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<strong>HIGHVOLT</strong> <strong>Calibration</strong> <strong>Laboratory</strong> <strong>DKD</strong>-K-<strong>24501</strong><br />

<strong>Traceable</strong> <strong>Calibration</strong>s and <strong>Calibration</strong> Service for<br />

HV Measuring Systems<br />

10.30/2


General Principles and<br />

Requirements for<br />

<strong>Calibration</strong>s<br />

The user of measuring technique, also in<br />

high voltage applications, is confronted with the demand<br />

of technical and quality assurance standards (as the<br />

ISO 9000 series, IEC 60060-2; 1994, IEEE Standard<br />

4.1995) to work with measuring systems calibrated<br />

traceable to National Standards.<br />

The term traceability means a process<br />

whereby the indication of a measuring system (MS) or<br />

instrument (I) can be compared, in one ore more<br />

stages, with a National Standard for the measurand in<br />

question. In each of these stages a calibration has been<br />

performed using a standard with a metrological quality<br />

already determined by calibration with a higher level<br />

standard. The related calibration hierarchy, is shown in<br />

figure 1.<br />

The HV test department of a company must<br />

work with a MS of which at least the first calibration was<br />

proceeded by an accredited calibration laboratory. If a<br />

company operates a high number of MS, the periodical<br />

recalibration may be solved by an in-house calibration<br />

section which has the necessary Reference Measuring<br />

System (RMS, Working Standard) calibrated by a<br />

National Metrology Institute or an Accredited<br />

<strong>Laboratory</strong>, suitable experienced personal and written<br />

calibration instructions.<br />

<strong>Calibration</strong> hierarchy<br />

Na-<br />

tio<br />

-nal<br />

Stan-<br />

dard<br />

Reference<br />

Standard<br />

Reference<br />

Measuring System<br />

(working standard,<br />

factory standard)<br />

Measuring system<br />

of test equipment<br />

Figure 1: <strong>Calibration</strong> hierarchy<br />

National<br />

Metrology<br />

Institute<br />

Accredited<br />

<strong>Calibration</strong><br />

<strong>Laboratory</strong><br />

In house<br />

<strong>Calibration</strong>l<br />

<strong>Laboratory</strong><br />

HV test field<br />

of the<br />

company<br />

Task<br />

To maintain and to<br />

disseminate the<br />

National Standards<br />

To safeguard the<br />

metrological<br />

infrastructure of a<br />

country<br />

Supervision of<br />

measuring<br />

equipment for inhouse<br />

purposes<br />

Measurements and<br />

tests as part of<br />

quality assurance<br />

measures<br />

Accredited calibration laboratories are<br />

established to safeguard the metrological infrastructure<br />

of a country. They realize most of the routine calibration<br />

work for HV departments of companies and in-house<br />

calibration sections. They operate industrially<br />

manufactured Reference Standards with the best<br />

possible characteristic.<br />

The described calibration hierarchy is<br />

completely established in Germany where<br />

PTB The Physikalisch-Technische Bundesanstalt in<br />

Braunschweig is the German National<br />

Metrological Institute and has the responsibility<br />

for the National Standards of measurement by<br />

law.<br />

<strong>DKD</strong> In the German <strong>Calibration</strong> Service (Deutscher<br />

Kalibrierdienst) calibration laboratories of the<br />

industry and other institutions are jointed. They<br />

are accredited and supervised by the<br />

accreditation body of the German <strong>Calibration</strong><br />

Service (<strong>DKD</strong>) at the PTB according to fixed<br />

criterions, as e.g. the <strong>HIGHVOLT</strong> <strong>Calibration</strong><br />

<strong>Laboratory</strong>.<br />

The <strong>DKD</strong>-laboratories issue <strong>DKD</strong>-<br />

<strong>Calibration</strong> Certificates with a fixed structure. A <strong>DKD</strong>-<br />

