2005 Carryall 295 / XRT 1500 (Gas & Diesel) - Bennett Golf Cars

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NOTE:This illustrated parts list represents the most current information at the time of publication. Club Car, Inc. iscontinually working to further improve its vehicles and other products. These improvements may affect theparts used to service the vehicle. Any modification and/or significant change in specifications will be forwardedto all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions ofthis illustrated parts list.Club Car, Inc. reserves the right to change specifications and designs at any time without notice and withoutthe obligation of making changes to units previously sold.Copyright © 2007 Club Car, Inc.Club Car is a registered trademark of Club Car, Inc.This manual effective August 2, 2004.2005 XRT 1500/Carryall 294 Gasoline and Diesel Vehicle Illustrated Parts List
CONTENTSSECTION 1 – BODY AND TRIMFront Body Trim, Gasoline Vehicles ......................................................................................................................................... 1-3Front Body Trim, Diesel Vehicles .............................................................................................................................................. 1-5Front Body Components ............................................................................................................................................................. 1-7Front Seats and Cup Holder ....................................................................................................................................................... 1-9ROPS .................................................................................................................................................................................................... 1-11Tilt Bed and Hinge .......................................................................................................................................................................... 1-13Electric Bed Lift ................................................................................................................................................................................ 1-15Rear Body Trim ................................................................................................................................................................................ 1-17Cargo Box (Steel) ............................................................................................................................................................................ 1-19SECTION 2 – WHEELS AND TIRESWheels and Tires ............................................................................................................................................................................. 2-3SECTION 3 – DECALSSafety Decals, Gasoline Vehicles ............................................................................................................................................... 3-3Safety Decals, Gasoline Vehicles, Continued ....................................................................................................................... 3-5Safety Decals, Diesel Vehicles .................................................................................................................................................... 3-7Safety Decals, Diesel Vehicles, Continued ............................................................................................................................. 3-9Badging Decals, XRT 1500 Vehicles ......................................................................................................................................... 3-11Badging Decals, Carryall 294 Vehicles .................................................................................................................................... 3-13SECTION 4 – BRAKE SYSTEMSFront Brake Assembly ................................................................................................................................................................... 4-3Rear Brake Assembly ..................................................................................................................................................................... 