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SYDNEY HARBOUR BRIDGE: EXTENSIVE MAINTENANCE<br />
IMPORTANT VISITORS FROM OVERSEAS<br />
INFORMATION SECURITY – AN INTERVIEW<br />
02/2011<br />
Employee magazine / Issue 88
Dear colleagues,<br />
There could not have been a better start to 2011, the year in<br />
which SEW-EURODRIVE celebrates its 80th anniversary, or a<br />
better birthday present to mark the occasion. Turnover in the<br />
last business year surpassed 2 billion euros, breaking the record<br />
set before the crisis – and this, against all expectations,<br />
in only the fi rst year after the crisis.<br />
This is a remarkable success, but it is one that has demanded<br />
enormous dedication from our entire team of employees in<br />
Germany and overseas, not to mention outstanding performance.<br />
This deserves appreciation and recognition and therefore,<br />
in the name of the management, I would like to take this<br />
opportunity to thank each of our colleagues sincerely. Based<br />
on the fact that the number of orders received remained above<br />
average for the fi rst half of 2011, we anticipate further growth<br />
of 10% in our anniversary year.<br />
Despite all the necessary efforts that will be required to expand<br />
our capacity and resources in order to ensure prompt<br />
delivery times and high-quality services for our customers,<br />
we must not forget that an economic slowdown is imminent,<br />
even if we cannot know exactly when this will happen. Especially<br />
when considered against the present background<br />
of global economic instability (the European debt crisis, the<br />
American budget defi cit, a slowdown in China's growth, and<br />
so on), this slowdown could happen sooner than we would<br />
like. First business climate indicators show that the situation<br />
is not alarming yet; however, if the crisis escalates in countries<br />
such as Italy, the same indicators could signal a downward<br />
trend for the European economy.<br />
Further risks of a downturn are the scarcity of resources and<br />
raw materials and the resulting increase in the cost of inputs,<br />
and a declining population in Europe, which has led to the<br />
specifi c problem of a shortage of skilled workers in Germany<br />
and Europe. The trend of a regional migration of revenue<br />
and growth from Europe towards the BRIC countries is set to<br />
continue. However, this does not represent a threat because<br />
2<br />
we are securing the continued existence of all our offi ces by<br />
building and expanding the global SEW network following a<br />
platform strategy with the goal of being as close as possible to<br />
the customer. A number of factors will determine our sustainable<br />
growth in the coming years. These are all on our agenda<br />
and covered in the “3F” corporate project (f it for future). To<br />
mention just the most important factors concerned:<br />
– Technology, innovation and cost leadership<br />
– Flexibility and adaptability for shorter economic cycles in<br />
the future with greater fl uctuations<br />
– Establishing business models and new fi elds of operation<br />
oriented towards mega trends (environment and recycling,<br />
energy effi ciency, electric mobility, system solutions, etc.)<br />
– Success in gaining market shares in the BRIC countries<br />
(Brazil, Russia, India and China)<br />
– Defending key markets, especially against Chinese competition,<br />
by expanding the product portfolio in the high volume<br />
market sector (basic sector)
Implementing the measures required by this project will inevitably<br />
result in changes and adaptive processes in our organizational<br />
structures. I am aware that it is diffi cult to convince<br />
people that change is necessary, especially in times when<br />
things are going well. It has to be clear for everyone, though,<br />
that the future is determined by change and that those who<br />
recognize this in good time and who adapt fastest will lead<br />
the way in their fi eld. We must strive to be a leader and for<br />
this we need your support, dear colleagues, because you are<br />
at the heart of our business activities and will have a decisive<br />
infl uence on the success or failure of this process of change.<br />
eurodriver EDITORIAL<br />
You have my every confi dence and I rely on your willingness<br />
to adapt so that we can remain successful while steering our<br />
SEW-EURODRIVE unerringly towards its 90th birthday. In<br />
this spirit<br />
Happy Birthday SEW-EURODRIVE<br />
Hans Sondermann<br />
SUCCESSFUL ACROSS BORDERS – THE “EURODRIVES”<br />
Customer proximity, partnership and confi dence – across any<br />
borders. The past and future of SEW is closely connected with<br />
the success of our global "<strong>Eurodrive</strong> network". Since the foundation<br />
of the fi rst assembly plant in Sweden in 1968 until the<br />
so far latest overseas production plant in Brazil in 2010, our<br />
international branches, plants and competence centers have<br />
contributed signifi cantly to our success and are the key to an<br />
economically stable future.<br />
The fi rst international assembly plant: 1968 Jonköping in Sweden One of the latest plants of SEW-EURODRIVE: 2010 Joinville in Brazil<br />
3
CONTENTS<br />
4
EDITORIAL<br />
CONTENTS<br />
IN THE FOCUS<br />
6 • Ernst Blickle Prize Ceremony<br />
LOCATION, MARKET AND WORLD<br />
10 • Sydney Harbour Bridge: Extensive Maintenance<br />
12 • Important Visitors From Overseas<br />
14 • Lean Production at SEW Italy<br />
15 • <strong>Eurodrive</strong>s Under New Management<br />
CUSTOMERS, PROJECTS AND PRODUCTS<br />
20 • SLAP – Standardized Processes Increase Effi ciency<br />
22 • Moving News From The Netherlands<br />
24 • Inductive Drive Technology for Rector Lesage<br />
26 • Industrial Gear Unit for Turbine Welding Systems<br />
27 • Imprint<br />
WORLDWIDE – EDITORIAL AND ABSTRACTS<br />
28 • French<br />
32 • Spanish<br />
36 • Portuguese<br />
40 • Chinese<br />
eurodriver CONTENTS<br />
FROM THE GROUP<br />
16 • Information Security –<br />
An Interview<br />
18 • Purchasing Departments<br />
F and GER – Working Together<br />
5
eurodriver IN THE FOCUS<br />
6
AWARD-WINNING<br />
Dr. Michael Rogowski Receives Ernst Blickle Prize<br />
At fi rst it appeared to be the same as every other time, but this time something<br />
was different. Badische Neueste Nachrichten, a regional newspaper, called it a “family<br />
gathering”, which sums up this year’s awards ceremony for the Ernst Blickle Prize rather<br />
well. It could be that this year more former award winners took part than in<br />
recent years, or that the winner was used to being at the center of attention.<br />
Nevertheless, he was visibly moved as he addressed the graduate award winners in<br />
his speech. Bottom line: It was a successful event, but let us start at the beginning.<br />
7
eurodriver IN THE FOCUS<br />
Once again, the Bruchsal castle was an<br />
excellent backdrop for the award ceremony,<br />
for the Ernst Blickle Prize. The<br />
weather was also on the bright side, paving<br />
the way for the occasion. Fortunately,<br />
there were no traffi c jams or worse.<br />
Starting right on time, Rainer Blickle<br />
welcomed the participants to this year’s<br />
award ceremony, the 15th. He has known<br />
the prize winner for at least 30 years, and<br />
their paths have crossed on many occasions,<br />
said Blickle, such as at German<br />
Employers' Association (BDA), at the<br />
Federation of German Industries (BDI)<br />
or at the German Engineering Federation<br />
(VDMA). He was especially pleased<br />
to welcome 14 out of the 15 graduate prize<br />
winners; among them one woman.<br />
In his speech, Professor Sigmar Wittig<br />
spoke of the life and career path of<br />
Rogowski. He pointed out that Rogowski<br />
had already worked on valuation and<br />
8<br />
measurement methods at an early stage<br />
of his career, and that these methods<br />
are still relevant today. His dissertation<br />
at the Technical University of Karlsruhe<br />
in 1969 was on the topic of rationalizing<br />
corporate accounting using external data<br />
management based on examples from<br />
the trades. Professor Wittig painted a<br />
very complete and personal picture of the<br />
award winner, acknowledging the phases<br />
and achievements of his life.<br />
Dr. Rogowski, clearly moved by the<br />
speech, accepted the award from Rainer<br />
Blickle. Rogowski directed his speech to<br />
the winners of the graduate student prize<br />
and gave them advice on their future professional<br />
and career paths. He advised<br />
them to let themselves be guided by solid<br />
values and to lead with responsibility –<br />
greed was a value they should not adhere<br />
to. He also advised them to be committed<br />
and dedicated; professional success is<br />
5% genius and 95% hard work, he said.<br />
It is important to fi nd the right balance<br />
between courage and taking risks. After<br />
all, every decision is connected with<br />
a risk. Dr. Rogowski suggested that the<br />
award-winning graduate students should<br />
always remain curious and authentic.<br />
Being and staying credible means following<br />
your course. Remaining true to<br />
yourself can help you to climb up a notch<br />
on the career ladder. However, Rogowski<br />
summed up “a career can’t be planned;<br />
most often, it’s a matter of coincidence<br />
and twists of fate.” In his conclusion,<br />
Rogowski thanked his wife for her years<br />
of support, critical questioning and reliability<br />
in all aspects of life.<br />
The guest speaker of the award ceremony<br />
was Dr. Nagel, board member of<br />
the Deutsche Bundesbank. Dr. Joachim<br />
Nagel, who had received a stipend from<br />
the SEW-EURODRIVE Foundation to
