INDEXrubber 1-19stud 14-3bushing 1-15A-arm 6-7anti-sway bar 6-11arm, lower 6-7flanged bronze 8-21forward/reverse 13-11greaseless 5-3, 5-5link 6-11Permiglide 13-5piston pin 8-23, 8-55pivot, urethane 6-13, 6-15plain 13-7return line 10-9self-lubricating 13-5steel 1-13teflon 6-13, 6-15urethane 1-13button, thrust 13-5buzzer, reverse 13-11Ccableaccelerator 10-15, 10-19bell crank 4-13, 5-9brake 4-13choke 10-17governor 10-23IQDM 15-7park brake 4-11transmission 13-23cage, roll 13-5calibration test module 15-3caliper, brake 4-3, 4-5cam installation tool 15-3camshaft 8-21, 9-13camshaft, fuel 8-27canister, air filter 10-25, 10-27capair filter 10-25, 10-27bolt assembly 8-29connecting rod 9-13filler 4-7fuel 10-9fuel tank 10-5inlet 12-5noise suppressor 9-5, 9-7oil filler 9-9pressure 14-5radiator 14-3rubber 13-3sealing 8-5, 8-9spark plug 9-5, 9-7speed control plate 8-39steering wheel 6-3valve 8-47cap, front corner 1-19carburetor air vent tube 10-3, 10-7carburetor float level tool 15-7carburetor, Honda 10-11card, safety first 15-9cargo box 1-19casegear 8-11, 13-13, 13-25, 13-27governor ball 8-27main bearing 8-19case cover, bearing 8-19chain, transmission 13-13charge coil 9-7charger bezel tool 15-3choke cable 10-17clampbar 14-7battery 7-25, 7-27breather tube 8-13hose 10-3, 10-7p- (fuel filter) 1-3, 1-5, 4-9, 8-3, 9-3, 10-7pipe 8-41wire 9-7, 9-13clevis pin 4-7cliphair pin 1-19clip, brake line 4-9, 10-15, 10-17, 10-19, 13-23clip, breather tube 10-13clip, governor 9-9clip, meter 7-21, 7-23clip, piston pin 9-13clip, return pipe 8-41clip, tube 10-3, 10-13clip, wire harness 10-13closeout 1-9clutch 12-13clutch alignment tool 15-5clutch cover 12-9, 12-11clutch housing 13-5clutch removal tool 15-3clutch tool kit 15-5clutch, diesel 12-11clutch, gas 12-9coilcharge 9-7ignition 9-7pocket insert 13-5coil with press-fit bobbin 13-5collar, alternator assembly 8-33, 8-35collar, crankshaft 8-23collar, idle gear 8-21collar, lever 8-39collet 8-47column, steering 6-3communication display module 15-5compression gauge 15-5compressor, piston ring 15-9compressor, valve spring 15-11connecting rod 8-23, 9-13connector, relay 7-17, 7-19console, drink holder 1-9continuity tester 15-5coolant exchanger 14-3coolant expansion tank 14-5coolant fill tee 14-3coolant lamp sensor 14-9coolant pipe 14-7coolant pipe mounting tab 14-7coolant temperature indicator light 7-23cooling fan 9-5, 14-3cord, glow plug 8-41corner cap 1-19cotter, rue ring 6-13, 6-15cover 9-9alternator assembly 8-33bearing case 8-19breather 8-13, 9-13clutch 12-9, 12-11crankcase 9-9CVT 8-3, 9-3, 12-3, 12-5, 12-9, 12-11cylinder head 8-13electrical 7-17, 7-19engine 10-21fan 9-5fuel camshaft 8-5head 9-11head filler 9-11heat proof 8-51input 13-7oil filter 9-9oil pump 9-9thermostat 14-9cover plate, output 13-5cover, steering column 6-3cowl 1-3, 1-5cowl support, ROPS 1-3, 1-5, 1-11crank 8-23crankcase 9-9crankcase cover 9-9crankshaft 8-23, 9-13C-type stop ring 6-5cup holder, seat 1-9cutter, valve seat 15-5, 15-11CVT 12-13CVT cover 12-3CVT cover kit, sealed 12-5CVT cover kit, unsealed 12-5cylinder head 8-9, 9-11cylinder head cover 8-13cylinder, master 4-7Page i-8<strong>2005</strong> <strong>XRT</strong> <strong>1500</strong>/<strong>Carryall</strong> 294 <strong>Gas</strong>oline and <strong>Diesel</strong> Vehicle Illustrated Parts List
INDEXDdash, front 1-7dashboard 1-3, 1-5decal4x4 3-11, 3-13bed load warning 3-3, 3-7<strong>Carryall</strong> 294 3-13Club Car 3-11, 3-13Club Car tailgate 1-19, 3-11, 3-13crush area warning 3-3, 3-7diesel 3-11, 3-13diesel fuel only 3-7driver/passenger 3-5, 3-9ground warning 3-5, 3-9high capacity 3-11, 3-13hot manifold warning 3-9hot surface warning 1-9, 3-5, 3-9, 14-7operating instructions 3-5, 3-9ROPS certification 1-11, 3-3, 3-7rotating parts 3-3, 3-7rotating parts and hot manifold 3-5, 3-9rotating parts warning 3-9trailer hitch 3-3, 3-7under 16 warning 1-11, 3-3, 3-7vehicle loading 3-3, 3-7warning, diesel 3-7warning, gas 3-3winch cable warning 3-5, 3-9<strong>XRT</strong> <strong>1500</strong> 3-11deflector oil 13-13diaphragm tube 10-13diesel tachometer probe 15-9differential housing 13-27differential, front 13-5diode, engine stop 9-7dipstick, oil 9-9disc 4-11dowel pin 13-5drag link 6-5drain cock 8-5drink holder console 1-9drive belt 12-7drive clutch fixed sheave tool 15-5drive clutch holder tool 15-5drive clutch hub puller 15-5drive clutch puller 15-5drive clutch spider removal tool 15-5drive clutch, moveable 12-9, 12-11drive shaft 13-9driven clutch base sheave 12-13driven clutch cam puller 15-5driven