" is a plug-in card for the CLC-D 2 control card and becomes the interface to an ARCNET bus system.The node number can be selected via a switch on the front panel.Front panel DAK01.1 MThe green LED on the front panel displays that the ARCNET interfacehas been initialized and connected to the ARCNET bus.DAK 01.1Mgreen LED forARCNET-SSH5switch position "ON"DIP switch toselect nodenumber0 ... 2551 2 3 4 5 6 7 8S5switch position "OFF"Address set here:11111101 = 253 Dec equals FD HexX 44COAXIAL bushing forARCNET bus systemView to front plateFa5076f1.fh7Fig. 8-1: Front panel DAK01.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

8-2 ARCNET coupler card DAK01.1M DIAX04 Plug-in modulesDiagram of the basic ARCNETbus system principleBNCT adapterMatchingresistor93 ΩParticipant1Participant2Participant3Participant4.......Participant8active HUBFig. 8-2: Connection diagram - ARCNET bus systemAp5209f1.fh7Transmission medium, busconnection and terminationThe network must be constructed using the coaxial cables RG-62 or RG-71 with an impedance of 93 Ω.The final ARCNET bus participant must be terminated with a 93 Ω-matching resistor.Each network participant must be integrated into the bus segment bymeans of an T-BNC adapter.Node number (participantnumber)DAK bus connectionThe node number is needed to clearly identify a bus participant. Thisnumber must set within the range of 0 to 255 at the time the network isstarted up. Any node number change does not become effective until theCLC-D has been switched off and then on again once.Highimpedancetransceiver(HIT)LL5k64n7DAK 01.1X44BNC bushing5k6front panel / housingAp5210f1.fh7Fig. 8-3: DAK bus connectionDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules CLC link interface with ARCNET DAQ02.1M 9-19 CLC link interf ace with ARCNET DAQ02.1M9.1 GeneralPlug-in module DAQ02.1M is a plug-in card for the CLC-D control card. Itmakes the linking of several CLC´s with several master axes possible.This link is either a simple system (primary ring only) or a redundantsystem (primary and secondary ring).It can also be the interface to an ARCNET bus system.9.2 DAQ02.1M - conn ection schematicsFSMA connector2.2 ø INS04186.0 ø INS0426DAQ02.1MLWL interfacetransmitterLWL interfacereceiverLWL interfacetransmitterLWL interfacereceiverX52X53X70X71TXRXTXSEKUNDARY link ringRXPRIMARY link ringStatus displaylink ringPRIMARYSECONDARYPSSMH18H17H12H11X52 TXX53 RXX70 TXX71 RXCLC linkLink address -select switch10910928283737446655S6 LOW S7 HIGHLED forARCNET interfaceCoaxial bushing forARCNET bus systemRUN/ARCH6ARCNETX54View to front plateAp5211f1.fh7Fig. 9-1: DAQ02.1M - connection schematicsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

9-2 CLC link interface with ARCNET DAQ02.1M DIAX04 Plug-in modules9.3 CLC link with pri mary ring (simple ring)Drives1 2 ...... kDrives1 2 ...... mSYNAX ring 1CLCDAQ02.1Primary ringSYNAX ring 2CLCDAQ02.1Ap5212f1.fh7Fig. 9-2: CLC link with primary ring (simple ring)9.4 CLC link with pri mary and secondary rings (double ring)Drives1 2 ...... kDrives1 2 ...... mSYNAX ring 1CLCDAQ02.1SYNAX ring 2CLCDAQ02.1Secondary ringPrimary ringAp5213f1.fh7Fig. 9-3: CLC link with primary and secondary ring (double ring)DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules CLC link interface with ARCNET DAQ02.1M 9-39.5 Technical data o f the LWL interface primary and secondaryringsTransmitterdata TxReceiver dataRxName Abbreviation Unit ValueMax. transmission output atoptimum low levelMinimum transmission powerfor optimum high levelMaximum transmission outputat optimum high levelTransmitter diode wavelength:Peak wavelengthspectral bandwidthMaximum input power foropt. low levelMinimum input power foropt. high levelMaximum input power foropt. high levelMaximum damping of thetransmission pathP SmaxLdBm/µW -28.2/1.5P SminHdBm/µW -7.5/180P SmaxHdBm/µW -3.5/450λpλpnmnm640…675 nm (0° C..55° C)- 30 nm (25° C)P EmaxLdBm/µW -31.2/0.75P EminHdBm/µW -20/10P EmaxHdBm/µW -5/320P SminH…P EminH dB 12.5Transmission power can be set via software parameters.Fig. 9-4: Technical data of the LWL interface9.6 ARCNET bus sy stemBlock diagram of an ARCNETbus systemBNCT adapterMatchingresistor93 ΩParticipant1Participant2Participant3Participant4.......Participant8active HUBAp5214f1.fh7Fig. 9-5: Block diagram of an ARCNET bus systemTransmission medium, busconnection and terminationNode number (participantnumber)The network must be constructed using either coaxial cable RG-62 orRG-71 with an impedance of 93 Ω.The final ARCNET bus participant must be terminated with a 93 Ω-matching resistor.Each network participant must be integrated into the bus segment with aT-BNC adapter.The node number is needed to clearly identify a bus participant. Thisnumber must set within the range of 0 to 255 at the time the network isstarted up. Any node number change does not become effective until theCLC-D has been switched off and then on again once.The node number is set via switches S1 and S2 which are located on theprinted circuit board and are labelled!DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

9-4 CLC link interface with ARCNET DAQ02.1M DIAX04 Plug-in modulesBus connection DAQ02.1MDAQ 02.1Highimpedancetransceiver(HIT)5k64n7X54BNC bushing5k6front panel / housingAp5215f1.fh7Fig. 9-6: Bus connection DAQ02.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules INTERBUS-S slave board DBS03.1M 10-110 INTERBUS-S s lave board DBS03.1M10.1 GeneralThe INTERBUS-S slave board DBS03.1M makes it possible to integratethe control board CLC-D into the INTERBUS-S system.The INTERBUS-S interface of the DBS03.1M board is constructed to bea long-distance bus interface and meet the standards specified for theINTERBUS - S certification.The DBS03.1M board is a plug-in board that can be inserted directly ontothe control board. Once screwed into place using the three guide pins, itbecomes one unit with the CLC-D.Note:Additional boards can be inserted into the DBS03.1M. Thismust be noted when dismantling or mounting!10.2 Terminal diagram spart no. 253897 X38Terminal X38has not functionwith DBS03.1M12+24VOV LPart no. 254006 X39Arriving bus1 E12 E23 E34 OV LINS0457 X40123456789DO1DI1GND1freefreeDO1DI1freefreeDBS03.1X 40MX 38+24V0 V LX 39E1E2E30 V LH13H148 Diagnostic LEDsOutgoing busINS0456123456789X41DO2DI2GND2free+5VDO2DI2freeRBSTX 41Looking ontofront panelAp5216f1.fh7Fig. 10-1: Terminal diagramsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

10-2 INTERBUS-S slave board DBS03.1M DIAX04 Plug-in modules10.3 Technical dataINTERBUS-SIncoming interfaceOutgong interfaceINTERBUS-S standard interface per DIN E 19258 for long-distance busparticipants via a 9 pin D-subminiature connector. The interface iscompletely galvanically isolated. It contains a duplex interface connectionbased on RS 485 to connect with the previous participant in theINTERBUS-S ring.INTERBUS-S standard interface per DIN E 19258 for long-distance busparticipants via a 9 pin D-subminiature bushing. The interface iscompletely galvanically isolated as well. It contains a duplex connectionbased on RS 485 to connect with the following participant. There isadditionally a strobe signal to detect a relaying INTERBUS-S.External InputsThe DBS03.1M makes three hardware inputs (+24V) available. Thesecan only be used in conjunction with a CLC-D if such is supported by therelevant firmware. The signal states at these inputs are transmitted to theCLC-D independent of INTERBUS-S status (On/Off) but can also bequeried by the INTERBUS -S master via the PD or PCP channel.X3 Designation Input voltage forhighInput voltage forlow1 E1 +16 V... +32 V -0.5 V ... +8 V2 E2 +16 V... +32 V -0.5 V ... +8 V3 E3 +16 V... +32 V -0.5 V ... +8 V4 0V L reference potential 0V reference potential 0VFig. 10-2: Signal assignment X3 external inputsNote:The DBS03.1M does not have an INTERBUS-S repeaterfunction that is maintained by an external power source if theDBS03.1M is decoupled from such. This means thatconnector X38 may not be wired.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Input / output interface DEA04.2M, DEA05.2M, DEA06.2M 11-111 Input / output i nterface DEA04.2M, DEA05.2M,DEA06.2M11.1 GeneralThese plug-in modules each have 15 inputs and 16 outputs via which thedrive can exchange binary signals with a PLC.The three aforementioned types are differentiated in terms of theiraddress.To avoid any confusion during installation, the D-subminiature connectorsare labelled differently.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