study in Washington D.C., gave his guest<br />
lecture on the topic of the crisis in the<br />
fi nancial markets and its management.<br />
His speech was eloquent and easy to follow,<br />
even for those who are not familiar<br />
with trends in the fi nancial markets.<br />
He described how the crisis began, pointing<br />
out what really happened to the markets,<br />
and then presented a way out of the<br />
crisis, including potential risks of consequences.<br />
One conclusion he drew was<br />
that we are not going to experience what<br />
we experienced before the crisis. “The<br />
years of plenty are irrevocably over,” said<br />
Dr. Nagel.<br />
After awarding the prizes to the graduate<br />
students, a lively discussion ensued while<br />
everybody enjoyed the excellent buffet.<br />
Later at the DriveAcademy ® , there were<br />
additional lectures and a tour of the electronics<br />
production facilities.<br />
Author: Stefan Brill / SEW Germany<br />
9
EXTENSIVE MAINTENANCE AT<br />
LOFTY HEIGHTS<br />
The Sydney Harbour Bridge connects Milson Point in Sydney to the north coast, making it a<br />
major traffi c artery in the city. It has eight traffi c lanes, two train tracks, a pedestrian walkway<br />
and a bike path. Completed in 1932, the Harbour Bridge is subject to regular inspection<br />
and maintenance so as to ensure structural safety and to preserve its outward appearance.<br />
10
For simplifying these maintenance<br />
tasks, the Harbour Bridge is equipped<br />
with numerous moving service bridges<br />
that are located under the traffic lanes<br />
and rail level – and 50 meters above the<br />
natural harbor of Port Jackson. These<br />
service bridges run on rails, giving the<br />
repair and maintenance teams safe access<br />
to areas on the underside of the<br />
bridge that would otherwise be barely<br />
accessible.<br />
While the bridge was being modernized,<br />
the New South Wales Roads and<br />
Traffic Authority decided to replace<br />
the existing pneumatic-hydraulic drive<br />
system with a state-of-the-art electric<br />
motor-driven drive system having variable<br />
speed drive (VSD). The Authority<br />
commissioned SAGE Automation,<br />
the largest, independent company for<br />
integrating automation and control<br />
systems in Australia, with integrating<br />
the system. SAGE decided to use a<br />
comprehensive solution package from<br />
SEW-EURODRIVE – the experts in<br />
drive solutions.<br />
“Our decision to use a complete drive<br />
package including motion control,<br />
VSD, geared brakemotors, encoders<br />
and HMI from SEW-EURODRIVE allowed<br />
us to significantly reduce the<br />
amount of equipment for each service<br />
bridge,” explains Robert Craig, Business<br />
Manager of SAGE Group.<br />
The biggest challenge presented by<br />
this project was in accessing the bridge<br />
itself. The majority of the drive system<br />
was not assembled at the project site,<br />
so that this difficulty could be worked<br />
out. All controls and drive components<br />
were sent to SAGE, where the control<br />
cabinets were assembled and configured<br />
before they were installed at their<br />
place of use. The geared brakemotors<br />
were installed directly on site.<br />
Not to mention that all work was carried<br />
out while the bridge was in operation.<br />
“Due to the tremendous importance as<br />
a traffic junction, it was impossible to<br />
close the Sydney Harbour Bridge completely<br />
at any time,” says Craig. “The<br />
Road and Traffic Authority’s coordinated<br />
and strategic closing of individual<br />
lanes was limited to an absolute minimum<br />
for carrying out the installation,<br />
as were the number and duration of<br />
closed lanes. Lanes were closed only<br />
to allow the correct positioning of the<br />
equipment. In this way, traffic impairments<br />
could be effectively curtailed.”<br />
For inhabitants of the city, the Sydney<br />
Harbour Bridge has been one of the<br />
most important traffic arteries for al-<br />
eurodriver LOCATION, MARKET AND WORLD<br />
most the past 80 years and is also a<br />
world-famous landmark for the city.<br />
Thanks to the updated and improved<br />
infrastructure on the hard-to-access<br />
underside of the bridge, it will be possible<br />
to inspect, maintain, paint and repair<br />
important structural elements in a<br />
simple and effective way. The bridge’s<br />
future can now be ensured for at least<br />
another 80 years.<br />
Author: Ash Vague / SEW Australia<br />
11
Tour: Philip D. Murphy<br />
eurodriver LOCATION, MARKET AND WORLD<br />
12<br />
Brazilian delegation
IMPORTANT VISITORS at the Graben Plant<br />
Twice in May, the Graben-Neudorf site welcomed important visitors. On May 17, the<br />
ambassador of the United States of America, and in the following week on May 24, a<br />
German-Brazilian delegation visited the plant.<br />
Graben-Neudorf's city council is wellconnected.<br />
Graben-Neudorf belongs to<br />
the constituency of Axel Fischer (CDU),<br />
member of the German Bundestag, who<br />
is friends with US ambassador Philip D.<br />
Murphy in Berlin. As ambassadors have<br />
to get to know the country they work in<br />
and politicians need to be present in their<br />
electoral district, visiting constituencies<br />
is common. Fischer invited ambassador<br />
Murphy to one of these tours, during<br />
which they visited SEW-EURODRIVE.<br />
Rainer Blickle welcomed the distinguished<br />
visitor, who was accompanied<br />
with nine security people in four limousines.<br />
Of course, Graben-Neudorf’s<br />
mayor, Hans D. Reinwald, and city council<br />
members were there to welcome the<br />
guests. Ambassador Murphy’s fi rst act<br />
was to sign Graben-Neudorf’s Golden<br />
Book. Following the obligatory photo<br />
session for the press, Dr. Klaiber gave the<br />
participants a quick overview on the history,<br />
the range of products and solutions,<br />
and the worldwide activities of SEW-<br />
EURODRIVE. Dr. Klaiber explained<br />
that SEW-EURODRIVE is a family-run<br />
company with strong activities abroad,<br />
including North America.<br />
Murphy thanked him very much and<br />
explained that the success of Germany<br />
was due to its fantastic medium-sized<br />
companies, such as SEW-EURODRIVE,<br />
which is a perfect example. He thanked<br />
Rainer Blickle, in particular, for his<br />
time, for the information, and for the<br />
opportunity to visit SEW. Afterwards,<br />
the ambassador took the time for a short<br />
tour of the plant. Rainer Blickle and Dr.<br />
Klaiber guided Murphy through the<br />
individual manufacturing steps, such<br />
as worm gear production. Murphy expressed<br />
his satisfaction and thanked all<br />
participants before continuing his tour,<br />
High security level Golden Book<br />
heading towards Oberderdingen to visit<br />
the Blanco plant.<br />
On May 24, the following Tuesday, Rainer<br />
Blickle and Dr. Klaiber welcomed a<br />
delegation from the German-Brazilian<br />
Society of Santa Catarina to the Graben<br />
plant. District administrator, Dr.<br />
Schnaudigel, the mayor of Karlsdorf-<br />
Neuthard, Mr. Weigt, Bruchsal’s mayor,<br />
Ms. Petzold-Schick, and the former mayor<br />
of Karlsdorf-Neuthard, Mr. Klefenz,<br />
who organized the tour, were guests of<br />
the delegation.<br />
After Rainer Blickle welcomed the delegation<br />
in Portuguese, Dr. Klaiber introduced<br />
SEW-EURODRIVE, its products<br />
and gave a detailed account of SEW’s<br />
activities in Brazil and South America.<br />
Then the participants took advantage<br />
of enjoying an interesting and insightful<br />
tour of the plant. Many discussions<br />
in German and Portuguese made for a<br />
lively exchange.<br />
Author: Stefan Brill / SEW Germany<br />
13
14<br />
Maurizio Mojoli, Managing Director SEW Italy, pointed out the importance of this implementation on the Italian<br />
production system, which was connected to radical changes to the assembly plant: up to 90% of the hardware was<br />
replaced, machines were modernized, new structures were drawn up and basic criteria were changed.<br />
The most important innovation is represented by the so-called “CELLS”, new U-shaped working areas that<br />
resemble a horse shoe. The motors are assembled on the right side, and the gear units on the left. Both<br />
components are combined at the end, which signifi cantly reduces the assembly time.<br />
Up to four qualifi ed workers are able to operate on a single cell. Each tool has been set-up in the ideal<br />
position and the pickers are able to fi nd gearmotor parts easily and quickly.<br />
LEAN PRODUCTION<br />
for Best Results<br />
Another SEW Group highlight: SEW-EURODRIVE Italy has implemented<br />
the Lean Production concept as well. One Piece<br />
Flow, job rotation and enhanced communication for all have<br />
proved to be the key for immediate success.<br />
Last but not least special software optimizes the picking process to provide the individual cells with<br />
the required materials; this is based on the assembly to order principle.<br />
The process is subject to constant analysis for further improvements. The latest innovation at the beginning<br />
of this year was the integration of the R27 gear unit assembly on the very cell that already produced<br />
R47 and R57, which reduced the assembly time by 50%. All this happened without any throughput<br />
reduction, and the 2000 hours saved are now free for other assembly functions.<br />
Lean Production not only enhances the process operation, it also improves the working environment and<br />
reduces the stress for employees.<br />
At the end the result speaks for itself: more EFFICENCY and more SUCCESS.<br />
Author: Marina Cornero / SEW Italy
South Africa<br />
Ute Bormann assumed<br />