4-5Master Cylinder ............................................................................................................................................................................... 4-7Hydraulic Brake Lines and Clips ................................................................................................................................................ 4-9Park Brake Assembly with Pulley System .............................................................................................................................. 4-11Park Brake Assembly with Bellcrank System ........................................................................................................................ 4-13SECTION 5 – PEDAL GROUPAccelerator Pedal Assembly ....................................................................................................................................................... 5-3Brake Pedal Assembly ................................................................................................................................................................... 5-5Park Brake Pedal Assembly ......................................................................................................................................................... 5-7Park Brake Pedal Assembly with Bellcrank System ............................................................................................................ 5-92005 XRT 1500/Carryall 294 Gasoline and Diesel Vehicle Illustrated Parts List Page 1
Page 1: 2005XRT 1500/Carryall 294Illustrate
Page 6 and 7: CONTENTSSECTION 6 - STEERING AND SU
Page 8 and 9: CONTENTSSECTION 12 - CLUTCHESClutch
Page 11 and 12: BODY AND TRIM1GED
Page 13 and 14: ITEM PART NO. DESCRIPTION1 2 3 4FRO
Page 21 and 22: ITEM PART NO. DESCRIPTION1 2 3 4ROP
Page 23 and 24: ITEM PART NO. DESCRIPTION1 2 3 4TIL
Page 25 and 26: ITEM PART NO. DESCRIPTION1 2 3 4ELE
Page 27 and 28: ITEM PART NO. DESCRIPTION1 2 3 4REA
Page 29 and 30: ITEM PART NO. DESCRIPTION1 2 3 4CAR
Page 31 and 32: WHEELS AND TIRES2GED
Page 33 and 34: ITEM PART NO. DESCRIPTION1 2 3 4WHE
Page 35 and 36: DECALS3GED
Page 37 and 38: ITEM PART NO. DESCRIPTION1 2 3 4SAF
Page 39 and 40: ITEM PART NO. DESCRIPTIONSAFETY DEC
Page 41 and 42: ITEM PART NO. DESCRIPTION1 2 3 4SAF
Page 43 and 44: ITEM PART NO. DESCRIPTIONSAFETY DEC
Page 45 and 46: ITEM PART NO. DESCRIPTION1 2 3 4BAD
Page 47 and 48: ITEM PART NO. DESCRIPTION1 2 3 4BAD
Page 49 and 50: BRAKE SYSTEMS4GED
Page 53 and 54: ITEM PART NO. DESCRIPTION1 2 3 4REA
Page 55 and 56:
ITEM PART NO. DESCRIPTION1 2 3 4MAS
Page 57 and 58:
ITEM PART NO. DESCRIPTION1 2 3 4HYD
Page 59 and 60:
ITEM PART NO. DESCRIPTION1 2 3 4PAR
Page 61 and 62:
ITEM PART NO. DESCRIPTIONPARK BRAKE
Page 63 and 64:
PEDAL GROUP5GED
Page 65 and 66:
ITEM PART NO. DESCRIPTION1 2 3 4ACC
Page 67 and 68:
ITEM PART NO. DESCRIPTION1 2 3 4BRA
Page 69 and 70:
ITEM PART NO. DESCRIPTION1 2 3 4PAR
Page 71 and 72:
PARK BRAKE PEDAL ASSEMBLY WITH BELL
Page 73 and 74:
STEERING AND SUSPENSION6GED
Page 75 and 76:
ITEM PART NO. DESCRIPTION1 2 3 4STE
Page 77 and 78:
ITEM PART NO. DESCRIPTION1 2 3 4STE
Page 79 and 80:
ITEM PART NO. DESCRIPTION1 2 3 4FRO
Page 81 and 82:
Page 83 and 84:
ITEM PART NO. DESCRIPTIONFRONT SUSP
Page 85 and 86:
ITEM PART NO. DESCRIPTION1 2 3 4REA
Page 87 and 88:
Page 89 and 90:
ELECTRICAL SYSTEM7GED
Page 91 and 92:
14_BLU(W26)14_BLU(W25)18_RED(W83)18
Page 93 and 94:
WIRING - GASOLINE VEHICLES BUILT BE
Page 95 and 96:
14_BLU(W26)14_BLU(W25)18_RED(W83)18
Page 97 and 98:
WIRING - GASOLINE VEHICLES BUILT AF
Page 99 and 100:
718_RED(W88)18_RED(W87)18_RED(W89)1
Page 101 and 102:
ITEM PART NO. DESCRIPTIONQTY1 2 3 4
Page 103 and 104:
ITEM PART NO. DESCRIPTION1 2 3 4HEA
Page 105 and 106:
ELECTRICAL COMPONENT BOX, GASOLINE
Page 107 and 108:
ITEM PART NO. DESCRIPTIONELECTRICAL
Page 109 and 110:
ELECTRICAL COMPONENTS, INSTRUMENT P
Page 111 and 112:
ELECTRICAL COMPONENTS, INSTRUMENT P
Page 113 and 114:
ITEM PART NO. DESCRIPTION1 2 3 4BAT
Page 115 and 116:
ITEM PART NO. DESCRIPTION1 2 3 4BAT
Page 117 and 118:
DIESEL ENGINE - CLOSED BREATHER8GED
Page 119 and 120:
ITEM PART NO. DESCRIPTION1 2 3 4KUB
Page 121 and 122:
ITEM PART NO. DESCRIPTION1 2 3 4CRA