11-2 Input / output interface DEA04.2M, DEA05.2M, DEA06.2M DIAX04 Plug-in modules11.2 Terminal diagram sready-madecable IKS4123X17/X32/X33BKGNGYPKRDGNBKYEGNBURDBUBNYEBNGYRDWHWHPKBKWHBNPKYEWHGNWHBUWHGNGYGYWHWHVTYEPKBUYEGYGNPKYEPKBNBUBNGNYEBURDYEBNRDBKBNBNGY 0.5 mm 2GN 0.5 mm 2DC 0 VextDC 24 Vext12345678910111213141516171819202122232425262728293031323334353637IN 0IN 1IN 2IN 3IN 4IN 5IN 6IN 7IN 8IN 9IN 10IN 11IN 12IN 13IN 14OUT 0OUT 1OUT 2OUT 3OUT 4OUT 5OUT 6OUT 7OUT 8OUT 9OUT 10OUT 11OUT 12OUT 13OUT 14OUT 15CLC_Bbfreefree0V extfreeU extInputsOutputs200DEA04.2ERRX 17MDEA05.2ERRMX 32View to front plate3720DEA06.2ERRX 33M191connectorDEA05.2INS052342X 32Ferrules forDC bus clampINK0271Join shield via cable gripwith metal connectorhousingIKS4123The colour code is correct for INDRAMAT cable type:INK0271Ap5217f1.fh7Fig. 11-1: Terminal diagrams DEA 04.2M, DEA 05.2M, DEA 06.2MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Input / output interface DEA04.2M, DEA05.2M, DEA06.2M 11-311.3 Technical data D EA04.2M, DEA05.2M, DEA06.2MDesignation Unit min. type max.Power supply +U ext V 18 24 32Current consumption I extA 0,15 0,2 1) 2,2 2)Inputs X17/1…15+U HighV+U LowV14024

11-4 Input / output interface DEA04.2M, DEA05.2M, DEA06.2M DIAX04 Plug-in modulesError LED ERRNote:Driver UND 2987 A limits short-circuit currents to 350mA.If the short-circuit limit is active for more than 1µs, then thepertinent output is locked (lL=0). The other outputs arefunctional. The affected output remains locked until the powervoltage is switched off and on again once.Note:If the UND 2987 A driver has shutdown one or more outputsdue to overload, then the LED will display the error state.Output CLC_ BbOutput CLC_Bb is set to high with each edge change of output OUT15.Output CLC_Bb remains at high for 100 ms. If the state of output OUT15does not change during this time, then output CLC_Bb goes back to low.If the state of output OUT15 changes during this period, then outputCLC_Bb is retriggered and remains in high.Retrigger time: 100 msNote:If output CLC_Bb is used, then output OUT15 cannot be usedbecause output OUT15 is used to retrigger output CLC_Bb.Application:Output CLC_Bb can be used as a type of "Watchdog".160 ms80 ms 120 ms 60 ms 80 msHighLowHighLowoutputOUT 15outputCLC_Bb100 ms 100 ms 100 msretrigger edge change0100 200 300 400 500 600t in msAp5220f1.fh7Fig. 11-5: Illustration of how output CLC_Bb worksDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Input / output interface DEA08.1M, DEA09.1M, DEA10.1M 12-112 Input / output i nterface DEA08.1M, DEA09.1M,DEA10.1M12.1 GeneralThese plug-in modules have 32 inputs and 24 outputs and a CLCBboutput each.Up to three DEAs can be inserted into a drive controller.The three types are differentiated in terms of the address range set andthe connector designations.To prevent any confusion during installation, the connectors are labelleddifferently.The inputs and outputs are isolated. An external power supply of DC+24V must be connected. The power source input is protected againstpolarity reversal.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

12-2 Input / output interface DEA08.1M, DEA09.1M, DEA10.1M DIAX04 Plug-in modules12.2 Terminal diagram s DEA08.1M, DEA09.1M, DEA10.1Mready-made cable IKS4186X64 / X65 / X66WH 0.16 mm 21BN 0.16 mm 2In 02GN 0.16 mm 2In 13YE 0.16 mm 2In 24GY 0.16 mm 2In 35PK 0.16 mm 2In 46BU 0.16 mm 2In 57RD 0.16 mm 2In 68BK 0.16 mm 2In 79VT 0.16 mm 2In 810GY/PK 0.16 mm 2In 911YE/BU 0.21 mm 2In 1012RD/GN 0.21 mm 2Out 013RD/YE 0.21 mm 2Out 114BK/GN 0.21 mm 2Out 215BK/YE 0.21 mm 2Out 316BU/GY 0.21 mm 2Out 417BU/PK 0.21 mm 2Out 518RD/GY 0.21 mm 2Out 619RD/PK 0.21 mm 2Out 720WH1 0.5 mm 2CLC_Bb21BU/RD 0.16 mm 20V22extGN/WH 0.16 mm 2In 1123BN/GN 0.16 mm 2In 1224YE/WH 0.16 mm 2In 1325BN/YE 0.16 mm 2In 1426GY/WH 0.16 mm 2In 1527BN/GY 0.16 mm 2In 1628WH/PK 0.16 mm 2In 1729BN/PK 0.16 mm 2In 1830BU/WH 0.16 mm 2In 1931BU/BN 0.16 mm 2In 2032BK/GY 0.21 mm 2In 2133BK/PK 0.21 mm 2Out 834BK/BU 0.21 mm 2Out 935BK/RD 0.21 mm 2Out 1036BK/BN/WH 0.21 mm 2Out 1137BK/YE/GN 0.21 mm 2Out 1238BK/GY/PK 0.21 mm 2Out 1339BK/RD/BU 0.21 mm 2Out 1440WH2 0.5 mm 2Out 1541WH3 0.5 mm 2+U42extRD/WH 0.16 mm 20V43extBN/RD 0.16 mm 2In 2244BK/WH 0.16 mm 2In 2345BK/BN 0.16 mm 2In 2446GN/GY 0.16 mm 2In 2547YE/GY 0.16 mm 2In 2648PK/GN 0.16 mm 2In 2749YE/PK 0.16 mm 2In 2850GN/BU 0.16 mm 2In 2951BK/GN/WH 0.21 mm 2In 3052BK/BN/GN 0.21 mm 2In 3153BK/YE/WH 0.21 mm 2Out 1654BK/BN/YE 0.21 mm 2Out 1755BK/GY/WH 0.21 mm 2Out 1856BK/BN/GY 0.21 mm 2Out 1957BK/WH/PK 0.21 mm 2Out 2058BK/BN/PK 0.21 mm 2Out 2159BK/BU/WH 0.21 mm 2Out 2260WH4 0.5 mm 2Out 2361WH5 0.5 mm 2 +U62extDEA08.1ERRX 64MDEA09.1ERRX 65MDEA10.1ERRX 6643 22 1400 INK0618conn.INS0620ferrules forintermediate clamping720V extconnect shield via cablegrip with metal connector housingThe colour code is correct for INDRAMAT cable type: INK0618IKS4186Fig. 12-1: Terminal diagrams DEA08.1M, DEA09.1M, DEA10.1M58,0M62 42 21view tofront plateAp5223f1.fh7DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Input / output interface DEA08.1M, DEA09.1M, DEA10.1M 12-312.3 Technical data D EA08.1M, DEA09.1M, DEA10.1MDesignation Unit min. type max.Supply voltage +U ext V 18 24 32Current consumption I extA 0.15 0.2 1) 2.2 2)Inputs IN 0…IN 31OutputsOUT 0...OUT 23CLCBb+U HighV+U LowV+U high+U lowI LVVmA140U ext-20024

12-4 Input / output interface DEA08.1M, DEA09.1M, DEA10.1M DIAX04 Plug-in modulesNote:If driver UND 2987 A has witched one or more outputs off dueto overload, then the error state is displayed on the LED.Output CLC_ BbOutput CLC_Bb is set to high with each edge change in a parameter.CLC_Bb remains at high for 100 ms. If the state of the relevant bits doesnot change during this time, then outupt CLC_Bb goes back to low.If there is a change in the relevant bit during the 100 ms period, thenoutput CLC_Bb is retriggered and remains in high for a further 100 ms.Retrigger time: 100 msApplication:Output CLC_Bb can be used as a type of "Watchdog".160 ms80 ms 120 ms 60 ms 80 ms01HighLowrelevantbit *outputCLC_Bb100 ms 100 ms 100 msRetrigger edge change0* See function description100 200 300 400 500 600t in msSv5109f1.fh7Fig. 12-5: Illustration of how output CLC_Bb worksDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Input / output interface DEA28.1M, DEA29.1M, DEA30.1M 13-113 Input / output i nterface DEA28.1M, DEA29.1M,DEA30.1M13.1 GeneralThese plug-in modules each have 32 inputs and 24 outputs and oneCLCBb output. The plug-in modules are inserted into the CLC-D... controlcard (see illustration below).Up to three DEAs can be inserted into a CLC-D... .The three plug-in modules are differentiated in terms of their addressrange and the connector designations.Arrangement of the DEAs on theCLC-D ...To prevent confusion during installation, the connectors are labelleddifferently.CLC-D ...DEA28.1M DEA29.1M DEA30.1MCLC-D02.3H48MDEA28.1ERRMDEA29.1ERRMDEA30.1ERRMX25TXX 72X26RXX 28 X 27X 73X 74Fa5077f1.fh7Fig. 13-1: Arranging the DEAs on the CLC-D ...The intputs and outputs are isolated. An external voltage supply of DC+24 V must be connected. The input for the voltage supply is protectedagainst polarity reversal.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