the position of Managing<br />
Director at SEW South Africa<br />
on March 1, 2011. This<br />
is the first time that the<br />
company has had a female managing director<br />
in South Africa. Ute Bormann began her career<br />
as a marketing coordinator in 2003. Later, she<br />
went on to become head of marketing and marketing<br />
director before taking on the role of sales<br />
and marketing manager in 2006.<br />
FOUR OVERSEAS EURODRIVES<br />
under new<br />
management<br />
Malaysia<br />
Lep Ming Soh started as Managing<br />
Director in Malaysia<br />
on March 1, 2011. He began<br />
his career with SEW in 1992,<br />
starting as a sales engineer<br />
before moving on to work<br />
as product manager for IG.<br />
After an intermediate position as<br />
Country Manager at Siemens/Flender (2000<br />
to 2010), Mr. Soh returned to SEW Malaysia<br />
in his new function as Managing Director.<br />
eurodriver FROM THE GROUP<br />
Singapore<br />
Anthony Tan has been<br />
running the SEW subsidiary<br />
in Singapore<br />
since March 1, 2011. Prior<br />
to this, he was senior<br />
sales manager at Elektrim<br />
Motors, ABB, and<br />
Danfoss in the ASEAN region. From 2006<br />
to the beginning of this year, Mr. Tan was responsible<br />
for the frequency inverter division<br />
at Rockwell Automation Asia Pacific.<br />
In the last few months, there have been some changes in the<br />
management of the <strong>Eurodrive</strong>s in South Africa, Singapore, Malaysia<br />
and South Korea. <strong>Eurodrive</strong>r would like to present the<br />
colleagues concerned.<br />
South Korea<br />
At the beginning of the year, James Park took<br />
over the head position at the <strong>Eurodrive</strong> in<br />
South Korea. James Park began his career as a<br />
sales engineer 15 years ago. He subsequently<br />
worked as an application<br />
and TASC engineer before<br />
assuming the role of head<br />
of sales for SEW South<br />
Korea. After H.S. Park retired<br />
at the end of 2010,<br />
James Park became the<br />
new Managing Director.<br />
We would like to congratulate these four colleagues and wish<br />
them all the best in their new positions.<br />
15
eurodriver FROM THE GROUP<br />
ON VIRUSES, WORMS AND SPIES ...<br />
Editorial team: Mr. Haungs, what is currently<br />
your biggest challenge in the job?<br />
Mr. Haungs: That would be the rapid<br />
technological progress in mobile devices<br />
such as the iPhone, iPad, etc. – our security<br />
measures have to keep up with these<br />
changes.<br />
Ed.: What exactly do we need to protect<br />
ourselves against?<br />
H: In particular, we have to protect<br />
ourselves against the intentional and<br />
accidental leakage of confi dential and<br />
business-related company information.<br />
We have worked hard on developing our<br />
product and process know-how, and this<br />
is what ensures that we all have jobs. We<br />
are certain that attempts are being made<br />
to steal data and sell it to competitors,<br />
particularly those abroad.<br />
16<br />
Ed.: Is it possible to guarantee 100% protection?<br />
H: No, it’s not. We have a number of different<br />
technical tools available, such as<br />
encryption systems, access controls, passwords,<br />
fi rewalls and so on, but the weak<br />
est link is always the human element.<br />
The most powerful weapon for battling<br />
industrial espionage is a knowledgeable<br />
and attentive team of SEW employees.<br />
Ed.: What does that mean?<br />
H: It means that SEW employees should<br />
be on the lookout for anything unusual.<br />
They should not pass on business in-<br />
It is important to make all SEW<br />
employees aware of issues<br />
concerning information security<br />
and to remind them of the<br />
importance of following our<br />
security policy on a regular basis.<br />
For this reason, the EURO-<br />
DRIVER editorial team spoke to<br />
Bernhard Haungs, who is responsible<br />
for information security<br />
at SEW-EURODRIVE.<br />
formation to unauthorized persons, not<br />
open suspicious e-mails, wear their SEW<br />
ID card openly, dispose of confi dential<br />
documents in the shredder and not in<br />
the trash, not pass on PIN numbers and<br />
passwords, and they should also pay attention<br />
to what happens around them.<br />
“In 2010, 253,000 viruses, worms, Trojan horses and undesirable<br />
software were discovered on 8,200 SEW IT systems<br />
(PCs, notebooks, servers) in SEW country organizations”<br />
Ed.: Monitor their colleagues?<br />
H: No, not at all monitor. But they can<br />
offer help and advice if they notice that<br />
confi dential data is being handled with<br />
insuffi cient care.
Ed.: Is “Information security” simply protecting<br />
against industrial espionage?<br />
H: No – in addition to maintaining<br />
confi dentiality, the availability of the IT<br />
systems is extremely important. When<br />
networks, applications and servers malfunction,<br />
it immediately causes more<br />
extensive damage, since almost all processes<br />
in the company are supported by<br />
IT. This is why we are aiming for 100%<br />
availability.<br />
Ed.: How can that be achieved?<br />
H: “Redundancy” and “change management”<br />
are the key factors. As far as possible,<br />
all business-critical IT systems are<br />
laid out redundantly. Changes to the pro-<br />
gram code or to technical components<br />
can only be carried out once a test has<br />
ensured that they are “compatible” with<br />
other systems and functions.<br />
Ed.: So, SEW employees cannot directly<br />
contribute to ensuring “availability”?<br />
H: Yes they can! The network is jeopardized<br />
whenever unauthorized software is<br />
run on individual PCs or notebooks, for<br />
example, or if viruses enter the system<br />
via mobile data storage devices (e.g. USB<br />
sticks/fl ash drives). Many viruses are programmed<br />
to make systems malfunction<br />
rather than to steal data; this is called a<br />
“denial-of-service attack” in IT jargon.<br />
Ed.: These issues must affect every company<br />
– are there standard procedures for<br />
this?<br />
H: Yes, the ISO 27001 standard for information<br />
security; SEW-EURODRIVE<br />
has held this certifi cation in Germany<br />
and France since 2006. This means that<br />
information security is established as a<br />
management process, with around three<br />
employees working at it constantly.<br />
Ed.: For SEW in Germany?<br />
H: Not only in Germany: we have been<br />
offering consultation to the <strong>Eurodrive</strong>s<br />
regarding security matters and helping<br />
them implement the appropriate measures.<br />
“In 2010, SEW received 12.5 million e-mails,<br />
9.5 million of which were SPAM”<br />
Ed.: So we are well organized in terms of<br />
data protection?<br />
H: “Data protection” is something else –<br />
it’s a common mistake. Information security<br />
– that is, data security – ensures<br />
the availability of data and systems,<br />
whereas data protection is the protection<br />
of the personal rights of a company’s employees.<br />
It’s inevitable that these terms<br />
are mixed up; the term “privacy”, which<br />
is used more often in English, may make<br />
more sense.<br />
Ed.: Thank you, Mr. Haungs, for sharing<br />
this information with us. Is there<br />
anything else you would like to add?<br />
“1,300 notebooks<br />
used within SEW are<br />
encrypted”<br />
H: It’s important to mention that according<br />
to the security policy, which the<br />
management established in 2004, every<br />
employee – and in particular every manager<br />
– is responsible for taking security<br />
measures. There is no higher-level body<br />
that can judge the criticality of all data;<br />
SEW-EURODRIVE is simply too big and<br />
complex. However, my team and I are always<br />
ready to provide technical consultation<br />
should anyone require it.<br />
“Social engineering”<br />
describes the process of deceiving authorized users of an information and communication<br />
system into sharing sensitive or confi dential data (e.g. password or<br />
user authorizations) by providing a false identity or other fraudulent information.<br />
The attacker can then use this information to hack the system or pass on data<br />
from the system immediately without authorization.<br />
17
“WE’RE STRONGER WHEN WE<br />
WORK TOGETHER!”<br />
From 24-25 March 2011, the DriveAcademy ® hosted a workshop with the theme,<br />
“we’re stronger when we work together”, to which, for the first time, all<br />
purchasing representatives from France and Germany were invited. The<br />
focus of the workshop was on getting to know each other better, resolving<br />
any cultural obstacles, and intensifying cooperation despite the distance.<br />
The right amount of curiosity and the capacity<br />
to understand others are essential ingredients<br />
for achieving synergy effects in multicultural<br />
collaborations. Synergy effects are a<br />
creative potential for the joint development<br />
of innovative ideas, while cross-cultural<br />
competence is also crucial to the success of<br />
international purchasing activities. Developing<br />
in this way was the challenge facing the<br />
participants over the two days of the workshop.<br />
18<br />
The themes “close cooperation” and “joint<br />
action” between the purchasing organizations<br />
were also discussed, with the aim of<br />
strengthening the market position with<br />
the suppliers. Here, willingness for international<br />
collaboration and interpersonal<br />
communication beyond cultural borders is<br />
required; only this way it is possible to position<br />
oneself, with all the necessary opportunities<br />
and risks, when it comes to globalization.<br />
Role plays in mixed working groups<br />
provided a starting point.
