Overview asphalt mixing plants Stationary, mobile ... - Ammann Group

SystemsOverview asphalt mixing plantsStationary, semi-mobile and mobileWith productive capacity of 80–400 t/h

“ Ammann means asphalt mixingplants with market - orientedsolutions and customised service. ”

Table of contentsPageAmmann Group Worldwide 4Overview of asphalt mixing plants 6JustBlack 80–240 t/h 8UniBatch 80–340 t/h 10Universal 160–360 t/h 16Universal NG 240–360 t/h 18Universal S 240–400 t/h 20Universal HRT 320/400 t/h 22SpeedyBatch 150–280 t/h 26SuperQuick 160–280 t/h 28EasyBatch 90–140 t/h 30BlackMove 160–320 t/h 34Prime 100–140 t/h 38ColdMix 130–400 t/h 42ContiMix 120–320 t/h 46Ammann core elements 54Hot mix storage silo 56Ammann customer service 58Retrofit 60as1 control system 64Technical specification 66AddressBackcoverSpeedyBatch, 210 t/h | Customer : Aydin Construction | Düzce, Turkey | 2013

Nové Město CZAlfeld DEHennef DELangenthal CHHeadquartersVerona ITShanghai CNAhmedabad INFactoriesSubsidiariesRegions with sales partnerGravataí BRAmmann Group WorldwideEight own production locations and over 100 agencies and sales partnersAn innovative family firmAmmann is a leading global supplier of mixing plants,machines and services to the construction industry, withcore expertise in road building. Our strengths are theforthcoming approach of a family firm that has beenoperating for many years, coupled with our strong andwell - established international presence. Ever since 1869we have been setting benchmarks in the road - buildingindustry, thanks to countless innovations and solutionswhich are as competitive as they are dependable.True to our motto “Productivity Partnership for a Lifetime”we gear our activities totally to the needs and requirementsof our clients across the globe. We are aware that plantsand machines which prove their merits day after day undertough operating conditions are the only way to give ourclients the critical competitive edge that they need. As youwould expect, we provide a well-developed service networkand reliable supplies of spare parts, together with supportthroughout the entire lifetimes of the plants and machinesthat we offer.Member of Ammann G4Asphalt mixing plantsAmmann is the only manufacturer of asphalt mixing plants todevelop and produce all the system components ( includingcontrols, screens, dryers, burners, mixers and filters ) in-houseon the basis of an integrated concept. This enables us tooffer our customers an optimised complete solution, withall elements of the plant ideally coordinated – from processanalysis and design of the system components throughto controls for all components of the plant. Well over4000 Ammann asphalt mixing plants are in operation everyday under tough conditions – a figure that speaks for itself.AmmannOne brand – grown over yearsMember of Ammann GrouproupWIBAU

An Ammann asphalt mixing plant meets all requirementsMixing process Plant type Nominal capacity Mobile Semi-mobile StationaryBatch JustBlack 80 – 240 t/hUniBatchUniversalUniversal HRTSpeedy BatchSuper QuickEasy BatchBlack Move80 – 340 t/h160 – 400 t/h320 / 400 t/h150 – 280 t/h160 – 280 t/h90 – 140 t/h160 – 320 t/hContinuous Prime 100–140 t/hCold MixConti Mix130 – 400 t/h120 – 320 t/h7

JustBlack 80–240 t/hThe inexpensive asphalt mixing plant, without compromises in qualityUp to 240 t/h outputStandardisation is worth it!With the JustBlack, we have succeeded in designing anefficient but inexpensive asphalt mixing plant having80 – 240 tonnes per hour output capacity. A high degreeof standardisation and clearly-defined options make thisunbeatable value for money possible.Benefits at a glance• Ammann quality with an unbeatablecost / performance ratio• Designed for customer contributions givingthe possibility to integrate local suppliers• All mixing tower modules are designedfor a global transport for a loading in20 - foot - measurementsAmmann high quality,through and throughAs in all of our plants, the Just Black is based on wellestablished, clearly - structured modules, which haveproved themselves in the past. They are the very samehigh-quality core components, such as mixer, filterand screen, which are used in all Ammann asphaltmixing plants.Made in Switzerland and Germany exclusivelyMade in Switzerland and Germany exclusively, all of theplant components are optimally matched to ensure aproblem - free, low-wear production life. State - of - the - artelectronics, sensors and control technology complimentthese core modules to guarantee consistent high - qualitymixed product.“ JustBlack is distinguishedby low investment costs asa result of a high level ofstandardisation and clearlydefined option. ”Quick re - locationIn the Quick version, the JustBlack is supported on steelframes and comes without a concrete base. This makes itpossible to re - locate the plant in a short time.Technical short info JustBlackPlant type 80 | 120 | 160 | 200 | 240Hot mineral siloHot mix storage siloBasic dimensions19 t or 54 t | 56 t or 80 tDirect loading 20 – 100 t | 50–100 tTransport-optimised modules in standard containerdimensions ( 6000 long × 2500 mm wide )An inexpensive variant : direct loading without a hot mix storage silo.8

Just Black : Producing quality asphalt is the priority here.9

UniBatch 80–340 t/hOptimised with cutting - edge technologyNew standards for the futureThe new UniBatch sets new standards for asphalt mixproduction in the 80 – 340 t/h output classes. It deliverscutting-edge technology and includes all the featuresof current and future plant concepts. This batchmixing plant is optimised to reduce wear and maintenance,and is easily accessible. Slimline dimensions andcore components designed to maximise performancemake it top of our mixing plant range.Expandable modular designThis newly developed plant concept is underpinned bytried-and-tested Ammann technologies. The plant’sstructure is designed to accommodate the operator’sdevelopment requirements throughout the plant life.The basic concept already makes provision for all conceivableoptions, which can be retrofitted as requiredso as to optimise investments. Features that can beretrofitted quickly and easily include a cold or hotreclaimed asphalt feed, liquid or solid additives andAmmann Foam – to mention only a few.Benefits at a glance• Wide output range from 80 to 340 t/h• Maximum customisation combined with topperformance and economic efficiency• Designed for worldwide use, with mixing towermodules optimized for ease of transportation• Robust, tried-and-tested technology• Optional feed for additives such as dyepigment, fibres, Ammann Foam, etc.• Can be fitted and extended with numerousoptions at any time“The UniBatch combines all theadvantages of a standardisedplant concept, and provision isalready made for all foreseeableoptions in the basic concept.”Technical short info UniBatchVersionStationaryAlso available as a “Quick” version on steelframe foundationsPlant type 80 S/P | 100 S/P | 140 S/P | 180 S/P | 210 S/P |240 S/P | 260 S/P | 300 S/P | 330P | 340 S/P |(Standard / Performance)Drying drumHot aggregate silo 1 - rowMixerHot mix storage siloControlOptionsT 1870 to T 25100 (Standard)T 1870 to T 27110 (Performance)Basic module: 25 t / 36 t / 38,5 t1,0 t to 4,3 tStandard: 40 or 30 t (2 c.)Option: outlet doors can be either in line or at 90°as1, various add-on modules such as Load Out,EcoView and Maintenance are possibleMany possibilities to work with additivessuch as cold and hot reclaimed asphalt,Ammann Foam via foam generator,fibres, pigments, liquid additives, zeolite, etc.Mixer with integrated options for adding hot and cold recycling.10

A series of useful features is available for the optimized screen, e.g.crane support, power and compressed air connections, heat packagefor operation with RA and mastic asphalt, etc.The highly accurate pre-separator reduces the load on the filter andincreases the quality of the operator’s own filler.The UniBatch has many possibilities to work with additives such as cold and hot reclaimed asphalt, Ammann Foam via foam generator,fibres, pigments, liquid additives, zeolite, etc.12

7812Legend1. Cold feeders2. Drying drum with Ammann burner3. Filter4. Reclaimed filler silo5. Imported filler silo6. Filler scale7. Screen8. Hot aggregate silo9. Aggregate scale10. Mixer11. Movable hopperOptional : Skip (movable)12. Hot mix storage silo, includingdirect loading13. as1 control system14. Electrically heated bitumen tanks15. Bitumen scaleOptions16. Recycling feeder17. Recycling drum18. Recycling buffer silo19. Recycling scale20. Foamed bitumen addition21. Buffer silo for filler22. Fibre granulate addition23. Fibre granulate scaleFlow diagram UniBatch with options35Mixing tower ventilation1717281816421Fuel1962091514102223111213

Optimised core componentsAll core components for the UniBatch series of plants have beenrefined and are now even more process-optimisedDrying drum and burner• The blade geometry of the dryer has been optimised todeliver an exceptionally efficient drying and heating processwith reduced energy consumption.• Every Ammann burner can be easily and economically beconverted to process: a wide range of fuels including naturalgas, light fuel oil, heavy fuel oil and liquefied gas.• The composite electronic control for the burner regulatesthe mix processing to ensure low emissions and equallylow consumption.• To complement our existing range of high pressure burners,our new series of heavy fuel oil burners, featuringlow-pressure atomiser technology, achieve major reductionsin wear and operating costs.• The burners and their fittings are easily accessible andconveniently positioned for servicing.Screen• A 30 % increase in rigidity has dramatically improved theperformance of the screens.• Wear-resistant charging system with uniform distributionof the particle mix.• The key factor in top efficient performance: all ourscreens have the largest screening area in their class.• Improved vibration and amplitude to optimise impact onthe available screen area.• Doors open wide for easy access and screen meshes aresimple to replace, so down time is reduced.• A series of useful options is available, e.g. crane support,power and compressed air connections, heat packagefor operation with RA and mastic asphalt, etc.14

Filter• The redesign of the filter has dramatically reduced the temperaturedrop, which can be kept down to a maximum of10 ° C with the optional heat package.• Thanks to the uniform distribution of exhaust air in thefilter, the filter bags are filled more evenly – so capacityutilisation is maximised.• The highly accurate pre-separator reduces the load on thefilter and increases the quality of the reclaimed filler.• The patented Roto-Step cleaning system needs no additionalprocess air to operate; with only a few moving parts, thesystem is virtually maintenance-free.• Long-lasting Ammatex filter bags are resistant to high temperaturesand therefore do not require a fresh air flap.• The filter bags can be replaced easily and quickly with noneed for special tools.Mixer• Years of experience and knowledge: The mixing armconfiguration “made by Ammann” ensures ultra-fasthomogeneous mixing with minimal energy consumption.• The net mass of the drive units has been reduced toenhance energy efficiency.• Thanks to integrated protection, the mixing arms nowhave longer lifetimes.• The mixer discharging process has been completely redesigned,so the discharge time is now minimal.• Durable spare parts made of chilled cast iron and theoptional Amdurit protection for the mixer arm mean thatlifetimes can be up to three times longer.• Central lubricating points simplify maintenance.15

Universal 160–360 t/hTop performance with maximum flexibilityA wide spectrum of possibilitiesThe Universal is an asphalt mixing plant that has beentried and tested over the years, with a vast range ofvariants. The extensive variety of available equipmentenables us to offer an individually tailored plant configurationto meet virtually any customer wishes.This means : comprehensive solutions for a vast rangeof market requirements. A wide spectrum of capacitiesand coniguration is available. Storage for 200 t of hotaggregate, two separate rows of silos or a gigantic 56 m²hot screen – when it comes to flexibility, the Universalcan meet virtually any requirement, and there is almostno limit to the possibilities for combining the differentcomponents. A truly “universal” plant !Technical short info UniversalBenefits at a glance• A plant series that has been tried and testedhundreds of times over• Flexible, cost - effective operation withmaximum production rates• A wide range of equipment for highlyindividual plant configurations“ The Universal offers maturesolutions for virtually everyneed and a vast range ofmarket requirement. ”Plant type 160 | 240 | 360Hot aggregate siloHot mix storage silo70 – 200 t140 – 340 tEverything under one roof: The Universal is fully clad including the whole infrastructure like cold feeders, drying drum, filter, etc.The 1200 m 2 hall reduces noise and dust emissions, and moisture content of the aggregate is kept to a minimum.16

