New. Checkbox Compact - Festo

New.Checkbox CompactTotal qualitywithin the feed process:The compact alternativeInfo 503

Small in format –big in performance:The Checkbox CompactProfitability – newly definedContactless type identification,orientation detection and qualityinspection of small components bymeans of the Checkbox Compactfacilitates the constant, smooth feedingof conveyed parts within a productionprocess. This means that interruptionsin the feeding of componentsare a thing of the past and systemavailability increases significantly. Atthe same time, integrated qualityinspection ensures a consistent highquality of the components supplied.Even at a high speed and resolution,the reliability of the Checkbox Compactis impressive.Festo plug and work ® –clearly definedAnywhere and in particular wherelimited installation space is available,the Checkbox Compact is the answer.Thanks to its compact, industriallycompatible design and clearly definedinterface it can also be integratedindividually into existing systems.Complex in-house facilities are thereforealso a thing of the past.Checkbox Compact –the economical alternative.User friendly – simply definedAll three Checkbox Compact variantsare capable of automatically learningthe components by means of theTeach-in function – without the needfor any programming. This permits amaximum degree of retooling flexibility.The fine tuning required forspecial applications such as thedetection and monitoring of minorcontour variations or specific qualityrelevant measured variables can beeffected by means of the user friendlysoftware CheckOpti.2Info 503 – Subject to change – 2003/10

Checkbox Compact:The smaller brother of the familiar, tried and tested CheckboxOptoelectronic type identification,orientation detection and quality inspectionthe Festo way – in the form offully integrated components in advanced,industry compatible andsturdy design.The Checkbox Compact is available inthreevariants:Thestandardversion“Checkbox Compact Classic”; the”PLC” version with additional facilitiesfor communication with mastercontrollers as well as the option of anencoder interface for greater precisionrequirements; and the new Checkbox“Plus” version with type memory forup to 16 different test objects as wellas additional quality assurancefunctions.Experience has taught that the use ofintelligent optoelectronics is alwaysparticularly productive if complexcomponent shapes, type diversity andhigh cycle rates are involved, e.g. thefeeding of small components towardsassembly, production and packagingunits or for 100% quality inspectionof components prior to packaging.2003/10 – Subject to change – Info 503 3

-V- NewCheckbox Compact CHB-CKey featuresHigh functionalityThe integrated inspection unit in detailThe Checkbox Compact consists of ahousing which comprises all thenecessary components. In addition tothe user interface (keys, LEDs, displays),the connectors for the electricalconnection of actuators, bufferzone sensors, diagnostics PC, voltagesupply, encoder and master PLC, thereis the entire imaging sensor system(optics, lighting and camera).The optical channel underneath theCheckbox Compact is open towardsthe rear side, thus it can be easilyintegrated in the material flow.142 31 Optical channel2 Mounting elements– 6xM5 threaded hole–Dowelpins– Dovetail guide for connectingkit HMSV-123 Electrical connections– Digital I/O–Diagnosticinterface–Encoder– Voltage supply4 Front plate with the user interface– Buttons– Control LEDs–Display4Info 503 – Subject to change – 2003/10

-V- NewCheckbox Compact CHB-CKey featuresOptimum inspection of partsEconomical, variable, reliableComponents are scanned as they passthrough the “optical channel”. Comparedwithrecognitionbymeansofanarea scan camera, this image detectionconcept has major advantages:A mixture of any number of parts aswell as objects of considerable length(up to 1 000 mm) can be recognizedandprocessedwithouttheneedtoobserveminimum distances.In order to obtain a reliable and reproducibleinspection result, thespeed of the parts to be checked mustbe constant and their position stable.A fluctuating object speed can becompensated by means of connectingan encoder (PLC-/Plus-version).2003/10 – Subject to change – Info 503 5