13-2 Input / output interface DEA28.1M, DEA29.1M, DEA30.1M DIAX04 Plug-in modules13.2 Terminal diagramsIKS4186 ready-made cableX72 / X73 / X74WH 0.16 mm 21BN 0.16 mm 2In 02GN 0.16 mm 2In 13YE 0.16 mm 2In 24GY 0.16 mm 2In 35PK 0.16 mm 2In 46BU 0.16 mm 2In 57RD 0.16 mm 2In 68ERRERRERRBK 0.16 mm 2In 79VT 0.16 mm 2In 810GY/PK 0.16 mm 2In 911YE/BU 0.21 mm 2In 1012RD/GN 0.21 mm 2Out 013RD/YE 0.21 mm 2Out 114BK/GN 0.21 mm 2Out 262 42 2115BK/YE 0.21 mm 2Out 316X 72X 73X 74BU/GY 0.21 mm 2Out 417BU/PK 0.21 mm 2Out 518RD/GY 0.21 mm 2Out 619RD/PK 0.21 mm 2Out 720WH1 0.5 mm 2CLC_Bb21BU/RD 0.16 mm 20V22extGN/WH 0.16 mm 2In 1123BN/GN 0.16 mm 2In 1224YE/WH 0.16 mm 2In 1325BN/YE 0.16 mm 2In 1426GY/WH 0.16 mm 2In 1527BN/GY 0.16 mm 2In 1628WH/PK 0.16 mm 2In 1729BN/PK 0.16 mm 2In 1830BU/WH 0.16 mm 2In 1931BU/BN 0.16 mm 2In 2032BK/GY 0.21 mm 2In 2133BK/PK 0.21 mm 2Out 834BK/BU 0.21 mm 2Out 935BK/RD 0.21 mm 2Out 1036BK/BN/WH 0.21 mm 2Out 1137BK/YE/GN 0.21 mm 2Out 1238BK/GY/PK 0.21 mm 2Out 1339BK/RD/BU 0.21 mm 2Out 1440WH2 0.5 mm 2Out 1541WH3 0.5 mm 2+U42ext43 22 1RD/WH 0.16 mm 20V43extBN/RD 0.16 mm 2In 2244BK/WH 0.16 mm 2In 2345BK/BN 0.16 mm 2In 2446400 INK0618GN/GY 0.16 mm 2In 2547INS0620YE/GY 0.16 mm 2In 2648conn.PK/GN 0.16 mm 2In 2749YE/PK 0.16 mm 2In 2850GN/BU 0.16 mm 2In 2951BK/GN/WH 0.21 mm 2In 3052ferrules forBK/BN/GN 0.21 mm 2In 3153intermediate clampingBK/YE/WH 0.21 mm 2Out 1654BK/BN/YE 0.21 mm 2Out 1755BK/GY/WH 0.21 mm 2Out 1856BK/BN/GY 0.21 mm 2Out 1957BK/WH/PK 0.21 mm 2Out 2058BK/BN/PK 0.21 mm 2Out 2159BK/BU/WH 0.21 mm 2Out 2260WH4 0.5 mm 2Out 237261view toWH5 0.5 mm 2 +U62ext0V extfront plateDEA28.1MDEA29.1connect shield via cablegrip with metal connector housingThe colour code is correct for INDRAMAT cable type: INK0618MIKS4186Fig. 13-2: Terminal diagrams DEA28.1M, DEA29.1M, DEA30.1M58,0DEA30.1MAp5224f1.fh7DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Input / output interface DEA28.1M, DEA29.1M, DEA30.1M 13-313.3 Technical data D EA28.1M, DEA29.1M, DEA30.1MTechnical dataDesignation Unit min. type max.Supply voltage +U ext V 18 24 32Current consumption I ext A 0,15 0,2 1) 2,2 2)Inputs IN 0…IN 31OutputsOUT 0...OUT 23CLCBb+U High V+U Low V+U high+U lowI LVVmA140U ext-20024

13-4 Input / output interface DEA28.1M, DEA29.1M, DEA30.1M DIAX04 Plug-in modulesNote:If driver UND 2987 A has witched one or more outputs off dueto overload, then the error state is displayed on the LED.Output CLC_ BbOutput CLC_Bb is set to high by a bit in a parameter with each edgechange. Output CLC_Bb remains at high for 100 ms. If the state of the bitdoes not change during this period, then output CLC_Bb goes back tolow.If within these 100 ms there is a change in the state of the respective bit,then output CLC_Bb is retriggered and remains in high.Retrigger time: 100 msApplication:Output CLC_Bb can be used as a type of "Watchdog".160 ms80 ms 120 ms 60 ms 80 ms01HighLowrelevantbit *outputCLC_Bb100 ms 100 ms 100 msRetrigger edge change0* See function description100 200 300 400 500 600t in msSv5110f1.fh7Fig. 13-6: Illustration of how output CLC_Bb worksDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Position interface for square-wave signals DEF01.1M & DEF02.1 14-114 Position interfa ce for square-wave signalsDEF01.1M & DEF02.114.1 GeneralThe plug-in modules "Incremental position interface" support theacceptance of square-wave signals for the detection of a measuringsystem directly and externally mounted to a machine component in thedrive controller.The incremental positioning interfaces for squarewave signals DEF01.1Mand DEF02.1M differentiate in the way they respond to different addressranges. These are automatically divided up during the initialization phaseto whatever positioning interfaces have been inserted.The D-subminiature plug-in connections have been variously labelled toavoid any confusion during installation.14.2 Connector pin as signment DEF01.1MDEF01.1MDEF02.1MINK0209cable (2x1.0+4x2x0.25)CX22GY1)Ua288Ua2PKUa211Ua2RDBKUa0Ua03434Ua0Ua0X22X24BNUa155Ua1GNUa166Ua1772299WH 1 2DC 0V external10100V1111BN 1 2DC +5V external1212+5V1313141415-pin, D-submin.connector INS0439(screw fixing)part no.: 2528841515View tofront panelThe colour code is correct for INDRAMAT cable type: INK0209Ap5225f1.fh7Fig. 14-1: Connector pin assignment of position interface for square-wave signalDEF01.1M and DEF02.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

14-2 Position interface for square-wave signals DEF01.1M & DEF02.1 DIAX04 Plug-in modules14.3 Technical data D EF01.1M and DEF02.1MSupply voltage of the externalmeasuring systemDesignation Unit min. type /valuemax.Output voltage +5 V V 4.75 5 5.25Output current of the +5 V mA 250Fig. 14-2: Supply voltage of the externen measuring systemsVoltage level and phase positionof the input signalsDesignation Unit min. type /valueSignal voltage U HighV 2,5Signal voltage U LowV 0.5Phase position U a1°el. 0Phase position U a2°el. 90max.Maximum input frequency kHz 1000Signal period interpolation4 foldReference point delay t1 ns 50Edge distance t2 ns 250Fig. 14-3: Voltage level and phase position of the intput signals360° electric = one cycleUa1Ua2t2Ua0t1t1Sv5111f1.fh7Fig. 14-4: Block diagram of the signal paths+5VUaxUaxSv5112f1.fh7Fig. 14-5: Block diagram of the input circuitDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Encoder Interface DFF01.1M 15-115 Encoder Interfa ce DFF01.1M15.1 GeneralPlug-in module "Encoder interface DFF01.1M" supports positiondetection of measuring systems GDS01.1 / GDM01.1 directly mounted tomobile machine elements.Application example:The single turn encoder interface DFF01.1M can be used to connectmain shaft encoder GDS01.1 to a digital drive controller and for thetransmission of encoder signals to further drive controllers.Application:• electronic shaft• synchronization of the drives of the main shaft encoderMain shaft encoderGDS 1.1Digital drive controllersDFF 1.1 DFF 1.1 DFF 1.1 DFF 1.1 DFF 1.1Fig. 15-1: DFF01.1M arrangement5 drive maximumMax. cable lengthequals 5 metersbetween the twodrive controllersMaximum cable length of all connections: 75 mAp5226f1.fh7DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

15-2 Encoder Interface DFF01.1M DIAX04 Plug-in modules15.2 Terminal diagram sEncoder GDS 1.1 / GDM 1.16110GNPKWH1)1)23452345X18S-C-0VMPRIOR_OUT27581234RDVTBNGYBNBKBU67891011121314156789101112131415SCLSDOS+C+0VMUGnot assignedFSSDIDFF01.1X18M9DFF 01.1M, X182345VTBNWHWHBUconnector INS 0439part no.: 231 7151)IKS43741)1234512345shieldX19S-C-0VMPRIOR_INX1967891011121314151RDBKGYPKGNYEBNGNWHYEWHGYWHconnector INS0519part no.: 231 7146789101112131415167891011121314151SCLSDOS+C+0VMUGnot assignedFSSDIshieldLookingontofront panel1)Join shield toconnector housingIKS0024DFF 01.1M DFF 01.1M4228INS0519INS0713INK0550IKS4374INK044842 42INS0439INS0439GDS 1.1IKS4374IKS0024DFF01.1MX18X19DFF01.1MX18X19Ap5227f1.fh7Fig. 15-2: Terminal diagrams DFF01.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules High-resolution postion interface for sinusoidal signals DLF01.1M 16-116 High-resolution postion interface for sinusoidalsignals DLF01.1M16.1 GeneralMeasuring systemsPlug-in module "High-resolution position interface DLF01.1M" supportsthe acceptance of sinsuoidal signals for position evaluation of externalmeasuring system directly mounted to a machine component.The high-resolution position interface DLF01.1M evaluates measuringsystems with• sinusoidal current signals (7 ... 11 µAss) or with• sinusoidal voltage signals (1 Vss).Switching from current tovoltage signalsBy bridging X23/1 and X23/12 in the connector of DLF01.1M plug-inmodules, DLF01.1M is set to the evaluation of voltage signals.If there is no such connection, then DLF01.1M is set the evaluation ofcurrent signals.16.2 Terminal diagram sMeasuring systems with voltagesignalsmax. 50 mØ 2855ready made cable IKS4383connectorINS061645INS0451 coupling unitø 2852max. 50 mready made cable IKS438441,5connectorINS061645DLF01.1Mconnector INS063941,5X23BNGN5656GN 0.25 mm 2BN 0.25 mm 27878A+A-1515GYPK8181BK 0.25 mm 2RD 0.25 mm 26565B+B-1414X23RDBK3434GY 0.25 mm 2PK 0.25 mm 24343R+R-1313WHGNBNGN10121012WH 1 mm 2BN 1mm 2101210120V+5V1V SS99991111Measuring systeme.g.,LIF 181,LS 186,LS 486 vonHeidenhaintype: INK0280 1)cable [3x0,25+3x(2x0,25)StC+2x1,0]C15pin D-sub. connector INS0616Mat.-Nr.: 2770841) Color coding only applies to INDRAMAT cable INK02801212Lookingontofront panelAp5228f1.fh7Fig. 16-1: Terminal diagrams for measuring systems with voltage signalsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

