01.12.2012 Views

AVIATION - IPM GmbH

AVIATION - IPM GmbH

AVIATION - IPM GmbH

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

www.ipm-scm.com<br />

Content<br />

In Focus: <strong>AVIATION</strong> FORUM 2011<br />

Aerospace Supply Chain: Strategies, Concepts,<br />

Potentials<br />

The supply conference in the aerospace industry<br />

Special Topics: Risk Management, Green Supply Chains,<br />

Globalization of SMEs, Risk and advantages of Consolidation<br />

Key success factors in aerospace supply chain<br />

management<br />

Manfred Hader, Jörg Wahler, Dr. Alexander Schwandt,<br />

Roland Berger Strategy Consultants <strong>GmbH</strong><br />

IT Globalisation on Wings of Steel<br />

Eric Feuillassier, Dimension Data<br />

Aviation Forum 2011<br />

Globalising the Aerospace Supply Chain:<br />

The Airbus Approach<br />

Dr. Klaus Richter, Airbus SAS,<br />

Philippe Advani, EADS<br />

Launch Management – Lean Principles in the<br />

Strategic Supplier Management<br />

Marc Helmold, Bombardier Transportation<br />

III/2011<br />

<strong>AVIATION</strong><br />

Selecting (out)sourcing structures for aerospace<br />

engineering services in India<br />

Prof. Dr. Roger Moser, IIM Bangalore,<br />

Christian Kuklinki, EBS Business School,<br />

Dr. Andreas Wittmer, Universität St. Gallen


Wie behaupten wir unseren<br />

Vorsprung im Markt?<br />

Mit IT geschäftlichen Mehrwert schaffen.<br />

Geschäftsprozesse optimieren sowie Kosten und Kapitalbindung reduzieren: Dafür stellt Siemens IT Solutions and<br />

Services mit umfassender IT-Kompetenz und fundierter Branchen-Expertise innovative Lösungen bereit, die Kunden im<br />

öffentlichen und im privaten Sektor messbaren Mehrwert bieten. Entdecken Sie neue Möglichkeiten für Ihr Geschäft.<br />

siemens.com/answers<br />

Wie kommen wir an unserem<br />

Wettbewerber vorbei?


<strong>AVIATION</strong><br />

Editorial<br />

This special issue of Supply Chain Management ® focuses on the <strong>AVIATION</strong><br />

FORUM 2011, the supply chain conference in the aerospace industry. At the<br />

Aviation Forum key issues in the aerospace industry will be discussed between<br />

aerospace decision makers including Airbus procurement representatives, a<br />

wide spectrum of aerospace supplier companies as well as top executives and<br />

procurement experts from other industries. The international conference focus-<br />

es on strategies, concepts and potentials in the aerospace supply chain. Beside<br />

14 presentations by top executives, four workshops will be held covering the<br />

special topics of consolidation and globalization of the supplier network, as<br />

well as green approaches and risk management.<br />

The introduction articles will discuss specific selection (out)sourcing struc-<br />

tures for aerospace engineering services in India as well as key success factors<br />

in aerospace supply chain management. The global sourcing challenges and the<br />

specific approach of Airbus; the biggest worldwide manufacturer of airplanes;<br />

to globalize the Aerospace Supply Chain will be presented as a best practise<br />

paradigm. Further topics are the IT Globalization on Wings of Steel and Launch<br />

Management, and the Lean Principles in the Strategic Supplier Management.<br />

Prof. Dr. Johannes Walther Dr. Walter Huber<br />

Institute for Production Management Siemens IT Solutions and Services<br />

S u p p l y Chain Management iii /2011<br />

3


Today’s multi-polar world, with its dynamic<br />

emerging markets, new and sometimes surprising<br />

competitors, and rising importance of services<br />

and customer-centricity, will make strategic<br />

investment, not retrenchment, the key to<br />

emerging from the downturn not simply as a<br />

survivor, but as a stronger company that can win<br />

in the long term – a high-performance business.<br />

Accenture offers a number of tailored industry<br />

solutions that help global companies and their<br />

partners, including:<br />

Shifting to Services<br />

Accenture helps aerospace and defense<br />

companies reshape and reposition themselves<br />

successfully from a pure product focus to a<br />

service-orientated way of working. Our capability<br />

assets help aerospace and defense companies win<br />

and support availability and performance-based<br />

contracts.<br />

Engineering Services<br />

Our Engineering Services solution supports<br />

drawing updates, common part maintenance<br />

and other vital but lower value-tasks, allowing<br />

in-house engineering staff to focus on innovation<br />

and higher value activities.<br />

Mergers and Acquisitions and<br />

Post Merger Integration<br />

Accenture has helped numerous clients in<br />

many sectors to achieve high performance by<br />

identifying and extracting the value from mergers<br />

Achieving high performance<br />

in the global Aerospace &<br />

Defense industry<br />

Tackling the problems of today while preparing<br />

for growth tomorrow<br />

and acquisitions and perpetuating it through<br />

effective post merger integration to maximise<br />

cost savings.<br />

Talent Management<br />

We combine Accenture’s Human Capital<br />

Transformation approach with our aerospace<br />

and defense experience to help our clients<br />

overcome the challenges that stand in the way<br />

of rapidly and cost-effectively building strong<br />

workforces. Using these tools, we work with<br />

our clients to increase workforce productivity,<br />

decrease workforce attrition, decrease time to<br />

competence, lower learning costs, and streamline<br />

human resource management.<br />

Mission Software<br />

Accenture helps aerospace and defense companies<br />

design, develop and roll out robust and reusable<br />

software for mission-critical applications.<br />

Aerospace and Defense Security<br />

Accenture helps aerospace and defense<br />

companies manage their security risks and<br />

capitalise on new business opportunities, through<br />

the analysis, design and deployment of advanced<br />

information and cyber security solutions.<br />

For more information and to arrange an<br />

appointment please email A&D@accenture.com


Fundamental topics<br />

Selecting (out)sourcing structures for<br />

aerospace engineering services in India<br />

Prof. Dr. Roger Moser, IIM Bangalore,<br />

Christian Kuklinki, EBS Business School,<br />

Dr. Andreas Wittmer, Universität St. Gallen 7<br />

Key success factors in aerospace<br />

supply chain management<br />

Manfred Hader, Jörg Wahler,<br />

Dr. Alexander Schwandt,<br />

Roland Berger Strategy Consultants <strong>GmbH</strong> 13<br />

Practical topics<br />

Globalising the Aerospace Supply Chain:<br />

The Airbus Approach<br />

Dr. Klaus Richter, Airbus SAS,<br />

Philippe Advani, EADS 19<br />

IT Globalisation on Wings of Steel<br />

Eric Feuillassier,<br />

Client Executive Airbus/EADS,<br />

Dimension Data 25<br />

Launch Management – Lean Principles<br />

in the Strategic Supplier Management<br />

Marc Helmold, Bombardier Transportation 29<br />

<strong>AVIATION</strong> FORUM 2011<br />

Aerospace Supply Chain:<br />

Strategies, Concepts, Potentials 34<br />

Greeting 35<br />

Partners and Sponsors 36<br />

Exhibition plan 37<br />

Program: Wednesday, 19 th of October 2011 38<br />

Speaker/Expert profiles 39<br />

Program: Thursday, 20 th of October 2011 56<br />

Speaker/Expert profiles 59<br />

Recension 78<br />

Editorial 3<br />

Register of authors 10<br />

Event Calendar 28<br />

Impressum 23<br />

List of advertisers 12<br />

Selecting (out)sourcing structures for<br />

aerospace engineering services in India<br />

Content<br />

Prof. Dr. Roger Moser, IIM Bangalore, Christian Kuklinki,<br />

EBS Business School, Dr. Andreas Wittmer, Universität St. Gallen<br />

Sourcing of engineering services from India is increasingly gaining<br />

attention from Western aerospace firms such as European Aeronautic<br />

Defence and Space (EADS), Boeing and many others. Since the<br />

industry faces rising competition and cost pressure, the interests<br />

behind this sourcing strategy seem twofold: to enter the rapidly<br />

growing Indian defense and civil aerospace market as well as to<br />

reduce development costs. Yet, the Indian engineering sourcing<br />

market remains still relatively untapped since firms are challenged<br />

in selecting an appropriate sourcing structure for (outsource) offshoring<br />

high-end aerospace engineering services. Page 7<br />

Key success factors in aerospace<br />

supply chain management<br />

Manfred Hader, Jörg Wahler, Dr. Alexander Schwandt,<br />

Roland Berger Strategy Consultants <strong>GmbH</strong><br />

The growing strategic relevance of supply chain management in the<br />

aerospace industry and the growing complexity of supply chain networks<br />

enforces a transition of the current responsive supply chain approach<br />

towards an agile supply chain. Significant efforts and changes<br />

in the collaboration between supply chain stakeholders are needed<br />

to secure the success for the whole industry. Leading OEMs have<br />

already started with this transition in their latest programs. Given full<br />

order books, high pressure for a timely ramp-up and increased cost<br />

pressure from global competition, we expect that the leading OEMs<br />

will accelerate the transition in the coming years. Page 13<br />

Globalising the Aerospace Supply Chain:<br />

The Airbus Approach<br />

Dr. Klaus Richter, Airbus SAS, Philippe Advani, EADS<br />

As Western economies are still affected by one of the worst economic<br />

global crises, the commercial aerospace industry, surprisingly, has<br />

been spared by these trends. Driven by the sustained growth of<br />

Asian economies and the timely development of well-positioned programmes,<br />

the Airbus business outlook remains positive with an expected<br />

continuous growth in revenues. In order to sustain this growth<br />

as well as to consolidate an optimal economic proposition, Airbus<br />

remains steady-on-course with the ambitious globalisation road-map<br />

it has set over the past years. This article aims at describing the rationale<br />

behind it, while exposing the challenges and modus operandi<br />

that has been put in place to carry out this program. Page 19<br />

IT Globalisation on Wings of Steel<br />

Eric Feuillassier, Dimension Data<br />

A stable, yet flexible global IT solutions and services partnership can<br />

help multinational manufacturers leverage the advantages of shifting<br />

elements of their supply chain into new territories, but without<br />

cross-border business costs and risks taking to the skies. This is an<br />

important lesson to be learnt from a large aircraft builder, as it rallies<br />

to position itself competitively within booming emerging markets.<br />

A strategic focus for this organisation is executing on a sound unified<br />

communications and collaboration strategy that will help its<br />

employees work together seamlessly over an increasing amount of<br />

international borders. Page 25<br />

S u p p l y Chain Management ii i/2011<br />

5


International<br />

Suppliers Center ISC<br />

1st-hand information about future trends<br />

B2B meetings with international buyers<br />

Effi cient 3-days global market place<br />

Enhancing the<br />

aerospace supply chain<br />

September 11–13, 2012<br />

Berlin ExpoCenter Airport<br />

www.isc-ila.com<br />

International<br />

Buyers’ Days<br />

September 12 & 13, 2012<br />

Hosted by


Summary<br />

Sourcing of engineering services from India is increasingly<br />

gaining attention from Western aerospace firms such<br />

as European Aeronautic Defence and Space (EADS),<br />

Boeing and many others. Since the industry faces rising<br />

competition and cost pressure, the interests behind this sourcing<br />

strategy seem twofold: to enter the rapidly growing Indian defense<br />

and civil aerospace market as well as to reduce development<br />

costs. Yet, the Indian engineering sourcing market remains still<br />

relatively untapped since firms are challenged in selecting an appropriate<br />

sourcing structure for (outsource) offshoring high-end<br />

aerospace engineering services.<br />

Status Quo<br />

In contrast to other services, offshore sourcing and outsourcing<br />

of engineering services to India has only recently<br />

emerged. Of the $750 billion spent on engineering services<br />

worldwide, only $10-15 billion were offshored – of which<br />

12 % were sourced from India. Within the next few years,<br />

the share of offshored engineering services is expected to<br />

Aerospace Engineering Services<br />

Selecting (out)sourcing<br />

structures for aerospace<br />

engineering services in India<br />

Prof. Dr. Roger Moser, IIM Bangalore, Christian Kuklinki, EBS Business School,<br />

