PCM Parts Manual - Psndealer.com psndealer

MARINEILLUSTRATEDPARTS MANUALMODEL MP6.0LMY 2003 - 2005L510014 05/07

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Tabla 1: Reactivos (continuación)ComponenteCantidad/discoAmilasa reactivaCNPG3Amortiguadores, surfactante, excipientes y estabilizantes40 µgAspartato aminotransferasa reactivaL-ácido aspártico 426 µgLactato deshidrogenasa (LDH)(Staphylococcus epidermidis)0,04 U#-nicotinamida adenina dinucleótido, reducida (NADH) 5 µgMalato deshidrogenasa (MDH) (corazón porcino)$0,01 U!-ácido cetoglutárico 28 µgAmortiguadores, surfactante, excipientes y estabilizantesGamma-Glutamiltransferasa reactivaGlicilglicina 317 µgÁcido L-glutámico "-(3-carboxi-4-nitroanilida 30 µgAmortiguadores, surfactante, excipientes y estabilizantesBilirrubina total reactivaReactivo para enzima de bilirrubina de BeckmanAmortiguador, excipientes y estabilizantes0,1 UBilirrubina total testigoAmortiguador, excipientes y estabilizantesReactivo para proteínas totalesPotasio sódico tartrato 343 µgSulfato cúprico 134 µgYoduro de potasio 28 µgExcipientes y estabilizantesProteína total de referenciaPotasio sódico tartrato 343 µgYoduro de potasio 28 µgExcipientes y estabilizantesAdvertencias y precauciones%$ El envase del diluyente en el disco reactivo se abre automáticamente cuando se cierra el cajón del analizador. No puedereutilizarse un disco con un envase de diluyente abierto. Compruebe que la muestra o la prueba fue colocada en el discoantes de cerrar el cajón.%$ Los discos de reactivo usados contienen líquidos del cuerpo humano. Siga las buenas prácticas de control de la infeccióncuando manipule y deseche los discos usados. Consulte el manual del usuario del analizador químico de sangre Piccolo oel analizador químico Piccolo xpress para obtener instrucciones sobre la limpieza de derrames biopeligrosos.%$ Los discos reactivos son de plástico y pueden romperse o estallarse si se caen. No use nunca un disco que se haya caído yaque puede derramar substancias biopeligrosas en el interior del analizador.%$ El reactivo en soporte sólido puede contener sustancias ácidas o cáusticas. El usuario no entra en contacto con el reactivoen soporte sólido si sigue los procedimientos recomendados. En el caso en que se manipule el reactivo en soporte sólido(por ejemplo, limpieza tras dejar caer y romper un disco de reactivo) se debe evitar la ingestión, el contacto con la piel y lainhalación del mismo.Page 61 of 94

MODEL MP6.0L PARTS MANUAL - 4CYLINDER BLOCK ASSEMBLY - FIGURE 14321652729311789302628151110251312232414152221161716182019PC60P_00111-4-02PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 7CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2ITEM PART NUMBER DESCRIPTION QUANTITY1 TBD Hose, PCV valve 12 TBD Valve, positive crankcase ventilation (PCV) 13 TBD Grommet, PCV valve 14 TBD Rocker Arm, valve 165 TBD Bolt, valve rocker arm attaching 166 TBD Guide, valve rocker arm 27 TBD Valve Spring Assembly 168 TBD Retainer, valve stem 329 98443025 Bolt, lifting eye attaching 410 93940000 Lockwasher, lifting eye attaching bolt 411 R042012 Lifting Eye, rear, all 111 R042014 Lifting Eye, front, std. drive 111 R042016 Lifting Eye, front, v-drv 112 TBD Cap, valve spring 1613 TBD Seal, valve stem 1614 TBD Rotator, valve 3215 TBD Guide, valve stem 1616 RP030011 Spark Plug 817 RK120021 Spark Plug Wire Set 118 R020046 Engine Coolant Temperature (ECT) Sensor 119 TBD Valve, exhaust (STD) 820 TBD Valve, intake (STD) 821 TBD Bolt, valve lifter retainer attaching 822 TBD Retainer, valve lifter 823 RM0280 Gasket, front engine cover 124 TBD Cover, front engine 125 R047237 Seal, front engine cover oil 126 RM0281 Gasket, water circulating pump 227 RK057033B Water Circulation Pump Assembly 128 TBD Bolt, water circulating pump attaching 429 RM0275 Gasket, thermostat housing 230 R025036 Housing, thermostat 131 98223016 Bolt, thermostat housing attaching 232 93920000 Lockwasher, thermostat housing attaching 233 113186 Plug, thermostat housing 134 R026002 Thermostat, (160˚ F) 135 R109051 Plate, thermostat retainer 136 RS3551 Plug, water neck 137 R024208 Water Neck 138 R020002 Switch, coolant temperature 139 TBD Bolt, front engine cover attaching 8L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 8CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)33343531 32303629525128OR2750269523910532511542423494048424143221472123444520419465671617183738158131412911 10PCM ZR6PC60P_00411-19-04L510014

MODEL MP6.0L PARTS MANUAL - 9CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)ITEM PART NUMBER DESCRIPTION QUANTITY40 R040006 Lifter, valve 1641 TBD Push Rod 1642 RM0278 Gasket, Cylinder Head 243 R003016 Cylinder Head 244 R009208 Bolt, cylinder head (short) 445 R009209 Bolt, cylinder head (medium) 1046 R009207 Bolt, cylinder head (long) 1647 RA033016 Cover, rocker (LH) 148 RM0282 Gasket, rocker cover 249 R009210 Bolt, rocker cover attaching 850 TBD Tube, breather 151 R034049 Tube, oil fi ll 152 R034038B Cap, oil fi ll tube 153 TBD Fitting, breather tube 154 RA033017 Cover, rocker w/Oil Fill (RH) 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 10EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 31 2367812911191345101415161718PC60P_0058-29-03PCM ZR6L510014

EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3MODEL MP6.0L PARTS MANUAL - 11ITEM PART NUMBER DESCRIPTION QUANTITY1 TBD Bolt, coolant air bleed pipe attaching 22 TBD Pipe, coolant air bleed 13 R121100 Harness, knock sensor 14 TBD Bolt, crankshaft position attaching 15 R020044 Sensor, crankshaft position 16 TBD Bolt, valley cover attaching 107 R020043 Sensor, knock 28 TBD Cover, valley 19 TBD Gasket, valley cover 110 TBD Seal, knock sensor oil 211 R020045 Sensor, camshaft position 112 TBD Bolt, camshaft position attaching 113 R029016 Elbow, exhaust 214 RM0274 Gasket, exhaust elbow to manifold 215 R028023 Manifold, exhaust 216 R031035 Stud, exhaust manifold attaching 1217 93930000 Lockwasher, exhaust manifold stud attaching 1218 97330000 Nut, exhaust manifold stud attaching 1219 RS3539 Plug, exhaust elbow 219 R020047 Switch, exhaust temperature (optional) 2L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 12INTAKE MANIFOLD COMPONENTS - FIGURE 41 223345192120626724 2598181017162827151114131222PC60P_0099-2-03PCM ZR6L510014

INTAKE MANIFOLD COMPONENTS - FIGURE 4MODEL MP6.0L PARTS MANUAL - 13ITEM PART NUMBER DESCRIPTION QUANTITY1 R175055 Bolt, engine cover attaching 22 R060063 Insert, engine cover 13 R060062 Cover, engine 14 R117013 Coil, ignition 85 R090273 Bracket, ignition coil mounting 26 R090268 Bracket, support 27 TBD Bolt, fuel rail attaching 48 RK120021 Spark Plug Wire Set 19 R088003 Regulator, fuel pressure (‘03 Only) 110 R020036 Sensor, manifold absolute pressure (MAP) 111 TBD Seal, throttle body 112 R062087 Plate, throttle body adapter 113 RM0251 Gasket, throttle body 114 RA035036B Throttle Body Assembly 115 L00918 Nut, throttle body attaching 316 R002025 Intake Manifold 117 RA087008 Fuel Injector Assembly 818 R127097 Retainer, fuel injector 819 RS5126 Bolt, coil bracket attaching 220 98223016 Bolt, coil bracket attaching 2NI 93920000 Lockwasher, coil bracket attaching 221 91107075 Bolt, ignition coil attaching 1622 RM0277 Gasket Set, intake manifold 123 R143154 Decal, engine cover 224 R086003 Fuel Rail, 6.0L, (right) 125 R086004 Fuel Rail, 6.0L, w/regulator pocket (left) 125 R086004A Fuel Rail, 6.0L, w/o regulator pocket (left) 126 RA085103 Fuel Rail, 6.0L, crossover 127 R036007 Insert, threaded, intake 828 RS3550 Plug, pipe, 1/4” NPT 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 14OIL PAN and OIL PUMP ASSEMBLY - FIGURE 52134567892930282726251024231112221615 14131718211920PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 16THROTTLE BODY and RELATED COMPONENTS - FIGURE 612191834175671615141312981110PC60P_0109-2-03PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 18REMOTE OIL FILTER COMPONENTS (STANDARD DRIVE) - FIGURE 74122256213720891019231118131217141516PC60P_01411-8-02PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 19REMOTE OIL FILTER COMPONENTS (STANDARD DRIVE) - FIGURE 7ITEM PART NUMBER DESCRIPTION QUANTITY1 99333020 Bolt, oil fi lter header mounting 32 RS2179 Lockwasher, oil fi lter header mounting 33 R079066 Oil Filter Header 14 R090275 Bracket, oil fi lter header mounting 15 RS1540 Nut, sender terminal 16 RS2197 Lockwasher, sender terminal 17 R020001 Sender, oil pressure 18 R024145 Tee, sender attaching 19 R020015A Switch, oil pressure 110 R079071 Adapter, oil sending unit 111 R047240 O-ring, oil bypass adapter 112 R079067 Adapter, oil bypass 113 R047202 O-ring, oil bypass adapter attaching fi tting 114 R079068 Nut, oil bypass adapter attaching 115 R024184 Fitting, 90 degree 116 RA045120D Hose Assembly, fi lter header to bypass adapter 117 RA045120D Hose Assembly, bypass adapter to fi lter header 118 R024148 Fitting, straight 119 R077001 Filter, oil 120 R024203 Nipple, header fi lter adapter 121 R047245 O-Ring, oil line 222 R143175 Decal, “CAUTION HOT” 123 R079074 Adapter, engine to oil bypass 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 20REMOTE OIL FILTER COMPONENTS (“V” - DRIVE) - FIGURE 812120231945618171516221413121110798PC60P_01511-7-02PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 21REMOTE OIL FILTER COMPONENTS (“V” - DRIVE) - FIGURE 8ITEM PART NUMBER DESCRIPTION QUANTITY1 R090275 Bracket, oil fi lter header mounting 12 R079066 Oil Filter Header 13 R024203 Nipple, header fi lter adapter 14 R077001 Filter, oil 15 RS2179 Lockwasher, oil fi lter header mounting 36 99333020 Bolt, oil fi lter header mounting 37 RA045120 Hose Assembly, bypass adapter to fi lter header 18 RA045120 Hose Assembly, fi lter header to bypass adapter 19 R024184 Fitting, 90 degree 210 R079068 Fitting, oil bypass adapter attaching 111 R047202 O-ring, oil bypass adapter attaching fi tting 112 R079067 Adapter, oil bypass 113 R047240 O-ring, oil bypass adapter 114 R079071 Adapter, oil sending unit 115 R020015A Switch, oil pressure 116 R024145 Tee, sender attaching 117 R020001 Sender, oil pressure 118 RS2197 Lockwasher, sender terminal 119 RS1540 Nut, sender terminal 120 R047245 O-Ring, oil line 221 R143175 Decal, “CAUTION HOT” 122 R079074 Adapter, engine to oil bypass 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 22FUEL CONTROL CELL (FCC) COMPONENTS 2003 (STANDARD DRIVE) - FIGURE 91233a64758922232110111213142425201915161817PC60P_0088-29-03PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 23FUEL CONTROL CELL (FCC) COMPONENTS 2003 (STANDARD DRIVE) - FIGURE 9ITEM PART NUMBER DESCRIPTION QUANTITY1 RA035031 Fitting, fuel pressure, Schrader valve 1NI R034041 Cap, schrader valve 12 R024163A Fitting, fuel line 13 R024175 Fitting, fuel line 13a RA080027 Pump, high pressure fuel 14 R047214 O-ring, FCC sealing 15 RP080026 Filter, FCC fuel (includes O-ring) 16 RA085090C Hose Assembly, FCC to fuel rail (inlet) 17 RA085091C Hose Assembly, fuel rail to FCC (return) 18 90384075 Bolt, FCC mounting 39 R090276 Bracket, FCC mounting 110 R024089 Fitting, 90 degree 111 RS1521L Locking Nut, low-pressure fuel pump 312 R096142 Washer, fuel pump mounting 313 R094035A Grommet, mounting bracket 314 R090280 Bracket, low-pressure fuel pump mounting 115 R096141 Washer, fuel pump mounting 316 R024089 Fitting, 90 degree 117 RA080018 Fuel Pump, low-pressure 118 R024192 Fitting, 90 degree 119 RA085071 Hose Assembly, low-pressure pump to FCC 120 RA080029 Fuel Control Cell Assembly 1NI R143112 Decal, FCC operating instructions 1NI R143114 Decal, Warning, fuel leaks 121 R024163 Fitting, 90 degree 122 98443025 Bolt, FCC mounting bracket 223 RS7070 Lockwasher, FCC mounting bracket 224 93940000 Lockwasher, bracket attaching 125 98443025 Bolt, bracket attaching 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 24FUEL CONTROL CELL (FCC) COMPONENTS 2004 (STANDARD DRIVE) - FIGURE 10123465782122209101112132324191814151716PCM ZR6PC60P_008a8-29-03L510014

