Low Voltage Equipment Division Overview (pdf ... - Schneider Electric

LV Equipment forIndustrial Solutions

Schneider Electricbrand migrationOur brand historyToday Schneider Electric sells products andservices under 120 brands worldwide. Thepillars of Schneider Electric are three historicbrands: Merlin Gerin, Telemecanique andSquare D. In the past 15 years, numerouscompanies have been acquired by SchneiderElectric to win market share by enlarging theoffer or penetrating new markets or newchannels. A big part of the company’s growthcomes from external acquisitions.A few key dates1836: foundation of the Schneider Company1975-1988-1991: 3 historic brands,Merlin Gerin, Telemecanique andSquare D, joined Groupe Schneider.1999: Lexel, a worldwide leader in theInstallation, Systems and Control (ISC)business, joined the company, showing ourstrong decision to develop ISC business inEurope.1999: the company launched a newidentity: Groupe Schneider becameSchneider Electric.2003: TAC joined the company.Schneider Electric became the mainplayer of building automation.2003: Clipsal joined the company. SchneiderElectric became the ISC leader in Asia.Now is the right time for brand migrationOur new mission is to become the global solution provider inenergy management, making energy safer, more reliable, moreefficient and more productive. It has to be under one nameSchneider Electric.To better support our global strategy, in 2008 we have begunan ambitious project to shift most of our brands to a singlebrand: Schneider Electric.> Our company is moving from a product provider to a solutionprovider and solutions must be promoted under one brand.> The Schneider Electric name has gained significant respectand awareness over the years.> Recognition of Schneider Electric has surpassed its historicalbrands in most countries, with only a few exceptions.A single name and a new imageA new communication platform has been developed andimplimented to strengthen our new strategy and to support thebrand migration.The aim is to make the brand visible and to express its vision,mission, spirit and values to our employees, our customers andour partners. The change in look and feel concerns allcommunication aspects and product packaging and marketing.> We see a world where we can all achieve more with using less.> We help people make most of their energy.> We want all our products, solutions and services to be safe,simple, efficient and innovative.2006: Global acquisition of Citect bySchneider Electric. With history spanningover 35 years, Citect remains focused ondelivering value to our customers throughtechnological excellence and superior service.2007: APC joined the company, combiningwith MGE. Schneider Electric became theworld leader in critical power.2007: Pelco joined the company.Schneider Electric became the worldleader in video security systems.22007: Schneider Electric South africaacquired RBF, in order to position SchneiderElectric as a Solutions Provider in SouthAfrican market, with a manufacturing footprint.

ContentsQuick Facts 4, 5.Containerised Substations 7B100 / C100 – LV Switchboards 8D100 – LV Switchboards 9OKKEN – LV Switchboards 10Programmable Logic Control (PLC) Panels 11Variable Speed Drive (VSD) & Soft Starter Panels 12Main & Sub Distribution Boards 13Custom Control Panels 14Field Isolators & Junction Boxes 1563A Interlocked Switch Socket Outlets (380 / 525V) 16Type Test Report Summary 17ISO9001: 2000 Certification 18SABS Permit 19Projects Reference 20, 21Ring Master 22RM6 23MC-Set 24GenieEvo 25MGE Galaxy 5000 26Selection Guide (VSD’s & Soft Starters) 27PlantStruxure 28, 29Intelligent Power & Motor Control Centre 30Map & Contact Details 313

Quick FactsFactory based in Booysens, JohannesburgInstalled base in excess of 28’000 sectionsLarge project capability and comprehensive products4

Quick FactsExtensive sales, engineering and manufacturing capabilitiesPreferred supplier to numerous blue-chip companies+Merseta accreditedtraining provider+Active member ofSABS technicalcommittees5

Containerised SubstationsFeatures• Possible to bolt multiple containers together.• Options include tropical roofs, internal cladding, special flooring, lighting & smallpower, air conditioning, pressurisation fans, fire detection, emergency doors etc.• Suitable for MV and LV Switchgear, PLC Panels, VSD’s, UPS’s etc.• Can be fitted with windows if required.• Cable entry through floor, or side-mounted, external cable boxes.• Reinforced for transportation purposes.• Special paint finishes to customer specification.7