Photo above: The Universal produces approx. 30 000 t low temperature asphalt per year – that is about 1/3 of its annual production.Photo under: The Universal is the classic among asphalt mixing plants in Europe – a versatile plant with high capacity.High additions of recycling are also possible via the parallel drum.17

Universal NG 240–360 t/hThe next - generation asphalt mixing plantMarket requirements well recognisedThe market calls for new standards. Demand for integratedsystems to process high proportions of Recyclingasphalt ( RA ) is growing, and the same applies to housingsthat minimise noise and dust emissions.Addition facilities for all commonly used additives andsystems for automated sampling will soon be part of thestandard equipment. The Universal NG is our responseto all these market needs – thus setting new standardsfor the future.Benefits at a glance• Major reduction in dust thanks to airflow andextraction ventilation of the mixing tower• Short installation times thanks to extensivein - factory pre - assembly and clearlydefined interfaces• Addition of special additives for asphalts ofthe future is integrated into the design• Integrated quality assurance thanks toaggregate, filler and bitumen samplingBuilt with the future in mindUniversal asphalt mixing plants from Ammann havebeen a byword for years. And now, “ NG ” standsfor Next Generation – our response to rising energyprices, complex environmental conditions and increasedrequirements for asphalt manufacture withlow investment costs.“ The Universal NG is maintenancefriendlyand is convincing in itsoperational reliability. ”Technical short info Universal NGPlant type 240 | 360Hot aggregate siloHot mix storage silo120 – 200 t150 – 600 tQuality control : sampling for every aggregate component.Additional feed for RA material with inclined vibratory grid.18

The Universal NG offers sufficient reserve to meet every requirement for the modern asphalt mixing plant of tomorrow.19

Universal S 240–400 t/hFor large production volumes with a high proportion of RACFully geared to recyclingBy integrating the parallel drum system into the design,we have made it possible to add up to 60 % of used asphalt:this optimises the material flow and makes the mixing plantunusually compact. As an option, the parallel drum can bereplaced by a complete row of hot aggregate silos.This allows two screening lines, four rows of silos and atotal storage capacity of 1000 tonnes of hot aggregate.Benefits at a glance• Mixed material storage silo can beextended in the drive - through direction• Optimal payback with large annual productionvolumes, high RA percentage and complexrecipe and customer structure• Fully integrated parallel drum to optimisematerial flowThe mixed material storage silos with a capacity of up to1170 tonnes can be arranged next to one another or behindone another, depending on the charging method.Extension is possible in the drive-through direction. The totalenclosure is already factored into the static calculation.Technical short info Universal S“ The Universal S allows continuousperformance of up to 400 t/h. ”Plant type 240 | 360Hot aggregate siloHot mix storage silo300 – 500 t370 – 1 170 tTwo alternatives : warm recycling addition or extra - large hot aggregate storage capacity51122634Two rows of silos34Silo row and parallel drumLegend1. Screen2. Hot aggregate silo withcapacity of 500 t3. Aggregate scale4. Mixer5. Parallel drum6. Recycling silo

Both your asphalt recipes and your client structure are complex ? You like to produce high quantitiesof asphalt per year with a large proportion of recycling asphalt ? Then the Universal S – with its continuousrates of 400 t/h – is the perfect plant for you.

Universal HRT 320/400 t/hFor production volumes with large proportions of RAConsistently designed forRA processingWith compact dimensions, the Universal HRT sets newstandards for processing high proportions of RA. Theparallel drum system is integrated into the concept, andits positioning directly above the mixer optimises materialflow and minimises wear inside the recycling system.Numerous optionsFoamed bitumen, fibres or pigments: the Universal HRTconcept is designed to accommodate a broad range offeed options, delivering matured solutions for virtually allapplications and varying market requirements.Benefits at a glance• Flexible and economic solution with a highproportion of RA• Broad range of design options allows highlycustomised plant configuration• Fully integrated RA drum to optimise materialflow and wear protection• Addition of foamed bitumen, pigments,additives etc., included in the conceptThe special feature of the Universal HRT is the mixing tower.The “virgin” material passes through a chute into the mixer.The Universal HRT with clad tower and equipped with a parallel drumfor the recycling addition up to 60 %.22

The Universal HRT combines an optimal flow of material with minimal wear within the recycling system.23

“The Universal HRT combines an optimal flow of materialwith minimal wear within the recycling system.”661277818914891213 14Legend1. Cold feeders2. Drying drum with Ammann burner3. Filter4. Reclaimed filler silo5. Imported filler silo6. Screen7. Hot aggregate silo8. Aggregate scale9. Mixer10. Additive addition11. Recycling addition and recycling oversizeparticle screening12. Parallel drum; alternatively,RAH100 RA drum13. Recycling buffer silo with weighingappliance and recycling scale14. Cold recycling addition via buffer silo andbelt scale15. Bitumen tanks and bitumen scale16. Hot mix storage silo17. Fibre granulate addition18. Aggregate chuteAmix mixer with aggregate chute.Encapsulated skip for reducing dust and smoke emissions.24

The Universal HRT equipped with a parallel drum, 12 cold feeders and a 600 t hot mix storage silo with 6 compartments.Flow diagram Universal HRT12Natural gas3511126137Natural gas414817181015916

SpeedyBatch 150–280 t/hMobility without compromiseCapacity combined with mobilityThe Speedy Batch is a mobile asphalt batch mixingplant that can be rapidly deployed. It has a productioncapacity of 150 – 280 t/h. The individual elements ofthe mixing plant are perfectly configured in accordancewith container dimensions, can be easily assembledwith the electrical and pneumatic connections integratedinto the plant concept ready for connection.Benefits at a glance• No concrete foundations required, a firm,compacted base suffices• The plant is pre-assembled and tested inthe factory• The maximum width is 3 metres• Installation without cranes is possible• Extremely rapid erection and implementationtimesClever detailed solutionsFor example, the cable channels are pre - integrated intothe catwalks. This guarantees clean cable channellingand the cables themselves are fully protected againstdamage during transportation. The reclaimed filler silosand external filler silos are a part of the support structureand are fully integrated between the filter anddrying drum. Expensive and high - maintenance elevatorsare therefore not necessary.“ The Speedy Batch is a mobileasphalt plant with a highproduction capacity of up to280 t/h. The innovative designenables rapid setting up on site. ”Extensive Capacity RangeDepending on customer requirements, the Speedy Batchis available in a range of capacities. The smallest versionproduces 150 t/h and when equipped with thehighest capacity 4 t mixer it achieves volumes of up to280 tonnes of mixture per hour.Technical short info Speedy BatchPlant type 150 | 180 | 210 | 240 | 280Hot aggregate siloHot mix storage siloBasic dimensions26 – 100 t30 – 112 t or direct loadingTransport-optimised modules in standardcontainer dimensionsA firm compacted base is sufficient for erecting a SpeedyBatch.26

Wide range of options possible : In order to increase the loading capacities, the Speedy Batch can be equipped witha 30 t hot mix storage silo integrated into the base or a 112 t horizontal hot mix storage silo. Furthermore,the plant can be equipped with cold or hot recycling.27

SuperQuick 160–280 t/hWhen the key factors are high performance and fast, easy relocationSuperQuick from 160 to 280 t/hThe Quick versions of our asphalt mixing plants managewithout concrete foundations. They are mounted onsteel frames, making them ideal for relocation. The newSuper Quick concept goes one step further and makesthe on - site assembly process even shorter. Subsequentrelocations of the mixing plant, with dismantling andre-assembly, are extremely economical and speedy, withjust a few transport units. Asphalt mixing plants from160 – 280 t/h can be produced in SuperQuick versions.Benefits at a glance• Low-cost transport with only a fewtransport units• Modular plant concept with steel framefoundations• Components only need to be aligned whenfirst set up ( InToS method )• Can be moved with your own resources( staff, transport and lifting gear )“ Template ” to help with assemblyThe steel frame foundations for the plant componentsserve as a template during assembly, simplifying the jobof setting the plant up. The pipe-work module, powerpanel, operating platform, cabling and mixing towersupports are pre-assembled on the frames. This meansthere is usually no need to realigne the plant componentswhen setting the plant up again. The frames arebolted together wherever possible and appropriate.The InToS construction method ( with intelligent toleranceinterfaces ) is another feature that simplifies installationwork. The flanges are fitted with compensators sothey can compensate for deviations of angle and lengthbetween plant components – for example, on the crudegas duct between the drum and the dust extractor.That means there is no need for a precise realignment ofthe components after the mixing plant is relocated.Intelligent tolerance interfacesTime taken for first installation( until it is entirely ready for production )Conventional mixing plant4 to 6 weekSuper Quick :10 to 12 daysTime taken to move the plant( dismantling and assembling, excluding transportation )Conventional mixing plant3 to 4 weekSuper Quick :5 daysFully prefabricated modules for speedy set - up.28

Ready to operate in just 12 days ...Day 1PreparationDays 2 – 6Pre-assemblyDays 7 – 10InterfacesElectrical installationDays 11 – 12Ready to operate• Prepare set - up location *• Set up steel frame foundations, 2 control containers and mixed materialstorage silos• Set up : mixing tower, bitumen tanks, hot and filler elevators,filler silos, dryer, pre - feed• Interface assembly : bitumen, filler and fuel supplies, fibre addition• Commission electrics and check direction of rotation• Commission electrics and check direction of rotation* Prerequisite: Completion of all customer or others services, required for installation( compacted, level site and power connection )

EasyBatch 90–140 t/hThe most mobile and compact plant on the marketThe ultra-mobile mixing plantThe EasyBatch was consistently designed with maximummobility in mind. It is available with 90 t/h and 140 t/hcapacity. This complete, stand-alone asphalt mixing plantfits onto just two trailers, and can be set up with no needfor lifting gear. This makes the EasyBatch ideal for multiplerelocations during the year, and it is ready to produceagain within two days of a move. The plant was specificallydesigned to produce asphalt reliably and independently inregions with little developed infrastructure.Benefits at a glance• No concrete foundations required, a consolidatedsurface is sufficient• Plant is pre-assembled and tested at the factory• Max. width: 3 metres• Can be installed without a crane• Extremely fast set-up and relocation times• Wide range of options“ The ultra-compact EasyBatch is available in the90 t/h and 140 t/h performance categories. ”An EasyBatch 90 operating in Philippines.30

76543821109EasyBatch 90Simply connect the EasyBatch 90 to the power supply (e.g. from agenerator) and it’s ready to operate. This mobile batch mixing plantdelivers a maximum mixing rate of 90 t/h and is fitted with a 10 t hotaggregate silo. A filler silo or extra bitumen tanks can be added to theEasyBatch 90 as options. It is also possible to feed cold RA or additivesdirectly into the mixer.Legend1. Cold feeders with four feeders2. Drying drum with Ammann burner3. Filter4. Screen5. Hot aggregate silo6. Buckets with aggregate scale7. Mixer8. Bitumen tank with volumetric feed9. as1 control system10. Fuel tankFlow diagram EasyBatch 9031 2458Fuel oil extra light67109

3142576EasyBatch 140Thanks to its rated output of 140 t/h, the new EasyBatch 140 can also supply larger constructionsites. The reasons: the larger hot aggregate silo with capacity for 15 t (which can also befitted with five chambers as an option) and the higher mixer output. Its width of only threemetres and maximum height of 4,25 metres allow this plant to be transported anywhere in theworld. Furthermore, both trailers are fully sealed against dust. The EasyBatch 140 can be fittedor retrofitted with a variety of options.Flow diagram EasyBatch 140341 2586 7Legend1. Cold feeders with four feeders2. Drying drum with Ammann burner3. Filter4. Screen5. Hot aggregate silo6. Buckets with aggregate scale7. Mixer8. Connection for bitumen tank9. as1 control system10. Fuel tank (option)Fuel oilextra light10932

Photo above: The EasyBatch 140 in working position.Photo under: The EasyBatch 140 can be euipped with a variety of features. In example with a mobile bitumen tank.