MODEL MP6.0L PARTS MANUAL - 25FUEL CONTROL CELL (FCC) COMPONENTS 2004 (STANDARD DRIVE) - FIGURE 10ITEM PART NUMBER DESCRIPTION QUANTITY1 R024214 Fitting, fuel line 12 R088004 Regulator, fuel pressure (‘04 Only) 13 RA080027 Pump, high pressure fuel 14 R047214 O-ring, FCC sealing 15 RP080026 Filter, FCC fuel (includes O-ring) 16 RA085090C Hose Assembly, FCC to fuel rail (inlet) 17 90384075 Bolt, FCC mounting 38 R090276 Bracket, FCC mounting 19 R024089 Fitting, 90 degree 110 RS1521L Locking Nut, low-pressure fuel pump 311 R096142 Washer, fuel pump mounting 312 R094035A Grommet, mounting bracket 313 R090286 Bracket, low-pressure fuel pump mounting 114 R096141 Washer, fuel pump mounting 315 R024089 Fitting, 90 degree 116 RA080018 Fuel Pump, low-pressure 117 R024192 Fitting, 90 degree 118 RA085071 Hose Assembly, low-pressure pump to FCC 119 RA080030 Fuel Control Cell Assembly 1NI R143112 Decal, FCC operating instructions 1NI R143114 Decal, Warning, fuel leaks 120 R024163 Fitting, 90 degree 121 98443025 Bolt, FCC mounting bracket 222 RS7070 Lockwasher, FCC mounting bracket 223 93940000 Lockwasher, bracket attaching 124 98443025 Bolt, bracket attaching 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 26FUEL CONTROL CELL (FCC) COMPONENTS 2003 (“V” - DRIVE) - FIGURE 111233a64578910111213161718141915202123241322PC60P_0138-29-03PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 27FUEL CONTROL CELL (FCC) COMPONENTS 2003 (“V” - DRIVE) - FIGURE 11ITEM PART NUMBER DESCRIPTION QUANTITY1 RA035031 Fitting, fuel pressure, schrader valve 1NI R034041 Cap, schrader valve 12 R024163A Fitting, fuel line 13 R024175 Fitting, fuel line 13a RA080027 Pump, high pressure fuel (‘03 Only) 14 R047214 O-ring, FCC sealing 15 RP080026 Filter, FCC fuel (includes O-ring) 16 RA085090B Hose Assembly, FCC to fuel rail (inlet) 17 RA085091B Hose Assembly, fuel rail to FCC (return) 18 90384075 Bolt, FCC mounting 39 R090277 Bracket, FCC mounting 110 RS7070 Lockwasher, FCC mounting bracket 211 98443025 Bolt, FCC mounting bracket 212 R024089 Fitting, 90 degree 113 R024163 Fitting, 90 degree 214 RA080029 Fuel Control Cell Assembly 1NI R143112 Decal, FCC operating instructions 1NI R143114 Decal, Warning, fuel leaks 115 RA085071 Hose Assembly, low-pressure pump to FCC 116 RS1521L Locking Nut, low-pressure fuel pump 317 R096142 Washer, fuel pump mounting 318 R094035 Grommet, mounting bracket 319 R090280 Bracket, low-pressure fuel pump mounting 120 R096141 Washer, fuel pump mounting 321 R024089 Fitting, 90 degree 122 RA080018 Fuel Pump, low-pressure 123 93940000 Lockwasher, bracket attaching 124 98443025 Bolt, bracket attaching 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 28FUEL CONTROL CELL (FCC) COMPONENTS 2004 (“V” - DRIVE) - FIGURE 12123456789101112151617131814192022231221PC60P_013a8-29-03PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 29FUEL CONTROL CELL (FCC) COMPONENTS 2004 (“V” - DRIVE) - FIGURE 12ITEM PART NUMBER DESCRIPTION QUANTITY1 R024214 Fitting, fuel line 12 R088004 Regulator, fuel pressure (‘04 Only) 13 RA080027 Pump, high pressure fuel (‘04 Only) 14 R047214 O-ring, FCC sealing 15 RP080026 Filter, FCC fuel (includes O-ring) 16 RA085090B Hose Assembly, FCC to fuel rail (inlet) 17 90384075 Bolt, FCC mounting 38 R090277 Bracket, FCC mounting 19 93940000 Lockwasher, FCC mounting bracket 210 98443025 Bolt, FCC mounting bracket 211 R024089 Fitting, 90 degree 112 R024163 Fitting, 90 degree 213 RA080030 Fuel Control Cell Assembly 1NI R143112 Decal, FCC operating instructions 1NI R143114 Decal, Warning, fuel leaks 114 RA085071 Hose Assembly, low-pressure pump to FCC 115 RS1521L Locking Nut, low-pressure fuel pump 316 R096142 Washer, fuel pump mounting 317 R094035 Grommet, mounting bracket 318 R090286 Bracket, low-pressure fuel pump mounting 119 R096141 Washer, fuel pump mounting 320 R024089 Fitting, 90 degree 121 RA080018 Fuel Pump, low-pressure 122 93940000 Lockwasher, bracket attaching 123 98443025 Bolt, bracket attaching 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 302005 - FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 132A116A 319184517 6716B8 9202A10FCC V-Drive Bracket2B2C211121321231422261523252427444554414043423929283013831324A3733363534PC60007-0604-12-06PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 312005 - FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 13ITEM PART NUMBER DESCRIPTION QUANTITY1 RA080030A Fuel Control Cell Assembly 12 R121085A Harness, 1-piece, FCC pass through 1(1-piece harness does not retro fi t for 2-piece harness)2A 7172040 Connector, W/P 2-way Female 12B R012030 Baffle, FCC used w/1-piece harness 12C 91620025 Screw, self tapping, baffl e/1-piece harness retaining 23 R024175 Fitting, 1/4 NPT X SAE 14 R024225 Fitting, 1/4 NPT to Hose (return to tank) 14A R024226 Fitting, 3/8 NPT to Hose (to tank) 15 R024163 Fitting, 1/4 NPT X SAE (from LPFP) 16 R088004 Regulator, fuel pressure (FCC System Only) 17 R048070 Retainer, fuel pressure regulator 18 R045098B Hose, 5/16id X 1/2od X 2 1/2 19 R127087 Clamp, Oetiker, 5/8 210 RA080027 Pump, high pressure fuel 111 R080026 Filter, fuel (FCC) 1NI RP080026 Kit, FCC fi lter and O-rings 112 R171010 Clamp, FCC 113 R128002 Cover, T-bolt end 114 R143112A Decal, FCC 115 RS3554 Plug, pipe, hex head, 1/8 116A RA121060 Harness, FCC Feed through 116B RA121061A Harness, FCC internal 117 R024219 Fitting, 1/8 NPT X 5/16 Barb 118 R047241 O-Ring, FCC sealing 119 RS3550 Plug, pipe, hex socket, 1/4 120 R127100 Retainer, fuel line 121 RA085090C Hose Assembly, FCC to fuel rail (inlet) 121 RA085090B Hose Assembly, FCC to fuel rail (inlet), V-DRIVE 122 90384075 Bolt, FCC attaching 323 R090276 Bracket, FCC mounting 123 R090277 Bracket, FCC mounting, V-DRIVE 124 R096142 Washer, fl at, mounting, upper 325 RS1521L Locking Nut, low-pressure fuel pump 326 R090286 Bracket, low-pressure fuel pump mounting 127 RS0251 Bolt, pre-fi lter bracket attaching 228 R090272 Bracket, pre-fi lter mounting 129 RS1078 Nut, w/lockwasher, pre-fi lter bracket attaching 230 RS3858 Clamp, pre-fi lter 1 ¼” 131 R094040 Isolator, rubber, w/ adhesive 132 R143174 Decal, pre-fi lter 133 RA077014 Fuel Pre-filter Assembly, 150 micron 134 RP077014 Kit, fuel fi lter and seal 135 RA080018 Fuel Pump, low-pressure 136 RA085071 Hose Assembly, low-pressure pump to FCC 137 R024197 Fitting, 45 degree 137 R024163 Fitting, 90 degree, V-DRIVE 138 R096141 Washer, fuel pump mounting, lower 339 R094035A Grommet, isolator 340 98443025 Bolt, LPFP bracket attaching, block 141 93940000 Lockwasher, LPFP bracket attaching, block 142 99333020 Bolt, LPFP bracket attaching, mount 143 93930000 Lockwasher, LPFP bracket attaching, mount 144 98443025 Bolt, FCC mounting bracket 245 93940000 Lockwasher, FCC mounting bracket 2NI R143114 Decal, Warning, fuel leaks 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 32HEAT EXCHANGER and COMPONENTS - FIGURE 141234567814910111213PC60P_00712-9-02PCM ZR6L510014

