b.tech. ceramic technology - Technicalsymposium

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CT9251 METALLURGY L T P C3 0 0 3AIMThe course is aimed to enable the students to have a basic knowledge about the basics ofmetallurgy, the various operations in the metallurgical process and in specific about steelmaking.OBJECTIVESOn completion of the course the students are expected to Have learnt the basics about metals, ores and its extraction. Have learnt the various metallurgical processes that take place during the hightemperature operation. Have learnt to measure and estimate the physical properties of metals. Have an immense knowledge about steelmaking. Have a basic knowledge about powder metallurgy.UNIT I BASICS OF METALLURGY 10Introduction – classification – metals, metallic ores, sampling, identification, extraction –copper, aluminum, lead, iron & steel – iron carbon diagram – heat treatment process –annealing, normalizing, hardening, tempering, surface hardening process – carburizing,nitriding, cyaniding, carbonitriding, flame hardening, metallography – sampling, grinding,polishing, microscope – metallurgical, electron, testing – hardness, impact, creep, nondestructive testing.UNIT II HIGH TEMPERATURE METALLURGICAL PROCESS 9Introduction – reactions involving solids & gases – reduction of metal oxides, oxidation,coking, chemical vapour synthesis- reactions involving liquid phases smelting, slag refining,vaccum degassing, zone refining, casting process – thermo-mechanical process.UNIT III MEASUREMENT & ESTIMATION OF PHYSICAL PROPERTIES 9Introduction – factors affecting physical properties and their measurements –microstructure,thermal expansion coefficient, electrical resistivity, diffusion coefficient, yield strength,fracture toughness and hardness.UNIT IV STEEL MAKING 9Introduction – process design – thermodynamics & mass balance – kinetics of mass transfer& heat transfer – optimization of interfacial reactions – micro modelling –improving steelmaking – process and properties with reference to market, energy and environment, processfor controlling inclusions, integrated optimization, future trends.UNIT V POWDER METALLURGY 8Introduction – production process of powders – mechanical routes, atomization routes,physical routes, chemical routes, plasma forming process- powder consolidation,compaction and sintering – advantages – disadvantages – limitations- applications.TOTAL: 45 PERIODSTEXT BOOKS1. Seshadri Seetharaman, Fundamentals of Metallurgy, 1 st Edn, Wood head PublishingLimited, 2005.2. O.P.Khanna, Introduction to Material Science & Metallurgy, Dhanpat Rai PublicationsPvt. Ltd, 2003.REFERENCES1. K.H.Prabhdev, Handbook of Heat Treatment of Steels, Tata McGraw Hill PublishingCompany Ltd, 1998.2. R.A.Higgins, Engineering Metallurgy, Part 2, Metallurgical Process Technology, 2 nd Edn,ELBS,1974.3. S.H.Anver, Introduction to Physical Metallurgy, 15 th Edn, McGraw Hill Book Company,1997.14
CT9252 CERAMIC RAW MATERIALS L T P C3 0 0 3AIMThe course is aimed to enable the students to have a complete knowledge on the basics ofgeology, mineralogy and different raw materials used commonly in <strong>ceramic</strong> industries.OBJECTIVESOn completion of the course the students are expected to Have studied the basics of rock formation, its types, and mineral formation and itsphysical and optical properties. Have learnt about clay formation, clay minerals and types of clays. Have studied the different types of fluxes and their characteristics. Have learnt the types of silicate minerals, their properties and uses. Have an