-V- NewCheckbox Compact CHB-CFeaturesWhich parts are suitable?Here is a small selection of the many possibilities: Axes Bolts Brushes Buttons Ceramic seals Curtain hangers Drill bits Drills Fuses Game pieces Glass ampoules Inserts Insulating terminals Lever stoppers Link plates Lipstick casings Lock nuts Mouldings Mountings Needles O-rings Pen tops Plastic housings Plug connectors Screws Self-locking nuts Sensor housings Shafts Sleeves Small wares Sockets Spring washers Springs Stampings Switch contacts Tablets Threaded pins Toothbrush components Turned parts Wall plugs Washers Wooden dowels Zip-fastener componentsInwhichbranchesofindustryistheCheckboxCompactused? Metalworking industry Electrical engineering industry Woodworking industry Electroplating industry Injection moulding industry Packaging industry Pharmaceutical industry Cosmetics industry Jewellery industry Textile and clothing industry Assembly-systems industry Food industry Precision engineering industry6Info 503 – Subject to change – 2003/10

-V- NewCheckbox Compact CHB-CKey featuresWhat does the camera see?Part to be checkedInsulating terminal insertPart to be checkedValve springCamera imageInsulating terminal insertCamera imageValve springPart to be checkedGlass ampoulePart to be checkedGlow barCamera imageGlass ampouleCamera imageGlow bar2003/10 – Subject to change – Info 503 7

-V- NewCheckbox Compact CHB-CData sheetCheckbox Compact ClassicCHB-C-CCheckbox Compact PLCCHB-C-PCheckbox Compact PlusCHB-C-XGeneral technical dataType CHB-C-C CHB-C-P CHB-C-XComponent ∅ [mm] 0.5 … 25Component length [mm] Depending on belt speed and required resolutionPart rangeRotationally symmetrical parts and pre-oriented parts of any shapeInternal passage of optical channel [mm] 60Internal height of optical channel [mm] 40Camera resolution [mm] 0.06Exposure time [µs] 128 … 1000Number of part memories 1 4 16Counting function – YesQuantity pre-selection – Desired quantities of good parts can be preselected via the diagnosticinterfaceCounting range – 1…2billionOrientationMax. 8 different orientations per part type– Part orientation function within checking and counting process can beswitched off via diagnostic interfaceElectrical connection technologyType CHB-C-C CHB-C-P CHB-C-XOperating voltage 24 V DC ±15%Current consumption[mA] Typically 750at load-free outputsInternal fuse protection8AfuseOperating and environmental conditionsType CHB-C-C CHB-C-P CHB-C-XTemperature range [°C] –5 … +50Protection classIP64Installation siteDry, screened from extreme external light sources, cleanest possible ambient air8Info 503 – Subject to change – 2003/10

-V- NewCheckbox Compact CHB-CData sheetInterfaces to EN 61 131-2Type CHB-C-C CHB-C-P CHB-C-XOutputsInputsPart acceptable and correctly orientedPart acceptable but incorrectly orientedWrong partFeeder controlConveyor belt control/ready for operation– “Warning” status signalError outputPreselect counter reachedAll outputs electronically limited to max. 700 mA– Max. sum current at “PLC” connection 1ABuffersensor1– Buffer sensor 2Camera enableExternal errorCounter resetExternal startExternal sensorKey lockType select 0Type select 1Connection for encoder – To RS 485 specificationDiagnosis interfaceRS 232 interface (115 kBaud)DimensionsDownload CAD data www.festo.com/en/engineering1 Actuator connection2 Buffer/feeder connection3 Diagnostics connection4 24 V DC connection5 Start/stop button6 Status/Teach button7 Display8 Encoder connection(type CHB-C-P/X only)9 PLC connection(type CHB-C-P/X only)aJ Connecting kit 177 658HMSV-12 (not included inscope of delivery)aA Connector plug, 4-pin M18socket (not included in scopeof delivery)2003/10 – Subject to change – Info 503 9

