EVA or PUR

Perfect Binder BQ-470BQ-470EVA or PUR

Perfect Binder BQ-470The Horizon BQ-470 Fully Automated, 4-ClampPerfect Binder features an interchangeableglue tank for both EVA and PUR adhesives.FeaturesKey Features◦ Fully automated set-up through the intuitive icon based LCD touchscreen.Color TouchscreenMilling LeverNipping Height Adjustment◦ Customer replaceable glue tank unit for both EVA hotmelt and PUR hotmelt adhesives to meetvarying customer requirements.◦ Simplified and accurate changeover to produce professionally finished books.◦ Equipped with two large application rollers for strong, high-quality binds and a separate side gluetank for added flexibility.◦ Space-saving design with front operation and front maintenance.◦ Book-binding up to 65 mm (2.55”) thickness.◦ Easily operated by anyone in the bindery. Maximum cycle speed is 1,350 books per hour (EVAhotmelt glue).◦ Ergonomic sliding windows provide easy, safe access and a clear view of operations.The 10.4 inch large color touchscreenmaximizes ease of operation.Trouble-shooting screen helps operatormaintain smooth production.Three different milling styles can be selected:Milling Off, Milling for EVA or Milling for PUR.A strong, rigid nipping mechanism ensureshigh quality binding. The nipping height issimple and easy to adjust.Suction Cover FeedSupersonic Double Feed Detect SensorTransmissionSensorSheetsReceivingSensorDetects spaceThe advanced rotary suction feed systeminsures faster production. A wide range ofcover sheets can be handled without anymarking.The supersonic double feed detect sensorcomes standard. Advanced detection withsupersonic sensor ensures accurate doublefeed detection even with a solid black printedsheet.Delivery ConveyorSmoke ExtractorThe automated elevation conveyor can stackbooks up to 300 mm (11.8”) high. The joggingtable is attached to the conveyor for efficientoperation.Extracts fumes of hotmelt glue for comfortableworking conditions.

8 8 18 11Perfect Binder BQ-470PUR Tank and EVA TankThe BQ-470 incorporates the remarkable PUR binding mechanism andfeatures an interchangeable glue tank, for both EVA and PUR adhesives.PURMU-470PURPolyurethanereactive adhesivesuitable for coatedstock. Lay-flatbinding can beperformed.EVAMU-470EVACommonly used forall kinds of binding.The melted gluecan be usedrepeatedly sothere's no need toclean up the tankafter operation.One to One Book ProductionVariable Production Software V-470S OptionExisting machines are easily upgradeable in the field by adding optional V-470Svariable production software and SI-470 book thickness measuring device.Book Thickness Measuring Device SI-470AOptionThe SI-470A is used to measure the book block thickness and transfer thethickness information into BQ-470 Variable.Cleaning and Replacement of MU-470PURManage your bindery with JDF enabled control system.The application drums and back spinner liftand latch to provide easy access for cleaningof the tank.Install the special drain for glue run-off. ThePUR tank and drums are Teflon coated sothat the remaining glue can be easily peeledoff after cooling.Strong, Environmentally Friendly PUR SolutionPolyurethane Reactive, also called PUR, is a polyurethane adhesiveattracting attention for binding strength and eco-friendliness.Sliding glue tank for easy replacement. Pullout the tank and remove it with the optionalspecial lifter.pXnet System OptionThe Horizon pXnet Bindery Control System is used as a central controlpoint to schedule work, send job data to each finisher, monitor statusof finishers and collect production statistics from finishers in real-time.pXnet brings efficiency and value in high-mix/low-volume productionenvironments where frequent job changeovers are needed.The pXnet system can also be interfaced with an existing workflow forautomated JDF set-up.Strong and Lay-Flat BindingDurable against TemperatureJ D FAs the printing industry diversifies, there is growing demand forbinding with color sheets. EVA hotmelt glue has difficulty bindingcoated stock firmly, and does not currently enable acceptable lay-flatbinding. However, PUR hotmelt glue can provide adequate bindingstrength and lay-flat quality for both offset and digital prints. *1PUR hotmelt glue retains durability andflexibility in both high and low temperatures.The temperature resistance for PUR hotmelt glueranges from –20 to 120 degrees Celsius versus 0to 60 degrees Celsius for EVA hotmelt glue. Thisallows PUR bound books to be handled in almostany climate or location.8 18 16 3 8 18 16 36 36 3J D FJ M FJ D FMISJ D F8 18 16 3PUR hotmelt glue provides the best page spread comparedto traditional EVA hotmelt glue. High binding strength allowsfor the application of a small amount of glue, allowing thepages to lay flat when the book is opened. *1(*1: Depends on the binding condition.)EcologyPUR adhesive is environmentally friendly,allowing PUR-bound books to be recycled.PUR also has a lower melting point (120degrees celsius) than EVA for operationalenergy savings.Prepress Press Digital Press Operation Mgr1 CutHydraulic c CutterAPC-61IIThree-knife TrimmerHT-80Three-side TrimmerHT-30/30C2 Fold3BindComputerized FolderAFC-746FAFC-746S/746DAFC-744A/744SAFC-566FGAFC-566AAFC-564AAFC-546AAFC-544AAF-566T4FAF-406T6A8 8 116 6 36 36 36 33Perfect BinderSB-09SSB-07BQ-470BQ-270/270CBQ-270VCase BinderHCB-2Perfect Binding LineCABS6000CABS4000S44 1StitchSaddle-stitching SystemStitchLiner6000StitchLiner5500BookletmakerSPF-200A/FC-200A5Job Ticket8 8 18 18 18 18 116 6 36 36 36 36 33Digital FinishPrinterIn-line Saddle-stitching SystemStitchLiner6000 DigitalIn-line FolderAF-566F DigitalControl PCPostpressSatellite PCDocument FinisherColorWorks Pro PlusColorWorks888Digital FinishJob Ticket BCR8888 16 35 4 Stitch 3 Bind 2 Fold 1 Cut

