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Buehler Headquarters for Europe<br />
and Middle East in Düsseldorf,<br />
Germany<br />
Class room at Buehler in Germany<br />
Your Satisfaction Is Our Goal<br />
Since 75 years BUEHLER has remained the world leader in developing<br />
and supplying quality products to the Material Scientist. Each<br />
product is developed with the highest quality standards and inspected<br />
to assure consistency.<br />
BUEHLER provides a wide range of products and services in support<br />
of microstructural analysis within manufacturing, service sectors<br />
and academia. Customers engaged in the preparation, examination<br />
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Buehler products fall into three broad categories:<br />
Sample preparation equipment for cutting, thin sectioning, grinding<br />
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testing equipment, including optical microspcopes, image analysers<br />
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The wide range of equipment is designed to need the demands of<br />
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<strong>Contents</strong><br />
Sectioning<br />
1. Cut-off Wheels for Precision Cutters ..................................................................................................................... 8<br />
1.1. Abrasive Cut-off Wheels for Precision Cutters ................................................................................................... 8<br />
1.2. Diamond Wafering Blades for Precision Cutters ............................................................................................... 8<br />
1.3. IsoCut-CBN-Wafering Blades for Precision Cutters .......................................................................................... 9<br />
2. Cut-off Wheels for Abrasive Cutters ................................................................................................................... 11<br />
2.1. Abrasive Cut-off Wheels .......................................................................................................................................... 11<br />
2.2. AcuThin Cut-off Wheels .......................................................................................................................................... 13<br />
2.3. Orbital Cut-off Wheels ............................................................................................................................................. 14<br />
2.4. Diamond and CBN Cut-off Blades Ø 200 mm to 450 mm........................................................................... 15<br />
2.5. Diamond Cut-off Blades for Lapro Slab Saw and TrimSaws ...................................................................... 15<br />
2.6. Sectioning Accessories ............................................................................................................................................ 16<br />
2.7. Accessories for PetroThin ....................................................................................................................................... 16<br />
2.8. Grinding Cups for IsoMet 5000 ............................................................................................................................ 16<br />
Mounting<br />
3. Compression Mounting .......................................................................................................................................... 17<br />
3.1 Compression Mounting Compounds ................................................................................................................ 18<br />
3.2. Premoulds .................................................................................................................................................................... 18<br />
4. Castable (Cold) Mounting Compounds .................................................................................................................................. 19<br />
4.1. Acrylics .......................................................................................................................................................................... 19<br />
4.2. Epoxies .......................................................................................................................................................................... 20<br />
4.3. Castable (Cold) Mounting Moulds ...................................................................................................................... 22<br />
4.4. Filler and Contrast Materials for Cold Mounting............................................................................................ 23<br />
4.5. Accessories for Cold and Hot Mounts ................................................................................................................ 23<br />
4.6. Electroless Nickel for Coating ............................................................................................................................... 23<br />
Grinding and Polishing<br />
5. MagnoSys Magnetic Systems and Apex Products ........................................................................................ 24<br />
5.1.- 3. MagnoPad, MagnoMet, MagnoFix ...................................................................................................................... 25<br />
5.4.- 5. ApexB & M .................................................................................................................................................................... 25<br />
5.6.- 7. ApexHercules Discs................................................................................................................................................... 25<br />
5.8. ApexCGD Coarse Diamond Grinding Discs ..................................................................................................... 26<br />
5.9.-12. ApexDGD Diamond Grinding Discs .................................................................................................................... 26<br />
6. Grinding, Polishing and Lapping ......................................................................................................................... 29<br />
6.1. PlanarMet Planar Grinding Disc ........................................................................................................................... 29<br />
6.2. ZirMet Abrasive Discs ............................................................................................................................................... 29<br />
6.3. UltraPrep Diamond Grinding Discs ..................................................................................................................... 29<br />
6.4. BuehlerMet Silicon Carbide-Abrasive papers, CarbiMet 2 Silicon Carbide-Papers ........................... 30<br />
6.5. Abrasive Belts, Sheets and Rolls ........................................................................................................................... 35<br />
6.6. Abrasive Powders, Silicon Carbide and Alumina ........................................................................................... 36<br />
7. Diamond Polishing Compounds ......................................................................................................................... 37<br />
7.1. MetaDi Supreme Diamond Suspension, polycrystalline............................................................................. 37<br />
7.2. MetaDi Supreme Diamond Suspension, polycrystalline, dye free .......................................................... 37<br />
7.3. MetaDi Diamond Suspension, monocrystalline ............................................................................................. 38<br />
7.4. MetaDi Combo Diamond Suspension plus extender, monocrystalline ................................................ 38<br />
7.5. MetaDi Diamond Suspension, monocrystalline, oil based ........................................................................ 38<br />
7.6. MetaDi Diamond Paste with natural diamonds ............................................................................................. 39<br />
7.7. MetaDi Supreme Diamond Paste, polycrystalline ......................................................................................... 39<br />
7.8. MetaDi II Diamond Paste with synthetic diamonds ..................................................................................... 39<br />
7.9. Polishing Extenders .................................................................................................................................................. 39<br />
8. Final Polishing Powders and Suspensions ....................................................................................................... 40<br />
9. Polishing Cloths ......................................................................................................................................................... 42<br />
10. Consumables for MiniMet ...................................................................................................................................... 44<br />
11. Consumables for Field Metallography .............................................................................................................. 45<br />
12. Fibreoptics and Microelectronics ........................................................................................................................ 46<br />
12.1. FibrMet Abrasive Discs ............................................................................................................................................ 46<br />
12.2. UltraPrep Diamond Grinding Films .................................................................................................................... 47<br />
Various Consumables and Accessories<br />
13.1. Cleaning and Etching ............................................................................................................................................... 48<br />
13.2. Ultrasonic Cleaning Solutions ............................................................................................................................... 48<br />
13.3. Bonding Materials ..................................................................................................................................................... 48<br />
13.4. Storing ........................................................................................................................................................................... 49<br />
13.5. Accessories for Microscopy .................................................................................................................................... 49<br />
13.6. Books and Educational Material........................................................................................................................... 49<br />
7
8<br />
1. Cut-off Wheels for Precision Cutters<br />
Precision saws are commonly used in metallographic preparation to<br />
section materials that are small, delicate, friable, extremely hard, where<br />
the cut must be made as close as possible to a feature of interest, or<br />
where the cut width and material loss must be minimal. Blades for the<br />
precision saws are much thinner than the abrasive wheels and the load<br />
applied during cutting is much less.<br />
1.1. Abrasive Cut-off Wheels with Ø12.7 mm arbor<br />
IsoMet 2000, IsoMet 4000 and 5000 etc.<br />
AcuThin Blades, extra thin<br />
127x0.48x12.7mm R/Al2O3 > HRC45 10-4060-010 10 98.00<br />
127x0.48x12.7mm R/Al2O3 < HRC45 10-4061-010 10 98.00<br />
Abrasive cut-off wheels<br />
178x0.76x12.7mm R/Al2O3 Steel, etc. 11-4207-010 10 116.00<br />
178x0.76x12.7mm R/SiC Non Ferrous materials 11-4217-010 10 116.00<br />
Abrasive cut-off wheels, for soft materials, fine-grained<br />
150x0.50x12.7mm Alumina fine grained 101520 10 75.00<br />
200x0.50x12.7mm Alumina fine grained 102020 10 99.00<br />
Abrasive cut-off wheels, for tough materials and general use, coarse-grained<br />
150x1.0x12.7mm Alumina coarse grained 1015998E 10 98.00<br />
200x1.5x12.7mm Alumina coarse grained 1020998E 10 164.00<br />
1.2. Diamond Wafering Blades with Ø 12.7 mm arbor<br />
For all Precision Saws of the IsoMet-Series etc.<br />
Standard Quality Wafering Blades for general use<br />
60x0.20x12.7mm Diamond metal bonded 100650 1 162.00<br />
75x0.20x12.7mm Diamond metal bonded 100750 1 187.00<br />
100x0.35x12.7mm Diamond metal bonded 101050 1 195.00<br />
125x0.40x12.7mm Diamond metal bonded 101250 1 245.00<br />
150x0.60x12.7mm Diamond metal bonded 101555 1 276.00<br />
Standard Quality Wafering Blades for hard metals, tungsten carbide, glass and ceramics<br />
100x0.60x12.7mm Diamond resin bonded 101056 1 229.00<br />
125x0.80x12.7mm Diamond resin bonded 101256 1 259.00<br />
150x0.80x12.7mm Diamond resin bonded 101556 1 298.00<br />
200x0.80x12.7mm Diamond resin bonded 102056 1 349.00<br />
High Quality Wafering Blades for aggressive general sectioning of ferrous and non-ferrous materials<br />
127x0.40x12.7mm Series 20 HC metal bonded 11-4215 1 341.00<br />
178x0.60x12.7mm Series 20 HC metal bonded 11-4237 1 527.00<br />
203x0.90x12.7mm Series 20 HC metal bonded 11-4238 1 621.00<br />
Buehler IsoMet Diamond Wafering Blades<br />
This proprietary high-tech family of blades was developed specifically to provide precise and<br />
accurate sectioning of metallographic samples. These blades utilize specially formulated<br />
grit-sized diamond particles to give accurate cuts without the mess or inconvenience<br />
of thicker conventional abrasive cut-off wheels.<br />
These blades have diamond particles bonded in a resin or metal matrix along the outside<br />
diameter of the blade. The proprietary formulation of bonded diamond particles<br />
is designed to allow the bonding to break down efficiently to ensure the most<br />
effective cutting. The thin blades (< 1 mm thick) make IsoMet blades ideal<br />
for sectioning small specimens.<br />
There is a wide selection of IsoMet blades to meet your specific needs.<br />
You can choose from different blades including different diameters,<br />
and high or low diamond concentration. This wide selection ensures you<br />
the right blade for fast, efficient sectioning of the most difficult materials.<br />
For fast cutting of ferrous and tough materials see our IsoCut Wafering Blades.<br />
IsoMet<br />
IsoMet 1000
1.2. Buehler Diamond Wafering Blades with Ø 12.7 mm arbor (continued)<br />
For all Precision Saws of the IsoMet-Series etc.<br />
High Quality Wafering Blades for routine use, metal matrix composites, PC boards, bone, titanium, thermal spray coatings<br />
76x0.20x12.7mm Series 15 HC metal bonded 11-10066 1 248.00<br />
102x0.30x12.7mm Series 15 HC metal bonded 11-4244 1 311.00<br />
127x0.40x12.7mm Series 15 HC metal bonded 11-4245 1 340.00<br />
152x0.50x12.7mm Series 15 HC metal bonded 11-4246 1 456.00<br />
178x0.60x12.7mm Series 15 HC metal bonded 11-4247 1 573.00<br />
203x0.90x12.7mm Series 15 HC metal bonded 11-4248 1 609.00<br />
High Quality Wafering Blades for use with hard and brittle materials, structural ceramics, glass, electronic substrates,<br />
alumina, zirconia, concrete<br />
76x0.20x12.7mm Series 15 LC metal bonded 11-10067 1 243.00<br />
102x0.30x12.7mm Series 15 LC metal bonded 11-4254 1 304.00<br />
127x0.40x12.7mm Series 15 LC metal bonded 11-4255 1 332.00<br />
152x0.50x12.7mm Series 15 LC metal bonded 11-4276 1 449.00<br />
178x0.60x12.7mm Series 15 LC metal bonded 11-4277 1 565.00<br />
203x0.90x12.7mm Series 15 LC metal bonded 11-4279 1 594.00<br />
High Quality Wafering Blades for use with medium to soft ceramics, electronic components, electronic packages, GaAs,<br />
AIN, glass fibre reinforced composites<br />
76x0.20x12.7mm Series 10 LC metal bonded 11-10068 1 230.00<br />
127x0.40x12.7mm Series 10 LC metal bonded 11-4285 1 332.00<br />
178x0.50x12.7mm Series 10 LC metal bonded 11-4287 1 516.00<br />
203x0.60x12.7mm Series 10 LC metal bonded 11-4288 1 594.00<br />
High Quality Wafering Blades for use with hard tough materials, structural ceramics, boron nitride, silicon nitride<br />
127x0.50x12.7mm Series 20 LC metal bonded 11-4225 1 341.00<br />
178x0.60x12.7mm Series 20 LC metal bonded 11-4227 1 587.00<br />
203x0.90x12.7mm Series 20 LC metal bonded 11-4228 1 609.00<br />
High Quality Wafering Blades for use with soft friable ceramics, composites with fine reinforcing media, etc<br />
76x0.20x12.7mm Series 5 LC metal bonded 11-10069 1 308.00<br />
127x0.40x12.7mm Series 5 LC metal bonded 11-4295 1 321.00<br />
High Quality Wafering Blades for use with polymers, rubber and other soft gummy materials<br />
127x0.80x12.7mm Series 30 HC metal bonded 11-4239 1 370.00<br />
178x0.80x12.7mm Series 30 HC metal bonded 11-4241 1 428.00<br />
203x0.90x12.7mm Series 30 HC metal bonded 11-4242 1 614.00<br />
1.3. IsoCut CBN-Wafering Blades with Ø 12.7 mm arbor<br />
For all Precision Saws of the IsoMet-Series etc.<br />
The IsoCut family of wafering blades was specifically developed to section ferrous materials, nickel, cobalt, leadbased<br />
alloys and super alloys. These thin blades (
10<br />
Cut-off Wheels for Abrasive Cutters<br />
Order-No. Type Size Application<br />
102309P<br />
102509P<br />
103009P<br />
103509P<br />
102310P<br />
102510P<br />
103010P<br />
103510P<br />
102311P<br />
102511P<br />
103011P<br />
103511P<br />
95B2101<br />
95B2201<br />
95B2301<br />
95B2401<br />
95B2102<br />
95B2202<br />
95B2302<br />
95B2402<br />
95B2103<br />
95B2203<br />
95B2303<br />
95B2403<br />
95B2104<br />
95B2204<br />
95B2304<br />
95B2404<br />
95B2105<br />
95B2205<br />
95B2305<br />
95B2405<br />
95B2111<br />
95B2211<br />
95B2311<br />
95B2411<br />
95B2112<br />
95B2212<br />
95B2312<br />
95B2412<br />
102301<br />
102501<br />
103001<br />
103501<br />
102302<br />
102502<br />
103002<br />
103502<br />
102308<br />
102508<br />
103008<br />
09P<br />
RR/Al2O3<br />
10P<br />
RR/Al2O3<br />
11P<br />
RR/Al2O3<br />
Typ HHH<br />
RR/Al2O3<br />
Typ HH<br />
RR/Al2O<br />
Typ H<br />
RR/Al2O<br />
Typ FS<br />
RR/Al2O<br />
Typ NF<br />
RR/SiC<br />
Typ 6HS<br />
RR/SiC<br />
Typ HHA<br />
RR/Al2O<br />
01<br />
R/Al2O3<br />
02<br />
R/Al2O3<br />
08<br />
RR/Al2O3<br />
RR - Resin Rubber, R - Rubber<br />
230x1.5x32 mm<br />
254x1.5x32 mm<br />
305x2.0x32 mm<br />
356x2.5x32 mm<br />
230x1.5x32 mm<br />
254x1.5x32 mm<br />
305x2.0x32 mm<br />
356x2.5x32 mm<br />
230x1.5x32 mm<br />
254x1.5x32 mm<br />
305x2.0x32 mm<br />
356x2.5x32 mm<br />
230x1.7x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x1.7x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x1.7x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x1.7x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x1.7x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x1.7x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x1.6x32 mm<br />
250x1.8x32 mm<br />
300x1.8x32 mm<br />
350x2.3x32 mm<br />
230x0.8x32 mm<br />
254x1.0x32 mm<br />
305x1.0x32 mm<br />
356x1.6x32 mm<br />
230x1.6x32 mm<br />
254x1.6x32 mm<br />
305x1.6x32 mm<br />
356x2.7x32 mm<br />
230x0.8x32 mm<br />
250x1.6x32 mm<br />
300x1.6x32 mm<br />
Steel and hard materials<br />
HRC60 and above<br />
General use<br />
Medium hard steel<br />
Non ferrous medium hard material<br />
Soft to medium hard steels<br />
Non ferrous soft to<br />
medium hard material<br />
Polymers<br />
Extremely hard ferrous material and steel<br />
HRC > 60<br />
Hard ferrous material and steel<br />
HRC 50-60<br />
Ferrous material and steel<br />
HRC 35-50<br />
General Cutting of<br />
soft ferrous materials<br />
General Cutting of<br />
non ferrous materials<br />
Titanium<br />
Titanium Alloys<br />
Ductile and tough materials<br />
Super Alloys<br />
General use blade<br />
for delicate cutting, provides thin cuts<br />
(Rubber bonded)<br />
Tool steels<br />
Carburised steels<br />
Stainless steel<br />
(Rubber bonded, fine abrasives)<br />
High Speed steel<br />
Carburised steels<br />
Stainless steel<br />
(Resin bonded, large abrasives)
2. Cut-off Wheels for Abrasive Cutters<br />
Abrasive cutting is the most widely used method of material<br />
sectioning for microscopic examination. Good cutting means<br />
freedom from burn, distortion and disturbed material. It is<br />
essential, therefore, to select the correct wheel for the specific<br />
application and to provide adequate specimen cooling while using<br />
the correct cutting technique.<br />
Silicon carbide is preferred for non-ferrous metals and nonmetallics<br />
while aluminium oxide is best for ferrous metals. Coarse<br />
grits usually cut heavier sections faster and cooler while fine grits<br />
produce better surfaces and less burning on delicate pieces. Hard<br />
wheels break down more slowly, wear longer and are generally<br />
recommended for the softer materials. Soft wheels break down<br />
faster, exposing new cutting surfaces more rapidly, and are<br />
preferred for hard materials.<br />
Buehler offers selected abrasive wheels particularly developed for different groups of materials. They result in a<br />
smooth-cut, clean surface that is to a large extent free from surface deformation.<br />
Our abrasive discs have been developed especially for the materialography cutters.<br />
2.1.1. Abrasive Cut-off Wheels Ø 230 mm<br />
Ø 230 mm and Ø 229 mm for Cuto 10, SamplMet etc.<br />
230x1.5x32 09P Steel and hard materials HRC 60 and above (resin bonded) 102309P 10 80.00<br />
230x1.5x32 10P General use, medium hard steel, non-ferrous materials (resin bonded) 102310P 10 80.00<br />
230x1.5x32 11P Soft to medium hard steel, non-ferrous materials, plastics (resin bonded) 102311P 10 80.00<br />
230x1.7x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2101 10 57.00<br />
230x1.7x32 HH Hard ferrous materials and steel HRC 50-60 95B2102 10 57.00<br />
230x1.7x32 H Ferrous materials and steel HRC 35-50 95B2103 10 57.00<br />
230x1.7x32 FS General cutting of soft materials 95B2104 10 57.00<br />
230x1.7x32 NF General cutting of non ferrous materials 95B2105 10 57.00<br />
230x1.7x32 6HS Titanium and titanium alloys 95B2111 10 84.00<br />
230x1.7x32 HHA Ductile materials and super alloys 95B2112 10 57.00<br />
230x0.8x32 01 General use and delicate cutting (thin blade) (rubber bonded) 102301 10 126.00<br />
230x1.6x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 102302 10 126.00<br />
230x1.6x32 08 High speed steel, stainless steel, carburised steel (resin bonded) 102308 10 99.00<br />
Ø 230 mm for cutters with Ø 22 mm arbor<br />
If you have a cutter with 22 mm arbor, we will supply an adapter-ring (#810134) Ø 22 mm to Ø 32 mm<br />
to use the above listed wheels.<br />
Metallographic Cutting<br />
Abrasive Cutters are an integral part of the modern<br />
metallographic laboratory and are preferred over dry<br />
cutting and other more damaging techniques. A heatdamaged<br />
zone can alter the structure of the sample and<br />
is avoided by the use of a suitable cutting fluid. This<br />
cooling helps to prevent sample deformation and also<br />
washes away the swarf; surface roughness is reduced<br />
and wheel life extended. The optimal cut will allow the<br />
specimen to be prepared in a fewer number of steps<br />