-V- NewCheckbox Compact CHB-CData sheetOrdering dataVersion Part No. TypeCheckbox Compact Classic User documentation included in scope of delivery 532 271 CHB-C-CCheckbox Compact PLC532 270 CHB-C-PCheckbox Compact Plus 536 084 CHB-C-XUser documentation (for reorder) Part No. TypeGerman 533 411 P.BE-CB-COMP-DEEnglish 533 412 P.BE-CB-COMP-ENFrench 533 413 P.BE-CB-COMP-FRSpanish 533 414 P.BE-CB-COMP-ESItalian 533 415 P.BE-CB-COMP-ITConnecting kit HMSV-12Material:Adapter plate, dovetail clamps:Wrought aluminium alloyCentring sleeves: High-alloy steelScrews: Galvanised steel1 Checkbox Compact CHB-COrdering dataType of mounting Weight Part No. Type[g]Dovetail 283 177 658 HMSV-12Programming cable KDIMaterial:Cable sheath: Polyvinyl chlorideRound connector:PolybutylenterephthalateSocket: SteelTerminal allocationRx DTx DGNDScreenPin 1: Received dataPin 2: Transmitted dataPin 3: 0 VPin 4: ScreenTx DRx DGNDPin 2: Received dataPin 3: Transmitted dataPin 5: 0 VOrdering dataCable length Plug Socket Weight Part No. Type[m][g]5 M12, 4-pin 9-pin 181 150 268 KDI-SB202-BU910Info 503 – Subject to change – 2003/10

-V- NewCheckbox Compact CHB-CData sheetSoftware to meet individual requirementsCheckKonPerformance characteristicsUsing this software the processeswithin the Checkbox Compact can bedisplayed, logged and adapted fromthe camera image evaluation throughto the I/O parameters.This means: Transfer of new programs to theCheckbox Compact Display and editing of systemparameters Display of the evaluation of the lastinspected parts recorded Display and logging of part contourand characteristics derived Display and print-out of systemconfigurationCheckOptiSoftware program“CheckOpti” is used in cases wherethe standard Checkbox Compactlearning program reaches its limitsdue to the fact that contourdifferences are too small, meaningthat part orientation or qualityfeatures cannot be reliablyrecognised.“CheckOpti” enables a completeanalysis of the Checkbox Compactrecognition processes based on thecontour data of the parts to beinspected.Additional, high performance testfeatures can be defined andoptimised if necessary. The newconfiguration can subsequently betransferred to the Checkbox Compact.Ordering dataVersion Language Part No. TypeCheckKon software with manual German 194 496 P.SW-CB-KON-DEEnglish 194 497 P.SW-CB-KON-ENCheckOpti software with manual German 192 144 P.SW-CB-OPTI-DEEnglish 192 145 P.SW-CB-OPTI-EN2003/10 – Subject to change – Info 503 11

-V- NewCheckbox Compact CHB-CApplication examplesThe Checkbox Compact in application Orientation detection of electricalcontacts for the automotiveindustry Direct integration of theCheckbox Compact in a vibratorybowl feeder Checking of three part types withonly one feeder12Info 503 – Subject to change – 2003/10

-V- NewCheckbox Compact CHB-CApplication examplesThe Checkbox Compact in application Orientation detection of insulatingterminal inserts for the electricalindustry (20 checked parts/sec) Direct integration of theCheckbox Compact in a centrifugalfeeder Orientation detection and qualityinspection of hollow bolts for themetalworking industry Assembly of the Checkbox Compacton an industrial conveyor belt Theentirefeedingsystemiscontrolledby the Checkbox Compact(control of the conveyor, valveactuation and buffer sensing)2003/10 – Subject to change – Info 503 13

100 % service with 100 % partnershipWelcome to a world of service fromFesto. Customer orientation is not justoureverydayphilosophy–itisourlaunch pad for the future and theroute to success for both our customersand ourselves.Global presence, always close athand– 52 national Festo companies inconstant on-line communication– A presence in almost 176countries, with a total of 10,500staff– Worldwide networking for consistentstandards of consultancy, salesand servicePersonal advice– Worldwide support provided byover 1,000 highly-qualified technicalconsultantsSoftware serviceElectronic catalogue:Database-supported general catalogueonCD-ROMin20languagesand a wealth of advantages:– Fast reliable product search functions– Automatic selection of accessories– Sizing of pneumatic circuits– Calculation and sizing programswith direct links to search functionsTake advantage of this genuine alternativeto our printed catalogue.Festo Design Tool – provides supportfor designers using 2D- and 3D-drawingsfor CAD systems.FluidDraw – allows fast and easydrafting of circuit diagrams, with directimport of data from the electroniccatalogue.14Info 503 – Subject to change – 2003/10