Despite a few small linguistic hurdles, participants<br />
of the workshop were able to form<br />
a solid foundation of trust through team<br />
work and tasks over the two days. “It was<br />
great that we could help develop solutions”,<br />
said one participant, “we are all highly motivated!”<br />
Another participant praised the great<br />
sense of community. The intensive activities<br />
during the workshop resulted in an essential<br />
understanding of the others’ behavior, and<br />
any issues were immediately resolved. At the<br />
end of the workshop, a list of measures was<br />
eurodriver FROM THE GROUP<br />
drawn up and their implementation sorted<br />
according to priority. The first measures<br />
have already been initiated or have already<br />
been put in place.<br />
All participants agreed that the event was a<br />
resounding success and are looking forward<br />
to seeing each other next time!<br />
Author: Bernd Kohring / SEW Germany<br />
19
In 2009, we carried out a benchmark* study within the<br />
European logistics and assembly strategy in the European<br />
<strong>Eurodrive</strong> plants. This formed the basis for the SLAP project.<br />
Based on this study, we determined that in relation to the<br />
sizes of the <strong>Eurodrive</strong>s, there were substantial differences<br />
in the administrative work required for supporting operative<br />
processes. The differences are in part due to local circumstances,<br />
but we recognized a significant potential for<br />
increasing efficiency.<br />
20<br />
L A<br />
STANDARDIZED PROCESSES<br />
INCREASE EFFICIENCY<br />
SLAP – Standardize administrative Logistic and Assembly Processes<br />
in European <strong>Eurodrive</strong>s<br />
In the subsequent analysis, we also discovered that the level<br />
of utilization of IT systems in the individual <strong>Eurodrive</strong>s differed<br />
greatly. Even existing “best practice” processes were<br />
not being implemented in all sites.<br />
After doing a cost/benefit analysis, we launched the SLAP<br />
project with the goal of realizing the efficiency potential that<br />
had been identified. This was to be accomplished by standardizing<br />
business processes as well as by optimally reproducing<br />
these new standards in the IT system environment.
In December 2009, one of the first<br />
workshops was held with participants<br />
from core teams from <strong>Eurodrive</strong>s in<br />
Finland, Italy, the Netherlands, Poland,<br />
and Spain. The entire administrative<br />
logistics and assembly process was split<br />
into the following four sub-processes,<br />
for which the appropriate standards<br />
were defined:<br />
– Receiving process<br />
– Order picking process for assembly<br />
– Assembly documents & capacity<br />
planning<br />
– Packaging & shipping processes<br />
In 2010, we added more details to<br />
the standards that had been defined,<br />
and then we consulted with the twelve<br />
<strong>Eurodrive</strong> plants that were affected.<br />
During the definition phase, we discovered<br />
points of intersection between the<br />
DriveTag and VARIOLUTION ® projects.<br />
The requirements that these two projects<br />
place on the logistics processes in<br />
the <strong>Eurodrive</strong>s were integrated into the<br />
SLAP going live Team & <strong>Eurodrive</strong> Experts:<br />
SEW BE, ES, FI, IT, NL, PL<br />
SLAP standards in collaboration with<br />
the respective project leaders. This synergy<br />
effect means that with the launch of<br />
SLAP, the DriveTag and VARIOLUTION ®<br />
functions necessary for logistics are also<br />
available for each <strong>Eurodrive</strong> plant. By the<br />
end of 2010, after completing the definition<br />
phase and creating the IT concept,<br />
the processes were implemented<br />
within the new SAP ERP environment<br />
on the basis of the newest techniques.<br />
In early April, the first system went live<br />
at SEW Poland. By the end of November<br />
2011, the roll-out will take place in the<br />
other eleven European <strong>Eurodrive</strong>s using<br />
SAP. At the EURODRIVER’s editorial<br />
deadline, the processes were successfully<br />
implemented in four additional<br />
<strong>Eurodrive</strong>s (the Netherlands, Finland,<br />
Sweden, and Spain). The estimated<br />
efficiency improvements have been<br />
verified in practice.<br />
It has already become apparent that the<br />
processes defined in the SLAP project<br />
and the related IT system functions can<br />
eurodriver CUSTOMERS, PROJECTS AND PRODUCTS<br />
*BENCHMARK STUDY<br />
denotes a comparative analysis with a<br />
defi ned reference value.<br />
Process Benchmarking compares the processes<br />
within companies during internal<br />
benchmarking as well as the involved<br />
companies through external benchmarking.<br />
The results are then analyzed, and<br />
the processes are subsequently optimized.<br />
be used as the basis for future optimization<br />
projects in countries outside of<br />
Europe.<br />
Even though the project has not yet<br />
been completed, the SLAP project<br />
team would like to take the opportunity<br />
to thank all parties concerned for<br />
their assistance. With the successful<br />
conclusion of the project at the end of<br />
this year, the European logistics and<br />
assembly network will once again have<br />
moved a significant step ahead.<br />
Author: Robbert Molendijk / SEW Germany<br />
SLAP going live Team & <strong>Eurodrive</strong> Experts:<br />
SEW AT, DK, NO, PT, SE, UK<br />
21
eurodriver CUSTOMERS, PROJECTS AND PRODUCTS<br />
22<br />
MOVING NEWS FROM THE NETHERLANDS<br />
MUSICAL SUCCESS THANKS TO<br />
SEW DRIVE TECHNOLOGY<br />
The Dutch musical Soldier of Orange is based on the true experiences of one of the<br />
country’s greatest resistance fi ghters, Erik Hazelhoff Roelfzema. What is more, the<br />
play is being performed in one of the most unusual theaters in the Netherlands, an<br />
aircraft hangar between 60 and 70 m in length, situated at the former Valkenburg air<br />
force base between Wassenaar, Katwijk and Leiden.<br />
There is no other auditorium like it. It rotates 360 degrees with the audience, moving<br />
up to 1,100 people from one scene to the next. It weighs 225 metric tons, and the<br />
revolving base has a diameter of 33 m. Twenty SEW-EURODRIVE helical-worm gear<br />
units drive the rotary base and fi ve MOVIDRIVE ® frequency inverters control a cluster<br />
of four motors each.<br />
Audiences of this theater production have responded very enthusiastically. Our drive technology,<br />
meanwhile, continues to make a silent contribution to the musical’s success.<br />
Source: M-Xposure Marc Vreenegoor
Source: Productie Soldaat van Oranje<br />
365 DAYS OF ENERGY<br />
FOR CANCER SUFFERERS<br />
SEW-EURODRIVE Netherlands is supporting<br />
the Wheel of Energy, a striking<br />
treadmill that has been erected in front<br />
of the main entrance to Amsterdam Airport<br />
on Schiphol Plaza. In this location,<br />
it captures the attention of hundreds of<br />
thousands of travelers. Using the wheel,<br />
which has a diameter of 7 m and a width<br />
of 3 m, Foundation Marathon365 hopes<br />
to contribute to making this world one<br />
in which cancer is no longer a life-threatening<br />
illness. The initiative strives to<br />
increase public awareness and sensitivity<br />
towards people suffering from cancer<br />
and to give hope to them and their<br />
families.<br />
The wheel converts muscle power into<br />
electrical energy via a dynamo installed<br />
on the axle. This is the fi rst dynamo in<br />
the world to be driven continuously by<br />
man power alone over 365 days. SEW-<br />
EURODRIVE Netherlands supported the<br />
client’s engineering project and supplied<br />
a number of drive components.<br />
Author: Louis Duijser / SEW Netherlands<br />
23
INDUCTIVE DRIVE TECHNOLOGY<br />
IMPROVES EFFICIENCY<br />
in Rector Lesage’s Plant for Pre-Cast Concrete Components<br />
24 36
MOVITRANS<br />
Rector Lesage is one of France’s leading<br />
manufacturers of pre-stressed concrete<br />
components. The company has about<br />
800 employees working at its 20 sites.<br />
At the Weyersheim plant in Alsace,<br />
the company produces pre-fabricated<br />
concrete ceilings. Vollert Anlagenbau<br />
(Weinsberg/Germany) supplied the pallet<br />
conveyor system for the Weyersheim<br />
site. As the plant was being modernized,<br />
Vollert received the contract to modify<br />
the loading equipment for finished and<br />
pre-picked concrete components at the<br />
plant.<br />
Between four and six components, with<br />
a total weight of up to 24 tons, are assembled<br />
on a support frame. A run-off<br />
lifting carriage transports the concrete<br />
components out of the factory building<br />
and places them in the correct position<br />
on 50-meter long double-T tracks<br />
at a height of 50 centimeters. A forklift<br />
picks up the components and loads<br />
them on a truck.<br />
Through the modernization of the plant<br />
and implementation of the run-off lifting<br />
carriage, Rector Lesage intended<br />
to make work processes more efficient<br />
and reduce operational costs at the site.<br />
Normally, trailing cables or conductor<br />
rails are used for the power supply.<br />
However, there is a drawback in using<br />
them, as from time to time the sliding<br />
contacts or worn-out lines need to be<br />
replaced. With this kind of machinery,<br />
components such as motor-driven cable<br />
reels carrying reeled-up power and data<br />
cables are especially prone to malfunction.<br />
One alternative would have been<br />
to use a battery-operated carriage. However,<br />
outages may occur when the bat-<br />
tery simply fails, such as in cold winters.<br />