16-2 High-resolution postion interface for sinusoidal signals DLF01.1M DIAX04 Plug-in modulesSignal break down of measuringsystems with voltage signals1V SSSignalbreakdown4-foldDGA 1.2DLF01.1DLF01.1DLF01.1DLF01.1Ap5245f1.fh7Fig. 16-2: Signal break down of measuring systems with voltage signalsFor further information see encoder branching DGA01.2 (pg. 23-1).Measuring systems with currentsignalsø 28ø 2855coupling unit INS049952connector INS0493GNYEBURDGYPKWHBNMeasuring systeme.g.,LIF 101,LS 106,LS 406 fromHeidenhain1256784399 pin connectionINS04991GN 0.25 mm 22BN 0.25 mm 25678439max. 30m 1)ready made cable IKS4129max. 30m 1)ready made cable IKS4130BK 0.25 mm 2RD 0.25 mm 2GY 0.25 mm 2PK 0.25 mm 2WH 1 mm 2BN 1mm 211µA SSTyp: INK0280 2)cable [3x0,25+3x(2x0,25)StC+2x1,0]C15 pin D-sub. conn. INS0616(screw fixing)part no.: 277084connectorINS061641,5connectorINS061641,51) Use line driver DGV on lines exceeding 30 meters2) Color coding only applies to INDRAMAT cable INK02807815651443131012911124545X237 +Ie18 -Ie1156 +Ie25 -Ie2144 +Ie03 -Ie01310 0V12 +5V9 shield111 U/I2 +8VDLF01.1X23MLookingontofront panelAp5229f1.fh7Fig. 16-3: Terminal diagrams for measuring systems with current signalsIf line lengths equal >30m, use line driver DGV01.1 (see pg. 23-6).DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules High-resolution postion interface for sinusoidal signals DLF01.1M 16-316.3 Technical data D LF01.1MSupply voltage for externalesmeasuring systemSignal formResolutionVoltage signalsCurrent signalsOutput voltage X23/12: DC +5 V (±5%)Maximum load of outputs X23/12: 150 mAApproximately sinusoidal signalsThe signal periods supplied by measuring system have a 2048-foldresolution.Signal voltage: A, B, R 1 V SSMax. frequency of measuring system signals: A, B 500 kHzMax. frequence for reference signal: R 15 kHzSignal current: I e1, I e27…16 µA SSI e02…8 µA SSMax. frequency of measuring system signals: I e1, I e2150 kHzMax. frequency of reference signal: I e015 kHzSignal-input circuitDLF 1.1Mcurrent signal: Ie1+, Ie2+, Ie0+voltage signal: A+, B+, R+current signal: Ie1-, Ie2-, Ie0-voltage signal: A-, B-, R-X237, 6, 41 µHX238, 5, 31 µH10 nF121 R10 nF-+Ap5230f1.fh7Fig. 16-4: Signal input circuitSignal period360° el.0A, I e190° el.0B, I e20R, I e0Sv5113f1.fh7Fig. 16-5: Block diagram of signal pathsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

16-4 High-resolution postion interface for sinusoidal signals DLF01.1M DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Profibus Interface DPF05.1M-FW 17-117 Profibus Interf ace DPF05.1M-FW17.1 GeneralThe Profibus interface DPF05.1M-FW enables the integration of the CLC-D control board into a Profibus system. The design of the board as aProfibus-DP combi slave assembly means that Profibus networks can beintegrated into either a Profibus-DP, Profibus-FMS or a mixture as perDIN19245-3.The DPF05.1M-FW assembly is conceived as a plug-in board for directinsertion into the control board. Once screwed into place with three guidepins it becomes a unit with the CLC-D.Note:Further boards can be inserted onto the DPF05.1M-FW. Thismust be noted for dismantling or removal from the carrier!17.2 Terminal diagram sDPF05.1MX691 E12 E23 E34 E45 OV LX69E1E2E3E40 V LH15H168 diagnosticsLEDsReceive/transmit data PRepeater control signal PData reference potentialBus 5 VReceive/send data NRepeater control signal N123456789X68freeRxD / TxD -PCNTR-PDGNDVPfreeRxD / TxD -NCNTR-NX68Looking ontofront panelAp5231f1.fh7Fig. 17-1: Terminal diagrams DPF05.1M-FWDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

17-2 Profibus Interface DPF05.1M-FW DIAX04 Plug-in modules17.3 Technical dataExternal inputsA DPF05.1M makes four hardware inputs (+24V) available. These inputscan only be used in conjunct with the CLC-D, if such is supported by thefirmware. The signal states at these inputs are transmitted independent ofthe Profibus status (On/Off) to the CLC-D but can also be queried by theProfibus master via the DP or FMS channel.X69 Designation Input voltage forhighInput voltage forlow1 E1 +16 V... +32 V -0.5 V ... +8 V2 E2 +16 V... +32 V -0.5 V ... +8 V3 E3 +16 V... +32 V -0.5 V ... +8 V4 0V L reference potential 0V reference potential 0VFig. 17-2: Signal assignment X69 external inputsProfibus InterfaceThe Profibus interface per DIN 19245, section 1 with line termination forlines of categories A or B as per DIN 19245, section 3.The PROFIBUS line is connected at X68. The connector must be orderedseparately of DPF05.1M.The PROFIBUS connectors are outfitted with connectable matchingresistor which must be switched on at the first and final bus participant.Do not transpose cores A and B. Conduct the connection as illustratedbelow.121 Switch position for the first and final slave in the Profibus-DP2 The cable shield must be applied bare to the metal guide.Fa5079f1.fh7Fig. 17-3: Bus connection for first and final slave, bus connector INS0450 without9-pin D-subminiature bushingDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Profibus Interface DPF05.1M-FW 17-3121 Matching resistor is switched off.2 The cable shield must be applied bare to the metal guide.Fa5081f1.fh7Fig. 17-4: Bus termination for all other slaves, bus connector INS0450 without 9pin D-subminiature bushing121 Switch position for the first and final slave in the Profibus-DP2 The cable shield must be applied bare to the metal guide.Fa5080f1.fh7Fig. 17-5: Bus termination for first and final slave, bus connector INS0541 with 9pin D-subminiature bushing121 Matching resistor is switched off.2 The cable shield must be bare when placed against the metal guide.Fa5078f1.fh7Fig. 17-6: Bus termination for all other slaves, bus connector INS0541 with 9 pinD-subminiature bushingConnect DPF05.1M to a control via a shielded, two-wire line as per DIN19245, section 1.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

17-4 Profibus Interface DPF05.1M-FW DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Analog signal interface DRF01.1M 18-118 Analog signal interface DRF01.1M18.1 General18.2 Terminal diagram s DRF01.1MPlug-in module DRF 01.1M is used:• when measuring voltages via both differential inputs S1/S3 and S2/S4in the evaluation in drive controllers.DRF01.1M15-pin D-sub. connector INS0616(screw fixing)part no.: 277084123456789101112131415X3612 S33 S44 GNDX365 reserved6 GND7 A18 free9 S110 S211 GND1213 GND14 A015 free Looking ontofront panelDRF 01.1MDRF01.1MIKS4099200INS0616connectorX36Ferrules for DC busclampINK028045Ap5232f1.fh7Fig. 18-1: Terminal diagrams DRF01.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