Dr. Andreas Wittmer, Universität St. Gallen<br />

Figure 1: Influencing Factors on Selecting Sourcing Structures<br />

grow at least tenfold and to reach $150-225 billion worldwide,<br />

resulting in a market potential of $35-50 billion for<br />

the Indian supplier base (NASSCOM & Booz Allen Hamilton<br />

2006). Surprisingly, in light of India’s favorable factor<br />

conditions such as low costs and the largest talent pool for<br />

engineering services in emerging markets, most companies<br />

have been struggling so far to integrate Indian suppliers<br />

into their high-end engineering activities.<br />

Aerospace firms aspiring to benefit from the favorable<br />

factor conditions in offshoring engineering services to India<br />

can choose among three strategies:<br />

n to directly engage with Indian engineering services<br />

outsourcing (ESO) providers such as Wipro, Infosys, or<br />

QuEST from Headquarters;<br />

n to establish local, fully-owned development centers, labeled<br />

as “captive centers” (CC), as in the case of Boeing<br />

and Airbus;<br />

n to maintain an international purchasing office (IPO)<br />

which acts as an interface between Headquarters in Europe<br />

or US and the ESO providers in India.<br />

Boeing, for example, sources engineering services for<br />

aircraft design from TCS and Infosys among others and<br />

additionally operates a CC in<br />

India, the Boeing Research and<br />

Technology Center, Bangalore.<br />

Similarly, Airbus sources engineering<br />

services from five<br />

Indian ESO suppliers and has<br />

established a CC in Bangalore,<br />

the Airbus Engineering Centre<br />

India.<br />

Besides cultural challenges<br />

and structural considerations<br />

of the aerospace industry on an<br />

international level, in particular<br />

strategic considerations have to<br />

be integrated in an analysis and<br />

evaluation of an appropriate<br />

sourcing structure for engineering<br />

services in India (Figure 1).<br />

For global aerospace firms,<br />

questions aiming at how to<br />

S u p p l y Chain Management iii /2011 7


8<br />

Aerospace Engineering Services<br />

reap India’s market opportunities for sourcing and sales<br />

remain partially unanswered: Will efforts in disseminating<br />

aerospace-specific engineering capabilities and domain<br />

knowledge to ESO providers in India pay off? Will it be<br />

advantageous to establish CCs or IPOs in India to manage<br />

challenges associated with the nature of sourcing engineering<br />

services?<br />

Specificities of Engineering Services<br />

As engineering services are complex and knowledgeintensive,<br />

these services require a high level of interaction<br />

and coordination between client and supplier. Here,<br />

the knowledge-intensive character points towards major<br />

concerns centering on a decrease in service quality or inadequate<br />

intellectual property (IP) protection (Dossani &<br />

Kenney 2007). With these services being highly specialized,<br />

the sourcing process for offshoring engineering services<br />

appears challenging as engineering suppliers in India also<br />

require extensive domain knowledge with respect to the<br />

specifications of the aerospace industry. Expertise which is<br />

hardly found in India so far.<br />

Strategic Considerations for Selecting<br />

Sourcing Structures<br />

As aerospace firms have recently started to re-direct their<br />

attention towards sourcing of engineering services in India,<br />

an integration of strategic considerations at this early stage<br />

enables to exploit the benefits of an appropriately selected<br />

sourcing structure on a long-term basis.<br />

A recent study of the EADS-SMI Endowed Chair at the<br />

Indian Institute of Management Bangalore (IIMB) about the<br />

engineering challenges in the Indian aerospace industry has<br />

identified three key elements to select an appropriate sourcing<br />

structure (Figure 2):<br />

n objectives towards supplier,<br />

n objectives towards local market and,<br />

n the nature of sourced services.<br />

Objectives towards Suppliers<br />

The objectives towards a supplier have to account for<br />

the targeted relationship with the supplier and the associated<br />

risks. During the last years, the global aerospace in-<br />

Figure 2: Strategic Considerations and Selection of Sourcing Structure<br />

S u p p l y Chain Management iii /2011<br />

dustry has substantially reduced the number of preferred<br />

engineering services suppliers of which five suppliers have<br />

their headquarters in India (George 2008). In the course of<br />

this process, the preferred suppliers from India are expected<br />

to gain a more important role.<br />

The importance of local presence for the establishment<br />

of trust among client and supplier seems indispensable;<br />

particularly at the beginning of business relationships, faceto-face<br />

meetings on a personal and frequent basis play an<br />

essential role in India.<br />

Local Presence<br />

Without local presence, there will be no link between<br />

the customer and the supplier. In this respect, IPOs and<br />

CCs utilize their local presence very different. IPOs in India<br />

build relationships with local suppliers on a more general<br />

basis with the aim to identify a range of potential local suppliers.<br />

A primary objective of IPOs is assessing potential<br />

local suppliers’ capabilities and transferring the analyzed<br />

information across the borders of India. The challenge for<br />

IPOs is that they are themselves only facilitating communication<br />

between engineers in Europe or the US and the<br />

suppliers in India. However, very shortly after the initial<br />

meetings the IPOs loses its function. A fact, that they are<br />

very much aware of and often unnecessarily fight against<br />

with negative consequences for the overall process efficiency.<br />

In contrast, CCs utilize their local presence to additionally<br />

strengthen their established relationships on a more<br />

operational level building strong working relationships on<br />

a project basis. This allows them to also spot quite fast the<br />

potential weaknesses of their suppliers and take appropriate<br />

actions.<br />

The fact that Indian suppliers are often still considered<br />

to be high-risk partners in the aerospace industry takes a<br />

dominant role in the selection process of a sourcing structure.<br />

Especially Indian ESO providers frequently outline<br />

themselves the importance of having security systems and<br />

secure channels for IP protection implemented. Engineering<br />

services are only outsourced to suppliers if they can<br />

prove sufficient capabilities and security systems.<br />

Intellectual Property<br />

One has to be very sensitive to the fact that most of the<br />

information coming from a customer is bordering on IP and<br />

it will always be a concern as to whether that IP is being infringed.<br />

A high level of associated<br />

supplier risks will probably<br />

continue to deter firms of utilizing<br />

an Indian ESO for offshoring<br />

engineering services. On the<br />

contrary, these risks strongly<br />

reason investment efforts associated<br />

with the establishment<br />

of local CCs. Once having established<br />

a local presence, these<br />

offices substantially improve an<br />

identification of potential sup-


Figure 3: Strategic Considerations: Objectives towards market<br />

plier risks and at the same time enable the company to efficiently<br />

provide trainings to suppliers of interest.<br />

Objectives towards Market<br />

For the aerospace industry, the interests in India are not<br />

only the low-cost sourcing potentials of the market, but also<br />

the current state and future growth opportunities of the local<br />

customer market – and the related offset requirements<br />

(Figure 3).<br />

As confirmed in the IIM Bangalore study, the option to<br />

leverage the lower cost-levels in India pertains as a motivating<br />

driver for implementing all three sourcing structures –<br />

but to a varying extend. An IPO enables to gain insights into<br />

the local industry, its current conditions and developments,<br />

and to create knowledge about the Indian supply base. CCs<br />

allow not only to perform critical tasks internally at lowcost<br />

levels in India but also to efficiently outsource lesscritical<br />

tasks to local suppliers. The local presence through<br />

a CC also supports the fulfillment of offset requirements in<br />

India and serves as hedge against currency fluctuations in<br />

other industrialized markets.<br />

Nature of Engineering Services<br />

In any case, the high complexity of aerospace engineering<br />

services calls for a high degree of interaction between<br />

client and supplier as the dispersed teams perform subtasks<br />

for a final product or service. Meeting a client’s requirements<br />

entails huge efforts from the suppliers as a<br />

perfectly detailed and self-explanatory task descriptions<br />

for engineering services remain<br />

exceptional. Within this process,<br />

one has to account for the<br />

fact that some of the supplier’s<br />

engineers in India may simply<br />

not have gained sufficient experience<br />

and domain knowledge<br />

for interpreting the requirements<br />

according to the client’s expectations.<br />

The necessity of face-to-face<br />

communication becomes also<br />

apparent as one reflects upon<br />

Aerospace Engineering Services<br />

multiple visits and employee<br />

exchanges that most ESO providers<br />

conduct – not only in<br />

the beginning of sourcing projects,<br />

but also throughout the<br />

complete engineering process.<br />

Without a face to a name it is<br />

very difficult for the supplier to<br />

deliver anything as every customer<br />

has a different process.<br />

Still, the high interdependence<br />

between sub-tasks and<br />

the related degree of required interaction<br />

and coordination between client and supplier often<br />

hinders aerospace firms to consider direct offshore outsourcing<br />

for engineering services.<br />

Interaction between Indian Suppliers and the<br />

Customer in Europe<br />

It is very important that Indian suppliers interact with<br />

the team in Europe (Figure 4). One needs interaction on a<br />

daily basis. For establishing an IPO in India, the degree of<br />

task interdependence plays a minor role – despite its ample<br />

options to interact with local suppliers. As daily interaction<br />

for sourced engineering services occur a high technical<br />

level, most IPOs cannot provide the necessary technical capabilities.<br />

Hence, if an IPOs’ responsibilities are not clearly<br />

assigned this can hamper the efficacy of client-supplier coordination<br />

efforts and the further development of buyersupplier<br />

relationships. Since IPOs concentrate on supplier<br />

market intelligence and the facilitation of business relationship<br />

development for their internal clients (including the<br />

engineers at headquarters), an involvement in (technical)<br />

day-to-day discussions seems of little use – not even if the<br />

IPO aspires to take a mediating role between the dispersed<br />

teams.<br />

When communication is started and channel through<br />

two or three people, by the time it reaches the customer<br />

or the person who has to answer the query, the meaning is<br />

totally different. In addition, it always involves a time lag.<br />

On the contrary, a CC enables direct face-to-face interaction<br />

with local suppliers to coordinate the sourcing process of<br />

engineering services on a daily basis.<br />

Figure 4: Strategic Considerations: Nature of Engineering Services<br />

S u p p l y Chain Management iii /2011 9


Aerospace Engineering Services<br />

Conclusion<br />

In any case, spatial proximity between the parties involved<br />

in (outsource) offshoring engineering services is required<br />

to prevent or quickly address arising challenges. At<br />

the same time, a local presence supports the establishment<br />

of a strong market presence towards clients in the Indian<br />

aerospace sector and to gain local industry insights on a<br />

technical and commercial level. The right sourcing structure<br />

is therefore crucial to support Western aerospace companies<br />

in India to achieve competitive advantages.<br />

References<br />

n Dossani, R., & Kenney, M. (2007). The next wave of globalization:<br />

Relocating service provision to India. World<br />

Development, 35(5) 2007, p. 772-791.<br />

n George, B., Aerospace supply chain: Opportunities<br />

for Indian suppliers, 2008, in: http://www.nasscom.<br />

in/Nasscom/templates/NormalPage.aspx?id=55118,<br />

Stand: 24.09.2011.<br />

n NASSCOM, & Booz Allen Hamilton, Globalization of<br />

engineering services: The next frontier for India, 2006,<br />

in: http://www.boozallen.com/media/file/Globalization_of_Engineering_Services.pdf<br />

, Stand: 24.09.2011.<br />

Zusammenfassung<br />

Das Sourcing von Ingenieurdienstleistungen aus Indien steht<br />

immer mehr im Fokus der westlichen Luftfahrtunternehmen wie<br />

European Aeronautic Defence and Space (EADS) und Boeing.<br />

Die unter wachsendem Kostendruck stehende Luftfahrtindustrie<br />

will dabei gleichermaßen von der wachsenden Flugzeugsnachfrage<br />

in Indien und dem indischen Angebot von Ingenieurdienstleistungen<br />

profitieren. Allerdings ist der indische Markt für entsprechende<br />

Ingenieurdienstleistungen noch recht unterentwickelt.<br />

Unternehmen haben daher zieladäquate (Out)Sourcingstrategien<br />

zu entwickeln<br />

Authors<br />

CHRISTIAN KUKLINSKI, 1983, is completing his<br />

Ph.D at the Automotive Institute for Management at<br />

the EBS Business School, Wiesbaden.<br />

PROF. DR. ROGER MOSER, 1977, is a Faculty Member<br />

at the EADS-SMI endowed chair for Sourcing Supply<br />

Management at the Indian Institute of Management<br />

in Bangalore und Professor for Strategy and International<br />

Management of Automotive Institute for Management<br />

at the EBS Business School, Wiesbaden. He<br />

consults companies with specific aspects of their business<br />

expansion in India.<br />

DR. ANDREAS WITTMER, 1973, is Managing Director<br />

of the Center for Aviation Competence und Vice<br />

President of Institute for Systemic Management und<br />

Public Governance at the University St. Gallen. In addition<br />

he is President of the Swiss Aerospace Cluster.<br />

10<br />

S u p p l y Chain Management iii /2011<br />

Register of authors<br />

Philippe Advani<br />

EADS France<br />

Phone +33 1 42242160<br />

Email philippe.advani@eads.net<br />

Eric Feuillassier<br />

Dimension Data<br />

Phone +33 53460-6214<br />

Email eric.feuillassier@dimensiondata.com<br />

Manfred Hader<br />

Roland Berger Strategy Consultants <strong>GmbH</strong><br />

Phone +49 40 37631-4327<br />

Email manfred.hader@de.rolandberger.com<br />

Marc Helmold<br />

Bombardier Transportation<br />

Phone +49 3302 89-3240<br />

Email marc.helmold@de.transport.bombardier.com<br />

Christian Kuklinki<br />

EBS Business School<br />

Phone +49 611 7102-2062<br />

Email christian.kuklinski@ebs.edu<br />

Prof. Dr. Roger Moser<br />

IIM Bangalore<br />

Phone +91 99027609-38<br />

Email roger.moser@iimb.ernet.in<br />

Dr. Klaus Richter<br />

Airbus SAS<br />

Phone +33 5 61933333<br />

E-Mail klaus.k.richter@airbus.com<br />

Joerg Wahler<br />

Roland Berger Strategy Consultants <strong>GmbH</strong><br />

Phone +49 711 3275-7225<br />

Email joerg_wahler@de.rolandberger.com<br />

Dr. Andreas Wittmer<br />

Universität St. Gallen<br />

Phone +41 224 3346<br />

Email andreas.wittmer@unisg.ch<br />

Dr. Alexander Schwandt<br />

Roland Berger Strategy Consultants <strong>GmbH</strong><br />

Phone +49 30 39927-3570<br />

Email alexander_schwandt@de.rolandberger.com


12<br />

List of advertisers<br />

We deliver solutions that work. Backed by the synergy of a highly experienced<br />

international team, we focus on a single object: your success.<br />

Get more information: www.drozak.com<br />

List of advertisers<br />

Accenture<br />

Phone +0808 1011169<br />

www.accenture.com<br />

Airbus<br />

Phone +33 561 933333<br />

www.airbus.com<br />

Drozak Consulting <strong>GmbH</strong><br />

Phone +49 30 3067330<br />

www.drozak.com<br />

GITO Verlag mbH<br />

Phone +49 30 41938364<br />

www.gito.de<br />

H&D International Group<br />

Phone +49 5361 308560<br />

www.hud.de<br />

Heinkel Group<br />

Phone +49 40 41307590<br />

www.heinkel-group.com<br />

<strong>IPM</strong> <strong>GmbH</strong><br />

Phone +49 511 47314790<br />

www.ipm-scm.com<br />

S u p p l y Chain Management ii i/2011<br />

Messe Berlin <strong>GmbH</strong><br />

Phone +49 30 30382116<br />

www.isc-ila.com<br />

Siemens AG<br />

Phone +49 1805 444713<br />

www.siemens.com/answers<br />

Virginia Economic Development Partnership<br />

Phone +32 26477433<br />

www.YesVirginia.org<br />

Vogel Industrie Medien <strong>GmbH</strong> & Co. KG<br />

Phone +49 937 4182068<br />

www.vogel.de<br />

Volkswagen AG<br />

Phone +49 5361 90<br />

www.volkswagen.de<br />

CONSULTANT<br />

Managementberater<br />

Berlin München Warschau Shanghai Chicago<br />

2010<br />

<strong>AVIATION</strong><br />

®


Summary<br />

Success factors in the Aerospace Supply Chain<br />

Key success factors in<br />

aerospace supply chain<br />

management<br />

Manfred Hader, Jörg Wahler, Dr. Alexander Schwandt, Roland Berger Strategy Consultants <strong>GmbH</strong><br />

The growing strategic relevance of supply chain management<br />

in the aerospace industry and the growing<br />

complexity of supply chain networks enforces a<br />

transition of the current responsive supply chain approach<br />

towards an agile supply chain. Significant efforts and<br />

changes in the collaboration between supply chain stakeholders<br />

are needed to secure the success for the whole industry. Leading<br />

OEMs have already started with this transition in their latest<br />

programs. Given full order books, high pressure for a timely<br />

ramp-up and increased cost pressure from global competition,<br />

we expect that the leading OEMs will accelerate the transition<br />

in the coming years.<br />

Initial situation<br />

The latest results of the 2011 Roland Berger Strategy<br />

Consultants “Aerospace and Defence Top Management<br />

Issues Radar” – our annual survey involving more than<br />

110 top industry executives – underline that supply chain<br />

management remains a core strategic challenge at the heart<br />

of every company in the aerospace industry.<br />

Increasing supply chain complexity<br />

has resulted in continuous fire fighting activities<br />

and increased resource needs. Con-<br />

sequently more than 80 % of potential cost<br />

reduction levers mentioned by the participants<br />

of the survey are related to supply<br />

chain activities (supplier management, manufacturing/<br />

assembly efficiency improvement) [Roland Berger 2011].<br />

These levers aim to reduce the Total Cost of Acquisitions<br />

which represent in around two thirds of total costs of an<br />

aerospace OEM.<br />

To cope with the increasing supply chain challenges<br />

we expect that the supply chain management approach of<br />

leading aerospace players will evolve from a resource intensive,<br />

responsive supply chain to an agile supply chain<br />

that will leverage the intelligence of the whole supply<br />

chain network through professionalized interfaces, synchronized<br />

information, stronger IT systems, strict rules,<br />

and enhanced trustworthy collaboration. To achieve this<br />

evolution, our experience points to four main key fields of<br />

action: Flow Management, Development of Supplier Portfolio,<br />

Supply Chain Design and Development of Strategic<br />

Suppliers.<br />

In the following discussion we will present a strategic<br />

framework for sustainable supply chain management development<br />

as well as the related key success factors.<br />

Methodology<br />

The discussions and findings presented are based on the<br />

results of the “Aerospace and Defence Top Management<br />

Issues Radar” 2011 and two in-depth case studies [Roland<br />

Berger 2011]. The survey was conducted in March – April<br />

2011 and includes responses for more than 110 top managers<br />

across six countries (Belgium, France, Germany, Italy,<br />

Spain, UK). Participants represent 52 firms, covering a wide<br />

range of business segments (commercial aeronautics, defence<br />

& security, space). Approximately one third of the<br />

participants are CEOs of leading companies on OEM, Tier-<br />

1 and Tier-2 levels of the aerospace value chain. In depth<br />

cases studies were conducted between May 2010 to August<br />

2011 in the aerospace industry.<br />

Today OEMs recognize that they are forced<br />

to develop and implement new skills and toolboxes to<br />

monitor, steer and support the complex supply chains.<br />

Initial situation<br />

Key players in the aerospace industry are struggling<br />

with today’s complexity of their supply chain – e.g. Boeing<br />

with ~70 % outsourced value creation of the 787 and<br />

Airbus with an increased outsourcing proportion of ~50 %<br />

for the new A350 XWB have both significantly increased<br />

the work share for their top strategic suppliers who now<br />

are involved earlier and act as risk sharing partners. Yet,<br />

ramp-up of the new programs and supply chain performance<br />

continue to be a huge challenge for all involved<br />

parties.<br />

S u p p l y Chain Management iii /2011 13


Success factors in the Aerospace Supply Chain<br />

Introduction: Key priorities and general<br />

industry trends and their impact on<br />

supply chain management<br />

Generally, in the post-crisis landscape, many A&D companies<br />

have started to pursue growth strategies again. To<br />

secure profitable growth and strengthen current market positions<br />

the following priorities shape the companies’ agendas<br />

and determine the challenges for supply chain management<br />

(Figure 1) [Roland Berger 2011]:<br />

n Consistently over the last 4 years program management<br />

is #1 priority in companies agenda. Unprecedented number<br />

of programs in the aerospace and defence industry<br />

are in the development phase or early ramp up phase.<br />

Due to increasing level of integration (e.g. risk sharing,<br />

development partnerships, supplier pre-assembly,<br />

platform integration concepts) program management<br />

is seriously concerned with aligning development, and<br />

industrial ramp up with supply chain partners. Today’s<br />

resulting key challenge for supply chain management<br />

is to move from a fire fighting mode to anticipation and<br />

better managed interfaces.<br />

n #2 priority in companies agenda is the market strategy/<br />

globalization. The need to gain presence in rising stars<br />

(e.g. China, Brazil, Russia) to address opportunities in<br />

growing markets (e.g. Middle East for Defence & Security)<br />

and to establish or maintain a low cost footprint<br />

and balanced dollar cost base are key topics for the companies.<br />

The impact on supply chain management is significant.<br />

SC managers struggle to achieve an optimum<br />

between cost targets, offset requirements, quality standards,<br />

currency volatility reduction and operational efficiency.<br />

The accelerated globalization – e.g. market and<br />

production shift to Asia and Latin America – results in<br />

significantly increased supply chain complexity.<br />

#1<br />

#2<br />

#3<br />

#4<br />

14<br />

2008 2009 2010 2011<br />

>� Programme<br />

Management<br />

>� Market Strategy /<br />

Globalisation<br />

>� Supply Chain<br />

>� External Growth /<br />

PMI<br />

>� Programme<br />

Management<br />

>� Market Strategy /<br />

Globalisation<br />

>� Flexibility<br />

S u p p l y Chain Management iii /2011<br />

>� Programme<br />

Management<br />

>� Market Strategy /<br />

Globalisation<br />

n Innovation and R&D efficiency is #3 priority and first<br />

time in the top three priority list. Increasing competitiveness<br />

and rising consolidation pressure as well as<br />

shortening technological development cycles push this<br />

topic on the agenda. Especially due to fact that research<br />

and development responsibilities were pushed to subtier<br />

suppliers, new challenges in managing joint design<br />

processes and configuration changes occur in the supply<br />

chain.<br />

n The performance and efficiency of the supply chain itself<br />

is ranked #4 priority in companies agenda and has consistently<br />

been in the top priorities of the past years.<br />

Concluding, key industry trends and priorities increase<br />

strategic relevance and complexity of today’s supply chain<br />

management. Therefore supply chain management evolves<br />

to form the backbone of global aerospace organizations<br />

[Schwandt, Franklin 2010].<br />

In the following section we discuss how an appropriate<br />

supply chain set-up and tool box needs to be designed to<br />

enable increasing supply chain integration and collaboration<br />

and master increasing complexity and cost pressure in<br />

the aerospace industry.<br />

Key success factors for supply chain<br />

management in the aerospace industry<br />

Today OEMs recognized that they are forced to develop<br />

and implement new skills and toolboxes to monitor, steer<br />

and support the complex supply chains and development<br />

networks. Aerospace companies like Airbus increase efforts<br />

to apply proven concepts from automotive industry to their<br />

own supply chain. As presented in figure 2, the increasing<br />

numbers of stakeholders in such supply and development<br />

networks enforce different supply chain capabilities<br />

reaching from optimization, integration, collaboration to<br />

synchronization to master the<br />

>� Programme<br />

Management<br />

>� Market Strategy /<br />

Globalisation<br />

>� Product Strategy >� Innovation and R&D<br />

efficiency<br />

>� Marketing & Sales >� Supply Chain >� Supply Chain<br />

Figure 1: Top priorities in aerospace companies’ agendas [4 most frequent answers]<br />

growing complexity [Baumgarten,<br />

Thoms 2002].<br />

While internal optimization,<br />

which is only focused on a single<br />

organization, has the lowest<br />

capabilities to manage system<br />

wide complexity, synchronization,<br />

at the highest degree of integration,<br />

focuses on complexity<br />

in the whole network.<br />

Supply chain synchronization<br />

strives for full transparency<br />

and availability of information,<br />

joint optimization of processes<br />

and interfaces and has<br />

the highest capability to handle<br />

complexity. Today’s aerospace<br />

supply chain management is<br />

mainly focused on improving<br />

integration and collaboration<br />

capabilities but it needs to get


Participants<br />

Whole<br />

network<br />

Network-<br />

partner,<br />

Industry partner<br />

Wholesaler,<br />

Customer<br />

1 st tier<br />

Supplier<br />

Own<br />

Organization<br />

Collaboration<br />

Cooperation with defined<br />

processes and rules<br />

Integration<br />

IT-based data exchange<br />

with partners<br />

Optimization<br />

Internal supply chain<br />

Low Medium<br />

High<br />

Mastering complexity capabilities<br />

ready for a paradigm change to enable systematic synchronization.<br />

Depending on the targeted supply chain capabilities different<br />

configurations and tools need to be applied.<br />

As shown in figure 3 supply chain configurations/typologies<br />

can be distinguished along the two axes of “strategic<br />

relevance of the SC” and “supply chain complexity” – Efficient,<br />

Accurate, Responsive and Agile [Rappl, Schwandt<br />

2010].<br />

The efficient supply chain (I) is characterized by low<br />

complexity combined with supply chain management<br />

having a low strategic relevance for the organization. An<br />

efficient supply chain is not a suitable typology for the<br />

Success factors in the Aerospace Supply Chain<br />

Synchronization<br />

Cross network collaboration,<br />

common, joint databases<br />

Maximal<br />

Figure 2: Supply chain management capabilities to cope with or master complexity<br />