HEAT EXCHANGER and COMPONENTS - FIGURE 14MODEL MP6.0L PARTS MANUAL - 33ITEM PART NUMBER DESCRIPTION QUANTITY1 R034045 Cap, degas bottle 12 R146001 Bottle, degas 1NI R143152 Decal, 6.0L specifi cation 1NI R143153 Decal, coolant fi ll 13 RS3872 Clamp, hose 24 R045153 Hose, degas bottle to heat exchanger 15 R168008 Anode, sacrifi cial zinc AR6 RS1078 Nut, ground wire stud 17 R101013 Wire, grounding 18 RA147047 Heat Exchanger Assembly 19 R034009 End Cap , exchanger AR10 R094040 Isolator, rubber 211 R090279 Bracket, heat exchanger 112 RS0304 Bolt, heat exchanger bracket attaching 213 RS2380 Lockwasher, mounting bolt 214 RS3857 Clamp, exchanger mounting 2NI R143155 Decal, Protective Anode 1NI R143156 Decal, Raw Water Drain 1NI R143157 Decal, Fresh Water Drain 1NI R143162 Decal, 6.0 Emission MY ‘03 1NI R143162-04 Decal, 6.0 Emission MY ‘04 1NI R143162A Decal, 6.0 Emission MY ‘05 1NI R143158 Decal, “Ultra Low Emission” 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 34FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 15283227332915232521243010831261223183418161719314 5 62329101115203183171412813PC60P_0068-29-03PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 35FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 15ITEM PART NUMBER DESCRIPTION QUANTITY1 R045151 Hose, exchanger to exhaust manifold (Starboard STD) 12 RS3872 Clamp, hose 23 R045153 Hose, degas bottle to heat exchanger 14 R034045 Cap, degas bottle 15 R146001 Bottle, degas 16 R127087 Clamp, hose (5/8” - degas bottle) 17 R045132 Hose, coolant air bleed to bottle 18 RS3851 Clamp, hose (1”) 49 R045149 Hose, circ. pump to heat exchanger 110 RS3868 Clamp, hose (1 1/2”) 211 R045148 Hose, exchanger to thermostat housing 112 R045150 Hose, exchanger to exhaust manifold (Port STD) 113 R024006A Fitting, 90 degree 114 R147014 Cooler, transmission oil 115 113186 Plug, manifold 216 TBD Tube, coolant air bleed 117 RM0281 Gasket, water pump to engine block 218 RK057033B Water Pump Assembly 119 RA057032 Raw Water Pump 120 R045152B Hose, oil cooler to raw water pump 121 R045147 Hose, raw water pump to exchanger 122 RM0275 Gasket, thermostat housing 223 R025036 Thermostat Housing 124 R109051 Plate, thermostat retainer 125 R026002 Thermostat, (160 degree) 126 R024208 Water Neck 127 R045153 Hose, coolant bypass fi tting (3/4” bulk) 128 R024210 Bypass, coolant 129 R045086 Hose, coolant bypass fi tting (5/8” bulk) 130 R024073 Fitting, manifold straight 131 RS3858 Clamp, hose (1 1/4”) 632 R127087G Clamp, hose (1 1/16” oetiker) 233 R127087F Clamp, hose (1” oetiker) 234 R127084 Clamp, hose (vent tube) 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 36OPTIONAL DRAIN KIT COMPONENTS - FIGURE 16111215423DRAIN= Drain KitThe drain kit does not ensure that all of thewater will drain out of the system. Engineangle, routing of drain hose, and restricteddrain fittings are some things that couldprevent all of the water from drainingcompletely.PCM ZR6L510014