18-2 Analog signal interface DRF01.1M DIAX04 Plug-in modules18.3 Technical data D RF01.1MBlock diagram of input channelsS1/S3 and S2/S4S3/S4X3610k/0.1%10k/0.1%S1/S210k/0.1%+10k/0.1%+tobit 12ADUcdb20k10k90kG1G0714+5VaMUX10k10k6GNDto the seconddifferential amplifierAP5233f1.fh7Fig. 18-2: Block diagram of input channels S1/S3 and S2/S4Setting the desired amplificationAmplification is set by wiring pins 7 and 14 with pin 6 (GND).If pins 7 and 14 are open, then amplification 2 is set.Wiring connector X36ConnectoratX36Pin 7 Pin 14MUXchannelDesired amplificationfree free d 2 (default)free GND c 1GND free b 4GND GND a 10Fig. 18-3: Wiring connector X36DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Analog signal interface DRF01.1M 18-3Voltage level and input signalresolutionAmplificationInputvoltageMin.Resolution12 BitMax.1S1, S2S3, S4|S1-S3||S2-S4|Resolution-10 V-10 V4.88 mV/Bit+10 V+10 V10 V10 V2S1, S2S3, S4|S1-S3||S2-S4|Resolution-5 V-5 V2.44 mV/Bit+5 V+5 V5 V5 V4S1, S2S3, S4|S1-S3||S2-S4|Resolution-2,5 V-2,5 V1.22 mV/Bit+2.5 V+2.5 V2. V2.5 V10S1, S2S3, S4|S1-S3||S2-S4|Resolution-1 V-1 V0.49 mV/Bit+1 V+1 V1 V1 VFig. 18-4: Voltage level and input signal resolutionMaximum permissible voltage at the differential amplification inputs S1 toS4 equals |±50 V|.Note: The maximum permissible voltage at the differentialamplification inputs S1 to S4 equals ± 50V.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

18-4 Analog signal interface DRF01.1M DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Absolute encoder emulator DSA01.1M 19-119 Absolute enco der emulator DSA01.1M19.1 General19.2 Terminal diagram s DSA01.1MPlug-in module "Absolute encoder emulator" generates absolute actualposition values as per SSI standards (Synchronous serial interface).DSA01.1MAbsolute encoder emulator(SSI data format)DATA (+)DATA (–)DC 0 V ext.BN 1)GNBN 1 28134567291081345672910DC +24 V ext.WH 1 2 11 1112 12pulse (+)BK13 13pulse (–)RD 14 1415 15INK0209cable (2x1.0 + 4x2x0.25)CX48freefreefreefreedata (+)data (–)freefreefree0V+Ufreepulse (+)pulse (–)freeX4815-pin D-sub. conn. INS0519(screw fixing) part no.: 2633651) Color coding applies to INDRAMAT INK0209looking ontofront panelAp5234f1.fh7Fig. 19-1: Terminal diagram DSA01.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

19-2 Absolute encoder emulator DSA01.1M DIAX04 Plug-in modules19.3 Technical data D SA01.1MVoltage supply and signal levelof absolute encoder emulatorTransmitterReceiverDesignation Unit min. type max.Supply voltage +U ext V 10 24 32Current consumption of mA 100 200the +U extOutput currentLow level +I 0LHigh level +I 0LmAmA60-60Output volt. V0 at Io=0 V 0 5.25Diff. output voltage|V D01 | bei I0=0V|V D02 | bei RL = 54 Ω VDiff. input voltageLow level V TLHigh level V TLVV1.51.50.2Hysteresis V HVSmV 505.255.00.2Fig. 19-2: Voltage supply and signal level of absolute encoder emulatorAbsolute encoder output circuitX4811+U ext13pulseinputcircuit14pulse5data (+)outputcircuit6data (-)100 V extDCDC100 R2.2 nF0 V ext2.2 nF100 RSN 75179 BSN 75179 B+5 V+5 V0 V ext0V ext.For details see data sheets SN 75179 B (Texas Instruments)Ap5235f1.fh7Fig. 19-3: Absolute encoder output circuitReady-made cable for X48DSA 01.1MDSA01.1M70INK0209connectorINS051945X48Ferrules for intermediateclampingIKS4031Ap5236f1.fh7Fig. 19-4: Ready-made cable for X48DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Absolute encoder emulator DSA01.1M 19-3Recommended pulse frequencyfor data transmissionLine length in metersPulse frequency in kHz< 50 < 400< 100 < 300< 200 < 200< 400 < 100Fig. 19-5: Recommended pulse frequency for data transmissionActual position output inabsolute formatScanning code: Gray CodeData range:4096 RevolutionsResolution:4096 Increments/360°Data format: 24 Bit + PFB (not used, always "0")Counting direction: switchableData transmission: synchronous, serialInput/output circuit driver per EIA RS 422 A (see block diagram)Designation Unit min. type /valueMonoflop time tm µs 15...25max.Pulse frequency f TMHz 0,1 1Pulse space T pµs 40Period pulsesignal T µs 1 10Delay time t Vns 540Fig. 19-6: Actual positon value output in absolute formatDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

19-4 Absolute encoder emulator DSA01.1M DIAX04 Plug-in modulesTTp > tm+T/2pulse1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25tm1 2data11 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB 0 11 G23 G22resolution for 4096 revolutionsTresolution for1 revolutionpulseTptvtmserial dataG23 G22 G0 PFBSv5105f1.fh7Fig. 19-7: Block diagram of the signal pathsDANGERControl error in motor and moving components!Danger of bodily injury and property damage due toaccidental axis movements.If breaks in the power source +U ext drop below 10 voltsfor periods longer than 100 µs then encoder informationcould be faulty.⇒ Activate the lag-distance monitor in the control.Actual position output in moduloformatScanning code:Data range:Resolution:Data format:Counting direction:Data transmission:Input/output circuitGray Code1 table rotation262 144 Increments per table rotation18 Bitswitchablesynchronous, serialdriver per EIA RS 422 A (see block diagram)Designation Unit min. type /valueMonoflop time tm µs 15...25max.Pulse frequency f TMHz 0.1 1Pulse space T pµs 40Period pulsesignal T µs 1 10Delay time t Vns 540Fig. 19-8: Actual position output in moduflo formatDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Absolute encoder emulator DSA01.1M 19-5TTp > tm-T/2Takt +1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18tm-T/21 2data11 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 0 11 G17 G16TpulseTptvtmserial dataG17 G16 G1 G0Sv5106f1.fh7Fig. 19-9: block diagram of the signal pathsDANGERControl error in motor and moving components!Danger of bodily injury and property damage due toaccidental axis movements.If breaks in the power source +U ext drop below 10 voltsfor periods longer than 100 µs then encoder informationcould be faulty.⇒ Activate the lag-distance monitor in the control.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

19-6 Absolute encoder emulator DSA01.1M DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules SERCOS interface DSS02.1M 20-120 SERCOS inter face DSS02.1M20.1 General20.2 Terminal diagram sPlug-in module "SERCOS interface DSS02.1 M" enables the operation ofdigital drives equipped with SERCOS interface compatible controls via anLWL (fiber optic cable). It additionally offers inputs for the evaluation ofreference switches, travel range limit switches, probes and an E-stopinput.DSS 02.1MFSMA connector 2.2 ø IN 4186.0 ø IN 426LWL interfacetransmitterLWL interfacereceiverreference switchpos. travel range limit switchneg. travel range limit switchprobe 1probe 2E-STOPDC +24V ext.DC 0V ext.9 pin plug-in screw clamppart no.: 241591123456789X10X11X12123456789E1E2E3E4E5E6+U L0V LTXRX109109H3 ERR28283737446655E1E2E3E4E5E6+U L0V LX 12 X 11 RX S2 LOW S3 HIGH X 10 TXLooking ontofront panelAp5237f1.fh7Fig. 20-1: Terminal diagram DSS02.1MDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

20-2 SERCOS interface DSS02.1M DIAX04 Plug-in modules20.3 Technical data D SS02.1MVoltage level DSS02.1MDesignation Unit min type /valueExt. voltage supply +U LV 18 24 32Current consumption of the +U LmA 100Inputs U HighV 16 24 32E1…E6 U LowV 0 5,5Fig. 20-2: Voltage level DSS02.1MmaxBlock diagram of the digitalinput circuit+U LX127DCDC+12Vinputs(E1…E6)5k10K0VL85k12VCC = 1 nF at inputs E1, E2, E3 and E6C = 22 pF at inputs E4 and E50VL0VTTLAP5238f1.fh7Fig. 20-3: Block diagram of the digital input circuitTransmitterdata TxReceiverdata RxName Abbreviation Unit min. 1) max. 1)Max. transmission output atopt. low levelMinimum transmission powerfor high levelMax. transmission output atopt. high levelTransmitter diode wavelength:peak wavelength,spectral band widthMaximum input power foropt. low levelMinimum input power foropt. high levelMaximum input power foropt. high levelMaximum transmission pathdamping1) Transmission output can be set via switch S5.P SmaxLdBm/µW -31.2/0.75 -28.2/1,5P SminHdBm/µW -10.5/90 -7.5/180P SmaxHdBm/µW -5.5/280 -3.5/450λpλpnmnm640…675 nm (0° C..55° C)- 30 nm (25° C)P EmaxLdBm/µW -31,2/0,75P EminHdBm/µW -20/10P EmaxHdBm/µW -5/320P SminH…P EminHdB 9.5 12.5Fig. 20-4: Technical data of the LWL interfaceDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules SERCOS interface DSS02.1M 20-3Setting transmission powerData rateSwitching position S5Transmission output at optimumhigh levelA B in dBm in µWOFF OFF -7 200ON OFF -4,5 350OFF ON -1 800ON ON 0 1000Fig. 20-5: Setting transmission powerAt delivery, -4.5 dBm transmission output is set at optimum high level.Data rate can be set via switch S4/1 on the PLC.Switching position S4/1Data rate in MBaudOFF 2ON 4Fig. 20-6: Data rateA data rate of 2 MBaud is set at delivery.DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