Strategic Relevance<br />

High<br />

Low<br />

Accurate<br />

Supply Chain<br />

II<br />

Efficient<br />

Supply Chain<br />

I<br />

Agile<br />

Supply Chain<br />

IV<br />

Responsive<br />

Supply Chain<br />

III<br />

Low High<br />

Complexity<br />

Figure 3: Supply chain typologies<br />

<<br />

aerospace industry. Rather it is<br />

a suitable typology for small,<br />

closed systems, which are characterized<br />

by a high level of control<br />

and stability [Schwandt,<br />

Franklin 2010].<br />

The accurate supply chain (II)<br />

is also characterized by low to<br />

medium complexity, but where<br />

the supply chain has medium to<br />

high strategic relevance. In contrast<br />

to the efficient supply chain<br />

typology, a failure in the supply<br />

chain can have significant impact<br />

on the whole organization.<br />

Hence, the supply chain management<br />

has not only to comply<br />

with efficiency requirements,<br />

but it needs to be trustworthy,<br />

reliable, and transparent. Redundancies<br />

and safety stocks<br />

are needed to secure continuous<br />

supply. Specific measures, such<br />

as quality or sustainability certificates, are required to secure<br />

the accuracy of the products or resources. Nevertheless,<br />

complexity remains low since production quantities are relatively<br />

small, supplier basis is stable and development cycle<br />

are moderately long [Schwandt, Franklin 2010].<br />

The responsive supply chain (III) is characterized by<br />

high complexity and low to medium strategic relevance.<br />

The responsive supply chain has to cope with high levels of<br />

uncertainty and diversity and needs to respond with flexibility<br />

to unpredictable demands or events. A higher degree<br />

of freedom in supply chain processes allows responding<br />

more spontaneously and more individually to changing<br />

situations. The low to medium strategic relevance is determined<br />

by several factors:<br />

n the level of external value creation is limited,<br />

n resources or partners in the supply chain network are<br />

interchangeable or redundantly available, or<br />

n the products cycles are moderately long.<br />

Responsive supply chains aim at maximizing the performance<br />

for a specific and dominant partner in the supply<br />

chain by increasing efficiency through defined processes<br />

and rules [Schwandt, Franklin 2010].<br />

The agile supply chain (IV) typology is distinguished by<br />

high levels of supply chain complexity and by high strategic<br />

relevance. A failure in the supply chain (or network) can<br />

have significant impact on overall performance. Hence, the<br />

requirements for control and reliability increase. Despite<br />

this, the speed for rapid reaction enforces decentralized<br />

decision-making, and high diversity and specificity of resources,<br />

products, suppliers, and customers results in strategic<br />

interdependencies that need to be managed as well<br />

[Schwandt, Franklin 2010].<br />

In the past the aerospace supply chain developed from<br />

an accurate supply chain approach towards a responsive<br />

S u p p l y Chain Management iii /2011 15


16<br />

Success factors in the Aerospace Supply Chain<br />

supply chain approach. High levels of quality and security<br />

standards were secured by flexible and individual<br />

solutions with different suppliers. Over the years increasing<br />

supply chain resources were needed to manage operational<br />

and strategic tasks and to cope with the growing<br />

complexity. Since ramp-up of new programs is crucial to<br />

secure the cash flow and margins, significant efforts were<br />

put in place to solve rising supply chain challenges by<br />

task forces, supplier on-site support teams, MAP teams<br />

(mise au point) and other approaches. Consequently, the<br />

total cost of acquisition increased. This years “A&D Top<br />

Management Issues Radar” results underline this fact.<br />

Participants stated that 41 % of targeted cost reduction<br />

Today’s aerospace supply chain configuration is in<br />

a transition from a responsive supply chain to an<br />

agile supply chain.<br />

levers are directly related to the supply chain (e.g. renegotiation,<br />

reorganization of supply chain organization or<br />

joint improvement programs). Another 41 % of targeted<br />

cost reduction levers are indirectly related to the supply<br />

chain and the management of suppliers as they are linked<br />

to manufacturing and assembly efficiency improvement<br />

[Roland Berger 2011].<br />

Today’s aerospace supply chain configuration is in a<br />

transition from a responsive supply chain to an agile supply<br />

chain. Increasing quantities, shortening development<br />

cycles and increasing cost pressure do not allow anymore<br />

a fire fighting modus that was still feasibly in a responsive<br />

supply chain configuration.<br />

Synchronization<br />

Cross network<br />

collaboration, common,<br />

joint databases<br />

Collaboration<br />

Cooperation with<br />

defined processes<br />

and rules<br />

Integration<br />

IT-based data<br />

exchange with<br />

partners<br />

Optimization<br />

Internal supply<br />

chain<br />

Accurate<br />

Supply Chain<br />

II<br />

Efficient<br />

Supply Chain<br />

I<br />

S u p p l y Chain Management iii /2011<br />

Complexity<br />

Low High<br />

Agile<br />

Supply Chain<br />

IV<br />

Responsive<br />

Supply Chain<br />

III<br />

Low Medium High Maximal<br />

Mastering complexity capabilities<br />

Figure 4: Framework for designing high quality supply chains with adequate<br />

capabilities to master complexity<br />

New ways of interactions are needed to cope with the<br />

growing complexity. As illustrated in figure 4, supplier<br />

management in terms of collaboration and synchronization<br />

needs to be enforced and supported by appropriate<br />

technological solutions and processes [Schwandt, Franklin<br />

2010].<br />

Based our project experiences we identified four success<br />

factors to strengthen supplier management and establish an<br />

agile supply chain configuration (Figure 5):<br />

1. Improve Flow Management between OEM and suppliers<br />

in all stages of the Program life cycle by<br />

n professionalizing interfaces through improved reporting<br />

processes and end-to-end responsibilities,<br />

n defining and applying strict and shared<br />

rules (e.g. consequent design freeze dates,<br />

shared and stable design rules in development<br />

phases, clear quality and test procedure<br />

definitions in industrialization preparation,<br />

shared KPI definitions in production<br />

phase),<br />

n reducing volatility in the supply chain through more robust<br />

planning.<br />

2. Develop Supplier Portfolio by<br />

n establishing transparent and reliable risk and performance<br />

evaluation through shared assessment criteria’s<br />

and early communication of bottlenecks,<br />

n synchronizing information flow through suitable IT<br />

solutions (e.g. PDM link systems, web based planning<br />

tools, shared tracking and monitoring systems),<br />

n setting a clear vision of target supplier portfolio.<br />

3. Improve Supply Chain Design by<br />

n focusing on key suppliers with the right capabilities,<br />

n assessing robustness of the supplier network,<br />

n leveraging best practices and<br />

supplier know how through<br />

High<br />

Low<br />

Strategic Relevance<br />

the whole network.<br />

4. Develop Strategic Suppliers<br />

by<br />

n establishing high degree of<br />

trustworthy collaboration<br />

(e.g. risk sharing partnerships,<br />

joint improvement<br />

programs, open book policy,<br />

on-site representatives, joint<br />

development plateaus),<br />

n transferring knowledge by<br />

co-location of critical teams<br />

and ramp up supplier capabilities.<br />

References<br />

n Baumgarten, H., Thoms, J.,<br />

Trends und Strategien in der<br />

Logistik: Supply Chain im<br />

Wandel, Berlin 2002.


•� Establishing high degree of<br />

trustworthy collaboration<br />

n Fischer, M.L., What is the right supply chain for your<br />

product?, in: Harvard Business Review, March-April<br />

1997, Reprint No. 97205, pg. 106-116.<br />

n Rappl, T., Schwandt, A., Supply chain management: The<br />

backbone of complex, global acting organizations, in:<br />

Nedopil, C., Steger, U., Amann, W. (2010), Managing<br />

complexity in Organizations: Text and Cases, Hampshire<br />

2010, pg. 156-176.<br />

n Roland Berger Strategy Consultants, Top Management<br />

Issues Radar 2011 - European Aerospace & Defence<br />

industry, http://www.rolandberger.com/media/<br />

publications/2011-06-20-rbsc-pub-Top_Management_<br />

Issues _ Radar_2011.html (2011).<br />

n Schwandt, A., Franklin, J. R., Logistics: The Backbone for<br />

Managing Complex Organizations, in: Kuehne Foundation<br />

Book Series on Logistics 17, Bern 2010.<br />

Success factors in the Aerospace Supply Chain<br />

•� Professionalizing interfaces<br />

through improved reporting<br />

processes and end-to-end<br />

responsibilities<br />

Authors<br />

Zusammenfassung<br />

1<br />

Die wachsende strategische Be-<br />

Improve<br />

Flow Management<br />

deutung des Supply Chain Man- Man-<br />

•� Transferring knowledge by<br />

co-location of critical teams<br />

•� Defining and applying strict and<br />

shared rules (e.g. consequent design<br />

freeze dates)<br />

agements in der Luftfahrtindus trie<br />

und die wachsende Komplexität<br />

4<br />

Supplier<br />

2<br />

•� Reduce volatility in the Supply<br />

Chain through more robust<br />

planning<br />

der Zuliefernetzwerke erfordert<br />

einen Wandel von dem aktuellen<br />

Develop Strategic<br />

Supplier<br />

•� Focusing on key<br />

suppliers with the right<br />

capabilities<br />

•� Assessing robustness of<br />

the supplier network<br />

•� Leveraging best practices<br />

and supplier know how<br />

through the whole network<br />

Management<br />

and<br />

Development<br />

3<br />

Improve Supply<br />

Chain Design<br />

Develop Supplier<br />

Portfolio<br />

•� Establishing transparent and<br />

reliable risk and performance<br />

evaluation<br />

•� Synchronizing information flow<br />

through suitable IT solutions<br />

•� Setting a clear vision of target<br />

supplier portfolio<br />

reaktiven Supply Chain Ansatz<br />

zu einem agilen Supply Chain Ansatz.<br />

Erhebliche Anstrengungen<br />

und Veränderungen in der Zusammenarbeit<br />

zwischen den Zulieferpartnern<br />

sind notwendig, um den<br />

Erfolg für die gesamte Branche<br />

zu sichern. Führende OEMs haben<br />

bereits diesen Wandel in ihrer<br />

Figure 5: Key success factors for the aerospace supply chain management<br />

neuesten Programme initialisiert.<br />

Angesichts voller Auftragsbücher,<br />

hohem Druck für ein rechtzeitiges Ramp-up und erhöhtem Kostendruck<br />

durch den globalen Wettbewerb erwarten wir, dass die<br />

führenden OEMs diesen Wandel in den kommenden Jahren noch<br />

beschleunigen.<br />

TOM HEINKEL<br />

Geschäftsführung<br />

MATTHIAS GEH<br />

Recruiting<br />

MANFRED HADER, b. 1965, is a Partner at Roland<br />

Berger Strategy Consultants <strong>GmbH</strong>.<br />

DR. ALEXANDER SCHWANDT, b. 1980, is a Senior<br />

Consultant bei Roland Berger Strategy Consultants<br />

<strong>GmbH</strong>.<br />

JÖRG WAHLER, b. 1967, is a Principal at Roland<br />

Berger Strategy Consultants <strong>GmbH</strong>.<br />

LENA MACHATE<br />

Recruiting<br />

JOACHIM AGGER<br />

Geschäftsleitung<br />

S u p p l y Chain Management iii /2011 17


TO LEARN MORE<br />

Virginia<br />

Virginia’s Aerospace Industry<br />

Industry Assets include:<br />

- Mid-Atlantic Regional Spaceport<br />

- National Institute of Aerospace<br />

- NASA Langley Research Center<br />

- NASA Wallops Flight Facility<br />

- Commonwealth Center for Advanced Manufacturing<br />

- Commonwealth Center for Aerospace Propulsion Systems<br />

Companies with operations in Virginia include:<br />

- Rolls-Royce<br />

- Alcoa Howmet<br />

- Orbital Sciences Corporation<br />

- Northrop Grumman<br />

- EADS North America<br />

- And many more<br />

CNBC RANKS VIRGINIA #1 IN U.S.A.<br />

AMERICA’S TOP STATE FOR BUSINESS<br />

CNBC, the leading financial media outlet that reaches influential business and financial leaders around the world,<br />

has confirmed what many businesses already know: that Virginia’s pro-business values, low cost of operations,<br />

access to markets and a skilled and educated workforce make us the best state for doing business in the U.S.A.<br />