Moreover, high follow-up costs<br />
arise because the battery needs to be<br />
replaced every five to six years. The running<br />
costs are very high with both of<br />
these conventional technologies.<br />
Vollert developed a solution, in close<br />
collaboration with their customer,<br />
where the energy transfer to the run-off<br />
lifting carriage is based on our inductive<br />
MOVITRANS ® system. The electromagnetic<br />
connection is made across an<br />
air gap. It is not subject to wear; making<br />
it maintenance-free, and it is resistant<br />
to dirt. Using a mobile voltage supply,<br />
MOVIDRIVE ® moves a 4 kW SEW<br />
gearmotor for the forward and back-<br />
eurodriver CUSTOMERS, PROJECTS AND PRODUCTS<br />
ward movement and two 2.2 kW hydraulic<br />
pumps, which lift and lower the<br />
load. The run-off lifting carriage uses a<br />
S7 control system from Siemens, which<br />
was installed by Unitechnik (Wiehl/<br />
Germany), a control system specialist.<br />
The plant technicians use wireless controls<br />
to operate the run-off lifting carriage.<br />
Vollert’s next project will be to do a<br />
similar modernization of Rector Lesage's<br />
plant in Nantes, France. However,<br />
the solution for Nantes will include automatic<br />
operation. The run-off lifting<br />
carriage will be controlled wirelessly,<br />
transferring the data from a computer<br />
to the carriage using the DATAEAGLE<br />
and PROFIsafe systems “The use of an<br />
inductive energy supply in the pre-cast<br />
concrete industry is groundbreaking.<br />
This helps us increase our system availability<br />
and reduce maintenance costs at<br />
the same time,” explains Francis Brogle,<br />
project manager of Rector Lesage. Manufacturers<br />
already using this technique<br />
confirm that plant maintenance costs<br />
can be reduced by up to 80%; whereby,<br />
in many cases a return on investment<br />
(ROI) can be achieved in a short time.<br />
Due to the good collaboration between<br />
SEW-EURODRIVE and SEW-USOCOME /<br />
Haguenau, this project was successfully<br />
implemented. The system was taken into<br />
operation by colleagues of USOCOME.<br />
Author: Steve Geiger / SEW Germany<br />
25
eurodriver CUSTOMERS, PROJECTS AND PRODUCTS<br />
INDUSTRIAL GEAR UNIT FOR<br />
TURBINE WELDING SYSTEMS<br />
Turning with power and precision
Power plants use turbines in order to meet the global energy<br />
demand. On these systems, the quality of the welded connections<br />
in particular has to meet rigorous standards. Deuma, a<br />
custom machine manufacturer based in the Siegerland region<br />
of Germany, specializes in welding equipment. The company<br />
places its trust in reliable and precise drive technology from<br />
SEW-EURODRIVE.<br />
Deuzer Maschinenfabrik (Deuma) is an international leader in the construction<br />
of machines and devices for welding operations and welding robot systems. The<br />
company received an order for turbine welding equipment from China. Their<br />
cooperation partner ESAB contributed to production by manufacturing the portal.<br />
Deuma manufactured the rotator device while SEW-EURODRIVE delivered<br />
the complete drive technology.<br />
The turbine rotors are first pre-welded before being completely attached, which<br />
happens through a process of submerged arc welding. Since this procedure<br />
occurs with the turbine in a horizontal position, it requires a portal with two<br />
frames to support the turbine and a rotator device. The rotors to be welded have<br />
different shaft diameters, so it is necessary to adjust the height. The technical<br />
challenge posed by this solution is that the rotors must lie in a perfectly horizontal<br />
position while also allowing for adjustments. Each of the two support<br />
frames can carry 200 tons. The third fastening element for the turbines – the<br />
positioner – does not bear a load, but it is designed to withstand tensile forces<br />
in an axial direction. The drive machinery has to be positioned so that its center<br />
of rotation is exactly at the center of the rotor’s axis of rotation. This is why<br />
the shaft of the welding equipment is flexibly suspended over a cardan shaft.<br />
At the end of the shaft is the slewing drive, an industrial gear unit from SEW-<br />
EURODRIVE. This is a PHF042/T planetary gear unit with a torque arm and a<br />
KF107 bevel-helical gear unit with a DRL132 AC motor at the front.<br />
“It must be possible to lift and move the turbine with a load of 400 tons. This<br />
is why, here too, we selected drive solutions from SEW-EURODRIVE,” explains<br />
Dr. Gerhard Honig, CEO of Deuma. The positioning drives are mounted on the<br />
same side as the support frames. These are parallel shaft helical gearmotors<br />
from SEW-EURODRIVE. For the welding work, the turbine also has to be adjusted<br />
with precision in a horizontal direction. This is why it is possible to slide<br />
the entire support frame on rails. SEW-EURODRIVE type FAZ77 drives with<br />
DR63L4 standard gearmotors connected upstream function as travel drives. The<br />
gearmotors are controlled by SEW frequency inverters of the MOVIDRIVE ®<br />
MDX61B series.<br />
Author: Gunthart Mau / SEW Germany<br />
Imprint<br />
Publisher:<br />
SEW-EURODRIVE GmbH & Co KG<br />
Ernst-Blickle-Str. 42,<br />
76646 Bruchsal, Germany<br />
Phone +49 7251 75-0<br />
Fax +49 7251 75-1970<br />
www.sew-eurodrive.com<br />
sew@sew-eurodrive.com<br />
Founded on September 23, 1988<br />
under the patronage of Edeltraut Blickle †<br />
This edition was compiled by:<br />
Rainer Blickle, Andrea Balser, Wilma<br />
Berweiler, Stefan Brill, Marina Cornero,<br />
Louis Duijser, Steve Geiger, Bernhard<br />
Haungs, Bernd Kohring, Gunthart Mau,<br />
Robbert Molendijk, Harald Sälzler,<br />
Hans Sondermann, Ash Vague, René Will.<br />
Editorial journalist:<br />
MECM, Bruchsal<br />
Contact person: Stefan Brill<br />
Realization, design and printing:<br />
MECP, MECV<br />
Editorial deadline for<br />
edition no. 89 / edition no. 90:<br />
31 October 2011 / 29 February 2012<br />
Suggested topics for<br />
edition no. 90 / edition no. 91:<br />
5 January 2012 / 4 May 2012<br />
27
Chers collaboratrices et chers collaborateurs,<br />
Pouvions-nous espérer un meilleur démarrage pour le jubilé<br />
2011, un plus beau cadeau d’anniversaire pour les 80 ans<br />
d’existence du groupe SEW ? Contre toute attente, nous avons<br />
clôturé l’exercice 2010 en franchissant la barre des deux milliards<br />
de chiffre d’affaires ; en dépassant le niveau record<br />
d’avant la crise, et ce dès la première année post-crise.<br />
Un succès remarquable qui a nécessité l’investissement et<br />
l’implication maximale de tous les collaborateurs en Allemagne,<br />
mais aussi dans toutes les fi liales du groupe SEW à<br />
travers le monde. A toutes et à tous, je tiens à exprimer ici et<br />
au nom du conseil d’administration, notre profonde estime et<br />
notre reconnaissance.<br />
La projection du niveau d’entrée de commandes hors pair que<br />
nous avons connu jusqu’à fi n juin 2011 laisse entrevoir une<br />
croissance de 10 % pour cette année-anniversaire. Mais il ne<br />
faut pas que l’augmentation de nos capacités et ressources,<br />
consentie pour garantir à nos clients le respect des délais et le<br />
standard de qualité de nos prestations, nous fasse perdre de<br />
vue l’imminence d’un ralentissement de la conjoncture, dont<br />
nous ne pouvons cependant prévoir la date. Du fait de l’instabilité<br />
actuelle de l’environnement économique mondial (crise<br />
fi nancière européenne, budget des Etats-Unis, affaiblissement<br />
de la croissance en Chine, etc.), ce ralentissement pourrait<br />
intervenir beaucoup plus vite que nous le pensons. Bien<br />
qu’ils ne soient pas encore alarmants, les premiers signes de<br />
morosité sont pourtant apparus. Une propagation de la crise<br />
à des pays comme par exemple l’Italie, pourrait amplifi er la<br />
dynamique négative en Europe.<br />
La pénurie de matériaux et de matières premières, et donc la<br />
hausse des coûts d’approvisionnement qui en découle, ainsi<br />
que l’érosion démographique, et notamment le manque de<br />
personnel qualifi é en Allemagne et en Europe, sont autant de<br />
déclencheurs d’un ralentissement conjoncturel.<br />
La tendance au transfert géographique du chiffre d’affaires<br />
et de la croissance de l’Europe vers les pays de la zone BRIC<br />
va se poursuivre. Pour nous, ce scénario ne constitue pas une<br />
menace puisque l’implantation et l’extension de notre réseau<br />
SEW global, basé sur une stratégie de plate-forme pour être<br />
28<br />
au plus près du client, garantit la pérennité et l’existence de<br />
tous les sites.<br />
Dans les prochaines années les facteurs suivants seront décisifs<br />
pour une croissance durable. Ils fi gurent d’ailleurs sur<br />
notre plan d’action et sont déclinés dans notre projet d’entreprise<br />
« 3F » (f it for future). Parmi les plus importants on notera :<br />
– Le leadership en matière de technologie, d’innovation et de<br />
coûts<br />
– La fl exibilité et l’adaptabilité aux cycles économiques de demain,<br />
qui seront plus courts, avec des marges de fl uctuation<br />
plus importantes<br />
– L’élaboration de modèles économiques et la création de domaines<br />
d’activité axés sur les tendances majeures (environnement<br />
/ recyclage, effi cacité énergétique, électromobilité,<br />
solutions système, etc.)<br />
– La prise de parts de marchés dans les pays de la zone BRIC<br />
(Brésil, Russie, Inde, Chine)<br />
– La défense de nos parts sur les marchés traditionnels, en<br />
particulier face à la concurrence chinoise, grâce à l’extension<br />
de notre palette de produits pour les segments de marché<br />
à fort volume (gammes Basic).