B100 / C100 MCC - LV Switchboards+B100 / C100 MCC’scarry full certificationfor compliance withSANS 1973-1B100 SeriesC100 Series8Dimensions (W x H x D)600 x 2400 x 670600 x 2400 x 800800 x 2400 x 670800 x 2400 x 800Features• Segregated, modular construction• Top or bottom main busbars• Top or bottom cable entry• Field terminations in back of panel• 100mm plinth (customised for container use)• Lifting plates for handling / transport• Protection standard IP42/54/55• Compatible with all makes of equipment• Fully extendible• Fixed or semi-withdrawable patternTechnical dataRated Insulation Voltage1000 Volt AC at 50HzMain busbarsNumber of conductorsDimensions (W x H x D)600 x 2400 x 670600 x 2400 x 800800 x 2400 x 670800 x 2400 x 800400 x 2400 x 670 Term. Cubicle400 x 2400 x 800 Term. CubicleFeatures• Segregated, modular construction• Top or bottom main busbars• Top or bottom cable entry• Seperate termination cubicle adjacent to starter panel• Single or double-sided component mounting• 100mm plinth• Lifting plates for handling / transport• Protection standard IP42/54/55• Compatible with all makes of equipment• Fully extendible• Fixed or semi-withdrawable pattern4 conductors - L1, L2, L32, Earth5 conductors - L1, L2, L3, N, EarthRated currentsShort-time withstandup to 6000 AmpsUp to 100kA RMS / 1 Sec, 220kA PeakDropper busbarsRated CurrentsShort-time withstandUp to 1000 AmpsUp to 75kA RMS / 1 Sec, 165kA PeakAuxilliary busbars Number of conductors Up to 4 conductors on each sideConstruction Forms or separation Form 3b, Form 4aProtective coatingMetal treatmentPowder coatingDe-rust, De-grease, Iron Phosphate and passivateEpoxy polyester (Interior)Polyurethan (Exterior)

D100 - LV SwitchboardsD100 SeriesDimensions (W x H x D)600 x 2200 x 600700 x 2200 x 600800 x 2200 x 600Features• Cubicle type construction with full width mountingplates• Top or bottom main busbars up to 6000 Amp• Vertical dropper busbars up to 1000 Amp• Top or bottom cable entry• Front and back access• 100 mm Plinth• Lifting eye bolts for handling / tranport• Field terminations onto mounting plate via cablesupport• Protection standard IP42/54/55• Compatible with all makes of equipment.Technical dataRated Insulation Voltage1000 Volt AC at 50HzMain busbarsNumber of conductors4 conductors - L1, L2, L32, Earth5 conductors - L1, L2, L3, N, EarthRated currentsShort-time withstandup to 6000 AmpsUp to 100kA RMS / 1 Sec, 220kA PeakDropper busbarsRated CurrentsShort-time withstandUp to 1000 AmpsUp to 75kA RMS / 1 Sec, 165kA PeakAuxilliary busbars Number of conductors Up to 4 conductorsConstruction Forms or separation Form 2Protective coatingMetal treatmentPowder coatingDe-rust, De-grease, Iron Phosphate and passivateEpoxy polyester (Interior)Polyurethan (Exterior)9

OKKEN - LV SwitchboardsFeatures• Segregated modular construction• Main busbars up to 7300 Amps• Dropper busbars up to 4000 Amps• Fixed, semi-withdrawable or fully withdrawable pattern• Up to form 4b separation• Degree of protection IP31/41/54• Rated insulation voltage 1000V AC• Internal arc tested 100kA/300mS• Earthquake tested• IEC 61439/SANS 1973-1 compliant• Impulse withstand 12kV• Short circuit withstand 150 kA/1 SecWe are constantly demanding more from our low voltage switchboards.Todays switchboard is at the crossroad of internal and customer demand forincreasingly sophisticated applications on the one side, and external demandrelated to changes in legislation on the other side.The switchboard must be capable of adapting to both environmental constraintsand difficult operating conditions.Above all, it must also incorporte the technological advantage to carry it forwardinto the future.+Todays Switchboardsare packed with technology...10

Programmable Logic Control (PLC) PanelsFeatures• Variety of enclosures, including Rittal, Sarel, Eldon andcustom built specials.• Compatible with all makes of PLC equipment.• All aspects of design, assembly, wiring, testing, software,programming and configuration covered.• Free-standing solutions, or incorporated into MCC’s.• Full factory acceptance test prior to despatch.• Full spectrum of standard and special hardware combinationsand custom configurations.11

Variable Speed Drive (VSD) & Soft Starter PanelsApplications• Containers• Frames• Enclosures• PanelsFeatures• Various construction types: Enclosed and framemounted• Single or multiple enclosures• Designed to suit specific applications• Compatible with all makes of equipment• Natural ventilation or forced cooling options• Rating up to 650kW• Free-standing panels, or incorporated into MCC’s• Operational voltages up to 1000 Volts12

