Safety Technology From emergency stop relays to ... - Phoenix Contact

Safety TechnologyFrom emergency stoprelays to safety controllers

PSR safety relaysPSR safety relays offer the ideal solutionfor every safety application.A comprehensive product range is availablefor the reliable monitoring of safetyfunctions such as emergency stops, safetydoors, light curtains, and two-hand controldevices. The PSR-ESAM4 safety relay foruniversal use is now also available forvarious supply voltages.An ideal solution for every functionSafety relays are ideal for use in applicationswhere your machine or system only requiresa few safety functions and logic operations tobe implemented – one device per function.Safety through forciblyguided contactsA safety relay for the safe monitoring offunctions in machines and systems is based onrelay technology with forcibly guided contactsaccording to EN 50205.In a safety device with integrated monitoring,forced guidance is used for safe detection.Dangerous errors, such as the welding ofcontacts, are thus reliably detected and ahigh level of safety is achieved.Proven safety technology 4 PHOENIX CONTACT

Downtime and speed monitoringwith PSR-MOTIONSTOPdowntime and speed monitor is usedmachine or system – and, in the eventof an error, safely shut down themachine or system.parameter settings directly on the device –Removable operatingand display unit against manipulation use of PSR-OP-UNITSafe and rapid shutdown in theevent of an error semi-conductor outputs8 PHOENIX CONTACT

Configurable safety modules –PSR-TRISAFEYou can use the PSR-TRISAFEthe combination of all safety functionsto suit your requirements.via SAFECONF Softwarewith I/O modulesinto controllers with fieldbus couplersYou can benefit from PSR-TRISAFEparticularly when implementingcentral safety applications.Fieldbus couplerYou can easily use the fieldbus coupler toexpand your PSR-TRISAFE station so thatstatus information is also available in themachine controller.10 PHOENIX CONTACT

PSR-TRISAFESafe and freely configurable master module Extension modulescan easily expand your PSR-TRISAFEby adding safe digital inputs andoutputs, as well as safe relay outputs.Digital I/O module Relay output module 1- or 2-channel shutdownPHOENIX CONTACT 11

S MATIC S MATICS7-400 S7-400RU N1.1 2.1 1.1 2.11.1 2.1 1.12.11.2 2.21.2 2.2 1.2 2.21.2 2.21.3 2.31.3 2.3 1.3 2.31.3 2.31.4 2.41.4 2.41.4 2.41.4 2.41.1 2.11.2 2.21.3 2.31.4 2.41.1 2.11.2 2.21.3 2.31.4 2.41.1 2.1 1.12.11.2 2.21.3 2.31.4 2.41.2 2.21.3 2.31.4 2.4How does SafetyBridge technology work?Modules with SafetyBridge technology exchangeThis technology uses the standard control system andThe SafetyBridge logic module generates and monitorsthe SafetyBridge protocol and processes thesafety-related application program.Copyingprocedure forthe standardcontrol systemI/O moduleLogic moduleEven more powerful logic module Can now be combined with up to fivemodules (inputs or outputs) Extended main and Flash memoryPHOENIX CONTACT 13

Safety technology made easy –SAFECONF SoftwareThe SAFECONF configuration software canbe downloaded free of charge and providesyou with all the tools you need to configureyour safety logic in accordance with therelevant standards – easily in a single userinterface.the safety logic for PSR-TRISAFE andSafetyBridge technology via drag & drop.Integrated e-learningThe e-learning features integrated inthe software offer support in variousareas, such as PL determination and easyApplication helpA comprehensive help function offersas well as TÜV-certified applicationsafety requirements even easier.14 PHOENIX CONTACT

Easy device configuration in three stepsSelect and configuresafety functions.Connect the module I/Osto the safety functions.functions – and you're done!Intuitive operation and certified function blocksEasy configuration of safety logic without any programmingintuitively with the SAFECONF software.Simulation and diagnosticsShorter project throughput timesvalidation of the safety logic directlyat your PC.PHOENIX CONTACT 15

Safe control technology –solutions for PROFIsafeyou can play it safe even where demandingautomation systems are concerned.The safety controller as a2-in-1 combinationThe RFC 470S is a PLC with integrated safetycontroller. This combination allows safety functionstherefore reduces installation and wiring expense.Functional safety requirementsproducts displayed support safety functions inaccordance with the following requirements: EN 62061 PROFINET gatewayPROFINET/PROFIsafe applications.16 PHOENIX CONTACT