BlackMove 160–320 t/hHigh capacity paired with autonomous mobilityAutonomous mobility : Black Move IMobility is the decisive factorThe Black Move I is a mobile asphalt mixing plant, which isdesigned without compromise for autonomous mobility.With the fully hydraulic version it is possible to dispense withthe use of heavy lifting gear for plant erection. The biggestadvantage of the Black Move I is the speed of deployment.It is possible to fully assemble and disassemble the plantwithin a single day. It is therefore perfectly suited for shortduration construction projects located away from largeinfrastructure centres, requiring an output demandof up to 160 t of mixture per day.Benefits at a glance• High plant capacity of 160 to 320 t/h• Black Move I : Can be assembled without acrane and incorporates a self - erecting mixingtower. The basic version of the mobile arriveson 5 semi - trailers and can be deployed in justone day• Black Move II : 320 t/h maximum plantcapacity. Extremely rapid on-site assembly ofthe 6 semi - trailers. Can be equipped with widerange of feed systemsFaster assembly due to modular formatWith the Black Move I, all modules are fixed and wiredon the semi - trailer. The individual modules are quickly andeasily connected together on the building site using plug - inconnectors. The erection of the mixing tower is carriedout independently using integrated hydraulic / mechanicallifting gear.“ The Black Move I mobile asphaltplant can be assembled withouta crane making it ideal for shorttermconstruction site deploymentparticularly in remote areas withpoor infrastructure. ”Installation plan Black Move I with optionsStandard-Trailer1. Cold feeders2. Drying drum3. Filter4. Mixing tower5. Reclaimed filler siloOptional Trailer6. Hot mix storage silo7. Imported filler silo8. Bitumen tank46783215

The Black Move I is ideally suited to remote regions with very limited infrastructure.In its basic version, the Black Move I comprises fivesemi-trailers with standard dimensions and with lowaxle loading. No special foundations are required forthe erection. The erection site needs only be levelledand firm. Minor unevenness is compensated byflexible interfaces.Technical short info Black Move IPlant type 160Hot aggregate siloHot mix storage silo16 tVersions Basic :Standard :Advanced :Option: hot mix storage trailerCrane only not self erectingWith crane or self - erectingWith crane or self - erecting,hydraulic steering possibleBlack Move II : Easy and fast to assemble on siteEasy and fast to assemble on site : The platforms and the railing onlyneed to be diped in place.A place for everything : The majority of small components of theBlackMove II are securely stored for transportation. For example, thebolts for the telescopic mixing tower supports are located in specialstorage pockets.35

Mobility & capacity : Black Move IIThe power machine amongst mobile plantsThe BlackMove II is the highest capacity mobileasphalt mixing plant on the market. With its enormousmixture capacity of up to 320 t/h and its rapiddeployment times it is perfectly suited for use on largeconstruction sites located away from major infrastructurecentres. The complete mixing plant is installedon six semi-trailers, can be deployed with standard tractionunits and can be assembled rapidly with small capacitylifting gear. The individual elements of the mixingplant are function - tested in the factory. The assemblyand commissioning of the plant on the construction sitecomprises simple connecting of the standard interfaces.Wide range of optionsThe Black Move II is available in the four output variants160, 200, 240 and 320 tonnes per hour. The advanceddesign allows a wide range of optional expansions suchas an RA - cold feed and a fibrous and doping materialfeedwhich can be easily retrofitted.Option : Black Move II with a horizontal hot mix storage silo.Black Move II : Electrical Connections : Rapid “plug and sock” connection,even to the main cable, mean that an electrician is not longerneeded to erect the plant.A considerable advantage of assembly on site : The elevators ( fillerand hot elevator ) and the bitumen pump are preassembled togetherwith the chassis and form a solid unit all together.36

Technical short info BlackMove IIPlant type 240 | 320Hot aggregate siloHot mix storage siloOptions23 t54 t or 112 tAdditives like cold recycling addition,dope or fibre granulate etc.Excellent view of the plant : The command room is located at theheight of the mixer. The loading area is monitored with a camera.“ The Black Move II is the highestcapacity mobile asphalt planton the market. With a mixingcapacity of 320 t/h it isparticularly well suited for largeconstruction sites. ”Installation plan BlackMove IIStandard1. Cold feeders with belt scale2. Drying drum3. Filter4. Mixer5. as1 control system6. Reclaimed filler silo7. ScreenOptions• Bitumen tank with trailer• Filler silo or filler tower with chassis• Fibre, dope addition and other addition• Cold recycling addition• Hot mix storage silo, laterial7136425

Prime 100–140 t/hFlexible, pure and simple : The continuous mixing plantTop mobility guaranteedPrime 140 is the highly mobile version of Ammann’s verysuccessful continuous asphalt mixing plants. It was developedspecifically for markets where high mobility is in demand.All continuous asphalt mixing plants from Ammannare equipped with a continuously running two-shaft paddlemixer, and the Prime 140 is no exception. One of its specialfeatures is a controllable outlet gate that enables the fillingheight and therefore the mixing time to be set dependingon recipe and output. The outlet gate also drastically reduceslosses during start-up and shut-down of production.Benefits at a glance• Highly mobile, compact continuous asphaltmixing plant• Produces high-quality asphalt thanks tothe clear separation of the drying andmixing processes• Additives, fibres, Ammann Foam etc., can beadded optional far away from the heat source• Adjustable mixing time according to recipeand capacityLegend1. Cold feeders with belt scale2. Drying drum with Ammann burner3. Crude gas channel4. Mixer5. Filter6. Fan with chimney7. Drag slat conveyor with batcher8. as1Push control system“The Prime is now also availablewith a capacity of 100 t/h. ”1362875438

“ The Prime continuously produces up to 140 t/h.This is a super compact asphalt plant. Installed onjust one trailer, it offers maximum flexibility. ”Process - optimisedClearly separating the drying and mixing processes leadsto significant advantages with regard to mixing quality andemission behaviour. There is no risk of bitumen vapours orfiller material contaminating the exhaust air as the dryer isfully self - contained.The mixer is detached from the thermal process; it is thereforepossible to adapt the mixing process to a specific mixingtask and to feed additives such as fibres into the mix faraway from where the heating process takes place. The resultis an uncompromised process with optimum and independentcontrol of each process step.Latest technology includedAmmann is the only provider to control the entire valueaddingchain and to consequentially guarantee the quality ofthe asphalt conditioning process from start to finish. Numerousupgrade options and accessories can be added to thePrime 140 at any time, making it the best choice to get themost out of your investment in the long term. In addition tothe existing mobile and semi mobile versions, the Prime isnow available as a two trailer-version.Optional: Prime 140 with a divided tank for bitumen / fuel.High performance drum insulation beneath an aluminium covering. Precisiondrum support ring spring mounted to compensate the thermal expansion.Amix twin-shaft compulsory mixer with adjustable mixing duration anda wivel-mounted drag slat conveyor with batcher. For high recyclingaddition to 40 %, the extra long mixer is recommended.39Filter: easily accessible filter discharge screw and heat resistantAmmann filter bags.

Modern control system guaranteessafe productionThe entire plant is operated safely,simply and fully automatic with thehelp of control software. A moderncontrol system regulates and controlsevery process and guarantees safe,high - quality production. The systemalerts the operator if he needs tointervene or, in the event of anemergency, switches the plant into asafe state. The operator can switch tomanual operation at any time.A modern control system regulates and controls every process and guarantees safe,high - quality production.Prime 140 – Advanced continuous mixing technology• Flexible wet mixing time• Good mixing quality even at low bitumen additions• Good emission values100 %Filling (%)Operating range50 %024 4850% reduction of the start/stop-lossesthanks to the variable outlet gateMixing time (sec)40

Cold feeders with gravimetric device.Drying drum with optimised effciency high performanceburner and the Amix twin-shaft compulsory mixer withadjustable mixing duration.Flow diagram Prime 14031296Legend1. Cold feeders with belt scale2. Drying drum with Ammann burner3. Filter4. Mixer5. Drag slat conveyor with batcher6. Electrically heated bitumen system7. Truck loading station8. as1Push control system9. Pressure measurement811Fuel10. Temperature measurement with control function and display11. Fuel tank12. Compressed air systemAir121045741

ColdMix 130–400 t/hFlexible, pure and simple : The continuous cold mixing plantBoth mobile and stationaryThe Cold Mix is a compact, extremely efficient cold mixingplant. Due to rising fuel prices and tougher environmentalregulations, this method of mixed material production isbecoming increasingly popular. Asphalt with foamedbitumen, emulsion - based cold asphalt and also hydraulically- bonded bearing layers can be manufactured witha cold mix.Benefits at a glance• Compact and continuous plant with exellentmixing performance and asphalt quality• Low - cost transport with just a fewtransport units• Modular plant concept with steel framefoundations• Can be moved with your own resources( staff, transport and lifting gear )The Cold Mix 130–400 is available as a mobile plant or, in this example, as a stationary plant with a capacity of up to 400 t/h.42

Cold - mix asphalt with bitumen foam“ Foam Asphalt ”, as it is known, has become much morepopular in recent years. This is a simple and highly effectivemethod of producing cold asphalt. Water is sprayed throughnozzles into the hot bitumen under pressure. The waterexpands explosively when the pressure is released, resultingin a fine bitumen foam that can easily be used to coat thecold aggregate substances. The quality of the cold mix canbe influenced as desired by adding RA and cement. This mixis laid conventionally with finishers.Cold - mix asphalt with emulsionBitumen emulsion can be mixed with virgin material andrecycled asphalt to produce bitumen - bonded base courses.Although the aggregates do not have to be heated, the useof the emulsion achieves adequate wetting of the aggregateswith the bitumen. The strength achieved in this way is adequatefor the requirements of a high - quality base course.Hydraulically bound base coursesNew aggregates, water and cement are the ingredients forhydraulically bonded base courses. These are produceddirectly on site with the Cold Mix I and are brought to thesite with the finisher.“ The Cold Mix continuouslyproduces up to 400 t/h,regardless of whether it ishydraulically - bonded bearinglayers, cold mixed material withemulsion or foamed bitume. ”Flow diagram Cold MixHeating / IsolationGeneratorBitumenCementCompressorWaterWaterFeederCement scaleBelt scaleMixer