Are you ready to say “yes” to more opportunities for success?<br />

Then say “yes” to Virginia.<br />

Please contact Matthias Duys at 32-2-647-7433<br />

Email at MDuys@YesVirginia.org or visit www.YesVirginia.org<br />

AMERICA’S<br />

BEST STATE<br />

FOR<br />

BUSINESS


Summary<br />

Globalising the<br />

The globalisation of the aerospace industry has now gathered<br />

momentum: Newly emerged nations are providing<br />

the foundations for a sustainable business proposition<br />

both due to market size and increased industrial maturity.<br />

This trend is reflected in the future Airbus procurement spend<br />

profile: In general, the global spend will double from 22bn Euros in<br />

2010 to more than 45bn Euros beyond 2020, of which the so-called<br />

“rest of the world” outside of Europe will have a significant share.<br />

In order to sustain this growth as well as to consolidate an optimal<br />

economic proposition, Airbus remains steady-on-course with the<br />

ambitious globalisation road-map it has set over the past years. The<br />

company has put in place a set of strategic responses and organisational<br />

enablers to address globalisation challenges at the various<br />

stages of the procurement process, from market analysis to implementation<br />

support. A specific dedicated organisation, the “Global<br />

Sourcing Network”, including the establishment of so-called Country<br />

Sourcing Offices, such as India and China, reinforces the support<br />

of the regions. Airbus is confident that, by focusing its efforts<br />

and setting up the right organisational support, it will improve its<br />

overall business proposition through global sourcing.<br />

Initial situation<br />

As Western economies are still affected by one of the<br />

worst economic global crises, the commercial aerospace in-<br />

Global Aerospace Supply Chain<br />

Aerospace Supply Chain:<br />

The Airbus Approach<br />

Dr. Klaus Richter, Airbus SAS, Philippe Advani, EADS<br />

2001<br />

1,575 aircraft worth $130bn<br />

Figure 1: Airbus order book evolution 2001 to 2011<br />

2011<br />

4,233 aircraft worth >$500bn<br />

dustry, surprisingly, has been spared by these trends. Driven<br />

by the sustained growth of Asian economies and the<br />

timely development of well-positioned programmes, the<br />

Airbus business outlook remains positive with an expected<br />

continuous growth in revenues. Boosted by the unprecedented<br />

sales success for the A320neo (new engine option),<br />

Airbus raised its overall backlog to currently over 4,000<br />

aircraft, worth more than 500bn$ and representing more<br />

than seven years of production output (Figure 1). At the<br />

same time, in light of make-to-buy strategies put in place,<br />

procurement increasingly gains in importance for Airbus,<br />

representing 75 % of the company’s cost base today, compared<br />

to 50 % in the 1990s.<br />

In order to sustain this growth as well as to consolidate<br />

an optimal economic proposition, Airbus remains steadyon-course<br />

with the ambitious globalisation road-map it has<br />

set over the past years.<br />

This article aims at describing the rationale behind it,<br />

while exposing the challenges and modus operandi that has<br />

been put in place to carry out this programme.<br />

Globalisation Drivers<br />

The Western aerospace industry has developed tightly<br />

around its North American and European hubs. In the early<br />

2000’s, roughly three quarters of Airbus’ procurement<br />

footprint was originating from<br />

North America<br />

Europe<br />

Africa<br />

Middle East<br />

Latin America<br />

Asia/Pacific<br />

Lessors<br />

Western Europe while a small<br />

quarter was originating from<br />

North America.<br />

Very limited sourcing volumes<br />

were spread across the<br />

world, mainly by market access<br />

considerations dubbed as offsets<br />

in several countries. Dating back<br />

to the post-war period (the 1960s<br />

in India, the 1970s in China, …),<br />

these efforts were driven by governments<br />

in search of strategic<br />

self-reliance and centred around<br />

government-controlled national<br />

champions. Although the role of<br />

S u p p l y Chain Management iii /2011 19


20<br />

Global Aerospace Supply Chain<br />

Average<br />

Average<br />

cost<br />

cost<br />

of labour<br />

of labour<br />

per<br />

per<br />

hour<br />

hour<br />

in US$.<br />

in US$.<br />

2011<br />

2011<br />

INDONESIA 0,8<br />

INDONESIA 0,8<br />

SRI LANKA<br />

0,9<br />

SRI LANKA<br />

0,9<br />

EGYPT<br />

1,1<br />

EGYPT<br />

1,1<br />

PHILIPPINES 1,2<br />

PHILIPPINES 1,2<br />

ECUADOR<br />

1,8<br />

ECUADOR<br />

1,8<br />

THAILAND 2<br />

THAILAND 2<br />

PERU 2,1<br />

PERU 2,1<br />

MEXICO<br />

2,3<br />

MEXICO<br />

2,3<br />

UKRAINE 2,5<br />

UKRAINE 2,5<br />

AZERBAIJAN 2,5<br />

AZERBAIJAN 2,5<br />

INDIA 2,9<br />

INDIA 2,9<br />

CHINA 2,9<br />

CHINA 2,9<br />

TURKEY 3,2<br />

TURKEY 3,2<br />

VENEZUELA 3,6<br />

VENEZUELA 3,6<br />

COLOMBIA 3,8<br />

COLOMBIA 3,8<br />

KAZAKHSTAN 4<br />

KAZAKHSTAN 4<br />

RUSSIAN FEDERATION 4,6<br />

RUSSIAN FEDERATION 4,6<br />

CHILE 4,6<br />

CHILE 4,6<br />

BULGARIA 4,9<br />

BULGARIA 4,9<br />

ARGENTINA 4,9<br />

ARGENTINA 4,9<br />

MALAYSIA 5,4<br />

MALAYSIA 5,4<br />

ROMANIA 5,5<br />

ROMANIA 5,5<br />

HONG KONG 5,5<br />

HONG KONG 5,5<br />

TAIWAN 7,4<br />

TAIWAN 7,4<br />

BRAZIL 7,8<br />

BRAZIL 7,8<br />

PORTUGAL<br />

9,1<br />

PORTUGAL<br />

9,1<br />

HUNGARY<br />

10,3<br />

HUNGARY<br />

10,3<br />

SLOVAKIA<br />

10,5<br />

SLOVAKIA<br />

10,5<br />

SINGAPORE<br />

11,7<br />

SINGAPORE<br />

11,7<br />

POLAND<br />

12,3<br />

POLAND<br />

12,3<br />

CZECH REPUBLIC<br />

15,1<br />

CZECH REPUBLIC<br />

15,1<br />

ISRAEL<br />

15,5<br />

ISRAEL<br />

15,5<br />

KOREA, REP. OF<br />

15,7<br />

KOREA, REP. OF<br />

15,7<br />

GREECE<br />

21,6<br />

GREECE<br />

21,6<br />

NEW ZEALAND<br />

21,9<br />

NEW ZEALAND<br />

21,9<br />

SPAIN<br />

23,8<br />

SPAIN<br />

23,8<br />

UNITED KINGDOM<br />

25,6<br />

UNITED KINGDOM<br />

25,6<br />

UNITED STATES<br />

27,4<br />

UNITED STATES<br />

27,4<br />

JAPAN<br />

28<br />

JAPAN<br />

28<br />

FRANCE<br />

32,1<br />

FRANCE<br />

32,1<br />

ITALY<br />

32,5<br />

ITALY<br />

32,5<br />

CANADA<br />

33,4<br />

CANADA<br />

33,4<br />

IRELAND<br />

34<br />

IRELAND<br />

34<br />

NETHERLANDS<br />

37<br />

NETHERLANDS BELGIUM<br />

37 39,3<br />

BELGIUM<br />

39,3<br />

GERMANY<br />

40,3<br />

GERMANY FINLAND<br />

40,3 40,4<br />

FINLAND<br />

40,4<br />

AUSTRIA<br />

41<br />

AUSTRIA<br />

41<br />

SWEDEN<br />

43<br />

SWEDEN<br />

43<br />

AUSTRALIA<br />

45,6<br />

AUSTRALIA<br />

45,6<br />

SWITZERLAND<br />

47,5<br />

SWITZERLAND DENMARK<br />

47,5 47,6<br />

DENMARK<br />

47,6 59,4<br />

NORWAY<br />

59,4<br />

NORWAY<br />

0 10 20 30 40 50 60<br />

0 10 20 30 40 50 60<br />

© Reproduced by permission of the Economist Intelligence Unit<br />

Figure 2: Labour cost and sustainability of cost advantage<br />

the state has progressively decreased in importance, especially<br />

with regards to the control of commercial airlines, an<br />

increasing number of nations have bartered access to their<br />

markets for local added value. Apart from giants like China,<br />

which has carefully mapped technology infusion in its aerospace<br />

supply chain, a multitude of nations are set on this<br />

path – either as an effort of industrial consolidation (Brazil,<br />

Malaysia, Korea, Turkey) or diversification (United Arab<br />

50<br />

Emirates, Kazakhstan or Vietnam).<br />

45<br />

However, value for cost has emerged progressively as<br />

a leading driver for aerospace globalisation and this for 40<br />

several reasons: Beyond massive labour cost arbitrage 35<br />

(Figure 2), policies driven by market access have not only<br />

30<br />

successfully provided fundamental aerospace capabilities<br />

25<br />

in emerging countries, but these are now actively tapped<br />

and leveraged by the emerging private sector. India is 20 a<br />

point in case, where private business houses are building 15<br />

an independent industry by tapping aerospace engineers<br />

10<br />

from national champion HAL or government labs such as<br />

5<br />

NAL or DRDO and blending them with low cost labour and<br />

established private sector productivity. These joint trends 0<br />

converge towards fostering a genuinely competitive proposition<br />

from third countries in aerospace, following the pattern<br />

of other industries (automotive, power etc.).<br />

S u p p l y Chain Management iii /2011<br />

A third leading driver for globalisation of the Aerospace<br />

industry has been access to rare resources. While raw materials<br />

are controlled by oligopolies in the upstream part<br />

PLEASE of the aerospace NOTE: supply The chain, following engineering resources have<br />

acknowledgement become scarcer in the line Western has world to be as young engineers<br />

mentioned:<br />

are progressively less attracted to the manufacturing world.<br />

Globalisation usefully contributes to addressing these is-<br />

© sues Reproduced with countries by such permission as Russia or of Kazakhstan the for Tita-<br />

Economist nium, and India, Intelligence and even the Unit. USA, for engineering.<br />

A fourth globalisation driver relates to risk management:<br />

Commercial aviation remains a Dollar-dominated industry.<br />

Whereas over 80 % of Airbus sales are denominated in<br />

Dollars, only two thirds of its procurement is, leading to<br />

a net exposure of roughly €10bn. Globalisation offers the<br />

potential to reduce this gap. The erosion of the US$ as the<br />

predominant reference currency will provide opportunities<br />

to diversify progressively sales denominations. Apart from<br />

risk of currency fluctuations, Airbus adjusts its globalisation<br />

targets in order to minimise its exposure to classical<br />

risks and boundary conditions such as geopolitical, factor<br />

cost inflation, loss of intellectual property and supply chain<br />

risks.<br />

It is through regular review of and arbitration between<br />

these drivers that Airbus has defined its globalisation targets.<br />

PLEASE NOTE: The following<br />

acknowledgement line has to be<br />

mentioned:<br />

© Reproduced by permission of the<br />

Economist Intelligence Unit.<br />

Airbus Global Sourcing Vision 2020<br />

Airbus has incorporated global sourcing targets in its strategic<br />

road-map “Vision 2020” (Figure 3). At the beginning<br />

of its global sourcing programme, Airbus sourced roughly<br />

a third of its spend (including engines) from beyond Western<br />

European borders. This spend originated predominately<br />

from the US, while the share of third countries was very limited.<br />

By 2020, Airbus intends to source, whether directly or<br />

indirectly, about half of its procurement spend from beyond<br />

Western Europe: The share of the US spend is to increase<br />

marginally in relative terms and representing a doubling in<br />

absolute terms. The share of third countries is to represent<br />

Bn� Challenges<br />

�� Market Access<br />

RoW<br />

�� Value for Cost<br />

USA<br />

�� Risk Management<br />

W. Europe �� Access to Resources<br />

22bn<br />

45+bn<br />

2010 2020<br />

Figure 3: Airbus global sourcing evolution to 2020


close to 15 %, i.e. an annual spend of about €6bn, with a<br />

significant contribution to originate from indirect sourcing,<br />

whether through the foreign subsidiaries of Western suppliers<br />

or the volumes they procure from those countries.<br />

For Western Europe, the scenario would still represent an<br />

increase in absolute figures over the decade.<br />

The Airbus Approach to the Global<br />

Sourcing Challenge<br />

In the case of aerospace, one of the primary challenges<br />

linked to global sourcing is the maturity of the supply chain.<br />

The hurdle of technological complexity is compounded by<br />

stringent certification requirements and high upfront investments.<br />

For this reason, only a segment of the Airbus spend –<br />

aerostructures, materials, engineering – is adapted to direct<br />

off-shoring. Conversely, propulsion, systems & equipment<br />

contribute mainly indirectly through the upstream part of<br />

the supply chain (mechanical parts, electronic components,<br />

sub-assemblies). In all cases, developing new suppliers requires<br />

an active involvement of customers.<br />

A second major hurdle is the sheer size of the industry.<br />

Although aerospace enjoys a reputation of advanced technology<br />

and strategic value, the total turnover of the industry<br />

is a fraction of that of the automotive industry. The question<br />

for, say a large Indian forging house, is not to tie-up<br />

capacity with one or the other aerospace OEM, but rather to<br />

compare the interest of investing into aerospace rather than<br />

in the automotive or power industry.<br />

A third issue relates to consistency with other aspects of<br />

the procurement policy such as the overall consolidation of<br />

the supply chain. The top 20 equipment suppliers of Airbus<br />

represent 91 % of the company’s equipment spend. They<br />

were 40 suppliers ten years ago. Similarly, it is the policy<br />

of Airbus in the field of aerostructures to shift from smaller<br />

build-to-print towards larger design-and-build packages<br />

entrusted to larger risk sharing partners.<br />

Airbus has put in place a set of strategic responses and<br />

organisational enablers to address these challenges at the<br />

various stages of the procurement process:<br />

Preparation<br />

A significant effort has been devoted to understanding the<br />

markets, analysing the capability & capacity of current players<br />

and potential new entrants as well as the policy framework<br />

in which they operate. A thorough country screening<br />

process and supplier screening process have been elaborated<br />

and have been instrumental in the identification of global<br />

sourcing targets whether in terms of countries or partners. It<br />

is the policy of Airbus, in complement to its strong relationship<br />

with large public players, to pro-actively develop its relationship<br />

with local private sector players with the objective<br />

to build consistent aerospace clusters in strategic countries.<br />

Focus & Guidance<br />

This preparation work allows providing focus and guidance.<br />

Airbus Call for Tenders have to systematically take<br />

Global Aerospace Supply Chain<br />

into account global sourcing opportunities. Call for Tenders<br />

are directed towards only very few relevant future partners<br />

which are intensively supported by local Airbus teams to<br />

ensure compatibility of requirements and understanding.<br />

An illustration is the Engineering Services procurement<br />

policy which has inducted Indian engineering companies<br />

in its core list of suppliers. Similarly, Airbus has worked<br />

closely with its Western Suppliers to provide convergence<br />

on country priorities and supports tie-ups between them<br />

and the local industry. The associated efforts are planned<br />

in advance and taken into account in the business case of<br />

globalisation.<br />

Implementation Support<br />

A significant effort is placed on the deployment of systems<br />

and resources to ensure a satisfactory implementation.<br />

Field engineers are deployed in strategic countries to ensure<br />

supplier development and surveillance. Special efforts<br />

are dedicated to the most hopeful new suppliers.<br />

Dedicated Organisation<br />

Airbus has set-up a dedicated organisation named<br />

“Global Sourcing Network” (GSN) to orchestrate and support<br />

the execution of its globalisation road-map. The organisation<br />

– approximately 100 people spread across the key regions<br />

and evenly split between commercial representatives<br />

and dedicated supply chain experts – is founded on a set of<br />

Country Sourcing Offices (India, China, North America, …)<br />

coordinated by a central team which provides consistency<br />

to the approach and linkage to the central procurement<br />

organisation as well as current Western Tier 1 suppliers.<br />

Whereas the population of Airbus is still Eurocentric, GSN<br />

is staffed predominantly by citizens of new target countries.<br />

The Country Sourcing offices cover the end-to-end procurement<br />

process in support of the Airbus central procurement<br />

organisation. Depending on the business maturity of Airbus<br />

with each country, the stress is laid on up-stream (strategy<br />

definition and monitoring/procurement marketing/call<br />

for tender & negotiation support) or down-stream (supply<br />

chain and quality) task range. Training programmes have<br />

also been put in place to increase the exposure of European<br />

teams towards the new challenges of globalisation.<br />

Concluding remarks<br />

The specifics of the aerospace industry, such as technological<br />

complexity, certification constraints, long–lead times<br />

and a strong dependency on home defence budgets, have<br />

made it enter later than others on the path of global sourcing.<br />

However, the globalisation of the industry has now<br />

gathered momentum: Newly emerged nations are providing<br />

the foundations for a sustainable business proposition<br />

both due market size and increased industrial maturity.<br />

If uncertainties remain, for example regarding factor cost<br />

inflation, several countries have remarkably adjusted by<br />

increasing productivity, or relocating towards lower tier regions.<br />

Airbus is confident that, by focusing its efforts and<br />

S u p p l y Chain Management iii /2011 21


22<br />

Global Aerospace Supply Chain<br />

setting up the right organisational support, it will improve<br />

its overall business proposition through global sourcing.<br />

The fact that the decade-long programme Vision 2020 is<br />

currently on track reinforces this confidence.<br />

Zusammenfassung<br />

Die Globalisierung der Luftfahrtindustrie hat Fahrt aufgenommen:<br />

Die Schwellenländer stellen dabei die Grundlage für<br />

eine nachhaltige Geschäftsentwicklung, sowohl bezüglich Marktgröße<br />

als auch zunehmender industrieller Reife. Dieser Trend<br />

zeigt sich im zukünftigen Airbus-Beschaffungsprofil: Die globalen<br />

Ausgaben werden sich von 22 Milliarden Euro in 2010 auf<br />

mehr als 45 Milliarden Euro in 2020 verdoppeln, davon wird<br />

der so genannte „Rest der Welt“ außerhalb Europas einen beträchtlichen<br />

Anteil haben. Um dieses Wachstum zu stützen und<br />

eine optimale Geschäftsaufstellung zu erreichen, ist Airbus mit<br />

einem ehrgeizigen, in den letzten Jahren aufgestellten Globalisierungplan<br />

auf Kurs. Das Unternehmen hat eine Reihe von strate-<br />

Hönigsberg & Düvel Datentechnik <strong>GmbH</strong><br />

August-Horch-Str. 1 | 38518 Gifh orn<br />

Tel. 05371 960-0 | www.hud.de<br />

S u p p l y Chain Management iii /2011<br />

gischen Antworten und organisatorischen Enablers entwickelt,<br />

um die Herausforderungen der Globalisierung während der verschiedenen<br />

Procurement-Prozessphasen anzugehen – von Marktanalyse<br />

bis hin zu Implementierung reichend. Eine spezifische<br />

Organisation, das „Global Sourcing Network“, einschließlich der<br />

Einrichtung so genannter Country Sourcing Offices wie Indien<br />

und China, verstärkt die Unterstützung der Regionen. Airbus<br />

ist davon überzeugt, dass Geschäftsverbesserungen durch globale<br />

Beschaffung über fokussierten Einsatz und die richtige organisatorische<br />

Aufstellung erreicht werden können.<br />

Authors<br />

Engineering Services for Aerospace Industries<br />

Global IT-Infrastructure Projects<br />

Corporate SAP Development & Testi ng<br />

Shopfl oor IT Services (IT & Automati on)<br />

PHILIPPE ADVANI, born in 1962, is Vice President<br />

EADS/Airbus Global Sourcing Network at EADS in<br />

Paris.<br />

DR. KLAUS RICHTER, born in 1964, is Executive<br />

Vice President Procurement at Airbus SAS in Toulouse.<br />

Integrated IT Services for Aerospace Industries –<br />

Our solutions let you take off!