Pour réussir à transposer les mesures défi nies dans ce projet<br />
il nous faudra forcément modifi er et adapter nos structures<br />
organisationnelles.<br />
Je sais qu’il est diffi cile de convaincre que le changement est<br />
nécessaire, en particulier dans les périodes où tout va pour<br />
le mieux. Mais tous ensemble, nous devons cependant nous<br />
rendre à l’évidence que l’avenir est fait de changement et que<br />
celui qui en perçoit la nécessité suffi samment en amont et<br />
qui s’y prépare, se positionnera en leader. C’est précisément<br />
cet objectif-là que nous visons. Pour y parvenir, nous avons<br />
besoin de vous, chères collaboratrices et chers collaborateurs,<br />
car c’est vous qui êtes au cœur de notre action entrepreneu-<br />
UNE RÉUSSITE SANS FRONTIÈRES – LES « EURODRIVES »<br />
Proximité avec les clients, partenariat et confi ance – au-delà<br />
des frontières. Le passé et le futur de SEW sont étroitement<br />
liés à la réussite de notre « réseau <strong>Eurodrive</strong> » global. Depuis<br />
la création de la première usine de montage en Suède en<br />
1968 jusqu’au lancement de notre dernier site de production<br />
riale et c’est vous qui déterminerez la réussite ou l’échec des<br />
processus de changement.<br />
Vous avez toute ma confi ance, et je compte sur votre volonté<br />
d’évoluer pour propulser notre entreprise sans hésitation et<br />
avec succès jusqu’à son 90è anniversaire.<br />
Joyeux anniversaire SEW-EURODRIVE<br />
Hans Sondermann<br />
eurodriver<br />
d'outre-mer au Brésil en 2010, nos fi liales, nos usines et nos<br />
centres de compétences internationaux ont considérablement<br />
contribué à la réussite et sont les garants d’un avenir économique<br />
stable.<br />
La première usine de montage à l’étranger : 1968, Jonköping en Suède L’une des dernières usines de SEW-EURODRIVE : 2010, Joinville au Brésil<br />
29
30<br />
Remise de prix<br />
Le prix Ernst Blickle attribué au docteur Michael Rogowski<br />
Une fois de plus, le château de Bruchsal a servi de cadre pour la remise du prix Ernst Blickle de<br />
100. 000 euros, dotation à une personne parmi les plus élevées en Europe. M. Blickle a ainsi<br />
réuni tous les participants à cette 15è édition. Lors de la remise du prix, il a souligné connaître<br />
personnellement le lauréat depuis 30 ans au moins. En effet, leurs routes se sont croisées à<br />
de multiples occasions, au cours de rencontres dans les instances patronales, au BDI ou au<br />
VDMA. M. Blickle était particulièrement heureux d’accueillir 14 sur les 15 diplômés.<br />
Prix de l’ingénierie de<br />
l’environnement du<br />
Bade-Wurtemberg 2011<br />
Mercredi le 6 juillet 2011, SEW-EURO-<br />
DRIVE s’est vu décerner la deuxième<br />
place dans la catégorie « Effi cacité énergétique<br />
» et la troisième place dans la<br />
catégorie « Technologie de mesure, de pilotage<br />
et de régulation » lors de la cérémonie<br />
de remise des prix de l’ingénierie de<br />
l’environnement du Bade-Wurtemberg.<br />
Dans la catégorie « Effi cacité énergétique<br />
», c’est le système d’accumulation<br />
d’énergie à courte durée pour applications<br />
industrielles qui a permis à SEW<br />
de se hisser à la deuxième place. Dans<br />
la catégorie « Technologie de mesure, de<br />
pilotage et de régulation », l’unité d’entraînement<br />
mécatronique décentralisée<br />
MOVIGEAR ® nous a propulsés à la troisième<br />
place.
« Plus forts tous ensemble »<br />
C’est la devise choisie pour le séminaire<br />
qui s’est déroulé du 24 au 25.03.2011 à la<br />
DriveAcademy ® où étaient réunis pour<br />
la première fois tous les acheteurs et une<br />
acheteuse de France et d’Allemagne.<br />
Apprendre à mieux se connaître, surmonter<br />
rapidement les éventuelles barrières<br />
interculturelles et intensifi er la coopération<br />
malgré l’éloignement géographique<br />
sont parmi les objectifs premiers de ce<br />
séminaire.<br />
SLAP – « Standardize administrative Logistic and Assembly<br />
Processes » dans les <strong>Eurodrive</strong>s européens<br />
Le point de départ du projet fut une étude Benchmark en<br />
2009 auprès des sites <strong>Eurodrive</strong> européens, dans le cadre de<br />
la stratégie de logistique et de montage Europe. Cette étude a<br />
notamment démontré les importantes divergences au niveau<br />
des tâches administratives supports aux processus opération-<br />
En effet, être curieux afi n de comprendre<br />
les faits et gestes des autres permet d’utiliser<br />
effi cacement les synergies existantes<br />
de la coopération multiculturelle. Elles<br />
sont la base d'un fort potentiel pour le développement<br />
commun d’idées innovantes.<br />
La compétence interculturelle est également<br />
un facteur de réussite primordial<br />
dans le cadre des achats internationaux.<br />
Les deux journées de séminaires ont permis<br />
d’aborder et d’approfondir successivement<br />
tous ces points.<br />
eurodriver<br />
Des processus standardisés pour améliorer l’effi cacité<br />
nels. Ces différences sont dues en partie à des spécifi cités<br />
locales, mais des potentiels d’amélioration signifi catifs ont<br />
néanmoins été décelés.<br />
Une autre étape de l’analyse a permis de démontrer que le<br />
niveau d’utilisation des services informatiques varie énormément<br />
dans les différents <strong>Eurodrive</strong>. Certains processus « Best<br />
Practice » n’ont en effet pas été mis en place sur tous les sites.<br />
31
Estimados empleados:<br />
No podría haber habido un mejor inicio del año de aniversario<br />
2011, ni un mejor regalo de cumpleaños para los 80 años de<br />
SEW. El pasado año económico, el volumen de negocio ha superado<br />
la marca de los dos mil millones, superando el nivel<br />
record antes de la crisis; y esto en contra de todas las previsiones<br />
para el primer año después de la crisis.<br />
Un notable éxito, que también ha requerido un gran nivel de<br />
compromiso y máxima efi ciencia por parte de todo el personal,<br />
tanto dentro como fuera de nuestras fronteras, lo que merece<br />
nuestro reconocimiento y consideración, y por lo que les<br />
doy las gracias a todos los empleados en nombre de la junta<br />
directiva. En vista del desproporcionado número de pedidos<br />
que hemos recibido hasta fi nales de junio de 2011, puede deducirse<br />
y anticiparse un crecimiento de un 10% más para este<br />
año de aniversario.<br />
Junto a los esfuerzos necesarios para garantizar tanto los<br />
tiempos de entrega como la calidad de nuestros servicios en<br />
lo relacionado con los clientes por medio de la ampliación de<br />
nuestra capacidad y nuestros recursos, no debemos perder de<br />
vista que, aunque no sabemos el momento exacto, nos espera<br />
una ralentización de la economía. A la vista de la inestabilidad<br />
de la economía mundial (crisis de la deuda europea,<br />
presupuesto estadounidense, ralentización del crecimiento<br />
en China, etc.), esta podría producirse antes de lo que nos<br />
gustaría. Ya se divisan nubarrones en el horizonte, que no<br />
son preocupantes todavía, pero que en el caso de que la crisis<br />
se propague a otros países, como por ejemplo Italia, podrían<br />
hacer entrar a Europa en una dinámica negativa.<br />
Otras amenazas que podrían llevar a una recesión económica<br />
vienen dadas por los temas de escasez de materias primas y<br />
recursos, y el consiguiente aumento de los costes de los materiales,<br />
así como por aspectos negativos del desarrollo demográfi<br />
co, en este caso sobre todo la falta de mano de obra especializada<br />
en Alemania y Europa. La tendencia de transferir el<br />
volumen de negocio y el crecimiento desde Europa hacia los<br />
países BRIC continuará. Esto no supone por supuesto ninguna<br />
amenaza, porque el desarrollo y la expansión de nuestra<br />
red global SEW basada en estrategias de plataforma, con el<br />
32<br />
objetivo de estar lo más cerca posible del cliente, garantizan<br />
la continuidad y la permanencia de todas nuestras sedes.<br />
En los próximos años, los siguientes factores serán decisivos<br />
para un crecimiento sostenido. Todos ellos están en nuestra<br />
agenda, y se tratarán en el proyecto empresarial «3F» (f it for<br />
future). Lo siguiente es un extracto de los más importantes:<br />
– liderazgo en tecnología, innovación y costes;<br />
– fl exibilidad y capacidad de adaptación a los ciclos económicos<br />
futuros, más cortos y con márgenes de fl uctuación<br />
más amplios;<br />
– establecimiento de modelos y áreas de negocio orientados<br />
a las megatendencias (medioambiente/reciclaje, efi ciencia<br />
energética, electromovilidad, negocio sistemático, etc.);<br />
– obtención de una cuota de mercado en los países BRIC<br />
(Brasil, Rusia, India, China);<br />
– defensa de los mercados clave, especialmente contra la<br />
competencia china a través de una ampliación de la cartera<br />
de productos para los segmentos de mercado de gran volumen<br />
(área Basic).