High flexibility:Mobile versionFor total flexibility, we recommend the mobileCold Mix with an output of 130 – 200 t/h.Where rapid re - location is necessary or craneavailability is a problem, this is the solution.Technical short info ColdMix 130–200VersionMobilePlant type 130–200Transport dimensionsLength without prime mover 13 350 mmLength with prime mover approx. 17 550 mmWidth 2550 mmHeight 4000 mmWeight without prime mover 25 300 kgEasy to operate and low - maintenance.The mobile cold - mix asphalt plant can be easily established close to the construction site. Due to the resultant reduced transport distance,delivered costs are kept to a minimum. The possibility of adding high percentages of recycled material is a further cost reducing advantage.44

Mobile designfor more flexibilityFor even more flexibility, a “Quick” version, Cold Mix,mounted on a steel frame, is available as an option.Technical short info Cold Mix 130–400VersionStationary and semi-mobilePlant type 130–400Hot mixBasic dimensionsOptional with 40 tTransport-optimised modules in standardcontainer dimensions ( 6000 long x 2500 mm wide )Cold Mix 130–400 : Flexible and multifunctional.Installation plan Cold Mix 130–40031 2124951110Standard1. Cold feeders2. Mixing unit3. Cement supply4. Loading belt5. Electrical and microprocessorcontrol systemBitumen tank 50 m376Emulsions-Tank8Water tankControlcabinOptions6. Single - phase foaming device7. Electrically - heatedbinding - agent tank (E-Bit)8. Device for adding emulsion9. Hot mix storage silo including feed belt10. Additional cement supply11. Additional feeders12. Belt scale (not calibratable)

ContiMix 120–320 t/hThe next - generation continuous asphalt mixing plantBatch and continuous combinationThe Conti Mix combines the advantages of both worlds :batch and continuous. Winning features include highproduction output and flexibility in its choice of recipewith the added benefit of lower investment cost.Thanks to the twinshaft continuous mixer, the Conti Mixproduces a high homogeneity, constant quality, mixedmaterial. The heat - sensitive bitumen, in particular,may be added to the mixed material outside of the dryer.Benefits at a glance• Investment and operating costs are cutto the minimum• Excellent mixing performance and asphaltmix quality• Heating and mixing processes are clearlyseparated• No loss of material during start - up andshut downContinuous mixing processThe clear separation of the material heating and mixingprocesses reduces emissions and allows all the ingredientsto be fed easily and accurately directly into the mixer.The mixer also serves as a buffer and allows recipe - changeson the fly, which considerably reduces the stop / startlosses thereby keeping production costs low.Ammann quality standardAs with all Ammann mixing plants the Conti Mix isequipped with the tried and tested core components,such as the dryer, mixer, and control system.“ The Conti Mix is available inthe wheel - mounted designwith an output of up to180 t/h and in the mobile/stationary design with anoutput of 120 – 320 t/h. ”Mobile version up to 180 t/hIn its mobile version, the Conti Mix is installed on fourtrailers set up in the factory ready for immediate operation.The Conti Mix is outstanding due to the superb mixturequality and the advantages of a simple and economicalplant concept. This design is available with a numberof options such as a separate hot mix storage silo.ContiMix 180, trailer ready to transport.46

Photo above : Functional principle of the Conti Mix 120–320Photo under : Conti Mix 180 with seperate hot mix storage silo ( option )

Stationary version up to 320 t/hThe Conti Mix 120–320 fullfills any requirementThe stationary version of the Conti Mix is extremely compact and thus requires minimalspace. Due to its low installation height the plant can also be enclosed with ease.It has also been prepared for the integration of all recycling methods. Furthermore, due tothe low number of mechanical conveying elements no scraper chain conveyor is required.The encapsulation of dust and bitumen fumes is also incorporated into the concept.Flow diagram for stationary ContiMix 120–320 with options311 121315114246581065tDV 20t65t75t75tStandard1. Cold feeders with belt scale2. Drying drum3. Filter4. Mixer5. Batcher6. Skip7. Hot mix storage silo8. Bitumen supply9. as1 control systemOptions10. Recycling addition with recycling - feeders11. Reclaimed filler silo12. Imported filler silo13. Fibrous granulate addition14. Bypass silo15. Addition foamed bitumen489 7

Photo above : Before cladding the mixing tower – the ContiMix 120–320 is equipped with a recycling drum RAH100.Photo overleaf : ContiMix 120–320 fully clad ( internal view ).

Production of specialpavings possibleWith Conti Mix, special pavings such as SMA, low temperatureand coloured asphalt or asphalt with recyclingadditive may easily be produced. With this design, thewidest variety of special material additives, such as fibrousmaterials and cold or hot recycled additive, can beused. By means of the load - dependent outlet valve onthe mixer, the mixing times for each individual recipe canbe set easily and accurately.Addition of additives ( granulate ).Cold feeders with indicator light and laser level control.Operator in command room, control as1.52

Mixing with foamed bitumenAs an option, the Conti Mix capabilities can also be expandedwith a foamed bitumen installation. This systempermits the foaming of various densities of road bitumensor polymer bitumens. It can be used to manufacture,for example, cold sub - bases from 100 % recycledmaterial. The use of foamed bitumen ideally complimentsa recycling additive for the mixer.Technical short info Conti Mix“ Conti Mix’s advantages areobvious. Whether fixed orstationary, mobile or on wheelsthe units are compact, highlyproductive and offer a multitudeof expansion options withconsistently low production cost. ”Plant type 120 | 180 | 200 | 250 | 300MixerHot mix storage siloOptionsAmix twin-shaft paddle mixerwith mix dwell time control for filling levelContiMix 180: hot mix storagewith scraper conveyorContiMix 120–320: 25–300 tFibre granuate addtion, mixing with foamedbitumen, recyclingPrecise dosing of the bitumen with the aid of the coriolis meter.Single - track hot mix storage silo in throughput direction.53

Ammann core elementsEverything from one sourceAmmann first - class QualityAsphalt mixing plants are systems with complex processengineering that demand utterly perfect interaction betweenall the individual components. This is such a decisivefact that we develop and manufacture all our “core components”ourselves − drums, burners, filters, screens, controlsand mixers. This is the only way to guarantee that our plantswill meet the demanding requirements and standards of themodern market environment. Ammann is currently the onlymanufacturer of asphalt mixing plants to offer completeconcepts from one single source – a professional partner tohandle every aspect of your asphalt mixing plant. A competentcontact person together with professionals without narrowmindedness for all needs of your asphalt mixing plant.Benefits at a glance• 100 % guarantee of the whole system –not just individual components• Standardised functional units withcustomised adaptations• Individual components can be matchedflexibly to the complete system• Efficient spare parts and service logisticsfor your entire plant“ Our years of know - how are embodied in our controls aswell as all our core components. ”4Legend1. Drying drum2. Burner3. Filter4. Screen5. Mixer6. as1 control system53216

1 2 4536Integrated control of processesBasic requirements for producing asphalt are changingall the time. Extensive experience is essential to identifyand consider all the factors. Extensive experience – or anintelligent control with sophisticated sensory technology.The quality of the asphalt mix and the performance of theasphalt mixing plant are determined and influenced bya whole range of different factors. A quality product – witha high output rate – can only be achieved if each individualelement performs exactly, with precise coordination andinteraction between them all. For decades, we have focusedon providing you with a tool that does just that for you.“ Ammann stands for an acrossthe border optimisation ofoperating costs and emissions.Excellent, speedy adaption tomarket needs is always one ofthe primary concerns. ”55

Hot mix storage siloThe right one for every customer requirementFlexible timing with large reservesHot mix storage silos are used to store and load the readyto- lay asphalt. The silos are divided into different compartmentsso that various asphalt types required at the sametime can be produced in cost - effective batch sizes.These are temporarily stored in the mixed material storagesilo and then loaded onto the transport vehicles withouta break in production. Ammann offers a full range of mixedmaterial storage silos with dimensions and designs thatcan be adapted to customer’s requirements.Benefits at a glance• Optional : encapsulated tunnel to prevent dustand gas emissions• 24 - hour storage capability• Extendable lengthwise or transversely ; alsolongitudinal / transverse direction on request• Designed to reduce segregation• Flexible 25 – 200 t chambers• Simple, easy - to - maintain mechanismCapacity recommendationFor standard plantsTo enable problem - free loading of large semi - trailers, a storagesilo compartment with a capacity of at least 25 tonnesis recommended.For project site plantsThe minimum recommended capacity is 30 minutes of plantproduction. In Central Europe capacities of 1–2 hour’s plantproduction are normal.“ A well - dimensioned hot mixstorage silo plays a key part incovering production peaks –but it also helps you to run astable, optimised mixing process. ”ImportantLarger mixed material storage silos temporarily increase thelaying and loading rate per hour. Example : Uniglobe 200with a 200 tonnes mixed - material storage.Without hot mixstorage silo,direct loading.Hot mix storage silo100 t / 2 c. drive throughtransversal direction.Hot mix storage silo760 t / 8 c. drive throughtransversal direction,multi - lane.Hot mix storagesilo 340 t / 4 c. drivethrough in longitudinaldirection.Hot mix storage silo200 t / 4 c. drive throughin longitudinal ortransversal direction,multi-lane.56

Hot mix storage silo with outlet doors in line. Outlet doors are also available rotated 90°.

Ammann customer serviceOn your doorstepAmmann service pays offWhen you purchase an Ammann plant, you automaticallyenjoy standard service and support from Ammannʹs customerservice. Our extensive network of branches andagents means that we can offer you a guarantee of theshortest possible reaction times and journey distances.You can reach our experienced, practical service team bytelephone, 24 hours a day.Spare parts servicewith worldwide deliveriesOur highly - efficient spare parts service can supply anyof 60 000 wearing parts or spare parts from stock within24 hours to help you achieve maximum plant availability.Our experts are happy to advise you on spare partspackages and conversions.Products and servicescustomer service mixing plants• Maintenance contracts• Hotline• Training• Spare parts• Amdurit wear plates• Ammatex filter bags• Operator club“ Optimising maintenance will increasethe reliability of your plant and sharpenyour competitive edge – as well askeeping operating costs low. ”58

Subsidiaries withspare parts warehousesRegions with sales partnersAmmann maintenance conceptsToday’s customers require high - quality services at the right time, and at the best possible price. Ammann’s maintenanceconcepts can be adapted and assembled precisely in line with your plant, your maintenance philosophy andyour staffing situation. Our goal : to offer you the maintenance service that you need.We advise – you take the decisions.Regular maintenance for scales, burners, etc.You can assemble your partial maintenance contract from these four service packages. Additional plant - specific packagesare available according to your requirements.Periodic maintenance andinspectionBurner service Calibration service Electro check• Inspection and adjustment of beltconveyors, elevators, screens,weighing equipment and mixingmodules• Other plant - specific inspections• Condition Monitoring• Burner service for industrialburners, types MIB / AMB• Checks on drying and dustextraction systems• Calibration of balances andvolumetric feed equipment• Adjustment of moisturemetering sensors• Calibrated flow meters( replacement basis )• Check of the entire electricalinstallation and the power andload panels using ultramodernmeasuring equipmentRecommended implementation2 − 4 times per year 1 time per year 1 time per year 1 time per year59