Main & Sub Distribution BoardsMain distribution boardsFeatures• Floor standing construction• Top or bottom main busbars• Top or bottom cable entry• Front and back access• 100mm plinths• Lifting eye bolts for handling / transport• Protection standard IP42/54/55• Cubicle type or segregated constructionTechnical dataRated Insulation Voltage1000 Volt AC at 50HzMain busbarsNumber of conductors4 conductors - L1, L2, L32, Earth5 conductors - L1, L2, L3, N, EarthRated currentsShort-time withstandup to 6000 AmpsUp to 100kA RMS / 1 Sec, 220kA PeakDropper busbarsRated CurrentsShort-time withstandUp to 1000 AmpsUp to 75kA RMS / 1 Sec, 165kA PeakAuxilliary busbars Number of conductors Up to 4 conductorsConstruction Forms or separation Form 2Protective coatingMetal treatmentPowder coatingDe-rust, De-grease, Iron Phosphate and passivateEpoxy polyester (Interior)Polyurethan (Exterior)Sub distribution boardsFeatures• Floor standing or wall mounting• Comply with SANS specifications• Manufactured from 1.6 or 2.0 mm cold rolled mild sheetmetal• Can be bolted together to create different permutations• Full range of accessories available• Compatible with all makes of equipment• Protection standard IP42/54/55• Epoxy powder coated finish• Top and bottom cable entryTechnical dataRated Insulation Voltage1000 Volt AC at 50HzMain busbarsNumber of conductorsRated currentsShort-time withstand4 conductors - L1, L2, L32, Earth5 conductors - L1, L2, L3, N, Earthup to 400 AmpsUp to 20kA RMS / 1 Sec13

Custom Control PanelsApplication• PLC, Motor Control or DistributionFeatures• Dimensions: To suit customer requirements• Main busbars: Top or bottom, fully extendible• Dropper busbars: To suit design requirements• Cable entry: Top and / or bottom• Access: Front and / or back• Construction: From 1 up to form 4 - fixed or demountablepattern• Protection standard: Up to IP55• Handling: Lifting plates or eye bolts• Equipment: Compatible with all makesTechnical dataRated Insulation Voltage1000 Volt AC at 50HzMain busbarsNumber of conductors4 conductors - L1, L2, L32, Earth5 conductors - L1, L2, L3, N, EarthRated currentsShort-time withstandup to 4000 AmpsUp to 100kA RMS / 1 Sec, 220kA PeakDropper busbarsRated CurrentsShort-time withstandUp to 1000 AmpsUp to 75kA RMS / 1 Sec, 165kA PeakAuxilliary busbars Number of conductors Up to 4 conductorsConstruction Forms or separation Up to FormProtective coating14Metal treatmentPowder coatingDe-rust, De-grease, Iron Phosphate and passivateEpoxy polyester (Interior)Polyurethan (Exterior)

Field Isolators & Junction Boxes+All Junction Boxes / Field Isolators are manufacturedto high standards of quality and finish,and are backed up by our excellent reputationand after-sales service.Junction boxesFeaturesOur junction box range satisfy most requirements inthat they are manufactured from a choice of materialswhich include mild steel, stainless steel or glassfibrereinforcedpolyester. A wide range of standard coloursand specials are available on request. Protectionstandard of the boxes vary from IP54 to IP65. Dimensionsvary in accordance with the number and size ofterminals, and generous provision is made for cablingspaces and terminations. Trunking is provided forfield cabling and the boxes come complete with fixedor removeable gland-plates.Optional features include drip covers, special doorlocks and a range of accessories.Field isolatorsFeaturesOur range of field isolators cover a wide spectrum ofapplications, with current ratings from 20A to 1250Aat 690V. The enclosures are manufactured from achoice of materials which include mild steel, stainlesssteel or glassfibre-reinforced polyester. A comprehensiverange of accessories are available, includingpush-buttons, indicating lights, ammeters and terminals.Each isolator features a door-interlocked handleand auxiliary contacts to suit requirements. Protectionstandard of the enclosures vary from IP54 to IP65,depending on application. The equipment used isselected in accordance with IEC60947 specificationsand meets local and international standards. Miningtype field isolators have removeable glandplates anddrip covers.15

63A Interlocked Switch Socket Outlets (380 / 525V)Junction boxesFeaturesOur Socket Feeders are of composite design featuringa high-quality steel enclosure to IP 55 degree ofprotection complete with transparent window tocheck the status of the 30mA earth leakage circuitbreakerwhich is fully shrouded for protection againstaccidental contact.The unit can accommodate cables up to 95mm2. A10mm diameter brass earthing stud is also providedfor termination inside or outside the enclosure. Cableentry is via a removable top or bottom entry glandplate,with a standard finish of durable epoxycoating in electric orange.The switch sockets are mechanically interlocked unitswhich are manufactured from cast aluminium andepoxy coated in electric orange, alternately thermoplasticmaterials can be used. These sockets are ofheavy duty design and are also suitable for outdoorinstallation, featuring high quality materials throughout.Special safety feature+SPECIFICATIONSIEC 309CEE17BS 4343DIN 49462SANS 1239An incorporated earth leakage circuit breaker unit willdetect a fault and trip to isolate the socket where theactual fault occurs, namely of the plugged-in equipment,and not at the distribution board, which maybe far distanced. In additon, the tripped feeder willonly render one user out of order and not a chain ofsockets as in the case where an earth leakage unitprotects a chain of socket outlets.NoteWe can manufacture a comprehensive range offeeders to the clients specifications, utilising differentmakes of circuit-breaker and/or earth leakage unitcomplete with shunt trip, indication etc.Electrical dataType no. Enclosure size Service rating Equipment DescriptionsW x H x DSwitched socketOutletsRBF-WP001/LEFT 260 x 400 x 240 380V A.C.Heavy duty, cast alloy,RBF-WP002/RIGHT 260 x 400 x 240ormechanically interlocked, 63A,525V A.C.4-Pin 380V or 525VRBF-WP003/DOUBLE 350 x 450 x 240RBF-WP004/DOUBLE 350 x 450 x 2403 Phase 3 Wire63AOther ratings available on requestEarth leakage Circuit-breakers380Vor525V3 Phase60A, 30mA16