Impressum<br />

Supply Chain Management ®<br />

ISSN 1618-1956<br />

Herausgeber<br />

Prof. Dr. Johannes Walther<br />

Dr. Walter Huber<br />

Verlag<br />

<strong>IPM</strong> <strong>GmbH</strong><br />

Donarweg 6, 30657 Hannover<br />

Tel. +49 511 47314790 · Fax +49 511 47314791<br />

E-Mail mail@ipm-scm.com<br />

Internet www.ipm-scm.com<br />

Redaktionsleitung<br />

Ines Hagemann<br />

Tel. +49 511 47314790 · Fax +49 511 47314791<br />

E-Mail i.h@ipm-scm.com<br />

Redaktion und Vertrieb<br />

Dr. Hajo Drees<br />

Tel. +49 511 47314790 · Fax +49 511 47314791<br />

E-Mail h.d@ipm-scm.com<br />

Redaktion und Fotografie<br />

Marc Reitemeier<br />

Tel. +49 511 47314793 · Fax +49 511 47314791<br />

E-Mail m.r@ipm-scm.com<br />

Wissenschaftlicher Beirat<br />

Prof. Dr. Dr. h. c. Ulli Arnold<br />

Universität Stuttgart<br />

Prof. Dr. Ronald Bogaschewsky<br />

Bayerische Julius-Maximilians-Universität Würzburg<br />

Prof. Dr. Bernd Hellingrath<br />

Universität Paderborn<br />

Dr. Walter Huber<br />

Siemens IT Solutions and Services<br />

Dr. Francisco J. Garcia Sanz<br />

Volkswagen AG<br />

Prof. Dr. Paul Schönsleben<br />

ETH Zürich<br />

Dr. Thomas Uhlig<br />

Busak+Shamban<br />

Prof. Dr. Andreas Waldraff<br />

UBF.B <strong>GmbH</strong><br />

Thomas Zernechel<br />

Volkswagen AG<br />

Erscheinungsweise<br />

3-mal jährlich<br />

Erscheint 2011 im 11. Jahrgang<br />

Jahresabonnement<br />

EUR 78,00 (Inland)<br />

EUR 88,00 (europäisches Ausland)<br />

Studentenabonnement<br />

EUR 25,00 (Inland)<br />

EUR 35,00 (europäisches Ausland)<br />

inkl. MwSt. und Versandkosten<br />

Bankverbindung<br />

Postbank Hannover<br />

BLZ 250 100 30<br />

Konto-Nr. 903 850 302<br />

Druck<br />

KLARtext Direct Communications <strong>GmbH</strong><br />

Gertrud-Greising-Weg 18<br />

30177 Hannover<br />

Gestaltung<br />

Gaby Reglitz<br />

Internet www.gm-grafikdesign.de<br />

Titelbild<br />

Gaby Reglitz<br />

Gerichtsstand und Erfüllungsort<br />

Hannover<br />

Impressum<br />

Manuskripte werden von der Redaktion gerne entge -<br />

gen genommen. Sie unterliegen vor Veröffentlichung<br />

der re daktionellen Bearbeitung. Für unverlangt eingesandte<br />

Manuskripte und Fotos wird keine Haftung<br />

übernommen. Korrekturabzüge können nicht zur Verfügung<br />

gestellt werden.<br />

Die Fachzeitschrift Supply Chain Management ® sowie<br />

alle in ihr enthaltenen Beiträge sind urheberrechtlich<br />

geschützt. Jede Verwertung, die nicht ausdrücklich<br />

vom Urheberrecht zugelassen ist, bedarf der vorherigen<br />

schriftlichen Genehmigung des Verlages. Dies gilt insbesondere<br />

für Vervielfältigungen, Bearbeitungen, Übersetzungen,<br />

Mikroverfilmungen sowie die Einspeicherung<br />

und Verarbeitung in elektronischen Systemen.<br />

<strong>AVIATION</strong><br />

S u p p l y Chain Management ii i/2011<br />

23


Das tagesaktuelle<br />

Geschehen der<br />

Logistikbranche<br />

Der Newsletter<br />

für Logistikentscheider<br />

–<br />

jetzt kostenlos<br />

abonnieren!<br />

---> www.mm-logistik.de/newsletter<br />

www.vogel.de<br />

06630


Summary<br />

A stable,<br />

IT Globalisation<br />

on Wings of Steel<br />

Eric Feuillassier, Dimension Data<br />

yet flexible global IT solutions and services<br />

partnership can help multinational manufacturers<br />

leverage the advantages of shifting elements of their<br />

supply chain into new territories, but without crossborder<br />

business costs and risks taking to the skies. This is an important<br />

lesson to be learnt from a large aircraft builder, as it rallies<br />

to position itself competitively within booming emerging markets.<br />

A strategic focus for this organisation is executing on a sound<br />

unified communications and collaboration strategy that will<br />

help its employees work together seamlessly over an increasing<br />

amount of international borders. This underscores the importance<br />

of collaboration with its global IT partner of choice, Dimension<br />

Data, who’s not only able to match the manufacturer’s international<br />

footprint closely, but also helps to provide greater visibility<br />

and control over each part of its value chain through processes of<br />

systems integration and consolidation. All of this, while catering<br />

for the client’s unique requirements with a flexible services model,<br />

orchestrated globally, yet delivered locally.<br />

Initial situation<br />

To be an aircraft manufacturer in this day and age is to be<br />

caught in a unique set of paradoxes. These organisations are<br />

influenced, first of all, by market forces from two business<br />

realms: on the one hand, they’re part of the highly competitive<br />

global manufacturing and automotive industry, which<br />

Figure 1: Aircraft manufacturers are part of the highly competitive global<br />

manufacturing industry<br />

Globalisation needs flexible services model<br />

is constantly pushing into new territories in order to save<br />

costs and capture new markets. On the other hand, their<br />

lot is tied in with the aviation and transport industry. If<br />

airlines suffer under tough economic conditions that harm<br />

air travel and transport, this inevitably influences their purchase<br />

decisions with aircraft manufacturers when ordering<br />

new aircraft and procuring supporting services.<br />

Another, somewhat ironic paradox that aircraft manufacturers<br />

are dealing with is the significant pressure currently<br />

felt by all global organisations to cut down on the<br />

amount of national and international travel they undertake<br />

to do business. This pressure stems from a range of sources,<br />

not only from a growing, worldwide awareness of ‘green’<br />

sustainability and the need to meet increasingly stringent<br />

carbon footprint regulations, but also from economic considerations,<br />

such as the skyrocketing cost of fuel. It has simply<br />

become too expensive to send employees around the<br />

world for reasons that aren’t absolutely crucial – even in organisations<br />

directly linked to aviation, who are themselves<br />

turning a critical eye on unnecessary travel.<br />

To complicate matters, some manufacturing clients have<br />

a stake not only in commercial aviation, but also in building<br />

and supporting aircraft and equipment for military use,<br />

as well as for space-oriented projects such as rockets and<br />

satellites. These less visible, yet important areas of business<br />

come with a completely different set of challenges and concerns<br />

than those of building commercial aircraft, not least<br />

of which revolve around official accreditation and compliance,<br />

systems security, and the<br />

handling and storage of politically<br />

and strategically sensitive<br />

information.<br />

New territories<br />

Against this complicated<br />

industry background, a wellknown<br />

global aircraft manufacturer<br />

and longstanding client<br />

of Dimension Data recently set<br />

itself the strategic challenge of<br />

shifting as much as one-fifth of<br />

its supply chain business into<br />

the so-called BRIC emerging<br />

markets, particularly India and<br />

China. This strategy is motivated<br />

mainly by three factors: first-<br />

S u p p l y Chain Management iii /2011 25


26<br />

Globalisation needs flexible services model<br />

ly, the costs of both labour and materials are considerably<br />

lower in these countries, translating to potentially significant<br />

savings in their procurement. Secondly, the exploding<br />

population counts of these nations are set to become strong<br />

market growth points for air travel in future. Where there’s<br />

a greater need to fly, there’s also a growing demand for new<br />

and expanding airlines and new aircraft. Also thrown into<br />

this mix is the increasing political and international maturity<br />

of these countries, leading to a growing need to expand<br />

their military capabilities and technologies to ensure national<br />

security and protect their borders. For this aircraft<br />

manufacturer, the expansion into new territories therefore<br />

makes perfect business sense, but it’s never as simple as it<br />

may seem.<br />

Risks and challenges<br />

Establishing and conducting business in developing<br />

countries come with an unavoidable set of risks and challenges,<br />

whether from an operational or technological perspective.<br />

The client is particularly mindful<br />

of the possibility that, in setting up new<br />

manufacturing plants, there might be a lack<br />

of technical know-how in a target country,<br />

skills which are necessary to run the operation<br />

far removed from the intellectual centre<br />

of the organisation. The further away and<br />

more foreign the territory, the more pressing the need for<br />

training becomes, as not all expertise can be imported from<br />

headquarters.<br />

In addition to this, the further away the new division is,<br />

the greater the distance from the management and decisionmaking<br />

core of the organisation, which makes efficient and<br />

globally orchestrated corporate governance all the more difficult.<br />

When the manufacturer chooses to offshore some of<br />

its planning, designing and procurement, it needs to make<br />

sure that these aspects still align with its overall corporate<br />

vision, strategy and operational processes. All of this, while<br />

Figure 2: Video conferencing leverages employees´ global collaboration<br />

S u p p l y Chain Management iii /2011<br />

the cost of international travel is kept at an absolute minimum.<br />

The need is therefore great to create and sustain ways<br />

of working together effectively across borders, which is<br />

supported by the manufacturer’s sound and unified communication<br />

and collaboration strategy.<br />

Technology support<br />

One of this organisation’s first IT priorities was therefore<br />

to put a strong platform in place that could seamlessly<br />

support their employees’ global collaboration – whether<br />

through voice calls, video conferencing, desktop sharing,<br />

or any other IP-based method. The organisation saw it as<br />

essential to establish, support and manage a corporate network<br />

that’s not only available 24x7, but also robust enough<br />

to deliver an acceptably consistent quality of service. These<br />

objectives were achieved recently with the help of Dimension<br />

Data. After a major drive to rationalise the support<br />

of its network and consolidate service delivery through a<br />

single service provider, the manufacturer implemented a<br />

Especially because of the high cost for international<br />

travel, the need is great to create and sustain ways<br />

of working together effectively across borders.<br />

fully managed network solution across the entire corporate<br />

infrastructure with continual life cycle management, delivering<br />

an average availability of 99.99 %<br />

Network support and management challenges are not<br />

unknown to international organisations of all kinds. But,<br />

in addition to these, there are special factors further complicating<br />

the IT requirements of an aircraft manufacturer,<br />

which had to be taken into consideration. Chief among<br />

them is the extraordinary length of time over which specific<br />

sets of information must remain accessible and secure<br />

within the client’s environment. To design and build a new<br />

long-haul commercial aircraft<br />

can easily take in excess of two<br />

decades. And then, after delivery<br />

to the customer has taken<br />

place, there’s an average of another<br />

20 years of service left,<br />

during which the aircraft is to<br />

be fully supported. Two decades<br />

ago, the IT landscape was<br />

a completely different world<br />

compared with today, and will<br />

develop and change even more<br />

rapidly in the decades to come.<br />

Yet, the data associated with all<br />

the aircraft designed and built<br />

by the manufacturer during this<br />

time needs to retain its integrity<br />

in every way, while migrating<br />

smoothly and seamlessly, from


one decade to the next, with the ever-evolving data platforms<br />

and devices used to store, access and share information.<br />

This creates challenges for this client from a technology<br />

investment point of view. While investing heavily in one<br />

particular type of data storage and management technology,<br />

it’s already aware that the rapid pace of IT evolution<br />

will compel it to refresh these platforms or devices relatively<br />

soon afterwards, leading to questions concerning the<br />

integrity and security of data linked to aircraft still in service.<br />

Not far into the future, this information would need to<br />

be migrated again, with minimum effort and risk, to newer,<br />

fresher, faster storage and data centre solutions.<br />

Valued partnerships<br />

Given these circumstances, it’s not only essential that an<br />

international IT services provider´s footprint as the aircraft<br />

manufacturer’s global technology partner is broad enough<br />

to follow its client’s drive into emerging markets, but also<br />

crucial that the full range of technology services we provide<br />

– from consulting, to implementation, to support and managed<br />

services – remain flexible and client-centric enough<br />

to facilitate the idiosyncrasies of this client’s particular<br />

environment . There’s simply no space for a one-size-fits-all<br />

approach.<br />

More specifically, this aircraft manufacturer has drawn<br />

particular advantage from our ability to offer the following:<br />

Global orchestration, local delivery<br />

As a global IT service provider, we created and manage<br />

a fully functional, services-led virtual business unit within<br />

our organisation, focused specifically on understanding the<br />

needs and challenges of clients within this industry sector,<br />

as well the overall corporate objectives and strategies of individual<br />

customers. This business unit also draws together<br />

and orchestrates skills and expertise from all over world to<br />

deliver the required services seamlessly in whichever country<br />

or region they’re needed.<br />

A single point of contact<br />

This removes the need to deal with a range of solutions<br />

and service providers in various regions, and simplifies<br />

both the financial and operational environment of the client<br />

considerably. It also allows for greater standardisation of<br />

service levels across the entire corporate network.<br />

Multivendor, multidisciplinary expertise<br />

Legacy systems and technologies are part of any global<br />

organisation’s environment – also for this aircraft manufacturer.<br />

Service delivery processes must therefore include<br />

consolidation and integration services across the majority<br />

of them, and this is where strategic partnerships between<br />

the systems integrator, and key technology vendors, such<br />

as Cisco and Microsoft, come into play in anything from<br />

network management hardware and software, to data centres,<br />

to IP telephony. The stronger those relationships are<br />

Globalisation needs flexible services model<br />

in terms of certifications and partnership recognition, the<br />

more skills and expertise an IT integrator can bring to bear<br />

on its services-led projects in every region and country.<br />

Ultimately, it is the responsibility of the global IT services<br />

and solutions partner of today to help its multinational<br />

manufacturing clients to communicate and collaborate<br />

seamlessly among regional and local divisions, share<br />

knowledge across departments and maximise and capitalise<br />

on procurement and logistics platforms in new market<br />

territories. In the growing absence of international travel,<br />

the IT partner becomes the new wings of steel on which to<br />

cross international borders.<br />

Zusammenfassung<br />

Eine stabile, aber anpassungsfähige Lösungs- und Servicepartnerschaft<br />

kann international tätigen Herstellern helfen, die<br />

durch die Verlagerung von Elementen ihrer Lieferkette in neue<br />

Gebiete erzielten Vorteile noch weiter auszubauen, ohne zusätzliche<br />

grenzüberschreitende Geschäftskosten oder Risiken. Diese<br />

wichtige Lektion kann man von einem großen Flugzeughersteller<br />

lernen, der sich immer schneller wettbewerbsfähig in wachsenden,<br />

aufstrebenden Mäkten positioniert. Ein strategischer Fokus<br />

dieser Organisation liegt darauf, eine funktionierende, einheitliche<br />

Strategie für Unified Communication und Collaboration<br />

umzusetzen, die ihren Mitarbeitern helfen wird, nahtlos über<br />

immer mehr Landesgrenzen hinweg zusammenzuarbeiten. Das<br />

unterstreicht die Wichtigkeit der Zusammenarbeit mit seinem<br />

globalen Servicepartner, Dimension Data, der nicht nur seine<br />

internationle Präsenz abdecken kann, sondern dem Unternehmen<br />

auch durch Konsolidierung und Systemintegrationsprozesse<br />

hilft, mehr Übersicht und Kontrolle über seine Wertschöpfungsketten<br />

zu erlangen. Dies geschieht auf der Basis eines flexiblen<br />

Servicemodells, das Dienstleistungen global steuert, aber lokal<br />

zur Verfügung stellt.<br />

Author<br />

ERIC FEUILLASSIER is the Client Executive for<br />

Dimension Data responsible for managing a specialised<br />

internal business unit that services large, multinational<br />

clients from the aeronautical, defence and space<br />

aviation industry. In addition to his management responsibilities,<br />

he oversees the operational aspects of<br />

the various projects that are currently underway and<br />

acts as a central point of contact between Dimension<br />

Data and these specialised manufacturers.<br />

S u p p l y Chain Management iii /2011 27


Event Calendar<br />

Events Calendar<br />

November 2011 to March 2012<br />

<strong>AVIATION</strong> FORUM<br />

19. bis 20. Oktober 2011, Hamburg<br />

Institut für Produktionsmanagement / <strong>IPM</strong> <strong>GmbH</strong><br />