RetrofitMeans optimising older plants and adapting them to modern conditionsWhat is retrofitting ?The market demands ever new standards, such ashousing that reduces noise and dust emissions, samplingoptions, the production of foamed asphalt orthe feeding of various additives into the asphalt mix,for instance. Satisfying these market demands oftenmeans that existing plants need to be converted,extended or adapted in some way. This is exactly whatretrofitting is. Ammann offers you a broad spectrum ofservices for asphalt plant modernisation and conversion.Retrofitting by Ammann is available for mixingplants from Ammann and from other manufacturers.Examples of goals and the actionyou should take to attain themTarget achievementOptimise energyconsumptionMinimise CO₂ emissionsImprove environmentalprotectionAction• Replacement of old, inefficient, thermaloil-heated bitumen tank plants withenergy-efficient, electrically heatedbitumen tank systems• Modernise plant control• Roof over all feeders and outdoorRA stores• Use natural gas as burner fuel• Refurbish processing and recyclingstorage area• Process rainwater with organic filters“ Retrofits for old WIBAU, SIMAlfelder, Ammann and otherasphalt mixing plants. ”Sustainable developmentIncreaseproduction capacity• Use recycled asphalt to conservegravel reserves• e.g. install a larger mixerRoofing over the pre-feed for crushed recycling is an efficient way of cutting fuel consumption.60

Burner conversionBy converting to a combination burner, you can useenvironmentally - friendly alternatives such as natural gas,brown coal dust or extra - light heating oil as fuel. Theeasy - to - maintain modular design of the mechanical andelectrical equipment means that the burners can be accuratelyset and easily maintained.Bitumen tank conversionThere is a rising global trend towards electrically heatedsystems. Our electrically heated bitumen tank system“E-Bit” has a high degree of cost effectiveness thanks tohigh energy efficiency and reliable technology. E-Bit tanksare also extremely low-maintenance. Intelligent controlof various heating circuits and the utilisation of low-costpower rates enable our systems to be operated with a highdegree of economic efficiency. Replacing old thermal-oilheatedsystems pays off after just a few years of operationthrough fuel savings alone and also results in much greateroperational safety.Installation of a TAB burner. TAB stands for Thermal After-Burner.These burners suck off bitumen vapours, for instance in the dischargearea beneath the mixed aggregate storage silo, and then burn themin the after-burner.E-Bit tanks set new standardsElectrically heated bitumen tanks are simple to install andeconomical in terms of procurement, operation and maintenance.Ammann E - Bit tanks negate the need for periodicpressure testing of the thermal - oil system and emissionmeasurement.Filter conversionBitumen plant integrated into the plant control.Are you already meeting the current guidelines forcompliance with emission values, or are you still using awet dust extraction process ? If you like to make savings,then Ammann filters will enable you to recover yourown costly filters, so you can cut your operating costs.Installing an Ammann filter takes only a short time :their design is robust and low maintenance is guaranteed.Can be retrofitted to all makes of plant.Integrating a new filter into an existing old plant.61

Mixer conversionOur tried - and - tested Amix mixer is especially suitableas a replacement mixer for nearly all types of mixingplant thanks to its compact design. A new, larger mixeris often the cheapest and most effective solution toincrease mixing plant capacity.as1 – Solutions for all requirementsAmmann offers software and hardwaresolutions for all requirements of mixingproduction, e.g.• Control systems for batch plants• Including mastic asphalt production• Control systems for continuous plants• Truck loading systems• Truck weighing system with weighbridges• Networking of numerous plants intoa composite system• PDF archive of production protocols and statistics• Modernising existing Ammann or third party plantswith the latest as1 control systemCustom - made RAP solutionsThe usability of reclaimed asphalt, or recycling, is an absolutenecessity of today. We are able to offer you custom - madesolutions relating to recycling. Our modern plant technologyguarantees you extremely high quality of asphalt usingrecycling asphalt.Reasons for using reclaimed asphalt :• Recycling of valuable material• Mineral and filler product is as good as new material,only the asphalt is solid• Less strain on new and expensive storage sites• Protects the environment and nature• Reduction of production costs• New customers gained thanks to technologicaldevelopments and recommendations by Ammann• Customers can exploit reclaimed asphalt in theirmarketing objectivesAmmann Foam ®: The foam generatorA foam bitumen installation enables you to expand theproduct portfolio of your mixing plant. The foam generatorfrom Ammann enables the foaming of various differenthardnesses of road construction bitumen and also polymermodified bitumen. It can also be used to manufacture coldbase courses with 100 % recycled materials for example.This means that the use of foam bitumen optimallysupplements the recycling feed in the mixer.Outdated control technology.Control station for controlling two asphalt mixing plants.62

Partially modernised asphalt mixing plant.Newly installed: control cab, bitumen tanks, filters, Uniglobe 200 tower.

as1 control systemFor cost - effective production of quality asphalt mixSimple to operate – and highly reliableEvery day, Ammann plant controls successfully cope withevery challenge posed by asphalt production, in 60 countriesand over 2 000 asphalt mixing plants. Why ? Simple operationthat is quickly learned, clear visualisation of the plantcondition, easy - to - understand asphalt mix production andhighly - reliable operation.Benefits at a glance• Asphalt mix production is easy to understand• as1 for batch production• Precision weighing of recipe componentsthanks to overrun correction• as1 control and weighing system are optimallyinter - coordinatedAsphalt production –exactly to the recipeas1 controls are used for both batch and continuous plants.Comprehensive implementation of process technology paysoff in the form of asphalt production exactly to the recipe– with every batch produced. Examples of special featuresin as1 controls include perfected inflight correction forprecision weighing of the recipe components and dynamicswitchover from coarse to fine feed for different batch sizes.“ Produce quality asphalt thanksto precision weighing with theas1 overrun correction. ”Every detail has been thought out : the as1 control comprises cleverly thought - out hardware andsoftware concepts that are ideally coordinated.as1 for continuous asphalt production.as1 control for batch production.

Optimally exploitingoperational synergiesAs well as the as1 asphalt control, Ammann offers a truckweighing system based on the as1 platform. Plant operatorswho think entrepreneurially can exploit the resultantsynergies and optimise their staff deployment. For example,production can be monitored and trucks can be loadedfrom one single workstation.Conversions in the shortesttime possibleConverting outmoded controls is an important investmentin the future. Ammann regularly converts outmoded plantcontrols to the as1 generation – and we can do this forplants from all manufacturers. Special conversion kits areused for our own controls. Customers benefit in three ways :attractive conditions, short conversion times and the hostof benefits that our as1 control has to offer.Flexible workstation designFlexible workstation design is the only way to ensure efficientplant operation. The plant operator’s requirementsdetermine how the workstation is designed: individualworkstations with one or two monitors, or ( for example )two parallel workstations so that the full plant capacityis utilised, especially on large plants.Remote diagnosis saves timeand moneyIf the nearest service point is a long way away … electromechanicalfaults can be efficiently rectified by your ownspecialist staff, with the help of the electrical diagrams andas1 diagnostic tools. Ammann’s customer service can intervenein the plant at any time to give you support with faultdiagnosis or to carry out maintenance. Modern telecommunicationsincrease plant availability and cut down costlyon - site interventions.“ Plant operators benefit from effective possibilities for bus diagnosis,clearly structured power panels and world - wide availability of qualitycomponents from reputable manufacturer. ”Generously - dimensioned dual workstations make for easy and efficient working with the as1 control and order processing system.65

Batch process | Semi-mobile and stationary asphalt mixing plantsJustBlack 80–240 t/hPlant type 80 120 160 200 240Number of cold feeders 4, 5 or 6 4, 5 or 6 4, 5 or 6 4, 5 or 6 4, 5 or 6Content cold feeders 10 m³ 10 m³ 10 m³ 10 m³ 10 m³Type drying drum T 1760 T 2070 T 2280 T 2290 T 2590Diameter / length 1,7 m / 6 m 2 m / 7 m 2,2 m / 8 m 2,2 m / 9 m 2,5 m / 9 mDrum drive 4 × 5,5 kW 4 × 9,5 kW 4 × 11 kW 4 × 15 kW 4 × 15 kWMax. drying capacity at 3 % moisture 80 t/h 135 t/h 180 t/h 180 t/h 270 t/hMax. drying capacity at 5 % moisture 76 t/h 113 t/h 161 t/h 180 t/h 226 t/hBurner power output 6,5 MW 9,7 MW 13,9 MW 15,5 MW 20 MWFuelsBasic configuration: fuel oil extra lightFilter capacity 19 000 Nm³/h 29 000 Nm³/h 38 000 Nm³/h 48 000 Nm³/h 57 000 Nm³/hFilter surface 295 m² 442 m² 590 m² 737 m² 884 m²Type screen VA 1230 VA 1536 VA 1840 VA 1840 VA 2050Screening 4 - or 5 - fraction 4 - or 5 - fraction 4 - or 5 - fraction 4 -, 5 - or 6 - fraction 4 -, 5 - or 6 - fractionScreen surface 12,8 m² 19,6 m² 27,8 m² 27,8 m² 36,2 m²Number of screen decks 5 5 5 5 5Hot aggregate silo 1-row 19 t or 54 t 19 t or 54 t 19 t or 54 t 56 t or 80 t 56 t or 80 tAggregate scale 2000 kg 2000 kg 2000 kg 3000 kg 3000 kgFiller scale 250 kg 250 kg 250 kg 300 kg 300 kgBitumen scale 185 kg 185 kg 185 kg 315 kg 315 kgMixer size 2 t 2 t 2 t 3 t 3 tContinual plant capacity * 160 t/h 160 t/h 160 t/h 200 t/h 240 t/hBinding agent supply E - Bit, horizontal boxtanks, 2 × 55 m³Filler supply 1 reclaimed filler silo 40 m³Hot mix storage silo / compartments Direct loading, 20 t in 1 compartment, 50 t or 100 t in 2 compartments 50 t or 100 t in 2 compartmentsRecycling addition up to 30 %RAC via ring into the RAH50 drumRecommendation: RAC directly into the mixerAlternative: RAC into the elevatorRecycling addition up to 50 % / 60 % – –Recycling addition more than 60 % – –* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 5 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 % | Mixing cycles 80 per hour.66

