Sewer Pumping Stations & Pressure Mains - SA Water

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMPRESSURE MAINSFor Mains up to and including DN 200ALL MINOR ITEMS NOT COVERED IN DETAIL IN THIS CATALOGUE TO BEIN ACCORDANCE TO APPROPRIATE AUSTRALIAN STANDARD.Further information on products and materials is available on the WSAA web sitewww.wsaa.asn.auIssue 03Revision 03S~Pressure Mains~Iss3R1 (was apl1002b)1 Mar 20081 Jan 2012PRESSURE MAINSSouth Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMDocument Update InformationDate Change Type Page Number(s) Details1 Dec 2009 Revision 1 All123459111 Jan 2011 Revision 2 61,3,4Standards Unit details changedPVC requirements changedSteel pipe requirements changedNew welder addedPE pipe requirements changedDI pipe requirements changedSPS requirements changedJohns Pty Ltd removed as valve supplierStreetbox Lid supplier changedSPS Diameters amendedColour of pipe and sleeving amended1 Jan 2012 Revision 3 6 All Pumps Supplies name changeIssue 03Revision 03S~Pressure Mains~Iss3R1 (was apl1002b)1 Mar 20081 Jan 2012PRESSURE MAINSSouth Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMPressure Pipe and FittingsAll pipe and fittings for Sewer Pressure Mains are as for the Water Supply System, therefore allpipe and fittings (

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMSteel Pipe - Cement Lined (SCL) and Polyethylene Lined (SPL)Cement linedSCL pipeline is not a preferred option for sewer rising mains and will only be authorised for use inspecific applications including difficult creek crossings and gullies and for large diameter mains.It should be noted that all fittings will need to be fabricated.Where there is a technical requirement for using Steel Cement Lined pipe, specific approvalshall be obtained from Asset Management and/or Material Sciences Unit prior to placing anyorders.AmdtJun09Polyethylene LinedSteel pipe lined and coated with fusion bonded polyethylene (Sintalined) is authorised for usein sewer rising mains (generally >DN300). Where there is a requirement for a Mild SteelPolyethylene Lined pipe a detailed purchase specification should be obtained from AssetsPlanning and/or Material Sciences Unit prior to placing any orders.Authorised Manufacturers- Tyco WaterRecognised Fabricators of SCL pipework and fittings- Water Engineering Technologies (SA Water Berri and Crystal Brook workshops)- Lincoln Engineering- Ottoway Engineering- Contract Engineering SAAmdtJun09Applicable Australian Standards- AS1281 Cement mortar lining of steel pipes and fittings.- AS1579 Arc welded steel pipes and fittings for water and waste water.- AS4321 Fusion - bonded medium density polyethylene coating and liningfor pipes and fittings.For more details about these manufacturers refer to the manufactures list in this manual.Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 2 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09Polyethylene PipeAUTHORISED ITEMS for SEWER SYSTEMWhere a Polyethylene pipe system is selected for a pumping main the requirements for thepumping main shall be :- PE80B or PE100 and PN12.5 (minimum) with appropriate fittings .NOTE : conditions apply to jointing methodsJointing- Butt Welding - Specification (Butt Welding by authorised PE welders only)- Electrofusion - Specification- Mechanical - Sizes 25 mm to 110 mmColourBlack with Cream Stripes or all CreamAuthorised ManufacturersPipes- Iplex Pipelines- Vinidex- PPI (up to DN100)FittingsAny combination of PE fittings, as shown in the Water Supply Construction Manual, necessaryto achieve the design drawing requirements can be used. Products available from the followingmanufacturers are authorised:AmdtJun09Mechanical Jointing.- George Fischer - Plasson- Magnum (Iplex) - STP (Fusion Plast Australia)- PhilmacElectrofusion Jointing.Philmac (Durafuse)PlassonRollmaplast- George Fischer- Fusion Plast AustraliaField Butt WeldingGas TecFor more details about these manufacturers refer to the Manufacturers section of this manual.Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 3 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMDuctile Iron Pipe - Cement Lined (DICL) and Polyurethane Lined (DIPL)A Ductile Iron Pipe system is only used for special applications including difficult creek/gullycrossings and where a high head (pressure) is applied. Where DI is selected for a pumping mainthe requirements for the pumping main including class of pipe and all required fittings are to bedetailed on the approved design drawings.All fittings used are to be produced by the respective pipe manufacturer.Cement LinedDuctile Iron Cement Lined Pipe is not a preferred option for sewer rising mains and will only beauthorised for use in specific applications. All DICL pipes are to be protected from corrosion bycovering with a protective sleeving cream in colour. Where there is a requirement for DICL pipe,specific authorisation should be obtained from Asset Management and/or Material SciencesUnit prior to placing any orders.Authorised ManufacturerTyco WaterAmdtJun09Polyurethane LinedDuctile Iron Polyurethane lined pipe (Ecopur) is authorised for use in specific applications suchas creek crossings where internal corrosion protection is required. Where there is a requirementfor Ductile Iron Polyurethane Lined pipe a detailed purchase specification should be obtainedfrom Asset Management and/or Material Sciences Unit prior to placing any orders.Authorised ManufacturerVon Roll (Ecopur) – Supplied by PromainsRestrained JointsThe use of respective proprietary “Restrained Jointing” systems is authorised and in someinstances may be deemed a requirement. Where a “Restrained Jointing” System is utilised, asuitably marked pink marker tape is to be buried above the pipe to ensure that when future repairsare carried out “Restrained Joint” integrity is maintained.Refer to Water Supply Construction Drawings or the product manufacturer for minimumrestrained lengths and installation details.For more details about these manufacturers refer to the Manufacturers section of this manual.Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 4 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09Package Pump StationsAUTHORISED ITEMS for SEWER SYSTEMPackage pump stations are categorised by the size of the sump and the size of the pipework.Package Pumping Stations include a separate valve chamber or cabinet and safety covers.All package pump stations are to be installed in accordance with the Authorised ManufacturersDrawing, the Endorsed Design Drawings and Sewer Construction Manual.SPECIAL REQUIREMENTSA Water has identified a zone along the foreshore where a high corrosion rate occurs to thepumps, bases and guides etc. For this reason all SPS installed within 1 km of the coast must beassessed for corrosion potential and where appropriate SA Water will specify that all steel itemsinstalled inside the chamber will be required to be manufactured from Grade 316 Stainless Steelor other non-corrosive material. This includes the Pumps, Guiderails etc.AmdtJun09Authorised Manufacturers- Global Pumps (formally All Pumps Supplies) uses Grundfos pumps- ITT Flygt Limited. uses ITT Flygt pumpsNOTE: Manufacturers may not produce the full range, refer to following information.Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 5 of 13South Australian Water Corporation ©

