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<strong>TTS</strong> <strong>Review</strong> June <strong>2003</strong> 3<br />
Hatch covers and bearing pads<br />
for China Shipping’s new containership fleet<br />
renewal programme<br />
Both vessels spearhead the<br />
major eight-ship,<br />
70,000dwt fleet renewal<br />
programme currently<br />
underway by China<br />
Shipping and feature hatch<br />
covers designed and<br />
supplied by <strong>TTS</strong> Ships Equipment’s Bremen,<br />
Germany and Shanghai, China companies,<br />
<strong>TTS</strong> Ships Equipment GmbH and <strong>TTS</strong> Hua<br />
Hai Ships Equipment Co Ltd.<br />
New Pudong was built by China’s<br />
Hudong-Zhonghua Shipbuilding (Yard No.<br />
H1263A), while New Dalian was built by<br />
Dalian New Shipbuilding Heavy Industries<br />
Co Ltd (Yard No. C5600-1). Both vessels,<br />
the largest of their type yet built by the<br />
respective shipyards, feature <strong>TTS</strong> designed<br />
lift-on/lift-off pontoon hatch covers designed<br />
for non-sequential opening/closing.The<br />
hatch cover panels are designed for lifting by<br />
shore-side cranes and can be stacked either<br />
on adjacent covers or ashore.The hatch<br />
covers are so arranged that longitudinal joints<br />
between the panels align with spaces between<br />
the containers on deck and in the holds.<br />
A total of 44 hatch cover panels have been<br />
supplied to each China Shipping<br />
newbuilding, covering a total day-opening<br />
area of 6,364m2 .Hatch No.1 is fitted with<br />
two panels (12.6m x 15.74m), hatch No.2<br />
with three panels (12.6m x 25.89m), hatch<br />
No.3 with three panels (12.6m x 30.96m),<br />
while hatch No. 4-15 have three panels<br />
(12.6m x 36.04m).<br />
The hatch covers are designed for a<br />
uniformly distributed load of <strong>1.</strong>3 ton/m2 B<br />
for<br />
hatch covers of Hold No. 1-4, and<br />
<strong>1.</strong>05 ton/m 2 for the covers of Hold<br />
No. 5-15. Each hatch cover is sufficiently<br />
strengthened for a container stack load<br />
of 90 tonnes for a maximum of six tiers<br />
of 20ft containers per stack, or 120 tonnes<br />
per six tires of 40ft container per stack.<br />
45ft containers can be loaded from the<br />
third top tier of 40ft containers on<br />
Hatch No. 3,5,9,12 and 15, while 45ft<br />
containers can also be loaded from the first<br />
tier on the hatch covers for Hatch No.1,7<br />
and 1<strong>1.</strong><br />
Both China Shipping vessels also feature<br />
<strong>TTS</strong> Ships Equipment’s unique, patented,<br />
OptiPad hatch cover bearing pad design,<br />
part of the company’s EverEst range of<br />
new generation hatch cover bearing pads<br />
incorporating advanced technology<br />
materials.The OptiPad design is made of<br />
PTFE in the form of a ‘weave’ fabric, which<br />
results in a highly effective bearing pad able<br />
to absorb very high loadings while<br />
accommodating considerable movement of<br />
the hatch cover/coaming interface.<br />
The start of <strong>2003</strong> has been a busy one for<br />
<strong>TTS</strong> Ships Equipment GmbH in Bremen and<br />
<strong>TTS</strong> Hua Hai Ships Equipment Co Ltd in<br />
Shanghai with ship deliveries.<br />
Besides the two large containerships for<br />
China Shipping, a further six <strong>TTS</strong> hatch<br />
cover-equipped vessels have been delivered<br />
by Chinese shipyards:<br />
• BBC Europe, 7,000dwt multipurpose<br />
cargoship from Xingang Shipyard (Hull<br />
No. SB325) for Germany’s Brise<br />
Schiffahrts – <strong>TTS</strong> hydraulic, multi-folding,<br />
pontoon hatch covers<br />
Two of the largest<br />
containerships yet built in<br />
China have recently been<br />
handed over to China<br />
Shipping, the 5668 TEU pair<br />
New Pudong and New Dalian.<br />
• IVS Viking, 32,500dwt bulk carrier from<br />
Xingang Shipyard (Hull No. SB333) for<br />
Denmark’s Clipper Elite Carriers – <strong>TTS</strong><br />
hydraulic, folding hatch covers<br />
• Vega Diamond, 1,100 TEU capacity<br />
containership from Jinling Shipyard (Hull<br />
No. JLZ01-0103) for Germany’s Carsten<br />
Rehderi – <strong>TTS</strong> lift-on/lift-off hatch covers<br />
• Annette, 25,500dwt bulk carrier from<br />
Jiangsu Yangzijiang Shipbuilding Co Ltd<br />
(Hull No.YZJ99-599C28) for Germany’s<br />
MST GmbH – <strong>TTS</strong> hydraulic, folding<br />
hatch covers<br />
• Pac Palawan, 6,500dwt multi-purpose<br />
cargoship from Jiangsu Yangzijiang<br />
Shipbuilding Co Ltd (Hull No.YZJ2001-<br />
640C43) for Singapore’s Pacific Carriers<br />
– <strong>TTS</strong> lift-on/lift-off hatch covers<br />
• Asian Trade, 1,100 TEU capacity<br />
containership from Jiangdong Shipyard<br />
(Hull No. JD1100TEU-2) for Germany’s<br />
W. Bockstigel Shipping – <strong>TTS</strong> lift-on/liftoff<br />
hatch covers<br />
China has become an important country<br />
for <strong>TTS</strong> Ships Equipment and the scope<br />
of supply of hatch covers outlined above<br />
highlights this.With its own dedicated<br />
operation in China,<strong>TTS</strong> Hua Hai Ships<br />
Equipment Co Ltd, in Shanghai (a 50:50<br />
joint venture between China State<br />
Shipbuilding Corp and <strong>TTS</strong> Ships Equipment<br />
AB),<strong>TTS</strong> is able to meet the needs for all<br />
dry cargo handling systems requirements for<br />
newbuilding under construction at Chinese<br />
shipyards locally, backed-up by the hatch<br />
cover ‘Centre of Excellence’ of the group in<br />
Bremen, Germany and the ro-ro ‘Centre of<br />
Excellence’ in Gothenburg, Sweden.