Batch process | Semi-mobile and stationary asphalt mixing plantsUniBatch 80–340 t/h (standard)Plant type 80 100 140 180Number of cold feedersAs desiredContent cold feeders 7,5 m³, 10 m³, 12 m³ or 15 m³Type drying drum T 1870 T 1870 T 1870 S T 2080Diameter / length 1,8 m / 7 m 1,8 m / 7 m 1,8 m / 7 m 2,0 m / 8 mDrum drive 4 × 7,5 kW 4 × 7,5 kW 4 × 7,5 kW 4 × 11 kWMax. drying capacity at 3 % moisture 77 t/h 93 t/h 127 t/h 171 t/hMax. drying capacity at 5 % moisture 62 t/h 74 t/h 100 t/h 136 t/hBurner power output 5,9 MW 7 MW 9,3 MW 12,4 MWFuelsNatural gas, LPG, light oil, heavy oilFilter capacity AFA G5 18 000 Nm³/h 23 000 Nm³/h 29 000 Nm³/h 38 000 Nm³/hFilter surface AFA G5 240 m² 300 m² 360 m² 480 m²Type screen VA 1230 VA 1230 VA 1536 VA 1536 SScreening 4-fraction 4-fraction 4- or 5-fraction 4- or 5-fractionScreen surface 13 m² 13 m² 15 – 20 m² 15 – 20 m²Hot aggregate silo 1 - rowBasic module: 25 tAdditional module: 24 t (total max. 49 t)Aggregate scale 2500 kg 2500 kg 2500 kg 2500 kgFiller scale 300 kg 300 kg 300 kg 300 kgBitumen scale 200 kg 200 kg 200 kg 200 kgMixer size / max. content * 1,0 t / 1,2 t 1,0 t / 1,2 t 1,5 t / 1,7 t 2,0 t / 2,2 tMax. mixer capacity 102 t/h 102 t/h 144 t/h 187 t/hContinual plant capacity ** 80 t/h 100 t/h 140 t/h 180 t/hBinding agent supplyFiller supplyHot mix storage silo / compartmentsRecycling up to 30 %Recycling up to 50 % / 60 %Recycling more than 60 %E-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurationsStandard: 40 or 30 t (2 c.) Option: drive through transversal direction or in longitudinal directionOption under tower: +70 t (2 c.) with 50 mm isolation up to 3 in line silos with flat skip;or simplified version 45 t or 30 t (1 c.) with 50 mm isolation as optionalOption lateral with skip: 62 t (1 c.); or 63 t (2 c.) + extension 49 t (2 c.)Recommendation: RAC directly into the mixerAlternative: RAC into hot elevator or via ring into the RAH50 drumUp to 50 % with recycling drum RAH50, up to 55 % with 40 % via ring + 15 % RAC into the mixer,or up to 60 % via parallel drum systemVia RAH100 drum system* The improved addition of filler and bitumen into the mixer increases mix efficiency of 85 batches per hour.** Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %,aggregate temperature increase 175 K and 0/2 fraction share max. 40 % | Mixing cycles 85 per hour.68

210 240 260 300 340As desired7,5 m³, 10 m³, 12 m³ or 15 m³T 2080 S T 2390 T 2390 S T 25100 T 25100 S2,0 m / 8 m 2,3 m / 9 m 2,3 m / 9 m 2,5 m / 10 m 2,5 m / 10 m4 × 11 kW 4 × 15 kW 4 × 15 kW 4 × 18,5 kW 4 × 18,5 kW193 t/h 215 t/h 240 t/h 273 t/h 309 t/h153 t/h 170 t/h 191 t/h 219 t/h 247 t/h13,9 MW 15,5 MW 17,1 MW 20,0 MW 22,5 MWNatural gas, LPG, light oil, heavy oil, brown-coal dust (BCD), wood dust* (*only with T27110)44 000 Nm³/h 50 000 Nm³/h 58 000 Nm³/h 65 000 Nm³/h 72 000 Nm³/h565 m² 645 m² 725 m² 805 m² 885 m²VA 1840 VA 1840 S VA 1840 S VA 2050 VA 2050 S5- or 6-fraction 5- or 6-fraction 5- or 6-fraction 5- or 6-fraction 5- or 6-fraction27 – 33 m² 27 – 33 m² 27 – 33 m² 36 – 43 m² 36 – 43 m²Basic module: 36 tAdditional module: 25 t + 25 t (total max. 86 t)Basic module: 38,5 tAdditional module: 25 t + 25 t + 25 t (total max. 114 t)4150 kg 4150 kg 4150 kg 4650 kg 4650 kg450 kg 450 kg 450 kg 510 kg 510 kg260 kg 260 kg 260 kg 360 kg 360 kg3,0 t / 3,3 t 3,0 t / 3,3 t 3,0 t / 3,3 t 4,0 t / 4,3 t 4,0 t / 4,3 t280 t/h 280 t/h 280 t/h 365 t/h 365 t/h210 t/h 240 t/h 260 t/h 300 t/h 340 t/hE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurationsStandard: 40 or 30 t (2 c.) Option: drive through transversal direction or in longitudinal directionOption under tower: +70 t (2 c.) with 50 mm isolation up to 3 in line silos with flat skip; or simplified version 45 t or 30 t (1 c.)with 50 mm isolation as optionalOption lateral with skip: 62 t (1 c.); or 63 t (2 c.) + extension 49 t (2 c.)Recommendation: RAC directly into the mixerAlternative: RAC into hot elevator or via ring into the RAH50 drumUp to 50 % with recycling drum RAH50, up to 55 % with 40 % via ring + 15 % RAC into the mixer,or up to 60 % via parallel drum systemVia RAH100 drum system69

Batch process | Semi-mobile and stationary asphalt mixing plantsUniBatch 80–330 t/h (performance)Plant type 80P 100P 140P 180PNumber of cold feedersAs desiredContent cold feeders 7,5 m³, 10 m³, 12 m³ or 15 m³Type drying drum T 1870 T 1870 S T 2080 T 2390Diameter / length 1,8 m / 7 m 1,8 m / 7 m 2,0 m / 7 m 2,3 m / 9 mDrum drive 4 × 7,5 kW 4 × 7,5 kW 4 × 11 kW 4 × 15 kWMax. drying capacity at 3 % moisture 93 t/h 127 t/h 171 t/h 214 t/hMax. drying capacity at 5 % moisture 74 t/h 100 t/h 135 t/h 170 t/hBurner power output 7 MW 9,3 MW 12,4 MW 15,5 MWFuelsNatural gas, LPG, light oil, heavy oilFilter capacity AFA G5 23 000 Nm³/h 29 000 Nm³/h 38 000 Nm³/h 50 000 Nm³/hFilter surface AFA G5 300 m² 360 m² 480 m² 645 m²Type screen VA 1230 VA 1230 VA 1536 VA 1536 SScreening 4-fraction 4-fraction 4- or 5-fraction 4- or 5-fractionScreen surface 13 m² 13 m² 15 – 20 m² 15 – 20 m²Hot aggregate silo 1 - rowBasic module: 25 tAdditional module: 24 t (total max. 49 t)Aggregate scale 2500 kg 2500 kg 2500 kg 2500 kgFiller scale 300 kg 300 kg 300 kg 300 kgBitumen scale 200 kg 200 kg 200 kg 200 kgMixer size / max. content * 1,0 t / 1,2 t 1,0 t / 1,2 t 1,5 t / 1,7 t 2,0 t / 2,2 tMax. mixer capacity 102 t/h 102 t/h 144 t/h 187 t/hContinual plant capacity ** 80 t/h 100 t/h 140 t/h 180 t/hBinding agent supplyFiller supplyHot mix storage silo / compartmentsRecycling up to 30 %Recycling up to 50 % / 60 %Recycling more than 60 %E-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurationsStandard: 40 or 30 t (2 c.) Option: drive through transversal direction or in longitudinal directionOption under tower: +70 t (2 c.) with 50 mm isolation up to 3 in line silos with flat skip;or simplified version 45 t or 30 t (1 c.) with 50 mm isolation as optionalOption lateral with skip: 62 t (1 c.); or 63 t (2 c.) + extension 49 t (2 c.)Recommendation: RAC directly into the mixer.Alternative: RAC into hot elevator or via ring into the RAH50 drumUp to 50 % with recycling drum RAH50, up to 55 % with 40 % via ring + 15 % RAC into the mixer,or up to 60 % via parallel drum systemVia RAH100 drum system* The improved addition of filler and bitumen into the mixer increases mix efficiency of 85 batches per hour.** Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 5 %,aggregate temperature increase 175 K and 0/2 fraction share max. 40 % | Mixing cycles 85 per hour.70

210P 240P 260P 300P 330PAs desired7,5 m³, 10 m³, 12 m³ or 15 m³T 2390 S T 25100 T 25100 S T 27110 T 27110 S2,3 m / 9 m 2,5m / 10 m 2,5m / 10 m 2,7 m / 11 m 2,7 m / 11 m4 × 15 kW 4 × 18,5 kW 4 × 18,5 kW 4 × 22 kW 4 × 22 kW240 t/h 275 t/h 310 t/h 343 t/h 349 t/h191 t/h 219 t/h 247 t/h 273 t/h 300 t/h17,1 MW 20,0 MW 22,5 MW 24 MW 27,2 MWNatural gas, LPG, light oil, heavy oil, brown-coal dust (BCD), wood dust* (*only with T27110)58 000 Nm³/h 65 000 Nm³/h 72 000 Nm³/h 82 000 Nm³/h 92 000 Nm³/h725 m² 805 m² 885 m² 1045 m² 1125 m²VA 1840 VA 1840 S VA 1840 S VA 2050 VA 2050 S5- or 6-fraction 5- or 6-fraction 5- or 6-fraction 5- or 6-fraction 5- or 6-fraction27 – 33 m² 27 – 33 m² 27 – 33 m² 36 – 43 m² 36 – 43 m²Basic module: 36 tAdditional module: 25 t + 25 t (total max. 86 t)Basic module: 38,5 tAdditional module: 25 t + 25 t + 25 t (total max. 114 t4150 kg 4150 kg 4150 kg 4650 kg 4650 kg450 kg 450 kg 450 kg 510 kg 510 kg260 kg 260 kg 260 kg 360 kg 360 kg3,0 t / 3,3 t 3,0 t / 3,3 t 3,0 t / 3,3 t 4,0 t / 4,3 t 4,0 t / 4,3 t280 t/h 280 t/h 280 t/h 365 t/h 365 t/h210 t/h 240 t/h 260 t/h 300 t/h 330 t/hE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurationsStandard: 40 or 30 t (2 c.) Option: drive through transversal direction or in longitudinal directionOption under tower: +70 t (2 c.) with 50 mm isolation up to 3 in line silos with flat skip; or simplified version 45 t or 30 t (1 c.)with 50 mm isolation as optionalOption lateral with skip: 62 t (1 c.); or 63 t (2 c.) + extension 49 t (2 c.)Recommendation: RAC directly into the mixer.Alternative: RAC into hot elevator or via ring into the RAH50 drumUp to 50 % with recycling drum RAH50, up to 55 % with 40 % via ring + 15 % RAC into the mixer,or up to 60 % via parallel drum systemVia RAH100 drum system71

Batch process | Stationary asphalt mixing plantsUniversal 160–360 t/hPlant type 160 240 360Number of cold feedersAs desiredContent cold feeders 7,5 m³, 10 m³, 12 m³ or 15 m³Type drying drum T 2280 T 2590 T 27100Diameter / length 2,2 m / 8 m 2,5 m / 9 m 2,7 m / 10 mDrum drive 4 × 11 kW 4 × 15 kW 4 × 18,5 kWMax. drying capacity at 3 % moisture 180 t/h 270 t/h 320 t/hMax. drying capacity at 5 % moisture 161 t/h 226 t/h 275 t/hBurner power output 13,9 MW 20 MW 24 MWFuelsNatural gas, fuel oil extra light, heavy oil, LPG, brown - coal dustFilter capacity 43 000 Nm³/h 57 000 Nm³/h 77 000 Nm³/hFilter surface 663 m² 884 m² 1 179 m²Type screen VA 2050 or APSe 5.2VA 2050 / APSe 5.2VA 2060 / APSe 6.2VA 2060 or APSe 6.2Screening 4 -, 5 - or 6 - fraction 4 -, 5 - or 6 - fraction 4 -, 5 - or 6 - fractionScreen surface VA 2050 = 43,5 m² | APSe 5.2 = 44,4 m² | VA 2060 = 56 m² | APSe 6.2 = 56 m²Hot aggregate silo 1 - rowHot aggregate silo 2 - row70 t (max. 7 compartments), 120 t, 150 t, 200 t (max. 8 compartments)120 t, 160 t, 200 t (max. 14 compartments)Arrangement: 1/2 : 1/2 or 1/3 : 2/3Aggregate scale 4800 kg 4800 kg 4800 kgFiller scale 600 kg 600 kg 600 kgBitumen scale 315 kg / 468 kg 315 kg / 468 kg 468 kgMixer size 3 t, 4 t or 5 t 3 t, 4 t or 5 t 4 t or 5 tContinual plant capacity * 240 t/h, 320 t/h or 400 t/h 320 t/h or 400 t/hBinding agent supplyFiller supplyHot mix storage silo / compartmentsE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurations140 t or 180 t in 2 compartments260 t or 340 t in 4 compartmentsRecycling addition up to 30 %Recycling addition up to 50 % / 60 %Recycling addition more than 60 %Recommendation: RAC directly into the mixerAlternative: RAC into hot elevator or via ring into the RAH50 drumUp to 50 % with recycling drum RAH50, up to 60 % with 40 % via ring + 15 % RAC into the mixer,or via parallel drum systemVia RAH100 recycling drum system* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 5 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 % | Mixing cycles 80 per hour.74