Perfect Binder BQ-470BQ-470 Major SpecificationsBinding Mode Binding with milling, Binding without milling and PaddingNumber of Clamps 4Book Block Size(Top-Bottom x Fore-edge)Max. 320 x 320 mm (12.59” x 12.59”)Min. 145 x 105 mm (5.71” x 4.14”)1 to 65 mm (0.040” to 2.560”)Book Thickness (The book thickness can be limited depending on the sheet weight,book size and milling depth.)Max. 320 x 660 mm (12.59” x 25.98”)(Up to 350 mm or 13.77” forwards from the clamp face.)Cover Size(Top-Bottom x Fore-edge)(Up to 310 mm or 12.20” backwards from the clamp face.)Min. 135 x 225 mm (5.32” x 8.86”)(Up to 115 mm or 4.53” forwards from the clamp face.)(Up to 110 mm or 4.34” backwards from the clamp face.)Cover Weight RangeNormal Paper 81.4 to 302.4 gsmCoated Paper 104.7 to 348.9 gsmCover Pile Height Max. 150 mm (5.9”)Warm up Time 60 min.EVA: 150 to 210 degrees Celsius (180 degrees Celsius for HM-220)Spine Glue TankGlue TemperaturePUR: 110 to 140 degrees CelsiusSide Glue Tank EVA: 150 to 210 degrees Celsius (170 degrees Celsius for HM-403)Maximum Milling Depth 4 mm (0.157”)Cycle SpeedMax. 1,350 cycles/hr. (EVA)Max. 1,000 cycles/hr. (PUR)Voltage / Frequency3-Phase 200 / 220 / 400 V, 50 / 60 HzThe external transformer is necessary for 220 V / 400 V.3-Phase 200 V 50 / 60 Hz 10.5 / 12.0 A (Max. 17.9 / 18.2 A)Rated Current 3-Phase 220 V 50 / 60 Hz 8.1 / 8.7 A (Max. 11.9 / 11.0 A)3-Phase 400 V 50 / 60 Hz 5.7 / 6.5 A (Max. 7.7 / 7.8 A)3-Phase 200 V 50 / 60 Hz 3.3 / 4.0 kWPower Consumption 3-Phase 220 V 50 / 60 Hz 2.7 / 3.0 kW3-Phase 400 V 50 / 60 Hz 3.8 / 4.2 kWHeat Output 13,030 kJ (3,120 kcal)3.7 kW x 1, 750 W x 1, 650 W x 1, 400 W x 1, 200 W x 3, 100 W x 1,Motors40 W x 1, 25 W x 2Delivery Conveyor: 40 W x 1, 60 W x 1650 W x 1HeatersEVA: 2.2 kW x 1PUR: 900 W x 1, 80 W x 1With delivery conveyor and milling blower duct:Machine Dimensions3,620(W) x 2,240(D) x 2,000(H) mm (142.6” x 88.2” x 78.8”)Without delivery conveyor and milling blower duct:3,220(W) x 1,090(D) x 2,000(H) mm (126.8” x 43.0” x 78.8”)Main Body 1,970 kg (4,344 lb)Machine Weight Delivery Conveyor 99 kg (219 lb)Transformer 106 kg (234 lb)*The machine design and specifications are subject to change without any notice.▇▇▇▇▇▇▇▇▇▇▇▇T-470 Weekly TimerOptionsSI-470A Book Thickness Measuring DeviceThe SI-470A is a book thicknessmeasuring and input device for furtheroperation efficiency.The T-470 weekly timer automaticallyswitches power on at pre-set times forquick makeready. Time and day of theweek can be set.PM-470 Premelt Tank (18 litter)The PM-470 is the premelt tank forEVA hotmelt glue.L-470 Manual Simple LifterF-470 Fork for LifterThe L-470 is a hand lifter for easy andsafe tank replacement.The F-470 fork is a custom-fitattachment to the lifter that holds theglue tank firmly in position for easy andsafe tank replacement.S-470 Stand for Melt Tank UnitThe S-470 stand is designed toreceive and hold the glue tank unitafter replacement.Machine Dimensions Unit : mm (inch)Height = 2,000 (78.8”)1,090(43.0”)400(15.8”)3,220 (126.8”)BQ-470▇▇M-470 Glue Melting HeaterThe M-470 is a laboratory oven usedto premelt the PUR hotmelt glue.TransformerHeight = 480 (18.9”)320(12.6”)444(17.5”)1,150(45.3”)510(20.1”)2,240(88.2”)▇▇B-470 Teflon Coated BeakerThe B-470 Teflon coated beaker canbe used to premelt the PUR hotmeltglue to refill the glue tank.111031/SO/BQ470/11E/TV