Info service– Full product documentation withdetailed technical information– Attractive regular customer magazinesshowing useful applicationexamples and new product information– The latest information available viathe Internet at the click of a mousefrom http://www.festo.comEverything from a single source– Our catalogue includes over16,400 products– All our components are preciselycoordinated– Drives and drive accessories– Handling and vacuum technology– Positioning– Valves and valve accessories– Valve terminals and bus systems– Proportional technology– Compressed air preparation– Tubing, fittings, mountingaccessories– Sensors and pressure switches– Pneumatic control technology– Electronic control technologyCustomer service– Telephone advice via hotlines– Fast on-site service– Reliable maintenance and complaintsserviceSpare parts service– Short delivery distances thanks toworldwide local spare-parts service– Supply from fully stocked Festowarehouses– Prompt deliveries of Festo components– For particularly urgent cases, Festosalesofficesholdstocksofagoodrange of almost all accessories andstandard componentsDelivery service– Fast deliveries of catalogueproducts ex stock– Non-standard stroke and specialdesigncylinder production (SMS)in 28 countries– Fully-automated Customer ServiceCenter (production and logistics) inSt. Ingbert-Rohrbach, Germany– Customer Service Center handlesover 7,400 orders comprising16,000 items every day– Daily movement of 6,500crates weighing a total of50,000 kg– Direct deliveries to customersthroughout Europe2003/10 – Subject to change – Info 503 15

© Copyright by Festo AG & Co. KGWhilst every effort is made to ensurethat all dimensions and specificationsare correct, any printers’ errors notrectified are outside the control ofFesto, who cannot be held responsibleforsame.ForLiabilityandGuaranteeconditions, refer to our standard”Conditions of Sale”, available onrequest from your local Festo office.All rights reserved, including translationrights. No part of this publicationmay be reproduced or transmitted inanyformorbyanymeans,electronic,mechanical, photocopying or otherwise,without the prior writtenpermission of Festo AG & Co. KG.All technical data subject to changeaccording to technical update.16Info 503 – Subject to change – 2003/10

Compact, economical, reliable:With the Checkbox Compact,100% quality inspection becomeschild’s play.Benefits for designers1. Standardized system solution No part-specific in-houseconstruction necessary Maximum degree of retoolingflexibility No programming requirement Immediate availability2. Maximum system availability Minimized downtimes thanks tocontactless checking Quickest possible retoolingBenefits for purchasers Reduced ordering procedure No purchasing expenditure as aresult of maintenance and repairs Integrated quality inspection A system for diverse feeding ofcomponents3. Simplest operation and commissioning Festo plug and work ® thanks toTeach-in function No complex logistics chains dueto in-house constructions2003/10 – Subject to change – Info 503 17

Festo automation componentsImportant components in our product rangeParts sorting and testing Checkbox familyCompressed air preparation D-series service unitsControl technology Individual valve CPE Valve terminal CPV Smart Positioning Controller SPC200 Front End Controller IPC FEC ® Standard FC640Long linear movement Rodless cylinder DGPL Electric toothed-belt drive DGE Standard cylinder DNC and DSNU Compact cylinder ADVUShort linear movement Linear module HMP Guided drive DFM Mini slide SLT Flat slide SLG Linear module HMPL Short-stroke cylinder ADVCRotary movement Rotary drive DRQD Swivel module DSM Swivel/linear module DSLGripping, mechanical …… or with vacuum Precision gripper HGPP MicrogripperHGWM Three-point gripper HGD Suction gripper ESG Vacuum generator VADMI Vacuum generator VNConnecting and installing Basic elements Screw connectors Fittings and restrictors TubingFurther products and details: http://catalog.festo.com or consult your Festo technical advisor.18Info 503 – Subject to change – 2003/10

Pneumatic PictogramsStroke lengthServiceFlow rateRepair serviceVoltageWorldwide serviceForceHotlinePressureCollection facilityTemperatureDelivery timeDiameterIn stockVacuumImportantWidthType discontinuedNewSpare parts service2003/10 – Subject to change – Info 503 19