INDEX102730301 8-33102730801 8-5102731001 14-9102731201 14-11102731501 8-51102731601 8-51, 11-5102731701 7-23102731801 8-53102731901 8-53102732001 8-55102732201 8-23, 8-55102732401 1-11102732501 8-33, 8-35, 8-45102736901 2-3102737101 6-13, 6-15102737301 14-3102739201 1-11102739901 7-21102739902 7-23102741501 5-9102741601 5-9102751301 5-9102751501 5-9102751601 10-5102758701 5-7, 5-9102760501 1-3, 1-5102760701 1-3, 1-5102760801 1-3, 1-5102763301 4-13102763401 4-13102764201 13-13102764301 13-13102764701 13-21102764801 13-21102764901 13-15102765001 13-17102765101 13-15102765201 13-13102765301 13-27102765401 13-27102765501 13-27102765801 13-27102770001 4-11102770301 4-13102778001 1-3, 1-5102798001 8-9102798101 8-11102798401 8-13102798501 8-13, 8-53102798701 8-13102799501 8-29102799601 8-31102799701 8-31102799801 8-31102800101 8-37102800201 8-43102800401 8-39102800701 8-33, 8-35102801001 8-33, 8-35102801201 8-47102807601 14-5102810701 10-25, 10-27102812801 11-3, 11-5102826101 10-17102827901 9-15102831201 9-7102831501 13-25102831601 1-5102834901 11-3102839401 12-9, 12-11102849401 9-15102855501 14-3102865201 13-3102886101 1-11102892401 5-7, 5-9102896601 5-7, 5-9102934601 8-3102934701 8-35102934801 8-35102934901 8-3510<strong>295</strong>2101 10-910<strong>295</strong>2102 10-5102961301 13-27102961401 13-27102961501 13-27102961601 13-27102967901 1-3, 1-5, 1-9, 7-21, 7-23103185401 12-9103185501 12-11103185801 12-9, 12-11103185901 12-9, 12-11103201601 10-11103239501 13-19103239801 13-19103239901 8-35103244701 13-3103252201 9-3103256701 6-7103267001 1-9103273101 5-3, 5-5103282301 6-13, 6-15103294301 13-17103305001 5-9103305101 5-9103307901 10-3103320601 12-3, 12-5103348101 7-21, 7-23103348201 7-21, 7-23103418701 4-5103418801 4-3, 4-595293643 13-996701412 8-3, 9-396704416 11-3, 14-396704721 8-3, 9-396704960 9-396705199 14-396705587 9-15, 10-796706825 5-396715552 1-3, 1-796718978 8-3, 9-3, 10-2396741038 8-3, 9-3, 10-23, 14-396741046 8-3, 9-396742515 1-1196747126 14-7AA-arm 6-7absorber, shock 6-9, 6-11accelerator cable 10-15, 10-19accelerator pedal 5-3accelerator pedal adjustment tool 15-3accessory receptacle 7-21, 7-23actuator 1-15adapteractuator 1-15cable (IQDM) 15-7hose 9-15intake, engine 10-13tube 9-15, 10-7adapter, oil filter 9-15adhesive, guide ring 15-3adjusterhydraulic brake 15-7adjuster, forward/aft 1-9adjuster, slide 13-3adjuster, slider 1-9adjuster, spring 10-23air clean support 10-25, 10-27air filter 10-25, 10-27air filter canister 10-25, 10-27air filter evacuator 10-25, 10-27alternator 8-33, 8-35alternator belt 8-35arbor 15-3armA- 6-7governor 13-21lower 6-7rocker 8-47valve rocker 9-11arm, swing 6-13, 6-15assemblyaccelerator pedal 5-3adjusting bolt 8-29alternator 8-33bearing case cover 8-19brake line 4-9brake pedal 5-5, 5-7, 5-9Page i-6<strong>2005</strong> <strong>XRT</strong> <strong>1500</strong>/<strong>Carryall</strong> 294 <strong>Gas</strong>oline and <strong>Diesel</strong> Vehicle Illustrated Parts List
INDEXbrake rotor 13-3, 13-25bucket seat 1-9camshaft 8-21, 9-13case, main bearing 8-19connecting rod 8-23, 9-13crankcase cover 9-9cylinder head cover 8-13drain cock 8-5filler cap 4-7forward/reverse 13-11fuel camshaft 8-27fuel cap 10-9fuel filter 10-7fuel injection pump 8-37fuel pump 10-7, 10-13fuel tank vent 10-5, 10-9gear case 13-13, 13-27governor 9-9governor arm 13-21governor fork 8-43governor fork lever 8-43headlight 7-15headlight harness 7-15hinge, tilt bed 1-13idle apparatus 8-29inner ball joint 6-5intake manifold 8-49muffler 13-3nozzle holder 8-41oil pump 8-17oil pump cover 9-9overflow pipe 8-41park brake pedal 5-7, 5-9pinion 13-27piston ring 8-23, 8-55reservoir, remote 4-7rocker arm 8-47slide adjuster 13-3speed plate 8-39tailgate 1-19tank, coolant expansion 14-5tether 1-19thermostat 14-9tilt bed 1-13tire 2-3turn signal lens 7-15valve, lifter 9-13valve, solenoid 10-11water pump 14-11wire 7-25, 7-27, 10-5, 10-9assembly, sub-A-arm, upper 6-7fly weight 13-21front differential upright 13-3gear case 13-13governor spool 13-21moveable drive clutch 12-9, 12-11spider 12-9, 12-11stationary 12-9, 12-11swingarm 6-13, 6-15weight clutch 12-9, 12-11axle 13-25axle tube 13-27axle, rear, guard mounts 13-25Bballcheck 8-21crankshaft 8-23governor 8-27injection pump 8-27steel 9-9valve 8-11ball joint 6-7, 13-3, 13-23ball stud 13-11band, pipe 14-9, 14-13banjo bolt 