Continental L-Head Engines Overhaul Manual - Igor Chudov

C O N T I N E N T A LL - H E A DQUICK REFERENCE CATALOGL-HEADWISCONSINMOTORS, LLC2020 Fletcher Creek Drive, Memphis, Tennessee 38133www.wisconsinmotors.com(800) 932-28582006 © All Rights ReservedWisconsin Motors, LLC

INDEXForwardSpecification Number InformationPrefaceEngine Part ClassificationSection I Index (L-Head)Section I Index (L-Head)-ContinuedIIIIIIVVVI

FOREWORDListings in this catalog are alphabetical. In order to locate subject parts in this catalog, simply refer tothe index which shows the part, under its common name, which will indicate the page the informationis located on.Information on size availability and ordering over or under size parts are included at the end of eachrespective parts section.The parts listed in this catalog are the common wearing type parts used in rebuilding engines.If a requirement exists for the non or low wearing parts, they can be obtained by consulting theWisconsin Motors, LLC Warehouse distributor or dealer, giving either the part number required or providethe engine model number, specification number, serial number and application, if possible.The following is a list of literature and service parts information available through theWisconsin Motors, LLC Warehouse distributor/dealer organization:1. TTP10024 - Continental L-Head Engines Overhaul Manual (Nominal Charge)2. LIT10137 - Continental TM Engines Overhaul Manual (Nominal Charge)3. LIT10148 - Continental TMD Engines Overhaul Manual (Nominal Charge)4. TTP10069 - Continental TMDT Engines Overhaul Manual (Nominal Charge)(use with TTP10099).5. LIT10188 - Continental Industrial Service Bulletins (Nominal Charge)6. LIT10171 - Cross Reference List on “B”, “R” and “S” Assemblies(L-Head & TM/TMD/TMDT)7. LIT10251 - Wall Chart - Supplement to LIT101718. LIT10252 - Catalog - Supplement to LIT101719. Service Parts Price List10. “R” Assembly Price List11. “S” Assembly Price List12. Brochures on Short Blocks and “S” Assemblies13. Microfiche Program - Listing Service Parts Requirements for Current Engines(Nominal Charge)Identification by Engine Series:TC Series - Includes Engine Model TC56.Y4 Series - Includes Engine ModelsY69, Y91 and Yl12.F4 Series - Includes Engine Models F124, F135, F140, F162, and F 163.F6 Series - Includes Engine Models F186, F209, F226, F227, F244, and F245.TM Series - Includes Engine Models TM13, TM20 and TM27.TMD Series - Indudes Engine Models TMD13, TMD20 and TMD27.TMDT Series - Includes Engine Model TMDT27.

SPECIFICATIONNUMBER INFORMATIONUp until the early 1960’s, the specification numbers issued ran from I thru 2999 and hadNO real meaning except in some isolated instances. For these OLD ENGINES, it is imperativethat you have the MODEL along with the specification and the APPLICATION.Then - specificationnumbers were issued that have reason.Specification Numbers F163, F227, F245, TC56, Yl12, TM13, TMD13, TM20 and TMD20have the following descriptions:4000 Series - Non-Material Handling Equipment Spedfications(ie. Welders, Sweepers, Air Compressors and etc.)5000 Series - Power Units and Standard Specifications6000 Series - Military Specifications8000 Series - Material Handling Equipment SpecificationsTM27, TMD27 and TMDT27 have the same reasoning except it was taken a step further.4500 Series, 5100 Series and 8500 Se.ries specifications were built with the ORIGINALoverhead oiling systems and some of the rocker shaft components as well as the cylinder headmay not be available. Refer to Service Bulletin #81-323 and 87-363 for additional information.As a result of these changes the specification numbers were replaced by 4600 Series, 5200Series and 8600 Series specifications.In mid 1989 specification series 4600, 5200 and 8600 were again changed to, 4700, 5300and 8700 series specifications. This change is reviewed in the Cylinder Head Screws Section,in the Distributor News Letter #89-14.At the same time as the mid-1989 TM - TMD - TMDT27 specificationwere being implemented, another MAJOR change was taking place...number changesWe now issue specificationnumbers in a Sequential manner...BEFORE: TM13 - TMD13 - TM20 - TMD20 - TM27 - TMD27 and TMDT27could all have a specification number of 4601 with different customers.TODAY: Specification 8052 would be assigned to TM20 and ABC ForkliftCompany and NEVER to another model.II

PREFACEThe following terminology will be used throughout the manual and is meant to simplifythe process of identifying groupings, any variations will be noted.F-4 SERIES This refers to the following engine models;F124, F4124, F135, F140, F4140, FA140, F162, F4162,FA162 & F163. FS145, FS162 & FS4145 are military models thatfall into the F-4 series with very limited parts availability.F-4 series late models are F135 & F163.F-6 SERIES This refers to the following engine models;F170, F186, F209, F218, F226, F227, F244, F245, F6170,F6186, F6209, F6218, F6226, F6227 & F6244.FS218, FS244, FS6218 & FS6244 are military engines thatfall into the F-6 series with very limited parts availability.F-6 series late models are F227, F245 & F6227.Y-4 SERIES This refers to the following engine models;Y69, Y91, Yl12, YAl12, IYl12, Y4069, Y4091 & Y4112.YS69 & YSl16 are military engines that fall into the Y-4 serieswith very limited parts availability.III

ENGINE PART CLASSIFICATIONS"Key" LettersA.Cylinder Blocks, Cylinder Heads, Cylinder Sleeves, Cylinder Head Gaskets, Pistons,Piston Pins, Piston Rings, Inserts, Cylinder Head Covers and other Miscellaneous Parts.B. Flywheel housings, Oil Pans, End Plates, Gear Covers, Bearing Caps, Oil Seals, FillerBlocks, Oil Pan Gaskets and other Miscellaneous Parts.C. Crankshafts, Flywheels, Thrust Washers, Ring Gears, Vibration Dampers, OilThrowers, Stub Shafts and other Miscellaneous Parts.D. Connecting Rods, Connecting Rod Bolts.E. Exhaust Manifolds, Exhaust Manifold Gaskets, Flanges, Shields, Crabs and other MiscellaneousParts.F. Intake Manifolds, Gaskets and other Miscellaneous Parts.G. Bearings and Bushings.H. Gears, Chains, Sprockets.I. Valves, Valve Guides, Valve Springs, Tappets, Retainers, Camshafts, Push Rods,Rocker Arms and other Miscellaneous Parts.K. Hose, Fan Belts, Fan Blades, Water Pumps and Parts, Pulleys, Shrouds, Thermostats,Tubes and other Miscellaneous Parts.L. Float-o Screens, Oil Pumps, Tubing, Oil Fillers and other Miscellaneous Parts.M. Pulleys, Suppressors, Brackets, Straps and other Miscellaneous Parts.O. Starting Jaws, Cranks, Washers, Supports and other Miscellaneous Parts.P. Power Unit Parts, House Equipment, Tanks, Tubes and other Miscellaneous Parts.S. Governor Springs, Arms, Weights, Governor Rods, Governor Bearings and other MiscellaneousParts.T. Bearing Kits, Water Pump Kits, Piston Kits, Gasket Kits, Valve Kits, Camshaft Kits, CrankshaftKits, Cylinder Head Kits and other Miscellaneous Kits - Tools.U. Gasket Kits.V. Belts, Pulleys, Gaskets, Brackets and other Miscellaneous Parts.W. Wire and Cable.X. Studs, Screws, Nuts, Washers, Gaskets, Keys, Pins, Plugs, Fittings, House Clamps,Hose, Ball Bearings and other Miscellaneous Parts.IV

DISTRIBUTOR PARTS CATALOG (L-HEAD)SECTION IINDEXBearings - Crankshaft and Main Bearings ............................................. 1 - 2Bushings - Camshaft .............................................................................. 1 - 2Camshafts .............................................................................................. 3 - 4Connecting Rods .......................................................................................... 5Filler Blocks .................................................................................................. 6Gasket Sets - Engine ............................................................................. 7 - 8Gears - Camshaft and Crankshaft Sets ....................................................... 9Gear - Fan Drive ........................................................................................ 10Gear - Idler ................................................................................................. 11Manifolds .................................................................................................... 12Oil Pumps ........................................................................................... 13 - 16Pistons, Rings & Associated Parts ............................................................. 17Associated Valve Train Parts ...................................................................... 18Valves and Associated Parts .............................................................. 19 - 22Water Pumps ...................................................................................... 23 - 24Water Pump Pulleys ........................................................................... 25 - 28