<strong>Calibration</strong> Certificate contains detailed information<br />

about the calibration object, the calibration procedure,<br />

measuring conditions, measuring results und<br />

uncertainty of measurement. The <strong>DKD</strong>-Certificate may<br />

contain a conformity declaration concerning IEC 60060-<br />

2 if the conformity was proved by measurements. The<br />

certificates are valid for the moment and for the<br />

conditions of the calibration. The user is obliged to have<br />

the object recalibrated at appropriate intervals.<br />

The German <strong>Calibration</strong> Service is a<br />

signatory to the multilateral agreement of the “European<br />

Co-Operation for Accreditation” (EA) for the mutual<br />

recognition of calibration certificates.<br />

Basis for the<br />

calibration or<br />

measurement<br />

Statutory duty to<br />

represent SI units and<br />

ensure international<br />

compatibility<br />

<strong>Calibration</strong> Certificate<br />

from National Metrology<br />

Institute or an<br />

accredited laboratory<br />

<strong>Calibration</strong> Certificate<br />

from National Metrology<br />

Institute or an<br />

accredited laboratory<br />

<strong>Calibration</strong> certificate<br />

from accredited<br />

laboratory or factory<br />

calibration certificate,<br />

calibration mark<br />

Documentation for<br />

the calibration or<br />

measurement<br />

<strong>Calibration</strong><br />

certificate for<br />

reference<br />

standard<br />

<strong>Calibration</strong> certificate<br />

for working standard<br />

or factory standard<br />

Factory calibration<br />

certificate, calibration<br />

mark or the like<br />

for test equipment<br />

Test mark or the<br />

like


Characteristics of the<br />

<strong>HIGHVOLT</strong> <strong>Calibration</strong><br />

<strong>Laboratory</strong> <strong>DKD</strong>-K-<strong>24501</strong><br />

Table 1 shows the ranges and uncertainties of<br />

measurement published by <strong>DKD</strong> after accreditation of<br />

the laboratory. You also can find this table in<br />

http://www.dkd.info/en/_laboratorien.htm .<br />

Meas.<br />

quantity<br />

Range Conditions<br />

Uncertainty<br />

Comments<br />

DC 1 V up to 1000 V 0.05 % MI 1)<br />

5 kV up to 300 kV acc. to IEC<br />

60060<br />

0.4 % MS, divider 3)<br />

AC 1 V up to 700 V 50 Hz 0.05 % MI 1)<br />

Û√2, Ueff 100 V 10 Hz up to 500<br />

Hz<br />

0.05 % MI 1)<br />

Û√2, Ueff 5 kV up to 125 kV 50 Hz 0.4 % MS, divider 1)<br />

Û√2 5 kV up to 100 kV 30Hz up to<br />

300Hz<br />

0.4 % MS, divider 3)<br />

Û√2, Ueff 10 kV up to 200kV 50 Hz 0.45 % MS, divider 3)<br />

Û√2, Ueff<br />

Impulse<br />

voltage<br />

peak value<br />

100 kV up to 800<br />

kV<br />

50 Hz 0.8 % MS, divider 1)<br />

acc. to<br />

IEC 61083 /<br />

DIN EN 61083<br />

LI 50 V up to 1000 V 0.75 % MI<br />

LIC 50 V up to 750 V Last: 0.95 % MI<br />

SI 50 V up to 1000 V ≥ 1 M Ω, ≤ 50 pF 0.75 % MI<br />

Time<br />

parameters<br />

LI T1<br />

T2<br />

0.84 µs<br />

60 µs<br />

coaxial cable:<br />

length 1.5 m 3 %<br />

3 %<br />

LIC TC 0,5 µs up to 6 µs 3 % MI<br />

SI TP<br />

T2<br />