and in a shorter time. The abrasive cut is therefore of<br />
fundamental importance to ensure high quality in the<br />
final preparation.<br />
Abrasive cut-off wheels<br />
Abrasive cut-off wheels are frequently classified<br />
according to their degree of hardness. Wheels with a<br />
hard bond wear out more slowly, have a higher life and<br />
thus are mainly used for softer materials. Wheels with a<br />
softer bond wear out faster, revealing new sharp<br />
abrasives and are recommended for cutting harder<br />
materials.<br />
SECTIONING<br />
11
12<br />
2.1. 2. Abrasive Cut-off Wheels Ø 250mm<br />
Ø 250 mm and Ø 254 mm for Cuto 20, Delta AbrasiMet, AbrasiMet 2, AbrasiMatic etc<br />
254x1.5x32 09P Steel and hard materials HRC 60 and above (resin bonded) 102509P 10 82.00<br />
254x1.5x32 10P General use, medium hard steel, non-ferrous materials (resin bonded) 102510P 10 82.00<br />
254x1.5x32 11P Soft to medium hard steel, non-ferrous materials, plastics (resin bonded) 102511P 10 82.00<br />
250x1.8x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2201 10 66.00<br />
250x1.8x32 HH Hard ferrous materials and steel HRC 50-60 95B2202 10 66.00<br />
250x1.8x32 H Ferrous materials and steel HRC 35-50 95B2203 10 66.00<br />
250x1.8x32 FS General cutting of soft materials 95B2204 10 66.00<br />
250x1.8x32 NF General cutting of non ferrous materials 95B2205 10 66.00<br />
250x1.8x32 6HS Titanium and titanium alloys 95B2211 10 101.00<br />
250x1.8x32 HHA Ductile and tough materials, super alloys 95B2212 10 66.00<br />
254x1.0x32 01 General use and delicate cutting (thin blade) (rubber bonded) 102501 10 134.00<br />
254x1.6x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 102502 10 134.00<br />
250x1.6x32 08 High speed steel, stainless steel, carburised steel (resin bonded) 102508 10 100.00<br />
2.1. 3. Abrasive Cut-off Wheels Ø 300 mm<br />
Ø 300 mm and Ø 305 mm for AbrasiMatic 300, PowerMet 1000, Cuto 35 etc.<br />
305x2.0x32 09P Steel and hard materials HRC 60 and above (resin bonded) 103009P 10 110.00<br />
305x2.0x32 10P General use, medium hard steel, non-ferrous materials (resin bonded) 103010P 10 110.00<br />
305x2.0x32 11P Soft to medium hard steel, non-ferrous materials, plastics (resin bonded) 103011P 10 110.00<br />
300x1.8x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2301 10 77.00<br />
300x1.8x32 HH Hard ferrous materials and steel HRC 50-60 95B2302 10 77.00<br />
300x1.8x32 H Ferrous materials and steel HRC 35-50 95B2303 10 77.00<br />
300x1.8x32 FS General cutting of soft materials 95B2304 10 77.00<br />
300x1.8x32 NF General cutting of non ferrous materials 95B2305 10 77.00<br />
300x1.8x32 6HS Titanium and titanium alloys 95B2311 10 130.00<br />
300x1.8x32 HHA Ductile and tough materials and super alloys 95B2312 10 77.00<br />
305x1.0x32 01 General use and delicate cutting (thin blade) (rubber bonded) 103001 10 151.00<br />
305x1.6x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 103002 10 151.00<br />
300x1.6x32 08 High speed steel, stainless steel, carburised steel (resin bonded) 103008 10 130.00<br />
Metallographic Cutting (continued)<br />
Cutting with abrasive cut-off wheels<br />
Abrasive cut-off wheels come in two bonding<br />
materials: resin bond and rubber bond. Resinbonded<br />
abrasive wheels are used with most<br />
materials. The hardness of the bonding agent<br />
depends on the material being cut. The rubberbonded<br />
wheels are characterised by a particularly<br />
thin cut and no-burn sectioning.<br />
The sample must be firmly and evenly clamped, in<br />
order to prevent breaking the wheel and damage to<br />
the sample. The cutting force should be applied with<br />
care and in relation to the material. The table on the<br />
next page highlights the main problems that can<br />
occur during the cutting process, and the actions<br />
required to remedy these.<br />
Diamond and Boron Nitride (CBN)<br />
Cut-Off blades<br />
As the development and use of modern engineering<br />
materials increases, so does the demands placed on<br />
the technology required to prepare these materials<br />
for analysis. Diamond and CBN (boron nitride)<br />
abrasive wheels are able to section through hard<br />
metals, composite materials, plastics, glass and<br />
mineral fibres, ceramic(s), glass or bone without any<br />
problem. Whether a diamond or a boron nitride disc<br />
is to be used, depends essentially on the hardness or<br />
brittleness of the sample material.<br />
Following is a general guideline:<br />
Metal bonded diamond discs:<br />
Aggressive sectioning of metals, general sectioning<br />
of composites materials with hard phases, PCB’s,<br />
ceramic coatings, glass and electronic packages<br />
Resin bonded diamond discs:<br />
Hard metals, tungsten carbide, gentle cutting of<br />
hard brittle materials (ceramic(s), glass etc.)<br />
CBN discs:<br />
Hard ductile materials (highly alloyed steel, cobalt<br />
and nickel based alloys, lead alloys)
2.1. 4. Abrasive Cut-off Wheels Ø 350 mm<br />
Ø 350 mm and Ø 356 mm for PowerMet 2000, PowerMet 3000 etc<br />
356x2.5x32 09P Steel and hard materials HRC 60 and above (resin bonded) 103509P 10 142.00<br />
356x2.5x32 10P General use, medium hard steel, non-ferrous materials (resin bonded) 103510P 10 142.00<br />
356x2.5x32 11P Soft to medium hard steel, non-ferrous materials, plastics (resin bonded) 103511P 10 142.00<br />
350x2.3x32 HHH Extremely hard ferrous materials and steel HRC > 60 95B2401 10 121.00<br />
350x2.3x32 HH Hard ferrous materials and steel HRC 50-60 95B2402 10 121.00<br />
350x2.3x32 H Ferrous materials and steel HRC 35-50 95B2403 10 121.00<br />
350x2.3x32 FS General cutting of soft materials 95B2404 10 121.00<br />
350x2.3x32 NF General cutting of non ferrous materials 95B2405 10 121.00<br />
350x2.3x32 6HS Titanium and titanium alloys 95B2411 10 164.00<br />
350x2.3x32 HHA Ductile materials and super-alloys 95B2412 10 121.00<br />
356x1.6x32 01 General use and delicate cutting (thin blade) (rubber bonded) 103501 10 213.00<br />
356x2.7x32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 103502 10 213.00<br />
2.1. 5. Abrasive Cut-off Wheels Ø 400 mm<br />
Ø 400 mm for PowerMet 5000, Cuto 75A etc.<br />
400x3.0x32 09P Steel and hard materials HRC 60 and above (resin bonded) 104009P 10 198.00<br />
400x3.0x32 10P General use, medium hard steel, non-ferrous materials (resin bonded) 104010P 10 198.00<br />
2.2. AcuThin Cut-Off Wheels<br />
Buehler's AcuThin Cut-off Wheels have been formulated for fast sectioning of small, delicate specimens, as well as<br />
large sturdy specimens. These blades give the user a versatile cutting option that proves effective over a variety of<br />
specimen types.<br />
AcuThin Series, fine grained alumina extra-thin cut-off wheels<br />
229x0.64x32 R/Al2O3 for material >HRC45 10-4160-010 10 163.00<br />
229x0.64x32 R/Al2O3 for material HRC45 10-4260-010 10 173.00<br />
254x0.76x32 R/Al2O3 for material HRC45 10-4360-010 10 181.00<br />
305x0.81x32 R/Al2O3 for material
14<br />
2.3. Delta Orbital Cut-off Wheels, Ø 305 mm to 455 mm<br />
Delta Orbital Abrasive Cut-off Wheels are specially designed to maximize the technological advantages of the<br />
Delta Orbital Cutters. This family of wheels will produce minimal deformation without sacrificing efficient cutting<br />
rates. These wheels are formulated to give no burn, minimal deformation and a fast cut.<br />
Ø 305 mm (12") Orbital Cut-Off Wheels<br />
305x2.7x32 Tool steels HRC 60 & above, carburised steels (RR/Al2O3) 12-4410-010 10 132.00<br />
305x2.7x32 Medium hard steel HRC 35-50 (RR/ Al2O3) 12-4416-010 10 132.00<br />
305x2.7x32 Soft or annealed steel HRC 15-35, HRB 46-90 (RR/ Al2O3) 12-4420-010 10 132.00<br />
305x2.7x32 Medium hard non-ferrous materials, titanium, zirconium(R/SiC) 12-4445-010 10 132.00<br />
305x2.7x32 Soft non-ferrous materials, aluminium, brass, etc (R/SiC) 12-4450-010 10 132.00<br />
305x1.4x32 Super alloys (R/Al2O3) 12-4405-010 10 132.00<br />
Ø 356 mm (14") Orbital Cut-Off Wheels<br />
356x2.7x32 Tool steels HRC60 & above, carburised steels (RR/Al2O3) 12-4310-010 10 168.00<br />
356x2.7x32 Medium hard steel HRC35-50 (RR/Al2O3) 12-4316-010 10 168.00<br />
356x2.7x32 Soft or annealed steel HRC15-35, HRB46-90 (RR/Al2O3) 12-4320-010 10 168.00<br />
356x2.7x32 Medium hard non-ferrous materials, titanium, zirconium(R/SiC) 12-4345-010 10 168.00<br />
356x1.6x32 Super alloys (R/Al2O3) 12-4305-010 10 168.00<br />
Ø 403 mm (16") Orbital Cut-Off Wheels<br />
403x3.0x32 Tool steels HRC 60 & above, carburised steels (RR/Al2O3) 12-5610-010 10 213.00<br />
403x3.0x32 Hard steel HRC 50 (RR/Al2O3) 12-5612-010 10 213.00<br />
403x3.0x32 Medium hard steel HRC 35-50 (RR/Al2O3) 12-5616-010 10 213.00<br />
403x3.0x32 Soft or annealed steel HRC 15-35, HRB 46-90 (RR/Al2O3) 12-5620-010 10 213.00<br />
403x3.0x32 Medium hard non-ferrous materials, titanium, zirconium(R/SiC) 12-5645-010 10 213.00<br />
403x3.0x32 Soft non-ferrous materials, aluminium, brass, etc (R/SiC) 12-5650-010 10 213.00<br />
403x1.9x32 Super alloys (R/Al2O3) 12-5605-010 10 213.00<br />
Ø 455 mm (18") Orbital Cut-Off Wheels<br />
455x3.8x32 Tool steels HRC 60 & above, carburised steels (RR/Al2O3) 12-5810-010 10 259.00<br />
455x3.8x32 Hard steel HRC 50 (RR/Al2O3) 12-5812-010 10 259.00<br />
455x3.8x32 Medium hard steel HRC 35-50 (RR/Al2O3) 12-5816-010 10 259.00<br />
455x3.8x32 Soft or annealed steel HRC 15-35, HRB 46-90 (RR/Al2O3) 12-5820-010 10 259.00<br />
455x3.8x32 Medium hard non-ferrous materials, titanium, zirconium(R/SiC) 12-5845-010 10 259.00<br />
455x3.8x32 Soft non-ferrous materials, aluminium, brass, etc (R/SiC) 12-5850-010 10 259.00<br />
455x2.4x32 Super alloys (R/Al2O3) 12-5805-010 10 259.00<br />
(RR = rubber resin, R = rubber)<br />
Advantages of Orbital Cutting<br />
Chop Cutter using Orbital Technology. Orbital cutting<br />
technology offers advantages in comparison to the<br />
traditional chop cut in that the contact area between<br />
abrasive wheel and the sample is kept as small as possible<br />
(MACC = Minimal Area of Contact Cutting). This is<br />
achieved by the eccentric rotation of the wheel. Thus the<br />
wheel continuously changes its position in relation to the<br />
cut and has only a small point of contact with the sample.<br />
With the orbital cutting technology you achieve fast and<br />
deformation-free cuts, and can cut large samples and/or<br />
samples that are difficult to cut with the<br />
normal chop cut. Another advantage with orbital cutting<br />
technology is the cooling agent can flow directly into the<br />
cutting area, increasing the cooling efficiency and<br />
preventing unwanted overheating.
2.4. Diamond and CBN Cut-off Blades, Ø 200 mm to 450 mm<br />
Ø 200 mm or 230 mm for Cuto 10, SamplMet etc<br />
200x1.2x32 Diamond, resin bonded, general use 11-4608E 1 346.00<br />
200x1.2x32 Diamond, resin bonded, hard metals 11-4808E 1 357.00<br />
230x1.2x32 Diamond, bronze bonded, ceramics and petrographic samples 11-4709E 1 409.00<br />
200x1.1x32 CBN, hardened steel > 55 HRC and general use 102050 1 352.00<br />
Ø 250 mm for Cuto 20, Delta AbrasiMet, AbrasiMet 2, AbrasiMatic etc<br />
250x1.3x32 Diamond, resin bonded general use 11-4610 1 506.00<br />
250x1.2x32 Diamond, bronze bonded, ceramics and petrographic samples 11-4710E 1 428.00<br />
250x1.2x32 Diamond, resin bonded, hard metals 11-4810E 1 512.00<br />
250x1.25x32 Diamond, large grain size, special for plastics and polymers 102557 1 435.00<br />
250x1.2x32 CBN, hardened steel > 55 HRC and general use 102551 1 523.00<br />
Ø 300 mm for PowerMet 1000, Cuto 35 etc<br />
300x1.4x32 Diamond, resin bonded, hard metals and general use 103056 1 737.00<br />
300x2.2x32 Diamond, bronze bonded, ceramics and petrographic samples 103053 1 472.00<br />
300x1.9x32 CBN, hardened steel > 55 HRC and general use 103051 1 651.00<br />
Ø 350 mm for PowerMet 2000, PowerMet 3000, Delta-Cutter, Cuto 75A etc<br />
350x1.5x32 Diamond, resin bonded, hard metals and general use 11-4814E 1 795.00<br />
350x1.5x32 Diamond, bronze bonded, ceramics and petrographic samples 11-4714E 1 632.00<br />
350x2.0x32 CBN, hardened steel > 55 HRC and general use 103551 1 880.00<br />
Ø 400 mm for Delta-Cutter, Cuto 75A etc<br />
400x2.0x32 Diamond, resin bonded, hard metals and general use 104056 1 966.00<br />
400x1.7x32 CBN, hardened steel > 55 HRC and general use 10 40 50 1 1300.00<br />
Ø 450 mm for Delta 2319 etc<br />
450x2.0x32 Diamond, resin bonded, hard metals and general use 104556 1 1114.00<br />
2.5. Diamond Cut-off Blades for Lapro Slab Saw and Buehler TrimSaws<br />
Ø 152 mm and 254 mm for BuehlerTrimSaw<br />
152x1.02x15.9 TrimSaw diamond cut-off blade 6" 11-10050 1 116.00<br />
254x1.52x15.9 TrimSaw diamond cut-off blade 10" 11-10051 1 181.00<br />
Ø 457 mm and 609 mm for Lapro Slab Saw<br />
457x1.6x19 Lapro diamond cut-off blade 18" 11-10015 1 355.00<br />
609x1.9x25.4 Lapro diamond cut-off blade 24" 11-10016 1 493.00<br />
Trim Saw 6“<br />
Trim Saw 10“<br />
Lapro 24“<br />
SECTIONING<br />
15
16<br />
2.6. Sectioning Accessories<br />
Cutting fluid anti-corrosive. For Abrasive Cutters and Precision Cutters<br />
IsoCut Fluid* Cutting fluid, oil-based 11-1193-032 950 mL 28.40<br />
IsoCut Fluid* Cutting fluid, oil-based 11-1193-128 3.8 L 81.00<br />
IsoCut Plus Cutting fluid, water-soluble, mineral oil-free (1:9) 11-2293-016 470 mL 22.20<br />
Mixing ratio nine parts water to one part IsoCut Plus.<br />
* Only to be used with low speed IsoMet saws.<br />
Cutting fluid anti-corrosive. For Abrasive Cutters and Precision Cutters<br />
Cool 2 Coolant + corrosion protective (1:30) 109011 1 L 18.30<br />
Cool 2 Coolant + corrosion protective (1:30) 109012 10 L 122.00<br />
CoolMet 2 Coolant + corrosion protective (1:30) 10-4330-095 1 L 52.00<br />
CoolMet 2 Coolant + corrosion protective (1:30) 10-4330-128 3.8 L 136.00<br />
CoolMet 2 Coolant + corrosion protective (1:30) 10-4330-640 19 L 477.00<br />
Mixing ratio 30 parts water to one part Cool or CoolMet 2.<br />
Paste to keep transparent windows in cutters clear<br />
Glossy Clear-paste 109003 60 mL 12.40<br />
Cleaner for recirculation systems<br />
ReciClean cleaner 109004 5 kg 95.00<br />
Additive for coolants when cutting copper and its alloys<br />
AddiCool prevents galvanic corrosion 109006 1 L 37.90<br />
Dressing Sticks for Diamond- and CBN-Blades<br />
To maximize the cutting efficiency of the Buehler Diamond Wafering Blades, proper dressing of the blade is<br />
required. Buehler’s Dressing Sticks are formulated to have the proper texture and composition to quickly restore<br />
wafering blade cutting efficiency. When dressing Buehler Wafering Blades, use the dressing stick with the same<br />
series classification as on the blade.<br />
Dressing Stick Series 30, 20 and 15 25.4x12.7x76 mm 11-2490 1 20.20<br />
Dressing Stick Series 10 and 5 25.4x12.7x76 mm 11-2495 1 22.60<br />
Dressing Stick Series 30, 20, 15 and IsoCut 12.7x12.7x76 mm 11-1190 1 12.60<br />
Dressing Stick Series 10 and 5 12.7x12.7x76 mm 11-1290 1 23.90<br />
Dressing Stick<br />
Chuck Padding<br />
for Abrasive Cutter’s Wheels 25.4x25.4x76 mm 10-4000 1 16.00<br />
Chuck Padding for IsoMet Chucks 25.4x152 mm 11-2496 1 36.40<br />
2.7. Accessories for PetroThin<br />
Cut-off blades for PetroThin<br />
ContinuousRim Diamond cut-off blade 203x1.1x25,4 mm 11-4278 1 847.00<br />
ContinuousRim<br />
Grinding Cups for PetroThin<br />
CBN cut-off blade 203x1.1x25,4 mm 11-4280 1 898.00<br />
Diamond Cup Grinding Wheel 203x6.4x25.4 mm 40-4508 1 1,298.00<br />
CBN Cup Grinding Wheel 203x6.4x25.4 mm 40-4512 1 1,355.00<br />
Dressing Stick 12.7x12.7x102mm 40-4510 1 21.00<br />
2.8. Grinding Cups for IsoMet 5000<br />
Buehler Cup Grinders are designed for use on the IsoMet 5000 Linear Precision Cutter. The cup grinders are used<br />
for automatic grinding to target depth and for thin section preparation.<br />
For ferrous material, Alumina vitrified<br />
Grinding Cup Grit 60 Ø 152 mm 11-2720 1 140.00<br />
For non-ferrous material, Silicon carbide vitrified<br />
Grinding Cup Grit 60 Ø 152 mm 11-2730 1 152.00<br />
For ceramic and petrographic samples, diamond<br />
Grinding Cup Grit 240 Ø 127 mm 11-2740 1 551.00
3. Compression Mounting<br />
Overview Compression Mounting<br />
Designation Material Properties Application<br />
PhenoCure<br />
black, red, green<br />
Epovit<br />
EpoMet<br />
TransOptic<br />
KonductoMet<br />
ProbeMet<br />
PreMolds<br />
Phenolic mounting compound<br />
with wood flour filler<br />
Thermosetting<br />
Epoxy mounting compound<br />
with filler (glass and mineral<br />
materials) Thermosetting<br />
Epoxy mounting compound<br />
with filler<br />
(mineral)<br />
Thermosetting<br />
fine grained<br />
Thermoplastic<br />
Phenolic mounting compound<br />
Filler: Graphite<br />
Thermosetting<br />
Epoxy mounting compound<br />
Filler: Copper<br />
Thermosetting<br />
Phenolic mounting compound<br />
with wood flour filler<br />
Thermosetting<br />
black/red/green<br />
Small contraction,<br />
Medium hardness<br />
black<br />
Very low contraction<br />
High Hardness<br />
black<br />
No contraction<br />
High Hardness<br />
Transparent<br />
Average hardness<br />
black<br />
Conductive<br />
Copper Colour<br />
Conductive<br />
black<br />
Small contraction<br />
Average hardness<br />
Routine work<br />
Recognition of samples with<br />
colour coded identification<br />
Edge investigations<br />
Embedding hard materials flatness<br />
Edge investigations<br />
Embedding hard materials flatness<br />
Transparent Embedding<br />
Targeted preparation<br />
Embedding sensitive samples<br />
SEM-applications<br />
SEM-applications,<br />
Electrolytic polishing<br />
Routine work<br />
Recognition of samples with<br />
identification colours<br />
Selection Criteria for Compression Moulding<br />
Product Transparency Shore D Edge Retention Shrinkage Cycle Time<br />
PhenoCure B/R/G � 88 � Some, small < 10 min<br />
Epovit � 94 �� Negligible < 10 min<br />
EpoMet � 96 ��� None < 10 min<br />
Diallyl Phthalate � 91 �� Negligible < 10 min<br />
TransOptic ��� 80 � Some, small < 20 min<br />
KonductoMet I � 88 � Some, small < 10 min<br />
ProbeMet � 94 ��� None < 10 min<br />
PreMolds � 88 � Some, small < 10 min<br />
Compression Mounting<br />
��� Very Good �� Good � Average � Not suitable<br />
During compression mounting the sample is<br />
embedded under temperature and pressure. One<br />
advantage of compression mounting is in the very high<br />
hardness of our thermosetting polymers, which is only<br />
achievable with speical cold mounting materials. A<br />
further advantage is the ease of handling. With all hot<br />
compression mounts, cooling the sample under<br />
pressure is recommended, and is essential with<br />
thermoplastics in order to prevent the "cotton ball"<br />
effect. Buehler mounting presses are designed with an<br />
efficient linear cooling cycle. With the hot compression<br />
mounts, we differentiate between thermosetting<br />
polymers and thermoplastics:<br />
Thermosetting polymers are powders, and fuse under<br />
simultaneous pressure and heating. Fillers can improve<br />
hardness and shrinkage. Different powder sizes affect<br />
the flow characteristics. For ease of use and rapid<br />
handling, the PhenoCure phenolic compound is<br />
available in a tablet form called Premoulds. They are<br />
suitable to mount samples not sensitive to pressure.<br />
Premoulds are handy and shorten the embedding<br />
cycle.<br />
Thermoplastics are acrylic mounting materials that<br />
melt when heated, then polymerise when cooled under<br />
pressure, therefore requiring longer cooling times.<br />
Thermoplastics, unlike thermosetting polymers, can be<br />
melted after hardening. Thermoplastic curing is<br />
reversible and the mount can be melted again at any<br />
time. They are very suitable as embedding compounds<br />
for pressure-sensitive samples. Here the acrylic powder<br />
is melted without pressure and then subjected to<br />
pressure when the final temperature is reached and<br />
during cooling.<br />
MOUNTING<br />
17
18<br />
3.1. Compression Mounting Compounds<br />
Thermosetting, Phenolic hot mounting compound with wood flour filler, medium hardness, general use<br />
PhenoCure (Bakelite) black 112031 3.0 kg 27.40<br />
PhenoCure (Bakelite) black 112034 10.0 kg 69.00<br />
PhenoCure (Bakelite) black 112007 25.0 kg 111.00<br />
PhenoCure (Bakelite) R red 112032 3.0 kg 32.10<br />
PhenoCure (Bakelite) R red 112035 10.0 kg 76.00<br />
PhenoCure (Bakelite) R red 112008 25.0 kg 151.00<br />
PhenoCure (Bakelite) G green 112033 3.0 kg 32.10<br />
PhenoCure (Bakelite) G green 112036 10.0 kg 76.00<br />
PhenoCure (Bakelite) G green 112009 25.0 kg 151.00<br />
Thermosetting, Epoxy hot mounting compound, high hardness, good edge retention, filler: glass fibres and mineral<br />
Epovit black 112013 3.0 kg 91.00<br />
Epovit black 112017 10.0 kg 259.00<br />
Epovit black 112019 25.0 kg 452.00<br />
Thermosetting, Epoxy hot mounting compound, high hardness, good edge retention, filler: mineral<br />
EpoMet G black regular grainsize 20-3380-064 1.84 kg 77.00<br />
EpoMet G black regular grainsize 20-3380-400 11.25 kg 373.00<br />
EpoMet F black fine grained! 20-3381-070 1.84 kg 77.00<br />
EpoMet F black fine grained! 20-3381-400 11.25 kg 373.00<br />
Thermosetting, Diallyl Phthalate hot mounting compound, high hardness, good edge retention, with filler<br />
Diallyl Phthalate blue mineral filler 20-3330-080 2.3 kg 89.00<br />
Diallyl Phthalate blue short-glass fiber 20-3340-080 2.3 kg 96.00<br />
Thermoplastic, Acrylic hot mounting compound for transparent mounting<br />
TransOptic transparent 20-3400-080 2.3 kg 60.00<br />
Thermosetting, conductive for SEM-analysis, fine grained Epoxy Hot mounting compound filled with copper,<br />
high hardness, good edge retention<br />
ProbeMet copper colour 20-3385-064 1.84 kg 96.00<br />
Thermosetting, conductive Phenolic for SEM-analysis, filler: graphite<br />
KonductoMet black 20-3375-016 0.45 kg 34.90<br />
KonductoMet black 20-3375-400 11.25 kg 639.00<br />
3.2. PreMolds<br />
Thermosetting-Premolds, Phenolic Hot mounting compound with wood flour filler, medium hardness, for faster embedding<br />
PreMolds black 25.4 mm, 1" 20-3111-500 500 82.00<br />
PreMolds black 31.8 mm, 1 ¼ " 20-3112-500 500 101.00<br />
PreMolds black 38.1 mm, 1½" 20-3113-500 500 122.00<br />
PreMolds black 50.8 mm, 2" 20-10090 500 196.00<br />
Recommended Parameters for Hot Mounting Compounds<br />
25 mm (1") 30 mm (1¼") 40 mm (1½") 50 mm (2")<br />
Material Temperature Pressure Heat/Cool Heat/Cool Heat/Cool Heat/Cool<br />
PhenoCure 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />
EpoMet / Epovit 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />
KonductoMet 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />
ProbeMet 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 2 / 3.5 min<br />
Diallyl Phthalate 150° C 290 bar 1 / 3 min 1 / 3 min 1.5 / 3 min 3 / 3.5 min<br />
TransOptic 180 °C 275 bar 6 / 11 min 6 / 11 min 7 / 11 min 8 / 11 min<br />
The indicated values are reference values for SimpliMet 1000 & 3000; for the SimpliMet 2000 an additional pre-heat time of seven<br />
minutes is added to the HEAT time; the settings can deviate from proposed parameters.