INDEX (CONTINUED)Explode ViewCylinder Head, Crankcase, Oil Pan & Flywheel Housing(Figure #1).......................................................................... 30- 33Valve & Camshaft (Figure#2)................................................... 34 - 35Piston, Crankshaft and Flywheel (Figure#3)............................ 36 - 37Front End Plate and Gear Cover (Figure#4) ............................ 38 - 39Oil Pump (Figure #5)................................................................. 40 - 41Water Pump (Figure#6)............................................................ 42 - 43Gear Cover IdentificationClark Gear Cover Y400 "B" Modelwith Live Stud Idler .................................................................... 44 - 45Clark Gear Cover Y400 "C" Modelwith Fixed Stud Idler ................................................................. 46 - 47Clark Gear Cover "B" Model F400 and F600with Fixed Stud Idler ................................................................. 48 - 49Clark Gear Cover "B" Model F400 and F600with Live Stud Idler .................................................................... 50 - 51Clark Gear Cover "C" Model F600with Fixed Stud Idler (F227A502 & F245A509 CC) .................. 52 - 53Clark Gear Cover "C" Model F600with Fixed Stud Idler (F227A408 & F245A502 CC) .................. 54 - 55Towmotor Gear Cover F400 and F600Front End with Idler ................................................................... 56 - 57Towmotor Gear Cover Y400 Front Endwith Idler .................................................................................... 58- 59

BEARINGS - CRANKSHAFT AND MAIN BEARINGSBUSHINGS - CAMSHAFTBEARING KITCRANKSHAFTMAIN BEARINGBEARING KITCONNECTING RODBUSHING KITCAMSHAFTNOTESF Series 4 Cyl EnginesModels F124-F140-F162F400T00323F400T00324(Cy11-3 & 2-4)F400T00181*Model F135F163T00103F400T00264(Cy11-3 & 2-4)F400T00352(Cyl- All)F400T00181*Model F163F163T00103F400T00264(Cy11-3 & 2-4)F400T00352(Cyl- All)F400T00181*F Series 6 Cyl EnginesModels F186- F209F600T00380Model F209 ClarkF600T00381(Cyl 1-3-5& 2-4-6)F600T00250*(Standard)F600T00362*(Heavy Duty)F226T00223F Series 6 Cyl EnginesModels F226 - F244F226TO0224(Cyl 1-3-5& 2-4-6)F600T00250*(Standard)F600T00362*(Heavy Duty)F226T00223Models F227-F245F226T00224(Cyl 1-3-5& 2-4-6)F600T00250*(Standard)F600T00362*(Heavy Duty)F6227T00101F226T00224(Cyl 1-3-5& 2-4-6)F600T00395(Cyl - All)F600T00250*(Standard)F600T00362*(Heavy Duty)

BEARINGS - CRANKSHAFT AND MAIN BEARINGSBUSHINGS - CAMSHAFTBEARING KITCRANKSHAFTMAIN BEARINGBEARING KITCONNECTING RODBUSHING KITCAMSHAFTNOTESTC Series 2 Cyl EngineModel TC56Y400T00263TC56T00102F226G00229*(Front Only)Y Series 4 Cyl EngineModel Yl12Y400T00238Y400T00263(Inch FlangeBearing)Y400T00236(Cyl 1-3 & 3-4)Y400T00253(Cyl - All)Y400T00252*Y400D03033* NOTE:NOTE:Precision Camshaft Bushings - Finish Reamed.F Series Crankshaft and Rod Bearings available in standard and undersized .010, .020, .030 &.040TC & Y Series Crankshaft and Rod Bearings available in standard and undersized .010, .020 &.030NOTE:Refer to Service Bulletins70-170 (F Series)70-190 (Yl12 Engines)70-191 (Y Series)79-292 (Cast-vs-Forged Rod)2

CAMSHAFTSAll camshafts fall into a couple of general categories;1. Cast iron or steel,2. Solid or hollow nose,3. Two (2) or three (3) bolt thrust plate.The three (3) bolt thrust plate style camshafts are becoming quite rare. You can substitutethe two (2) bolt style by modifying the front gear plate and redrilling the block for the twobolt plate, you will have to use the corresponding cam gear for the (2) bolt set-up.F-4 SERIESPART NUMBERF140100400F400100343F400100502F400100505F401100200DESCRIPTIONC.I. Solid nose three (3) bolt thrust plate. Commonapplications F124, F140 and F162 general specs requiringno power take off from the camshaft.C.Io Solid nose two (2) bolt thrust plate. Commonapplications Welders, Air Compressors Sweepers andgeneral specs not requiring power being taken off the cam.Steel hollow nose two (2) bolt thrust plate. Commonapplications are Baker forklifts and other specs requiringpower taken off the camshaft while using the internal balltype governor.C.I. Hollow nose two (2) bolt thrust plate. Most commonapplications are Allis Chalmers, Clark, Baker York andPettibone Mercury forklifts.Steel solid nose two (2) bolt thrust plate. Most commonapplications are Hyster and White lift trucks also anyapplication requiring power off the camshaft using anexternal bolt on hydraulic pump.F-6 SERIESF601100304F601100306C.I. Solid nose two (2) bolt thrust plate. Welders, aircompressors and pumps are the most common applications.Steel hollow nose two (2) bolt thrust plate. Hyster withinternal governor and Clark C500 series fork lifts are themost common users.

CAMSHAFTS (Continued)F-6 SERIESPART NUMBERF601100307F601100501DESCRIPTIONSteel solid nose two (2) bolt thrust plate. Hyster lift truckswith an external governor is the most common application.C.I. Hollow two (2) bolt thrust plate. Catapillar and AllisChalmers lift trucks are the most common applications.F601100502 Steel hollow two (2) bolt thrust plate. See F601100306.Y-4 SERIESY400100246Y400100500Y400100501C.I. Solid nose two (2) bolt thrust plate. Generalapplications without pumps driven off the cam gear.C.I. Hollow two (2) bolt thrust plate. Clark lift trucks arethe most common application.Steel hollow nose two (2) bolt thrust plate. This wouldused on a Hyster as the solid nose camshaft has beendiscontinued. You must plug the cam nose with theN56100202 plug.Common parts for all camshafts;¯ X00506 Key¯ X18498 7/8" Nut (This is used on earlier camshafts.)¯ X18554 1" Nut (This is the nut used on all but the F140100400 camshaft listedabove. The F140100400 uses a X18242 nut which has limited availability.)¯ F400100246 2 Bolt thrust plate¯ D600100259 3 Bolt thrust plate¯ D600H00220 Cast Iron oil pump drive gear.¯ F600H00205 Steel oil pump drive gear.¯ X03203 Cam thrust plate bolt (for F400100246 cam thrust plate)¯ X00297A Washer for X03203Service and parts bulletinsreferences.numbered 72-209, 72-213 and 91-418 to be used as4

CONNECTINGRODSConnecting rods fall into only two (2) categories--F-SERIES and Y-SERIES~with the F-4and F-6 having common connecting rods. Both series of connecting rods have severalcastings that have been used. The early castings had a heavier walled piston pin bushingand these will be noted with Federal Mogul part numbers.F-4 & F-6 SERIESCASTING NUMBERF400D500&F400D502F226D400PART NUMBERF400D03033&F400D05023F226D04002DESCRIPTIONEarly F-series rods with the F400D500castings usually having the heavywalled pin bushing. F/M #9324XLate F-series rod forged steel castingF227D600COMMON COMPONENTS:¯ F400G00211 Pin Bushing¯ X18546 Rod NutF227D06001Late F-series rod cast iron casting.NOTE: Don’t mix F226D400 andF227D600 rods in the same engine.F400D00202 Rod BoltTC & Y-4 SERIESCASTING NUMBERY400D402Y400D403PART NUMBERY400D04021Y400D03033&Y400D04033DESCRIPTIONY69 & Y91 connecting rod can haveboth thin wall and thick wall bushings.The difference between these rods andthe Yl12 is the length of the pin bosswhich requires a shorter pin bushing.F/M #9889XYl12 connecting rod. Newer specs alluse (4) of the Y400D04033 rod.F/M #9889XACOMMON COMPONENTS:¯ Y400G00234 Pin Bushing (Y69 & Y91)¯ Y400G00235 Pin Bushing (Y112)¯ Y400D00208 Rod Bolt¯ X18547 Rod NutNOTE: Refer to Service Bulletins 70-170 (F Series)70-190 (Yl12 Engines)70-191 (Y Series)