20-4 SERCOS interface DSS02.1M DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Gearwheel encoder interface DZF02.1M 21-121 Gearwheel enc oder interface DZF02.1M21.1 GeneralPlug-in module "gearwheel encoder interface" supports the evaluation ofthe high-resolution main spindle position encoder (type SH2 / MH2) andof the feedback of 2AD / ADF motors with feedback type "3".21.2 Terminal diagram s289 pinplugin conn.INS040152ready-made cable IKS4314DZF02.142M9 pinplugin conn.INS0701cable INK0209(color coding is correctfor INDRAMAT cabletype: INK0209)15 pinD-Subplugin conn.INS0519X50123456PK 0.25 mm 2GY 0.25 mm 2GN 0.25 mm 2BN 0.25 mm 2BU 0.25 mm 2VT 0.25 mm 2211131471500refBBrefAArefX50978BN 1 mm 2WH 1 mm 291210DC +5 VDC 0 V1)Motor feedback high-resolution (insulated sensor mounting)1) Join shield to connector housing via cable grip!Looking ontofront panelAp5239f1.fh7Fig. 21-1: Terminal diagrams DZF02.1MWarning⇒ The line to the high-resolution motor feedbackshould not be conducted via a terminal strip dueto its sensitivity to interference!DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

21-2 Gearwheel encoder interface DZF02.1M DIAX04 Plug-in modules21.3 Supply voltage o f the external measuring systemsSupply voltage of the external measuring systemsDesignation Unit min. type /valuemax.Output voltage +5 V V 3 5 5,25Output current of +5 V mA 200Fig. 21-2: Supply voltage of the external measuring systemsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Gearwheel encoder interface DZF03.1M 22-122 Gearwheel enc oder interface DZF03.1M22.1 GeneralThis plug-in module supports the evaluation of a 1Vss gearwheelencoder.22.2 Terminal diagram9 pinplugin connectorINS070152ready-made cable IKS431442DZF03.128M9 pinplugin conn.INS 0401cable INK0209(colour coding iscorrect for INDRAMATcable type: INK0209)15 pinD-Sub.plugin conn.INS0519X50123456PK 0.25 mm2GY 0.25 mm2GN 0.25 mm2BN 0.25 mm2BU 0.25 mm2VT 0.25 mm22111314715R+R-B+B-A+A-X50978BN 1 mm2WH 1 mm291210DC +5 VDC 0 V1)Gearwheel encodere.g., Lenord & Bauer model GEL244(insulated sensor mounting)Looking ontofront panel1) Join shield via cable grip to connector housing!A20X3X1P.fh5Fig. 22-1: Terminal diagram DZF03.1MWarning⇒ The line to the high-resolution motor feedbackshould not be conducted via a terminal strip dueto its sensitivity to interference!DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

22-2 Gearwheel encoder interface DZF03.1M DIAX04 Plug-in modules22.3 Technical data D ZF03.1MSupply voltage for externalmeasuring systemSignal formResolutionVoltage signalsOutput voltage X50/12: DC +5 V (±5%)Maximum output load X50/12: 250 mAapproximately sinusoidal signalsThe signal period supplied by the measuring system has a 2048 foldresolution.Signal voltage: A, B, R 1 V SS(+10/-20%)Maximum signal voltage offset:0.2 VMaximum frequency for measuring system signals: A, B 250 kHzMaximum frequency of reference signal: R 15 kHzSignal input circuitDZF03.1Mvoltage signal: A+, B+, R+X507,13,2-voltage signal: A-, B-, R-X5015,14,11121 R+Ap5241f1.fh7Fig. 22-2: Signal input circuitSignal period360° el.0A090° el.B0RSv5114f1.fh7Fig. 22-3: Block diagram of the signal pathsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Plug-in module accessories 23-123 Plug-in module accessories23.1 Encoder branchi ng DGA01.2 for encoders with sinusoidalvoltage signals 1 V SSGeneralThe DGA makes it possible to distribute the signals of a measuringsystem to up to four measuring system inputs of different drivecontrollers. Possible applications of the DGA are:• Parallel connection of linear motors using a measuring system• Diverting position signals to external controls for the purpose ofmonitoring or as master axis positionsAll measuring systems with sinusoidal output signals and a signal level of1 V SScan be used (Heidenhain voltage interface).The DGA makes it possible to connect up to four drive controllers.Thereis also an output with square-wave signals.Connection schematics DGA01.2Measuring system:Linear scale orrotary encoder1) X2X3DLF01.1DLF01.1X1DGA01.2X4DLF01.11V SSX5DLF01.1X6Ext. control or meas.signal evaluation1) Terminal X2 supplies voltage for theDGA and must always be present.Sv5115f1.fh7Fig. 23-1: Connection schematics - GA01.2Ready-made cableConnectionfrom DGA01.2 (X2, X3, X4, X5) to DLF01.1from DGA01.2 (X6) to DEF01.1Fig. 23-2: Ready-made cableReady-made cableIKS0131IKS0331DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

23-2 Plug-in module accessories DIAX04 Plug-in modulesTerminal diagram1V SSMeasuring system, e.g.,LIF181, LS186, LS468from Heidenhainmax. cable length: 30 mmax. processing frequencyf max = 400 kHzINS0488INS0701X31 A+X15 6 8 1 3 4 10 12 9A+ A- B+ B- R+ R- 0V +5VX6U a03INS0493to DLF position interface2567843A-B+B-R+R-0VfreU a0U a1U a1U a2U a20Vfrei456811012incremental encoder output99DGA01.2INS0701X4X5INS07011A+A+12A-A-25B+B+56B-B-6DLF78R+R-R+R-78DLF40V0V43freefree39X2 A+ A- B+ B- R+ R-0V +8V91 2 5 6 7 84 3 9INS0701Max. cable length: 75 mTerminal X2 supplies theDGA with power and mustalways be there.7 8 6 5 4 3A+ A- B+ B- R+ R-DLF10 2 1 120V +8VAp5242f1.fh7Fig. 23-3: Terminal diagram DGA01.2DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Plug-in module accessories 23-3Dimensions - DGA01.2295(60)175(60)80(60)77(60)1,53565X6X555X1X2X3X4(9)200218(9)Mb5040f1.fh7Fig. 23-4: Dimensions - DGA01.2Technical dataSupply voltage for externalmeasuring systemSignal formVoltage signalsExternal measuring systemOutput voltage X1/12: DC +5 V (±5%)Maximum output load X1/12:150 mAApproximately sinusoidal signalsSignal voltage: A, B, R 1 V SSMax. frequency for measuring system signals: A, B 400 kHzMax. frequency for reference signal: R 15 kHzSignal-input circuitDGA01.2voltage signal: A+, B+, R+X15, 8, 3-voltage signal: A-, B-, R-X16, 1, 4121 R+Ap5243f1.fh7Fig. 23-5: Signal input circuitDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

23-4 Plug-in module accessories DIAX04 Plug-in modulesBlock diagram of the signalpathsSignal period360° el.0A090° el.B0RSv5116f1.fh7Fig. 23-6: Block diagram of the signal pathsDiverting measuring system signals to four connectionsThe signals from the measuring system are diverted to connections X2,X3, X4 and X5.DGA01.2 supplyThe DGA01.2 receives its power via terminal X2.Connecting voltage X2/3: DC +8 V (±5%)Maximum current consumption: 300 mARecommended signal inputcircuitSee Fig. 23-5Outputting measuring system signals as square-wave signalsSinusoidal signals of the measuring system are generated via terminal X6as square-wave incremental signals.Ua2Ua1t2Ua0t1t1Encoder shaft turning clockwiseSv5117f1.fh7Fig. 23-7: Voltage level and phase position of incremental signalsDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Plug-in module accessories 23-5Designation Unit min. type /valuePhase position Ua1 Grad 0Phase position Ua2 Grad 90Signal amplitudeUa-(/Ua)V SS 7max.Reference point delay t1 ns 50Edge distance t2 ns 500Fig. 23-8: Incremental signal dataOutput circuitUa1, Ua2, Ua0X6 (5, 8, 3)DS8830AX6 (6, 1, 4)Ua1, Ua2, Ua0Sv5118f1.fh7Recommended input circuit+5VDS8820ASTRTIMETER-+OUTSv5119f1.fh7Fig. 23-9: Recommended input circuitDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

23-6 Plug-in module accessories DIAX04 Plug-in modules23.2 Line driver DGV0 1.1 for measuring systems with currentsignalsTerminal diagram - line driver DGV01.1Ø 2852max. 50 mready-made cable IKS413145DLF01.1MMeasuring systeme.g., LIF101, LS106,LS406 fromHeidenhainmax. 30 mLinedriverDGV 1.19 pinplugin conn.INS070115 pinD-sub. conn.INS0616(screw fixing)1U a1 ++I e1 GN 11 1 GN 0.25 mm 27 711µA ss1)11 11-I e0 PK 8 8 8 8 PK 0.25 mm 23 3 U a0 -13 130 WH 4 4 4 4 WH 1 mm 210 10 0VV+5V BN 3 3 3 3 BN 1 mm 2 2 2 +8V-I e1+I e2-I e2+I e0YEBKRDGY2567256725672567BN 0.25 mm 2BK 0.25 mm 2RD 0.25 mm 2GY 0.25 mm 28156514481565144U a1 -U a2 +U a2 -U a0 +9 9 9 99 9 shield112112type: INK0280 2)cable [3x0,25 + 3x(2x0,25)StC+2x1,0]C1) Mount inside shield to pin 9, outside shield to connector housing2) Colour code is correct for INDRAMAT cable type: INK0280X23X23View tofront panelAp5244f1.fh7Fig. 23-10: Terminal diagram - line driver DGV01.1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Plug-in module accessories 23-7Dimensions - line driver DGV01.1295(60)175(60)801,5356555X1X27(9)200(9)7218Mb5041f1.fh7Fig. 23-11: Dimensions - line driver DGV01.1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

