Beyond the 3R's: 6R Concepts for Next Generation Manufacturing:

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Evolution of Sustainable ManufacturingStakeholder ValueInnovation ElementsRemanufactureRedesignRecoverRecycleReuseReduceSustainable Manufacturing(Innovative, 6R-based)Green Manufacturing(Environmentally-benign, 3R-based)Lean Manufacturing(Waste Reduction-based)Traditional Manufacturing(Substitution-based)1980 1990 2000 2010 2020 2030 2040 2050TimeResearch Institute for Sustainability EngineeringCollege of EngineeringLexington, KY 40506-0108, USACopyright © 2008 by Dr. I. S. Jawahir, University of KentuckyUNIVERSITY OFKENTUCKY
3RCONCEPT6RCONCEPTRAWMATERIALSENERGYWASTESEMISSIONSResearch Institute for Sustainability EngineeringCollege of EngineeringLexington, KY 40506-0108, USACopyright © 2008 by Dr. I. S. Jawahir, University of KentuckyUNIVERSITY OFKENTUCKY
Page 1 and 2: Symposium on Sustainability and Pro
Page 3 and 4: Sustainability:General BackgroundRe
Page 5 and 6: Similar ThoughtsResearch Institute
Page 7 and 8: Sustainability DriversResearch Inst
Page 9 and 10: How many Earths have we got ??Can a
Page 11 and 12: Sustainable GrowthBalances economic
Page 13 and 14: SystemsSustainableManufacturingProd
Page 15 and 16: Global WarmingSource: US News & Wor
Page 17 and 18: Automotive and Consumer ProductsRes
Page 19 and 20: Projected World Population by 2050R
Page 21 and 22: Most Common E-waste Components• P
Page 23 and 24: Legislative Drivers• Waste Electr
Page 25 and 26: Ten Categories of Electronic Wastes
Page 27 and 28: Changing Faces of Life-cycle Progre
Page 29 and 30: Life-Cycle Stages of a Manufactured
Page 31 and 32: Take It Back! (Contd.)• Several c
Page 33 and 34: Sustainable Manufacturing: Terms an
Page 35 and 36: Sustainable Manufacturing: Design O
Page 37: Sustainable Manufacturing: Definiti
Page 41 and 42: Product Value Gained from 6RsPost-u
Page 43 and 44: Selected Eco-labels and Products St
Page 45 and 46: Integral Elements of Design for Sus
Page 47 and 48: Methodology for CalculatingProduct
Page 49 and 50: Analytical Foundation ofProduct Des
Page 51 and 52: Generic Product Sustainability Scor
Page 53 and 54: Reduce, Reuse, Recycle:The Key to S
Page 55: Case Studies and Present TrendsRese
Page 58 and 59: Basic Sustainability Elements in Ma
Page 60 and 61: Sustainability Index: First Approac
Page 62 and 63: Proposed Overall Sustainability Ind
Page 64 and 65: The Structure of the Optimization P
Page 66 and 67: Optimization Results for Two-pass T
Page 68 and 69: Contour Plot (Finishing)Feasible re
Page 70 and 71: Case Study 2Consumer Electronic Pro
Page 72 and 73: Elements of SustainabilityEnvironme
Page 74 and 75: Environmental ImpactSUSTAINABILITYE
Page 76 and 77: FunctionalitySUSTAINABILITYELEMENTS
Page 78 and 79: ManufacturabilitySUSTAINABILITYELEM
Page 80 and 81: Case Study ModelInput / DataCalcula
Page 82 and 83: Sustainability Scoring MethodologyH
Page 84 and 85: Life-cycle Factor111.2Life-cycle fa
Page 86 and 87: Calculated Sustainability Score for
Page 88 and 89:
Results of the Consumer SurveySusta
Page 90 and 91:
Case Study ResultsElements of Produ
Page 92 and 93:
Case Study 3Autobody Design and Man
Page 94 and 95:
Increasing Use of Aluminum in Autom
Page 96 and 97:
Aluminum Characteristics (Cont’d)
Page 98 and 99:
Impact and Inventory Matrix of Life
Page 100 and 101:
Environmental Impact: Pre-manufactu
Page 102 and 103:
Environmental Impact: Use StageUSE:
Page 104 and 105:
Present National Trends:ASME’s Ne
Page 106 and 107:
Present International Trends:Intern
Page 108 and 109:
Present International Trends:Intern
Page 110:
Scientific and Technological Challe
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