4. Castable (Cold) Mounting Compounds<br />
Designation Material Colour<br />
VariDur 10<br />
Powder & hardener<br />
VariDur 200<br />
Powder & hardener<br />
VariKleer<br />
Powder & hardener<br />
VariDur 3000<br />
Powder & hardener<br />
SamplKwick<br />
Powder & hardener<br />
VariKwick<br />
Powder & hardener<br />
EpoxiCure<br />
Resin & hardener<br />
EpoxiCure NC<br />
Resin & hardener<br />
EpoKwick<br />
Resin & hardener<br />
EpoHeat<br />
Resin & hardener<br />
EpoThin<br />
Resin & hardener<br />
EpoColor<br />
Resin & hardener<br />
Technovit 5000<br />
Powder & hardener<br />
4.1. Acrylics<br />
Overview Castable Mounting Compounds<br />
Acrylic<br />
Acrylic<br />
with Filler<br />
Acrylic<br />
Acrylic +<br />
Styrene<br />
Acrylic<br />
Semi transparent<br />
low odour<br />
Opaque (blue)<br />
low odour<br />
Crystal clear<br />
under pressure<br />
Light blue opaque<br />
Semi transparent<br />
low odour<br />
Acrylic Blue<br />
Epoxide Transparent<br />
Epoxide Transparent<br />
Epoxide Transparent<br />
Epoxide<br />
Transparent<br />
golden<br />
Epoxide Transparent<br />
Epoxide Red<br />
Acrylic<br />
with copper<br />
Acrylic, fast curing, curing time 8 min, reduced odour<br />
Copper-coloured<br />
Curing<br />
max. Temp.<br />
8 min<br />
max. 100°C<br />
8 min<br />
max. 100°C<br />
5-15 min<br />
max. 100°C<br />
20-25 min<br />
max. 90°C<br />
5-8 min<br />
max. 80°C<br />
5 min<br />
max. 85°C<br />
6 h<br />
max. 28°C<br />
5 h<br />
max. 116°C<br />
30-45 min<br />
max. 85°C<br />
90 min @ 55°C<br />
max. 145°C<br />
9 h<br />
max. 27°C<br />
90 min<br />
max. 80°C<br />
7 min<br />
max. 125°C<br />
Shore D<br />
Hardness<br />
Viscosity Shrinkage<br />
High Small<br />
High Small<br />
84 Medium Small<br />
90 Medium None<br />
80 High Medium<br />
82<br />
82<br />
Medium Medium<br />
Mediumlow <br />
Mediumlow <br />
Mediumlow<br />
Small<br />
Small<br />
Small<br />
85 Very low Very small<br />
78 Very low Very small<br />
82<br />
Mediumlow<br />
Very small<br />
High Medium<br />
VariDur 10 Kit with 1 kg powder / 500 mL hardener 111037 1 Set 73.00<br />
VariDur 10 Powder, semi transparent 111027 1 kg 50.00<br />
VariDur Hardener 111029 500 mL 23.30<br />
VariDur 200 Kit with 1 kg powder / 500 mL hardener 111039 1 Set 73.00<br />
VariDur 200 Powder with filler, blue opaque 111030 1 kg 50.00<br />
VariDur Hardener 111029 500 mL 23.30<br />
VariDur 10 Large size, semi transparent, powder 111031 10 kg 430.00<br />
VariDur 200 Large size, blue opaque, powder with filler 111034 10 kg 430.00<br />
VariDur Large size, hardener 111033 5 x 1 L 215.00<br />
VariDur 3000, light blue opaque, acrylic + styrene, shrink-free, hard, curing time approx. 20 min<br />
VariDur 3000 Kit with 1 kg powder / 500 mL hardener 20-3580 1 Set 73.00<br />
VariDur 3000 Powder, light blue opaque 20-3581 1 kg 45.50<br />
VariDur 3000 Hardener 20-3582 500 mL 27.10<br />
VariDur 3000 Large size, powder, light blue opaque 20-3583 10 kg 398.00<br />
VariDur 3000 Large size, hardener 20-3584 5 x 1 L 211.00<br />
Acrylic, fast curing, curing time 5 - 15 min<br />
VariKleer* Kit with 1 kg powder / 500 mL hardener 20-3590 1 Set 58.00<br />
VariKleer* Powder 20-3591 1 kg 39.10<br />
VariKleer* Liquid 20-3592 500 mL 19.00<br />
VariKleer* Powder 20-3591-002 2 x 1 kg 76.00<br />
VariKleer* Liquid 20-3592-001 1 L 37.00<br />
VariKleer* Large size, powder 20-3591-010 10 kg 361.00<br />
VariKleer* Large size, liquid 20-3592-005 5 x 1 L 174.00<br />
*Transparent when cured under pressure, e.g. with pressure vessel<br />
MOUNTING<br />
19
20<br />
4.1. Acrylics (continued)<br />
SamplKwick, acrylic cold mounting compound, fast curing, curing time 5-8 min<br />
SamplKwick Kit with 0.45 kg powder / 0.36 L hardener 20-3560 1 Pk 68.00<br />
SamplKwick Powder 20-3562 450 g 55.00<br />
SamplKwick Hardener 20-3564 360 mL 21.10<br />
SamplKwick Powder 20-3566 2.3 kg 222.00<br />
SamplKwick Hardener 20-3568 1.9 L 68.00<br />
SamplKwick Powder 20-3562-025 11.5 kg 853.00<br />
SamplKwick Hardener 20-3564-320 9.6 L 242.00<br />
SamplKwick Powder 20-3562-100 45 kg 3,134.00<br />
SamplKwick Hardener 20-3564-640 19.2 L 456.00<br />
VariKwick, very fast curing, curing time approx. 5 min<br />
VariKwick Kit with 1 kg powder / 500 mL hardener 20-3595 1 Set 59.00<br />
VariKwick Powder 20-3596 1 kg 39.90<br />
VariKwick Liquid 20-3597 500 mL 19.50<br />
VariKwick Large size, powder 20-3596-010 10 kg 374.00<br />
VariKwick Large size, liquid 20-3597-005 5 x 1 L 179.00<br />
Technovit 5000, conductive embedding compound with Cu-filler for SEM investigations, curing time approx. 7 min<br />
Technovit 5000 Powder with Cu-filler 111013 1 kg 66.00<br />
Technovit 5000 Hardener 111014 500 mL 26.70<br />
4.2. Epoxies<br />
EpoxiCure, low shrinkage, low heating during curing, curing time 6 h<br />
EpoxiCure Resin 20-8130-032 950 mL 47.00<br />
EpoxiCure Hardener 20-8132-008 240 mL 27.50<br />
EpoxiCure Resin 20-8130-128 3.8 L 115.00<br />
EpoxiCure Hardener 20-8132-032 950 mL 54.00<br />
EpoxiCure NC, low shrinkage, curing time 5 h (NC: Non Corrosive, no hazmat shipping)<br />
EpoxiCure NC Resin 20-8150-032 950 mL 38.40<br />
EpoxiCure NC Hardener 20-8152-008 240 mL 28.20<br />
EpoHeat, excellent clarity (golden colour), ultra-low viscosity, very low shrinkage, curing time approx. 90 min at 55° C<br />
EpoHeat Resin 20-8120-032 950 ml 74.00<br />
EpoHeat Hardener 20-8122-016 470 ml 42.00<br />
EpoThin, very low viscosity epoxy, no heating during curing process, very low shrinkage, curing time 9 h<br />
EpoThin Resin 20-8140-032 950 mL 72.00<br />
EpoThin Hardener 20-8142-016 470 mL 40.60<br />
EpoThin Resin 20-8140-128 3.8 L 202.00<br />
EpoThin Hardener 20-8142-064 1.9 L 92.00<br />
EpoKwick, fast curing epoxy cold mounting compound, curing time 30-45 min<br />
EpoKwick Kit complete 950 mL resin / 240 mL hardener 20-8128 1 Pk 133.00<br />
EpoKwick Kit 3.8 L resin / 950 mL hardener 20-8129 1 Pk 215.00<br />
EpoKwick Resin 20-8136-128 3.8 L 156.00<br />
EpoKwick Hardener 20-8138-032 950 mL 99.00<br />
EpoColor, red pigmented epoxy cold mounting compound, low shrinkage, curing time 90 min<br />
suitable for highlighting cracks and pores in darkfield or crossed polars illumination<br />
EpoColor Resin 20-8143-032 950 mL 99.00<br />
EpoColor Hardener 20-8144-008 240 mL 32.00<br />
Epoxy cold mounting compounds are useful for vacuum impregnation<br />
of porous materials. Ideal are EpoThin and EpoHeat.
4. Castable (Cold) Mounting Compounds (continued)<br />
Product Curing Time Transparency<br />
VariDur 10 < 10 min<br />
Selection Criteria for Cold Mounting Compounds<br />
Semi<br />
transparent<br />
Vacuum<br />
Impregnation<br />
Edge Retention Specific Applications<br />
� Routine<br />
VariDur 200 < 10 min � � �� Routine<br />
VariDur 3000 10 min � � ��� Edge investigation<br />
VariKleer < 10 min Transparent* � PCB<br />
SamplKwick < 10 min<br />
Semi<br />
transparent<br />
VariKwick 5 min � �<br />
� PCB<br />
EpoxiCure < 8 h Transparent � � < HV400<br />
EpoxiCure NC < 5 h Transparent � � < HV400<br />
EpoKwick < 2 h Transparent � � < HV400 Quick cure<br />
EpoHeat < 2 h @ 55° C Transparent ��� � < HV400 Quick cure<br />
EpoThin < 9 h Transparent ��� � < HV400 Petrography<br />
EpoColor < 2 h � � � < HV400<br />
EpoPlast < 8 h Transparent � � < HV400<br />
Colour contrast of pores<br />
& cracks in DF<br />
Technovit 5000 < 10 min � � SEM, electrolytic polishing<br />
Cold Mounting<br />
Pressure vessel<br />
Cast N‘ Vac<br />
Cast N‘ Vac 1000<br />
* in combination with compression hardening in a pressure pot<br />
��� Very Good �� Good � Average � Not suitable<br />
The main advantage of cold mounting is the ability to mount specimens of<br />
irregular shape and size. It is often favoured for embedding individual<br />
samples, when the acquisition of a mounting press is not economically<br />
justifiable. Conversely, it is helpful for mounting large numbers of samples as<br />
quickly as possible.<br />
Cold mounting products fall into one of three categories: acrylics, polyesters<br />
and epoxies. They may consist of two or more components that need to be<br />
mixed together to make a solid cured specimen. Epoxide compounds exhibit<br />
the lowest contraction. The long curing time gives outstanding edge<br />
retention and very low shrinkage, and is chemically resistant. Acrylics have a<br />
short curing time and have a small amount of contraction that can be<br />
improved with fillers and curing under pressure in a pressure vessel. With<br />
polyester resins the curing times are relatively short, but often produce a poor<br />
quality mount and are only used due to low cost.<br />
After mixing the components, the hardening process takes place via an<br />
exothermic reaction. During curing, particularly with acrylics, this hardening<br />
process can generate over 80°C, and one must be careful when working with<br />
temperature-sensitive materials, e.g. plastics, where the structure of the<br />
sample can be affected.<br />
Vacuum Impregnation:<br />
Porous materials, e.g. ceramic(s) or sprayed coatings should be vacuum<br />
impregnated with epoxy resin prior to sectioning. The porous or friable<br />
ceramic is strengthened and protected by the epoxy resin. Cavities, pores and<br />
cracks that are open to the surface are filled with the embedding material. For<br />
high contrast definition of pores and cracks, we offer Epo-Color resin which,<br />
under dark field lighting, appears a vivid red colour and thus makes the<br />
interpretation of the structure easier.<br />
MOUNTING<br />
21
22<br />
4.3. Castable (Cold) Mounting Moulds<br />
Mounting Moulds for castable (cold) resins, polyethylene, reusable<br />
SamplKup Ø 25 mm blue 20-9177 12 25.60<br />
SamplKup Ø 30 mm blue 20-9179 12 25.60<br />
SamplKup Ø 40 mm blue 20-9182 12 25.60<br />
SamplKup Ø 50 mm blue 20-9183 12 25.60<br />
SamplKup Ø 1" (25,4 mm) blue 20-9178 12 25.60<br />
SamplKup Ø 1¼" (31.8 mm) blue 20-8180 12 25.60<br />
SamplKup Ø 1½" (38.2 mm) blue 20-9181 12 25.60<br />
SamplKup Ø 2" (50,8 mm) blue 20-9184 12 25.60<br />
Mounting Moulds for castable (cold) resins, silicon rubber, reusable<br />
Mounting Mould Ø 25 mm, height 23 mm blue 113001 1 6.80<br />
Mounting Mould Ø 30 mm, height 25 mm blue 113002 1 7.20<br />
Mounting Mould Ø 32 mm, height 25 mm blue 113003 1 7.20<br />
Mounting Mould Ø 38 mm, height 25 mm blue 113004 1 7.80<br />
Mounting Mould Ø 40 mm, height 30 mm blue 113005 1 7.80<br />
Mounting Mould Ø 50 mm, height 30 mm blue 113006 1 12.40<br />
Mounting Mould Ø 60 mm, height 35 mm blue 113007 1 13.40<br />
Mounting Mould 55x30x22 mm (WxDxH) blue 113010 1 11.30<br />
Mounting Mould 70x40x22 mm (WxDxH) blue 113011 1 14.40<br />
Mounting Mould 100x50x22 mm (WxDxH) blue 113012 1 25.80<br />
Flexible EPDM Mounting Cups, reusable<br />
Mounting Mould Ø 1" (25.4 mm), height 20 mm blue 20-8181 5 41.30<br />
Mounting Mould Ø 1¼" (31.8 mm), height 20 mm blue 20-8182 5 39.10<br />
Mounting Mould Ø 1½" (38.2 mm), height 20 mm blue 20-8183 5 39.10<br />
Mounting Mould Ø 2" (50.8 mm), height 25 mm blue 20-8184 5 41.30<br />
EPDM Mounting Cup 63x35x46 mm (WxDxH) blue 20-6185 1 18.10<br />
EPDM Mounting Cup 150x100x50 mm (WxDxH) blue 20-6186 1 32.70<br />
EPDM Mounting Cup 150x76x25 mm (WxDxH) blue 20-6187 1 29.00<br />
Plastic ring forms for mounting, single use<br />
Ringforms Ø 1" (25,4 mm) O.D. transparent 20-8151-100 100 26.50<br />
Ringforms Ø 1¼" (32 mm) O.D. transparent 20-8152-100 100 28.70<br />
Ringforms Ø 1½" (38 mm) O.D. transparent 20-8153-100 100 31.10<br />
Ringforms Ø 2" (50,8 mm) O.D. transparent 20-8154-100 100 35.10<br />
Phenolic ring forms for mounting, single use<br />
Ringforms Ø 25 mm O.D. black 20-8155-100 100 26.50<br />
Ringforms Ø 30 mm O.D. black 20-8156-100 100 28.70<br />
Ringforms Ø 40 mm O.D. black 20-8157-100 100 31.10<br />
Ringforms Ø 50 mm O.D. black 20-8158-100 100 35.10<br />
Recessed Plastic Disc for mounting with phenolic ringforms<br />
Recessed Plastic Disc Ø 25 mm I.D. 20-3511-005 5 10.90<br />
Recessed Plastic Disc Ø 1" (25.4 mm) I.D. 20-3521-005 5 10.90<br />
Recessed Plastic Disc Ø 30 mm I.D. 20-3512-005 5 10.90<br />
Recessed Plastic Disc Ø 1¼" (32 mm) I.D. 20-3513-005 5 10.90<br />
Recessed Plastic Disc Ø 1½" (38 mm) I.D. 20-3514-005 5 10.90<br />
Recessed Plastic Disc Ø 40 mm I.D. 20-3515-005 5 10.90<br />
Recessed Plastic Disc Ø 50 mm I.D. 20-3516-005 5 10.90<br />
Recessed Plastic Disc Ø 2" (50,8 mm) I.D. 20-3517-005 5 10.90<br />
Inserts (to be used with ring forms 20-8152-xxx)<br />
Circuit Board Holders Ø 29 mm 20-8200-010 10 20.40<br />
Angle Polishing Inserts Ø 29 mm 20-8205-010 10 26.70
4.4. Filler and Contrast Materials for Cold Mounting<br />
Filler (globular oxide ceramic) for hardness increase of the epoxy cold mounting compounds and better flatness<br />
FlatEdgeFiller 20-8196 0.5 kg 19.70<br />
Conductive Filler (nickel base) for cold mounting comp. (spec. epoxy) to be used for SEM investigations /electrolytic<br />
polishing<br />
ConductiveFiller 20-8500 0.9 kg 80.00<br />
Blue dye for epoxy cold mounting compounds<br />
Epoblue Powder 111068 25 g 9.40<br />
alternative: EpoColor<br />
Dyes for epoxy castable (cold) mounting compounds<br />
Blue Pigment Liquid 20-8501 30 mL 18.80<br />
Black Pigment Liquid 20-8502 30 mL 18.80<br />
Red Pigment Liquid 20-8504 30 mL 18.80<br />
4.5. Accessories for Cold and Hot Mounts<br />
Supporting Aids for Sheets, PCB’s, Threads, etc<br />
UniClip Plastic black 113043 100 22.70<br />
UniClip Plastic red 113068 100 22.70<br />
UniClip Plastic green 113069 100 22.70<br />
UniClip Plastic transparent 20-5100-100 100 36.00<br />
SamplKlip Stainless steel 6 mm wide 20-4000-100 100 32.50<br />
SamplKlip I Plastic 6 mm wide 20-4100-100 100 29.70<br />
Clamp Stainless steel 6 mm wide 113040 100 26.50<br />
MultiClamp Plastic 5 steps, 1 mm distance 113044 100 22.70<br />
MultiClamp Plastic 4 steps, 2 mm distance 113045 100 22.70<br />
MultiClamp Plastic 4 steps, 3 mm distance 113046 100 22.70<br />
General Mounting Accessories<br />
Release Agent Bottle with swab 20-8185-002 30 mL 7.20<br />
Release Agent Refill bottle 20-8185-008 240 mL 21.80<br />
Release Agent Refill bottle 20-8185-016 470 mL 25.80<br />
Release Agent Refill bottle 20-8185-032 950 mL 44.30<br />
Mould Release Powder for mounting cylinders 20-3048 45 g 20.20<br />
Funnel for filling moulding material into press 826006 1 2.70<br />
Silicone spray Mold release 113023 200 mL 12.50<br />
Silicone paste P Mold release 113022 100 g 12.50<br />
Paper cups content: 200 mL with stirrer 113030 50 6.50<br />
Wall holder for mixing cups 11 30 30 113031 1 17.90<br />
Paper cups for vacuum-impregnation unit, waxed, 150 mL 20-8177-100 100 18.60<br />
Stirring Sticks Wooden sticks 113034 100 3.30<br />
Sample Identity Labels 95B140 200 3.70<br />
Epoxi Supply Tubes for Cast N' Vac 20-3520-100 100 21.80<br />
4.6. Electroless Nickel for Coating<br />
EdgeMet Kit for coating of specimen<br />
EdgeMet-Kit 950 mL solution A + B, 180 mL preclean solution 20-8192 1 Kit 72.00<br />
UniClip SamplKlip SamplKlip I<br />
MOUNTING<br />
23
24<br />
24<br />
MagnoSys Magnetic System<br />
MagnoSys Magnetic System is is a a magnetic-based<br />
magnetic-<br />
system based system used in used conjunction in conjunction with both with abrasive both<br />
papers abrasive and papers polishing and polishing cloths. MagnoSys cloths. consists of<br />
two MagnoSys components. consists Its of cost two effectiveness components. and Its easy<br />
handling cost effectiveness renders the and magnetic easy handling system renders an ideal<br />
component the magnetic in your system preparation an ideal component process. The in<br />
acquisition your preparation is worthwhile process. even The when acquisition you already is<br />
possess worthwhile a number even when of platens. you already Simply possess add these a thinly<br />
designed number of components platens. Simply to your add current these thinly platens<br />
without designed incurring components additional to your platen current costs. platens You will<br />
also without gain incurring additional additional space in your platen laboratory, costs. You as in<br />
the will ideal also gain case, additional only one magnetic space in your platen will be<br />
required laboratory, per as preparation in the ideal unit. case, only one<br />
Furthermore, magnetic platen the reusability will be required and environmentally<br />
per<br />
friendly preparation design unit. of MagnoMet discs helps to reduce<br />
waste. Furthermore, the reusability and<br />
MagnoFix environmentally is a magnetic friendly substrate design of which MagnoMet enables you<br />
to discs turn helps existing to reduce platens waste. without any effort into<br />
magnetic MagnoFix platens. is a magnetic It does substrate not make which any difference<br />
whether enables you your to platens turn existing are made platens from aluminium without or<br />
PVC. any effort As MagnoFix into magnetic has been platens. fitted with It does a self- not<br />
adhesive make any PSA-backing, difference whether it can easily your be platens attached are to<br />
any made existing from aluminium platen. Platens or PVC. coated As MagnoFix with MagnoFix<br />
serve has been as a carrier fitted with for special a self-adhesive ferromagnetic PSA- discs onto<br />
which backing, you it can glue easily conventional be attached abrasive to any paper or<br />
polishing existing platen. cloths. Platens This principle coated allows with MagnoFix you to change<br />
the serve abrasive as a carrier paper for or special the polishing ferromagnetic cloths between<br />
the discs individual onto which preparation you can glue stages conventional<br />