Batch process | Stationary asphalt mixing plantsUniversal NG 240–360 t/h | Universal S 240–400 t/h240 360 240 360As desired7,5 m³, 10 m³, 12 m³ or 15 m³T 2590 T 27100 T 2590 T 271002,5 m / 9 m 2,7 m / 10 m 2,5 m / 9 m 2,7 m / 10 m4 × 15 kW 4 × 18,5 kW 4 × 15 kW 4 × 18,5 kW270 t/h 320 t/h 270 t/h 320 t/h226 t/h 275 t/h 226 t/h 275 t/h20 MW 24 MW 20 MW 24 MWNatural gas, fuel oil extra light, heavy oil, LPG, brown - coal dust57 000 Nm³/h 77 000 Nm³/h 57 000 Nm³/h 77 000 Nm³/h884 m² 1 179 m² 884 m² 1179 m²APS 5.2 APS 6.2 VA 2050 or APSe 5.2 VA 2060 or APSe 6.25- or 6- fraction 5- or 6- fraction 5- or 6- fraction 5- or 6- fractionAPS 5.2 = 44,4 m² | APS 6.2 = 56 m² VA 2050 = 43,5 m² | APSe 5.2 = 44,4 m² | VA 2060 = 56 m² | APSe 6.2 = 56 m²120 t or 200 t (max. 8 compartments) 300 t, 400 t or 500 t (max. 8 compartments)120 or 200 t (max. 14 compartments)Arrangement: 1/2 : 1/2 or 1/3 : 2/3300 t, 400 t or 500 t (max. 16 compartments)Arrangement: 1/2 : 1/2 or 1/3 : 2/34500 kg 4500 kg 5000 kg 5000 kg600 kg 600 kg 800 kg 800 kg520 kg 520 kg 420 kg 420 kg4 t 5 t 4 t oder 5 t 4 t oder 5 t320 t/h 400 t/h 320 t/h or 400 t/h 320 t/h or 400 t/hE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurations150 t or 200 t in 2 compartments300 t or 400 t in 4 compartments600 t in 6 compartments370 t in 4 compartments720 t in 8 compartments1070 t in 12 compartmentsRecommendation: RAC directly into the mixerAlternative: RAC into hot elevator or via ring into the RAH50 drumUp to 50 % with recycling drum RAH50, up to 60 % with 40 % via ring + 15 % RAC into the mixer, or via parallel drum systemVia RAH100 recycling drum system75

Batch process | Stationary asphalt mixing plantsUniversal HRT 320/400 t/hPlant type * 320 / 400 320 / 400Recycling system RAH parallel drum system (parallel flow) RAH100 system (counter flow)Max. recycling addition 60 % 80 %Number of recycling feedersAs desiredContent recycling feeders 8 m³, 10 m³ or 13 m³Type recycling drying drum RT 25110 RT 25140 RT 29120 RT 2790/170Diameter / length 2,5 m / 11 m 2,5 m / 14 m 2,9 m / 12 m 2,7 m / 9 m (Total 17 m)Drum drive 4 × 18,5 kW 4 × 22 kW 4 × 30 kW 4 × 22 kWMax. recycling capacity at 3 % moisture 150 t/h 180 t/h 240 t/h 180 t/hMax. recycling capacity at 5 % moisture 125 t/h 150 t/h 200 t/h 150 t/hBurner power output 9,7 MW 12 MW 13,9 MW 12 MWFuelsNatural gas, fuel oil extra light, heavy oil, brown-coal dust, wood dustFilter capacity 77 000 Nm³/h 106 000 Nm³/h (Twinfilter)Filter surface 1,179 m² 1,622 m²Max. temperature increase 115 º C 155 º CBuffer silo recycling (RAH)Recycling scale20 t or 35 tRAH buffer silo with 5 t weigh scale or differential weighing system of the RAH buffer siloNew mineral systemNumber of cold feedersCombinable with both recycling systems aboveAs desiredContent cold feeders 7,5 m³, 10 m³, 12 m³ or 15 m³Type drying drum T 2590 T 25100 T 25110 T 27100 T 27110Diameter / length 2,5 m / 9 m 2,5 m / 10 m 2,5 m / 11 m 2,7 m / 10 m 2,7 m / 11 mDrum drive 4 × 15 kW 4 × 18,5 kW 4 × 22 kW 4 × 18,5 kW 4 × 22 kWMax. drying capacity at 3 % moisture 270 t/h 320 t/hMax. drying capacity at 5 % moisture 225 t/h 275 t/hBurner power output 20 MW 20 MW 20 MW 24 MW 24 MWFuelsNatural gas, fuel oil extra light, heavy oil, brown-coal dust, wood dustType screen APS 6,2Screening5- or 6-fractionScreen surface 56 m²Hot aggregate siloAggregate scaleFiller scaleBitumen scaleMixer sizeMaximum mixing capacityCold recycling addition at 3 % moistureCold recycling scaleCold recycling siloHot mix storage silo / compartmentsBinding agent supplyFiller supply120 t or 200 t, 1-row or 2-row4500 kg900 kg520 kg5 t400 t/hUp to 25 % RAC addition directly into the mixerWeigh belt 1,5 t per batch2 t400 t in 4 compartmentsAvailable expansions: 600 t in 6 compartments , 800 t in 8 compartments or 1000 t in 10 compartmentsE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers in different desired configurations* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %,aggregate temperature increase 175 K and 0/2 fraction share max. 40 % | Mixing cycles 80 per hour.76

Batch process | Semi-mobile asphalt mixing plantsSpeedyBatch 150–280 t/hPlant type 150 180 210 240 280Number of cold feedersAs desiredContent cold feeders 14,19 m³ 14,19 m³ 14,19 m³ 14,19 m³ 14,19 m³Type drying drum ES 2080 ES 2390 ES 2390 ES 2390 ES 25100Diameter / length 2,0 m / 8 m 2,3 m / 9 m 2,3 m / 9 m 2,3 m / 9 m 2,5 m / 10 mDrum drive 4 × 9,2 kW 4 × 15 kW 4 × 15 kW 4 × 15 kW 4 × 18,5 kWMax. drying capacity at 3 % moisture 143 t/h 171 t/h 200 t/h 225 t/h 297 t/hMax. drying capacity at 5 % moisture 140 t/h 171 t/h 198 t/h 219 t/h 237 t/hBurner power output 11 MW 13,9 MW 15,5 MW 17,1 MW 20 MWFuelsNatural gas, fuel oil extra light, heavy oil, combi oil / gasNatural gas, fuel oilextra light, heavy oil,LPG, BCDFilter capacity 32 000 Nm³/h 43 000 Nm³/h 43 000 Nm³/h 48 000 Nm³/h 57 000 Nm³/hFilter surface 504 m² 675 m² 675 m² 737 m² 900 m²Type screen VA 1536 VA 1840 VA 1840 VA 1840S VA 2050Screening 4 - or 5 - fraction 4 -, 5 - or 6 - fraction 4 -, 5 - or 6 - fraction 4 -, 5 - or 6 - fraction 4 -, 5 - or 6 - fractionScreen surface 18,8 m² 31 m² 31 m² 31 m² 43,5 m²Number of screen decks 5 6 6 6 6Hot aggregate silo 1 - row20 t or 38 t(max. 6 c.)30 t or 75 t(max. 7 c.)30 t or 75 t(max. 7 c.)30 t or 75 t(max. 7 c.)43 t or 96 t(max. 7 c.)Aggregate scale 2240 kg 2560 kg 3200 kg 3200 kg 4320 kgFiller scale 171 kg 242 kg 359 kg 359 kg 440 kgBitumen scale 190 kg 285 kg 285 kg 285 kg 380 kgMixer size 1,7 t 2,1 t 2,8 t 3 t 4 tContinual plant capacity * 150 t/h 180 t/h 240 t/h 255 t/h 340 t/hBinding agent supplyFiller supplyHot oil heated tanks horizontal 35 – 50 – 67 m³.Optional: E-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³, also divided tanks available.Reclaimed filler silo horizontal (integrated in the filter), optional imported filler silos with reclaimed filler silo,filler tower in any desired configurationHot mix storage silo / compartmentsRecycling addition up to 30 %Direct loading, 30 t in 1 c.or lateral 57 t in 1 co., 76 tin 2 c., 120 t in 2 c.Direct loading, 30 t in 1 compartment, 76 t in 2 compartments, 120 t in 2 compartmentsRecommendation: RAC directly into the mixerAlternative: RAC into hot elevator or via ring into the RAH50 drumRecycling addition up to 50 % / 60 %Up to 50 % with recycling drum RAH50, up to 60 % with 40 % via ring + 15 % RAC into the mixer,or via parallel drum systemRecycling addition more than 60 % –* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 % | Mixing cycles 80 per hour.78

Batch process | Mobile asphalt mixing plantsEasyBatch 90 t/h | EasyBatch 140 t/hPlant type 90 140Number of cold feeders 2 + 2 4 (Option: + 1)Content cold feeders Total 24 m³ Total 26 m³Type drying drum T 1650 T 1770 SDiameter / length 1,41 / 1,65 m / 6,5 m 1,7 m / 7 mDrum drive 4 × 4 kW 4 × 7,5 kWMax. drying capacity at 3 % moisture 90 t/h 140 t/hMax. drying capacity at 5 % moisture 75 t/h 120 t/hBurner power output 6,5 MW 9,3 MWFuels Natural gas, fuel oil extra light, heavy oil Natural gas, fuel oil extra light, heavy oilFilter capacity 21 000 Nm³/h 29 000 Nm³/hFilter surface 330 m² 420 m²Type screen VS 1440 VA 1536Screening 4 - fraction incl. Bypass 4-fraction (Option 5-fraction)Screen surface 10,5 m² 15,8 m²Number of screen decks 2 ( horizontal screen ) 4 (Option: + 1)Hot aggregate silo 1-row 10 t 15 t (4 comparments / Option: 5 compartments)Aggregate scale 1200 kg 1700 kgFiller scale Included in aggregate scale Option: seperate filler scaleBitumen scale Volumetric or optional coriolis massflow system Volumetric or optional coriolis massflow systemMixer size 1,2 t 1,7 tContinual plant capacity * 90 t/h 145 t/hBinding agent supply 1 hot oil heated tanks 25 m³ OptionalFiller supply Optional OptionalHot mix storage silo / compartmentsDirect loadingOption: lateral 57 t – 120 t in 1 c. or 76 t in 2 c.Direct loadingOption: lateral 57 t – 120 t in 1 c. or 76 t in 2 c.Recycling addition up to 30 % Optional Cold recycling addition (RAC) directly into the mixerTransport dimensions without truckOptionsTrailer 1: 19,95 × 3 × 4,48 m (L × W × H)Trailer 2: 15,8 × 3 × 4,48 m (L × W × H)Cold recycling addition (RAC) directly into the mixer,bitumen tanks, filler silo, coriolis flow counter for thebitumen feedTrailer 1: 21,5 × 3 × 4,3 m (L × W × H)Trailer 2: 16,5 × 3 × 4,3 m (L × W × H)Additional feeder, hot recycling addition via RAH50drum, five split screening, bitumen foam generator,bitumen tanks, filler silo, coriolis flow counter for thebitumen feed, filler weighing scale, diesel fuel tank* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 % | Mixing cycles 80 per hour.80