OPTIONAL DRAIN KIT COMPONENTS - FIGURE 16MODEL MP6.0L PARTS MANUAL - 37ITEM PART NUMBER DESCRIPTION QUANTITY1 R024218 Fitting, straight 42 R024215 Tee, hose 23 RS3557 Plug, drain 14 R024216 Fitting, 4-way RW drain 15 R045175 Hose, RW drain ARNS R127087G Clamp, hose (1 1/16” oetiker) 10NS R127087F Clamp, hose (1” oetiker) 2L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 38EXHAUST MANIFOLD and COMPONENTS - FIGURE 171212111910121817163452092114615713218PC60P_01112-8-03PCM ZR6L510014

EXHAUST MANIFOLD and COMPONENTS - FIGURE 17MODEL MP6.0L PARTS MANUAL - 39ITEM PART NUMBER DESCRIPTION QUANTITY1 95310000 Nut, exhaust elbow attaching 82 93300000 Lockwasher, exhaust elbow attaching 83 RM0274 Gasket, manifold to exhaust elbow 24 R031036 Stud, exhaust elbow attaching (short) 44 R031039 Stud, exhaust elbow attaching w/4” riser (short) AR5 R028023 Exhaust Manifold Assembly 26 R031035 Stud, manifold to cylinder head attaching 127 RS2179 Lockwasher, manifold to cylinder head attaching 128 RS7026 Nut, manifold to cylinder head attaching 129 RM0276 Gasket, manifold to cylinder head 210 R029016 Exhaust Elbow Assembly 211 R031037 Stud, exhaust elbow attaching (long) 411 R031040 Stud, exhaust elbow attaching w/4” riser (long) AR12 RS3539 Plug, exhaust elbow 212 R020047 Switch, exhaust temperature (optional) 213 R096144 Retainer, spark plug wire clip 214 922200020 Washer, retainer attaching 215 RS0280 Bolt, retainer attaching 216 98222018 Bolt, bracket attaching 217 93920000 Lockwasher, bracket attaching 418 90165063 Bolt, bracket attaching 419 R090305 Bracket, manifold support 220 R143002F Decal, exhaust manifold, 6.0L 221 RS3557 Plug, Hex Head, Brass 3/8” NPT (‘04 and newer) 421 RS3552 Plug, Hex Head, Brass 1/4” NPT (‘03) 4*NOTE: See Fresh Water Cooling section forparts used on Fresh Water Cooledengines.L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 40RAW WATER COOLING PUMP - FIGURE 18612512431110978PC60P_02205-23-07PCM ZR6L510014