in no time.<br />
MagnoPad abrasive paper and MagnoMet or polishing serve cloths. as a This carrier for<br />
customary principle allows abrasive you papers, to change grinding the abrasive discs or<br />
polishing paper or the cloths. polishing While paper cloths is between fixed to the disc with<br />
a individual double-sided preparation adhesive stages tape or in sprayed no time. glue, cloths<br />
can MagnoPad be glued and directly MagonMet onto the serve carrier. as a There carrier is for no<br />
need customary for special abrasive consumables. papers, grinding Depending discs on or the<br />
adhesive polishing strength cloths. While of the paper PSA-backing, is fixed to this the economic<br />
solution disc withallows a double-sided you to detach adhesive dirty or tape unusable or<br />
polishing sprayed glue, cloths, cloths or worn can out be glued paper directly from the onto disc,<br />
and the to carrier. fit the There carrier is with no need a new for cloth. special One<br />
MagnoPad consumables. or MagnoMet Depending disc on is the required adhesive for each<br />
preparation strength of step. the PSA-backing, Together with this paper economic or cloth,<br />
MagnoPad solution allows or MagnoMet you to detach is put dirty onto or the unusable magnetic<br />
platen, polishing enabling cloths, you or worn to grind out or paper polish from as usual. the The<br />
disc disc, is and secure to fit on the carrier platen with thanks a new to the cloth. magnetic<br />
force One MagnoPad of the MagnoFix or MagnoMet base. A further disc is advantage required of<br />
the for system each preparation is the fact that, step. between Together the with individual paper<br />
grinding or cloth, and MagnoPad polishing or stages, MagnoMet the disc is put can onto easily be<br />
lifted the magnetic and exchanged. platen, The enabling magnetic you to platen grind remains or<br />
in polish the grinder/polisher as usual. The disc throughout is secure on the the entire platen<br />
preparation thanks to the process. magnetic force of the MagnoFix<br />
MagnoPad base. A further has a advantage special coating of the that system allows is the easy<br />
removal of the cloth or paper.<br />
Apex Products<br />
fact that, between the individual grinding and<br />
polishing stages, the disc can easily be lifted<br />
Apex and Quick-Change exchanged. Magnetic The magnetic System platen is a remains new<br />
magnetic-based in the grinder/polisher system used throughout in conjunction the with entire<br />
both preparation abrasive papers process. and polishing cloths. Apex<br />
consists MagnoPad of two components. has a special The coating first is that ApexM allows<br />
reusable, easy long-life removal magnetic of the cloth discs. or paper. With a selfadhesive<br />
backing on one side, the ApexM disc can<br />
be used Apex on any Magnetic conventional System platen. The second<br />
component is the ApexB bimetallic plate and is used<br />
between Apex the Quick-Change ApexM disc and Magnetic any self-adhesive System is a<br />
backed new abrasive magnetic-based paper, polishing system cloth used or in any<br />
consumable conjunction of choice. with both abrasive papers and<br />
polishing cloths. Apex consists of two<br />
components. The first is ApexM reusable, longlife<br />
magnetic discs. With a self-adhesive<br />
backing on one side, the ApexM disc can be<br />
used on any conventional platen. The second<br />
component is the ApexB bimetallic plate and is<br />
used between the ApexM disc and any selfadhesive<br />
backed abrasive paper, polishing<br />
cloth or any consumable of choice.<br />
ApexHercules fine grinding discs are used<br />
together with 9 μm or 6 μm diamond suspensions to<br />
achieve a fine grinding step that replaces up to five<br />
steps of Silicon Carbide paper after the initial planar<br />
grinding stage. Together with a larger micron<br />
diamonds, the disc can be used also directly for<br />
planar grinding.<br />
Your advantage: High abrasion rate reduces the<br />
number of preparation steps; excellent flatness and<br />
edge retention.<br />
Apex CGD CoarseGrindingDiscs are aggressive<br />
metal bonded diamond discs designed for<br />
continuous ApexHercules use and high fine material grindingremoval discs are rates used on<br />
hard to together grind materials. with 9µm or 6 µm diamond<br />
suspensions to achieve a fine grinding step<br />
Apex that DGD replaces Color DiamondGrindingDiscs up to five steps of Silicon are Carbide<br />
ideally paper used after as a substitute the initial planar for SiC grinding paper or other stage.<br />
grinding Together media. with Long-life, a larger fixed micron abrasive diamonds, provides the<br />
high removal disc can rates be used with also superb directly edge for retention planar and<br />
flatness. grinding. This versatile system works on a wide range<br />
of materials<br />
Your advantage:<br />
such as hard<br />
High<br />
materials,<br />
abrasion<br />
ferrous<br />
rate reduces<br />
materials,<br />
aluminium,<br />
the number<br />
ceramics,<br />
of preparation<br />
glass, thermal<br />
steps;<br />
spray<br />
excellent<br />
coatings<br />
and more.<br />
flatness<br />
The<br />
and<br />
surface<br />
edge<br />
is<br />
retention.<br />
durable enough for<br />
unmounted specimens. Like your Silicon Carbide<br />
papers, just add water for the preparation process.<br />
4 Paper or Cloth<br />
3 MagnoMet or MagnoPad<br />
2 MagnoFix<br />
1 Platen
5. MagnoSys and Apex Magnetic Systems<br />
5.1. MagnoPad<br />
MagnoPad – Ferromagnetic carrier sheet with non-stick coating<br />
MagnoPad 200 Coated Ferromagnetic carrier sheet for p/c Ø 203 mm (8") 162073 5 82.00<br />
MagnoPad 250 Coated Ferromagnetic carrier sheet for p/c Ø 254 mm (10") 162573 5 119.00<br />
MagnoPad 300 Coated Ferromagnetic carrier sheet for p/c Ø 305 mm (12") 163073 5 140.00<br />
MagnoPad 350 Coated Ferromagnetic carrier sheet for p/c Ø 356 mm 163573 5 171.00<br />
5.2. MagnoMet<br />
MagnoMet – Ferromagnetic carrier sheet<br />
MagnoMet 200 Ferromagnetic carrier sheet for paper/cloths Ø 203 mm (8") 162072 5 32.50<br />
MagnoMet 250 Ferromagnetic carrier sheet for paper/cloths Ø 254 mm (10") 162572 5 39.10<br />
MagnoMet 300 Ferromagnetic carrier sheet for paper/cloths Ø 305 mm (12") 163072 5 46.20<br />
MagnoMet 350 Ferromagnetic carrier sheet for paper/cloths Ø 356 mm (14") 163572 5 57.00<br />
5.3. MagnoFix<br />
MagnoFix – Magnetic substrate disc to attach to any conventional platen, self-adhesive backing, easy to handle<br />
MagnoFix 200 Magnetic substrate for platen Ø 203 mm (8") 162070 1 16.70<br />
MagnoFix 250 Magnetic substrate for platen Ø 254 mm (10") 162570 1 22.50<br />
MagnoFix 300 Magnetic substrate for platen Ø 305 mm (12") 163070 1 27.20<br />
5.4. ApexB<br />
ApexB – Bimetallic Disc<br />
ApexB 200 Bimetallic plate for cloth or paper Ø 203 mm (8") 41-2739-208-001 1 74.00<br />
ApexB 250 Bimetallic plate for cloth or paper Ø 254 mm (10") 41-2739-210-001 1 110.00<br />
ApexB 300 Bimetallic plate for cloth or paper Ø 305 mm (12") 41-2739-212-001 1 161.00<br />
5.5. ApexM<br />
ApexM – Magnetic substrate disc to attach on any conventional platen, self adhesive backing, easy to handle<br />
ApexM 200 Magnetic disc Ø 203 mm (8") 41-2739-608-001 1 26.20<br />
ApexM 250 Magnetic disc Ø 254 mm (10") 41-2739-610-001 1 28.40<br />
ApexM 300 Magnetic disc Ø 305 mm (12") 41-2739-612-001 1 31.40<br />
5.6. ApexHercules H<br />
Fine grinding disc for hard ferrous and non-ferrous material (> HRC 20 / HV 236)<br />
ApexHercules H 200 Fine Grinding Disc Ø 203 mm (8") 41-2740-308-001 1 43.50<br />
ApexHercules H 250 Fine Grinding Disc Ø 254 mm (10") 41-2740-310-001 1 62.00<br />
ApexHercules H 300 Fine Grinding Disc Ø 305 mm (12") 41-2740-312-001 1 80.00<br />
5.7. ApexHercules S<br />
Fine Grinding Disc for soft ferrous and non-ferrous material (< HRC 20 / HV 236)<br />
ApexHercules S 200 Fine Grinding Disc Ø 203 mm (8") 41-2740-408-001 1 43.50<br />
ApexHercules S 250 Fine Grinding Disc Ø 254 mm (10") 41-2740-410-001 1 62.00<br />
ApexHercules S 300 Fine Grinding Disc Ø 305 mm (12") 41-2740-412-001 1 80.00<br />
GRINDING & POLISHING<br />
25
26<br />
5.8. ApexCGD CoarseGrindingDiscs<br />
Aggressive metal bonded diamond discs designed for continuous use and high material removal rates on hard to grind<br />
materials. Excellent results with: tool steels, tungsten carbide, hard ceramics and titanium. No dressing required.<br />
Ø 203 mm (8") ApexCGD CoarseGrindingDisc with self-adhesive backing<br />
ApexCGD grey DiamondGrindingDisc, metal-bonded, PSA 320 μm 41-10006 1 278.00<br />
ApexCGD green DiamondGrindingDisc, metall-bonded, PSA 240 μm 41-10007 1 256.00<br />
ApexCGD black DiamondGrindingDisc, metall-bonded, PSA 125 μm 41-10008 1 256.00<br />
Ø 254 mm (10") ApexCGD CoarseGrindingDisc with self-adhesive backing<br />
ApexCGD grey DiamondGrindingDisc, metal-bonded, PSA 320 μm 41-10009 1 415.00<br />
ApexCGD green DiamondGrindingDisc, metal-bonded, PSA 240 μm 41-10010 1 372.00<br />
ApexCGD black DiamondGrindingDisc, metal-bonded, PSA 125 μm 41-10011 1 372.00<br />
Ø 305 mm (12") ApexCGD CoarseGrindingDisc with self-adhesive backing<br />
ApexDGD grey DiamondGrindingDisc, metal-bonded, PSA 320 μm 41-10012 1 574.00<br />
ApexDGD green DiamondGrindingDisc, metal-bonded, PSA 240 μm 41-10013 1 523.00<br />
ApexDGD black DiamondGrindingDisc, metal-bonded, PSA 125 μm 41-10014 1 523.00<br />
5.9 ApexDGD DiamondGrindingDiscs<br />
Resin-bonded, fixed abrasive surfaces, excellent for hard materials, ceramic, glass, TSC.<br />
These discs provide superb edge retention and flatness. Just add water and use (dressing required with some materials).<br />
Ø 203 mm (8") ApexDGD DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 165 μm 41-5008 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 125 μm 41-5108 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 70 μm 41-5208 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 45 μm 41-5308 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 30 μm 41-5408 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 15 μm 41-5508 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 9 μm 41-5608 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 6 μm 41-5708 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 3 μm 41-5808 1 75.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 0.5 μm 41-5908 1 75.00<br />
Ø 254 mm (10") ApexDGD DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 165 μm 41-5010 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 125 μm 41-5110 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 70 μm 41-5210 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 45 μm 41-5310 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 30 μm 41-5410 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 15 μm 41-5510 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 9 μm 41-5610 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 6 μm 41-5710 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 3 μm 41-5810 1 82.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 0.5 μm 41-5910 1 82.00<br />
Ø 305 mm (12") ApexDGD DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 165 μm 41-5012 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 125 μm 41-5112 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 70 μm 41-5212 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 45 μm 41-5312 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 30 μm 41-5412 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 15 μm 41-5512 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 9 μm 41-5612 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 6 μm 41-5712 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 3 μm 41-5812 1 132.00<br />
ApexDGD DiamondGrindingDisc, resinbonded, PSA 0.5 μm 41-5912 1 132.00
5.10 ApexDGD DiamondGrindingDiscs on MagnoMet carrier<br />
Resin-bonded, fixed abrasive surfaces, excellent for hard materials, ceramic, glass, TSC.<br />
These discs provide superb edge retention and flatness. Just add water and use (dressing required with some materials).<br />
Ø 203 mm (8") ApexDGD DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6008D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6108D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6208D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6308D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6408D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6508D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6608D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6708D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6808D 1 82.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6908D 1 82.00<br />
Ø 254 mm (10") ApexDGD DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6010D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6110D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6210D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6310D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6410D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6510D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6610D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6710D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6810D 1 91.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6910D 1 91.00<br />
Ø 305 mm (12") ApexDGD DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6012D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6112D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6212D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6312D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6412D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6512D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6612D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6712D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6812D 1 143.00<br />
ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6912D 1 143.00<br />
5.11 ApexDGD Color DiamondGrindingDiscs<br />
Our most versatile diamond grinding disc, the unique characteristics of the resin bond used provides long life and<br />
high removal rates on most materials, including softer materials such as brass and copper. Just add water and use.<br />
Ø 203 mm (8") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3308 1 104.00<br />
ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3408 1 104.00<br />
ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3508 1 104.00<br />
ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3608 1 104.00<br />
ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3708 1 104.00<br />
ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3808 1 104.00<br />
ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3908 1 104.00<br />
Ø 254 mm (10") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3310 1 128.00<br />
ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3410 1 128.00<br />
ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3510 1 128.00<br />
ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3610 1 128.00<br />
ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3710 1 128.00<br />
ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3810 1 128.00<br />
ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3910 1 128.00<br />
Ø 305 mm (12") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3312 1 188.00<br />
ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3412 1 188.00<br />
ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3512 1 188.00<br />
ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3612 1 188.00<br />
ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3712 1 188.00<br />
ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3812 1 188.00<br />
ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3912 1 188.00<br />
GRINDING & POLISHING<br />
27
28<br />
5.11 ApexDGD Color DiamondGrindingDiscs (continued)<br />
Ø 356 mm (14") ApexDGD Color DiamondGrindingDisc with self-adhesive backing<br />
ApexDGD green DiamondGrindingDisc, resinbonded, PSA 240 μm 41-3314 1 301.00<br />
ApexDGD black DiamondGrindingDisc, resinbonded, PSA 125 μm 41-3414 1 301.00<br />
ApexDGD red DiamondGrindingDisc, resinbonded, PSA 75 μm 41-3514 1 301.00<br />
ApexDGD purple DiamondGrindingDisc, resinbonded, PSA 55 μm 41-3614 1 301.00<br />
ApexDGD yellow DiamondGrindingDisc, resinbonded, PSA 35 μm 41-3714 1 301.00<br />
ApexDGD white DiamondGrindingDisc, resinbonded, PSA 15 μm 41-3814 1 301.00<br />
ApexDGD blue DiamondGrindingDisc, resinbonded, PSA 8 μm 41-3914 1 301.00<br />
5.12 ApexDGD Color DiamondGrindingDiscs with MagnoMet Carrier<br />
Our most versatile diamond grinding disc, the unique characteristics of the resin bond used provides long life and<br />
high removal rates on most materials, including softer materials such as brass and copper. Just add water and use.<br />
Ø 203 mm (8") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M green DiamondGrindingDisc, on MagnoMet 240 μm 41-4308D 1 113.00<br />
ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4408D 1 113.00<br />
ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4508D 1 113.00<br />
ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4608D 1 113.00<br />
ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4708D 1 113.00<br />
ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4808D 1 113.00<br />
ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4908D 1 113.00<br />
Ø 254 mm (10") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M green DiamondGrindingDisc, on MagnoMet 165 μm 41-4310D 1 138.00<br />
ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4410D 1 138.00<br />
ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4510D 1 138.00<br />
ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4610D 1 138.00<br />
ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4710D 1 138.00<br />
ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4810D 1 138.00<br />
ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4910D 1 138.00<br />
Ø 305 mm (12") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M green DiamondGrindingDisc, on MagnoMet 240 μm 41-4312D 1 199.00<br />
ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4412D 1 199.00<br />
ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4512D 1 199.00<br />
ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4612D 1 199.00<br />
ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4712D 1 199.00<br />
ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4812D 1 199.00<br />
ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4912D 1 199.00<br />
Ø 356 mm (14") ApexDGD Color DiamondGrindingDisc on MagnoMet<br />
ApexDGD-M green DiamondGrindingDisc, on MagnoMet 240 μm 41-4314D 1 314.00<br />
ApexDGD-M black DiamondGrindingDisc, on MagnoMet 125 μm 41-4414D 1 314.00<br />
ApexDGD-M red DiamondGrindingDisc, on MagnoMet 75 μm 41-4514D 1 314.00<br />
ApexDGD-M purple DiamondGrindingDisc, on MagnoMet 55 μm 41-4614D 1 314.00<br />
ApexDGD-M yellow DiamondGrindingDisc, on MagnoMet 35 μm 41-4714D 1 314.00<br />
ApexDGD-M white DiamondGrindingDisc, on MagnoMet 15 μm 41-4814D 1 314.00<br />
ApexDGD-M blue DiamondGrindingDisc, on MagnoMet 8 μm 41-4914D 1 314.00<br />
5.13 Dressing Stick for Diamond Grinding Discs<br />
Dressing stick for dressing of diamond grinding discs<br />
Dressing stick for diamond grinding discs 109002 1 5.70
6. Grinding, Polishing and Lapping<br />
The goal of sample preparation for microstructural analysis is to reveal the true material<br />
structure. In order to achieve this goal, one must use methods and products that<br />
produce a specimen that has, as much as possible, no deformation or smearing of the<br />
sample, good edge retention and planarity, and freedom from scratches, which could<br />
confuse microstructural interpretation. All preparation steps, from the initial cut to the<br />
final polish must be carefully performed. All steps are equally important and the<br />
deformation from one stage must be removed in the subsequent step.<br />
6.1. PlanarMet Planar Grinding Discs<br />
Alumina planar grinding surface, self adhesive, long life, very high material removal, particularly suitable for planar grinding with<br />
central pressure and/or large sample surfaces<br />
120 Ø 203 mm (8") self adhesive 30-6008-020 20 82.00<br />
120 Ø 254 mm (10") self adhesive 30-6010-020 20 91.00<br />
120 Ø 305 mm (12") self adhesive 30-6012-020 20 166.00<br />
6.2. ZirMet Abrasive Discs<br />
Zirconia based abrasive, self adhesive, long lifetime, very high material removal, particularly suitable for planar grinding with<br />
central pressure and/or large sample surfaces<br />
Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 200 mm<br />
80 Ø 200 mm 201 μm 132021 25 53.00<br />
120 Ø 200 mm 106 μm 132023 25 53.00<br />
180 Ø 200 mm 75 μm 132025 25 53.00<br />
Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 250 mm<br />
80 Ø 250 mm 201 μm 132521 25 81.00<br />
120 Ø 250 mm 106 μm 132523 25 81.00<br />
180 Ø 250 mm 75 μm 132525 25 81.00<br />
Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 300 mm<br />
60 Ø 300 mm 250 μm 15-5132-060 25 148.00<br />
120 Ø 300 mm 106 μm 15-5132-120 25 148.00<br />
180 Ø 300 mm 75 μm 15-5132-180 25 148.00<br />
220 Ø 300 mm 63 μm 15-5132-220 25 169.00<br />
6.3. UltraPrep Diamond Abrasive Disc<br />
Self adhesive grinding discs for all Grinder/Polishers<br />
Application: Grinding of ceramics, hard metals and hard materials, planar grinding<br />
For platen with Ø 200 mm<br />
250 μm green metal bonded 142080 1 158.00<br />
125 μm black metal bonded 142081 1 131.00<br />
74 μm red metal bonded 142082 1 92.00<br />
40 μm yellow metal bonded 142083 1 80.00<br />
30 μm White resin bonded 142084 1 80.00<br />
20 μm White metal bonded 142085 1 80.00<br />
10 μm blue resin bonded 142086 1 80.00<br />
For platen with Ø 250 mm<br />
250 μm green metal bonded 142580 1 243.00<br />
125 μm black metal bonded 142581 1 190.00<br />
74 μm red metal bonded 142582 1 162.00<br />
40 μm yellow metal bonded 142583 1 117.00<br />
30 μm White resin bonded 142584 1 117.00<br />
20 μm White metal bonded 142585 1 117.00<br />
10 μm blue resin bonded 142586 1 117.00<br />
For platen with Ø 300 mm<br />
250 μm green metal bonded 143080 1 372.00<br />
125 μm black metal bonded 143081 1 367.00<br />
74 μm red metal bonded 14 30 82 1 267.00<br />
40 μm yellow metal bonded 143083 1 187.00<br />
30 μm White resin bonded 143084 1 187.00<br />
20 μm White metal bonded 143085 1 187.00<br />
10 μm blue resin bonded 143086 1 187.00<br />
GRINDING & POLISHING<br />
29
30<br />
6.4. Silicon Carbide Abrasive Paper<br />
The BuehlerMet line of Silicon Carbide abrasive discs have been developed for laboratory grinding of<br />
metallographic and petrographic samples. These papers utilize a uniformly graded abrasive coating for<br />
consistent rapid material removal and uniform finish. BuehlerMet discs can be used wet or dry and the<br />
uniformity and consistency of these discs make them an excellent choice for manual or automated grinding<br />
applications. The tightly held abrasive grain sizing gives BuehlerMet abrasive papers the ability to reduce<br />
subsequent grinding and polishing times.<br />
6.4.1. BuehlerMet Silicon Carbide Abrasive Paper Ø 200 mm (8")<br />
Ø 200 mm Standard quality, plain, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 30-5208-060 100 40.60<br />
P 80 Silicon Carbide 201 μm 30-5208-080 100 36.10<br />
P 120 Silicon Carbide 127 μm 30-5208-120 100 30.20<br />
P 180 Silicon Carbide 78 μm 30-5208-180 100 26.60<br />
P 240 Silicon Carbide 58 μm 30-5208-240 100 26.60<br />
P 320 Silicon Carbide 46 μm 30-5208-320 100 26.60<br />
P 400 Silicon Carbide 35 μm 30-5208-400 100 26.60<br />
P 600 Silicon Carbide 26 μm 30-5208-600 100 26.60<br />
P 800 Silicon Carbide 22 μm 30-5208-800 100 26.60<br />
P 1000 Silicon Carbide 18 μm 30-5208-010 100 26.60<br />
P 1200 Silicon Carbide 15 μm 30-5208-012 100 26.60<br />
P 2500 Silicon Carbide 10 μm 30-5208-025 100 42.80<br />
P 4000 Silicon Carbide 5 μm 30-5208-040 100 68.00<br />
P 60 Silicon Carbide 269 μm 30-5208-060-025 25 10.70<br />
P 80 Silicon Carbide 201 μm 30-5208-080-050 50 18.60<br />
P 120 Silicon Carbide 127 μm 30-5208-120-050 50 15.70<br />
Ø 203 mm MicroCut fine grinding non-adhesive, grit size FEPA<br />
P 1200 Silicon Carbide 15 μm 132016 50 48.40<br />
6.4.2. BuehlerMet Silicon Carbide Abrasive Paper Ø 200 mm (8") PSA<br />
Ø 200 mm Standard quality self-adhesive, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 30-5218-060 100 63.00<br />
P 80 Silicon Carbide 201 μm 30-5218-080 100 58.00<br />
P 120 Silicon Carbide 127 μm 30-5218-120 100 49.90<br />
P 180 Silicon Carbide 78 μm 30-5218-180 100 42.60<br />
P 240 Silicon Carbide 58 μm 30-5218-240 100 42.60<br />
P 320 Silicon Carbide 46 μm 30-5218-320 100 42.60<br />
P 400 Silicon Carbide 35 μm 30-5218-400 100 42.60<br />
P 600 Silicon Carbide 26 μm 30-5218-600 100 42.60<br />
P 800 Silicon Carbide 22 μm 30-5218-800 100 42.60<br />
P 1000 Silicon Carbide 18 μm 30-5218-010 100 42.60<br />
P 1200 Silicon Carbide 15 μm 30-5218-012 100 42.60<br />
P 2500 Silicon Carbide 10 μm 30-5218-025 100 63.00<br />
P 60 Silicon Carbide 269 μm 30-5218-060-025 25 16.40<br />
P 80 Silicon Carbide 201 μm 30-5218-080-050 50 29.50<br />
P 120 Silicon Carbide 127 μm 30-5218-120-050 50 25.40<br />
The 4000 grit is only available with plain backing!<br />
Please use our Metgrip Liners or spray adhesive to create a self-adhesive version of P4000.<br />
Cross section through a grinding paper
6.4.3. BuehlerMet Silicon Carbide Abrasive Paper Ø 230 mm (9")<br />
Ø 230 mm Standard quality, plain, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 30-5223-060 100 51.00<br />
P 80 Silicon Carbide 201 μm 30-5223-080 100 44.00<br />
P 120 Silicon Carbide 127 μm 30-5223-120 100 35.60<br />
P 180 Silicon Carbide 78 μm 30-5223-180 100 32.40<br />
P 240 Silicon Carbide 58 μm 30-5223-240 100 32.40<br />
P 320 Silicon Carbide 46 μm 30-5223-320 100 32.40<br />
P 400 Silicon Carbide 35 μm 30-5223-400 100 32.40<br />
P 600 Silicon Carbide 26 μm 30-5223-600 100 32.40<br />
P 800 Silicon Carbide 22 μm 30-5223-800 100 32.40<br />
P 1000 Silicon Carbide 18 μm 30-5223-010 100 32.40<br />
P 1200 Silicon Carbide 15 μm 30-5223-012 100 32.40<br />
P 2500 Silicon Carbide 10 μm 30-5223-025 100 49.40<br />
P 4000 Silicon Carbide 5 μm 30-5223-040 100 85.00<br />
P 60 Silicon Carbide 269 μm 30-5223-060-025 25 13.50<br />
P 80 Silicon Carbide 201 μm 30-5223-080-050 50 23.10<br />
P 120 Silicon Carbide 127 μm 30-5223-120-050 50 18.20<br />
Papers of Ø 230 mm are only available with plain backing!<br />
Please use our Metgrip Liners or spray adhesive to create a self-adhesive version.<br />
Ø 229 mm MicroCut fine grinding non-adhesive, grit size FEPA<br />
P 1200 Silicon Carbide 15 μm 13 23 16 50 72.00<br />
The Mechanical Preparation<br />
Mechanical preparation is the most usual procedure<br />
to prepare samples for microscopic evaluation. The<br />
goal of sample preparation is to reveal the true<br />
structure of the material. The preparation should be<br />
accomplished systematically and according to<br />
reproducible methods.<br />
Grinding<br />
The cutting process results in mechanical<br />
deformation below the sample surface. This<br />
deformation must be removed by subsequent<br />
preparation steps. The first grinding step is generally<br />
the planar grinding stage. With manual preparation,<br />
the sample should be turned 90 degrees after each<br />
stage. This is done until the grinding marks from the<br />
previous step are no longer visible. In the case of<br />
semi or fully automatic sample preparation, the<br />
change of direction results from the relative motion<br />
of the platen and the sample holder. When moving<br />
to the next step, the selection of the different<br />
abrasive size is very important.<br />
As a rule the next step consists of a Silicon Carbide<br />
paper that has half the grit size of the proceeding<br />
one, e.g. in each case P120 - P320 - P600 - P1200.<br />
After performing these steps correctly, the<br />
remaining surface deformation can be removed with<br />
a brief step using a fine diamond abrasive on soft<br />
plane cloths. With very soft or tough materials<br />
grades up to P2500 or P4000 should be used.<br />
Alternatively, grinding cloths can be used that utilise<br />
fine diamonds to achieve the grinding steps. The<br />
abrasion is moderate and the scratch pattern finer<br />
than with comparable Silicon Carbide paper.<br />
Grinding usually takes place with Silicon Carbide<br />
papers on rotating discs with continuous water<br />
flushing. The wet grinding reduces frictional heat,<br />
dust formation and washes away abrasion debris.<br />
Buehler offers abrasives for all grinding procedures:<br />
The most common abrasive type in use for grinding<br />
most materials is Silicon Carbide paper. They are<br />
available in diameters of 200, 230, 250, 300 and 350<br />
mm and in the grades of P60 to P4000, with and<br />
without adhesive backing.<br />
PlanarMet planar grinding discs utilise Alumina<br />
abrasives, and ZirMet with Zirconia abrasives exhibit<br />
a higher hardness and a substantially better abrasion<br />
rate than Silicon Carbide paper. They are therefore<br />
particularly suitable for the planar grinding stage<br />
with semi and fully automatic preparation machines.<br />
Their longer life, in comparison to Silicon Carbide<br />
abrasive, reduces the number of papers used.<br />
UltraPrep diamond discs are used for all materials with<br />
high to very high hardness. The long life of the<br />
surface allows savings of consumables even if a set<br />
of discs has a comparatively high initial price.<br />
Instead of the classical grinding with fixed abrasive<br />
papers, grinding can also be performed with hard<br />
polishing surfaces (TexMet P or Ultra-cloths) and<br />
diamonds of 45 μm to 6 μm. This has the advantage<br />
that with semi and fully automatic preparation<br />
equipment, abrasives can be continuously dosed<br />
onto the cloth.<br />
GRINDING & POLISHING<br />
31
32<br />
6.4.4. BuehlerMet Silicon Carbide Abrasive Paper Ø 250 mm (10")<br />
Ø 250 mm Standard quality, plain, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 30-5228-060 100 60.00<br />
P 80 Silicon Carbide 201 μm 30-5228-080 100 55.00<br />
P 120 Silicon Carbide 127 μm 30-5228-120 100 43.30<br />
P 180 Silicon Carbide 78 μm 30-5228-180 100 39.00<br />
P 240 Silicon Carbide 58 μm 30-5228-240 100 39.00<br />
P 320 Silicon Carbide 46 μm 30-5228-320 100 39.00<br />
P 400 Silicon Carbide 35 μm 30-5228-400 100 39.00<br />
P 600 Silicon Carbide 26 μm 30-5228-600 100 39.00<br />
P 800 Silicon Carbide 22 μm 30-5228-800 100 39.00<br />
P 1000 Silicon Carbide 18 μm 30-5228-010 100 39.00<br />
P 1200 Silicon Carbide 15 μm 30-5228-012 100 39.00<br />
P 2500 Silicon Carbide 10 μm 30-5228-025 100 58.00<br />
P 4000 Silicon Carbide 5 μm 30-5228-040 100 114.00<br />
P 60 Silicon Carbide 269 μm 30-5228-060-025 25 16.30<br />
P 80 Silicon Carbide 201 μm 30-5228-080-050 50 28.20<br />
P 120 Silicon Carbide 127 μm 30-5228-120-050 50 22.50<br />
Ø 254 mm MicroCut fine grinding non-adhesive, grit size FEPA<br />
P 1200 Silicon Carbide 15 μm 132516 50 74.00<br />
6.4.5. BuehlerMet Silicon Carbide Abrasive Paper Ø 250 mm (10") PSA<br />
Ø 250 mm Standard quality self-adhesive, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 30-5229-060 100 98.00<br />
P 80 Silicon Carbide 201 μm 30-5229-080 100 94.00<br />
P 120 Silicon Carbide 127 μm 30-5229-120 100 76.00<br />
P 180 Silicon Carbide 78 μm 30-5229-180 100 67.00<br />
P 240 Silicon Carbide 58 μm 30-5229-240 100 67.00<br />
P 320 Silicon Carbide 46 μm 30-5229-320 100 67.00<br />
P 400 Silicon Carbide 35 μm 30-5229-400 100 67.00<br />
P 600 Silicon Carbide 26 μm 30-5229-600 100 67.00<br />
P 800 Silicon Carbide 22 μm 30-5229-800 100 67.00<br />
P 1000 Silicon Carbide 18 μm 30-5229-010 100 67.00<br />
P 1200 Silicon Carbide 15 μm 30-5229-012 100 67.00<br />
P 2500 Silicon Carbide 10 μm 30-5229-025 100 96.00<br />
P 60 Silicon Carbide 269 μm 30-5229-060-025 25 26.30<br />
P 80 Silicon Carbide 201 μm 30-5229-080-050 50 47.80<br />
P 120 Silicon Carbide 127 μm 30-5229-120-050 50 39.40<br />
The grit 4000 is only available with plain backing!<br />
Please use our Metgrip Liners or spray adhesive to create a self-adhesive version of P4000.<br />
USA / European Equivalency Grit Guide<br />
FEPA and ANSI/CAMI and mean grainsize<br />
FEPA Grainsize ANSI/CAMI Grainsizee<br />
P60 269 μm 60 268 μm<br />
P80 201 μm 80 188 μm<br />
P120 127 μm 120 116 μm<br />
P180 78 μm 180 78 μm<br />
P240 58 μm<br />
240 52 μm<br />
P320 46 μm<br />
P400 35 μm 320 34 μm<br />
P600 26 μm<br />
P800 22 μm 400 22 μm<br />
P1000 18.3 μm 500 18 μm<br />
P1200 15.3 μm 600 15 μm<br />
P1500 12.6 μm 800 12 μm<br />
P2500 8.4 μm 1200 6.5 μm<br />
P4000 5.5 μm
6.4.6. BuehlerMet Silicon Carbide Abrasive Paper Ø 305 mm (12")<br />
Ø 305 mm Standard quality, plain, grit size FEPA<br />
P 60 Silicon Carbide ca 269 μm 30-5232-060 100 84.00<br />
P 80 Silicon Carbide ca 201 μm 30-5232-080 100 67.00<br />
P 120 Silicon Carbide ca 127 μm 30-5232-120 100 55.00<br />
P 180 Silicon Carbide 78 μm 30-5232-180 100 49.40<br />
P 240 Silicon Carbide 58 μm 30-5232-240 100 49.40<br />
P 320 Silicon Carbide 46 μm 30-5232-320 100 49.40<br />
P 400 Silicon Carbide 35 μm 30-5232-400 100 49.40<br />
P 600 Silicon Carbide 26 μm 30-5232-600 100 49.40<br />
P 800 Silicon Carbide 22 μm 30-5232-800 100 49.40<br />
P 1000 Silicon Carbide 18 μm 30-5232-010 100 49.40<br />
P 1200 Silicon Carbide 15 μm 30-5232-012 100 49.40<br />
P 2500 Silicon Carbide 10 μm 30-5232-025 100 85.00<br />
P 4000 Silicon Carbide 5 μm 30-5232-040 100 162.00<br />
P 60 Silicon Carbide 269 μm 30-5232-060-025 25 22.40<br />
P 80 Silicon Carbide 201 μm 30-5232-080-050 50 34.70<br />
P 120 Silicon Carbide 127 μm 30-5232-120-050 50 28.40<br />
6.4.7. BuehlerMet Silicon Carbide Abrasive Paper Ø 305 mm (12") PSA<br />
Ø 305 mm Standard quality self-adhesive, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 30-5233-060 100 128.00<br />
P 80 Silicon Carbide 201 μm 30-5233-080 100 123.00<br />
P 120 Silicon Carbide 127 μm 30-5233-120 100 109.00<br />
P 180 Silicon Carbide 78 μm 30-5233-180 100 92.00<br />
P 240 Silicon Carbide 58 μm 30-5233-240 100 92.00<br />
P 320 Silicon Carbide 46 μm 30-5233-320 100 92.00<br />
P 400 Silicon Carbide 35 μm 30-5233-400 100 92.00<br />
P 600 Silicon Carbide 26 μm 30-5233-600 100 92.00<br />
P 800 Silicon Carbide 22 μm 30-5233-800 100 92.00<br />
P 1000 Silicon Carbide 18 μm 30-5233-010 100 92.00<br />
P 1200 Silicon Carbide 15 μm 30-5233-012 100 92.00<br />
P 2500 Silicon Carbide 10 μm 30-5233-025 100 124.00<br />
P 60 Silicon Carbide 269 μm 30-5233-060-025 25 33.60<br />
P 80 Silicon Carbide 201 μm 30-5233-080-050 50 65.00<br />
P 120 Silicon Carbide 127 μm 30-5233-120-050 50 58.00<br />
The 4000 grit is only available with plain backing!<br />
Please use our Metgrip Liners or Spray adhesive to create a self-adhesive version of P4000.<br />
6.4.8. BuehlerMet Silicon Carbide Abrasive Paper Ø 350 mm (14")<br />
Ø 350 mm Standard quality, plain, grit size FEPA<br />
P 60 Silicon Carbide 269 μm 133500 100 160.00<br />
P 120 Silicon Carbide 127 μm 133503 100 126.00<br />
P 180 Silicon Carbide 78 μm 133505 100 105.00<br />
