Quality Assurancepeople who oversee the quality control aspects ofPVC and PE pipe systems.Prep workTesting on pipe products is individualized for manyfactors. For instance, if the pipe classification isASTM D3034-08 Standard Specification for TypePSM Poly(Vinyl Chloride) (PVC) Sewer Pipe andFitting, the test is performed for the followingcriteria: materials, dimensions, workmanship,flattening resistance, impact resistance, pipestiffness, extrusion quality, joining systems, and aform of marking for type PSM PVC sewer pipeand fittings.When one compares the standards thatgovern quality in our industry,<strong>JM</strong> <strong>Eagle</strong>’s in-house quality specificationsare nearly always more stringent thanthose required by outside auditors.The ASTM standard for D3034-08 alsorequires that pipe and fittings be homogeneousthroughout and free from visible cracks, holes,foreign inclusions or other injurious defects. Thesocket diameters, socket depth, wall thickness, pipeflattening, impact resistance, pipe stiffness, jointtightness and extrusion quality must also be testedto meet the requirements prescribed.As the Adel quality assurance team performsits own tests on pipe product, the preparation workand “pre-testing” needed can often take longer thanthe test itself. “Acetone testing is only a 20-minuteprocess,” says Snow. “The prep work is what takesthe most time. It’s a lot of cutting and prepping,which can make it a three- to four-hour process. Apipe dimension might be 12-inch, but now you havedifferent test specs depending on if it’s a 12-inchgravity sewer pipe, a 12-inch reclaimed water pipe ora 12-inch potable water pipe, just to name three.”The CIOD processSnow and Sackewitz say one important process isknown as CIOD (Cast Iron Outside Diameter). It’s aquality assurance methodology that ensures a PVCpipe can be run on the same line as iron pipe.“A contractor may have to use iron pipe atsome point under a roadway [in a piecemealfashion]. But then he’ll go back to installing PVC,”says Sackewitz. “The iron pipe and our PVC bothhave to be able to run on the same line, and that’swhere CIOD comes into the picture.”A high level of communication and coordinationis just part of the process that enables supervisorslike Sackewitz and Snow to maintain a high levelof comfort on the job. So when those externalinspectors arrive at the <strong>JM</strong> <strong>Eagle</strong> plant, the pipes aresure to pass their quality test with flying colors—tono one’s surprise. O16 Water Infrastructure • Summer 2010 www.jmeagle.com
Pipe PrimerPE PipeGoes with theFlowHarsh conditions, trenchless installationand nuclear power plants are just threeof the many applications andenvironments where PE pipe shines.Thanks to performance advancementsand a wealth of advantages overother pipe materials—includingcorrosion resistance, flexibility andcost savings—polyethylene pipe continues to seeexpanded usage in all types of systems.In the past 10 years, new high-performing PEresins have allowed these pipe systems to operateat a higher design stress without giving up safetyor service life. With manufacturing capabilities nowpermitting PE pipe diameters as large as 63 inches,a world of opportunity has opened up in pressuresystems where only traditional materials such as steelhave previously been used.These larger diameters and the continueddevelopment of profile designs, for example, haveboosted the applicability of PE pipes in stormwatersystems employing gravity flow systems. Withburial depths of more than 100 feet possible, designengineers have more options for incorporatingcorrugated PE pipe’s physical properties to offerlonger-lasting and sustainable undergroundinfrastructure solutions. Corrugated PE pipe alsocomes with a factory-installed rubber gasket thatprovides an exceptional soil-tight joint; the bells andgaskets can easily be modified to deliver watertightperformance to the same level as that required forsanitary sewer systems. The 20-foot PE pipe lengthsresult in just about one-third the number of jointscompared with concrete pipe systems.Here’s a look at some of the many other waysin which PE pipe is getting the job done better andmore cost-effectively than other piping materials.Harsh conditionsHighly acidic or alkaline soils and flows don’t attackPE pipe, so it is routinely specified in these types ofharsh conditions and services. With its leak-free andwatertight joints, PE pipe is an economical choice forsystems where exfiltration of flow (water, sanitarysewer and gas) or infiltration of leachate or soils(water, stormwater) is not permitted.www.jmeagle.com Summer 2010 • Water Infrastructure 17