RAW WATER COOLING PUMP - FIGURE 18MODEL MP6.0L PARTS MANUAL - 41ITEM PART NUMBER DESCRIPTION QUANTITY1 TBD Bolt, bearing housing attaching 32 TBD Lockwasher, bearing housing attaching bolt 33 R047243 O-ring, bearing housing attaching bolt 34 R047242 O-ring, bearing housing attaching 15 RP061022 Impeller Kit (includes O-rings and impeller) 16 R057032 Housing, raw water pump 17 RA134071 Bearing Housing Assembly 18 RA057032 Raw Water Pump Assembly 19 TBD Bolt, raw water pump cam 110 TBD Lockwasher, raw water pump cam 111 R161018 Cam, raw water pump 112 RS3554 Plug, brass 1/8 NPT 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 42WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 19354162466A789102311511125 41413PC60P_02311-12-02PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 43WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 19ITEM PART NUMBER DESCRIPTION QUANTITY1 RS1540 Nut, sender terminal 12 RS2197 Lockwasher, sender terminal 13 RS2746 Washer, sender terminal 14 R020002 Sender, temperature 15 R020046 Sensor, engine coolant temperature (ECT) 16 RA121076C Engine Wiring Harness Assembly (‘02-‘04) 1(MUST be used with relay, p/n R130011A)6A R090282A Bracket, 10-Pin 17 R096142 Washer, main harness attaching 48 RS5115 Screw, main harness attaching 49 RS1540 Nut, sender terminal 110 RS2197 Lockwasher, sender terminal 111 R020001 Sender, oil pressure 112 R024145 Tee, sender attaching 113 R079071 Adapter, oil sending unit 114 R020015A Switch, oil pressure 115 R121101 Harness, ignition coil 216 R121078 Harness, FCC (“V” - Drive) ARL510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 44ECM and RELAYS - FIGURE 2030 86868787a858587a87306 6A236 / 6A14578169151014121113PC60P_01711-7-02PCM ZR6L510014

ECM and RELAYS - FIGURE 20MODEL MP6.0L PARTS MANUAL - 45ITEM PART NUMBER DESCRIPTION QUANTITY1 R153006C Circuit Breaker Assembly (60 amp) 12 RS5084 Bolt, circuit breaker mounting 23 91107075 Bolt, circuit breaker bracket attaching 24 R090274 Bracket, circuit breaker mounting 1NI 23655 Decal, main circuit breaker 15 RS0302 Bolt, oil dipstick tube attaching 16 R130012 Relay, fuel pump, ignition, starter 3(s/n 420000 thru 445102)6A R130011A Relay, fuel pump, ignition, starter 3(s/n 445103 thru present)7 R116021K Engine Control Module (thru ‘03)cksum - 3772 (0EBC) w/10-Pin boat harness connector 17 R116021Q Engine Control Module (‘04 - ‘05)cksum - 30455 (76F7) w/10-Pin boat harness connector 18 91107075 Bolt, ECM attaching 39 R126014 Cover, fuse holder 110 R153017B Fuses, 20 amp 311 RS0304 Bolt, bracket attaching 212 RS2180 Lockwasher, bracket attaching bolt 213 RS1028 Nut, oil dipstick tube attaching 114 RS2180 Lockwasher, oil dipstick tube attaching 115 R127015 Clamp, oil dipstick tube attaching 116 R090279 Bracket, ECM/relay mounting 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 46ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 21BeltTensionerAlternatorIdlerCirculationPump Raw WaterPumpCrankshaftPulleyA12342452267 921810111317121415122516302330182019262728293132PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 47ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 21ITEM PART NUMBER DESCRIPTION QUANTITY1 R066027 Belt, serpentine drive 12 part of item #5 Bolt, tensioner pulley attaching 13 part of item #5 Washer, tensioner pulley attaching bolt 14 part of item #5 Pulley, tensioner 15 RA068002 Tensioner, belt 16 98333025 Bolt, idler pulley attaching 17 RS2179 Lockwasher, idler pulley attaching bolt 18 92940000 Washer, idler pulley attaching bolt (small) 19 R096145 Washer, formed, idler pulley attaching bolt (large) 110 R065040 Pulley, idler 111 R090269 Bracket, idler pulley mounting / alternator 112 93940000 Lockwasher, idler pulley bracket attaching bolt 213 98443110 Bolt, idler pulley bracket attaching 114 98446070 Bolt, alternator mounting, lower 115 RA057032 Raw Water Pump Assembly 116 98442030 Bolt, raw water pump mounting 217 R065050 Pulley, raw water pump 118 92934000 Flat Washer, raw water pump pulley attaching 319 93934000 Lockwasher, raw water pump pulley attaching bolt 320 99335016 Bolt, raw water pump pulley attaching 321 R064016 Balancer, crankshaft 122 TBD Bolt, crankshaft balancer 123 TBD Bolt, water circulation pump attaching 424 TBD Bolt, belt tensioner mounting 325 RA097007C Alternator Assembly, 70 Amp 125 RA097009 Alternator Assembly, 100 Amp 1NI RF097009C Retro Fit Kit, 100 Amp Alternator ARNI R121081 Harness, Jumper, Adapt 70A to 100A AR26 R065055 Pulley, alternator (70 amp) 127 92200000 Flatwasher, alternator mounting 128 RS2179 Lockwasher, alternator mounting 129 98339070 Bolt, alternator mounting, upper 130 R143147 Decal, belt routing 131 92920000 Flatwasher, alternator wire attaching 232 97220060 Nut, alternator wire attaching (70A) 232 97330060 Nut, KEPS, Alternator Positive Post, 100A 1L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 48STARTER ASSEMBLY COMPONENTS - FIGURE 221237654PC60P_01611-8-02PCM ZR6L510014