Coupling of PROFINET/PROFIsafe systemsThe safe PROFINET gateway represents two PROFIsafedevices. Standard I/O process data is transmitted fromone PROFINET system to another via PROFINET andsafe I/O process data is transmitted via PROFIsafe.concepts across systems.SafetyProg programming systemSafetyProg is used to develop secure applicationsfor PROFIsafe safety controllers. It is based onthe IEC 61131-3 standard and fulfills the safetyrequirements defined in IEC 61508.PROFINET system 1PROFIsafe PLCSafe I/O stationPROFINET system nSafe I/O modulesPROFIsafe modules can be integrated at any pointinto the Inline station.PROFIsafe gatewayOpennessthe the I/O level.Emphasis on modularityThe functions can be put togetherflexibly to suit requirements.PHOENIX CONTACT 17

The safety rangeat a glanceDo you have any questions about functionalof our extensive product and technologicalexpertise.Our safety experts will be happy to helpyou free of charge via our safety hotline:+ 49 5281 9-4627 77services and in-process support on requestas well as offering you training.Safety devicesCoupling relays . . . . . . . . . . . . . . . . . . . . . . Page 19PSR safety relays . . . . . . . . . . . . . . . . . . . . . Page 20Safety relay system/TBUS . . . . . . . . . . . . . . Page 21Downtime and speed monitors . . . . . . . . . Page 21Configurablesafety modulesPSR-TRISAFE . . . . . . . . . . . . . . . . . . . . . . . Page 22SafetyBridge technology . . . . . . . . . . . . . . . Page 23SAFECONF . . . . . . . . . . . . . . . . . . . . . . . . . Page 23PROFIsafecontrol technologyI/O modules . . . . . . . . . . . . . . . . . . . . . . . . Page 23Safety controllers . . . . . . . . . . . . . . . . . . . . Page 22SafetyProg . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2218 PHOENIX CONTACT

Safety devicesForcibly guided coupling relaysOutput contactsTypeApplicationPSR-URM Coupling relay 5 2 –PSR-URM/3X1 Coupling relay 3 3 –PSR-URM/5X1 Coupling relay 5 1 –PSR-URM/2X21 Coupling relay – – 2PSR-URM/4X1 Coupling relay 4 2 –Screw,plug-inConnection methodSpring-cage,plug-inScrew,fixedSpring-cage,fixedInputvoltageOrder No.X – – – 24 V UC 2963747X – – – 120 V UC 2981402– X – – 24 V UC 2963970– X – – 120 V UC 2981415X – – – 24 V UC 2981839– X – – 24 V UC 2981842X – – – 24 V UC 2981952– X – – 24 V UC 2981965– – X – 24 V UC 2981363– – X – 120 V UC 2981376– – X – 24 V UC 2981444– – X – 120 V UC 2981460– – – X 24 V UC 2981457– – – X 120 V UC 2981473Coupling relays for the process industryOutput contactsSafetyapprovalsConnection methodTypeInput voltageHigher-level controlsystemsSILIEC 61508SILIEC 61511SILIEC 50156Screw,plug-inSpring-cage,plug-inOrder No.PSR-FSP24 V DC1 1 – 3 3 3X – 2981978– X 2981981PSR-FSP/2x124 V DCPSR-FSP2/2x124 V DCPSR-ETP24 V DCCoupling relayfor failsafecontrollers2 1 – 3 3 32 1 – 2 2 21 – – 3* 3* –X – 2986960– X 2986957X – 2986575– X 2986588X – 2986711– X 2986562PSR-ESP424 V DC2 1 – 3 3 –X – 2981020– X 2981017AccessoriesTC-DO16-ESD Termination carrier for ESD applications 2902913TC-C-PSR3-M Cable set if confirmation contact is used 2903390TC-C-PSR3 Cable set if confirmation contact is not used 2903389TC-C-PTSM-J Jumper plug for occupying unused module slots 2903388TC-DO16-F&G Termination carrier for F&G applications 2902914TC-C-PSR3-24V Cable set with 24 V module supply 2903391*Low demandPHOENIX CONTACT 19