clutch puller plug 15-5driven clutch spring compression base tool15-5driven clutch spring compression collar tool15-5driven clutch spring compression nut tool15-5dry moly lubricant 15-7EE-clip 4-11, 4-13elbow 10-9end, tie rod 6-5engine block 8-5engine, diesel, Kubota D722 with closedbreather 8-3engine, Honda 9-3equalizer 4-11, 4-13exchanger, engine coolant 14-3exhaust header 11-3exhaust valve 8-47, 9-11expansion tank, coolant 14-5Ffan shroud 14-3fan, cooling 9-5, 14-3fastener, push-in 7-17, 7-19fender, front 1-3, 1-5fender, rear 1-17filler cap 4-7filterair 10-25, 10-27fuel 10-3, 10-7, 10-13inlet cover 12-5oil 8-7, 8-11, 9-15filter, air, canister 10-25, 10-27fitting, thread-forming grease 6-13, 6-15flange, water 14-9float set 10-11floor mat 1-3, 1-5floor plate, bed 1-13fly weight 13-21flywheel 8-25, 9-7flywheel puller 15-7FNR shifter bracket 8-3, 9-3, 13-23fork, transmission 13-21forward/reverse assembly 13-11Forward/Reverse shifter 13-11frame, tilt bed 1-13front body 1-3, 1-5front differential 13-5fuel camshaft 8-27fuel cap 10-9fuel filter 10-3, 10-7, 10-13fuel gauge sending unit 10-5, 10-9fuel injection pump 8-37fuel pickup tube 10-9fuel pump 10-7, 10-13fuel tank (diesel) 10-9fuel tank (gasoline) 10-5fuel tank cap 10-5fuel tank strap 10-3, 10-7fuel tank vent 10-5, 10-9fuel tank, diesel 10-9fuel tank, gas 10-5fuel tube 10-13fuel-hour gauge 7-21, 7-23fuse10-amp 7-17, 7-1925-amp 7-17, 7-1930-amp 7-19fuse block 7-17, 7-19Ggasketbearing case 8-19, 8-53breather cover 9-13carburetor 10-13carburetor adapter 10-13carburetor bowl 10-11case cover 9-9clutch cover 12-9, 12-11control plate 8-39, 8-53cover 8-19, 8-53, 12-5cylinder head 8-9, 8-53, 9-11cylinder head cover 8-13, 8-53, 9-11drain plug 8-7exhaust 8-53, 11-3, 11-5ex-manifold 8-51, 8-53fuel pump 8-5, 8-53gearcase 8-11, 8-53head cover 8-53head cover nut 8-29, 8-39, 8-41, 8-53idle apparatus 8-29, 8-53intake manifold 8-49, 8-53, 9-11, 10-13liquid 15-7nozzle 8-41oil pump 8-17, 8-53sending unit 10-5, 10-9thermostat 8-53, 14-9water flange 8-53, 14-9water pump 8-53, 14-11gauge, compression 15-5gauge, fuel-hour 7-21, 7-23gauge, oil 8-15gearcam 8-21case 8-11, 13-13, 13-25, 13-27crank 8-23helical 13-15, 13-21idle 8-21injection pump 8-27oil pump drive 8-17ring 8-25, 13-5, 13-27gear ring engagement 13-15gear yoke 15-7glow plug 8-41<strong>2005</strong> <strong>XRT</strong> <strong>1500</strong>/<strong>Carryall</strong> 294 <strong>Gas</strong>oline and <strong>Diesel</strong> Vehicle Illustrated Parts List Page i-9
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2005XRT 1500/Carryall 294Illustrate
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NOTE:This illustrated parts list re
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CONTENTSSECTION 6 - STEERING AND SU
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CONTENTSSECTION 12 - CLUTCHESClutch
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BODY AND TRIM1GED
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4ROP
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ITEM PART NO. DESCRIPTION1 2 3 4TIL
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ITEM PART NO. DESCRIPTION1 2 3 4ELE
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ITEM PART NO. DESCRIPTION1 2 3 4CAR
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WHEELS AND TIRES2GED
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ITEM PART NO. DESCRIPTION1 2 3 4WHE
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DECALS3GED
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ITEM PART NO. DESCRIPTION1 2 3 4SAF
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ITEM PART NO. DESCRIPTIONSAFETY DEC
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ITEM PART NO. DESCRIPTION1 2 3 4SAF
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ITEM PART NO. DESCRIPTIONSAFETY DEC
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ITEM PART NO. DESCRIPTION1 2 3 4BAD
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ITEM PART NO. DESCRIPTION1 2 3 4BAD
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BRAKE SYSTEMS4GED
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ITEM PART NO. DESCRIPTION1 2 3 4MAS
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ITEM PART NO. DESCRIPTION1 2 3 4HYD
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ITEM PART NO. DESCRIPTION1 2 3 4PAR
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ITEM PART NO. DESCRIPTIONPARK BRAKE
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PEDAL GROUP5GED