FILLER BLOCKSALL FRONT FILLER BLOCKSIDENTIFICATIONFront Filler Blocks used paper gasket materialD600B00340 -D600B00323 -D600B00322 -4 - 3/8" Tapped Holes4 - 5 / 16" Tapped Holes3 - 5/16" Tapped and 1 Hole UntappedInk StampedInk StampedInk StampedFront Filler Blocks used with silicone gasket materialF601B00305 -Y401B00300 -4 - 3/8" Tapped Holes3 - 5/16" Tapped & 1 Hole UntappedCastingCastingP/NP/NREAR FILLER BLOCKSCurrent F Series with paper gasket material - F400B00482Current F Series with silicone gasket material - F601B00425Current F Series Rear Guard -F600B00399Ink StampedCasting P/NCasting P/NYl12 Series with paper gasket material -Yl12 Series with silicone gasket material -Yl12 Seris Rear Guard -D600B00406Y401B00400D600B00305Ink StampedCasting P/NCasting P/NEarly F4 & F6 SeriesModels F124 - F140 - F162 - F209 - F218 - F226 - F244All have paper gasket for pan gasketRear filler block - D600B00406Rear Guard - D600B003056

GASKET SETTOPF Series 4 Cyl EnginesModels F124-F135-F140 &F162-F163F4U01007F Series 6 Cyl EnginesModels F186-F209-F226F6U01003Models F227-F244-F245F6U01004TC Series 2 Cyl EngineModel TC56TC56U01002Y Series 4 Cyl EngineModel Y69Model Y91Model Yl12Y4U01005Y4U01006Y4U01007GASKET SETSmENGINEGASKET SETBOTTOMF4U03004F6U03006(Form-in-Place Type)F6U03004F6U03006(Form-in-Place Type)F6U03004F6U03006(Form-in-Place Type)F6U03006Y4U03003F6U03006(Form-in-Place Type)Y4U03003F6U03006(Form-in-Place Type)Y4U03003F6U03006(Form-in-Place Type)GASKET SETREARF4U05001F4U05001F4U05001

GASKET SETSmFRONT ENDSTANDARD CLARK HYSTER TOWMOTOR ’ BAKERY Series 4 Cyl EngineModels Y69-Y91-Y112Y4U02011Y4U02005Y4U02009(New Type)Y4U02012Y4U02006Y4U02014TC Series 2 Cyl EngineModel TC56Y4U02011iF Series 4&6 Cyl EnginesModels F124-F135-F140.F162-F163-F186-F209-F226-F227-F244-F245F4U02017F4U02016(w/o F.E.Plate)F4U02001F4U02005F6U02003(SteeringPump)F4U02017F4U02016(InternalGovernor)F4U02018F4U02016F4U02017(w/F400B00522Cover)

GEARS - CAMSHAFT & CRANKSHAFT SETSGEAR - CAM GEAR - CRANKF Series 4 & 6 Cyl EnginesModels F124-F135-F140-F162-F163F186-F209-F226-F227-F245F400H00310 (1)*S-48 TeethF400H00401 (2)*S-48 TeethF400H00227 (2)*HT-48 TeethF124H00302 (3)*S-48 TeethF124H00401 (3)*HT-48 TeethF400H00404 (3)*H-56 TeethF400H00418 (3)*HT-56 TeethD600H00300*S-24 TeethD600H00300*S-24 TeethF400H00326*HT-24 TeethD600H00300*S-24 TeethF400H00326*HT-24 TeethF600H00317*H-28 TeethF400H00357*HT-28 TeethTC Series 2 Cyl EnginesModel TC56Y400H00304*S-38 TeethY400H00205*S-19 TeethY Series 4 Cyl EnginesModels Y-69-Y91-Y112Y400H00304*S-38 TeethY112H00204*HT-38 TeethY400H00312*S-38 TeethY112H00312*HT-48 TeethY112H00314Y400H00205*S-19 TeethY112H00203*HT-29 TeethY400H00247*H-19 TeethY112H00205*HT-24 TeethY400H00244* NOTE:# NOTE:NOTE:Gears marked "S" indicate Standard Material, marked "HT" indicate Special Heat Treatingand "H" indicates Special Hardness.Gears marked (1) indicate gear hub length of "1.Gears marked (2) indicate gear hub length of 1-3/16".Gears marked (3) indicate gear hub length of 29/32.Gears are available in standard sizes ONLY.9

GEAR -FAN DRIVEADAPTERFAN DRIVE(COMPLETE)GEAR FANDRIVESHAFT FANDRIVEPULLEY FANDRIVEGASKETADAPTER TOGEAR COVER(Clark Style)F Series 4 & 6 Cyl EnginesModel F163-F245F401 B03140F162H0030920 TeethF401K00212F245K003025-27/32 ODDual 3/8 BeltF209B00208Model F244F209K03340F162H0030920 TeethF209K02260F209K003335-27/32 ODDual 3/8 BeltF209B00208(Towmotor Style)ModelsF135-F140F162-F163F209K03270F209H0030320 TeethF209K02240F209K003275-27/32 ODDual 1/2 BeltF209B00208F209K03410F224H0020220 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209B00208F401K03630F400H0035823 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209B00208ModelsF209-F226-F227F224-F245F209K03270F209H0030320 TeethF209K02240F209K003275-27/32 ODDual 1/2 BeltF209B00208F209K03360F244H0020220 TeethF209K02260F209K003365-53/64 OD1/2 Belt &3/8 BeltF209B00208F209K03410F244H0020220 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209B00208F401K03630F400H0035823 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209B00208(Baker Style)Models F162-F163F209K03310F162H0030920 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209B00208F401K03300F162H0030920 TeethF209K02260F401 K003275-27/32 OD7/16 Polly-flexBeltF209B00208(Baker Style)F Series 4 & 6 Cyl EnginesModels F162-F163F401K03620F400H0035923 TeethF209K02260F401 K003275-27/32 OD7/16 Poly-flexBeltF209B00208Models F226-F227F209K03310F162H0030920 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209B00208F601K03080F400H0035923 TeethF209K02260F209K003305-53/64 ODDual 1/2 BeltF209BO0208NOTE: Reference Service Bulletin #75-250 |0

GEAR-IDLERGEARIDLERSTUDIDLERPLUNGERTHRUSTSPRINGTHRUSTBUTTONTHRUSTBOLTWASHERTHRUSTCARRIERPLUNGERF Series 4 & 6Cyl Engines(Clark Style)ModelsF124-F135F140-F162F163-F209F226-F227F244-F245F209H03011(Incl Stud)43 Tee~F209tt02011(Incl Stud)50 TeethF 124H002003" Long1-3/16 ODLive StudF 124H002002" Long1-3/16 ODLive StudF400H00207F400H0020721RM0021521RM00215X06901X060901F 124H00201F 124H00201F400tt0410155 TeethF400H002263-13/32 Long3-3/80DFixed StudX070991.5" LongF400H0410155 TeethF400H002263-13/32 LongI-3/80DFixed StudX071231.18" LongF600H0321150 TeethF600H002283-1/16 Long1-3/80DFixed StudX070991.5" LongF 124H0020 lF600H0404055 TeethF600H003233-5/32 Long1-3/80DFixed StudF600H00233(TowmotorCaterpillarStyle)ModelsF124-F135F162-F163F209-F226F227-F244F245F400H0324039 TeethF400H002223-1/6 Long1-1/40DF400H0022421RM00215C400H00215F400H00223Y Series4 Cyl Engines(Clark Style)Model Y 112Y400tt0336028 TeethY400H002512-7/8 Long1-1/40DFixed StudY400H00246Y400tt0340028 TeethY400H003392-13/16 Long1-1/40DFixed StudY400H00246(TowmotorStyle)Model Y 112Y400H0313035 TeethY400H002072-5/8 Long1-1/40DD600H00202Y400H0317035 TeethY400H003282-9/16 Long1-1/50DF400HO022421RM00215D600H00202F400H0022311

MANIFOLDSF-4 SERIESINTEGRALUPDRAFT MANIFOLDSF400E005181-1/4" S.A.E. carb--top front outlet with a machined flange forbolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.Is considered the standard manifold on F163 engines.F400E005141-1/4" S.A.E. carb--exhaust outlets both front and rear.Exhaust outlet elbow part #F400E00321, outlet coverpart #F600E00227 and outlet gasket part #F600E00226are component parts used with this "universal" manifold.Most popular on F163 engines.F162E004181" S.A.E. carb~top front outlet with a machined flange forbolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.F162E00512 1" S.A.E. carb--top front exhaust outlet with 1-1/2"National Pipe Thread for exhaust pipe.INTEGRALDOWNDRAFT MANIFOLDSF400E004231-1/4" S.A.E. carb--with a center bottom exhaust outlet.Exhaust outlet gasket part #F400E00205 or F400E00256.F400E006011-1/4" S.A.E. carb--with a front side outlet.NOTE:F-6 & Y-4 Manifolds to be issued at a later date.12