La implantación de las medidas contempladas en este proyecto<br />
tendrá obligatoriamente como consecuencia cambios y<br />
reajustes en nuestra estructura organizativa. Soy consciente<br />
de que cuando las cosas van bien es difícil convencer a las personas<br />
de que hay que realizar cambios. Pero todos nosotros<br />
debemos tener claro que el futuro viene defi nido por los cambios,<br />
y que aquellos que los reconozcan de antemano y más<br />
rápidamente se adapten a los mismos serán los que ocuparán<br />
los primeros puestos. Exactamente esta es nuestra pretensión,<br />
y para ello les necesitamos a ustedes, estimados empleados,<br />
porque ustedes constituyen el centro de nuestra actividad<br />
UN ÉXITO SIN LÍMITES: LOS «EURODRIVES»<br />
La orientación al cliente, la colaboración y la confi anza superan<br />
todas las fronteras. La historia y el futuro de SEW están<br />
estrechamente ligados al éxito de nuestra «Red <strong>Eurodrive</strong>»<br />
global. Desde la fundación de la primera planta de montaje<br />
en Suecia en 1968 hasta la puesta en marcha de la que de<br />
empresarial, e infl uyen de forma decisiva en el éxito o el<br />
fracaso de los procesos de cambio.<br />
Confío en ustedes y en su buena disposición a la hora de<br />
afrontar cambios para que podamos conducir SEW de forma<br />
certera y con éxito hasta su 90 cumpleaños. Teniendo todo<br />
esto presente:<br />
Feliz cumpleaños, SEW-EURODRIVE<br />
Hans Sondermann<br />
eurodriver<br />
momento constituye la planta de producción de ultramar más<br />
nueva en Brasil en 2010, nuestras sedes, nuestras fábricas y<br />
nuestros centros de competencia internacionales han contribuido<br />
decisivamente a conseguir el éxito y son garantes de un<br />
futuro económicamente estable.<br />
La primera planta de montaje en el extranjero: 1968, Jonköping en Suecia Una de las plantas más recientes de SEW-EURODRIVE: 2010, Joinville en Brasil<br />
33
34<br />
Máxima excelencia<br />
Dr. Michael Rogowski galardonado con el premio Ernst Blickle<br />
Este año, el Palacio de Bruchsal, en el estado de Baden-Wurtemberg, Alemania, ha vuelto a ser el marco<br />
para la celebración de la entrega del premio personal de mayor cuantía de toda Europa (100. 000 euros).<br />
Con el tiempo también a la altura del evento, todos los astros se alinearon para que este se celebrase;<br />
afortunadamente tampoco hubo retenciones de tráfi co ni otros impedimentos. Así, el Sr. Blickle pudo dar<br />
puntualmente la bienvenida a los participantes de la edición número 15 de esta entrega de premios. El Sr.<br />
Blickle comentó que conocía al galardonado desde hace por lo menos 30 años. Años durante los que sus caminos<br />
se han cruzado frecuentemente en distintas situaciones: en la patronal, la BDI o la VDMA. Especialmente<br />
se alegró de poder saludar a 14 de los 15 futuros graduados, entre los cuales se encontraba una mujer.<br />
Premios de Técnica<br />
Medioambiental<br />
Baden-Wurtemberg 2011<br />
El miércoles 6 de julio de 2011, SEW-EURO-<br />
DRIVE fue galardonada con el segundo puesto<br />
en la categoría «Efi ciencia energética» y<br />
el tercer puesto en la categoría «Técnicas de<br />
medición, control y regulación» en el certamen<br />
Premios de Técnica Medioambiental de<br />
Baden-Wurtemberg, Alemania, en el que se<br />
distinguen los productos que contribuyen a la<br />
conservación del medio ambiente y un mejor<br />
aprovechamiento de los recursos.<br />
SEW-EURODRIVE pudo convencer en<br />
la categoría «Eficiencia energética» con<br />
el sistema de acumulación de energía a<br />
corto plazo para aplicaciones industriales<br />
y alzarse con el segundo premio. En la<br />
categoría «Técnicas de medición, control<br />
y regulación», SEW-EURODRIVE puntuó<br />
con el sistema de accionamiento descentralizado<br />
MOVIGEAR ® , logrando el<br />
tercer puesto.
«La unión hace la fuerza»<br />
Bajo el lema «la unión hace la fuerza», los<br />
días 24 y 25 de marzo de 2011 se celebró<br />
un taller en la DriveAcademy ® , en el<br />
que por primera vez se reunieron todos<br />
los compradores, y una compradora, de<br />
Francia y Alemania.<br />
El objetivo era conocerse mejor, superar<br />
posibles barreras interculturales rápidamente<br />
e intensifi car la cooperación, a pesar<br />
de la separación física.<br />
SLAP – Standardize administrative Logistic and Assembly<br />
Processes en las sedes <strong>Eurodrive</strong> europeas<br />
El punto de partida del proyecto fue una evaluación comparativa<br />
de las plantas <strong>Eurodrive</strong> realizada en el 2009 dentro del<br />
marco de la estrategia de logística y montaje en Europa. Una<br />
de las conclusiones, entre otras muchas, fue que tomando<br />
como referencia el tamaño de las distintas sedes <strong>Eurodrive</strong>,<br />
estas presentaban diferencias considerables en lo que se refería<br />
a la complejidad administrativa para apoyar los procesos<br />
Solo la curiosidad de comprender la forma<br />
de hacer las cosas de los demás permite<br />
aprovechar los efectos sinergia de la<br />
cooperación multicultural.<br />
Representan un potencial creativo para el<br />
desarrollo conjunto de ideas innovadoras.<br />
La competencia intercultural es a su vez<br />
también un factor importante del éxito de<br />
las actividades de compra. Todo esto se<br />
iba a tratar durante los dos días del taller.<br />
eurodriver<br />
Procesos estandarizados para aumentar la efi cacia<br />
operativos. Estas diferencias se deben en parte a condicionantes<br />
locales, aunque también se identifi có un potencial<br />
signifi cativo para aumentar la efi ciencia.<br />
En el análisis posterior se determinó que también había diferencias<br />
importantes en el grado de aprovechamiento de los<br />
sistemas de tecnología de la información entre las distintas<br />
sedes <strong>Eurodrive</strong>. Los procesos «Best Practice» ya implantados<br />
no se estaban llevando a la práctica en todos los emplazamientos.<br />
35
Prezados colegas e colaboradores,<br />
não poderia haver uma melhor entrada no ano de comemoração<br />
de 2011 nem um melhor presente de 80° aniversário<br />
de existência da SEW. No ano comercial fi ndo, o volume de<br />
vendas ultrapassou a marca de 2 mil milhões de euros, quebrando<br />
o recorde do nível antes da crise – e isto contra todas<br />
as expectativas já no primeiro ano do pós crise.<br />
Um sucesso louvável que exigiu de toda a equipa, nacional e<br />
internacional, um enorme empenho e que, por tal, merece o<br />
maior reconhecimento e estima e pelo qual eu, em nome da<br />
administração, gostaria de agradecer a todos os colegas e colaboradores.<br />
Do extraordinário elevado número de encomendas<br />
registadas até fi nais de Junho de 2011, espera-se, neste ano de<br />
comemoração, um crescimento adicional de 10%.<br />
Nos esforços necessários para assegurar os prazos de fornecimento<br />
e a qualidade dos serviços prestados aos nossos clientes<br />
através das respectivas ampliações das capacidades e recursos,<br />
não devemos, no entanto, perder de vista que enfrentaremos<br />
uma redução da velocidade da conjuntura, mesmo se<br />
ainda não se conhece exactamente quando isto irá acontecer.<br />
Especialmente, devido à actual situação económica instável<br />
(crise devido às dívidas dos Estados Europeus, orçamento<br />
EUA, enfraquecimento do crescimento na China, etc.), isto<br />
poderá acontecer mais cedo do que nos é desejável. Já se sente<br />
um ligeiro abrandamento dos ânimos que, apesar de ainda<br />
não preocupante, poderá ganhar uma dinâmica negativa para<br />
a Europa, se a situação de crise em países, como por exemplo,<br />
a Itália, se agravar.<br />
Outros perigos para uma regressão da conjuntura são a escassez<br />