P 240 Silicon Carbide 58 μm 133507 100 105.00<br />
P 320 Silicon Carbide 46 μm 133509 100 105.00<br />
P 600 Silicon Carbide 26 μm 133512 100 105.00<br />
P 800 Silicon Carbide 22 μm 133513 100 105.00<br />
P1200 Silicon Carbide 15 μm 133515 100 105.00<br />
Paper with Ø 350 mm is only available with plain backing!<br />
Use our Metgrip Liners or spray adhesive to create a self-adhesive version.<br />
The Mechanical Preparation (continued)<br />
CarbiMet 2 Abrasive Discs are a premium line of<br />
metallographic grinding papers designed for<br />
superior grinding performance on all types of<br />
metallographic samples. These discs are designed for<br />
wet or dry grinding of samples. The tightly held<br />
abrasive grain sizing gives CarbiMet 2 Abrasive<br />
papers the rapid material removal and uniform finish<br />
needed to reduce rough and final polishing times.<br />
The uniformity and consistency of these discs make<br />
them an excellent choice for use with automatic<br />
grinding and polishing systems. CarbiMet 2 Discs all<br />
utilize premium “C” weight papers and are available<br />
with a special pressure sensitive adhesive backing<br />
which firmly holds the disc in place during use, but<br />
still allows easy residue free removal when disc has<br />
expired.<br />
GRINDING & POLISHING<br />
33
34<br />
6.4.9. CarbiMet 2 SiC Abrasive Paper Ø 203 mm (8")<br />
Ø 203 mm (8") high quality CarbiMet 2, plain, grit size ANSI/CAMI<br />
60 (P60) SiC 268 μm 30-5108-060-102 100 100.00<br />
120 (P120) SiC 116 μm 30-5108-120-102 100 66.00<br />
180 (P180) SiC 75 μm 30-5108-180-102 100 62.00<br />
240 (P280) SiC 52 μm 30-5108-240-102 100 62.00<br />
320 (P400) SiC 35 μm 30-5108-320-102 100 62.00<br />
400 (P800) SiC 22 μm 30-5108-400-102 100 62.00<br />
600 (P1200) SiC 15 μm 30-5108-600-102 100 62.00<br />
800 (P1500) SiC (MicroCut) 12 μm 30-5538-800-100 100 100.00<br />
1200 (P2500) SiC (MicroCut) 6.5 μm 30-5538-012-100 100 100.00<br />
Ø 203 mm (8") high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI<br />
120 (P120) SiC 116 μm 30-5118-120-102 100 117.00<br />
180 (P180) SiC 75 μm 30-5118-180-102 100 102.00<br />
240 (P280) SiC 52 μm 30-5118-240-102 100 102.00<br />
320 (P400) SiC 35 μm 30-5118-320-102 100 102.00<br />
400 (P800) SiC 22 μm 30-5118-400-102 100 102.00<br />
600 (P1200) SiC 15 μm 30-5118-600-102 100 102.00<br />
800 (P1500) SiC (MicroCut) 12 μm 30-5528-800-100 100 136.00<br />
1200 (P2500) SiC (MicroCut) 6.5 μm 30-5528-012-100 100 136.00<br />
6.4.10. CarbiMet 2 SiC Abrasive Paper Ø 254 mm (10")<br />
Ø 254 mm high quality CarbiMet 2, plain, grit size ANSI/CAMI<br />
60 (P60) SiC 268 μm 30-5125-1-060-102 100 133.00<br />
120 (P120) SiC 116 μm 30-5125-1-120-102 100 116.00<br />
180 (P180) SiC 75 μm 30-5125-1-180-102 100 104.00<br />
240 (P280) SiC 52 μm 30-5125-1-240-102 100 104.00<br />
320 (P400) SiC 35 μm 30-5125-1-320-102 100 104.00<br />
400 (P800) SiC 22 μm 30-5125-1-400-102 100 104.00<br />
600 (P1200) SiC 15 μm 30-5125-1-600-102 100 104.00<br />
800 (P1500) SiC (MicroCut) 12 μm 30-5125-1-800-100 100 156.00<br />
1200 (P2500) SiC (MicroCut) 6.5 μm 30-5125-1-012-100 100 156.00<br />
Ø 254 mm high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI<br />
120 (P120) SiC 116 μm 30-5125-3-120-102 100 187.00<br />
180 (P180) SiC 75 μm 30-5125-3-180-102 100 162.00<br />
240 (P280) SiC 52 μm 30-5125-3-240-102 100 162.00<br />
320 (P400) SiC 35 μm 30-5125-3-320-102 100 162.00<br />
400 (P800) SiC 22 μm 30-5125-3-400-102 100 162.00<br />
600 (P1200) SiC 15 μm 30-5125-3-600-102 100 162.00<br />
800 (P1500) SiC (MicroCut) 12 μm 30-5125-3-800-100 100 217.00<br />
1200 (P2500) SiC (MicroCut) 6.5 μm 30-5125-3-012-100 100 217.00<br />
6.4.11. CarbiMet 2 SiC Abrasive Paper Ø 305 mm (12")<br />
Ø 305 mm (12") high quality CarbiMet 2, plain, grit size ANSI/CAMI<br />
60 (P60) SiC 268 μm 30-5121-060-102 100 219.00<br />
120 (P120) SiC 116 μm 30-5121-120-102 100 153.00<br />
180 (P180) SiC 75 μm 30-5121-180-102 100 139.00<br />
240 (P280) SiC 52 μm 30-5121-240-102 100 139.00<br />
320 (P400) SiC 35 μm 30-5121-320-102 100 139.00<br />
400 (P800) SiC 22 μm 30-5121-400-102 100 139.00<br />
600 (P1200) SiC 15 μm 30-5121-600-102 100 139.00<br />
800 (P1500) SiC (MicroCut) 12 μm 30-5542-800-100 100 181.00<br />
1200 (P2500) SiC (MicroCut) 6.5 μm 30-5542-012-100 100 181.00<br />
Ø 305 mm (12") high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI<br />
60 (P60) SiC 268 μm 30-5112-060-102 100 290.00<br />
120 (P120) SiC 116 μm 30-5112-120-102 100 269.00<br />
180 (P180) SiC 75 μm 30-5112-180-102 100 242.00<br />
240 (P280) SiC 52 μm 30-5112-240-102 100 242.00<br />
320 (P400) SiC 35 μm 30-5112-320-102 100 242.00<br />
400 (P800) SiC 22 μm 30-5112-400-102 100 242.00<br />
600 (P1200) SiC 15 μm 30-5112-600-102 100 242.00<br />
800 (P1500) SiC (MicroCut) 12 μm 30-5532-800-100 100 256.00<br />
1200 (P2500) SiC (MicroCut) 6.5 μm 30-5532-012-100 100 256.00<br />
Ø 73 mm high quality CarbiMet 2, self-adhesive backed for MiniMet, see section 10.1.
6.4.12. MetGrip Liners and Spray Adhesive<br />
MetGrip Liners, double-sided adhesive disc for plain backed grinding paper, reusable<br />
MetGrip Liners Ø 203 mm 30-7508D 10 20.60<br />
MetGrip Liners Ø 230 mm 30-7509D 10 24.00<br />
MetGrip Liners Ø 254 mm 30-7510D 10 26.00<br />
MetGrip Liners Ø 305 mm 30-7512D 10 33.00<br />
MetGrip Liners Ø 350 mm 30-7514D 10 39.10<br />
Spraying adhesive for silicon carbide papers without adhesive back<br />
Spray adhesive 139005 500 mL 15.70<br />
6.5. Abrasive Belts, Sheets and Rolls<br />
6.5.1. Abrasive Belts, Silicon Carbide, standard quality<br />
Wet and dry use, grit size FEPA, for SurfMet, DuoMet, BS Belt Grinders<br />
P80 Silicon Carbide 120x920 mm 135001 10 44.90<br />
P120 Silicon Carbide 120x920 mm 135003 10 42.60<br />
Wet and dry use, grit size FEPA, for SurfMet, DuoMet, BS Belt Grinders<br />
P80 Silicon Carbide 100x915 mm 135101 10 35.50<br />
P120 Silicon Carbide 100x915 mm 135103 10 29.70<br />
P180 Silicon Carbide 100x915 mm 135105 10 29.70<br />
P240 Silicon Carbide 100x915 mm 135107 10 29.70<br />
P400 Silicon Carbide 100x915 mm 135110 10 29.70<br />
6.5.2. CarbiMet 2 Abrasive Belts, Silicon Carbide<br />
Wet and dry use, grit size ANSI/CAMI, for SurfMet, DuoMet, BS Belt Grinders<br />
80 Silicon Carbide 102x914 mm 16-5200-080-010 10 86.00<br />
120 Silicon Carbide 102x914 mm 16-5200-120-010 10 81.00<br />
180 Silicon Carbide 102x914 mm 16-5200-180-010 10 81.00<br />
240 Silicon Carbide 102x914 mm 16-5200-240-010 10 81.00<br />
6.5.3. ZirMet Abrasive Belts, Zirconia Alumina<br />
Wet and dry use, grit size ANSI/CAMI, for SurfMet, DuoMet, BS Belt Grinders<br />
60 Zirconia 102x914 mm 16-5400-060-005 5 64.00<br />
120 Zirconia 102x914 mm 16-5400-120-005 5 64.00<br />
180 Zirconia 102x914 mm 16-5400-180-005 5 64.00<br />
220 Zirconia 102x914 mm 16-5400-220-005 5 64.00<br />
6.5.4. Abrasive Rolls for Manual Equipment, Silicon Carbide<br />
Standard quality, grit size FEPA for most roll grinders<br />
P120 Silicon Carbide 76 mmx23 m 30-5243-120 1 14.40<br />
P240 Silicon Carbide 76 mmx23 m 30-5243-240 1 14.40<br />
P320 Silicon Carbide 76 mmx23 m 30-5243-320 1 14.40<br />
P600 Silicon Carbide 76 mmx23 m 30-5243-600 1 14.40<br />
P800 Silicon Carbide 76 mmx23 m 30-5243-800 1 14.40<br />
6.5.5. CarbiMet 2 Abrasive Rolls, Silicon Carbide<br />
Grit size ANSI/CAMI, for HandiMet 2<br />
240 Silicon Carbide 87.1 mmx18.3 m 30-5143-240-002 1 38.40<br />
320 Silicon Carbide 87.1 mmx18.3 m 30-5143-320-002 1 38.40<br />
400 Silicon Carbide 87.1 mmx18.3 m 30-5143-400-002 1 38.40<br />
600 Silicon Carbide 87.1 mmx18.3 m 30-5143-600-002 1 38.40<br />
6.5.6. CarbiMet 2 Abrasive Strips, Silicon Carbide<br />
Grit size ANSI/CAMI, for HandiMet, self-adhesive backed<br />
240 Silicon Carbide 76.2x279 mm 30-5160-240-102 100 57.00<br />
320 Silicon Carbide 76.2x279 mm 30-5160-320-102 100 57.00<br />
400 Silicon Carbide 76.2x279 mm 30-5160-400-102 100 57.00<br />
600 Silicon Carbide 76.2x279 mm 30-5160-600-102 100 57.00<br />
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6.6. Abrasive Powders<br />
Silicon carbide and alumina abrasives are available in various abrasive sizes. These may, at times, be preferred<br />
for fine lapping or grinding of samples on various surfaces such as cast iron, tin, lead, or cloth covered wheels.<br />
The powders are generally dispersed in distilled water and can vary in consistency from a thin liquid to a paste –<br />
like slurry depending upon the powder-to-water ratio.<br />
6.6.1. Silicon Carbide Powder<br />
Grit size ANSI/CAMI<br />
120 (P120) Silicon Carbide Powder 40-6400-120-080 2.3 kg 42.00<br />
240 (P240) Silicon Carbide Powder 40-6405-240-080 2.3 kg 43.40<br />
320 (P320) Silicon Carbide Powder 40-6407-320-080 2.3 kg 58.00<br />
400 (P800) Silicon Carbide Powder 40-6410-400-080 2.3 kg 61.00<br />
600 (P1200) Silicon Carbide Powder 40-6415-600-080 2.3 kg 93.00<br />
1000 (P2500) Silicon Carbide Powder 40-6418-000-080 2.3 kg 185.00<br />
6.6.2. Alumina Powder<br />
Grit size ANSI/CAMI<br />
400 (P800) Alumina Powder 40-6425-400-080 2.3 kg 51.00<br />
600 (P1200) Alumina Powder 40-6430-600-080 2.3 kg 61.00<br />
Grain size<br />
12.5 μm Alumina Powder 40-6612-125-080 2.3 kg 68.00<br />
9.5 μm Alumina Powder 40-6609-095-080 2.3 kg 68.00<br />
5.0 μm Alumina Powder 40-6605-050-080 2.3 kg 76.00<br />
3.0 μm Alumina Powder 40-6603-030-080 2.3 kg 76.00<br />
MetaDi Diamantproducts<br />
Polycrystalline diamonds<br />
like MetaDi Supreme<br />
have a greater number of<br />
cutting facets. This offers a<br />
particularly high material<br />
removal rate and scratchfree<br />
surfaces.<br />
45 µm Diamond in the SEM<br />
450x (left)<br />
The sharp edges of monocrystalline<br />
diamonds of the<br />
MetaDi suspension ensure a<br />
clean surface.<br />
45 µm Diamond in the SEM<br />
450x (below)<br />
Comparison of the removal rate MetaDi + MetaDi Supreme<br />
MetaDi mono<br />
MetaDi Supreme
7. Diamond Polishing Products<br />
7.1. MetaDi Supreme Diamond Suspension, polycrystalline<br />
Water-based, free of solvents, high diamond concentration, tight distribution of diamond grain size, very high removal rate<br />
in 240 mL plastic bottle with spray nozzle<br />
0.05 μm Diamond Suspension black 40-6627 240 mL 61.00<br />
0.10 μm Diamond Suspension black 40-6628 240 mL 61.00<br />
0.25 μm Diamond Suspension grey 40-6629 240 mL 61.00<br />
1 μm Diamond Suspension blue 40-6630F 240 mL 55.00<br />
3 μm Diamond Suspension green 40-6631F 240 mL 55.00<br />
6 μm Diamond Suspension yellow 40-6632 240 mL 55.00<br />
9 μm Diamond Suspension red 40-6633 240 mL 57.00<br />
15 μm Diamond Suspension brown 40-6634 240 mL 57.00<br />
30 μm Diamond Suspension orange 40-6635 240 mL 57.00<br />
45 μm Diamond Suspension purple 40-6636 240 mL 57.00<br />
in 950 mL plastic bottle (refill bottle)<br />
1 μm Diamond Suspension blue 40-6630F-032 950 mL 133.00<br />
3 μm Diamond Suspension green 40-6631F-032 950 mL 133.00<br />
6 μm Diamond Suspension yellow 40-6632-032 950 mL 133.00<br />
9 μm Diamond Suspension red 40-6633-032 950 mL 142.00<br />
15 μm Diamond Suspension brown 40-6634-032 950 mL 142.00<br />
in 3.8 L plastic bottle (refill bottle)<br />
0.25 μm Diamond Suspension grey 40-6629-128 3.8 L 620.00<br />
1 μm Diamond Suspension blue 40-6630F-128 3.8 L 478.00<br />
3 μm Diamond Suspension green 40-6631F-128 3.8 L 478.00<br />
6 μm Diamond Suspension yellow 40-6632-128 3.8 L 478.00<br />
9 μm Diamond Suspension red 40-6633-128 3.8 L 510.00<br />
15 μm Diamond Suspension brown 40-6634-128 3.8 L 510.00<br />
7.2. MetaDi Supreme DF Diamond Suspension, polycrystalline, dye free<br />
Water-based, dye free, free of solvents, high diamond concentration, tight distribution of diamond grain size,<br />
very high removal rate<br />
in 240 mL plastic bottle with spray nozzle<br />
1 μm Diamond Suspension (package code: blue) 40-6730 240 mL 55.00<br />
3 μm Diamond Suspension (package code: green) 40-6731 240 mL 55.00<br />
6 μm Diamond Suspension (package code: yellow) 40-6732 240 mL 55.00<br />
9 μm Diamond Suspension (package code: red) 40-6733 240 mL 57.00<br />
in 950 mL plastic bottle (refill bottle)<br />
1 μm Diamond Suspension (package code: blue) 40-6730-032 950 mL 145.00<br />
3 μm Diamond Suspension (package code: green) 40-6731-032 950 mL 145.00<br />
6 μm Diamond Suspension (package code: yellow) 40-6732-032 950 mL 145.00<br />
9 μm Diamond Suspension (package code: red) 40-6733-032 950 mL 156.00<br />
15 μm Diamond Suspension (package code: brown) 40-6734-032 950 mL 156.00<br />
in 3.8 L plastic bottle (refill bottle)<br />
1 μm Diamond Suspension (package code: blue) 40-6730-128 3.8 L 544.00<br />
3 μm Diamond Suspension (package code: green) 40-6731-128 3.8 L 544.00<br />
6 μm Diamond Suspension (package code: yellow) 40-6732-128 3.8 L 544.00<br />
9 μm Diamond Suspension (package code: red) 40-6733-128 3.8 L 579.00<br />
15 μm Diamond Suspension (package code: brown) 40-6734-128 3.8 L 579.00<br />
Our MSDS are online:<br />
www.buehler.co.uk<br />
Click to > Downloads > MSDS<br />
GRINDING & POLISHING<br />
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7.3. MetaDi Diamond Suspension, monocrystalline<br />
Water-based, free of solvents, high diamond concentration, tight distribution of diamond grain size<br />
in 470 mL plastic bottle with spray nozzle<br />
1 μm Diamond Suspension blue 40-6530 470 mL 49.20<br />
3 μm Diamond Suspension green 40-6531 470 mL 49.20<br />
6 μm Diamond Suspension yellow 40-6532 470 mL 60.00<br />
9 μm Diamond Suspension red 40-6533 470 mL 66.00<br />
15 μm Diamond Suspension brown 40-6534 470 mL 66.00<br />
in 950 mL plastic bottle (refill bottle)<br />
1 μm Diamond Suspension blue 40-6530-032 950 mL 89.00<br />
3 μm Diamond Suspension green 40-6531-032 950 mL 89.00<br />
6 μm Diamond Suspension yellow 40-6532-032 950 mL 109.00<br />
9 μm Diamond Suspension red 40-6533-032 950 mL 114.00<br />
15 μm Diamond Suspension brown 40-6534-032 950 mL 114.00<br />
in 3.8 L plastic bottle (refill bottle)<br />
1 μm Diamond Suspension blue 40-6530-128 3.8 L 293.00<br />
3 μm Diamond Suspension green 40-6531-128 3.8 L 293.00<br />
6 μm Diamond Suspension yellow 40-6532-128 3.8 L 357.00<br />
9 μm Diamond Suspension red 40-6533-128 3.8 L 372.00<br />
15 μm Diamond Suspension brown 40-6534-128 3.8 L 372.00<br />
7.4. MetaDi Combo Diamond Suspension plus Extender, monocrystalline<br />
Diamond Suspension and Extender IN ONE, tight distribution of diamond grain size. Designed only for use with dispensing systems<br />
in 950 mL plastic bottle (refill bottle)<br />
1 μm Diamond Suspension grey + Extender 40-5530-032 950 mL 42.00<br />
3 μm Diamond Suspension grey + Extender 40-5531-032 950 mL 42.00<br />
6 μm Diamond Suspension grey + Extender 40-5532-032 950 mL 49.10<br />
9 μm Diamond Suspension grey + Extender 40-5534-032 950 mL 50.00<br />
7.5. MetaDi Diamond Suspension monocrystalline, oil-base<br />
Oil based, high diamond concentration, tight distribution of diamond grain size, particularly suitable for soft and water-sensitive<br />
materials, absolutely water-free!<br />
in 470 mL plastic bottle with spray nozzle<br />
1 μm Diamond Suspension blue 40-6540 470 mL 65.00<br />
3 μm Diamond Suspension green 40-6541 470 mL 65.00<br />
6 μm Diamond Suspension yellow 40-6542 470 mL 76.00<br />
9 μm Diamond Suspension red 40-6543 470 mL 80.00<br />
15 μm Diamond Suspension brown 40-6544 470 mL 83.00<br />
MetaDi Diamond Products<br />
MetaDi diamond products have been used in<br />
materials preparation for many decades due to their<br />
ability to grind a wide range of materials. With any<br />
abrasive for sample preparation, close tolerance of<br />
the grain size is very important. If there are<br />
diamonds that deviate from the target grain size, the<br />
large grains cause deep scratches and the smaller<br />
ones have a lower cutting rate and extend the<br />
preparation process.<br />
MetaDi products are characterized by a particularly<br />
close tolerance to the indicated grain size and thus<br />
offer optimal preparation characteristics.<br />
A consistent concentration of the diamonds ensures<br />
reproducible results and a high surface quality with<br />
short preparation times and therefore represents<br />
good value for money. MetaDi diamond pastes can<br />
be supplied with natural or synthetic diamonds.<br />
Diamonds that exhibit sharp edges due to their<br />
crystalline structure offer good cutting capabilities<br />
and a reduced roughness of the prepared sample<br />
surface.<br />
MetaDi diamond suspensions are the most<br />
environmentally safe and problem-free in use. They<br />
contain synthetic, monocrystalline diamonds and are<br />
available in two bases: as environmental safe<br />
suspension in a water base for general use, or as<br />
suspension in an oil base, for soft or water-sensitive<br />
samples.<br />
MetaDi Supreme is manufactured as a water base<br />
suspension, but with polycrystalline-based<br />
diamonds. These have the advantage that the<br />
surface presents a lot of sharp edges. Polycrystalline<br />
diamonds have a high removal rate and grind more<br />
effectively than monocrystalline diamonds. MetaDi<br />
Supreme is the product of choice for most materials.<br />
Because the higher cutting rate results in shorter<br />
preparation times and longer cloth life, the actual<br />
cost of using MetaDi Supreme is lower and the<br />
quality of the cross section is higher. With all MetaDi<br />
diamond suspensions, the composition, the viscosity<br />
of the suspension and the concentration of diamond<br />
are always correct. The suspensions are stand-alone<br />
products and equipped with an environmentally<br />
safe spraying system.