DIM. A DIM.A DIM. A DIM. ADIM. BOIL PUMPSF Series 4 Cylinder EnginesModels F162 - F163PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF400L033012A=7-1/8F6T02003NoF218L002048UL212F600H00205SteelF400L03550F400L033042A=7-1/8F6T02002NoF218L002048UL212D600H00220CastIronF400L03550F Series 4 Cylinder EnginesModel F163PUMP-OILCOMPLETESTYLEMTGKITREPAIRDIMFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF400L043111A--7-1/8B=3/4IF400L043131A=7-1/8B=3/4F6T02002F6T02003YesIncl: OilRelief ValveYesIncl: OilRelief ValveF218L002048UL212F218L002048UL212D600H00220Cast IronF600H00205SteelD600L02120D600L02120F400L043312A=7-1/8F6T02002YesF218L002048UL212D600H00220Cast IronF400L0355013

OIL PUMPS (CONTINUED)F Series 4 Cylinder EngineModels F4124 - F4140 - F4162PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF600L041341A=9-1/8B=3/4F6T02003NoF600L002028UL212F600H00205SteelD600L02120F600L041351A=9-1/8B=3/4F6T02002NoF600L002028UL212D600H00220Cast IronD600L02120F Series 4 & 6 Cylinder EnginesModels F163 F227 - F245PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF400L043121A=7-1/8B=3/4F6T02002YesF218L002048UL212D600H00220Cast IronD600L02120F400L043141A=7-1/8B=3/4F6T02003YesF218L002048UL212F600H00205SteelD600L02120F Series 4 & 6 Cylinder EnginesModels F124 - F135 - F140 - F162 - F163 - F186 - F209 - F226 - F227 - F244 - F245PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF600L041311A=7-1/8B=3/4F6T02003NoF218L002048UL212F600H00205Stee!D600L02120F600L041321A=7-1/8B=3/4F6T02002NoF218L002048UL212D600H00220Cast IronD600L02120F Series 6 Cylinder EnginesModels F227 - F245PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF400L043154A=7-1/8F6T02002YesF218L002048UL212D600H00220Cast IronF400L02490F400L0022914

OILPUMPS (CONTINUED)F Series 6 Cylinder EnginesModels F186 - F209 - F226 - F227 - F244 - F245PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENF600L413324A=7-1 / 8F6T02003NoF218L002048UL212F600H00205SteelF400L02490F400L00229F600L413334A=7-1/8F6T02002NoF218L002048UL212D600H00220Cast IronF400L02490F400L00229F600L041461A=7-1/8B=31,/32F6T02003NoF218L002048UL212F600H00205SteelD600L02120F600L414141A=7-1/8B=31,/32F6T02002NoF218L002048UL212D600H00220Cast IronD600L02120TC Series 2 Cylinder EnginesModel TC 56PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENY400L409133A=5-13/16Y400T00205NoY400L00245/Y400L0035321UL210/Y401L00204D600H00220Cast IronTC56L00301Y400L050203A=5-13/16Y400T00281(**)NoY400L00353Y401L00204D600H00220CastIronTC56L00301~Y400L40915 3A=5-13/16Y400T00207NoY400L0024521UL00210F600H00205SteelTC56L0030115

OIL PUMPS (CONTINUED)Y Series 4 Cylinder EnginesModels Y69 - Y91 - Yl12PUMP-OILCOMPLETESTYLEMTGDIMKITREPAIRFULL FLOWFILTERMACHG.SHAFT-PUMPSTUD-GEARGEAR-DRIVESCREENPICK-UPFELT-SCREENY400L040911A=5-13/16Y400T00207NoY400L00245/Y400L0035321UL210/Y401L00204F600H00205SteelD600L02120Y400L050001A=5-13/16Y400T00282(**)NoY400L00353Y401L00204F600H00205SteelY400L00356Y400L040931A=5-13/16Y400T00205NoY400L00245/Y400L0035321UL210/Y401L00204D600H00220CastIronD600L02120Y400L050101A=5-13/16Y400T00281NoY400L00353Y401L00204D600H00220CastIronY400L00356NOTE: Refer to specific engine specifications service list to determine service parts required.NOTE: For F4 & F6 Oil Pumps - Refer to service bulletin #87-370.NOTE: For TC56 & Y4 Oil Pumps - Refer to service bulletin #87-367.NOTE: NLA & new P/N to be assigned.NOTE: Must Order Drive Gear Separately.16

PISTONS, RINGS & ASSOCIATED PARTSBORE PISTONDIA. (INCL: PIN &RETAINING RINGRING KITPISTON(ENGINE SET)PINPISTONBUSHINGPISTON PINRETAINERPISTON PINF Series4 Cyl EngineModel F1353-1/8F135A04021EF135T00104F600A00214F400G00211X07108F227000207"Model F140Models F162-F1633-3/163-7/16F209A04031EF163A04081EF163A04082E*F163A04084E**F140T00182F163T00119F600A00214F600A00214F400G00211F400G00211X07011X07011F163A00205*F Series6 Cyl EnginesModel F209Models F226-F2273-3/163-5/16F209A04031EF227A04111EF227A04113E*F227A04114E**F209T00133F227T00115F600A00214F600A00214F400G00211F400G00211X07011X07011F227A00207*Models F224-F245 3-7/16F163A04081EF163A04082E*F245T00110F600A00214F400G00211X07011F163A00205*TC Series2 Cyl EngineModel TC563-3/16Y400A04721EY400A04722E*Y400A04724E**TC56T00101Y400A00225Y400G00235PYA00220Y4000A00254*SeriesCyl EngineModel Y912-7/8 Y400A04061EY91T00124Y400A00207Y400G00234PYA00202Model Yl123-3/16 Y400A04721EY400A04722E*Y112T00162Y400A00225Y400G00235PYA00202Y400A00254*NOTE:Piston and Ring Kits available in standard and oversizes: .020, .030, .040 and .060.Example for ordering: F163A04081E20 -- .020 oversize.NOTE:*NOTE:**NOTE:Piston Pin F600A00214 and Y400A00225 are available in standard and oversizes:Example for ordering: F600A00214003 = .003 oversize.Optional plug.Contains both plug and retainer..003 and.005.17

ASSOCIATED VALVE TRAIN PARTSINSERTEXHAUST VALVEGUIDEEXHAUST INTAKETAPPETEXHAUST INTAKEF Series 4 Cyl EngineModels F124-F135-F140-F162-F163F163A00206010(1.358 OD)TM27100316"F600102520F Series 6 Cyl EnginesModels F186-F209-F226-F227-F244-F245F226A00237010(1.451OD)F163A00206010(1.358OD)TM27100316"F600102520TC Series 2 Cyl EnginesModel TC56TC56A00200010(1.140OD)TC56100203F600102520Y Series 4 Cyl EnginesModels Y69-Y91-Y112Y400A00243010(1.140 OD)TC56100203F600102520NOTE:F600102520 Tappets available in standard and the following oversizes: .001, .003, .005, .010, .015 and.020.Example for ordering: F600102520001 = .001 oversize.*NOTE:For use on TM/TMD Engines ONLY--Use TM27100315 Oversize Guide - Service. Refer to SPB #82-329.18

VALVES & ASSOCIATED PARTSVALVEEXHAUSTVALVEINTAKELOCKEXH. &INTAKESPRINGEXH. &INTAKERETAINEREXH. &INTAKEROTO COILEXH. &INTAKEF Series 4 Cyl EnginesModels F124-F140-F162F163 Early Model(Standard IntakeExhaust)F600100351Drilled StemStdMaterialDia head 1-13/64F600100229Drilled StemDia Head 1-33/64Y400100205Pin TypeY400100215F400100202(Standard Roto Exh.)F400100328Groove StemRotoStd MaterialDia Head 1-13/64Z120100235 (E)*Roto TypeY400100215F400103410(E)*(Special Valves)F400100335Groove StemRotoStelliteDia Head 1-13/64Bottom of Stem togroove is .295F600100343Groove StemRotoDia Head 1-33/64Botton of stem togroove is .295Z120100235Roto TypeY400100215F400100250(I)*F400103410 (E)*F600100352Drilled StemStdMaterialDiaHead 1-21/64Y400100205Pin TypeY400100215F400100202F400100332Drilled StemStdMaterialDiaHead 1-29/64F400100205Drilled StemDia Head 1-41/64Y400100205Pin TypeY400100215F400100202NOTE: E = ExhaustI = Intake19