Type Test Report SummarySHORT TIME WITHSTANDNO TEST REPORT NO DATE PANEL TYPE RMS TEST VALUE BUSBAR RATING TEST LAB1 794/84143/J52A 16/10/1992 D100 50KA / 3 Sec 800 A NETFA / KEMA2 794/84143/J52B 16/10/1992 D100 50KA / 3 Sec 1600 A NETFA / KEMA3 794/84143/J52B 16/10/1992 D100 80KA / 1 Sec 1600 A NETFA / KEMA4 794/84143/J52C 16/10/1992 D100 50KA / 3 Sec 2500 A NETFA / KEMA5 794/84143/J52C 16/10/1992 D100 80KA / 1 Sec 2500 A NETFA / KEMA6 794/84108/J21B 21/07/1992 B100 / C100 10KA / 1 Sec 400 A NETFA7 794/84108/J21A 21/07/1992 B100 / C100 20KA / 1 Sec 400 A NETFA8 794/84114/J27 20/07/1992 B100 / C100 20KA / 1 Sec 400 A NETFA9 794/84117/J29 20/07/1992 B100 / C100 30KA / 1 Sec 600 A NETFA10 794/84109/J22 21/07/1984 B100 / C100 35KA / 1 Sec 600 A NETFA11 771/83245/W59A 17/04/1984 B100 / C100 40KA / 1 Sec 1600 A NETFA12 771/83245/W59B 17/04/1984 B100 / C100 50KA / 1 Sec 1600 A NETFA13 771/83245/W59C 17/04/1984 B100 / C100 60KA / 1 Sec 1600 A NETFA14 794/84265/L45B 02/08/1994 B100 / C100 60KA / 1 Sec 1600 A NETFA15 794/84265/L45A 02/08/1994 B100 / C100 60KA / 1 Sec 2000 A NETFA16 794/84021/H9B 31/01/1992 B100 / C100 75KA / 1 Sec 600 A NETFA17 794/84118/J30 20/07/1992 B100 / C100 95KA / 1 Sec 1000 A NETFA18 794/84021/H9B 31/01/1992 B100 / C100 95KA / 1 Sec 1600 A NETFA19 794/84110/J29 21/07/1992 B100 / C100 95KA / 1 Sec 2000 A NETFA20 794/84115/J28 27/07/1992 B100 / C100 95KA / 1 Sec 2600 A NETFA21 HC / 100411 09/12/2003 B100 / C100 50KA / 1 Sec 3200 A NETFA22 SC/102376 (PM-1A) 12/12/2006 B100 / C100 50KA / 1 Sec 1000 A NETFA23 SC/102376 (PM-1B) 12/12/2006 B100 / C100 50KA / 1 Sec 2000 A NETFA24 SC/102376 (PM-2A) 12/12/2006 B100 / C100 50KA / 1 Sec 1000 A NETFA25 SC/102376 (PM-2B) 13/12/2006 B100 / C100 50KA / 1 Sec 2000 A NETFA26 SC/102376 (PM-3A) 13/12/2006 B100 / C100 50KA / 1 Sec 1000 A NETFA27 SC/102376 (PM-3B) 13/12/2006 B100 / C100 50KA / 1 Sec 2000 A NETFA28 SC/103902 24/02/2009 SASLINE 7700 50KA / 0.5 Sec 1600 A NETFATEMPERATURE RISENO TEST REPORT NO DATE PANEL TYPE TEST LAB1 794/87036/H4 01/04/1991 B100 / C100 NETFA2 794/84143/J52D 16/10/1992 D100 NETFA / KEMA3 794/84146/J54 16/11/1992 D100 NETFA4 794/84310/M13B 03/04/1995 D100 NETFA5 HC / 100622 01/04/2004 B100 / C100 NETFAIMPULSE TESTNO TEST REPORT NO DATE PANEL TYPE TEST VALUE TEST LAB1 HC / 100411 09/12/2003 B100 / C100 8 KV NETFAVERIFICATION OF CREEPAGE DISTANCE AND CLEARANCESNO TEST REPORT NO DATE PANEL TYPE TEST LAB1 HC / 100411 09/12/2003 B100 / C100 NETFAVERIFICATION OF IP RATINGNO TEST REPORT NO DATE PANEL TYPE IP RATING TEST LAB1 HC / 100411 09/12/2003 B100 / C100 IP4X NETFA2 7234/2421511/04-176 01/06/2004 B100 / C100 IP54 GROENKLOOFBREAK TESTSNO TEST REPORT NO DATE PANEL TYPE TEST VALUE VOLTAGE TEST LAB1 HC / 100411 09/12/2003 B100 / C100 : 1-WAY 30 KW / 50 KA 525 V + 10 % NETFA2 HC / 100411 09/12/2003 B100 / C100 : 2-WAY 75 KW / 50 KA 525 V + 10 % NETFA3 HC / 100411 09/12/2003 B100 / C100 : 3-WAY 90 KW / 50 KA 525 V + 10 % NETFA4 HC / 100411 09/12/2003 B100 / C100 : 4-WAY 110 KW / 50 KA 525 V + 10 % NETFA5 HC / 100411 09/12/2003 B100 / C100 : FULL 4000 AMP / 50 KA 525 V + 10 % NETFAINTERNAL ARC TESTNO TEST REPORT NO DATE PANEL TYPE TEST VALUE DURATION TEST LAB1 HC / 100411A 09/12/2003 B100 / C100 50 KA / 525 V 300 Ms NETFAPROTECTIVE EARTH TESTNO TEST REPORT NO DATE PANEL TYPE TEST VALUE KW TEST LAB1 HC / 100411A 09/12/2003 B100 / C100 225 KW / 50 KA 525 V + 10 % NETFA17