de materiais e matérias primas e o resultante aumento<br />
dos preços dos mesmos, bem como o desenvolvimento demográfi<br />
co negativo, em particular, a falta de especialistas na Alemanha<br />
e na Europa. Continuará a tendência da transferência<br />
da facturação e do crescimento regionais da Europa para os<br />
países BRIC. No entanto, esta situação não representa um<br />
cenário ameaçador, pois a ampliação e o aperfeiçoamento da<br />
rede da SEW baseada em estratégias globais e de plataforma,<br />
com o objectivo de acompanhar o cliente o mais perto possível,<br />
36<br />
assegura a continuidade e a existência de todos os centros de<br />
produção.<br />
Nos próximos anos, os seguintes factores sãos decisivos no<br />
que respeita ao crescimento sustentável. Estes factores estão<br />
incluídos na nossa agenda e são tratados no projecto “3F” (f it<br />
for future) da empresa. Entre outros, são de mencionar os<br />
seguintes:<br />
– Liderança tecnologia, de inovação e de custos<br />
– Flexibilidade e adaptabilidade face aos futuros ciclos económicos<br />
mais curtos com maiores oscilações<br />
– Implementação de modelos e áreas comerciais orientadas<br />
para as megatendências (ecologia/reciclagem, efi ciência de<br />
energia, mobilidade eléctrica, vendas de sistemas, etc.)<br />
– Aumento das parcelas de mercado nos países BRIC (Brasil,<br />
Rússia, Índia, China)<br />
– Protecção dos mercados permanentes, em particular, face<br />
aos competidores chineses através da complementação do<br />
leque de produtos nos segmentos de mercado de grande<br />
volume (área básica)
A implementação das medidas tratadas neste projecto causará,<br />
inevitavelmente, alterações e adaptações na nossa estrutura<br />
organizatória. É-me claro que, particularmente, nas alturas<br />
em que tudo corre bem, é extremamente difícil convencer as<br />
pessoas da necessidade de mudanças. No entanto, temos que<br />
estar conscientes que o futuro é determinado por mudanças,<br />
e que aquele que é capaz de detectá-las de antemão e se adapta<br />
rapidamente a estas, assumirá um papel de liderança. Esta<br />
ideia tem de ser a nossa meta. E para alcançá-la, precisamos<br />
de si, prezados colegas e colaboradores, pois vós sois o ponto<br />
central da nossa actividade empresarial e infl uenciam, decisivamente,<br />
o sucesso ou insucesso de processos de mudança.<br />
Confi o em si e conto com a sua disposição a mudanças para<br />
que posamos levar a nossa SEW com sucesso ao 90° aniversário.<br />
Neste âmbito:<br />
Feliz Aniversário SEW-EURODRIVE<br />
Hans Sondermann<br />
eurodriver<br />
SUCESSO SEM FRONTEIRAS – OS “EURODRIVES”<br />
Proximidade ao cliente, parceria e confi ança – sem fronteiras.<br />
A história e o futuro da SEW estão estreitamente ligados<br />
ao sucesso da nossa rede global de EURODRIVES. Desde a<br />
fundação da primeira fábrica de montagem na Suécia, em<br />
1968, até ao nosso até agora mais recente centro de produção<br />
A primeira fábrica de montagem no estrangeiro: em Jonköping, na Suécia,<br />
em 1968<br />
transatlântico no Brasil em 2010, as nossas fi liais, fábricas e<br />
centros de competência internacionais têm vindo a contribuir<br />
fortemente para o sucesso da empresa e são uma garantia de<br />
um futuro economicamente estável.<br />
Uma das mais recentes fábricas da SEW-EURODRIVE: em Joinville, no Brasil,<br />
em 2010<br />
37
38<br />
Condecorado!<br />
Prémio Ernst Blickle atribuído ao Dr. Michael Rogowski<br />
O palácio de Bruchsal voltou a brilhar este ano no âmbito da condecoração do prémio dotado de 100.000<br />
Euros, um dos prémios pessoais mais dotados na Europa. O tempo contribuiu bastante e, com isso, estava<br />
tudo preparado para este evento – felizmente não houve congestionamentos nem situações piores. O<br />
senhor Blickle pode então dar as boas vindas sem atrasos a todos os participantes nesta já 15a atribuição<br />
de prémios. Segundo as declarações do senhor Blickle, ele já conhece os condecorados há, pelo menos, 30<br />
anos. Os seus caminhos cruzaram-se várias vezes. Seja na associação patronal, no BDI ou no VDMA. Em<br />
particular, o senhor Blickle teve o maior prazer de poder ter dado as boas vindas a 14 dos 15 diplomados,<br />
entre os quais uma senhora.<br />
Prémio de tecnologia<br />
e meio ambiente<br />
Baden-Württemberg 2011<br />
Na quarta-feira, 6 de Julho de 2011,<br />
a SEW-EURODRIVE foi condecorada, no<br />
âmbito do prémio de tecnologia e meio<br />
ambiente de Baden-Württemberg, com<br />
o segundo lugar na categoria “efi cácia<br />
energética” e com o terceiro lugar na categoria<br />
“tecnologia de medição, controlo<br />
e regulação”.<br />
A SEW-EURODRIVE pode convencer na<br />
categoria “efi cácia energética” com os<br />
sistemas de acumulação de energia de<br />
curto tempo para aplicações industriais,<br />
obtendo, desta forma, o segundo lugar.<br />
Na categoria “tecnologia de medição,<br />
controlo e r egulação”, a SEW-EURODRIVE<br />
destacou-se com o sistema descentralizado<br />
de accionamentos MOVIGEAR ® ,<br />
sendo-lhe atribuído o segundo lugar.
“Juntos somos fortes!”<br />
Sob o lema “Juntos somos fortes”, foi realizada,<br />
entre 24 e 25 de Março de 2011,<br />
um Workshop na DriveAcademy ® , no<br />
qual se reuniram todos os vendedores<br />
e vendedoras responsáveis da França e da<br />
Alemanha.<br />
O objectivo principal deste Workshop foi<br />
o conhecimento mútuo, a eliminação rápida<br />
de eventuais barreiras interculturais<br />
e a intensifi cação da colaboração, apesar<br />
da distância.<br />
SLAP – Standardize administrative Logistic and Assembly<br />
Processes nos <strong>Eurodrive</strong>s europeus<br />
Ponto de partida para o projecto foi um estudo de benchmark<br />
realizado nos centros de produção <strong>Eurodrive</strong> europeus no<br />
ano de 2009 no âmbito dos planos estratégicos de logística<br />
e montagem. Com base neste estudo, foi determinado, entre<br />
outros, que existem diferenças signifi cativas no que respeita<br />
ao apoio administrativo necessário aos processos operacionais<br />
em relação à dimensão dos <strong>Eurodrive</strong>s em função da<br />
Só com a respectiva curiosidade de compreender<br />
a maneira de agir dos outros<br />
é possível aproveitar os efeitos sinergéticos<br />
de uma colaboração multicultural.<br />
Estes representam um potencial de criatividade<br />
para o desenvolvimento conjunto<br />
de ideias inovadoras. A competência<br />
intercultural é, também, um factor importante<br />
para o sucesso de actividades<br />
internacionais de vendas. Todos estes<br />
aspectos foram aprofundados nestes dois<br />
dias do Workshop.<br />
eurodriver<br />
Processos estandardizados aumentam a efi cácia<br />
dimensão dos <strong>Eurodrive</strong>s. As causas destas diferenças devem-se,<br />
em parte, às condições locais, ma, no entanto, foi<br />
também constatado um enorme potencial no que respeita ao<br />
aumento da efi ciência.<br />
Nas análises realizadas, foi também constatado que o grau<br />
de utilização dos sistemas IT é bastante diferente nos vários<br />
<strong>Eurodrive</strong>s. Os já existentes processos “Best Practice” não<br />
foram implementados em todos os centros de produção.<br />
39
SEW-EURODRIVE—Driving the world<br />
Custom-made?<br />
Why not both?<br />
Or quickly<br />
installed?<br />
Opposites brought together: Discover now why you no longer have to choose between one thing and another for your<br />
drive solution – if you choose one of the leading drive technology specialists worldwide. SEW-EURODRIVE: 80 years of<br />
problem-solving competence from individual components to complete systems. We call this: Drive 360° – seeing the big<br />
picture. www.sew-eurodrive.com