Impulse<br />

voltage<br />

peak value<br />

250 µs<br />

2500 µs<br />

LI 180 kV up to 200 kV<br />

50 kV up to 700 kV<br />

acc. to<br />

IEC 60060 /<br />

DIN EN 60060<br />

3 %<br />

3 %<br />

5)<br />

5)<br />

0.45 %<br />

0.7 %<br />

MI<br />

MI<br />

MS, divider<br />

MS, divider 2), 3), 4)<br />

LIC 180 kV up to 200 kV 0.8 % MS, divider<br />

SI 180 kV up to 200 kV<br />

50 kV up to 500 kV<br />

Time<br />

parameters<br />

0.45 %<br />

0.8 %<br />

MS, divider<br />

LI T1 0.8 µs up to 1.6 µs<br />

3 % MS, divider<br />

T2 40 µs up to 60 µs<br />

3 %<br />

LIC TC 0.5 µs up to 6 µs 3 % MS, divider<br />

SI TP<br />

T2<br />

200 µs up to 300 µs<br />

1000µs up to 4000<br />

µs<br />

Capacitance 10 pF up to 100 pF up to 10 nF<br />

10kV up to 800kV<br />

50 Hz<br />

3 %<br />

3 %<br />

0.1 %<br />

0.05 %<br />

0.5 %<br />

Loss factor 1⋅10 -5 up to 1⋅10 -3 3⋅x 10 -5<br />

Abbreviations and comments:<br />

MS, divider<br />

Capacitors 1)<br />

LI: full lightning impulse voltage T1: front time T2: tail time<br />

LIC chopped lightning impulse voltage TC: chopping time<br />

SI switching impulse voltage T1: front time T2: tail time<br />

MS measuring system MI measuring instrument<br />

1) <strong>Calibration</strong>s only at the permanently stationed laboratory<br />

2) Used ranged range of the digital recorder minimum 50 %<br />

3) <strong>Calibration</strong>s at the permanently stationed calibration laboratory or on site.<br />

The minimal reachable uncertainties of measurement in the case of on site<br />

calibrations have to be increased by considering the contributions of the<br />

voltage generators depending on their characteristics<br />

4) The declared uncertainties are valid for smooth curves without oscillations<br />

and without overshoot.<br />

5) The declared uncertainties are valid for the means value of minimal 10<br />

measurements.<br />

<strong>Calibration</strong> service at the<br />

<strong>HIGHVOLT</strong> <strong>Calibration</strong><br />

<strong>Laboratory</strong> <strong>DKD</strong>-K-<strong>24501</strong><br />

On the basis of these ranges and the demand<br />

of IEC 60060-2 that MS have to be calibrated at least at<br />

20 % of the maximum voltage applied for quality<br />

relevant tests <strong>HIGHVOLT</strong> supplies the calibration<br />

service for<br />

Measuring Systems<br />

and Dividers up to<br />

� 1500 kV DC<br />

� 1000 kV AC<br />

(on-site)<br />

� 3000 kV AC<br />

(in our<br />

laboratory)<br />

� 3500 kV LI<br />

� 2500 kV SI<br />

and additionally<br />

� Peak voltmeters<br />

� Standard<br />

Capacitors<br />

We perform calibrations in our laboratory in Dresden,<br />

Germany, where we have own voltage generators for<br />

1000 kV AC, 600 kV DC and 800 kV LI/SI, or at the test<br />

laboratory of customers (on-site calibration). Our<br />

equipment is prepared for an on-site calibration service<br />

in Middle Europe.<br />

Of course, all new <strong>HIGHVOLT</strong> Measuring<br />

Systems may get a <strong>DKD</strong>-calibration on request of the<br />

customer.<br />

The use of the service of <strong>DKD</strong>-K-<strong>24501</strong> has<br />