Phone +49 511 47314790<br />

www.ipm-scm.com/AFO<br />

28. Deutscher Logistik-Kongress<br />

19. bis 21. Oktober 2011, Berlin<br />

Bundesvereinigung Logistik e.V.<br />

Phone +49 421 173840<br />

www.bvl.de<br />

Supply Chain World Europe<br />

23. bis 25. Oktober 2011, Amsterdam<br />

Supply Chain Council<br />

Phone +1 202 9620440<br />

www.supplychainworld.org<br />

World Air Forum (WAF)<br />

27. bis 28. Oktober 2011, Amsterdam<br />

Airline Business<br />

Phone +44 208 652 2180<br />

www.waf2011.com<br />

AIRTEC 2011<br />

02. bis 04. November 2011, Frankfurt am Main<br />

Airtec <strong>GmbH</strong> & Co. KG<br />

Phone +49 931 30838217<br />

www.airtec.aero<br />

Supply Chain World East Asia<br />

08. bis 09. November 2011, Singapur<br />

Supply Chain Council<br />

Phone +1 202 9620440<br />

http://supply-chain.org<br />

MRO Asia<br />

08. bis 10. November 2011, Peking<br />

Aviation Week<br />

Phone +212 904 3225<br />

www.aviationweek.com<br />

28<br />

S u p p l y Chain Management ii i/2011<br />

Dubai Airshow 2011<br />

13. bis 17. November 2011, Dubai<br />

F&E Aerospace<br />

Phone +44 20 88462927<br />

www.dubaiairshow.aero<br />

CeMAT INDIA 2011<br />

06. bis 09. Dezember 2011, Bangalore<br />

Hannover Milano Fairs India Pvt. Ltd<br />

Phone +49 511 8932113<br />

www.cemat-india.com<br />

Aircraft Interiors Middle East (AIME)<br />

01. bis 02. Februar 2012, Dubai<br />

F&E Aerospace<br />

Phone +44 20 88462700<br />

www.aime.aero<br />

MRO Middle East<br />

01. bis 02. Februar 2012, Dubai<br />

Aviation Week<br />

Phone +44 20 71766233<br />

www.aviationweek.com<br />

Singapore Airshow 2012<br />

14. bis 19. Februar 2012, Singapur<br />

Experia Events Pte Ltd.<br />

Phone +65 6542 8660<br />

www.singaporeairshow.com.sg<br />

Avionics and Defense Electronics Europe<br />

21. bis 22. März 2012, München<br />

PennWell<br />

Phone +44 1992 656619<br />

www.avionics-event.com<br />

Aircraft Interiors Expo<br />

27. bis 29. März 2012, Hamburg<br />

Reed Exhibitions, Hamburg Messe<br />

Phone +44 208 2712174<br />

www.aircraftinteriorsexpo.com<br />

<strong>AVIATION</strong>


Summary<br />

Launch Management –<br />

Launch Management<br />

Lean Principles in the Strategic<br />

Supplier Management<br />

Marc Helmold, Bombardier Transportation<br />

The purpose of this paper is to outline the needs to apply<br />

and transfer lean principles for developing ideal supply<br />

networks. It was believed by various experts from<br />

industry and academia that current supply networks<br />

were possibly showing waste and non adding value activities<br />

in certain process steps due to severe and costly supply disruptions<br />

in recent years. This paper will be helpful to academics and<br />

practitioners who work both with supply networks and supplier<br />

relationship management (SRM) and with current purchasing<br />

and SRM practices. Reduced manufacturing depths lead automatically<br />

to higher dependencies on suppliers and supply networks.<br />

Although numerous companies already introduced lean<br />

principles, these techniques have not yet been rolled out to the<br />

upstream supply chain. Lean principles must be a integral part<br />

of the strategic supplier management. Companies can thus differentiate<br />

and gain the egde over their competitors. Studies and<br />

empirical data show that the transfer of lean processes to the supply<br />

network lead to significant advantages in terms of quality,<br />

cost and delivery performance.<br />

Upstream Supply Chain Management<br />

Recent trends like the increasing<br />

outsourcing activities, the<br />

ongoing globalization and the<br />

increased activities towards the<br />

concentration on core competencies<br />

have led to more and more<br />

complex supply interdependencies.<br />

The activities carried out by<br />

the organisation itself regularly<br />

account for only 20 percent to 30<br />

percent of its total performance.<br />

As a result, supplier relationship<br />

management (SRM) and<br />

supplier network management<br />

have become more important in<br />

peripheral business areas. With<br />

the increased dependency on<br />

supplier networks as shown in<br />

Figure 1, companies have also<br />

Tier 3<br />

Supplier<br />

Tier 2<br />

Supplier<br />

aggravated a huge amount of risk considerably towards the<br />

upstream supply chain. The picture shows the supply chain<br />

in the area of suppliers and customers.<br />

This fact is also emphasized by Hendricks & Singhal<br />

(2008), who identified that enterprises without operational<br />

slack and redundancies in their supply chains experience<br />

negative stock effects. They showed in the quoted articles<br />

the tremendous impacts of supply chain risk disruptions on<br />

stock price performance and shareholder value. Their studies<br />

show that such disruptions can lead to an abnormal stock<br />

price return of minus 40 percent. The typical challenges and<br />

issues raised in the existing literature are very similar and<br />

raise amongst others the following important questions:<br />

n How to avoid supply disruptions through supplier management?<br />

n How are supplier networks activities adding value?<br />

n What are critical success factors of keiretsu supply networks?<br />

Surveys and empirical data point out that there is still a<br />

gap in practice, the role of SRM and the application of lean<br />

and other principles to multi-layer supply networks [Dust/<br />

Helmold 2009].<br />

Value adding activities consist in many companies of<br />

about 20-30 percent. Original equipment manufacturers<br />

Tier 1<br />

Supplier<br />

The<br />

Organisation<br />

Tier 1<br />

Customer<br />

Supply Side Demand Side<br />

Tier 2<br />

Customer<br />

Upstream Supply Chain Management Downstream Supply Chain Management<br />

Figure 1: Upstream Supply Chain Management<br />

S u p p l y Chain Management iii /2011 29


Launch Management<br />

(OEM) are permanently outsourcing activities and services<br />

to suppliers as proven by the Mercer Management<br />

Consulting and the Frauenhofer Gesellschaft in their survey<br />

“FAST” [FAST 2015]. The study shows that the trend<br />

towards non core competencies to suppliers will increase<br />

from 65 percent to 77 percent in 2015. As a result the core<br />

competencies and value adding activities will decrease to<br />

less than 25 percent on average.<br />

Concept and implementation<br />

As a consequence only lean enterprises with a flexible<br />

and lean supply chain can survive in this environment. As<br />

a matter of fact, many companies have introduced already<br />

lean principles, but have not yet applied<br />

this concept to their suppliers [Liker 2004].<br />

This should convince companies to do so.<br />

Every crisis means also an opportunity to<br />

introduce new concepts and paradigms. In<br />

the Japanese language the term “crisis” also<br />

means “opportunity” or “chance”. The lean<br />

concept was developed by Taichi Ohno [1990], who worked<br />

for Toyota Motors. It derived from a bundle of instruments<br />

which come from sophisticated production methods or<br />

supporting functions like logistics [Liker 2004]. The ideal<br />

interplay and optimal combination of all instruments are<br />

essential for success. The vision of lean production is based<br />

on the Just-in-Time (JIT) philosophy and the Toyoto Production<br />

System (TPS) as shown in Figure 2 and focuses on<br />

the elimination of waste and the minimization of stock.<br />

In contrast to the traditional paradigm the objectives of<br />

keiretsu supplier networks and lean production are based<br />

on a reduction of throughput times and the elimination of<br />

non value adding activities. These activities are waste or<br />

so called “MUDA”. Figure 2 shows the two concepts, the<br />

traditional and the lean one. Both concepts are directed towards<br />

customers.<br />

30<br />

Traditional<br />

Approach<br />

Large<br />

Inventory<br />

=<br />

High<br />

Delivery<br />

Capability<br />

Customer<br />

Orientation<br />

��<br />

Figure 2: Lean Production appproach<br />

Lean<br />

Thinking<br />

S u p p l y Chain Management iii /2011<br />

Short<br />

Cycle Times<br />

=<br />

Optimal<br />

Reaction<br />

Capability<br />

Customer<br />

Orientation<br />

Nevertheless the lean concept´s foundation is based on<br />

the optimal reaction capability and not based on inventories.<br />

Inventories are increasing the cost of capital and have<br />

negative impacts on the shareholder value, whereas short<br />

cycle times lead to small inventories.<br />

Practical examples by Porsche Consulting [Porsche 2009]<br />

show that the introduction of the TPS led to radical improvements<br />

in terms of errors and defects per car (quality),<br />

serial completion time (cost and productivity) and inventory<br />

(logistics and delivery). The study reveals [Porsche 2009],<br />

that the reduction of defects per car was reduced by 63 percent.<br />

The throughput time could be improved by more than<br />

53 percent. This caused a positive situation of inventory by<br />

50 percent.<br />

Objectives of keiretsu supplier networks and lean production<br />

are based on a reduction of through put times<br />

and the elimination of non value adding activities.<br />

In the JIT approach, it is important that the right part<br />

comes in the right quantity in the right quality at the right<br />

time to the right place as shown in the 5R principle. The<br />

TPS has been applied by many OEMs in the automotive<br />

industry, railway area or other business sectors. Bombardier<br />

Transportation is applying the Bombardier Operations<br />

System (BOS), Porsche the Porsche Production System and<br />

Daimler the Daimler Production System. However, it is not<br />

always successful, as the activities are only partially introduced<br />

and not rolled out in total. Secondly, lean principles<br />

are not synchronized with the upstream supply chain management<br />

and may thus not show the desired effects and<br />

results.<br />

It does not make sense to establish only single lean instruments.<br />

It is of the utmost importance and a fundamental<br />

aspect of the lean concept that principles are applied in<br />

a total approach that involves the suppliers. In this respect,<br />

it is the crucial role of procurement and supplier relationship<br />

management to transfer this competency to its supply<br />

chain. Inefficiencies throughout the supply chain can<br />

thus be identified, waste can be eliminated and processes<br />

can be harmonized in order to strive for continuous improvements.<br />

Continuous improvement (Japanese = Kaizen)<br />

means small steps and is part of the lean philosophy.<br />

Data show that the complete transfer of lean principles<br />

to the supply chain can lead to significant cost reduction<br />

advantages of up to 15 percent. Hendricks and Singhal<br />

[2005] show in their analysis that supply chain discrepancies<br />

can harm the share value of the own company by up<br />

to 40 percent. Only flat hierarchies, lean competencies and<br />

direct accountability through line responsible people (Japanese<br />

= Gemba) lead to an improved communication and<br />

concentration on value adding activities and core issues.<br />

Due to the importance of the supply chain it is necessary<br />

[Liker 2004, Freitag 2004, Engel, 2004]:<br />

n to apply lean principles throughout the supply chain,


Flow-<br />

Principle<br />

n to integrate suppliers,<br />

n to be customer oriented,<br />

n to have flat hierachies,<br />

n to establish competency and responsibility to core functions<br />

(Gemba),<br />

n to concentrate only on essential success factors,<br />

n to reduce waste,<br />

n to continuously improve,<br />

n to apply a „PULL“ system,<br />

n to apply a learning organisation.<br />

There are four pillars for the lean production system.<br />

These are the integral parts of a lean production and JIT<br />

system as shown in Figure 3.<br />

The four pillars consist of the flow, the tact, pull and zero<br />

defect principle, that have to be introduced simultaneously.<br />

In the sense of an optimized upstream supply chain it is<br />

a fundamental activity to implement these four principles<br />

towards the supply chain. Thus, it is possible to synchronize<br />

master production and delivery schedules and to have<br />

short lead times of goods and products. Flexibility is important<br />

to react quickly on customer demands. Waste has to be<br />

eliminated throughout the entire process.<br />

The customer is only willing to pay for products and<br />

goods, which are benefitial and add value to him as ex-<br />

�����<br />

������<br />

Projektergebnisse Produktion<br />

Tact-<br />

Principle<br />

Figure 3: The four Principles of JIT<br />

�������<br />

������<br />

Figure 4: Open and hidden waste<br />

Lean Production System<br />

Just in Time (JIT)<br />

�������������<br />

���������<br />

Pull-<br />

Principle<br />

Zero Defect<br />

Principle<br />

Launch Management<br />

plained by Ohno or Liker [Ohno<br />

1990, Liker 2004]. Non adding<br />

activities are not to be paid and<br />

need to be radically erased.<br />

Waste can be categorized in<br />

open and hidden waste as<br />

shown in Figure 4; the opposite<br />

is value adding activities. Waste<br />

must not be compressed, but replaced<br />

by value adding activities.<br />

The only method to eliminate<br />

waste is transparency and<br />

the taking away of the appear-<br />

ing security. By making problems transparent, it is possible<br />

to identify the root cause accordingly.<br />

In the TPS philosophy there are seven reasons for waste<br />

as shown in Figure 5. These reasons are overproduction,<br />

inventories, transport, idle times, exceeding space, repairs<br />

or rework and moving times.<br />

There are three MU´s including MUDA that support the<br />

elimination of waste wihin the philosophy of Toyota. In<br />

parallel to MUDA, there are MURA and MURI which are<br />

the ground theory for the TPS. MURA means “inbalance”,<br />

MURI “overutilization”. While certain capacities are too<br />

scarce (Bottleneck) are other resources significantly below<br />

their capacity limits.<br />

Conclusion<br />

The main objective of procurement and a strategic supplier<br />

management is to apply the JIT principle to the suppliers.<br />

Value adding activities have to be rolled out to all<br />

suppliers from raw material to module and keiretsu suppliers.<br />

The keiretsu supplier represents the closest relationship<br />

and connection to a supplier. Keiretsu is an integration of<br />

suppliers into the own organisation and system, there is in<br />

few cases partial ownership involved. Figure 6 shows the<br />

seven aspects of waste that must be erased.<br />

Supplier activities must have a pro-active or parallel approach,<br />

reactive measures should be avoided. The procurement<br />

function has to manage suppliers in such way, that<br />

flawless launches and synchronized process can be established<br />

with suppliers. KAIZEN is the fundamental driver<br />

of this philosophy, this means small and gradual improve-<br />

Elimination<br />

of Waste<br />

Supply Chain and<br />

Production Process<br />

Production Process<br />

Supply Chain<br />

Product and Machines<br />

Figure 5: Projektergebnisse Seven reasons Produktion for waste<br />

7 Reasons for<br />

Waste<br />

1.� Overproduction/<br />

Over Supply<br />

2.� Inventory<br />

3.� Transport<br />

4.� Idle Times<br />

5.� Space/Layout<br />

6.� Repair/Defects<br />

7.� Moving Times<br />

S u p p l y Chain Management iii /2011 31


Q – C – D Criteria<br />

32<br />

Launch Management<br />

ments, which prove to be sustainable. Procurement has to<br />

coordinate these activities as the single point of contact to<br />

suppliers, so that interfacing departments are actively involved<br />

in such process. Techniques of lean production serve<br />

here to establish best in class suppliers in terms of quality,<br />

cost and delivery performance (Q-C-D) as the pyramide<br />

shows. High process and product competencies automatically<br />

lead to sophisticated suppliers as shown below. This<br />

applies to raw material, parts, systems, module and keiretsu<br />

suppliers.<br />

References<br />

Relationship<br />

to enterprise<br />

Figure 6: Supplier Pyramide<br />

Keiretsu<br />

Module supplier<br />

Sytems supplier<br />

Component / Parts supplier<br />

Raw material supplier<br />

n Dust, R., Studie: Kosten- und Einsparpotenziale durch ein<br />

ganzheitliches Lieferantenmanagement, Stuttgart 2009.<br />

n Engel, H., Gesprengte Ketten – Absicherung der Supply<br />

Chain durch ein unternehmensweites Business Continuity<br />

Management, in: RiskNews 5/2005.<br />

n Freitag, M., Toyota - Formel Toyota: Zuverlässiger, effizienter,<br />

profitabler, in: Manager Magazin 12/2004.<br />

n Hendricks, K.B., Singhal, V.R., An empirical analysis of<br />

the effect of supply chain disruptions on long-run stock<br />

price performance and equity risk of the firm, in: Production<br />

Operations Management 21/2005.<br />

n Liker, J. K., The Toyota Way, Fourteen Management Principles<br />

from the World‘s Greatest Manufacturer, Madison<br />

2004.<br />

S u p p l y Chain Management iii /2011<br />

High Competence<br />

of Product<br />

A-Supplier<br />

High Competence<br />

of Process<br />

Zusammenfassung<br />

n Liker, J., Choi, Th., Fordernde<br />

Liebe: Supply Chain Management,<br />

in: Harvard Business<br />

Manager 03/2005.<br />

n Mercer Management Consulting,<br />

Fraunhofer Gesellschaft:<br />

Future Automotive Industry<br />

Structure (FAST) 2015.<br />

n Ohno, T., Toyota Production<br />

System – Beyond Large Scale<br />

Production, New York 1990.<br />

n Porsche Akademie, Just in<br />

Time, Das schlanke Produktionssystem,<br />

in: Schulungsunterlagen<br />

der Porsche Consulting,<br />

Stuttgart 03/2009.<br />

Schlanke Prinzipien und Methoden müssen ein Bestandteil<br />

des strategischen Lieferantenmanagements (SLM) sein. Unternehmen<br />

können sich auf diese Weise differenzieren und Wettbewerbsvorteile<br />

schaffen.<br />

Untersuchungen zeigen, dass die Einbindung der Lieferkette<br />

und die Eliminierung von Verschwendung im Upstream Supply<br />

Chain Management signifikante Einsparungen bringen. Empirische<br />

Studien dokumentieren zudem, dass die Synchronisierung<br />

schlanker Prozesse im Hinblick auf das Lieferantenmanagement<br />

zu signifikanten Einsparungen führt.<br />

Author<br />

MARC HELMOLD, born 1969, is Director Procurement<br />

and Supplier Performance Management at<br />

Bombardier Transportation. Marc Helmold was Purchasing<br />

and Supplier Development Manager in OEM<br />

companies in the automotive industry. From 2011/12<br />

he teaches “Supply Management“ at the University of<br />

Economics and Management (FOM) in Berlin and Logistics<br />

at the Technical University in Wetzlar (THM).<br />

This is where you can register for our conferences, purchase conference materials<br />

and copies of the Supply Chain Management Magazine!<br />

www.ipm-scm.com/shop


iSuccess®<br />

Für Unternehmen die bereits<br />

eine Apple-Infrastruktur<br />

besitzen ist iSuccess® ein geeignetes<br />

Medium, um sich<br />

über aktuelle Trends und<br />

Entwicklungen im Business-<br />

Anwendungsbereich von<br />

Apple zu informieren. Ferner<br />

bietet es eine kompetente<br />

Entscheidungshilfe für Unternehmen,<br />

die sich mit der<br />

strategischen Entscheidung<br />

eines Umstieges auf Apple<br />

in ihrem Unternehmen beschäftigen.<br />

Ihre Unternehmensnachrichten<br />

veröff entlichen wir<br />

gerne kostenlos im Heft.<br />

Schicken Sie hierfür Ihre<br />

Pressemitteilungen (gerne<br />

mit Bild) einfach an die<br />

Nachrichtenredaktion (nachrichten@isuccess.info).<br />

Für<br />

Fragen zu Inhalten und der<br />

Möglichkeit zur Beitragseinreichung<br />

steht Ihnen die Redaktion<br />

zur Verfügung.<br />

www.isuccess.info Kontakt:<br />

Corinna Fohrholz<br />

E-Mail: fohrholz@isuccess.info<br />

Tel.: +49 (0)331 977 3380<br />

Fax: +49 (0)331 977 3406<br />

GITO mbH Verlag<br />

Detmolder Straße 62<br />

10715 Berlin<br />

Tel.: 030 / 41 93 83 64<br />

Fax: 030 / 41 93 83 67<br />

service@gito.de<br />

www.gito.de<br />

INDUSTRIE<br />

Management<br />

Industrie Management bietet<br />

eine im deutschen Fachzeitschriftenmarkteinzigartige<br />

Sicht auf alle industriellen<br />

Geschäftsprozesse. Industrie<br />

Management verfolgt eine<br />

integrierte Betrachtung<br />

von Strategien, Organisation<br />

und Rechnereinsatz<br />

bei Auftragsdurchlauf und<br />

Produktentwicklung. Dieses<br />

Konzept macht Industrie<br />

Management seit Jahren zur<br />

inhaltlich führenden Fachzeitschrift<br />

für das technische<br />

Management.<br />

Zielgruppe und Leser sind<br />

Entscheider im Management<br />

von Industrieunternehmen<br />

aller Branchen und<br />

Größen sowie die Fachelite<br />

aus Konstruktion, Fertigung,<br />

Organisation und Informationstechnologie.<br />

Jede Ausgabe von Industrie<br />

Management betrachtet die<br />

industriellen Geschäftsprozesse<br />

aus einem integrativen<br />

Blickwinkel. Neben Fallstudien<br />

aus der Praxis kommen<br />

führende Wissenschaftler zu<br />

Wort. Herausgeber und Re-<br />

daktion gewährleisten die<br />

hohe Qualität und Anbieterunabhängigkeit<br />

von Industrie<br />

Management.<br />

ERP<br />

Management<br />

Unternehmen werden zunehmend<br />

von Enterprise<br />

Resource Planning - Systemen<br />

gesteuert. ERP-Systeme<br />

stellen demzufolge die wichtigste<br />

Softwareanwendung<br />

im Unternehmen dar. Der<br />

Markt für Systeme, Produkte<br />

und Dienstleistungen bleibt<br />

unübersichtlich. Die 2005<br />

erfolgreich eingeführte Publikation<br />

ERP Management ist<br />

das einzige deutschsprachige<br />

branchenübergreifende<br />

Fachmedium, welches über<br />

den gesamten ERP-Bereich<br />

berichtet. Sie stellt aktuelle<br />

Entwicklungen sowie Trends<br />

vor, bietet kompetente Entscheidungshilfe<br />

zur Auswahl<br />

und Nutzung von ERP-Systemen<br />

und zeigt alternative<br />

Lösungswege auf. Weiterhin<br />

werden Perspektiven und<br />

Lösungen für die unternehmensweite<br />

IT-Architektur<br />

präsentiert und diskutiert.<br />

Durch die fachlich hoch<br />

qualifi zierte Redaktion wird<br />

ein hoher Qualitätsstandard<br />

gewährleistet. Unsere<br />

kompetenten Autoren sind<br />

erfahrene Anwender, Entscheidungsträger,praxisorientierte<br />

Wissenschaftler und<br />

Berater. Sie berichten unter<br />

redaktioneller Begutachtung<br />

über ihre tägliche Arbeit, Erfahrungen<br />

zum Einsatz ihrer<br />

Systeme und zeigen neue<br />

Lösungswege auf.<br />

www.industrie-management.de www.erp-management.de<br />

Kontakt:<br />

Aleksandra Himstedt<br />

E-Mail: himstedt@industrie-management.de<br />

Tel.: +49 (0)421 218 9787<br />

Fax: +49 (0)421 218 5640<br />

Kontakt:<br />

Sandy Eggert<br />

E-Mail: eggert@erp-management.de<br />

Tel.: +49 (0)331 977 4566<br />

Fax: +49 (0)331 977 3406<br />

PRODUCTIVITY<br />

Management<br />

Ihre Produktivität als Entscheider<br />

oder Führungskraft<br />

erhöhen wir durch ein neues<br />

leserfreundliches Layout,<br />

durch umfassende Marktbeobachtung<br />

und durch neue<br />

Zeitschriftenelemente wie<br />

die neue Rubrik „Produktivität<br />

durch IT“, in der Sie Best<br />

Practices aus verschiedenen<br />

Branchen und Unternehmensgrößen<br />

fi nden. Alle für<br />

Investitionsentscheidungen<br />

relevante Marktübersichten<br />

werden Sie zukünftig in<br />

voller Länge kostenlos im<br />

Internetauftritt von ProductivITy<br />

Management abrufen<br />

können.<br />

Die Produktivität Ihres Unternehmens<br />

oder Ihrer Fabrik<br />

können Sie erhöhen,<br />

wenn Sie das umsetzen,<br />

was Sie bei uns lesen. Wir<br />

beschreiben, wie Sie durch<br />

Anwendungssysteme Transparenz<br />

über Ihre Abläufe,<br />

Ihre Leistung und Ihren<br />

Aufwand in Produktion und<br />

Logistik erhalten. Wir stellen<br />

dar, welche Organisationsformen<br />

sich in der Praxis als<br />

sinnvoll, weil zugleich robust<br />

und fl exibel, bewährt haben.<br />

ProductivITy Management<br />

berichtet über Trends in den<br />

relevanten Märkten und<br />

über Strategien, die Sie als<br />

Entscheider in einem produzierenden<br />

Unternehmen<br />

kennen sollten.<br />

www.productivity-management.de<br />

Kontakt:<br />

Hanna Theuer<br />

E-Mail: hanna.theuer@gito.de<br />

Tel.: +49 (0)331 977 3355<br />

Fax: +49 (0)331 977 3406


Greeting<br />

S u p p l y Chain Management iii /2011 35


36<br />

Partners and Sponsors<br />

S u p p l y Chain Management iii /2011<br />

AFO Partner


Hall 6:<br />

Track 2<br />

Hall 7,<br />

1 st floor:<br />

Workshop<br />

Hall 4:<br />

Keynotes &<br />

Track 1<br />

Catering<br />

Bar<br />

��<br />

Exhibition plan<br />

WC<br />

S u p p l y Chain Management iii /2011 37


38<br />

Program<br />

S u p p l y Chain Management iii /2011


<strong>AVIATION</strong> FORUM 2011<br />

<strong>AVIATION</strong> FORUM 2011:<br />

Knowledge exchange<br />

as a success driver<br />

Prof. Dr. Johannes Walther, CEO, Institute of Production Management (<strong>IPM</strong>)<br />