ISO9001:2000 Certification18

SABS PermitSABS PERMIT* updated SABS certificate not available at time of printing this brochure19

Projects ReferenceLV Equipment divisionProjects reference listCustomer Project Country No. of tiers ScopeDurban MetroKwa-Mashu Waste Water TreatmentUpgradeR.S.A. 40Complete Turnkey Electrical Power Control (Medium & LowVoltage) (PLC / SCADA) and Instrumentation Installation WorksFluor Daniel Kimberly CTP R.S.A. 263 Manufacture, Supply & Install Motor Control Centres (B100)Eskom Arnot Power Station R.S.A. 48 Manufacture and Supply of 48 X Oil Burner Panels (Special)Koch S.A. Iskenderun Bay Project - Turkey Turkey 55Manufacture and Supply of Medium-Voltage Panels andE-Houses (Energon)JCI Tati Nickel Project Botswana 210 Manufacture and Supply of Motor Control Centres (Special)Krupp Uhde SA Butanol R.S.A. 50Manufacture, Supply and Install Motor Control Centres, Isolators& Kiosk (Energon)Anglo Plats (Murray & Roberts ) Waterval Smelter MCC 1-5 R.S.A. 112 Manufacture, Supply and Install Motor Control Centres (B100)Scaw Metals Plant Upgrade R.S.A. 71Manufacture, Supply and Install Motor Control Centres andDistribution Boards (B100)Moeller Ushaka Island R.S.A. 65 Manufacture and Supply Polycarbonate Motor Control CentresBateman Koidu and Shore Gold Mali 50Iscor Vanderbijlpark Coke Ovens Upgrade R.S.A. 50Manufacture & Supply of Containerised Motor Control Centres(B100)Manufacture, Supply and Install Upgrade Motor Control Centres(B100)Bateman Angloplats PMR Capacity Increase R.S.A. 40 Manufacture, Supply & Install Motor Control Centres (B100)Foskor Phalabora Mining R.S.A. 61Manufacture & Supply of Kiosks, Motor Control Centres andLocal Control Stations (special)Pyromet ASA Metals R.S.A. 58 Manufacture, Supply & Install Motor Control Centres (B100)Moeller Impala Platinum - Springs Refinery R.S.A. 86Anglo Technical Division Namakwa Sands R.S.A. 110Bateman Miba Zaire Zambia 44Manufacture & Supply Distribution Boards & PolycarbonateMotor Control CentresManufacture, Supply & Install Replacement Motor ControlCentres (Energon)Manufacture & Supply 400 TPH Feed Preparation Motor ControlCentres (MCC 200)Foster Wheeler Sasol Waste Water Recycling R.S.A. 50 Manufacture, Supply and Install Motor Control Centres (Energon)Debswana Jwaneng Mine Botswana 80 Manufacture, Supply & Install Motor Control Centres (B100)Technip SA Sasol PP2 R.S.A. 43Ispat / Iscor Environment control R.S.A. 43Mozal Potline Mozambique 28Moeller - Impala PlatsSprings Refinery expansion project -Phase 1RSA 124Debswana Jwaneng Mine MTP Scrubbing Botswana 42Debswana Orapa Mine No. 1 Plant Optimisation Botswana 40Manufacture, Supply & Install Back to back Motor ControlCentres (Energon)Manufacture, Supply and Install Modifications to Motor ControlCentres (B100/C100)Manufacture & Supply Back to back Motor Control Centres(Energon)Manufacture, Supply and Install Polycarbonate Motor ControlCentresManufacture, Supply and Install back to back Motor ControlCentresManufacture, Supply and Install back to back Motor ControlCentresMoeller Impala Plats Springs Referinery RSA 123 Manufacture, Supply and Install Polycarbonate MCC'sMopani Copper Mine Nkana Mufulira Mines Projects Zambia 77 Manufacture, Supply Containerised Motor Control CentresGrinaker - LTA Mittal Steel Blast 'D' Furnace RSA 176 Manufacture, Supply and Install Motor Control CentresBateman Finsch Mine RSA 98 VSD's and Isolator StationsSastech - Proconics Sasol CTF plant RSA 38PFG Building Glass New float glass line RSA 132Manufacture, Supply and Install Motor Control Centres (NatusEnergon)Manufacture, Supply and Install Motor Control Centres (NatusEnergon)Murray & Roberts - Bateman Kumba Sishen Expansion Project RSA 215 Manufacture and Supply Motor Control CentresLinde - Proconics Sasol Octene 1 plant RSA 58 Manufacture, Supply & Install MCC's (Natus Energon)Consol Glass - ADP Projects Belville Factory RSA 32 Manufacture, Supply and install Main Distribution BoardsMittal Steel - VDBP Blast Furnace 'D' re-line RSA 45 Manufacture, Supply and Install MCC's & PLC's (C100)Bateman - Letseng Diamond Mine Letseng Diamond Mine RSA 40 Manufacture, Supply & Install Container MCC'sMopani Copper Mine Upgrade Smelter DRC 30 Manufacture, Supply & Instal Containerised MCC's & DB20