7.6. MetaDi Diamond Paste<br />
Natural diamond, monocrystalline, high diamond concentration, tight distribution of diamond grain size, in plastic syringe<br />
0.25 μm Diamond Paste grey 40-6102 20 g 71.00<br />
1 μm Diamond Paste blue 40-6128 20 g 70.00<br />
3 μm Diamond Paste green 40-6142 20 g 93.00<br />
6 μm Diamond Paste yellow 40-6162 20 g 110.00<br />
9 μm Diamond Paste red 40-6182 20 g 138.00<br />
15 μm Diamond Paste brown 40-6202 20 g 138.00<br />
7.7. MetaDi Supreme Diamond Paste, polycrystalline<br />
Synthetic diamond, polycrystalline, high diamond concentration, tight distribution of diamond grain size, in plastic syringe<br />
1 μm Diamond Paste grey, blue coded 40-6301 20 g 71.00<br />
3 μm Diamond Paste grey, green coded 40-6303 20 g 96.00<br />
6 μm Diamond Paste grey, yellow coded 40-6305 20 g 117.00<br />
9 μm Diamond Paste grey, red coded 40-6307 20 g 130.00<br />
15 μm Diamond Paste grey, brown coded 40-6309 20 g 130.00<br />
7.8. MetaDi II Diamond Paste, monocrystalline<br />
Synthetic diamond, monocrystalline, high diamond concentration, tight distribution of diamond grain size, in plastic syringe<br />
1 μm Diamond Paste blue 40-6244 5 g 12.30<br />
1 μm Diamond Paste blue 40-6243 20 g 46.20<br />
3 μm Diamond Paste green 40-6247 5 g 15.70<br />
3 μm Diamond Paste green 40-6246 20 g 61.00<br />
6 μm Diamond Paste yellow 40-6250 5 g 17.60<br />
6 μm Diamond Paste yellow 40-6249 20 g 64.00<br />
9 μm Diamond Paste red 40-6253 5 g 20.80<br />
9 μm Diamond Paste red 40-6252 20 g 80.00<br />
15 μm Diamond Paste brown 40-6256 5 g 20.80<br />
15 μm Diamond Paste brown 40-6255 20 g 80.00<br />
MetaDi Diamond Spray<br />
For the sake of our environment, we do not offer diamond sprays. Please use our diamond suspensions.<br />
They also make a contribution to environmental protection.<br />
7.9. Polishing Extenders (lubricants for diamond)<br />
Lubricant for diamond polishing, no alcohol, environmentally safe!<br />
MetaDi Fluid Lubricant for diamond 155001 1 L 8.50<br />
MetaDi Fluid Lubricant for diamond 155003 5 L 28.60<br />
Lubricant for diamond polishing on oil-basis, water free!<br />
AutoMet Lapping Oil 60-3250-006 180 mL 14.40<br />
AutoMet Lapping Oil 60-3250-128 3.8 L 61.00<br />
The oil-based products are used if higher amounts of lubrication are required,<br />
particularly with very soft materials such as lead, tin etc. Beyond that they are<br />
suitable for the preparation of water-sensitive materials such as magnesium,<br />
crystals such as NaCl or NaBr etc. Oil-based products need more care when cleaning.<br />
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40<br />
8. Final Polishing Powders and Suspensions<br />
8.1. Aluminium Oxide Suspensions<br />
Topol, pH neutral<br />
Topol 1 1.0 μm 151101 1 L 21.70<br />
Topol 2 0.7 μm 151102 1 L 35.50<br />
Topol 3 0.25 μm 151103 1 L 52.00<br />
Topol 1 1.0 μm 151101A 20 L 328.00<br />
Topol 2 0.7 μm 151102A 20 L 553.00<br />
MicroPolish II, deagglomerated concentrate, can be mixed with distilled water pH: neutral<br />
MicroPolish II 1.0 μm 40-6361-006 180 mL 25.50<br />
MicroPolish II 0.3 μm 40-6363-006 180 mL 25.50<br />
MicroPolish II 0.3 μm 40-6363-128 3.8 L 216.00<br />
8.2. Aluminium Oxide Powders<br />
MicroPolish II, alumina powder deagglomerated, can be mixed with distilled water<br />
MicroPolish II 1 μm 40-6321-016 454 g 89.00<br />
MicroPolish II 1 μm 40-6321-080 2270 g 373.00<br />
MicroPolish II, alumina powder deagglomerated, can be mixed with distilled water<br />
MicroPolish II 0.3 μm 40-6323-016 454 g 89.00<br />
MicroPolish II 0.3 μm 40-6323-080 2270 g 373.00<br />
8.3. Aluminium Oxide Final Polishing Suspensions<br />
MasterPrep, finely dispersed, non-agglomerated particles (0.05 micron) of uniform size, pH: neutral<br />
MasterPrep 0.05 μm 63-6377-006 180 mL 21.60<br />
MasterPrep 0.05 μm 40-6377-032 950 mL 55.00<br />
MasterPrep 0.05 μm 40-6377-064 1.9 L 102.00<br />
Application: soft materials like aluminium or copper, ferrous and steels, non-ferrous metals<br />
8.4. Colloidal Silica Suspension<br />
MasterMet, SiO2 final polishing suspension; pH : 9.5<br />
MasterMet 0.06 μm 40-6370-006 180 mL 27.00<br />
MasterMet 0.06 μm 40-6370-064 1.9 L 73.00<br />
Application: non-ferrous materials and hard materials like ceramics or glass<br />
MasterMet 2, SiO2 final polishing suspension; pH : 9.5; non crystallizing!<br />
MasterMet 2 0.02 μm 40-6380-006 180 mL 27.80<br />
MasterMet 2 0.02 μm 40-6380-064 1.9 L 76.00<br />
Application: soft non-ferrous like copper or aluminium, ceramics (Alumina, Zirconia etc.) optical fibres (glass and plastic)<br />
Final, SiO2 final polishing suspension; pH : 9.0; non crystallizing!<br />
Final (SILCO) 0.1 μm 151501 1 L 19.40<br />
Final (SILCO) 0.1 μm 151505 5 L 73.00<br />
Final (SILCO) 0.1 μm 151510 10 L 128.00<br />
Application: non-ferrous materials, and hard materials like ceramics or glass<br />
The suspensions Final, MasterMet, MasterMet 2 and MasterPrep<br />
can be mixed with etchants for better polishing results!
8.5. Mixed Oxides Polishing Suspensions<br />
MasterPolish, Alumina + SiO2-mixed oxides suspension, pH 9.0<br />
MasterPolish 0.05 μm 40-10084 950 mL 93.00<br />
Application: ferrous materials, ceramics, composites<br />
MasterPolish2, SiO2 + iron oxide-mixed oxides suspension<br />
MasterPolish 2 0.06 μm 40-6376-032 950 mL 56.00<br />
Application: ceramics, glass, sapphire, silicon nitride, metal/ceramic-composites<br />
8.6. Other Polishing Materials<br />
MiroMet, Cerium Oxide (CeO) suspension<br />
MiroMet 1 μm 40-6355-006 180 mL 42.80<br />
Application: glass and very soft materials with very low melting point, synthetic materials, universal polishing compound for glass<br />
MagoMet, Magnesium Oxide (MgO) powder<br />
MagoMet 1 μm 40-6440-016 454 g 33.50<br />
Application: aluminium, magnesium and their alloys<br />
The Mechanical Preparation (continued)<br />
Oxide Polishing material<br />
Alumina suspension: MasterPrep and MicroPolish<br />
The importance of alumina slurries as the sole<br />
polishing medium has declined over the past years<br />
due to the availability of economical diamond<br />
products and the better results they achieve. Also,<br />
because semi or fully automatic preparation<br />
equipment is more commonplace, there is a need for<br />
continual dosing.<br />
Alumina suspensions are suitable after diamond<br />
grinding or as final polish (0.05μm). An alternative to<br />
pre-dispersed alumina suspension is MicroPolish<br />
alumina powder. The powder is mixed with distilled<br />
water to obtain the required suspension. All alumina<br />
products are equally suitable for the polishing<br />
process of metals, composite materials, minerals and<br />
ceramic materials.<br />
Deagglomerated Alumina: MicroPolish II<br />
During the production process, alumina develops<br />
agglomerated particles. In the ideal case, these<br />
agglomerates are broken during polishing into<br />
single crystals. This does not always happen during<br />
processing of soft materials such as copper,<br />
aluminium or lead, because of the low pressure used<br />
during the preparation. As a result unwanted<br />
scratches often appear on the surface. With the<br />
deagglomerated alumina products, only single<br />
crystals are available and they exhibit excellent<br />
cutting characteristics. With MicroPolish II products,<br />
high surface flatness can be reached in shorter time.<br />
Final polishing suspensions: Final, MasterMet and<br />
MasterMet 2<br />
These are final polishing products made of colloidal<br />
silica where high surface flatness can be obtained<br />
with metals, solder, composites coating layers.<br />
Particularly with tough or soft materials, the<br />
deformation layers are removed by the special<br />
action of these alkaline suspensions. The<br />
suspensions are used after diamond or alumina<br />
steps. These suspensions can also be used in<br />
combination with suitable etching agent for the<br />
chemical-mechanical polishing of difficult samples<br />
e.g. titanium.<br />
MasterPolish and MasterPolish 2<br />
MasterPolish suspensions are mixed oxide products<br />
for fine grinding and final polishing of ceramic<br />
materials, semiconductors, hard metals and<br />
composite materials with non-metallic components.<br />
The polishing effect takes place via a chemomechanical<br />
action, i.e. the polishing agent reacts on<br />
one hand with the surface of the sample and causes<br />
chemical erosion, on the other hand the oxide<br />
particles create mechanical erosion. The results are<br />
unusually high removal rates and a highly-polished,<br />
scratch and relief-free sample surface. MasterPolish<br />
is usually used undiluted and is particularly effective<br />
when using polishing cloths without nap such as<br />
TexMet cloths. For the final polish, it can be used<br />
with our regular oxide polish cloths.<br />
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42<br />
Polishing Cloths<br />
Buehler offers a wide range of cloths and pads for<br />
the polishing process.<br />
Premium performance cloths for all materials<br />
applications.<br />
Select from quality cloths engineered for high<br />
removal rates, long life and superior surface finishes.<br />
Economical solutions to virtually any specimen<br />
preparation task.<br />
TexMet P<br />
Harder, perforated version of the TexMet non-woven<br />
pads; recommended for hard, brittle or ceramic<br />
materials during intermediate steps or for fine<br />
grinding process<br />
Diamond 45 μm to3 μm<br />
TexMet<br />
Medium hard TexMet non-woven pad<br />
Ferrous and non-ferrous metals, ceramics, electronic<br />
packages, PWB's, thermal spray coatings, cast iron,<br />
cermets, minerals, composites, plastics<br />
Pre- and final polishing with<br />
Diamond 15 μm to 3 μm<br />
UltraPad<br />
Hard, woven cloth, no nap with high material<br />
removal<br />
Ferrous materials and thermal spray coatings<br />
fine grinding and prepolishing with<br />
Diamond 45 μm to 3 μm<br />
VerduTex<br />
Medium hard woven silkcloth<br />
Steel, composite,polymers, aluminium<br />
General use for pre- and endpolishing<br />
Used to maximize flatness and retain phases while<br />
providing an excellent surface finish<br />
Diamond 9 μm to 1 μm<br />
Durable cloth with high lifetime<br />
TriDent<br />
Medium hard, woven synthetic, no nap<br />
Ferrous and non-ferrous metals, microelectronics, coatings<br />
Used to maximize flatness and retain phases while<br />
providing an excellent surface finish<br />
Diamond 9 μm to 1 μm<br />
VelTex<br />
Soft, dense short napped synthetic cloth<br />
Soft ferrous and non-ferrous materials<br />
Soft final polishing cloth used to maximize flatness and<br />
surface finish<br />
Diamond 3 μm to1 μm<br />
MicroFloc<br />
Medium hard, napped rayon cloth<br />
Steel and non-ferrous materials<br />
General use for pre- and end-polishing<br />
Diamond 6 μm to 1 μm<br />
Good results with samples that are not embedded<br />
Robust and durable quality<br />
PoliCloth<br />
Medium hard, woven wool cloth<br />
Cast iron (retaining graphite), copper and aluminium<br />
alloys, coal, soft materials<br />
General use<br />
Diamond 6 μm to 1 μm<br />
G-Cloth<br />
Soft synthetic velvet with low nap<br />
All technical alloys and material, soft to medium hard<br />
Final polishing cloth,<br />
Diamond 3 μm to 0.25 μm and oxide polishing<br />
MicroCloth<br />
Synthetic cloth, medium nap<br />
All technical alloys and material, soft to medium hard<br />
General use, final polishing cloth<br />
Diamond 3 μm to 0.25 μm and oxide polishing<br />
MasterTex<br />
Soft synthetic velvet with low nap<br />
All technical alloys and material, soft to medium hard<br />
Final polishing cloth<br />
Oxide polishing<br />
ChemoMet<br />
Porous, soft synthetic pad, micro-nap<br />
Titanium, stainless steels, lead/tin solders, electronic<br />
packages, soft non-ferrous metals, plastics<br />
General use pad that prevents smearing during chemomechanical<br />
polishing<br />
WhiteFelt<br />
Soft and durable matted wool cloth<br />
Ferrous and non-ferrous metals<br />
General use for intermediate to fine steps<br />
Oxide polishing
9. Polishing Cloths<br />
9.1. Polishing Cloths Ø 200 mm (8")<br />
Ø 200 mm (8") self-adhesive backed<br />
UltraPad Hard woven napless cloth, high removal rate 40-7118 10 81.00<br />
TexMet P Hard non-woven fibre resin, perforated 40-7638 5 76.00<br />
TexMet Medium hard non-woven fibre resin 40-1008 10 61.00<br />
UltraPol Hard, fine-weave silk 40-7448 10 57.00<br />
VerduTex Medium hard to soft synthetic silk, very robust 40-8018 10 67.00<br />
TriDent Medium hard to soft synthetic silk 40-7518 10 61.00<br />
Nylon Medium hard woven nylon 40-7068 10 72.00<br />
MicroFloc Medium hard, flocked rayon 40-8318 10 64.00<br />
VelTex Soft, short-napped velvet 40-8218 10 87.00<br />
PoliCloth Medium hard, woven wool with barrier 40-8418 10 70.00<br />
G-Cloth Final polishing, oxide, fine fibre synthetic 162058 5 31.50<br />
MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7218 10 51.00<br />
MasterTex Final polishing, soft, short-napped synthetic velvet 40-7738 10 47.40<br />
ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7918 10 82.00<br />
WhiteFelt Alumina-polishing, soft, durable wool-felt 162002 5 32.40<br />
9.2. Polishing Cloths Ø 250 mm (10")<br />
Ø 250 mm (10") self-adhesive backed<br />
UltraPad Hard woven napless cloth, high removal rate 40-7120 10 116.00<br />
TexMet P Hard non-woven fibre resin, perforated 40-7640 5 101.00<br />
TexMet Medium hard non-woven fibre resin 40-1010 10 88.00<br />
UltraPol Hard, fine-weave silk 40-7450 10 73.00<br />
VerduTex Medium hard to soft synthetic silk, very robust 40-8020 10 102.00<br />
TriDent Medium hard to soft synthetic silk 40-7520 10 94.00<br />
Nylon Medium hard woven nylon cloth 40-7070 10 92.00<br />
MicroFloc Medium hard, flocked rayon 40-8320 10 94.00<br />
VelTex Soft, short-napped velvet 40-8220 10 123.00<br />
PoliCloth Medium hard, woven wool with barrier 40-8420 10 105.00<br />
G-Cloth Final polishing, oxide, fine fibre synthetic 162558 5 41.00<br />
MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7220 10 70.00<br />
MasterTex Final polishing, soft, short-napped synthetic velvet 40-7740 10 62.00<br />
ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7920 10 138.00<br />
WhiteFelt Alumina-polishing, soft, durable wool-felt 162502 5 41.00<br />
9.3. Polishing Cloths Ø 300 mm (12")<br />
Ø 300 mm (12") self-adhesive backed<br />
UltraPad Hard woven napless cloth, high removal rate 40-7122 10 142.00<br />
TexMet P Hard non-woven fibre resin, perforated 40-7642 5 133.00<br />
TexMet Medium hard non-woven fibre resin 40-1012 10 111.00<br />
UltraPol Hard, fine-weave silk cloth 40-7452 10 87.00<br />
VerduTex Medium hard to soft synthetic silk, very robust 40-8022 10 137.00<br />
TriDent Medium hard to soft synthetic silk 40-7522 10 97.00<br />
Nylon Medium hard woven nylon 40-7072 10 122.00<br />
MicroFloc Medium hard, flocked rayon 40-8322 10 128.00<br />
VelTex Soft, short-napped velvet 40-8222 10 140.00<br />
PoliCloth Medium hard, woven wool with barrier 40-8422 10 135.00<br />
G-Cloth Final polishing, oxide, fine fibre synthetic 163058 5 55.00<br />
MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7222 10 78.00<br />
MasterTex Final polishing, soft, short-napped synthetic velvet 40-7742 10 77.00<br />
ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7922 10 200.00<br />
WhiteFelt Alumina-polishing, soft, durable wool-felt 163002 5 61.00<br />
GRINDING & POLISHING<br />
43
44<br />
9.4. Polishing Cloths Ø 350 mm (14")<br />
Ø 350 mm (14") self-adhesive backed<br />
TexMet P Hard non-woven fibre resin, perforated 40-7643 5 195.00<br />
VerduTex Medium hard to soft synthetic silk cloth, very robust 40-8024 10 213.00<br />
MicroFloc Medium hard, flocked rayon 40-8324 10 166.00<br />
VelTex Soft, short-napped velvet 40-8224 10 179.00<br />
PoliCloth Medium hard, woven wool with barrier 40-8424 10 186.00<br />
G-Cloth Final polishing, oxide, fine fibre synthetic 163558 5 71.00<br />
ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7924 10 251.00<br />
WhiteFelt Alumina-polishing, soft, durable wool-felt 163502 5 81.00<br />
10. Consumables for MiniMet<br />
10.1. CarbiMet 2 SiC-Paper for MiniMet<br />
Ø 73 mm high quality CarbiMet 2, self-adhesive backed<br />
120 (P120) SiC 116 μm 30-5170-120-102 100 30.90<br />
180 (P180) SiC 78 μm 30-5170-180-102 100 30.90<br />
240 (P280) SiC 52 μm 30-5170-240-102 100 30.90<br />
320 (P400) SiC 35 μm 30-5170-320-102 100 30.90<br />
400 (P800) SiC 22 μm 30-5170-400-102 100 30.90<br />
600 (P1200) SiC 15 μm 30-5170-600-102 100 30.90<br />
800 (P1500) SiC, MicroCut 12 μm 30-5170-800-100 100 33.60<br />
1200 (P2500) SiC, MicroCut 6.5 μm 30-5170-012-100 100 33.60<br />
MiniMet-Set 30-5178-182 50 30.90<br />
Content: 10 abrasive papers with grit sizes 180, 240, 320, 400, 600<br />
10.2. UltraPrep Grinding Discs for MiniMet<br />
Ø 73 mm Diamond Disc, self-adhesive backed<br />
125 μm Diamond Disc metal bonded 69-1599 1 37.10<br />
70 μm Diamond Disc metal bonded 69-1571 1 28.80<br />
45 μm Diamond Disc metal bonded 69-1545 1 22.60<br />
15 μm Diamond Disc metal bonded 69-1515 1 22.60<br />
9 μm Diamond Disc metal bonded 69-1509 1 22.60<br />
6 μm Diamond Disc metal bonded 69-1506 1 23.30<br />
10.3. Polishing Cloths for MiniMet<br />
Ø 73 mm for MiniMet<br />
UltraPad Hard woven napless cloth 40-7112 20 30.70<br />
TexMet Medium hard non-woven fibre resin 40-1002 20 54.00<br />
TriDent Medium hard to soft synthetic silk cloth 40-7502 20 30.90<br />
Nylon Medium hard woven nylon cloth 40-7052 20 34.60<br />
MicroCloth Oxide polishing, soft, versatile, medium-napped synthetic cloth 40-7212 20 33.60<br />
MasterTex Final polishing, soft, short-napped synthetic velvet-cloth 40-7702 20 34.60<br />
ChemoMet Final polishing, synthetic, chemically resistant 40-7902 20 62.00<br />
10.4. Diamond Grinding Discs for MiniMet<br />
for TEM-Insert MiniMet, self-adhesive backed<br />
45 μm metal bonded Ø 54 mm (21 /8") 69-1593 1 147.00<br />
30 μm metal bonded Ø 54 mm (21 /8") 69-1592 1 147.00<br />