VALVES & ASSOCIATEDPARTSVALVEEXHAUSTVALVEINTAKELOCKEXH. &INTAKESPRINGEXH. &INTAKERETAINEREXH. &INTAKEROTO COILEXH. &INTAKEModels F135-F163(Standard Intake &Exhaust Valve can alsobe used as Roto Valveby adding Roto Coil.)F601100303Groove StemRotoStd MaterialDia Head 1-13/64Bottom of Stem toGroove is .288F600100347Groove StemRotoDia Head 1-33/64Bottom of Stem toGroove is .250CVT03234(2 Req’d)Y400100215F601100200F601100301(Special Valves)F600100353Groove StemRotoStelliteDia Head 1-13/64Bottom of Stem toGroove is .250CVT03234(2 Req’d)Y400100215F601100200F601100301F Series 6 Cyl EnginesModels F186-F209-F226-F227 Early Model(Standard IntakeExhaust)F600100352Drilled StemStd MaterialDia head 1-21/64F600100229Drilled StemDia Head 1-33/6412SI00207Pin TypeF600100232F600100234Standard Roto Exh.)F600100348Groove StemStd MaterialDia Head 1-21/64CVT03234 (E)*F600100232F226103010(E)*(Special Valves)F600100355Groove StemRotoStelliteDia Head 1-21/64CVT03234 (E)*F600100232F226103010(E)*F600100351Drilled StemStd MaterialDia Head 1-13/6412SI00207Pin TypeF600100232F600100234NOTE: E = ExhaustI = Intake20

VALVES & ASSOCIATEDPARTSVALVEEXHAUSTVALVEINTAKELOCKEXH. &INTAKESPRINGEXH. &INTAKERETAINEREXH. &INTAKEROTO COILEXH. &INTAKEModel F244-F245Early Model(Standard IntakeRoto Exhaust Valve)F400100328Groove StemRotoStd MaterialDia Head 1-13/64F600100229Drilled StemDia Head 1-33/64Y400100205 (I)*Pin TypeZ120100235 (E)*Y400100215F400100202(1)*F400103410(E)*(Special Valves)F400100335Groove StemRotoStelliteDia Head 1-13/64Bottom of Stem toGroove is .295Z120100235 (E)*Y400100215F400103410(E)*F600100343Groove StemRotoDia Head 1-33/64Bottom of Stem toGroove is .295Z120100235Y400100215F400100250(I)*F Series 6 Cyl EnginesModels F227-F245(Standard IntakeExhaust Valve can alsobe used by addingthe Roto Coil.)F601100303Groove StemRotoStd MaterialDia Head 1-13/64Bottom of Stem toGroove is .288F600100347Groove StemRotoDia Head 1-33/64Bottom of Stem toGroove is .250CVT03234 Y400100215 F601100200F601100301(Special Valves)F600100353Groove StemRotoStelliteDia Head 1-13/64Bottom of Stem toGroove is .250NOTE: E = ExhaustI = IntakeCVT03234Y400100215 F601100200 F60110030121

VALVES & ASSOCIATED PARTSVALVEEXHAUSTVALVEINTAKELOCKEXH. &INTAKESPRINGEXH. &INTAKERETAINEREXH. &INTAKEROTO COILEXH. &INTAKEF Series 2 Cyl EnginesModel TC56(Standard Intake& Exhaust Valve)Y400100324Groove StemRotoStd MaterialDia Head 1-1/64Y400100332Groove StemRotoDia Head 1-13/64Z120100235Y400100233F400100250F400103410(Special Valves)Y400100323Groove StemRotoStelliteDia Head 1-1/64Z120100235Y400100233F400100250F400103410Y Series 4 Cyl EnginesModels Y69-Y91-Y112(Standard Intake &Exhaust Valve)Y400100322Drilled StemStd MaterialDia Head 1-1/64Y400100301Drilled StemDia Head 1-13/64Y400100205Pin TypeY400100215Y400100204Y Series 4 Cyl EnginesModels Y-69-Y91-Y112(Special Valves)Y400100324Groove StemRotoStd MaterialDia Head 1-1/64Y400100332Groove StemRotoDia Head 1-13/64Z120100235Y400100233F400100250F400103410Y400100323Groove StemRotoStelliteDia Head 1-1/64Z120100235Y400100233F400100250F400103410NOTE: Refer to specific engine specificationsNOTE: E = ExhaustI = Intakeservice list to determine service~arts required.22

WATERPUMPSF Series 4 & 6 Cylinder EnginesModels F124 - F135 - F140 - F162 - F186 - F209 - F226 - F227 - F244 - F245BODYPUMPCOMPLETELESS PULLEYKITREPAIRSHAFTSEALGASKETTO C’CASEHEIGHT INLETFO CRANK VIEWEDFROM REARF140K00344F140K00367F162K00397F162K00399F162K00500F209K00500F226K00346F226K00368F226K00372F226K00417i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eft11-1/212-5/812-5/812-5/811-1/210 Left10 Right11-1/212-5/810 Left11-1/212-5/814 Left10 Left11-1/212-5/812-5/810 Right11-1/212-5/810 Right11-1/212-5/8LeftLeftLeftRightRightRightLeftLeftLeftLeftLeftRightRightLeftLeftLeftLeftLeftRightRightRightRight**NOTE:Pump sold only with pulley assembled. Must provide complete PartSpecification Number of engine. (F162K0429-) or (F162K429--)Number or Model and***SEE: F600T00275, F600T00282, F600T00283 or F600T00289G Series 4 Cylinder EnginesModel G193BODYG193K00501G193K00502G193K00503PUMP COMPLETELESS PULLEYG193K05032*G193K05021G193K05032*KITREPAIRG193T00136G193T00142G193T00139SHAFTG193K00208HD277K00202G193K00208SEALOA200K03040OA200K03040OA200K03040* With Pull23

WATER PUMPS(CONTINUED)TC Series 2 Cylinder EnginesModel TC56BODYPUMPCOMPLETELESS PULLEYKITREPAIRSHAFTSEALTO C’CASEGASKETTO CRANKHEIGHTINLETVIEWEDFROM REARY400K00409Y400K03697Y400T00251 F163K00200OA200K03040Y400K0034010LeftY Series 4 Cylinder EnginesModels Y69 - Y91 - Yl12BODYPUMPCOMPLETELESS PULLEYKITREPAIRSHAFTSEALTO C’CASEGASKETTO CRANKHEIGHTINLETVIEWEDFROM REARY400K0033~Y112K0041~Y400K00369Y400K0040c~Y400K0041CY400K03353Y112K04137Y400K03697Y400K03697Y400K03617Y400T00101Y400T00101Y400T00251Y400TO0251Y400T00251Y400K00237Y400K00237F226K00223F226KO0223F226K00223Y400K02660Y400K02660OA200K03040OA200K03040OA200K03040Y400K00340Y400K00340Y400K00340Y400K00340Y400K00340N/A11-3/4101010N/ARightLeftLeftRight24

WATER PUMP PULLEYSMODELS: F163 - F227 - F245 - G193By measuring the "diameter" &" height" and knowing the number of grooves and the "groove size" youcan determine the Water Pump Pulley.By measuring the Pulley mounting "DIMS" you can determine the Production Water Pump.INDENTEDDIA. ~: EXTENDEDFLUSHCRAN~KCASE#1 #2 #3GROOVESFRONT25

DIA.INDENTEDEXTENDEDFLUSH#1 #2 #3GROOVESCRANKCASEFRONTGRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES1 3-3/4 Y112K00370 3/8 29/32 FLUSH Y112K037211 3.66 F401 K00360 1/2 2.43 FLUSH F400K513281 4 Y400K00367 3/8 2-27/32 FLUSH Y400K360111 4-1/16 F244K00319 3/8 2-11/32 FLUSH F600K520221 4-1/4 F600K00453 .441 1.88 .25 F600K519481 4-1/4 F209K00316 1/2 3-17/64 FLUSH Y112K04136 Threaded shaft1 4-1/4 F209K00316 1/2 3-17/64 FLUSH F400K40040 Threaded shaft1 4-1/4 F209K00319 1/2 3-9/64 F600K051981 4-1/8 G193K00306 1/2 3-5/16 FLUSH G193K050321 4-27/32 F400K00389 .660 2-13/16 3/32 F162K034031 4-27/32 F400K00389 .660 2-13/16 3/32 F162K397131 4-27/32 F400K00389 .660 2-13/16 11/64 Y400K360171 4-27/32 F400K00389 .660 2-13/16 3/32 F400K039471 4-27/32 F400K00389 .660 2-13/16 3/32 F162K042961 4-27/32 F400K00389 .660 2-13/16 3/32 F162K342181 4-27/32 F401K00342 1/2 2-23/32 1/32 F400K051241 4-27/32 F401K00342 1/2 2-23/32 1/64 Y400K036011 4-27/32 F401K00342 1/2 2-23/32 11/64 F600K520321 4-27/32 F401K00342 1/2 2-23/32 3/32 F400K0514326

GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES1 4-27/32 F401K00342 1/2 2-23/32 7/641 4-3/8 F140K00379 1/2 3-9/64 1 4-5/16 GD193K00302 1/2 2-1/8 3/641 4-5/16 F401K00301 1/2 2-39/64

DIA.CRANKCASE#1 #2 #3GROOVES~ HGTFRONT_GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES2 5-1/2 F400K00451 3/8 3/8 1.78 .03 F162K429132 5-1/2 Y112K00328 21/32 21/32 3-9/64 FLUSH Y112K041312 5-3/16 F124K00319 3/8 3/8 2-17/32 FLUSH 101000072 5-3/16 F124K00319 3/8 3/8 2-17/32 FLUSH F400K40033Threaded shaftThreaded shaftF4124T00114 or 10100007-Threaded shaft2 5-38 F226K00388 1/2 3/8 2-9/16 1/32 F400K513222 5.60 F600K00449 1/2 1/2 2.68 FLUSH F600K520362 6-3/4 F400K00443 3/8 3/8 2-1/2 F600K520292 6-3/4 F400K00443 3/8 3/8 2-1/2 F162K429113 4-1/16 F140K00356 3/8 3/8 3/8 3-1/32 1/4 F162K042933 4-1/16 F140K00378 3/8 3/8 3/8 3-1/32 11/32 F162K365393 4-1/16 F140K00356 3/8 3/8 3/8 3-1/32 1/4 F162K365233 4-1/16 F140K00378 3/8 3/8 3/8 3-1/32 11/32 F162K042983 4-7/8 F226K00358 3/8 3/8 3/8 3-1/32 F600K519423 5-3/16 F209K00318 3/8 3/8 3/8 3-1/32 F600K051953 5-3/16 F209K00328 3/8 3/8 3/8 3-1/32 F162K0429428

NOTES29

FIGUREITEMDESCRIPTIONQUANTITY122A34567891011121314151617181920212425262728293031323334353637383940414243Elbow, water outlet ............................................................................................. 1Plug, water outlet elbow .................................................................................... 1Plug, water outlet elbow .................................................................................... 1Nut, water outlet elbow-to-cylinder head ...................................................... 2Washer, lock, water outlet elbow to cylinder head ....................................... 2Thermostat, 180 degree ...................................................................................... 1Ring, thermostat adapter .................................................................................... 1Gasket, water outlet elbow ................................................................................ 1Stud, water outlet elbow-to-cylinder head ...................................................... 2Cap, oil filler ......................................................................................................... 1Body, oil filler, crankcase .................................................................................. 1Head, cylinder ..................................................................................................... 1Gasket, cylinder head ......................................................................................... 1Washer, plain, cylinder head-to-crankcase ................................................... 15Screw, cylinder head-to-crankcase ................................................................... 7Screw, cylinder head-to-crankcase ................................................................... 8Plug, cylinder head, top rear ............................................................................. 1Plug, cylinder head, left side ............................................................................. 2Rod, oil gauge ...................................................................................................... 1Support, oil gauge rod ........................................................................................ 1Cock, cylinder water drain ................................................................................ 1Short Engine (Service"S" Assembly) ............................................................... 1Replacement Engine (Service"R" Assembly) ................................................. 1Dowel, ring, gear cover and front end plate tocrankcase.............................................................................................................. 1Dowel, ring, front front end plate-to-crankcase,upper right ........................................................................................................... 1Plug, crankcase oil header .................................................................................. 2Gasket, oil pan ..................................................................................................... 2Pan, oil .................................................................................................................. 1Washer,drain plug .............................................................................................. 1Plug, oil drain ...................................................................................................... 1Screw and lockwasher, oil pan-to-crankcase ................................................ 14Block, filler, front ................................................................................................. 1Gasket, filler block, front .................................................................................... 1Washer, lock, front filler block-to-crankcase ................................................... 2Screw, front filler block-to-crankcase ............................................................... 2Gasket, filler block, rear ...................................................................................... 1Screw, rear filler block -to-crankcase ................................................................ 2Washer, lock, rear filler block-to-crankcase .................................................... 2Block, filler,rear .................................................................................................... 1Seal, rear bearing, oil ........................................................................................... 2Guard, rear bearing, oil ...................................................................................... 1Gasket, valve chamber cover ............................................................................. 1Cover, valve chamber .............................................................. 1Gasket,copper,valve chamber cover -to-crankcase........................................ 1Nut, valve chamber cover-to-crankcas31

ITEMDESCRIPTIONFIGURE 1 (CONTINUED)QUANTITY4445464748495051525354555657585960616263646566676869Stud, valve chamber cover-to-crankcase ......................................................... 2Baffle, valve chamber oil drain, rear ................................................................. 1Baffle, valve chamber oil drain, front ............................................................... 1Plug/socket, crankcase oil ................................................................................ 2Plug, oil relief valve ............................................................................................ 1Gasket, copper, oil pressure relief valve .......................................................... 1Spring, oil pressure relief valve ......................................................................... 1Washer, plain, oil pressure relief valve ..................................................... UARPlunger, relief valve ............................................................................................ 1Plug, expansion, crankcase-at-rear camshaft bearing .................................... 1Screw and washer, timing hole cover .............................................................. 1cover, timing hole ................................................................................................ 1Felt, timing hole cover ........................................................................................ 1Housing, flywheel ............................................................................................... 1Screw, flywheel housing plug ......................................................................... 16Washer, lock, flywheel housing plug ............................................................. 16Dowel, ring, flywheel housing-to-crankcase ................................................... 2Washer, lock, flywheel housing-to-crankcase ................................................. 5Screw, flywheel housing-to-crankcase ............................................................. 2Screw, flywheel housing-to-crankcase ............................................................ 3Plug, expansion, crankcase core hole end ....................................................... 1Plug, expansion, crankcase core hole sides ..................................................... 2Washer, plain, crankcase, left side .................................................................... 2Screw, crankcase left side ................................................................................... 2Screw, cylinder head, distributor stud plug .................................................... 1Washer, plain, cylinder head, distributor stud plug ...................................... 1Capsule, coolant conditioner ............................................................................. 2Cylinder and Crankcase "S" AssemblyComposed of:Cylinder and crankcase, bearings, caps, guides, inserts, completevalve mechanism, supports, pistons and rings, connecting rods,crankshaft, camshaft, front end plate, gears, filler blocks, cylinderhead, gaskets, gear cover, oil pump, oil pan, studs, nuts, screws,washers, pins and plugsCrankcase Service "R" AssemblyComposed of:Cylinder block, connecting rods, camshaft bushings, bearing caps,valve train, tappets, camshaft, main and rod bearings, crankshaftpistons, piston pins, piston rings, front end plate, thrust plate, camgear, crankshaft gear, oil gauge rod support, oil gauge rod, holecover-fuel pump, oil guard-rear bearing and service gasket set.33

FIGURE 2.VALVE AND CAMSHAFT34

FIGURE 2ITEMDESCRIPTION12345678910111213141516171819Valve, exhaust ........................................................................................... 4Insert, valve seat, exhaust (0.010 oversize for Service) ....................... 4Guide, Valve stem, intake and exhaust ................................................. 8Spring, valve, intake and exhaust .......................................................... 8Roto coil, exhaust ...................................................................................... 4Lock, valve spring retainer, intake and exhaust ................................ 16Tappet, valve ............................................................................................. 8Valve, intake .............................................................................................. 4Retainer, valve spring, intake ................................................................ 4Camshaft (steel)........................................................................................ 1Key, cam gear-to-camshaft ...................................................................... 1Plate, camshaft thrust .............................................................................. 1Washer, lock, thrust plate-to-crankcase ................................................ 2Screw, thrust plate-to-crankcase ............................................................ 2Gear, camshaft .......................................................................................... 1Nut, cam gear-to-camshaft ...................................................................... 1Bushing, camshaft, front .......................................................................... 1Bushing, camshaft, center ........................................................................ 1Bushing, camshaft,rear ............................................................................ 135