4-3, 4-5bar clamp 14-7bar, sway 6-11barb, vent 10-3, 10-7barrier, heat 1-11base, seat holder 1-11battery clamp 7-25, 7-27battery discharge machine 15-3battery terminal protector spray 15-3battery thermometer 15-3battery, 12-volt 7-25, 7-27bearing 13-27ball (steering pinion) 6-5lower pinion 6-5needle 9-13, 13-5, 13-13, 13-15, 13-27radial ball 9-13bearing and oil seal remover 15-3bearing case cover 8-19bearing case, main 8-19bearing driver set 15-3bearing puller 15-3bearing puller wedge 15-3bed floor plate 1-13bed, tilt 1-13bell crank kit 4-13bellcrank 5-9, 13-17, 13-19bellows 6-5, 13-25belt guard 8-35belt, alternator 8-35belt, drive 12-7belt, V- 8-33bezel, fuel fill 1-17bezel, headlight 7-15block, differential spacer 13-3block, engine 8-5block, fuse 7-17, 7-19bobbin, coil with press fit 13-5body, front 1-3, 1-5boltadjusting 8-29banjo 4-3, 4-5drain plug 9-9boxcargo 1-19bracketactuator 1-15anti-sway bar 6-11brake line 4-9, 6-7brake pedal 5-5choke cable 10-13coolant bottle 14-5cover inlet 12-5equalizer 4-11, 4-13governor arm 10-23governor cable 10-23headlight mounting 7-15hydraulic line 4-9, 6-13, 6-15muffler 11-3, 11-5oil filter mount 9-15park brake 5-9radiator mount, upper 14-3rocker arm 8-47seatbelt 1-11steering support 1-7transmission cable 8-3, 9-3, 13-23transmission mounting 8-3, 9-3brake adjustment tool 15-3brake cable 4-13brake cable release tool 15-3brake caliper 4-3, 4-5brake caliper return spring 4-5brake fluid reservoir 4-7brake line 4-9brake pad service kit 4-3, 4-5brake pedal 5-5, 5-7, 5-9brake pedal adjustment tool 15-3brake pedal tension tool 15-3brake return spring 4-11, 4-13brake rotor 13-3, 13-25brake, park, cable pulley kit 4-11breather cover 8-13breather shield 8-13breather tube 8-13, 10-13breather valve 8-13, 9-13brush guard 1-3, 1-5bucket seat 1-9buckle, seatbelt 1-11bulb, headlight 7-15bullet, detent 13-15bumperbed 1-15front 1-3, 1-5<strong>2005</strong> <strong>XRT</strong> <strong>1500</strong>/<strong>Carryall</strong> 294 <strong>Gas</strong>oline and <strong>Diesel</strong> Vehicle Illustrated Parts List Page i-7
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2005XRT 1500/Carryall 294Illustrate
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NOTE:This illustrated parts list re
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CONTENTSSECTION 6 - STEERING AND SU
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CONTENTSSECTION 12 - CLUTCHESClutch
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BODY AND TRIM1GED
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4ROP
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ITEM PART NO. DESCRIPTION1 2 3 4TIL
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ITEM PART NO. DESCRIPTION1 2 3 4ELE
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ITEM PART NO. DESCRIPTION1 2 3 4CAR
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WHEELS AND TIRES2GED
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ITEM PART NO. DESCRIPTION1 2 3 4WHE
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DECALS3GED
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ITEM PART NO. DESCRIPTION1 2 3 4SAF
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ITEM PART NO. DESCRIPTIONSAFETY DEC
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ITEM PART NO. DESCRIPTION1 2 3 4SAF
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ITEM PART NO. DESCRIPTIONSAFETY DEC
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ITEM PART NO. DESCRIPTION1 2 3 4BAD
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ITEM PART NO. DESCRIPTION1 2 3 4BAD
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BRAKE SYSTEMS4GED
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ITEM PART NO. DESCRIPTION1 2 3 4MAS
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ITEM PART NO. DESCRIPTION1 2 3 4HYD
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ITEM PART NO. DESCRIPTION1 2 3 4PAR
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ITEM PART NO. DESCRIPTIONPARK BRAKE
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PEDAL GROUP5GED
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ITEM PART NO. DESCRIPTION1 2 3 4ACC
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ITEM PART NO. DESCRIPTION1 2 3 4BRA
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ITEM PART NO. DESCRIPTION1 2 3 4PAR