the following advantages for the users of HV test<br />

equipment:<br />

� Competent advice concerning all questions of<br />

service and calibration by our highly qualified and<br />

very experienced staff<br />

� Independent consideration of each calibration<br />

procedure<br />

� Independent consulting in all question concerning<br />

calibration technique and procedures<br />

� Time and cost effective on-site procedures without<br />

risk for the calibration object<br />

� Clear demonstration of the traceability of the<br />

measurement – long discussions with assessors of<br />

accreditation bodies can be avoided<br />

� Optimal relation between prices and performance


How to get a calibration<br />

<strong>Calibration</strong> possibilities<br />

Customer<br />

<strong>Calibration</strong> enquiry<br />

<strong>Calibration</strong> offer<br />

<strong>Calibration</strong> order, confirmed program<br />

Data input into the register<br />

Preparation of the equipment<br />

Transportation<br />

Regulation of the form of the calibration voltage<br />

Figure 3: Procedure of a calibration<br />

Enquiry<br />

A qualified enquiry should be the basis for the choice of<br />

the equipment and estimation of the content of<br />

calibration. The leaflet No. 10.31 including<br />

questionnaire added may be helpful to fix the calibration<br />

task.<br />

<strong>Calibration</strong> offer<br />

After the check of the task under consideration of the<br />

possibilities of the laboratory and the content of<br />

accreditation the customer gets a calibration offer<br />

containing the program of the calibration and all<br />

necessary technical and commercial conditions. In the<br />

case of technically unclear situations the task first will<br />

be discussed with the customer.<br />

For further information please contact:<br />

<strong>HIGHVOLT</strong> Prüftechnik Dresden GmbH<br />

<strong>Calibration</strong> <strong>Laboratory</strong> <strong>DKD</strong>-K-<strong>24501</strong><br />

Marie-Curie-Strasse 10<br />

D-01139 Dresden/ Germany<br />

Telephone : ++49 351 8425 668<br />

Fax : ++49 351 8425 610<br />

e-mail : maucksch@highvolt.de<br />

web-site: www.highvolt.de<br />

Discussion<br />

Confirmation<br />

Arrangement of the measuring circuits<br />

Preparation of the measuring instruments and the computer<br />

Control of the form of the calibration voltage<br />

Proceeding of the measurements<br />

Print of the measuring protocols<br />

Transportation back to <strong>HIGHVOLT</strong><br />

Evaluation of the results, estimation of the uncertainty of measurement<br />

Customer<br />

Internal calibration<br />

<strong>Calibration</strong> certificate<br />

Storage of the measuring data, protocols and certificates<br />

On-site calibrations<br />

In the case of on-site calibrations the customer has to<br />

ensure that the measurements can be proceeded<br />

under sufficient conditions. The following points should<br />

be considered:<br />

• The laboratory should be prepared for the<br />

arrangement of the standards. The necessary<br />

clearances for the standards (given in the offer)<br />

have to be fulfilled.<br />

• The environmental conditions as temperature and<br />

humidity should be inside a range for which the<br />

metrological behaviour of the standard is known<br />

(e.g. temperature +5°C up to 35°C, humidity<br />

between 30 % and 70 %).<br />

• The voltage generators should be in full function<br />

and they have to be operated by the staff of the<br />

customer.<br />

• The test voltage shape should fulfil the limits given<br />

in IEC 60060-1.<br />

or our local representative :


Questionnaire as basis for an calibration offer<br />

Customer<br />

Name of the company:<br />

Address of the company:<br />

Person in charge: Name: Phone:<br />

Measuring System (Please, use one questionnaire for each system)<br />

Kind of voltage:<br />

Rated voltage:<br />

Measuring quantities:<br />

Measuring range:<br />

Are there any measuring taps to be<br />

calibrated?<br />

Divider<br />

Type:<br />

Serial No.:<br />

Rated voltage:<br />

Type of the low voltage part:<br />

Serial no of the low voltage part:<br />

Scale factors:<br />

Measuring instrument<br />

Type:<br />

Serial N.:<br />

Measuring quantities:<br />

Measuring ranges:<br />

No<br />

Fax :<br />

Yes Number Rated voltages:<br />

Measuring range:<br />

Kind of desired calibration On-site At the stationary laboratory<br />

<strong>Calibration</strong> of the measuring system<br />

Divider calibration<br />

<strong>Calibration</strong> of measuring instruments<br />

Desired date<br />

Date and sign of the person in charge<br />

The offiiciiall <strong>DKD</strong> iinformatiion you can fiind iin the worlld wiide web under http://www.dkd.ptb.de/deutsch/kalliillab/pdf/<strong>24501</strong>.pdf<br />

In case of questions and enquiries concerning calibration, please, contact:<br />

<strong>HIGHVOLT</strong> Prüftechnik Dresden GmbH<br />

Kalibrierlaborlabor<br />

Marie-Curie-Str. 10<br />

01139 Dresden<br />

Phone: +49 351 8425 668<br />

Fax: +49 351 8425 9668<br />

e-mail: maucksch@highvolt.de

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