STARTER ASSEMBLY COMPONENTS - FIGURE 22MODEL MP6.0L PARTS MANUAL - 49ITEM PART NUMBER DESCRIPTION QUANTITY1 RS7019 Nut, solenoid terminal 12 RS2200 Lockwasher, solenoid terminal 13 RU0050A Solenoid, starter 14 R009203 Bolt, starter mounting 25 RA122019 Starter Motor Assembly 16 93003000 Lockwasher, solenoid terminal 27 RS7036 Nut, solenoid terminal 2L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 50ENGINE and TRANSMISSION MOUNTS - FIGURE 23Engine Mount GroupFront Mount7856947123181110Engine Mount GroupRear Mount22 2361915152024161415121472117131514PC60P_019b9-2-03PCM ZR6L510014

ENGINE and TRANSMISSION MOUNTS - FIGURE 23MODEL MP6.0L PARTS MANUAL - 51ITEM PART NUMBER DESCRIPTION QUANTITY1 R095020 Bolt, trunnion clamp 22 93940000 Lockwasher, engine mount attaching bolt 83 98443030 Bolt, engine mount attaching 84 R090242 Mount, engine front 25 RS2181 Lockwasher, trunnion clamp bolt 26 RS1529 Nut, trunnion clamp bolt 27 RS1075 Nut, adjustment and lock 48 RS2186 Lockwasher, adjusting nut 29 R091001 Trunnion, long 29 R091007 Trunnion, short 210 RC091001 Trunnion Assembly 111 RA092016 Trunnion Assembly 112 RA092011 Trunnion Assembly, tall (1.23:1 STD / V-drive) 2Used with item #17 - R090145 mount12 RA092011A Trunnion Assembly, tall (1.23:1 STD / V-drive) 2Used with item #16 - R090205 mount12 RA091003 Trunnion Assembly, short (1.0:1 STD) 2Used with item #17 - R090145 mount12 RA091006 Trunnion Assembly, short (1.0:1 STD) 2Used with item #16 - R090205 mount13 R091003 Trunnion, 2.5” (use with R090145) 213 R091006 Trunnion, 2.125” (use with R090205) 214 RS0327 Bolt, rear mount attaching (R109054, R090318-lower) 414 RS0329 Bolt, rear mount attaching (R090205) 414 RS0328 Bolt, rear mount attaching (R090145) 414 RS0330 Bolt, rear mount attaching (R090318-upper) 415 RS2181 Lockwasher, rear mount attaching bolt 416 R090205 Mount, rear 117 R090145 Mount, rear 118 R090293 Mount, engine front (port) 1.23:1 118 R090294 Mount, engine front (starboard) 1.23:1 118 R090302 Mount, engine front (port) 1.0:1 118 R090303 Mount, engine front (starboard) 1.0:1 1NI 93940000 Lockwasher, engine mount attaching bolt 6NI 98443030 Bolt, engine mount attaching, upper 4NI 98449055 Bolt, engine mount attaching, lower 219 R169062 Shim, Mount, rear ARNI R169063 Spacer, Mount, rear, 2” AR20 R090318 Mount, PCM V-DRV (use with RA092016, item 11) 221 R109054 Plate, brace, PCM V-DRV used when there is no mount 222 RS1029 Nut, rear mount attaching (R090318) 423 RS2181 Lockwasher, rear mount attaching (R090318) 424 90465100 Bolt, shim mount attaching (R169062) 2L510014PCM ZR6

PLEASURECRAFTENGINE GROUPMADE IN USAMODEL MP6.0L PARTS MANUAL - 52BELL HOUSING ASSEMBLY - FIGURE 2430291312 3 426272820525 9323376POWER PLUSRATIO 1.4821242223818191017151112161413PCM ZR6PC60P_021_0601-26-06L510014

