standby generator owner's manual - Zabatt

Standby Generator SetsInstallationSTART-UP CHECKLISTBefore working on the generator, ensure the following:• The AUTO/OFF/MANUAL switch is in the OFFposition.• The 120VAC supply to the battery charger isswitched OFF. PREPARATION FOR START-UP• Ensure that the 120VAC circuit breaker to the batterycharger is open.• Remove the fuse from the the control panel. Forthe H-100 and R-series: Open the front door of thecontrol box and remove the 15 Amp ATO fuse inthe lower left-hand corner of the control box.• Connect the battery cables to the battery. Attachnegative battery cable last.• Close the 120VAC circuit breaker to the batterycharger.• Measure the voltage at the battery before and afterthe charger is turned on.• Verify all AC electrical connections are tight at thecircuit breaker and transfer switch.• Visually inspect entire area looking for loose paper,plastic wrappings, leaves, etc.• Check all hoses clamps fittings for leaks or damage.• Check all electrical plugs throughout the generator.Ensure each plug is seated correctly and fullyinserted into its receptacle.• Verify the AUTO/OFF/MANUAL switch is in OFFposition.• Open the valve to the engine fuel line.• Bleed the fuel system of air. (necessary for long fuellines).• Open the generator main line circuit breaker.• Connect a manometer to the gas line and recordthe static pressure. It must be as listed in theSpecifications.• Insert the fuse into the control panel.• Move the AUTO/OFF/MANUAL switch to the MAN-UAL position. The engine should now crank andstart.• Check voltage at the generator terminals.• For 3-phase units, check phase rotation at thetransfer switch terminals. The generator phaserotation must match the utility phase rotation.• Check for coolant, fuel, oil, and exhaust leaks.• Close the generators main line circuit breaker.• Turn the generator set off.• Connect the UTILITY supply to the transferswitch.• Set the AUTO/OFF/MANUAL switch to AUTO.• Disconnect utility power before the transferswitch.Engine should start, transfer to load.Run at least 15 minutes on generator power.Make certain all 3-phase loads are functioningcorrectly (correct phase rotation).• Reconnect Utility powerTransfer switch will transfer back to Utility andengine will shut down within the given timeparameters set up for the specific transfer switchand controller.• Install all covers, access plates and door panels.• Put the Owners Manual in a safe and accessibleplace.• Make certain the AUTO/OFF/MANUAL switch is inthe AUTO position. START-UP INSPECTIONWhen a start-up is performed by an AuthorizedService Dealer, a standard three-part form titled“Start-up Inspection for Standby Power Systems”(part no. 067377), should be completed by the installationtechnician or engineer. See page 1-3 for informationon locating the nearest Authorized ServiceDealer. The installer should complete the form anddisseminate copies as follows:• White copy: Mail to Generac Warranty Department,P.O. Box 340, 211 Murphy Dr., Eagle, WI 53119-2062.• Pink Copy: For service file of installing dealer.• Yellow Copy: For the customer’s records.Install001 Rev. C 05/068-2