understanding on other <strong>ceramic</strong> raw materials, their properties and uses.UNIT I GENERAL GEOLOGY AND MINEROLOGY 9Rocks – formation, characteristics, classification into igneous, sedimentary andmetamorphic. Minerals – formation, relation of mineral deposit to igneous activity, chemicaland physical properties like composition, colour, streak, luster, fracture, cleavage, hardness,density and tenacity, elements of optical mineralogy.UNIT II PLASTIC MATERIALS 10Clay minerals. Clay structures – kaolinite and montmorillonite groups. Geology of claydeposits. Classification of clays – china clay, ball clay, fire clay, building clay etc.Beneficiation of clays. Clay properties – charged nature, cation exchange capacity, flowbehaviour, plasticity, effect of heating. Mica, talc, pyrophyllite and wollastonite group –physical and chemical properties.UNIT III FLUXES 7Occurrence, properties and uses of natural fluxes – feldspar group, nepheline syenite,Cornish stone, lithium containing minerals. Bone ash – preparation, properties and uses.UNIT IV SILICA AND SILICATE MATERIALS 9Silica – occurrence, structure, polymorphic transformation, physical and chemical properties.Silicate minerals – quartz, sillimanite, kyanite, andalusite – properties and uses.UNIT V OTHER RAW MATERIALS 10Bauxite, magnesite, dolomite, chromite, limestone, rutile, zircon, beryllia minerals, alumina,slag and ashes, cullet – occurrence, properties and uses.TOTAL: 45 PERIODSTEXT BOOKS1. Parbin Singh, Engineering and General Geology, S.K.Kataria and Sons, New Delhi,2001.2. Worrall W.E, Ceramic Raw Materials, Pergamon Press, NY, 1992.REFERENCES1. Norton F.H, Fine Ceramics: Technology and Applications, McGraw-Hill Co., NY, 1978.2. Wilson M.J, Clay Mineralogy, Chapman and Hall, 1955.3. Deer W.A, Howie R.A and Zussman J, Rock Forming Minerals, Longmans, London,1967.4. Ryan .W, Properties of Ceramic Raw Materials, Pergamon Press, 2 nd Edn., 1978.15
Page 1 and 2: ANNA UNIVERSITY : : CHENNAI 600 025
Page 3 and 4: SEMESTER VIIICODE NO COURSE TITLE L
Page 5 and 6: CT9201 MATERIALS SCIENCE FOR CERAMI
Page 7 and 8: CY9213 INSTRUMENTAL METHODS OF ANAL
Page 9 and 10: UNIT V A.C. DRIVES 9Principle of op
Page 11 and 12: UNIT IV TORSION 9Torsion of circula
Page 13: MA9267 STATISTICS AND LINEAR PROGRA
Page 17 and 18: CT9254 WHITEWARE AND HEAVY CLAYWARE
Page 19 and 20: CT9301 THERMODYNAMICS FOR CERAMICS
Page 21 and 22: CT9303 CERAMIC FABRICATION PROCESSE
Page 23 and 24: REFERENCES1. D.Ganguli, S.Kumar, El
Page 25 and 26: CT9351 KILNS, FURNACES AND PYROMETR
Page 27 and 28: CT9353 PHASE EQUILIBRIA IN CERAMICS
Page 29 and 30: CT9355 REFRACTORIES- II L T P C3 0
Page 31 and 32: GE9371 COMMUNICATION SKILLS AND SOF
Page 33 and 34: CT9402 ADVANCED CERAMIC PROCESSING
Page 35 and 36: CT9404 ELECTRONIC CERAMICS L T P C3
Page 37 and 38: CT9407ADVANCED INSTRUMENTAL METHODS
Page 39 and 40: UNIT V MAGNETIC PROPERTIES 9Magneti
Page 41 and 42: UNIT III THERMOSETTING RESIN ADHESI
Page 43 and 44: UNIT III WARE HOUSING AND STORE MAN
Page 45 and 46: UNIT III REGENERATORS 11Principle o
Page 47 and 48: UNIT IV MANUFACTURE OF BONDED ABRAS
Page 49 and 50: UNIT III GLASS FIBRES 9Composition
Page 51 and 52: TEXT BOOKS1. A.S. Edelstein and R.C
Page 53 and 54: TEXT BOOKS1. Sule D.R., Manufacturi
Page 55 and 56: CT9037 NON DESTRUCTIVE TESTING L T
Page 57 and 58: CT9039 NUCLEAR & SPACE CERAMICS L T
Page 59 and 60: CT9041 COMPUTER AIDED DESIGN L T P
Page 61 and 62: GE9022 TOTAL QUALITY MANAGEMENT L T
Page 63 and 64: UNIT IV SOCIAL ISSUES AND THE ENVIR

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