23-8 Plug-in module accessories DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modules Index 24-124 IndexAAbsolute encoder emulator 19-1ANALOG interface 6-1Analogsignal interface 18-1Applications 1-1ARCNET coupler card 8-1CCLC link interface with ARCNET 9-1CLC-D02.3M-FW 5-1Control cards 5-1DDAE02.1M 6-1DAG 01.2 M 7-1DAK 01.1M 8-1DAQ 02.1M 9-1DBS03.1M 10-1DEA 04.2M, DEA 05.2M, DEA 06.2M 11-1DEA 08.1M, DEA 09.1M, DEA 10.1M 12-1DEA 28.1M, DEA 29.1M, DEA 30.1M 13-1DEF 01.1M 14-1DFF 01.1M 15-1DGA 01.2 23-1DGV 01.1 23-6DLF 01.1M 16-1DPF05.1M-FW 17-1DRF 01.1M 18-1DSA01.1M 19-1DSS 02.1M 20-1DZF 02.1M 21-1DZF 03.1M 22-1EEarth-fault monitoring 4-2Encoder branching 23-1Encoder Interface 7-1, 15-1EnDat Interface 7-2Extra-low voltage circuits 4-1GGearwheel encoder interface 21-1, 22-1Ground reference 4-1HHigh-resolution postion interface for sinusoidal signals 16-1Humidity 2-1IInput / output interface 11-1, 12-1, 13-1INTERBUS-S slave board 10-1LLine driver 23-6DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

24-2 Index DIAX04 Plug-in modulesMMetal front panels 3-1OOptocoupler interfaces 4-1PPlastic 3-1Plug-in module accessories 23-1Position interface for square-wave signals 14-1Profibus Interface 17-1SSERCOS interface 20-1Signal inputs 4-1Signal outputs 4-1SSI 7-5Storage 2-1Synchronous serial interface 7-5TTemperature 2-1Transport conditions 2-1Type codes 3-1DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modulesSales & Service FacitilitiesKundenbetreuungsstellen - Sales & Service FacilitiesDeutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!!from abroad: don’t dial (0) after country code!Vertriebsgebiet Mitte SALESGermany Centre ServiceVertriebsgebiet Ost SALESGermany East ServiceVertriebsgebiet West SALESGermany West ServiceVertriebsgebiet Nord SALESGermany North ServiceINDRAMAT GmbHBgm.-Dr.-Nebel-Str. 2D - 97816 Lohr am MainINDRAMAT GmbHBeckerstraße 31D - 09120 ChemnitzINDRAMAT GmbHHarkortstraße 25D - 40849 RatingenINDRAMAT GmbHKieler Straße 212D - 22525 HamburgTelefon: +49 (0)9352/40-0Telefax: +49 (0)9352/40-4885Telefon: +49 (0)371/35 55-0Telefax: +49 (0)371/35 55-333Telefon: +49 (0)2102/43 18-0Telefax: +49 (0)2102/41 315Telefon: +49 (0)40/85 31 57-0Telefax: +49 (0)40/85 31 57-15Vertriebsgebiet Süd SALESGermany South ServiceGebiet Südwest SALESGermany South-West ServiceVertriebsgebiet Mitte SALESGermany Centre ServiceVertriebsgebiet Nord SALESGermany North ServiceINDRAMAT GmbHRidlerstraße 75D-80339 MünchenTelefon: +49 (0)89/540138-30Telefax: +49 (0)89/540138-10indramat.mue@t-online.deINDRAMAT GmbHBöblinger Straße 25D-71229 LeonbergTelefon: +49 (0)7152/9 72-6Telefax: +49 (0)7152/9 72-727Mannesmann Rexroth AGGeschäftsbereich INDRAMATLillistraße 14-18D – 63067 OffenbachTelefon: +49 (0) 62/82 00 90-0Telefax: +49 (0) 62/82 00 90-80Mannesmann Rexroth AGVertriebsniederlassung Region NordGeschäftsbereich INDRAMATSchützenstraße 20D – 30853 LangenhagenTelefon: +49 (0) 511/72 66 57-0Telefax: +49 (0) 511/72 66 57-93INDRAMAT Service-HotlineINDRAMAT GmbHTelefon: +49 (0)172/660 04 06oder/orTelefon: +49 (0)171/333 88 26Kundenbetreuungsstellen in Deutschland - Service agencies in GermanyHotline ERSATZTEILE:- nur an Werktagen von 15 -18 Uhr -+49 (0) 93 52/40 42 22DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