Projects ReferenceLV Equipment divisionProjects reference listCustomer Project Country No. of tiers ScopeDe Beers Venetia - various Pump Stations RSA 44Manufacture, Supply & Install 90&160kW VSD Panels with DOLbypass circuitDRA Tati Nickel 12 MTPA DMS plant Botswana 100 Manufacture, Supply & Instal MCC'sTMP Process Plant Ruashi BMR DRC 120 Manufacture, Supply & Install Containerised MCC'sSouth Deep Placer Dome(Goldfields)Refrigeration Plant RSA 60 Manufacture, Supply & Supervision of Installation of MCC'sDRA Exxaro - Coal Washing Plant RSA 24Manufacture, Supply and Install of Motor Control Centres (C100internal arc)TWP Consulting Impala 20 shaft RSA 34 525V B100 MCC's, manufacture, supply & installationBateman Engineering Repsa Peru 26 Container MCCDRA Pilanesburg Platinum RSA 147 550V C100 MCC's and DB, manufacture, supply & installationMetix Sunrise RSA 44 550V C100 MCC's and DB, manufacture, supply & installationMurray & RobertsArmcoal - Goedgevonden Coal Handling& ProcessingRSA 20 525V B100 MCC's, manufacture, supply & installationBatemen Engineering Akabar Russia 14 400V MCC'sTWP Consulting - Impala Plats .24 Station Flask loading MCC RSA 63 400V Sabelco panel wiredPFG SP3 Cold Repair - Springs RSA 40 Natus & B100SMB/GBM Minerals Engineering Inata Gold DRC 61 400V Container MCC'sConsolidated Power White Nile - Sugar Mill Sudan 250 Supply and manufacture of 690V MCC'sGRD Minproc Tenge Fungurume Mining SARL DRC 51 Wall mounting and floor standing DB's (Stainless Steel / Prisma)Bateman / DRA Douglas Mine Optimisation Project RSA 232 525V Arc Proof, Flatpack MCC'sVenn & Milford Goedehoop Colliery RSA 52 550V -1000V MCC (In and Out door)B & W Electrical Douglas Mine Optimisation Project RSA 42 2mm Mild Steel Distribution Boxes (welded construction)ADP Projects - Ashanti Anglogold Navachab Concentration Plant Ghana 12 525V Container MCCLe Roux, Bouttell & Ass Optimum water reclamation plant RSA 30 550V MCC's and PLC panelsI am Gold Essakane Burkina Faso 82 690/400V MCC'sKumba Iron Ore Sishen South Project RSA 127 MCC's, DB's and PLC panelsDRA Chemaf new spiral plant RSA 45 Containerised MCC and IP65 MCCBateman / Foskor De Bottlenecking project - Phalaborwa RSA 52 525V MCC's and Distribution BoardsSandvik Sasol Thubelisha Project RSA 72 690 and 400V MCC'sGroup 5 Cementos Mozambique 9 OkkenDebswana Orapa Botswana 26 2 x MCC back-to-backMopani Copper Mopani Mine Zambia 48 Container MCCExxaro Rosh Pinah Namibia 62 Container MCC's, MCC Substations, DB's, Isolators & SparesConsol Glass N1 Project RSA 93 400V DB and installationArcelor Mittal Cold Mill North RSA 80 Replacement MCC'sElectron Technologies Randwater RSA 42 400V DB's and Starter panelsDRA Pilanesburg Platinum RSA 147 550V C100 MCC's and DB, manufacture, supply & installationMetix Sunrise RSA 44 550V C100 MCC's and DB, manufacture, supply & installationMurray & RobertsArmcoal - Goedgevonden Coal Handling& ProcessingRSA 20 525V B100 MCC's, manufacture, supply & installationTWP Consulting - Impala Plats .24 Station Flask loading MCC RSA 63 400V Sabelco panel wired21