FIGURE 3ITEM12345678910111213141516171819202122232425262728293031323334DESCRIPTIONRing Kit, re-ring ..... ~ ..................................................................................1Piston (includes: piston, pin and retaining rings) ................................ 4Pin, piston .................................................................................................. 4Ring, retaining .......................................................................................... 8Rod, connecting, less bearings (including bushing,bolts and nuts) .......................................................................................... 4Bushing, piston pin .................................................................................. 4Bolt, connecting rod ................................................................................. 8Nut, connecting rod bolt ......................................................................... 8Pin, cotter, connecting rod nut ............................................................... 8Bearing, connecting rod ........................................................................... 4Bearing, crankshaft front, upper and lower ......................................... 1Crankshaft (includes Index 13) ............................................................... 1Bearing, crankshaft pilot ......................................................................... 1Key, crankshaft gear ................................................................................. 1Gear, crankshaft ........................................................................................ 1Thrower, crankshaft oil (not required) (not illustrated) ..................... 1Pulley, crankshaft ..................................................................................... 1Washer, pulley-to-crankshaft ................................................................. 1Screw, pulley-to-crankshaft .................................................................... 1Belt, alternator and water pump drive .................................................. 1Dowel, bearing cap-to-crankcase, front ................................................ 2Cap, crankshaft bearing, front ................................................................ 1Bolt, place, bearing cap-to-crankcase, center ........................................ 2Cap, crankshaft bearing, center .............................................................. 1Dowel, bearing cap-to-crankcase, center and rear .............................. 4Bolt, place, bearing cap-to-crankcase, front and rear .......................... 4Cap, crankshaft bearing, rear ................................................................. 1Bearing, crankshaft, center, upper and lower ..................................... 1Bearing, crankshaft, rear, upper and lower .......................................... 1Bolt, flywheel-to-crankshaft .................................................................... 6Washer, lock, flywheel-to-crankshaft .................................................... 6Nut, flywheel-to-crankshaft .................................................................... 6Flywheel (including ring gear) ............................................................... 1Gear, ring, flywheel ................................................................................. 137

FIGURE 4.FRONT END PLATE AND GEAR COVER234910 1213142625161718192023212238

FIGURE 4ITEM DESCRIPTION QUANTITY1234567891011121314151617181920212223242526Gasket, front end plate ............................................................................ 1Plate, front end .......................................................................................... 1Washer, lock, front end plate-to-crankcase, behind gear ................... 1Screw, front end plate-to-crankcase, behind gear ............................... 1Washer, lock, front end plate-to-crankcase .......................................... 1Screw, front end plate-to-crankcase ....................................................... 1Washer, plain, front end plate-to-crankcase ......................................... 1Screw, front end plate-to-crankcase ....................................................... 1Gasket, gear cover .................................................................................... 1Cover, gear ................................................................................................ 1Seal, oil and felt ......................................................................................... 1Washer, plain, gear cover-to-crankcase ................................................ 1Screw, gear cover-to-crankcase ............................................................. 1Washer, plain, gear cover-to-crankcase at upper dowel .................... 1Screw, gear cover-to-crankcase at upper dowel .................................. 1Screw and lockwasher, gear cover-to-crankcase ................................. 1Washer, plain, gear cover-to-crankcase lower dowel ......................... 1Screw, gear cover-to- crankcase at lower dowel .................................. 1Washer, plain, gear cover-to-filler block, upper right ......................... 1Screw, gear cover-to-filler block, upper right ...................................... 1Screw, gear cover-to-filler block, upper left ......................................... 1Screw, washer, gear cover-to-filler block, lower .................................. 2Washer, plain, gear cover-to-filler block, upper left ........................... 1Screw, gear cover-to-end plate, upper and lower ............................... 2Washer, lock, gear cover-to-end plate ................................................... 2Nut, gear cover-to- end plate .................................................................. 239

FIGURE 5. OIL PUMP19.20182140

FIGURE 5ITEMDESCRIPTION123456789101112131415161718192021Bushing, oil pump drive shaft (in crankcase) ....................................... 1Gear, oil pump drive ................................................................................ 1Pin, oil pump drive gear .......................................................................... 1Stud, oil pump body-to-center bearing cap .......................................... 1Washer, lock, oil pump-to-center bearing cap ..................................... 1Nut, oil pump-to-center bearing cap ..................................................... 1Body, oil pump *....................................................................................... 1Shaft, oil pump drive ............................................................................... 1Stud, oil pump idler gear ........................................................................ 1Key .............................................................................................................. 1Gear, oil pump, driver ............................................................................. 1Gear, oil pump, idler ................................................................................ 1Ring, retaining .......................................................................................... 1Gasket, oil pump ...................................................................................... 1Cover, oil pump ........................................................................................ 1Gasket, cover-to-strainer frame .............................................................. 1Frame, oil pump strainer ......................................................................... 1Spacer, oil pump strainer ........................................................................ 1Washer, lock, oil pump cover-to-body and oil pumpstrainer thru cover-to-body ..................................................................... 6Screw, oil pump cover-to-body and oil pump strainerthru cover-to-body ................................................................................... 6Screen, oil strainer ................................................................................... 1*Not Serviced Seperately

FIGURE 6.WATER PUMP19618171615 14121110 1042

FIGURE 6ITEM DESCRIPTION QUANTITY123456789101112131415161718192OHose, water outlet elbow-to-water pump by pass .............................. 1Clamp, hose, water outlet elbow and water pump ............................. 2Nipple, water pump by-pass .................................................................. 1Plug, pipe ................................................................................................... 1Body, water pump .................................................................................... 1Screw and washer, water pump-to-crankcase, right side .................. 1Bearing and shaft, water pump .............................................................. 1Ring, retaining .......................................................................................... 2Pulley, water pump *............................................................................... 1Screw, water pump-to-crankcase ........................................................... 3Washer, lock, water pump-to-crankcase ............................................... 3Plug, pipe ................................................................................................... 1Gasket, water pump seal ......................................................................... 1Seal, water pump ...................................................................................... 1Impeller, water pump .............................................................................. 1Gasket, plate-to-body ............................................................................... 1Plate, water pump back ........................................................................... 1Gasket, water pump-to-crankcase ......................................................... 1Screw, water pumplate-to-body ......................................................... 4Nipple, water outlet elbow by-pass ....................................................... 1*Not Serviced SeperatlyUse: Complete Pump -or- Service Pump (Less Pulley)43

THE FRONT END GASKET KIT IS Y4U02009CLARK GEAR COVERY400 "B" Modelwith live stud idler

THE FRONT END GASKET KIT IS Y4U02009The Hydraulic System on this engine is located on the side opposite manifold with the pumpmounted on the front end plate side and driven off the crankshaft gear thru the idler. Theengine was produced with 39 ° helix angle gears only.The oil filter return line on this "B" Model front end must be routed to the gear cover- outboardbearing support - to assure proper wash of the bearings.The idler parts are:X17033 Pin- Idler Gear Thrust Washer to CrankY69G00203 Bearing Needle -Idler Stud InnerY400H00246 Washer - Idler Gear ThrustY112H03152 Gear Assy- IdlerY112B00215 Spring - Idler Gear Thrust to PlungerF400H00207 Plunger - Idler Gear ThrustY112B03151 Support Assy - Idler Stud including:1- X06901 Screw - Thrust Button1- X14221 Washer - Thrust Button1- Y400G00238 Bearing - NeedleY69B00215 Gasket - Idler SupportX04038 Stud - Support to gear coverX14324 Washer - Support to gear coverX18472 Nut lock - Support to gear coverX01706 Pin - Support to gear cover(3){1)(1)(1)(1)(1)(1)(1)(3)(6)(3)(2)These gear covers can be identified by the Casting Number Y400B00603 or Y400B00506 locatedon the front face above and behind the crankshaft pulley.The live stud "B" Model arrangement is readily distinguished from the fixed stud "C" Modelengine in that "B" Model has an opening for the idler stud outboard bearing support- the "C"Model does not.