Safety devicesPSR safety relaysApplicationsOutput contactsSafetyapprovalsConnectionmethodTypeInput voltageCAT/PLEN ISO 13849-1SILCLEN 62061SILIEC 50156Screw,plug-inSpring-cage,plug-inOrder No.PSR-ESA2-B24 V AC/DCPSR-ESAM2/3x1-B230 V AC/DCPSR-ESAM4/2x124 V AC/DCPSR-ESAM4/3x1-B24 V AC/DCPSR-ESAM4/3x1-B42 ... 48 V AC/DCPSR-ESAM4/3x1-B60 V AC/DCPSR-ESAM4/3x1-B120 V AC/DCPSR-ESAM4/3x1-B230 V AC/DCPSR-ESAM4/3x124 ... 230 V AC/DCPSR-ESAM4/8x124 V AC/DCPSR-ESL424 V AC/DCPSR-ESD-3024 V AC/DCPSR-ESD-30024 V AC/DCPSR-ESD-T24 V AC/DCPSR-THC424 V AC/DCPSR-URM424 V AC/DCPSR-URM4-B24 V AC/DCX X – – – 4 – 1 2 1) /d1 ) 1 –X X – – – 3 – 1 2/d 1 –X X – – – 2 – 1 4/e 3 3X X – – – 3 – 1 4/e 3 3X X – – – 3 – 1 4/e 3 3X X – – – 3 – 1 4/e 3 3X X – – – 3 – 1 4/e 3 3X X – – – 3 – 1 4/e 3 3X X – – – 3 – 1 4/e 3 –X X – – – 8 – 1 4/e 3 –X X X – – 3 – 1 4/e 3 –X X X – – 2 2 1 4/e 3 –X X X 4) – – 3 2 1 4 3) /e3 ) 3 3) –X X X 4) – – 3 2 1 4 3) /e 3) 3 3) –– X – – X 2 – 1 4 2) /e 3 –Contact extensions 5 – 2 4/e 3 –Contact extensions 5 – 2 4/e 3 –X – 2963802– X 2963954X – 2901430– X 2901431X – 2900525– X 2900526X – 2900509– X 2900510X – 2901416– X 2901417X – 2901426– X 2901427X – 2901422– X 2901425X – 2901428– X 2901429X – 2981114– X 2981127X – 2963912– X 2963996X – 2981059– X 2981062X – 2981800– X 2981813X – 2981428– X 2981431X – Fixed times –see catalog for– X ordering dataX – 2963721– X 2963983X – 2963734– X 2964005X – 2981033– X 29810461)= Cat. 4/PL e with additional measures, 2) = Type IIIC according to EN 574,3)= Non-delayed contacts: Cat. 4, PL e, SILCL 3, off-delay contacts: Cat. 3, PL d, SILCL 2, 4) = Light grid types on request20 PHOENIX CONTACT

Modular safety relay system with PSR-TBUS connectionApplicationsOutput contactsSafetyapprovalsConnectionmethodTypeInput voltagePSR-SDC424 V DCPSR-URM4/B24 V DCPSR-URD3/324 V DCPSR-URD3/3024 V DCPSR-URD3/T224 V DCPSR-SIM4X X X X – 2 – 1 3) 4/e 3Contact extensions 4 – 2 4/e 3Contact extensions – 4Contact extensions – 4Contact extensions – 42delayed2delayed2delayedInput expander IP20 – interface module for up to 4 safety sensorsCAT/PLEN ISO 13849-1SILCLEN 620613/d 23/d 23/d 2Screw,plug-inSpring-cage,plug-inOrder No.X – 2981486– X 2981499X – 2981677– X 2981680X – 2981732– X 2981745X – 2981512– X 2981525X – 2981703– X 2981729X – 2981936– X 2981949PSR-SACB…AccessoriesPSR-TBUSInput expander IP65/67 –sensor box for up to4 safety sensorsDescription Order designation Order No.Cable length: 5 m PSR-SACB-4/4-L-5,0PUR-SD 2981871Cable length: 10 m PSR-SACB-4/4-L-10,0PUR-SD 2981884Dummy plugsfor free slotsSAC-2P-M12MS ASI TR 1539570DIN rail connector PSR-TBUS 2890425Terminating connector PSR-TBUS-TP 2981716Downtime and speed monitorsApplicationsContactsSafetyapprovalsConnectionmethodTypeInput voltagePSR-MOTIONSTOP with PSR-OP-UNIT24 V DCPSR-MOTIONSTOP without PSR-OP-UNIT24 V DCX X 4 – 4/e 3X X 4 – 4/e 3Order No.X – 2902363– X 2902364X – 2902786– X 2902787PSR-OP-UNITOperating and display unit for entering parameters and displaying actual values,can be directly snapped onto PSR-MOTIONSTOP basic devices2901578IFS-CONFSTICK Memory module for PSR-TRISAFE and PSR-MOTIONSTOP 2986122PSR-RSM4X – 2981538X X 4 – 4/e 324 V DC– X 2981541PSR-CONF-WIN Configuration software with connecting cable for PSR-RSM4 2981554Cable-/… Adaptation of the downtime and speed monitors to existing drive systems On request3)= Non-delayed contacts: Cat. 4, PL e, SILCL 3, off-delay contacts: Cat. 3, PL d, SILCL 2CAT/PLEN ISO 13849-1SILCLEN 62061Screw,plug-inSpring-cage,plug-inPHOENIX CONTACT 21