Sales & Service FacitilitiesDIAX04 Plug-in modulesEuropa – Europe vom Ausland: (0) nach Landeskennziffer weglassen, 0 nach Landeskennziffer mitwählen!from abroad: don’t dial (0) after country code, dial 0 after country code!Austria SALES ServiceAustria SALES ServiceBelgium SALES ServiceDenmark SALES ServiceMannesmann Rexroth Ges.m.b.H.Geschäftsbereich INDRAMATHägelingasse 3A - 1140 WienMannesmann Rexroth G.m.b.H.Geschäftsbereich INDRAMATIndustriepark 18A - 4061 PaschingMannesmann Rexroth N.V.-S.A.Geschäftsbereich INDRAMATIndustrielaan 8B-1740 TernatBEC ASZinkvej 6DK-8900 RandersTelefon: +43 (0)1/9852540-400Telefax: +43 (0)1/9852540-93Telefon: +43 (0)7221/605-0Telefax: +43 (0)7221/605-21Telefon: +32 (0)2/5823180Telefax: +32 (0)2/5824310Telefon: +45 (0)87/11 90 60Telefax: +45 (0)87/11 90 61England SALES ServiceFinland SALES ServiceFrance SALES ServiceFrance SALES ServiceMannesmann Rexroth Ltd.INDRAMAT DivisionBroadway Lane, South CerneyGB - Cirencester, Glos GL7 5UHTelefon: +44 (0)1285/863000Telefax: +44 (0)1285/863030Rexroth Mecman OYINDRAMAT divisionSF-017 40 VantaaTelefon: +358 (0)9/84 91 11Telefax: +358 (0)9/84 91 13 60Mannesmann Rexroth S.A.Division INDRAMATParc des Barbanniers4, Place du VillageF-92632 Gennevilliers CedexTelefon: +33 (0)141 47 54 30Telefax: +33 (0)147 94 69 41Hotline: +33 (0)6 08 33 43 28Mannesmann Rexroth S.A.Division INDRAMAT270, Avenue de LardenneF - 31100 ToulouseTelefon: +33 (0)5 61 49 95 19Telefax: +33 (0)5 61 31 00 41France SALES ServiceItaly SALES ServiceItaly SALES ServiceItaly SALES ServiceMannesmann Rexroth S.A.Division INDRAMAT91, Bd. Irène Joliot-CurieF - 69634 Vénissieux – CedexMannesmann Rexroth S.p.A.Divisione INDRAMATVia G. Di Vittoria, 1I - 20063 Cernusco S/N.MIMannesmann Rexroth S.p.A.Divisione INDRAMATVia Borgomanero, 11I - 10145 TorinoMannesmann Rexroth S.p.A.Divisione INDRAMATVia del Progresso, 16 (Zona Ind.)I - 35020 PadovaTelefon: +33 (0)4 78 78 53 65Telefax: +33 (0)4 78 78 52 53Telefon: +39 02/92 36 52 70Telefax: +39 02/92 36 55 12Telefon: +39 011/7 50 38 11Telefax: +39 011/7 71 01 90Telefon: +39 049/8 70 13 70Telefax: +39 049/8 70 13 77Italy SALES ServiceItaly SALES ServiceNetherlands SALES ServiceNetherlands SALES ServiceMannesmann Rexroth S.p.A.Divisione INDRAMATVia de Nicola, 12I - 80053 Castellamare di Stabia NAMannesmann Rexroth S.p.A.Divisione INDRAMATViale Oriani, 38/AI - 40137 BolognaHydraudyne Hydrauliek B.V.Kruisbroeksestraat 1(P.O. Box 32)NL - 5281 RV BoxtelHydrocare B.V.Kruisbroeksestraat 1(P.O. Box 32)NL - 5281 RV BoxtelTelefon: +39 081/8 72 30 37Telefax: +39 081/8 72 30 18Telefon: +39 051/34 14 14Telefax: +39 051/34 14 22Telefon: +31 (0)411/65 19 51Telefax: +31 (0)411/65 14 83e-mail: indramat@hydraudyne.nlTelefon: +31 (0)411/65 19 51Telefax: +31 (0)411/67 78 14Norway SALES ServicePoland SALES ServiceRussia SALES ServiceSpain SALES ServiceRexroth Mecman ASINDRAMAT DivisionBerghagan 1 or Box 3007N–1405 Ski-Langhus N-1402SkiTelefon: +47 (0)64 86 41 00Telefax: +47 (0)64 86 90 62Mannesmann Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/85PL – 60-529 PoznanTelefon: +48 061/847 67 99Telefax: +48 061/847 64 02Tschudnenko E.B.Arsenia 22RUS - 153000 IvanovoRußlandTelefon: +7 093/223 96 33oder/or +7 093/223 95 48Telefax: +7 093/223 46 01Mannesmann Rexroth S.A.Divisiòn INDRAMATCentro Industrial SantigaObradors s/nE-08130 Santa Perpetua de MogodaBarcelonaTelefon: +34 937 47 94 00Telefax: +34 937 47 94 01Spain SALES ServiceSweden SALES ServiceSlowenia SALES ServiceTurkey SALES ServiceGoimendi S.A.División IndramatJolastokieta (Herrera)Apartado 11 37E - 20017 San SebastianTelefon: +34 9 43/40 01 63Telefax: +34 9 43/39 17 99Rexroth Mecman Svenska ABINDRAMAT DivisionVaruvägen 7S - 125 81 StockholmTelefon: +46 (0)8/727 92 00Telefax: +46 (0)8/647 32 77INDRAMAT elektromotorji d.o.o.Otoki 21SLO - 64 228 ZeleznikiTelefon: +386 64/61 73 32Telefax: +386 64/64 71 50Mannesmann Rexroth Hidropar A..S.Fevzi Cakmak Cad No. 3TR - 34630 Sefaköy IstanbulTelefon: +90 212/541 60 70Telefax: +90 212/599 34 07SwitzerlandSALESSwitzerlandSALES-East- Service-West- ServiceMannesmann Rexroth Schweiz AGGeschäftsbereich INDRAMATGewerbestraße 3CH-8500 FrauenfeldMannesmann Rexroth Suisse SADépartement INDRAMATRue du village 1CH-1020 RenensTelefon: +41 (0)52/720 21 00Telefax: +41 (0)52/720 21 11Telefon: +41 (0)21/632 84 20Telefax: +41 (0)21/632 84 21Europäische Kundenbetreuungsstellen (ohne Deutschland) European Service agencies (without Germany)DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modulesSales & Service FacitilitiesAußerhalb Europa - outside Europe vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!Argentina SALES ServiceArgentina SALES ServiceAustralia SALES ServiceAustralia SALES ServiceMannesmann Rexroth S.A.I.C.Division INDRAMATAcassusso 48 41/7RA - 1605 Munro (Buenos Aires)Telefon: +54 (0)11/4756 01 40Telefax: +54 (0)11/4762 6862e-mail:mannesmann@impsat1.com.arNAKASEServicio Tecnico CNCCalle 49, No. 5764/66RA – 1653 Villa BalesterProv. – Buenos AiresTelefon: +54 (0) 11/4768 36 43Telefax: +54 (0) 11/4768 24 13e-mail: nakase@usa.netnakase@infovia.com.arAIMS - Australian IndustrialMachinery Services Pty. Ltd.Unit 3/45 Horne STCampbellfield , VIC 3061AUS - MelbourneTelefon: +61 (0)3/93 59 02 28Telefax: +61 (0)3/93 59 02 86Mannesmann Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95AUS – MelbourneTelefon: +61 (0)3/95 80 39 33Telefax: +61 (0)3/95 80 17 33Email: mel@rexroth.com.auBrazil SALES ServiceBrazil SALES ServiceCanada SALES ServiceChina SALES ServiceMannesmann RexrothAutomação Ltda.Divisão INDRAMATRua Georg Rexroth, 609Vila Padre AnchietaBR - 09951-270 Diadema-SP[ Caixa Postal 377 ][ BR-09901-970 Diadema-SP ]Telefon: +55 (0)11/745 90 60+55 (0)11/745 90 70Telefax: +55 (0)11/745 90 50Mannesmann RexrothAutomação Ltda.Divisão INDRAMATRua Umberto Pinheiro Vieira, 100Distrito IndustrialBR – 09220-390 Joinville - SC[ Caixa Postal 1273 ]Tel./Fax: +55 (0)47/473 55 833Mobil: +55 (0)47 974 6645e-mail: prochnow@zaz.com.brBasic Technologies CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8Telefon: +1 905/335 55 11Telefax: +1 905/335-41 84Mannesmann Rexroth (China) Ldt.Shanghai Parts & Service Center199 Wu Cao Road, Hua CaoMinhang DistrictPRC - Shanghai 201 103Telefon: +86 21/62 20 00 58Telefax: +86 21/62 20 00 68China SALES ServiceChina SALES ServiceHongkong SALES ServiceIndia SALES ServiceMannesmann Rexroth (China) Ldt.15/F China World Trade Center1, Jianguomenwai AvenuePRC - Beijing 100004Telefon: +86 10/65 05 03 80Telefax: +86 10/65 05 03 79Mannesmann Rexroth (China) Ldt.A-5F., 123 Lian Shan StreetSha He Kou DistrictPRC – Dalian 116 023Telefon: +86 411/46 78 930Telefax: +86 411/46 78 932Rexroth (China) Ldt.1/F., 19 Cheung Shun StreetCheung Sha Wan,Kowloon, HongkongTelefon: +852 22 62 51 00Telefax: +852 27 44 02 78Mannesmann Rexroth (India) Ltd.INDRAMAT DivisionPlot. 96, Phase IIIPeenya Industrial AreaIND - Bangalore - 560058Telefon: +91 (0)80/8 39 73 74Telefax: +91 (0)80/8 39 43 45India SALES ServiceIndonesia SALES ServiceJapan SALES ServiceJapan SALES ServiceMannesmann Rexroth (India) Ltd.INDRAMAT DivisionPlot. A-58, TTC Industrial AreaThane Turbhe Midc RoadMahape VillageIND - Navi Mumbai - 400 701Telefon: +91 (0)22/7 61 46 22Telefax: +91 (0)22/7 68 15 31PT. Rexroth WijayakusumaJl. Raya Bekasi Km 21PulogadungRI – Jakarta Timur 13920Telefon: +62 21/4 61 04 87+62 21/4 61 04 88Telefax: +62 21/4 60 01 52Rexroth Automation Co., Ltd.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, JapanTelefon: +81 (0)52/777 88 41+81 (0)52/777 88 53+81 (0)52/777 88 79Telefax: +81 (0)52/777 89 01Rexroth Automation Co., Ltd.INDRAMAT Division1F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, JapanTelefon: +81 (0)45/942 72 10Telefax: +81 (0)45/942 03 41Mexico SALES ServiceKorea SALES ServiceKorea SALES ServiceSouth Africa SALES ServiceRexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. VallejoMEX - 07700 Mexico, D.F.Telefon: +52 5 754 17 11+52 5 754 36 84+52 5 754 12 60Telefax: +52 5 754 50 73+52 5 752 59 43Mannesmann Rexroth-Seki Co Ltd.1500-12 Da-Dae-DongROK – Saha-Ku, Pusan, 604-050Telefon: +82 (0)51/2 60 06 18Telefax: +82 (0)51/2 60 06 19Seo Chang Corporation Ltd.Room 903, Jeail Building44-35 Yeouido-DongYeoungdeungpo-KuC.P.O.Box 97 56ROK - SeoulTelefon: +82 (0)2/7 80 82 08+82 (0)2/7 80 82 09Telefax: +82 (0)2/7 84 54 08TECTRA Automation (Pty) Ltd.28 Banfield Road,Industria NorthRSA - Maraisburg 1700Telefon: +27 (0)11/673 20 80Telefax: +27 (0)11/673 72 69Taiwan SALES ServiceRexroth Uchida Co., Ltd.No.1, Tsu Chiang StreetTu Cheng Ind. EstateTaipei Hsien, Taiwan, R.O.C.Telefon: +886 2/2 68 13 47Telefax: +886 2/2 68 53 88Kundenbetreuungsstellen außerhalb Europa - Service agencies outside EuropeDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

Sales & Service FacitilitiesDIAX04 Plug-in modulesAußerhalb Europa / USA - outside Europe / USAUSA SALES ServiceUSA SALES ServiceUSA SALES ServiceUSA SALES ServiceMannesmann Rexroth CorporationINDRAMAT Division5150 Prairie Stone ParkwayUSA -Hoffman Estates, IL 60192-3707Telefon: +1 847/6 45 36 00Telefax: +1 847/6 45 62 01Mannesmann Rexroth CorporationINDRAMAT DivisionCentral Region Technical CenterUSA – Auburn Hills, MI 48326Telefon: +1 248/3 93 33 30Telefax: +1 248/3 93 29 06Mannesmann Rexroth CorporationINDRAMAT DivisionSoutheastern Technical Center3625 Swiftwater Park DriveUSA - SuwaneeGeorgia 30174Telefon: +1 770/9 32 32 00+1 770/9 32 19 03Mannesmann Rexroth CorporationINDRAMAT DivisionNortheastern Technical Center99 Rainbow RoadUSA - East Granby,Connecticut 06026Telefon: +1 860/8 44 83 77+1 860/8 44 85 95USA SALES ServiceMannesmann Rexroth CorporationINDRAMAT DivisionCharlotte Regional Sales Office14001 South Lakes DriveUSA - Charlotte,North Carolina 28273Telefon: +1 704/5 83 97 62+1 704/5 83 14 86Kundenbetreuungsstellen außerhalb Europa / USA Service agencies outside Europe / USADOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

DIAX04 Plug-in modulesNotesDOK-DIAX04-PLUG*IN*MOD-PR03-EN-P

275156Printed in GermanyRexrothIndramat