THE FRONT END GASKET KIT IS Y4U02009CLARK GEAR COVERY400 "C" Modelwith fixed stud idler

THE FRONT END GASKET KIT IS Y4U02009This engine has the Hydraulic System located on the side opposite manifold, mounted on thefront end plate and driven off the crankshaft gear thru the idler.This engine was produced with 39 ° helix angle gears only.The idler is lubricated internally; therefore, the oil filter return line must be routed to thecrankcase, not the gear cover.The idler parts are:X17033 Pin - Idler Gear Thrust Washer to Crankcase (3)Y400H00251 Stud - Idler Gear (1)Y400H00246 Washer - Idler Gear Thrust (1)Y400H03360 Gear- Idler (1)Y400H00252 Washer - Idler Thrust (1)X22099 Screw - Lock (1)In working with this idler see Instruction Drawing Y400H03370 for assembly instructionsbe sure to maintain .004 clearance between the gear and its thrust washer.andThese gear covers can be identified by Casting Numbers Y400B00608 orY400B00467 located onthe front above and behind the crankshaft pulley.The fixed stud idler front end can be easily distinguished from the live stud model by theabsence of an outboard bearing support.

THE FRONT END GASKET KIT IS F4U02005CLARK GEAR COVER"B" Model F400 & F600with fixed stud idler

THE FRONT END GASKET KIT IS F4U02005The Hydraulic System is located on the side opposite manifold with the pump mounted onthe front end plate and driven off the crankshaft gear thru the idler.It was produced with 21 ° helix gears onlyThe oil filter return line on the "B" Model front end must be routed to the front of the gearcover, at the idler stud, to assure a good "wash" of the bearings.The idler parts are:X17033 Pin - Idler gear thrust washer to crankcaseF600H00228 Stud - Idler gearX17090 Pin - Idler stud (end)F600H03211 Gear Assy. Idler including:1- F600H00321 Gear1- X13210 Bearing Ball - Inner1- X13211 Bearing Ball - OuterF124H00201 Washer - Idler gear thrustF600H00229 Sleeve - Idler gear retainerF600H00230 Guide - Idler gear retainerX07099 Spring - Idler gear retainer(2)(1)(1)(1)(1)(1)(1)(1)This gear cover should be readily identifiablefront face in the area of the camshaft gear.by the casting number that appears on theThe fixed stud "B" Model gear cover Casting Numbers are F244B00600, F244B00501, andF244B00502.This fixed stud arrangement is readily distinguished from the "live stud" engines in thatthe gear cover does not have a hole at the idler for assembly of an outboard bearing support.

THE FRONT END GASKET KIT IS F4U02005CLARK GEAR COVER"B" Model F400 & F600with live stud idler5O

THE FRONT END GASKET KIT IS F4U02005The Hydraulic System on this engine is located on the side opposite manifold with thepump mounted on the front end plate side and driven off the crankshaft gear thru theidler. This style was produced with both 37 ° or 21 ° helix gears and the gear cover must beremoved to determine which were employed with the particular engine unless the nameplateis intact and the specification number can be obtained. The idler arrangement, exceptfor the idler gear itself, is the same for both helix angles.These covers can be identified by the Casting Number F400B00501, F400B00512 orF400B00532 located on the front face of the mounting flange in the area of the camshaftgear. Over the years several versions of the outboard bearing support and thrust arrangementwere used; however, consider the latest components to be applicable in your servicework and use the following:X17033 Pin - Idler Thrust Washer to CrankcaseF124G00200 Bearing Idler Stud-NeedleF124H00201 Washer - Idler ThrustF209H02011 Gear Assy 21 Idler- Including:1- F124H00200 - Stud IdlerorF209H03011 Gear Assy 37 Idler including:1- F124H00200 - Stud IdlerF400B00245 Support - Idler StudF400B00227 GasketX14324 Plain Washer - Support to Gear CoverX18472 Nut - Support to Gear CoverX01904B Stud - Support to Gear CoverX01720 Pin - Support to Gear CoverX13099A Bearing Ball - Idler Stud21RM00215 Spring - Idler ThrustF400H00207 Plunger - Idler ThrustX14221 WasherX06901 Screw(2)(1)(1)(1)(1)(1)(1)(6)(3)(3)(2)(1)(1)(1)(1)(1)The oil filter return line should be routed to the idler support to assure "wash" of thebearings. The live stud idler and fixed stud idler can be distinguished by the gear cover -the live stud has the outboard bearing support bolted to the gear cover - the fixed stud iscast closed. This arrangement was produced with and without cam gear governor - asidefrom the gear cover, casting parts should be interchangeable as far as the idler is concerned.51

THE FRONT END GASKET KIT IS F6U02002CLARK GEAR COVER"C" Model F600with fixed stud idler52

THE FRONT END GASKET KIT IS F6U02002This gear cover handles hydraulics on both sides of the engine. The implement pump islocated on the side opposite manifold mounted on the front end plate and driven off thecrankshaft thru an idler.The steering pump is also mounted on the front end plate - its location is on the manifoldside and here the camshaft serves as the idler.When a drive line cooling pump (Hydra Cool) is used that pump is mounted on the gearcover and is tang driven off the nose of the steering pump gear.This front end was produced with 21 ° helix gears only.This idler arrangement is lubricated internally and the oil filter return line should not berouted to the gear cover as that would pressurize the filter outlet and result in reduced flowthrough the oil filter.The idler parts are:F400H00226 Stud - Idler GearF400H04101 Gear Assy Idler - including:2- X13210 Bearing Ball2- X07653 Ring - Retainer SnapF600H00232 Sleeve Idler Gear RetainerX07123 Spring - Retainer - Idler Gear(1)(1)(1)(1)These gear covers should be readily identifiable by the casting number that appears on thefront face of the mounting flange at the top directly above the crankshaft pulley.The Casting Number is F227B00603 and if it does not have the opening for Hydra Coolpump drive it machined into a finished F227B00603. If there is a third hydraulic pumplocation it is machined into F227B00403.As of January 1,1973, this front end is limited to the F600 engine only due to special crankcasecasting requirements. F400 engines crankcases with special idler stud location are notavailable.53

THE FRONT END GASKET KIT IS F4U02004HYSTER F4 GEAR COVER54

THE FRONT END GASKET KIT IS F4U02004This front end can be identified by Casting Number F162B00412 located on the front face ofthe gear cover above the crankshaft opening (directly above the hydraulic pump).55

THE FRONT END GASKET KIT IS F4U02006TOWMOTOR GEARCOVERF400 & F600Front end with idler56

THE FRONT END GASKET KIT IS F4U02006This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set ofcoupling gears and an internal spline drive sleeve.The accessory drive pulley is located on the side opposite the manifold and is driven thruan idler off the crankshaft gear.This front end can be identified be Casting Number F400B00513 located directlyHydraulic Pump (crankshaft opening) on the front face of the gear cover.above theIdler parts used with this engine are:F400H00222 Stud - IdlerX17033 Pin1- Idler Gear to Bushing2- Idler Gear Thrust Washer to CrankcaseC400H00215 Washer - Idler Gear ThrustF400H03240 Gear Assy Idler including1- F400G00219 BushingF400H00223 Carrier - Idler Thrust Plunger21RM00215 Spring - Idler Thrust PlungerF400H00224 Plunger - Idler Thrust Plunger8PK00214 Button - Idler Thrust(1)(3)(1)(1)(1)(1)(1)(1)This engine has an accessory housing along the engine side opposite the manifold whichserves as a distributor drive arrangement in addition to its purpose of providing for the fandrive feature of this engine.57

THE FRONT GASKET KIT IS Y4U02006TOWMOTOR GEAR COVERY400 Front end with idler58

THE FRONT GASKET KIT IS Y4U02006This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set ofcoupling gears and an internal spline drive sleeve.The accessory drive pulley is located on the side opposite manifold and is driven thru anidler off the crankshaft gear.This front end can be identified be Casting Number Y112B00503 located on the front face ofthe gear cover above the crankshaft opening (directly above the hydraulic pump).Idler parts used with this engine are:Y400H00238 Stud - Idler GearD600H00202 Washer - Idler Gear ThrustY400H03170 Gear Assy Idler including:1- Y400G00230 BushingF400H00223 Carrier - Idler Plunger21RM00215 Spring - Idler ThrustF400H00224 Plunger - Idler Thrust8PK00214 Button - Idler Thrust(1)(1)(1)(1)(1)(1)(1)59

LSERVICE AND PARTSAvailable from your AuthorizedWISCONSINService Center-HEAD! WARNING !California Proposition 65The engine exhaust from this productcontains chemicals known to the State ofCalifornia to cause cancer, birth defects orother reproductive harm.WISCONSINMOTORS, LLCSALES OFFICE:2020 Fletcher Creek Drive, Memphis, Tennessee 38133Phone: (901) 371-0353 or Toll Free (800) 932-2858www.wisconsinmotors.comJUN 2006LIT 10253