Challenges in the aerospace supply chain<br />

The aircraft industry is facing a period of enormous<br />

growth as the number of airplanes is projected to increase<br />

from 18,000 today to 36,000 in 2030. 31,000 planes are projected<br />

to be produced due to retired aircrafts and new<br />

market demand. Simultaneously, more countries reinforce<br />

their strategies to strengthen their aircraft industry such<br />

as China, Japan, Russia, Korea, Canada and Brazil. These<br />

market developments serve as fundamental drivers for the<br />

transformation of the aerospace supply chain, forcing the<br />

OEMs and their suppliers to adapt and transform in order<br />

to win their piece of the global market. On the one hand, the<br />

issue of local sourcing in the dollar region combined with<br />

natural hedging will continue to occupy OEMs and suppliers.<br />

On the other hand, future sales and procurement markets<br />

are built up in the BRIC and other emerging countries.<br />

Consequently EADS intends to source, whether directly or<br />

indirectly, a full 40 % of its spent from beyond Western Europe<br />

by 2020. In order to reduce costs and minimize the<br />

supply chain complexity, the OEMs respond by reducing<br />

their vertical range of manufacturing significantly, i. e. Airbus<br />

who has already reached an outsourcing ratio of 80 %<br />

of the aircraft content.<br />

The transformation of the aerospace global supply chain<br />

will thus lead to an integrated component procurement, the<br />

transfer of engineering tasks to suppliers, the build-up of big<br />

design and manufacturing partners, and the integration of<br />

suppliers as risk sharing partners. This induces a consolidation<br />

process which particularly SMEs have to plan for and<br />

embrace if they intend to play a successful role in the aerospace<br />

supply chain in the future. As the OEMs are applying<br />

the strategy “Global but local,” 1st tier through 3rd tier<br />

suppliers will increasingly find themselves being forced to<br />

follow their customers. The globalization process will particularly<br />

affect SMEs, as the 1st tier suppliers will also be<br />

pushed by the OEMs to increase sourcing in cost competitive<br />

countries. Finally, for the integration of environmental thinking<br />

into the supply chain management OEMs, suppliers and<br />

all other partners have to be involved in an eco-efficient business.<br />

Risks in the consolidated supply chain entail an ever<br />

increasing complexity for the OEMs and every aspect of their<br />

supply chain. Thus they have to be managed at every level to<br />

Speaker<br />

Prof. Dr. rer. pol. JOHANNES<br />

WALTHER is CEO of the<br />

Institute of Production Management,<br />

Professor of Production<br />

Management at the<br />

Ostfalia University of Applied<br />

Sciences and Member of<br />

the Advisory Board of the Institute<br />

of Procurement at the<br />

AutoUni of VOLKSWAGEN.<br />

<strong>IPM</strong> <strong>GmbH</strong>, Institut für Produktionsmanagement<br />

Donarweg 6, 30657 Hannover, Germany<br />

Phone +49 511 47314790, Fax +49 511 47314791<br />

Email j.w@ipm-scm.com<br />

web www.ipm-scm.com<br />

make the operation a truly global functioning unit.<br />

These trends defined the automotive industry in the sixties,<br />

when ‘national’ OEMs pushed beyond their national<br />

and natural market borders to reach ever higher economies<br />

of scale in their manufacturing and ever more cost efficiencies<br />

in their sourcing strategies. These trends still define the<br />

industry today. Adapted lessons learned from the automotive<br />

industry can now be applied for the aerospace industry.<br />

<strong>AVIATION</strong> FORUM 2011<br />

The Aviation Forum – organized by <strong>IPM</strong> – provides a<br />

neutral academic platform for the communication between<br />

Airbus, its suppliers and other industry experts to improve<br />

and strengthen continuous cost, quality and relationship<br />

at the cutting edge of global supply chain knowledge. <strong>IPM</strong><br />

accepts strategic research, qualification and benchmark<br />

requests with respect to globalization and innovation and<br />

organizes the conferences Industrieforum Wolfsburg with<br />

VOLKSWAGEN and Aviation Forum with AIRBUS.<br />

S u p p l y Chain Management iii /2011 39


40<br />

<strong>AVIATION</strong> FORUM 2011<br />

Dynamic IT solutions<br />

Providing mobility and on-demand availability of IT-<br />

Services by means of cloud computing is no longer just a<br />

trend, but the inevitable future. Smartphones and Tablets<br />

changed people and working environments considerably.<br />

At the same time cloud computing already found its way<br />

into companies. Virtualisation enables businesses to give<br />

their users the mobility they need. It prepares organisations<br />

to switch to cloud services, irrespective whether these are<br />

provided by the internal IT department of the company,<br />

a private or a public external provider. Cloud-enabling allows<br />

businesses to offer their employees, customers and<br />

business partners the mobile experience they are used to<br />

outside their organization.<br />

The challenge companies are being confronted with in<br />

this context is to change their IT infrastructures to flexible<br />

and dynamic systems. Monolithic IT architectures have to<br />

be re-designed to a dynamic landscape consisting of flexible<br />

and linked systems. This in turn requires innovative<br />

sourcing concepts and modularly managed services in order<br />

to provide the required IT resources and dynamic IT<br />

services.<br />

Rightsizing – Support and Managed<br />

Services employed appropriately<br />

Your partner for intelligent sourcing concepts and managed<br />

services is Dimension Data. Together with our German<br />

EADS team of 30 employees we secure the areas IT<br />

infrastructure, telephony, and collaboration. In close collaboration<br />

with our customer Airbus we provide for the<br />

locations in North Germany the data network service, the<br />

videoconferencing service as well as the managed service<br />

for IP-Telephony (as part of our global contract). For our<br />

customer Cassidian (formerly EADS Defence and Security)<br />

we also offer remote access service and managed IPT service.<br />

Company<br />

Dynamic IT solutions<br />

as future challenge<br />

Herbert Bockers, CEO, Dimension Data Germany<br />

Dimension Data is one of the leading specialist IT services<br />

and solution provider with revenue of around five<br />

billion US-Dollars and more than 12.000 employees in 49<br />

countries. Across each of our areas of expertise, Dimension<br />

Data offers a full lifecycle of services that assist our more<br />

than 6.000 clients to plan, build, support and manage their<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

HERBERT BOCKERS is CEO<br />

of Dimension Data Germany<br />

since July 2004 and is also<br />

responsible for Dimension<br />

Data Czech Republic. On account<br />

of his longstanding experience<br />

in strategic positions<br />

with IT service companies,<br />

Herbert Bockers was able to<br />

considerably determine the<br />

strategic orientation and further<br />

development of the company into an IT service<br />

provider.<br />

Dimension Data Germany<br />

In den Schwarzwiesen 8<br />

61440 Oberursel · Germany<br />

Phone +49 6171 977-330<br />

Fax +49 6171 977-333<br />

Email herbert.bockers@dimensiondata.com<br />

web www.dimensiondata.com/de<br />

IT infrastructures. These services include Professional Services,<br />

including project management and consulting, Integration<br />

Services, and a broad range of Managed Services<br />

which align to the ITIL framework. More than 400 employees<br />

in six different locations are responsible for outstanding<br />

service quality in Germany.<br />

ADVERTISMENTS<br />

Issue I/2012<br />

Closing Date 12.12.2012<br />

<strong>AVIATION</strong>


<strong>AVIATION</strong> FORUM 2011<br />

SMEs in the environment<br />

of the Global Supply Chain<br />

Uwe Gröning, President, Hanse-Aeospace e.V.<br />

Challenges<br />

The aeronautical supply chain faces dramatical changes<br />

such as radical cost savings, supplier reduction, flexibility<br />

increases, risk sharing and the necessity of more sophisticated<br />

companies to fulfill OEM requirements, in short: the<br />

reshaping the suppliers’ landscape. OEMs will only accept<br />

1st-Tier-Suppliers in the near future. SMEs have to find<br />

their docking points towards these 1st-tiers. The same or<br />

similar processes will take place with all OEMs, worldwide.<br />

Measures for SMEs<br />

Throughout these changing processes Hanse-Aerospace<br />

as an association of SME-aerospace related companies plays<br />

a significant role to enable the member companies to follow<br />

the trends. Hanse-Aerospace is an important economic factor<br />

in the North German region. More than 150 members with<br />

14,000 aerospace related employees, 1.5 bn Euro turnover and<br />

a big innovation capacity are facing the new requirements.<br />

Beside this, Hamburg has an 80 years long tradition in civil<br />

aircraft development and production. Traditionally cabin interiors<br />

are one of the outstanding abilities, mainly performed<br />

by Airbus, Lufthansa Technik and its suppliers. This will be<br />

one of the big advantages for the SMEs in the region.<br />

Moreover, Hamburg and the players in the region were<br />

awarded as ‘Spitzencluster Metropolregion Hamburg’.<br />

Within that scope we raised the ‘Centre for Applied Aeronautical<br />

Research’ and the ‘Hanseatic Center for Aeronautical<br />

Training’. The objective is to attract the best companies<br />

and institutions in the field of aerospace and cabin technology,<br />

regardless where they come from.<br />

The new formation ‘Luftfahrtcluster Hamburg’, formed<br />

by the players of the region, including 15 founding members<br />

such as Hamburg Airport, the German Aerospace Centre,<br />

four universities, the state economic ministry and the<br />

German Aerospace Industries Association, is managed as a<br />

Public Private Partnership.<br />

The regional aspects seem to be useful and adequate<br />

for SMEs. The global view needs to be evaluated and verified<br />

by the SMEs. We have to look at Boeing, Bombardier<br />

amd Embraer as well as to Russia, India, China and Japan<br />

– where the civil aircraft competition for Europe comes<br />

from. The main task is to integrate the SMEs’ supply chain<br />

into those of worldwide manufacturers. The SMEs have to<br />

develop their abilities and capabilities beside the docking<br />

points in Europe towards global challenges.<br />

Speaker<br />

UWE GRÖNING is CEO of<br />

Innovint Aircraft Interior<br />

<strong>GmbH</strong>, a leading company<br />

for customized cabin interiors<br />

(www.innovint.de), President<br />

of Hanse-Aeospace e. V.,<br />

President of the Association<br />

for the Promotion of Applied<br />

Aeronautical Research e. V.<br />

and member of the board of<br />

the Luftfahrtcluster Metropolregion Hamburg e. V.<br />

Hanse-Aerospace e. V.<br />

Holzmuehlenstraße 84, D-22041 Hamburg, Germany<br />

Phone +49 40 6008857-30, Fax +49 40 6008857-50<br />

Email info@hanse-aerospace.net<br />

web www.hanse-aerospace.net<br />

These are beside the OEM Airlines and MRO all other<br />

types of aerospace businesses, e. g. General Aviation and<br />

Helicopter. SMEs have to participate in R&T-programs, regional,<br />

national and in Europe. To get notice of the SMEs, international<br />

exhibitions have to be organized and equipped<br />

with common stands. SMEs have to cooperate in research<br />

and manufacturing to bundle the capabilities in order to<br />

be competitive. SMEs need qualification with regard to cooperation,<br />

e. g. in the Centre for ‘Applied Aeronautical Research’.<br />

Hanse-Aerospace is the link to strengthen all of that.<br />

About Hanse Aerospace<br />

Hanse Aerospace is the biggest association of medium<br />

sized companies in Germany. Its members come from aviation<br />

and space companies representing a wide spectrum<br />

ranging from development, manufacturing, maintenance<br />

and all related services. The association represents its members’<br />

common interests. Its other main tasks are advising its<br />

members, coordinating regional activities, bundling resources,<br />

ensuring cooperation between its members, facilitating<br />

common product development and exchange information.<br />

Hanse Aerospace cooperates with national and European<br />

bodies and is a member of EACP.<br />

S u p p l y Chain Management iii /2011 41


42<br />

<strong>AVIATION</strong> FORUM 2011<br />

Risk management and<br />

consolidation: challenges<br />

for the aerospace industry<br />

Prof. Dr. Hans-Gerhard Seeba, Automotive Management at Ostfalia University of Applied Sciences,<br />

Campus Wolfsburg<br />

Initial Situation<br />

The time when civil and defense aerospace manufacturers<br />

as prime contractors manufactured roughly 80 percent<br />

of deliverables in-house and outsourced 20 percent of production<br />

for their traditional markets has gone. As the automotive<br />

industry, the aerospace supply chain has changed<br />

dramatically by outsourcing the development and production<br />

of parts, components and systems as the products have<br />

become both more technically and economically complex.<br />

These percentages have now been reversed. Prime contractors<br />

and governments reduced the number of direct suppliers,<br />

costs and responsibilities have been shifted from the<br />

primes to a network of sub-system integrators and other<br />

suppliers. Furthermore aerospace and defense companies<br />

have pursued growth in foreign markets.<br />

The enormous complexity of the present aerospace supply<br />

chain systems is not without danger. Delays to new<br />

commercial aircraft programmes and subsequent orders<br />

have caused costs to overrun and quality failures which<br />

all seem to indicate problems in development, supply and<br />

capacity. The current growth in demand and global capacity<br />

enlargement, especially pushed by the emerging markets,<br />

will put even more pressure on the supply chain.<br />

Risk management in the Aerospace<br />

Industry<br />

The new sharing of responsibilities between aerospace<br />

companies and their suppliers carry new programme execution<br />

risks – risks such as commodity pricing fluctuation,<br />

supply chain capacity issues, risks of supply chain interruption<br />

and political as well as regulatory risks. These challenges<br />

require a different kind of risk management which<br />

covers the entire value chain, differently to how companies<br />

practiced in the past.<br />

To cope with the challenges in the supply chain, and in<br />

particular to provide suitable conditions for product innovation<br />

and competitive advantage, a shift from suppliers as<br />

transaction partners to risk-sharing partnerships (RSP) is promoted.<br />

However, as the risk-sharing relationships’ intended<br />

collective practices are not fully implemented, the airframe<br />

S u p p l y Chain Management iii /2011<br />

Workshop Leader<br />

PROF. DR. HANS-GERHARD<br />

SEEBA was appointed as Professor<br />

of Automotive Management<br />

at the Ostfalia University<br />

of Applied Sciences in<br />

2002. On top of that he acts as<br />

chairman of the International<br />

Car Distribution Programme<br />

(ICDP) and he is lecturing in<br />

training programmes provided<br />

by the AutoUni of Volkswagen to its senior managers<br />

in the component factories.<br />

Siegfried-Ehlers-Straße 1<br />

D-38440 Wolfsburg<br />

Phone +49 5361 8922-25260<br />

Fax +49 5361 8922-25004<br />

Email h-g.seeba@ostfalia.de<br />

web www.ostfalia.de/w<br />

manufacturer (as a large-scale integrator) still has to place impositions<br />

on suppliers and to control their financial stability.<br />

Consolidation: Risks and advantages<br />

Vertical integration in the aerospace value chain has radically<br />

disappeared over the past 20 years. Consolidated first-<br />

and second-tier suppliers now control a huge proportion<br />

of the sub-system integration. Thus, the airframe manufacturers<br />

are able to increase their margins and returns on invested<br />

capital by shifting costs and responsibilities to their<br />

supplier base. In turn, for the manufacturers, the costs of<br />

transactions regarding supply of information, negotiation<br />

and contracts, transport, administration and adapting to<br />

new conditions, all raise strategic dependency, for instance,<br />

in terms of innovation management.


Risk Management<br />

The aerospace industry has a huge<br />

opportunity to create value<br />

For commercial aerospace the opportunity is there with<br />

air traffic forecast to double in the next 15 years. Driven by<br />

traffic growth and replacement needs and a forecast rise in<br />

the global middle class from today’s figure of close to 2Bn<br />

to 5Bn by 2030. This leading to a forecast 20-year passenger<br />

aircraft demand for more than 25,000 aircraft worth more<br />

than US$ 3 trillion.<br />

For defence aerospace opportunities will focus on how to<br />

effectively tackle the global security challenge. Critical infrastructure<br />

protection, border control and crisis management<br />

and deliver strategic concepts in security and defence in the<br />

present context of global threats and shrinking budgets.<br />

In order to take advantage of these opportunities aerospace<br />

industry professionals will need to embed robust and<br />

effective risk and opportunity management practices into<br />

their organization and industry culture and avoid some of<br />

the common risk management failures.<br />

n Poor governance and ‘tone at the top’ – effective governance<br />

and tone at the top drive the transparency, openness<br />

and commitment to continuous improvement that<br />

is needed for risk management to function effectively.<br />

n Inability to implement enterprise risk management –<br />

most efforts are unfocused, severely resource constrained<br />

and pushed down so far into the organization that it is<br />

difficult to establish their relevance.<br />

n Accepting a lack of transparency in high risk areas –<br />

transaction complexity and volatility can further complicate<br />

the ability to see the full picture with decisions taken<br />

on the basis of limited and asymmetric information.<br />

Capturing aerospace industry opportunities will depend<br />

on an efficient and effective supply chain management<br />

where the management of risk and opportunities is a core<br />

competence.<br />

The company<br />

Airbus is a leading aircraft manufacturer with over<br />

52.000 employees and a worldwide presence. The product<br />

line covers a full spectrum of four aircraft families<br />

from a 100-seat single-aisle to the largest civil airliner, the<br />

doubledeck A380. In 2010, Airbus achieved a turnover of<br />

around 30bn Euros, and it has captured more than 10.000<br />

orders from around 300 customers around the world. Airbus<br />

is an EADS company.<br />

<strong>AVIATION</strong> FORUM 2011<br />

in the Aerospace Industry<br />

Jeremy Tilney-Bassett, Head of Corporate Risk Management, Airbus<br />

Expert<br />

JEREMY TILNEY-BASSETT<br />

(MBA) was appointed Head<br />

of Corporate Risk Management<br />

at Airbus in 2008 and is<br />

in charge of the leadership of<br />

the Enterprise Risk Management<br />

programme. Following<br />

graduation from Exeter University<br />

School of Engineering,<br />

Jeremy Tilney-Bassett began<br />

his professional career with British Aerospace (now<br />

BAE Systems) in 1990. Culminating in the role of Head<br />

of Planning and Risk for the Eurofighter programme.<br />

In 2003 he joined Airbus, where he was Head of Risk<br />

for the single European sky air traffic project definition<br />

phase in his last position.<br />

Airbus S.A.S.<br />

1 rond-point Maurice Bellonte<br />

31707 Blagnac Cedex, France<br />

Phone +33 5 61933333<br />

Email jeremy.tilney-bassett@airbus.com<br />

web www.airbus.com<br />

S u p p l y Chain Management iii /2011 43


44<br />

<strong>AVIATION</strong> FORUM 2011<br />

Risk Management<br />

at Rockwell Collins<br />

Christophe Blanc, Senior Director Airbus Programs, Rockwell Collins Air Transport Systems,<br />

Jeffrey A. Standerski, Vice President and General Manager, Rockwell Collins Air Transport Systems<br />

Initial Situation<br />

Since Rockwell Collins became an independent company<br />

in June 2001, a large part of our success is attributable to<br />

a re-enforced focus on all aspects of Program management.<br />

Thus, our organization, built to manage products, systems<br />

and services throughout their life cycles, relies on a careful<br />

management of risk at all stages of a program.<br />

Such an efficient program management has allowed us to<br />

engage successfully into new initiatives by airframe manufacturers,<br />

such as Airbus New System Policy on A350XWB.<br />

A consistent approach across<br />

Rockwell Collins<br />

Risk management brings discipline to the decision making<br />

process and allows proactive action to be taken to avoid<br />

problems and surprises. Formal risk management methods<br />

based on industry proven techniques are used at Rockwell<br />

Collins to identify, characterize, prioritize, mitigate, track,<br />

and control risk. Regular communication of risk information<br />

between program and senior management promotes<br />

timely decision making. A common and consistent approach<br />

for tracking and reporting risk enables consistent<br />

and more efficient risk management and review.<br />

A collaborative and iterative Process<br />

Risk management is a collaborative, cross functional process<br />

led by the Program management office, involving all internal<br />

stakeholders, and engaging the Customer in the decision<br />

making process, throughout the life cycle of the program.<br />

Our risk management process utilizes the probability,<br />

impact and timeframe to prioritize risk mitigation activities<br />

on nearest term, highest impact risks. It requires the Risk<br />

Register to be regularly updated.<br />

Risk mitigation activities are formally planned, updated<br />

and reviewed with milestones in the schedule for accurate<br />

monitoring of progress and proactive decision making.<br />

While the preferred outcome of risk identification is mitigation<br />

or avoidance, the leader must be prepared with contingency<br />

plans for risks that are realized.<br />

Rockwell Collins is also focused on systemic risk identification<br />

that affect our core process areas for Enterprisewide<br />

risk reduction projects, allowing specific projects to<br />

focus on things in their control.<br />

S u p p l y Chain Management iii /2011<br />

Experts<br />

CHRISTOPHE BLANC was<br />

appointed Senior Director<br />

Airbus Programs at Rockwell<br />

Collins in May 2011.<br />

Based in Toulouse, he is responsible<br />

for the Commercial<br />

Systems Airbus business and<br />

is leading the execution of<br />

the A350XWB development.<br />

Graduated from ENSEEIHT<br />

Toulouse, Christophe Blanc holds a master‘s degree in<br />

Electronics Engineering.<br />

JEFFREY A. (JEFF)<br />

STANDERSKI was appointed<br />

vice president and general<br />

manager of Air Transport<br />

Systems, Commercial Systems,<br />

in 2006. Since joining<br />

Rockwell Collins in 1989,<br />

Standerski has held positions<br />

of increasing responsibility in<br />

both the Commercial Systems<br />

and Government Systems businesses. Previously,<br />

Standerski served as vice president, Strategy Development<br />

for Commercial Systems.<br />

Rockwell Collins<br />

6 avenuse Didier Daurat B.P. 20008<br />

31701 Blagnac Cedex, France<br />

Phone +33-(0)5-34-61-85-10, Fax +33-(0)5-61-71-77-91<br />

Email cblanc@rockwellcollins.com<br />

web www.rockwellcollins.com<br />

The Company<br />

Working together, our global team of 20,000 employees<br />

shares a vision to create the most trusted source of communication<br />

and aviation electronics solutions to help our<br />

customers succeed.