BELL HOUSING ASSEMBLY - FIGURE 24MODEL MP6.0L PARTS MANUAL - 53ITEM PART NUMBER DESCRIPTION QUANTITY1 RA157015 Transmission Assembly, IRM40S, PCM to PCM V-DRV AR2 R031035 Stud, PCM V-DRV to transmission attaching 83 RS2179 Lockwasher, PCM V-DRV to transmission attaching 84 RS7026 Nut, PCM V-DRV to transmission attaching 85 RA156011B PCM Power-Plus V-Drive Assembly, 1.48:1 ARNI R190250 Gear Lube, synthetic SAE 50, PCM V-DRV (1 qt.) AR6 TBD Plug, brass, oil fi ll/drain, PCM V-DRV 27 97854 Fitting, brass elbow 90°, PCM V-DRV 28 RS3633 Plug, brass, raw water drain, 1/2” square socket 19 RA157017 Transmission Assembly, IRM40A, 1.23:1 PCM AR10 RA156009 Transmission Assembly, 630V, HURTH, 1.29:1 AR10 RA156009A Transmission Assembly, 630V, HURTH, 1.5:1 AR11 RA157016 Transmission Assembly, IRM40I, 1.0:1 PCM AR12 R079056 Adapter, V-Drive, PCM to Walter AR13 RA157001 Transmission Assembly, 1.0:1 Warner (71C) AR13 RA157003 Transmission Assembly, 1.0:1 Warner (72C) AR13 RA157001A Transmission Assembly, (71C w/v-drive adapter)) AR14 R079072 Adapter, V-Drive, Warner to Walter AR15 RA156004 V-Drive Assembly, Walters, 1.46:1 AR16 RA156010 Transmission Assembly, 90VTS, ZF 2-speed ARNI RK104013 Connector Kit, ZF 2-speed AR17 98511 Plate, damper (Warner Transmissions, 6.0/8.1L) 117 R140016 Plate, damper (PCM Transmissions) 117 R140018 Plate, damper (Hurth Transmission/2-speed) 118 93940000 Lockwasher, damper plate attaching bolt 419 98446030 Bolt, damper plate attaching 420 R019011A Cover, dust, (stbd) (use w/top mount starter) 120 R019011 Cover, dust (stbd) (use w/bottom mount starter) 121 R019012 Cover, dust (port) 122 93920000 Lockwasher, dust cover attaching 223 RS6503 Bolt, dust cover attaching 224 RS1078 Nut, dust cover attaching 225 RS0256 Bolt, dust cover attaching 226 R031034 Stud, bellhousing attaching 227 93940000 Lockwasher, bellhousing attaching 228 97440000 Nut, bellhousing attaching 229 98443050 Bolt, bellhousing attaching 330 93940000 Lockwasher, bellhousing attaching 331 R142014 Bellhousing, top or bottom mount starter 131 R142006B Bellhousing, bottom mount starter, only 1NI R019010 Cover, dust, top mount starter(used w/R019008A) 1NI RS0327 Bolt, dust cover attaching 2NI RS2181 Lockwasher, dust cover attaching 2** PCM **32 RS2180 Lockwasher, transmission attaching bolt 433 RS0329 Bolt, transmission attaching 4**Velvet Drive **NI 96541 Stud, transmission mounting (4”) 2NI RS2181 Lockwasher, transmission mounting 6NI RS1029 Nut, transmission mounting stud 2NI RS0337 Bolt, transmission mounting 4**Hurth Gears**NI R031018 Stud, transmission mounting (1 5/8”) 2NI RS2181 Lockwasher, transmission mounting 6NI RS1029 Nut, transmission mounting stud 2NI RS0329 Bolt, transmission mounting 4L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 54TRANSMISSION AND RELATED COMPONENTS (STANDARD DRIVE) - FIGURE 2517916AA - FRONT MOUNTSHIFT BRACKET12153111041412PCM V-DRV SHIFTBRACKET5132615-600V-022324252218867211920MY ‘04 AND NEWERPC60P_018_0601-27-06PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 55TRANSMISSION AND RELATED COMPONENTS (STANDARD DRIVE) - FIGURE 25ITEM PART NUMBER DESCRIPTION QUANTITY1 R090086 Cable Clip, single cable 12 RS5122 Bolt, cable clip attaching 23 R090143A Bracket, shift 14 RS2055 Nut, cable clip attaching bolt 25 R090319 Bracket, shift (PCM V-DRV) 16 R090348 Bracket, shift (PCM V-DRV, attaches to R109054) 17 RS5124 Bolt, bracket attaching 28 RS1078 Nut, KEPS, bracket attaching bolt 29 R024010 Fitting, 90 degree 110 R024053 Fitting, 45 degree 111 RA157017 Transmission, 1.23:1 111 RA157016 Transmission, 1.0:1 AR12 RA045007B Hose Assembly, cooler to transmission (MY ‘03) 112 RA045007M Hose Assembly, cooler to transmission (MY ‘04 -) 113 R147014 Transmission Cooler Assembly 114 R024010 Fitting, 90 degree 215 RA045007T Hose Assembly, transmission to cooler 116 R148010 Coupler, prop shaft (4” X 1” shaft) OPT16 R148011 Coupler, prop shaft (4” X 1 1/8” shaft) OPT17 2000090 Screw, set - coupler 218 R147014 Cooler Assembly, transmission (MY ‘04 to present) 119 R090010 Clamp, cooler assembly mounting (MY ‘04 to present) 120 RS0256 Bolt, cooler attaching (MY ‘04 to present) 121 RS1078 Nut, cooler attaching (MY ‘04 to present) 122 RS0302 Bolt, cooler clamp attaching (MY ‘04 to present) 123 R090013A Bracket, cooler mounting (MY ‘04 to present) 124 RS2180 Lockwasher, cooler clamp attaching bolt (MY ‘04 to present) 125 RS1028 Nut, oil cooler clamp attaching bolt (MY ‘04 to present) 126 R024010 Fitting, 90 degree (MY ‘04 to present) 2L510014PCM ZR6

MODEL MP6.0L PARTS MANUAL - 56TRANSMISSION AND RELATED COMPONENTS (1.0:1 “V” - DRIVE) - FIGURE 261712141516139121011MY ‘04 AND NEWER873654PCB57036_06PCM ZR6L510014

MODEL MP6.0L PARTS MANUAL - 57TRANSMISSION AND RELATED COMPONENTS (1.0:1 “V” - DRIVE) - FIGURE 26ITEM PART NUMBER DESCRIPTION QUANTITY1 R090010 Bracket, oil cooler mounting 12 R147014 Cooler, oil , transmission 13 R024010 Fitting, 90 degree 14 R024010 Fitting, 90 degree 15 RA157016 Transmission, 1.0:1, (w/R079056 Adapter) 16 RA045007B Hose Assembly, cooler to transmission (MY ‘03) 16 RA045007M Hose Assembly, cooler to transmission 17 RA045007K Hose Assembly, transmission to cooler (MY ‘03) 17 RA045007T Hose Assembly, transmission to cooler 18 R024010 Fitting, 90 degree 29 R147014 Cooler Assembly, transmission (MY ‘04 to present) 110 R090010 Clamp, cooler assembly mounting (MY ‘04 to present) 111 RS0254 Bolt, cooler attaching (MY ‘04 to present) 112 RS1078 Nut, cooler attaching (MY ‘04 to present) 113 RS0302 Bolt, cooler clamp attaching (MY ‘04 to present) 114 R090013A Bracket, cooler mounting (MY ‘04 to present) 115 RS2180 Lockwasher, cooler clamp attaching bolt (MY ‘04 to present) 116 RS1028 Nut, oil cooler clamp attaching bolt (MY ‘04 to present) 117 R024010 Fitting, 90 degree (MY ‘04 to present) 2L510014PCM ZR6