Page 123 and 124:
ITEM PART NO. DESCRIPTION1 2 3 4OIL
Page 125 and 126:
ITEM PART NO. DESCRIPTION1 2 3 4CYL
Page 127 and 128:
ITEM PART NO. DESCRIPTION1 2 3 4GEA
Page 129 and 130:
ITEM PART NO. DESCRIPTION1 2 3 4HEA
Page 131 and 132:
ITEM PART NO. DESCRIPTION1 2 3 4DIP
Page 133 and 134:
Page 135 and 136:
ITEM PART NO. DESCRIPTION1 2 3 4MAI
Page 137 and 138:
ITEM PART NO. DESCRIPTION1 2 3 4CAM
Page 139 and 140:
ITEM PART NO. DESCRIPTION1 2 3 4PIS
Page 141 and 142:
ITEM PART NO. DESCRIPTION1 2 3 4FLY
Page 143 and 144:
ITEM PART NO. DESCRIPTION1 2 3 4SHA
Page 145 and 146:
ITEM PART NO. DESCRIPTION1 2 3 4IDL
Page 147 and 148:
ITEM PART NO. DESCRIPTION1 2 3 4STO
Page 149 and 150:
ITEM PART NO. DESCRIPTION1 2 3 440-
Page 151 and 152:
ITEM PART NO. DESCRIPTION1 2 3 460-
Page 153 and 154:
ITEM PART NO. DESCRIPTION1 2 3 4INJ
Page 155 and 156:
ITEM PART NO. DESCRIPTION1 2 3 4SPE
Page 157 and 158:
ITEM PART NO. DESCRIPTION1 2 3 4NOZ
Page 159 and 160:
ITEM PART NO. DESCRIPTION1 2 3 4GOV
Page 161 and 162:
ITEM PART NO. DESCRIPTION1 2 3 4STA
Page 163 and 164:
ITEM PART NO. DESCRIPTION1 2 3 4VAL
Page 165 and 166:
ITEM PART NO. DESCRIPTION1 2 3 4DIE
Page 167 and 168:
ITEM PART NO. DESCRIPTION1 2 3 4EXH
Page 169 and 170:
ITEM PART NO. DESCRIPTION1 2 3 4GAS
Page 171 and 172:
ITEM PART NO. DESCRIPTION1 2 3 4PIS
Page 173 and 174:
HONDA GX620 GASOLINE ENGINE9GED
Page 175 and 176:
ITEM PART NO. DESCRIPTION1 2 3 4HON
Page 177 and 178:
ITEM PART NO. DESCRIPTION1 2 3 4SHR
Page 179 and 180:
ITEM PART NO. DESCRIPTION1 2 3 4IGN
Page 181 and 182:
Page 183 and 184:
ITEM PART NO. DESCRIPTION1 2 3 4CYL
Page 185 and 186:
ITEM PART NO. DESCRIPTION1 2 3 4CRA
Page 187 and 188:
ITEM PART NO. DESCRIPTIONOIL FILTER
Page 189 and 190:
FUEL, INTAKE, AND GOVERNORSYSTEM10G
Page 191 and 192:
ITEM PART NO. DESCRIPTION1 2 3 4FUE
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Page 199 and 200:
CARBURETOR ASSEMBLY, HONDA GASOLINE
Page 201 and 202:
CARBURETOR INSTALLATION - HONDA GAS
Page 203 and 204:
GOVERNOR AND ACCELERATOR CABLES, GA
Page 205 and 206:
ITEM PART NO. DESCRIPTION1 2 3 4CHO
Page 207 and 208:
ITEM PART NO. DESCRIPTION1 2 3 4ACC
Page 209 and 210:
Page 211 and 212:
Page 213 and 214:
ITEM PART NO. DESCRIPTION1 2 3 4INT
Page 215 and 216:
INTAKE DUCT AND AIR BOX ASSEMBLY -
Page 217 and 218:
EXHAUST SYSTEM11GED
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
CLUTCHES12GED
Page 225 and 226:
ITEM PART NO. DESCRIPTION1 2 3 4CLU
Page 227 and 228:
ITEM PART NO. DESCRIPTION1 2 3 4CLU
Page 229 and 230:
ITEM PART NO. DESCRIPTIONQTY1 2 3 4
Page 231 and 232:
ITEM PART NO. DESCRIPTION1 2 3 4DRI
Page 233 and 234:
Page 235 and 236:
Page 237 and 238:
DRIVETRAIN COMPONENTS13GED
Page 239 and 240:
FRONT DIFFERENTIAL MOUNTING AND HAL
Page 241 and 242:
ITEM PART NO. DESCRIPTIONFRONT DIFF
Page 243 and 244:
Page 245 and 246:
ITEM PART NO. DESCRIPTION1 2 3 4PRO
Page 247 and 248:
ITEM PART NO. DESCRIPTION1 2 3 4FOR
Page 249 and 250:
ITEM PART NO. DESCRIPTION1 2 3 4TRA
Page 251 and 252:
Page 253 and 254:
TRANSMISSION SHIFT SHAFT AND BELL C
Page 255 and 256:
TRANSMISSION SHIFT SHAFT AND BELL C
Page 257 and 258:
Page 259 and 260:
Page 261 and 262:
Page 263 and 264:
Page 265 and 266:
RADIATOR AND COOLANT SYSTEM(DIESEL
Page 267 and 268:
ITEM PART NO. DESCRIPTION1 2 3 4RAD
Page 269 and 270:
ITEM PART NO. DESCRIPTION1 2 3 4COO
Page 271 and 272:
ITEM PART NO. DESCRIPTION1 2 3 4COO
Page 273 and 274:
ITEM PART NO. DESCRIPTION1 2 3 4WAT
Page 275 and 276:
ITEM PART NO. DESCRIPTION1 2 3 4WAT
Page 277 and 278:
ITEM PART NO. DESCRIPTION1 2 3 4BLO
Page 279 and 280:
MAINTENANCE AND SERVICE TOOLS15GED
Page 281 and 282:
ITEM PART NO. DESCRIPTION1 2 3 4MAI
Page 283 and 284:
ITEM PART NO. DESCRIPTIONMAINTENANC
Page 285 and 286:
Page 287 and 288:
Page 289:
Page 292 and 293:
INDEX101972007 15-7101972009 15-710
Page 294 and 295:
INDEX102570401 15-11102571301 6-310
Page 296 and 297:
INDEX102730301 8-33102730801 8-5102
Page 298 and 299:
INDEXrubber 1-19stud 14-3bushing 1-
Page 300 and 301:
INDEXglow plug cord 8-41governor 9-
Page 302 and 303:
INDEXring set, piston 9-13ring, C-t
Page 308:
Club Car, Inc.P.O. Box 204658August
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2005 Carryall 295 / XRT 1500 (Gas & Diesel) - Bennett Golf Cars

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