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PARK BRAKE PEDAL ASSEMBLY WITH BELL
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STEERING AND SUSPENSION6GED
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ITEM PART NO. DESCRIPTION1 2 3 4STE
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ITEM PART NO. DESCRIPTION1 2 3 4STE
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTIONFRONT SUSP
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ELECTRICAL SYSTEM7GED
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14_BLU(W26)14_BLU(W25)18_RED(W83)18
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WIRING - GASOLINE VEHICLES BUILT BE
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14_BLU(W26)14_BLU(W25)18_RED(W83)18
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WIRING - GASOLINE VEHICLES BUILT AF
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718_RED(W88)18_RED(W87)18_RED(W89)1
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ITEM PART NO. DESCRIPTIONQTY1 2 3 4
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ITEM PART NO. DESCRIPTION1 2 3 4HEA
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ELECTRICAL COMPONENT BOX, GASOLINE
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ITEM PART NO. DESCRIPTIONELECTRICAL
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ELECTRICAL COMPONENTS, INSTRUMENT P
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ELECTRICAL COMPONENTS, INSTRUMENT P
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ITEM PART NO. DESCRIPTION1 2 3 4BAT
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ITEM PART NO. DESCRIPTION1 2 3 4BAT
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DIESEL ENGINE - CLOSED BREATHER8GED
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ITEM PART NO. DESCRIPTION1 2 3 4KUB
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ITEM PART NO. DESCRIPTION1 2 3 4CRA
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ITEM PART NO. DESCRIPTION1 2 3 4OIL
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ITEM PART NO. DESCRIPTION1 2 3 4CYL
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ITEM PART NO. DESCRIPTION1 2 3 4GEA
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ITEM PART NO. DESCRIPTION1 2 3 4HEA
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ITEM PART NO. DESCRIPTION1 2 3 4DIP
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ITEM PART NO. DESCRIPTION1 2 3 4OIL
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ITEM PART NO. DESCRIPTION1 2 3 4MAI
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ITEM PART NO. DESCRIPTION1 2 3 4CAM
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ITEM PART NO. DESCRIPTION1 2 3 4PIS
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ITEM PART NO. DESCRIPTION1 2 3 4FLY
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ITEM PART NO. DESCRIPTION1 2 3 4SHA
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ITEM PART NO. DESCRIPTION1 2 3 4IDL
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ITEM PART NO. DESCRIPTION1 2 3 4STO
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ITEM PART NO. DESCRIPTION1 2 3 440-
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ITEM PART NO. DESCRIPTION1 2 3 460-
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ITEM PART NO. DESCRIPTION1 2 3 4INJ
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ITEM PART NO. DESCRIPTION1 2 3 4SPE
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ITEM PART NO. DESCRIPTION1 2 3 4NOZ
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ITEM PART NO. DESCRIPTION1 2 3 4GOV
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ITEM PART NO. DESCRIPTION1 2 3 4STA
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ITEM PART NO. DESCRIPTION1 2 3 4VAL
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ITEM PART NO. DESCRIPTION1 2 3 4DIE
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ITEM PART NO. DESCRIPTION1 2 3 4EXH
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ITEM PART NO. DESCRIPTION1 2 3 4GAS
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ITEM PART NO. DESCRIPTION1 2 3 4PIS
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HONDA GX620 GASOLINE ENGINE9GED
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ITEM PART NO. DESCRIPTION1 2 3 4HON