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NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMALL PUMP SUPPLIES Package Pumping StationsTypical ALL PUMPS Package Pumping Station with Cantilever Valve ChamberIssue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 7 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMITT FLYGT Package Pumping StationsNote:Remote vent pipe requiredTypical FLYGT Package Pumping Station with Valve CabinetIssue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 8 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMSA Water Product DescriptionValves - Gate Resilient Seated(Manually operated handwheel,clockwise closing to AS2638-2)Not for buried applicationsAlternative DescriptionSizeDN PipeSA WaterStock No.AVKCrevetPipelinesTycoWaterP.S.A.(Turnflo)80 (1.6 MPa) 4820-0194 AmdtJun09100 (1.6 MPa) 4820-0197 150 (1.6 MPa) 4820-0201 SA Water Product DescriptionValves - Swing Check(Cast Iron - Flange/Flange to AS3578with extended spindle and counter weight)Not for buried applicationsSizeDN PipeAVKCrevetPipelinesTycoWater80 (1.6 MPa) 100 (1.6 MPa) AmdtJun09150 (1.6 MPa) Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 9 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMVents - InductAlternative DescriptionSize mmL x D x HSA WaterStock No.OttowayEngineering600 x 600 x 1 200 5680-0098 Vents - EductBirdstopVentBirdstop ProtectionBaseVents MUST be fitted with Birdstop ProtectionAlternative DescriptionItemDia(mm) x Ht(m)SA WaterStock No.OttowayEngineeringCronin WireProductsBASEDN 300mm x 2.1mVENT STACKDN 300mm x 15mBIRDSTOPPROTECTIONIssue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 10 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMSA Water Product DescriptionValve - Fireplugfor Air BleedAlternative DescriptionFireplug (flanged)Nom. SizeDNSA WaterStock No.CrevetPipelinesTubemakers80mm 4210-0031 SA Water Product DescriptionMain Cockfor Air BleedAlternative DescriptionCock PlugSizeNom. PipeTube (mm)SA WaterStock No.Autotherm20 4820-0120 SA Water Product DescriptionStreet Box Cover - SewerNote : Used in conjunction with the Street Box Frame (5680-0061)Refer Water Construction Manual.Alternative DescriptionAmdtJun09ItemSA WaterStock No.Bianco PCP(BIA)Cooke Precast(WASA) Cover (One Piece Lid) 5680-0407 Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 11 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMSA Water Product DescriptionSignsAlternative DescriptionItem DescriptionSA WaterStock No.OttowayEngineeringPeninsulaCastingsSewer Pump-Out Branch sign with 32mm 9905-0854 Galv. PostSewer Stop Valve sign with 32mm Galv. 9905-0855 PostSewer Air Valve sign with 32mm Galv. Post 9905-0856 Sewer Pump-Out Branch sign only - Sewer Stop Valve sign only - Sewer Air Valve sign only - SA Water Product DescriptionTapeUnderground Warning - Non DetectableNOTE : Marker tape is to be placed on overlay sand above all sewer pressure mains.Cream in colour to AS2648.1Alternative DescriptionItem DescriptionSA WaterStock No.TapexRomacTradingHeatech‘CAUTION : BURIED SEWER MAINBELOW’9330-0430 (880650)(ATI 500)(ZUW-10 Custom)Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 12 of 13South Australian Water Corporation ©

NETWORK INFRASTRUCTURE STANDARDS250 Victoria Square, ADELAIDE SA 5000GPO Box 1751, ADELAIDE SA 5001Phone (08) 7424 2009 Fax (08) 7003 2009AmdtJun09AUTHORISED ITEMS for SEWER SYSTEMINDEXMain Cock20mm for Air Bleed 11Package Pumping StationsGeneral 5P.P.S. with Cover 6P.P.S. with Trafficable Cover 6Typical PPS LayoutsALL PUMP SUPPLIES 7FLYGT 8Pipes and FittingsGeneral 1Ductile Iron Cement Lined 4Ductile Iron Polyurethane Lined 4Polyethylene 3PVC 1Steel Cement Lined (SCL) 2Steel Poyethylene Lined (Sintaline) 2Signs 12Street Box CoverSewer 11TapeUnderground Warning - Non Detectable 12ValvesFireplug - for Air Bleed 11Gate to AS 3579 - Hand wheel operated 9Swing Check to AS 3578 with extension spindle 9VentsEduct 10Induct 10Issue 031 Mar 2008Revision 03 1 Jan 2012S~Pressure Mains~Iss3 (was apl1002b)PRESSURE MAINSPage 13 of 13South Australian Water Corporation ©