Ring MasterIndoor / outdoor ring main switchgearFeatures• May be used in conjunction with Talus technology• Taulus 200E telecontrol cabinets provide proveninterface between switchgear and Talus• Type-tested equipment• Compact design and indoor/outdoor use to IP54protection• Choice protocols: WISP+, Modbus, DNP3 etc• Purpose-designed actuator/motorised mechanismallows switch to be opened and closed remotely• Auxiliary contacts driven directly by switchgear shaftto ensure reliable position indicationTechnical dataNetworkRated voltageService voltageSystem frequencyLightning impulse withstand voltage phase, phase to earth, across the isolating distancePower frequency withstand voltageRated normal currentRated short time current withstand (3 sec)Rated short circuit-making capacity of line switches and earth switchesNumber of operations at rated short circuit current on line switches, earthing switchesand DBRated load interrupting currentRated cable charging interupting currentRated magnetising interrupting currentNumber of mechanical operationsNumber of electrical operations at full loop currentNumber of operations at rated short circuit current on circuit breakerThree-phase, three-wire3.3kV to 13.8kV13.8kV50Hz to 60Hz75kV to 95kV; 110kV to 145kV38kVrms to 1mmSwitch isolator: 630A; Circuit breaker: 200A to 630A; Busbars:630A16kA to 21kA40 to 52.5kA peak at rated voltageFive closing operationsLine switch: 630A RMSLine switch: 30ALine switch: 16AEarthing switches and ring switches: 1000 O/C; Circuit breaker: 2000 O/C100 O/C

RM6Features• Compact design• Combination of features• Extensible switchgear• Extendable on site• Visible earthing and arc vent• Dependable mechanism position indication• In excess of 20-year service history• IIntegrated CT’s on bushings• Self powered relay• Units connected to each other at busbar level bydirected field bushings• Perfectly adapted to telecontrol context (for telecontrolof MV networks)• Integrated voltage transformer• Stainless steel, gas-tight metal enclosure, sealedfor life, (IP67 degree of protection) which groupstogether the live parts, switch disconnector, earthingswitch, fuse switch or the circuit breakerTechnical dataRated voltage (kV) 12/17.5 24Insulation levelIndustrial frequency 50Hz 1mm (kV rms) 28/38 50Impulse 1.2/50 µs (kV peak) 75/95 125Network switchRated current (A) (1) 630 630 400 630 630Breaking capacity (A) (1) Normal load current 630 630 630 630 630Earth fault 95 95 95 95 95Off-load cables 30 30 30 30 30Short-time withstand current (kA rms 1 s) (2) 21 25 (4) 16 16 20Making capacity of switch and earthing switches (kA peak) 52.5 62.5 (4) 40 40 50Transformer feederRated current (A) 200 200 200 200 200Off-load transformer breaking capacity (A) 16 16 16 16 16Fuse switchShort circuit breaking capacity (kA) (3) 21 25 (4) 16 16 16Making capacity (kA peak) (3) 52.5 62.5 (4) 40 40 40Circuit breakerShort circuit breaking capacity (kA) 21 16 16Making capacity (kA peak) 52.5 40 40Line protection feederRated current (A) 630 630Short circuit breaking capacity (kA) 21 16Making capacity (kA peak) 52.5 4023

MC-SetAir-insulated metal-clad switchgearFeatures• Panels are all type tested• Provides an easy to understand user interface• Low maintenance system• All enclosure dimensions are standarised• Access and operation performed at the front of theunit• Interlocked operation• Anti-reflex handle• Internal arc withstandTechnical dataThe values below are given for normal operating conditions as defined in IEC 60298 and 60694Rated voltage (kV)7.2 12 15.5 24Rated insulation levelPower frequency withstand voltage 50Hz 1mm (rms. kV) 20 28 38 50Lightning impulse withstand voltage 1.2/50 µs (kV peak) 60 75 95 125Nominal current and maximum short term withstand currentFunctional unit with circuit breakerShort time withstand current Ith Max. (kA/3s) 31.5 31.5 31.5 1640 40 31.5 25(kA/1s) 50 50 31.5 31.5Rated current In Max. JdB (A) 3150 3150 3150 2500Rated current In CB. (A) 630 630 630 6301250 1250 1250 12502500 2500 2500 20003150 3150 3150 2500Functional unit with fuse-contactorShort time withstand current Ith Max. (kA) 50 50Rated current In Max. (A) 250 200Functional unit with switch-fuse (Cellule DI)Short time withstand current Ith Max. (kA) 50 50 31.5 31.5Rated current In Max.