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ITEM PART NO. DESCRIPTION1 2 3 4ACC
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ITEM PART NO. DESCRIPTION1 2 3 4BRA
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ITEM PART NO. DESCRIPTION1 2 3 4PAR
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PARK BRAKE PEDAL ASSEMBLY WITH BELL
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STEERING AND SUSPENSION6GED
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ITEM PART NO. DESCRIPTION1 2 3 4STE
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ITEM PART NO. DESCRIPTION1 2 3 4STE
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTIONFRONT SUSP
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ITEM PART NO. DESCRIPTION1 2 3 4REA
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ELECTRICAL SYSTEM7GED
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14_BLU(W26)14_BLU(W25)18_RED(W83)18
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WIRING - GASOLINE VEHICLES BUILT BE
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14_BLU(W26)14_BLU(W25)18_RED(W83)18
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WIRING - GASOLINE VEHICLES BUILT AF
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718_RED(W88)18_RED(W87)18_RED(W89)1
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ITEM PART NO. DESCRIPTIONQTY1 2 3 4
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ITEM PART NO. DESCRIPTION1 2 3 4HEA
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ELECTRICAL COMPONENT BOX, GASOLINE
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ITEM PART NO. DESCRIPTIONELECTRICAL
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ELECTRICAL COMPONENTS, INSTRUMENT P
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ELECTRICAL COMPONENTS, INSTRUMENT P
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ITEM PART NO. DESCRIPTION1 2 3 4BAT
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ITEM PART NO. DESCRIPTION1 2 3 4BAT
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DIESEL ENGINE - CLOSED BREATHER8GED
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ITEM PART NO. DESCRIPTION1 2 3 4KUB
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ITEM PART NO. DESCRIPTION1 2 3 4CRA
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ITEM PART NO. DESCRIPTION1 2 3 4OIL
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ITEM PART NO. DESCRIPTION1 2 3 4CYL
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ITEM PART NO. DESCRIPTION1 2 3 4GEA
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ITEM PART NO. DESCRIPTION1 2 3 4HEA
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ITEM PART NO. DESCRIPTION1 2 3 4DIP
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ITEM PART NO. DESCRIPTION1 2 3 4OIL
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ITEM PART NO. DESCRIPTION1 2 3 4MAI
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ITEM PART NO. DESCRIPTION1 2 3 4CAM
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ITEM PART NO. DESCRIPTION1 2 3 4PIS
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ITEM PART NO. DESCRIPTION1 2 3 4FLY
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ITEM PART NO. DESCRIPTION1 2 3 4SHA
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ITEM PART NO. DESCRIPTION1 2 3 4IDL
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ITEM PART NO. DESCRIPTION1 2 3 4STO
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ITEM PART NO. DESCRIPTION1 2 3 440-
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ITEM PART NO. DESCRIPTION1 2 3 460-
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ITEM PART NO. DESCRIPTION1 2 3 4INJ
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ITEM PART NO. DESCRIPTION1 2 3 4SPE
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ITEM PART NO. DESCRIPTION1 2 3 4NOZ
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ITEM PART NO. DESCRIPTION1 2 3 4GOV
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ITEM PART NO. DESCRIPTION1 2 3 4STA
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ITEM PART NO. DESCRIPTION1 2 3 4VAL
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ITEM PART NO. DESCRIPTION1 2 3 4DIE
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ITEM PART NO. DESCRIPTION1 2 3 4EXH
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ITEM PART NO. DESCRIPTION1 2 3 4GAS
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ITEM PART NO. DESCRIPTION1 2 3 4PIS
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HONDA GX620 GASOLINE ENGINE9GED