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ITEM PART NO. DESCRIPTION1 2 3 4SHR
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ITEM PART NO. DESCRIPTION1 2 3 4IGN
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ITEM PART NO. DESCRIPTION1 2 3 4OIL
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ITEM PART NO. DESCRIPTION1 2 3 4CYL
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ITEM PART NO. DESCRIPTION1 2 3 4CRA
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ITEM PART NO. DESCRIPTIONOIL FILTER
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FUEL, INTAKE, AND GOVERNORSYSTEM10G
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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CARBURETOR ASSEMBLY, HONDA GASOLINE
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CARBURETOR INSTALLATION - HONDA GAS
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GOVERNOR AND ACCELERATOR CABLES, GA
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ITEM PART NO. DESCRIPTION1 2 3 4CHO
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ITEM PART NO. DESCRIPTION1 2 3 4ACC
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ITEM PART NO. DESCRIPTION1 2 3 4GOV
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ITEM PART NO. DESCRIPTION1 2 3 4GOV
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ITEM PART NO. DESCRIPTION1 2 3 4INT
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INTAKE DUCT AND AIR BOX ASSEMBLY -
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EXHAUST SYSTEM11GED
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ITEM PART NO. DESCRIPTION1 2 3 4EXH
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ITEM PART NO. DESCRIPTION1 2 3 4EXH
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CLUTCHES12GED
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ITEM PART NO. DESCRIPTION1 2 3 4CLU
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ITEM PART NO. DESCRIPTION1 2 3 4CLU
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ITEM PART NO. DESCRIPTIONQTY1 2 3 4
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ITEM PART NO. DESCRIPTION1 2 3 4DRI
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ITEM PART NO. DESCRIPTION1 2 3 4DRI
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ITEM PART NO. DESCRIPTION1 2 3 4DRI
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DRIVETRAIN COMPONENTS13GED
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FRONT DIFFERENTIAL MOUNTING AND HAL
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ITEM PART NO. DESCRIPTIONFRONT DIFF
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
- Page 245 and 246: ITEM PART NO. DESCRIPTION1 2 3 4PRO
- Page 247 and 248: ITEM PART NO. DESCRIPTION1 2 3 4FOR
- Page 249 and 250: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 251 and 252: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 253 and 254: TRANSMISSION SHIFT SHAFT AND BELL C
- Page 255 and 256: TRANSMISSION SHIFT SHAFT AND BELL C
- Page 257 and 258: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 259 and 260: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 261 and 262: ITEM PART NO. DESCRIPTION1 2 3 4REA
- Page 263 and 264: ITEM PART NO. DESCRIPTION1 2 3 4REA
- Page 265 and 266: RADIATOR AND COOLANT SYSTEM(DIESEL
- Page 267 and 268: ITEM PART NO. DESCRIPTION1 2 3 4RAD
- Page 269 and 270: ITEM PART NO. DESCRIPTION1 2 3 4COO
- Page 271 and 272: ITEM PART NO. DESCRIPTION1 2 3 4COO
- Page 273 and 274: ITEM PART NO. DESCRIPTION1 2 3 4WAT
- Page 275 and 276: ITEM PART NO. DESCRIPTION1 2 3 4WAT
- Page 277 and 278: ITEM PART NO. DESCRIPTION1 2 3 4BLO
- Page 279 and 280: MAINTENANCE AND SERVICE TOOLS15GED
- Page 281 and 282: ITEM PART NO. DESCRIPTION1 2 3 4MAI
- Page 283 and 284: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 285 and 286: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 287 and 288: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 289: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 292 and 293: INDEX101972007 15-7101972009 15-710
- Page 294 and 295: INDEX102570401 15-11102571301 6-310
- Page 298 and 299: INDEXrubber 1-19stud 14-3bushing 1-
- Page 300 and 301: INDEXglow plug cord 8-41governor 9-
- Page 302 and 303: INDEXring set, piston 9-13ring, C-t
- Page 308: Club Car, Inc.P.O. Box 204658August