Configurable safety modulesPSR-TRISAFEApplicationsInputs/OutputsSafetyapprovalsConnectionmethodTypeInput voltageInputsSafe control outputsGrounding switching outputsAlarm outputsCAT/PLEN ISO 13849-1SILCLEN 62061SILIEC 61508SILIEC 50156Screw,plug-inSpring-cage,plug-inOrder No.PSR-TRISAFE-S24 V DCMaster module(stand-alone)20 4 2 2 4 4/e 3 3 3X – 2986229– X 2986232PSR-TRISAFE-M24 V DCPSR-TS-SDI8-SDIO424 V DCPSR-TS-SDOR424 V DCMaster module(safe extension)Safe digitalI/O extension module20 4 2 2 4 4/e 3 3 38 4* – (2)* 2* 4/e 3 3 3Safe relay module – – – – 44**/e**3** 3** 3X – 2986012– X 2986025X – 2986038– X 2986041X – 2986096– X 2986106PSR-TRISAFEstarter kitContents: PSR-TRISAFE-M, prewired power supply, USB cable for device configuration,2986300AccessoriesIFS-CONFSTICK Memory module for PSR-TRISAFE 2986122PSR-SAFECONF-BOX-DEGerman 2986151PSR-SAFECONF-BOX-EN English 2986164PROFIsafe control technologySafetyapprovalsTypeApplicationsNumber ofI/OsSafetyprotocolSoftwareCAT/PLEN ISO 13849-1SILCLEN 62061SILIEC 61508Order No.RFC 470S PN 3TXSafety controllerthat can be freely programmedusing LD and FDBUp to170 safedevicesPROFIsafe viaPROFINETSafetyProg 4/e 3 3 2916794FL PN/PN SDIO-2TX/2TXSafePROFINET gateway–PROFIsafe viaPROFINET– 4/e 3 3 270065122 PHOENIX CONTACT

SafetyBridge technologyApplicationsInputs/OutputsSafetyapprovalsTypeInput voltageSafe inputsSafe outputsAlarm outputsRelay outputsCAT/PLEN ISO 13849-1SILCLEN 62061SILIEC 61508PROFIsafeOrder No.IB IL 24 LPSDO 8-PAC24 V DCIB IL 24 LPSDO 8 V2-PAC24 V DCLogic module – 8 – – – 4/e 3 3 – 2916024Logic module – 8 – – – 4/e 3 3 – 2700606ILC 130 SBT V2starter kitILC 130 ETH, IB IL 24 LPSDO 8 V2-PAC, IB IL 24 PSDI 8-PAC, fully wired,2700993Safe I/O modulesIB IL 24 PSDI 8-PAC24 V DCInput module 8 – 8 – – 4/e 3 3 Yes 2985688IB IL 24 PSDO 8-PAC24 V DCOutput module – 8 – – – 4/e 3 3 Yes2985631IB IL 24 PSDO 4/4-PAC24 V DCOutput module –positive and negative switching– 4 – – – 4/e 3 3 Yes 2916493IB IL 24 PSDOR 4-PAC24 V DC / 230 V DCRelay module – – – – 4 4/e 3 3 Yes 2985864SAFECONFFree configuration software for PSR-TRISAFE and SafetyBridge modules.Download at www.phoenixcontact.comSafetyProg – programming softwareOrder designation Description Order No.SafetyProg Basic2700443SafetyProg AdvancedSafetyProg programming software,2700441SafetyProg Professional 2700442Search term:Phoenix safetywhether you meet the essential Machinery Directive requirements.PHOENIX CONTACT 23