GenieEvoMetal enclosed cubiclesFeatures• Modular design using standard components• Vacuum breaker in a sealed enclosure• Keyless interlocking of switchgear doors• All MV components meet switchgear’s internal arcrating• 67 Panel combinations• Vacuum breaker certified to 10 000 operation• Fully internal arc rated to 100% of breaking capacity• Options such as under-voltage release, auxiliary CBcontacts and more availableTechnical dataElectrical characteristics: all equipmentRated system voltageImpulse voltage withstand (1.2/50µs)Power frequency voltage withstand (1 min)Rated short current (symm)Rated short time durationRated frequencyBusbar typeBusbar ratingsInternal arc ratingAC classPartition classElectrical characteristics: circuit breaker equipmentTechnologyRated breaking current (symm)Rated peak making currentRated normal currentRated cable charging breaking currentRated small inductive breaking currentRated operating sequenceMechanism charging timeMechanism typeManual charge, stored energy, manual and electrical releaseMotor and manual charge, stored energy, manual and electrical releaseElectrical characteristics: series disconnectorTechnologyConstructionRatingMechanism type13.8kVA95kV peak38kV25kA rms3 seconds50 to 60HzCopper single, cast resin insulated630A/1250AUP to 25kA for 1 secondAFSC2B-MVacuum interrupter25kA67.5kA200A, 630A, 1250A25A10AO - 0.3s - CO - 15s - CO

MGE Galaxy 500020/30/40/60/80/100/120 kVAThe recommended power protection for all critical applications20-120 kVA state-of-the-art three-phasepower protection designed to meeta wide range of requirements frommedium data centers to industrial andfacilities applications• Upgradable power ranges• Internal maintenance bypass• Intuitive monitoring• Parallel capable• Front access servicing• High power availabilityMGE Galaxy 5000 features1IGBT based technology for power qualitySupplies clean, stable power to sensitive loads, ensuring criticalpower protection, optimum performance, and extended life1323Dual inputAllows for connection to two separate input sources for increasedavailabilityParallel operationConnect as many as six units in parallel for capacity and redundancyto grow with your power requirements445Redundant componentsProvides increased backup for greater reliability and ensures continuousoperationBuilt-in static and maintenance bypassEnables the UPS to transfer the load to utility power, without interruption,in the event of heavy overload or fault5226

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An architecture for processand energy managementIn order to meet your challenges yourequire a control system that is notonly easy to engineer and simple tomaintain, but that delivers a clearpicture about what is happening inyour process.You need a control system thatcan easily integrate with third-partydevices and that provides addedvalue in the form of Historian andManufacturing Execution Systemfunctionality. In short, you need asystem that drives increased returnon assets and meets the needs ofyour application.The unique features such as Global Data access,high-availability and distributed architectures alongwith hot-standby redundancy, and more, meanthat PlantStruxure offers everything you need tomeet your process automation requirements.Energy Management> > iPMCC to optimixe energy consumption> > Smart power and energy meters>> Variable-speed drives for better energy efficiency28Manufacturing Execution system> > Real-time access to plant and business information allowing key personnelto identify and act on oppertunities to maximize plant and process efficiencyand to correct problems before they impact on supply chain, regulatorycompliance, and production

Networking> > Transparent communication between allsystem components> > Standard Ethernet technology andindustrial protocols> > Dedicated device network support includingModbus TCP, ethernet/IP, Profibus, CANopen TM ,AS-Interface> > Support for dedicated instrumentationbuses such as Profibus PA, FoundationFieldbus, & HARTEngineering> > Engineer and modify your entire systemfrom a dedicated engineering station> > Flexible engineering tools in order to supportyour effords to be more efficient> > Reusable and extensible object libraries forstandarization> > Off-line simulation to reduce testingand commissioningOperation> > The link between the operator and the process> > Easy system navigation> > Powerful alarm management> > Advanced trending and process visualization> > A range of client options including web clients,PDAs, and smart phonesHistorian> > Collects all process, quality, energy, and other data from across your siteand generates detailed reports to help the decision-making process> > Based on industry standard technologies> > Data security to prevent unauthorized viewing or tamperingControl> > Scalable family of programmable automationcontrollers to meet all control requirements> > SIL2 and SIL3 safety offers> > Hot-swoppable processors, I/O, andcommunication modules and power supplies> > Advanced process control functionality> > Configuration based on IEC61131-3 standard29

Intelligent Power & Motor Control CentreAdvancedProcessControlProtectionMotorControlEnergyManagement30

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Schneider Electric RSA1 Riverview Office Park, Janadel AvenueHalfway Gardens, MidrandPrivate Bag X139, Halfway House, 1685Tel +27 11 254 6400Fax +27 11 315 8830www.schneider-electric.co.zaAs standards, specifications and designs change from time to time, please ask for confirmationof the information given in this publication.Printed on ecological paperPublishing: Schneider ElectricDesign: SEDOCPrinting:07-2011© 2010 Schneider Electric - All rights reserved