15 μm metal bonded Ø 54 mm (21 /8") 69-1591 1 147.00<br />
6 μm metal bonded Ø 54 mm (21 /8") 69-1594 1 147.00
11. Consumables for Field Metallography<br />
11. 1. Abrasive papers for Electer, PortaPol and other<br />
For rubber disc holder, velcro-mounting Ø 32 mm, SiC<br />
P60 32 mm 120371 100 30.80<br />
P120 32 mm 120373 100 30.80<br />
P180 32 mm 120374 100 30.80<br />
P240 32 mm 120375 100 30.80<br />
For rubber disc holder, Ø 32 mm, SiC, self-adhesive backed<br />
320 32 mm 120366 100 29.20<br />
400 32 mm 120367 100 29.20<br />
600 32 mm 120368 100 29.20<br />
800 32 mm 120369 100 29.20<br />
11.2. Grinding and Polishing Brushes for Electer, PortaPol and other<br />
Spanner for straight handle, arbor-Ø 6 mm, to be used with grinding brushes<br />
Spanner for straight handle 131005 1 11.80<br />
Grinding brushes for straight handles to be used with spanner 13 10 05, quick lock<br />
Grit 80 Ø 63x32 mm 131002 1 19.30<br />
Grit 120 Ø 63x32 mm 131004 1 19.30<br />
Grit 180 Ø 63x32 mm 131006 1 19.30<br />
Fine Ø 63x32 mm 131008 1 19.40<br />
Extra fine Ø 63x32 mm 131010 1 19.40<br />
Felt polishing head, arbor-Ø 6 mm, for straight handle<br />
Felt head cone 25x30 mm 131011 1 11.60<br />
11.3. Polishing Cloths for Electer, PortaPol and other<br />
Polishing cloths for rubber disc holder Ø 30 mm, self-adhesive backed<br />
WhiteFelt general application 160300 20 17.60<br />
VelTex napped cloth 160361 20 25.60<br />
11.4. Replicating Material<br />
RepliMet is a premium quality replicating media for exact surface replicas with < 1 μm resolution in surface<br />
detail. It is simple to use, fast setting and simple to remove. Cover the complete area of interest with a small<br />
amount of the Replication Media and allow to cure. After curing, the media can simply be peeled off.<br />
Replicating Media for field metallography<br />
Manual Applicator 57-6000 1 49.90<br />
Static Mixers 57-6001 10 10.90<br />
Replication Media 1/7 1min working / 7 min curing time 57-6002 50mL 39.10<br />
Replication Media 7/30T thixotropic, 7min working / 30 min curing time 57-6003 50mL 39.10<br />
Acetate-replicating sheets for field metallography<br />
Replica sheet 10x12 cm, 35 μm thick 70-986E 20 sheet 76.00<br />
Replica sheet 10x12 cm, 125 μm thick 70-987E 20 sheet 83.00<br />
Replica tape roll 25.4x7600 mm, 130 μm thick 57-5000 1 Roll 29.70<br />
Application note:<br />
Soak the Replica sheet in acetone. Wet the polished and etched surface with a<br />
few drops of acetone and cover it with the replica sheet. After drying, the sheet<br />
can be peeled off and attached to a slide for microscopic examination.<br />
GRINDING & POLISHING<br />
45
46<br />
12. Fibre optics and Microelectronics<br />
12.1. FibrMet Abrasive Discs<br />
FibrMet Abrasive Discs are PSA (polyester backed) films, approx. 0.1 mm thick, coated with either an<br />
aluminium oxide or silicon carbide abrasive. These discs and sheets can be used wet or dry and are most<br />
suitable for fine grinding and polishing application, such as optical fibre and microelectronics where<br />
resultant surface flatness is essential.<br />
for FibrMet-Platen with Ø 102 mm (4")<br />
12 μm yellow aluminium oxide, PSA 69-3100-050 50 46.20<br />
9 μm blue aluminium oxide, PSA 69-3101-050 50 46.20<br />
3 μm Pink aluminium oxide, PSA 69-3102-050 50 46.20<br />
1 μm green aluminium oxide, PSA 69-3103-050 50 46.20<br />
0.3 μm grey aluminium oxide, PSA 69-3104-050 50 46.20<br />
for Platen with Ø 203 mm (8")<br />
12 μm yellow aluminium oxide, PSA 69-3170 50 122.00<br />
9 μm blue aluminium oxide, PSA 69-3171 50 122.00<br />
3 μm Pink aluminium oxide, PSA 69-3172 50 122.00<br />
1 μm green aluminium oxide, PSA 69-3173 50 122.00<br />
0.3 μm grey aluminium oxide, PSA 69-3174 50 122.00<br />
for Platen with Ø 305 mm (12")<br />
12 μm yellow aluminium oxide, PSA 69-3120 50 235.00<br />
9 μm blue aluminium oxide, PSA 69-3121 50 235.00<br />
3 μm Pink aluminium oxide, PSA 69-3122 50 235.00<br />
1 μm green aluminium oxide, PSA 69-3123 50 235.00<br />
0.3 μm grey aluminium oxide, PSA 69-3124 50 235.00<br />
Extender for FibrMet-films<br />
FibrMet Polishing Extender 69-3080-032 32 oz 83.00<br />
Our MSDS are online:<br />
www.buehler.co.uk<br />
Click to > Downloads > MSDS
12.2. UltraPrep Diamond Lapping Film Type A<br />
UltraPrep Diamond Lapping Film products are designed for various<br />
material applications including microelectronic devices, wafers, ceramics,<br />
optical fibres, petrographic, and other metallographic materials. The Type A<br />
film is ideal for preparation applications where surface flatness and minimal<br />
deformation are critical.<br />
for FibrMet-Platen with Ø 102 mm (4")<br />
30 μm green self adhesive, diamond 69-3111 5 87.00<br />
15 μm dark brown self adhesive, diamond 69-3112 5 72.00<br />
9 μm blue self adhesive, diamond 69-3113 5 72.00<br />
6 μm brown self adhesive, diamond 69-3114 5 72.00<br />
3 μm pink self adhesive, diamond 69-3115 5 72.00<br />
1 μm purple self adhesive, diamond 69-3116 5 72.00<br />
0.5 μm creamy white self adhesive, diamond 69-3117 5 72.00<br />
0.1 μm grey self adhesive, diamond 69-3118 5 72.00<br />
for Platen with Ø 203 mm (8")<br />
30 μm green self adhesive, diamond 15-6830 5 199.00<br />
15 μm dark brown self adhesive, diamond 15-6815 5 158.00<br />
9 μm blue self adhesive, diamond 15-6809 5 158.00<br />
6 μm brown self adhesive, diamond 15-6806 5 158.00<br />
3 μm pink self adhesive, diamond 15-6803 5 158.00<br />
1 μm purple self adhesive, diamond 15-6801 5 158.00<br />
0.5 μm creamy white self adhesive, diamond 15-6795 5 158.00<br />
0.1 μm grey self adhesive, diamond 15-6791 5 158.00<br />
30 μm green plain, diamond 15-6831 5 187.00<br />
15 μm dark brown plain, diamond 15-6816 5 151.00<br />
9 μm blue plain, diamond 15-6810 5 151.00<br />
6 μm brown plain, diamond 15-6807 5 151.00<br />
3 μm pink plain, diamond 15-6804 5 151.00<br />
1 μm purple plain, diamond 15-6802 5 151.00<br />
0.5 μm creamy white plain, diamond 15-6796 5 151.00<br />
0.1 μm grey plain, diamond 15-6792 5 151.00<br />
Plain UltraPrep grinding films normally are fixed via adhesion with some drops<br />
of water on a plain glass platen.<br />
The glass is supported by a standard platen for use with all grinder polishers<br />
from Buehler.<br />
At www.buehler.com you will find the latest information about equipment, consumables,<br />
MSDS safety data sheets, helpful links and other interesting information.<br />
GRINDING & POLISHING<br />
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48<br />
13. Various Aids and Laboratory Accessories<br />
13.1. Cleaning and Etching<br />
Cleaning accessories<br />
Plastic bottle with spray nozzle 0.5 L 155101 1 6.30<br />
Plastic bottle with spray tube 0.5 L 152001 1 4.00<br />
Plastic bottle with spray tube 1.0 L 152002 1 4.20<br />
PlasticBox for Cotton Wool, to be wall-mounted, supplied with cotton wool 172014 1 28.40<br />
Pure Cotton Wool 180 g 172005 180 g 2.70<br />
Gloves (disposable), small (size 6-7), nitrile 113035 100 11.60<br />
Gloves (disposable), medium (size 7-8), nitrile 113036 100 11.60<br />
Gloves (disposable), large (size 8-9), nitrile 113037 100 11.60<br />
Industrial cleaner for removing remaining adhesive from work discs<br />
Cleaner Spray, lemon-base 199995 500 mL 26.40<br />
Etching beakers and accessories<br />
Polypropylene etching beaker with lid Ø 70 mm 172010 1 4.00<br />
Polypropylene etching beaker with lid Ø 120 mm 172011 1 6.50<br />
Tweezers, stainless steel, 200 mm 172004 1 9.40<br />
Tweezers, with plastic isolated grips, stainless steel, 200 mm 172002 1 19.60<br />
Protective sheets for a clean working space<br />
Protective sheet, 305x305 mm 41-10091 1 45.00<br />
Protective sheet, 375x375 mm 41-10092 1 81.00<br />
13.2. Ultrasonic Cleaning Solultions<br />
UltraMet 2 Sonic Cleaning Solution is an environmentally safe, degreasing agent for more difficult cleaning<br />
requirements. It is recommended for use on the BuehlerVanguard Fully Automatic Preparation System.<br />
Ultrasonic Cleaning Solutions, mixing ratio 1:20 up to 1:6<br />
UltraMet 2 Ultrasonic Cleaning Solution 75-6000-032 0.95 L 19.60<br />
13.3. Bonding Material<br />
Thermoplastic for mounting thin sections on sample holders<br />
Lakeside Cement L 70 C 12 bars, approx. 250 g 40-8100 1 76.00<br />
Instructions: used at 120-140°C, solid after cooling, soluble in alcohol and acetone<br />
Crystalbond Nr. 509 1 bar, approx. 100 g 40-8150 1 39.10<br />
Instructions: used at 120-130°C, solid after cooling, soluble in alcohol and acetone<br />
Crystalbond LT 1 stick, 178x25.4x12.7 mm 20-8145 1 39.10<br />
Instructions: used at 52-54 °C, solid after cooling, soluble in alcohol and acetone
13.4. Storing<br />
Storage cabinet for abrasive papers, polishing cloths, platen, MagnoDiscs, stackable<br />
Storage cabinet for consumables and accessories Ø 250 mm, outer dimensions: 300x320x365 mm<br />
3 shelves 260x90x346 mm (WxHxD, inner dimension) 190605 1 94.00<br />
6 shelves 260x40x346 mm (WxHxD, inner dimension) 190606 1 112.00<br />
12 shelves 260x16x346 mm (WxHxD, inner dimension) 190607 1 122.00<br />
Storage cabinet, PVC light grey with plexiglas door, removable inserts, lockable<br />
Storage cabinet for consumables and accessories Ø 300 mm<br />
6 shelves, 335x320x330 mm (WxDxH), outer diameter 190609 1 231.00<br />
Additional Inserts (4 pieces) for storage cabinet19 06 09<br />
Ideal for MagnoMet or MagnoPad-discs 190610 1 66.00<br />
Dessicator storage cabinet for prepared specimens (with silica gel drying material), lockable<br />
Storage cabinet, steel, with 10 drawers<br />
400x420x500 mm (WxDxH) 22.5 kg 20-1445 1 787.00<br />
Inserts for storage cabinet 20-1445, for 50 samples with Ø 25 mm (1") 20-1446 1 30.80<br />
Inserts for storage cabinet 20-1445, for 50 samples with Ø 32 mm (1¼") 20-1447 1 27.50<br />
Inserts for storage cabinet 20-1445, for 38 samples with Ø 40 mm (1½") 20-1448 1 23.30<br />
Dessicator storage cabinet for prepared specimens<br />
Storage cabinet, acrylic glass / aluminium with 4 shelfs<br />
electronic hygrometer, door with magnetic lock, dessicant tray<br />
310x525x375 mm (WxDxH), 7 kg<br />
190608 567.00<br />
Dessicator for storage of samples<br />
Dessicator glass with lid and 3 plexiglas divisions 190601 1 290.00<br />
Lid for dessicator Ø 250 mm (spare part) 190602 1 66.00<br />
Plexiglas division for dessicator (spare part) 190603 1 117.00<br />
Accessories<br />
Silica gel for samples storing and dessicators 190604 1 kg 24.00<br />
Vacuum grease 834302 1 13.20<br />
MetCoat protection lacquer for samples, aerosol 20-8190 170 g 11.50<br />
13.5. Accessories for Microscopy<br />
Accessories for upright microscopes<br />
Metal Slides 75x25 mm 190403 5 35.20<br />
Plasticine Clay 190401 1 kg 6.30<br />
Protective Paper (Josef-Paper) to use with levelling press 190402 500 17.60<br />
Slides and cover slips<br />
Glass Slides 28x48 mm (1.0 mm thick) 190501 100 26.90<br />
Cover Slips 20x20 mm 190502 100 13.20<br />
Glass Slides 46x27 mm (1.2-1.4 mm thick) L312 100 35.20<br />
Glass Slides 76x26 mm (1.2-1.4 mm thick) L316 100 13.90<br />
Glass Slides 76x51 mm (1.2-1.4 mm thick) L318 100 24.70<br />
13.6. Books and Educational Material<br />
E. Weck and E. Leistner: Metallographic instructions for color etching I 200005 1 30.00<br />
Klemm color etching<br />
E. Weck and E. Leistner: Metallographic instructions for color etching II 200006 1 36.00<br />
Beraha color etchants and their different variations<br />
E. Weck and E. Leistner: Metallographic instructions for color etching III 200007 1 36.00<br />
Non ferrous materials, cemented carbides and ferrous metals, nickel- and cobalt-base alloys<br />
Sum-Met, Buehler's Guide for Materials Preparation, CD-ROM FN01255 1 65.00<br />
Iron-Carbon/Cementite Phase Diagram, Poster; 96x63.5 cm FN00454 1 13.00<br />
Table for Knoop and Vickers Hardness Numbers FN00726 1 24.00<br />
VARIOUS ACCESSORIES<br />
49
Notes
Notes
Notes
Index<br />
A<br />
Abrasive cut-off wheels _______ 8, 11<br />
Abrasive papers _______________ 30<br />
Abrasive powders ______________ 36<br />
Accessories for cold mounting ____ 23<br />
Accessories for microscopy ______ 49<br />
AcuThin Cut-off wheels _________ 13<br />
Adhesive discs double sided _____ 35<br />
Alumina cut-off blades ________ 8, 11<br />
Alumina polishing (cloth for) _____ 43<br />
Alumina suspension ____________ 40<br />
AutoMet Lapping Oil____________ 39<br />
Apex ________________________ 25<br />
Apex CGD ____________________ 26<br />
Apex DGD ____________________ 26<br />
ApexHercules H & S _____________ 25<br />
B<br />
Bakelite (PhenoCure) ___________ 18<br />
Buehler Balsam ________________ 49<br />
C<br />
CarbiMet 2 grinding papers ______ 34<br />
CBN-blades for precision cutters ___ 9<br />
CBN-Blades for abrasive cutters ___ 15<br />
Cerium oxide suspension ________ 41<br />
ChemoMet cloth _______________ 43<br />
Chromium oxide suspension _____ 41<br />
Cleaning solutions _____________ 48<br />
Coarse grinding discs (CGD) ______ 26<br />
Cold mounting compound ______ 19<br />
Cool coolant __________________ 16<br />
Compression mounting compounds _ 17<br />
Conductive Filler ______________ 23<br />
Cotton wool __________________ 48<br />
Crystalbond __________________ 49<br />
Cutting materials _______________ 8<br />
Cut-off blades __________________ 8<br />
D<br />
Dessicator ____________________ 49<br />
Dially Phthalate _______________ 18<br />
Diamond grinding discs (DGD) ____ 26<br />
Diamond lubricant _____________ 39<br />
Diamond paste ________________ 39<br />
Diamond polishing compounds __ 37<br />
Diamond suspension ___________ 37<br />
Diamond cut-off blades _______ 8, 15<br />
Drying agent silica gel __________ 49<br />
E<br />
EdgeMet Kit __________________ 23<br />
EpoBlue ______________________ 23<br />
EpoColor _____________________ 20<br />
EpoHeat _____________________ 20<br />
EpoKwick ____________________ 20<br />
EpoMet ______________________ 18<br />
EpoMix ______________________ 20<br />
EpoPlast _____________________ 20<br />
EpoThin ______________________ 20<br />
Epovit _______________________ 18<br />
Epoxy cold mounting compounds __ 20<br />
EpoxiCure ____________________ 20<br />
Etching beakers (polyproplyene) _ 48<br />
F<br />
FibrMet abrasive discs __________ 46<br />
Field metallography ____________ 45<br />
Final polishing suspension ______ 40<br />
Final polishing materials ________ 40<br />
FlatEdgeFiller _________________ 23<br />
G<br />
G-Cloth ______________________ 43<br />
Glossy, clear view paste _________ 16<br />
Gloves _______________________ 48<br />
Grinding belts ________________ 35<br />
Grinding cups _________________ 16<br />
Grinding papers _______________ 30<br />
Grinding powders _____________ 36<br />
Grinding rolls _________________ 35<br />
H<br />
Hercules fine grinding discs _____ 25<br />
I<br />
IsoCut CBN-cut-off blades ________ 9<br />
IsoCut coolant ________________ 16<br />
IsoCut Plus coolant ____________ 16<br />
J<br />
Josef-Paper ___________________ 49<br />
K<br />
KonductoMet I ________________ 18<br />
L<br />
Laboratory accessories _________ 48<br />
Lakeside Cement L70C _________ 49<br />
Literature ____________________ 49<br />
Lubricant ____________________ 39<br />
M<br />
MagnoFix ____________________ 25<br />
MagnoMet ___________________ 25<br />
MagnoPad ___________________ 25<br />
MagoMet ____________________ 41<br />
MasterMet ___________________ 40<br />
MasterPolish __________________ 41<br />
MasterPrep ___________________ 40<br />
MasterTex ____________________ 43<br />
MetaDi diamond products ______ 37<br />
MetaDi Fluid __________________ 39<br />
MetCoat protection lacquer _____ 49<br />
MetGrip Liners, adhesive foils ____ 35<br />
MetPolish chromium oxide ______ 41<br />
MicroCloth ___________________ 43<br />
MicroFloc ____________________ 43<br />
MicroPolish ___________________ 40<br />
MiniMet consumables __________ 44<br />
MiroMet cerium oxide __________ 41<br />
Mixed oxides polishing compounds _ 41<br />
Mounting aids ________________ 23<br />
Mounting compounds _______ 17, 19<br />
Mounting moulds _____________ 22<br />
MultiClamp ___________________ 23<br />
N<br />
Nylon cloth ___________________ 43<br />
O<br />
Oxide polishing compounds _____ 40<br />
P<br />
PetroThin consumables _________ 16<br />
Pigments for epoxies ___________ 23<br />
PhenoCure ___________________ 18<br />
Planar grinding papers _________ 29<br />
PlanarMet ____________________ 29<br />
Plasticine ____________________ 49<br />
PoliCloth _____________________ 43<br />
Polishing cloths _______________ 42<br />
Powder alumina _______________ 36<br />
Powder silicon carbide __________ 36<br />
Premolds ____________________ 18<br />
ProbeMet ____________________ 18<br />
R<br />
ReleaseAgent _________________ 23<br />
Replicating Media ______________ 45<br />
Ring forms ___________________ 22<br />
S<br />
SamplKlip ____________________ 23<br />
SamplKup ____________________ 22<br />
SamplKwick __________________ 20<br />
Silica gel _____________________ 49<br />
Silcon carbide papers __________ 30<br />
Silicone spray _________________ 23<br />
Spray bottles (plastic) __________ 48<br />
Slides (glass) __________________ 49<br />
Slides (metal) _________________ 49<br />
Spray adhesive ________________ 35<br />
Stirrers ______________________ 23<br />
Storage cabinet _______________ 49<br />
T<br />
Technovit ____________________ 20<br />
TexMet cloth _________________ 43<br />
Topol _______________________ 40<br />
TransOptic powder _____________ 18<br />
TriDent ______________________ 43<br />
Tweezers ____________________ 48<br />
U<br />
UltraPad _____________________ 43<br />
UltraPol ______________________ 43<br />
UltraPrep diamond abrasive disc __ 29<br />
UltraPrep lapping film __________ 47<br />
Ultrasonic cleaning sloution _____ 48<br />
UniClip ______________________ 23<br />
V<br />
VariDur cold mounting compound __ 19<br />
VerduTex cloth ________________ 43<br />
VelTex cloth __________________ 43<br />
W<br />
White Felt ____________________ 43<br />
Z<br />
Zirconia grinding papers ________ 29<br />
ZirMet planar grinding paper ____ 29
54<br />
54