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ITEM PART NO. DESCRIPTION1 2 3 4HON
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ITEM PART NO. DESCRIPTION1 2 3 4SHR
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ITEM PART NO. DESCRIPTION1 2 3 4IGN
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ITEM PART NO. DESCRIPTION1 2 3 4OIL
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ITEM PART NO. DESCRIPTION1 2 3 4CYL
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ITEM PART NO. DESCRIPTION1 2 3 4CRA
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ITEM PART NO. DESCRIPTIONOIL FILTER
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FUEL, INTAKE, AND GOVERNORSYSTEM10G
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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ITEM PART NO. DESCRIPTION1 2 3 4FUE
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CARBURETOR ASSEMBLY, HONDA GASOLINE
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CARBURETOR INSTALLATION - HONDA GAS
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GOVERNOR AND ACCELERATOR CABLES, GA
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ITEM PART NO. DESCRIPTION1 2 3 4CHO
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ITEM PART NO. DESCRIPTION1 2 3 4ACC
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ITEM PART NO. DESCRIPTION1 2 3 4GOV
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ITEM PART NO. DESCRIPTION1 2 3 4GOV
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ITEM PART NO. DESCRIPTION1 2 3 4INT
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INTAKE DUCT AND AIR BOX ASSEMBLY -
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EXHAUST SYSTEM11GED
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ITEM PART NO. DESCRIPTION1 2 3 4EXH
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ITEM PART NO. DESCRIPTION1 2 3 4EXH
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CLUTCHES12GED
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ITEM PART NO. DESCRIPTION1 2 3 4CLU
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ITEM PART NO. DESCRIPTION1 2 3 4CLU
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ITEM PART NO. DESCRIPTIONQTY1 2 3 4
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ITEM PART NO. DESCRIPTION1 2 3 4DRI
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ITEM PART NO. DESCRIPTION1 2 3 4DRI
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ITEM PART NO. DESCRIPTION1 2 3 4DRI
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DRIVETRAIN COMPONENTS13GED
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FRONT DIFFERENTIAL MOUNTING AND HAL
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ITEM PART NO. DESCRIPTIONFRONT DIFF
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ITEM PART NO. DESCRIPTION1 2 3 4FRO
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ITEM PART NO. DESCRIPTION1 2 3 4PRO
- Page 247 and 248: ITEM PART NO. DESCRIPTION1 2 3 4FOR
- Page 249 and 250: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 251 and 252: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 253 and 254: TRANSMISSION SHIFT SHAFT AND BELL C
- Page 255 and 256: TRANSMISSION SHIFT SHAFT AND BELL C
- Page 257 and 258: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 259 and 260: ITEM PART NO. DESCRIPTION1 2 3 4TRA
- Page 261 and 262: ITEM PART NO. DESCRIPTION1 2 3 4REA
- Page 263 and 264: ITEM PART NO. DESCRIPTION1 2 3 4REA
- Page 265 and 266: RADIATOR AND COOLANT SYSTEM(DIESEL
- Page 267 and 268: ITEM PART NO. DESCRIPTION1 2 3 4RAD
- Page 269 and 270: ITEM PART NO. DESCRIPTION1 2 3 4COO
- Page 271 and 272: ITEM PART NO. DESCRIPTION1 2 3 4COO
- Page 273 and 274: ITEM PART NO. DESCRIPTION1 2 3 4WAT
- Page 275 and 276: ITEM PART NO. DESCRIPTION1 2 3 4WAT
- Page 277 and 278: ITEM PART NO. DESCRIPTION1 2 3 4BLO
- Page 279 and 280: MAINTENANCE AND SERVICE TOOLS15GED
- Page 281 and 282: ITEM PART NO. DESCRIPTION1 2 3 4MAI
- Page 283 and 284: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 285 and 286: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 287 and 288: ITEM PART NO. DESCRIPTIONMAINTENANC
- Page 289: ITEM PART NO. DESCRIPTIONMAINTENANC
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- Page 296 and 297: INDEX102730301 8-33102730801 8-5102
- Page 300 and 301: INDEXglow plug cord 8-41governor 9-
- Page 302 and 303: INDEXring set, piston 9-13ring, C-t
- Page 308: Club Car, Inc.P.O. Box 204658August