Batch process | Mobile / Semi-mobile and stationary asphalt mixing plantsBlackMove I 160 t/h | BlackMove II 240–320 t/hPlant type 160 240 320Number of cold feeders 5 5 5Content cold feeders 7,5 m³ 7,5 m³ 7,5 m³Type drying drum T 2280 T 22100 T 25110Diameter / length 2,2 m / 8 m 2,2 m / 10 m 2,5 m / 11 mDrum drive 4 × 11 kW 4 × 15 kW 4 × 18,5 kWMax. drying capacity at 3 % moisture 180 t/h 216 t/h 285 t/hMax. drying capacity at 5 % moisture 161 t/h 173 t/h 230 t/hBurner power output 13,9 MW 15,5 MW 20 MWFuels Fuel oil extra light Natural gas, fuel oil extra light, heavy oilFilter capacity 43 000 Nm³/h 43 000 Nm³/h 57 000 Nm³/hFilter surface 663 m² 663 m² 884 m²Type screen VA 1832 VA 2050 BM VA 2050 BMScreening 5 - fraction 5 - fraction 5 - fractionScreen surface 27,8 m² 36,2 m² 36,2 m²Number of screen decks 5 5 5Hot aggregate silo 1-row 16 t 23 t (5 compartments) 23 t (5 compartments)Aggregate scale 2000 kg 4000 kg 4000 kgFiller scale 250 kg 400 kg 400 kgBitumen scale 185 kg 320 kg 320 kgMixer size 2 t 4 t 4 tContinual plant capacity * 160 t/h 320 t/h 320 t/hBinding agent supplyFiller supplyOption: TrailerOption: reclaimed / imported filler siloE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³,also divided tanks available. Option: hot oil heated tanksStandard: 20 m³ reclaimed filler siloOption: filler tower 20 m³ reclaimed filler, 40 m³ imported filler siloHot mix storage silo / compartments Option: hot mix storage trailer Direct loading or lateral silo with 54 t (1 c.) or 112 t (2 c.)Recycling addition up to 30 % − RAC directly into the mixerRecycling addition up to 50 % / 60 % − −Recycling addition more than 60 % − −* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 5 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 % | Mixing cycles 80 per hour.82

Continuous process | Mobile asphalt mixing plantsPrime 140 t/hPlant type 140Number of cold feedersStandard: 3 | + optionContent cold feeders 3 × 7 m³ | option: 3 × 10 m³Type drying drum T 1860Diameter / lengthDrum driveMax. drying capacity at 3 % moistureMax. drying capacity at 5 % moistureBurner power outputFuelsFilter capacity AFA-30 PRI1,8 m / 6 m4 × 9,5 kW140 t/h120 t/h9,3 MWFuel oil extra light, heavy oil | Option: gas30 000 Nm³/hFilter surface 330 m²Aggregate weighing systemBitumen weighing systemType mixerMixer sizeBelt scale in each dosing conveyor beltVolumetric | option: massflow systemAmix twin-shaft paddle mixer with mix dwell time for filling level1,2 t or 1,5 tNumber of agitator planes 8 or 10Continual plant capacity *Control systemTransport dimensions without truckOptions35 – 140 t/has1 Push• Overall length 22,7 m• Length (from kingpin) 19,6 m• Width 3,2 m | Height 4,4 m• Number of axles 3• Maximum load per axle 9 t• Maximum vertical load 17 t• Additional one ore two cold feeders• Protection grid for cold feeder• Tri-fuel burner for addititional combustibles (natural gas etc.)• Mobile, semimobile or stationary bitumen and fuel tanks• Heater for heavy fuel oil and bitumen• Recycling addition: directly into the mixer• Preseperator• Imported filler addition (volumetric / gravimetric)• Reclaimed filler addition (volumetric / gravimetric)• Bitumen counter for gravimetric dosing of bitumen• Bitumen foam generator• Fibre addition (volumetric / gravimetric)• Hot mix storage silo lateral• More options upon request* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %,aggregate temperature increase 175 K and 0/2 fraction share max. 40 %.84

Continuous process | Mobile / Semi-mobile and stationary asphalt mixing plantsColdMix 130–200 t/h | ColdMix 130–400 t/hPlant type 130–200 130–400Generator power 116,5 kW –Operating voltage 400 / 230 V 400 / 230 VFuel consumption at full load 30,2 l/h –Content cold feeders 8 m³ 4 × 20 m³Injection width / Feed height 3300 mm / 3900 mm 4000 mm / 4100 mmCement scale 160 kg 400 kgCement differential weighing 1,3–11 t/h 2–40 t/hBitumen foam additionTransport dimensions / weightsFrequency - controlled pump and coriolis mass flow metre:3,9 up to 11 t/hLength: 13 350 mm / 17 550 mm (without / with truck)Width: 2550 mmHeight: 4000 mmWeight without truck: 25 300 kg–Standard container dimensionsWater feed for concrete with control valveand magnetic-inductive flow-metreFor bitumen foam with duoblock watersoftener, 1000 L tank and frequencycontrolledpumpType mixer1,0 up to 12 m³/h 5 up to 40 m³/h78 up to 550 kg/h –Amix twin-shaft paddle mixer with mix dwell time for filling levelMixer size 1,75 t 4 tContinual plant capacity 130–200 t/h 200–400 t/hDrive 45 kW 2 × 45 kWDelivery beltOptions –For loading on trucks or for stockpile production• Hot mix storage silo 40 t• Bitumen foam generator86

Continuous process | Mobile / Stationary asphalt mixing plantsContiMix 180 t/h | ContiMix 120–320 t/hPlant type 180 120 180 200 250 300Number of cold feeders 4 As desiredContent cold feeders 7,5 m³ 7,5 m³, 10 m³, 12 m³ or 15 m³Type drying drum T 2280 T 2070 T 2280 T 2290 T 2590 T 27100Diameter / length 2,2 m / 8 m 2 m / 7 m 2,2 m / 8 m 2,2 m / 9 m 2,5 m / 9 m 2,7 m 10 mDrum drive 4 × 11 kW 4 × 9,5 kW 4 × 11 kW 4 × 15 kW 4 × 15 kW 4 × 18,5 kWMax. drying capacity at 3 % moisture 180 t/h 135 t/h 180 t/h 180 t/h 270 t/h 320 t/hMax. drying capacity at 5 % moisture 161 t/h 113 t/h 161 t/h 176 t/h 226 t/h 275 t/hBurner power output 13,9 MW 9,7 MW 13,9 MW 15,5 MW 20 MW 24 MWFuelsNatural gas, fuel oil extra light, heavy oil, brown - coal dustFilter capacity 43 000 Nm³/h 29 000 Nm³/h 48 000 Nm³/h 57 000 Nm³/h 57 000 Nm³/h 77 000 Nm³/hFilter surface 663 m² 442 m² 737 m² 884 m² 884 m² 1179 m²Aggregate scaleFiller scaleBitumen scaleType mixerWeighing system in collection- or conveying belt conveyorDifferencial weighing systemCoriolis massflow systemAmix twin-shaft paddle mixer with mix dwell time control for filling levelMixer size 1,75 t 4 t 4 t 4 t 4 t 4 tNumber of agitator planes 11 10 10 10 10 10Continual plant capacity * 200 t/h 150 t/h 200 t/h 200 t/h 300 t/h 320 t/hContinual plant capacity ** 180 t/h 120 t/h 180 t/h 200 t/h 250 t/h 300 t/hBinding agent supplyFiller supplyHot mix storage silo / compartmentsRecycling addition up to 30 %OptionalOptionalHot mix storage withscraper conveyorOptional : directlyinto the mixerE-Bit, horizontal or vertical configurations, 60 m³, 80 m³, 100 m³,also divided tanks available. Option: hot oil heated tanksAccording to customer’s wishes: reclaimed and imported filler silos or filler towers indifferent desired configurations25 t in 1 compartment, 50 t or 100 t in 2 compartments, 200 t or 260 t or 300 t in 4 compartmentsRecommendation : RAC directly into the mixerAlternative: RAC via ring into the RAH50 drumRecycling addition up to 50 % / 60 % –Up to 50 % with recycling drum RAH50, up to 60 % with 40 % via ring + 15 % RAC into the mixer,or via paralle drum systemRecycling addition more than 60 % – via RAH100 recycling drum systemOptionsMixing with foamed bitumen with Single - phase foaming device, fibrous granulate addition* Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 %.** Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 5 %,aggregate temperature increase 175 K and 0 / 2 fraction share max. 40 %.88

Australia: Ammann Australia Pty. Ltd. | Narangba 4504Austria: Ammann Austria GmbH | 4114 NeuhausBrazil: Ammann do Brasil – Equipamentos para Construção deEstradas Ltda. | Gravataí -RS-Brasil 94180-452Bulgaria: Ammann Bulgaria | 1700 SofiaChina: Ammann Construction Machinery Shanghai Co. Ltd. |Shanghai 201700Czech Republic: Ammann Czech Republic a.s. |54901 Nové Město nad MetujíAmmann Asphalt GmbH | 60200 BrnoFrance: Ammann France SAS | 94046 Créteil/CedexSouth Africa: Ammann Construction Machinery South Africa |Benoni 1500Sweden: Ammann Scandinavia | 211 20 MalmöSwitzerland: Ammann Switzerland Ltd. | 4901 LangenthalAvesco AG | 4901 LangenthalTurkey: Ammann Teknomak A.S. | Ankara 06370Ukraine: OOO Ammann Ukraine | 03150 KievUnited Arab Emirates: Ammann NME FZE | DubaiUnited Kingdom: Ammann UK Ltd. | Warwickshire CV37 0TYUSA: Ammann America Inc. | Ponte Vedra | Florida 32082Germany: Ammann Asphalt GmbH | 31061 Alfeld (Leine)Ammann Verdichtung GmbH | 53773 HennefIndia: Ammann Apollo India Private Ltd. | Ahmedabad 380 009Indonesia: Ammann South East Asia | Jakarta 11530Italy: Ammann Italy S.p.A. | 37012 BussolengoKazakhstan: Ammann Kazakhstan LLP | Almaty 050051Netherlands: Ammann Benelux BV | 6000 AB WeertPoland: Ammann Polska sp.z.o.o. | 02-230 WarszawaRomania: Ammann Group Romania S.R.L. | 060233 BucharestRussia: Ammann Russia o.o.o. | 127 473 MoscowSingapore: Ammann Singapore Pte. Ltd. | 307591 SingaporeSpain: Ammann Iberia S L | MadridDetailed information can be found at: www.ammann-group.comEN | 01 | 2014Specifications are subject to change.