<strong>AVIATION</strong> FORUM 2011<br />

Engineering Services Supply<br />

Chain Management (ESSCM)<br />

Tom Heinkel, CEO, Heinkel Group<br />

Demand for additional workforce<br />

Airlines not only need additional aircraft, they also expect<br />

the OEMs to develop new, fuel efficient, more comfortable<br />

and quieter models to cut their costs and meet the passengers<br />

expectations. The highly skilled engineers necessary for these<br />

new developments, and the blue collar workers required for<br />

the ramp up of production can mostly not be covered by<br />

the employees currently working for the OEMs. Due to the<br />

shortage of skilled labour it will become even harder to find<br />

these urgently needed additional staff. For the OEMs, one<br />

way to close this personnel gap is to increase the productivity<br />

of their employees, but these means are limited to a point,<br />

else the quality of the products can suffer.<br />

A second way is to subcontract development tasks to an<br />

engineering supplier and to increase the number of temporary<br />

employees. Most engineering subcontractors are not<br />

only working in the aerospace industry but also for industries<br />

with similarities in tasks, for example the automotive industry,<br />

and are therefore under the right circumstances able<br />

to shift personnel more easily to the market with the greatest<br />

demand.<br />

Situation for engineering suppliers<br />

In northern Germany for example, eight years ago, most<br />

of the engineering suppliers were relatively small, family<br />

owned companies with only a few employees each. Around<br />

five hundred of these companies were working directly for<br />

the local OEM; many of them were specialized in niches<br />

and able to deliver tasks in the size of a few man-years on<br />

time, cost and quality. But with the strategy of the OEMs<br />

to reduce the number of suppliers to only a few and to tender<br />

larger tasks or even build up risk sharing partners, the<br />

situation has changed. Suppliers were under compulsion to<br />

either withdraw from the aerospace market, grow by their<br />

own financial means or to merge with former competitor<br />

to be able to handle the function of being a risk sharing<br />

partner.<br />

For some of these merged companies, neither having the<br />

experience to handle the task necessary to be a risk sharing<br />

partner nor the financial background to cover the gap between<br />

investments today and the positive return on investment<br />

in the far future after the whole aircraft project has<br />

become profitable for the OEM, this was a difficult situation<br />

Expert<br />

TOM HEINKEL is the managing<br />

director of the Hamburg-<br />

based, engineering company<br />

and BDLI-Member Heinkel<br />

Group. Following his studies<br />

at the Nordakademie in<br />

Elmshorn in business administrations<br />

and working<br />

for Philips in Hamburg, Tom<br />

Heinkel joined the company<br />

in 2004. Within the last six years, he was able to increase<br />

the size of his company and diversify into other<br />

branches. He is a member of the Plenum of the Chamber<br />

of Commerce in Hamburg and “Versamm lung<br />

Eines Ehrbaren Kaufmanns zu Hamburg.”<br />

Heinkel Group<br />

Holstenplatz 20b<br />

22765 Hamburg<br />

Germany<br />

Phone +49 40 4130 759 51<br />

Fax +49 40 4130 759 50<br />

Email Tom.Heinkel@heinkel-group.com<br />

Web www.heinkel-group.com<br />

to handle and some of them even went out of business. For<br />

the other engineering companies, which remained independent,<br />

they found themselves to be under pressure by<br />

the OEM, demanding annually for lower hourly rates and<br />

higher productivity.<br />

The war for talents doesn´t make it easier to find the<br />

right people in terms of time, cost and quality. Due to the financial<br />

weaknesses of some risk sharing partners, together<br />

with problems in recruitment, it is a must to find different<br />

solutions in the regions of the world. It is necessary to combine<br />

the ESSC with large suppliers and smart small and<br />

medium sized suppliers.<br />

S u p p l y Chain Management iii /2011 45


46<br />

<strong>AVIATION</strong> FORUM 2011<br />

Green Supply Chain<br />

Management in the<br />

Aerospace<br />

Green Supply Chain Management<br />

Green supply chain management (GrSCM) can be understood<br />

as integrating environmental thinking into supply-chain<br />

management such as product design, material<br />

sourcing, manufacturing processes, delivery of the final<br />

product to the customers as well as end-of-life management<br />

of the product after its life. There is some initial evidence<br />

from international research that green supply chains may<br />

lead to increased competitiveness and better economic performance<br />

of companies, especially when also getting the<br />

suppliers to have their own environmental management<br />

systems and greening their operations. Inter-organizational<br />

knowledge sharing in green supply chains is supposed to<br />

enhance their effectiveness. This is significantly driven by a<br />

high level of trust among the participants.<br />

GrSCM in the Aerospace Industry<br />

With regard to the aerospace industry some major areas<br />

of discussion of the aircraft manufacturers’ supply chains<br />

include the development of efficient engines, better aerodynamics<br />

in aircraft design and manufacturing and alternative<br />

and greener fuel sources such as fuel cells and biofuels.<br />

In addition an improvement of the energy efficiency<br />

of the corporate infrastructure is often implemented, for<br />

example the installation of solar panels on buildings, the<br />

participation of employees in commuting programs or the<br />

use of green IT programs to increase energy efficiency and<br />

automate the power-down of desktop computers in the evenings<br />

and on weekends. In the value chain network of the<br />

aerospace industry also route optimization and network<br />

development, efficient air traffic management and coercive<br />

legislative policies support “greening”.<br />

Discussion Topics for Today<br />

During the <strong>AVIATION</strong> FORUM 2011 it is worth discussing<br />

whether the green trend in the aerospace industry will<br />

result in increasing production costs, how “green” will<br />

have to be priced, what the effect of a green supply chain<br />

will have on globalization versus localization and whether<br />

the green paradigm will eventually be the big theme in the<br />

aerospace industry during the next decade.<br />

S u p p l y Chain Management iii /2011<br />

Industry<br />

Prof. Dr. Matthias Tomenendal, Berlin School of Economics and Law<br />

Workshop Leader<br />

PROF. DR. MATTHIAS<br />

TOMENENDAL is a Professor<br />

of Management and Consulting<br />

at the Berlin School<br />

of Economics and Law and<br />

the Director of the school’s<br />

IMB Institute of Management<br />

Berlin. He pursues research<br />

in the area of international<br />

strategies and works as an<br />

independent consultant for international companies.<br />

After his business studies at the Universities of Bielefeld,<br />

Georgia (USA) and Saarland he began his professional<br />

career at the Boston Consulting Group where he<br />

has worked for ten years for the industrial practices in<br />

Germany and Eastern Europe.<br />

Berlin School of Economics and Law<br />

Hochschule für Wirtschaft und Recht Berlin<br />

Badensche Str. 52<br />

10825 Berlin<br />

Germany<br />

Phone: +49 30 85789-317<br />

Email: matthias.tomenendal@hwr-berlin.de<br />

web www.mba-berlin.de<br />

The Berlin School of Economics and Law<br />

The BSEL is among Germany’s leading universities of<br />

applied sciences specialised in private and public management.<br />

9000 students are taught in 50 programmes leading<br />

to Bachelor, M.A., M.Sc., L.L.M. or MBA degrees. The<br />

School is proud of its strong international profile reflected<br />

in more than 100 partnerships with universities all over<br />

the world.


Green and Global<br />

Challenges<br />

Aircraft are highly complex products consisting of several<br />

hundred thousand components. In order to build an<br />

aircraft, the aircraft manufacturer Airbus is working with<br />

more than 3,000 suppliers. Getting suppliers and partners<br />

involved in the process is critical to any eco-efficient business<br />

committed to reducing its environmental footprint<br />

and, at the same time, ensuring the highest quality standards,<br />

so that the global growth in air transport can be reconciled<br />

with a reduction in environmental impacts.<br />

Airbus’ commitment to environmental responsibility has<br />

long been central to its activities and is a key driver of the<br />

company’s products, methods and processes. Airbus’ objectives<br />

for 2020 can only be achieved through a series of<br />

actions taken throughout the product life cycle, from design<br />

to maintenance, from the aircraft’s entry into service<br />

to its end of life and recycling. This includes the continuous<br />

provision of up-to-date environmental specifications to<br />

suppliers, better technologies for manufacturing sites and a<br />

well-planned strategy for end of life and recycling. Furthermore,<br />

the Airbus Aviation Roadmap aims at meeting the<br />

carbon neutral targets set for 2020 and a 50 % reduction in<br />

CO 2 emissions by 2050, focusing on initiatives to promote<br />

biofuel technologies and their commercialization, as well as<br />

Air-Traffic Management (ATM) under the SESAR program.<br />

In the aerospace supply chain, avoiding supply chain<br />

disruptions, tracking hazardous substances within the entire<br />

supply chain and identifying the impact of transport<br />

and logistics on the environment is absolutely essential. A<br />

“green” supply chain typically addresses major issues such<br />

as the management of hazardous substances and CO2 emissions<br />

caused by the transport of parts.<br />

At Airbus, environmental criteria are taken into account<br />

for the selection and qualification of suppliers and are formalized<br />

in contractual agreements. Airbus suppliers are required<br />

to comply with various environmental procedures<br />

and standards, and, as Airbus achieved ISO 14001 certification<br />

in 2007, to deploy an environmental management<br />

system wherever possible. Consequently, Airbus’ entire<br />

manufacturing process is meeting increasingly strict environmental<br />

standards.<br />

Airbus’s aim is not just to adhere to the regulations currently<br />

in force, but to go further and try to anticipate developments<br />

in collaboration with major EU and US aerospace<br />

companies. Airbus suppliers are requested to adopt the<br />

same farsighted and proactive approach.<br />

<strong>AVIATION</strong> FORUM 2011<br />

Aerospace Supply Chain<br />

Dr. Bernd Kisilowski, Airbus Environmental Affairs, Airbus Operations <strong>GmbH</strong><br />

Expert<br />

DR. BERND KISILOWSKI<br />

joined the Environmental Affairs<br />

department of Airbus in<br />

2003. At present, he is Head<br />

of the Environment Germany<br />

organization and of the Corporate<br />

Environmental Industrial<br />

Operations department.<br />

He studied at the University<br />

of Rennes (France) and Rockefeller<br />

University (United States) and graduated in<br />

chemistry from the University of Hamburg. In 1997, he<br />

started his career at 3M, and after obtaining a Master’s<br />

degree in environmental law at the University of Lüneburg,<br />

he joined Airbus in Germany.<br />

Airbus Operations <strong>GmbH</strong><br />

Kreetslag 10, 21129 Hamburg, Germany<br />

Phone +49 40 74372222<br />

Email bernd.kisilowski@airbus.com · www.airbus.com<br />

Tracking and managing hazardous materials is crucial,<br />

and Airbus is working towards a systematic inventory of<br />

such materials. Airbus suppliers also have to comply with<br />

current regulations such as REACH and to anticipate future<br />

regulations and substance unavailability in order to avoid<br />

supply chain disruptions and ensure reliability of hazardous<br />

substance substitution by suppliers. The ultimate goal<br />

should be to progressively substitute the most hazardous<br />

materials by more environmentally friendly alternatives.<br />

The company<br />

Airbus is a leading aircraft manufacturer with over<br />

52,000 employees and a worldwide presence. The product<br />

line covers the full spectrum of four aircraft families from<br />

100-seat single-aisle aircraft to the largest civil airliner, the<br />

double-deck A380. In 2010, Airbus achieved a turnover of<br />

approximately 30 billion Euros, and it has secured more<br />

than 10,000 orders from some 300 customers worldwide.<br />

Airbus is an EADS company.<br />

S u p p l y Chain Management iii /2011 47


48<br />

<strong>AVIATION</strong> FORUM 2011<br />

Solving Challenges<br />

with our Customers<br />

Dr. Denise R. Rutherford, Vice President, 3M Aerospace<br />

Innovation is the art and science of<br />

applying creativity to develop practical<br />

and novel solutions<br />

It’s more than a way of developing products. Innovation<br />

is part of our DNA. We recognized early that doing business<br />

in new, smarter ways would not only create a more<br />

viable company – it could also enable us to meet our social<br />

responsibilities and reduce our impact on the environment.<br />

Today, we’re building on more than 70 years of practices<br />

that support economic, social, and environmental sustainability.<br />

3M’s technologies are being used by customers all<br />

over the world to enable them to meet their own environmental<br />

challenges with a view to the future. Innovation remains<br />

a key enabler to meeting current- and as yet unforeseen-new<br />

challenges.<br />

Sustainability is increasingly important<br />

to the aerospace market<br />

Sustainability can have significantly different meanings<br />

in different countries, and managing that can be a very<br />

complex process, from creating a product that is viable to all<br />

customers, all the way to meeting label requirements. One<br />

of the challenges for aerospace is the truly global nature of<br />

the market with tiers around the world competing and supplying<br />

parts for the same platform while needing to consistently<br />

conform to aerospace quality standards. Innovation<br />

in green and global supply chain management can range<br />

from new product designs to changes in documentation to<br />

novel shipping and receiving approaches.<br />

It can be challenging to make innovative changes in a<br />

market that is resistant to change. We work in an industry<br />

where people’s lives are at stake, and it is essential that our<br />

products perform at a certain level. As we become more and<br />

more aware of the need to reduce our environment impact,<br />

we have to balance that with long-time products that have<br />

produced years of flight data, the needs of our customers as<br />

well as the ROI for 3M.<br />

Developing new solutions is a key component of 3M’s<br />

sustainability strategy and our product portfolio is a living<br />

example of 3M’s expertise in inventing products for a better<br />

tomorrow. Ultimately, sustainability and innovation combined<br />

provide a strong competitive advantage.<br />

At 3M, we are guided by three strategic principles that<br />

make sustainability implicit in everything we do:<br />

S u p p l y Chain Management iii /2011<br />

Expert<br />

After completing her Ph.D.<br />

in Chemistry at Colorado<br />

State University, DR. RUTH-<br />

ERFORD joined 3M in 1989.<br />

She worked in research, new<br />

product development, Lean<br />

Six Sigma, and international<br />

business management prior<br />

to taking the assignment to<br />

lead 3M Aerospace business<br />

globally in 2008.<br />

3M Aerospace<br />

3M Center Bldg. 223-1N-14<br />

St. Paul, MN 55144<br />

USA<br />

Phone +1 651 736 3333<br />

Email drrutherford1@mmm.com<br />

web www.3M.com/aerospace<br />

n Economic Success: We build lasting customer relationships<br />

by developing differentiated, practical, and ingenious<br />

solutions to their sustainability challenges.<br />

n Environmental Stewardship: We provide practical solutions<br />

and products to address our environmental challenges<br />

for ourselves and our customers.<br />

n Social Responsibility: We engage key stakeholders in<br />

dialogue and take action to improve our sustainability<br />

performance.<br />

About 3M<br />

3M captures the spark of new ideas and transforms them<br />

into thousands of ingenious products. Our culture of creative<br />

collaboration inspires a never-ending stream of powerful<br />

technologies that make life better. 3M is the innovation<br />

company that never stops inventing. With $27 billion in<br />

sales, 3M employs about 80,000 people worldwide and has<br />

operations in more than 65 countries.


<strong>AVIATION</strong> FORUM 2011<br />

Supply Chain Management<br />

in the Aerospace Industry<br />

Mark Pearson, Global Managing Director of Accenture’s Supply Chain Management Practice<br />

Industry drivers and challenges<br />

To sustain high performance in the aerospace industry,<br />

companies must possess speed, flexibility and precision,<br />

characteristics that Accenture sums up as agility. Commerical<br />

and military players face a set of increasingly shared<br />

challenges that require an agile response. They do business<br />

in a multi-polar, networked world, where today’s<br />

customer maybe yesterday’s competitor and tomorrow’s<br />

supplier. Besides agility price competitiveness, supplier<br />

collaboration and integration as well as global reach remain<br />

key requirements to successfully operate in the aerospace<br />

market.<br />

Managing the n-tier Supply Chain<br />

While suppliers will control a larger part of the value<br />

chain the procurement role as a direct link towards the supplier<br />

base will become strategically more important. Due to<br />

the increasing work package complexity collaboration will<br />

need to go beyond direct supplier interaction. n-tier visibility,<br />

control and management become crucial capabilities to<br />

limit supply risk and drive continuous improvement.<br />

Sourcing and Risk Management<br />

To maintain their competitive position aerospace companies<br />

will need to adapt their current sourcing strategies.<br />

Whilst utilizing global market opportunities will become a<br />

necessity, managing related supply risks (as well as other<br />

risk components) will be a key challenge separating High<br />

Performers from other market players.<br />

Shifting to Services<br />

Aerospace and defense companies are changing from<br />

product-focused original equipment manufacturers to<br />

service-oriented original equipment providers, supplying<br />

not assets, but asset availability. To meet these changing<br />

requirements Capabilities-Based Lifecycle Management<br />

will become one of the crucial differentiation factors to keep<br />

market relevance. This big move needs a real transformation<br />

that affects how the companies think, design, develop,<br />

produce and sell; and they must fundamentally rethink the<br />

structure of their purpose and supply chain.<br />

Expert<br />

MARK PEARSON is the<br />

Global Managing Director<br />

of Accenture’s Supply Chain<br />

Management Practice having<br />

functional responsibility<br />

for 2,500 Supply Chain<br />

consultants. He has 23 years<br />

of experience in the area of<br />

Supply Chain Management.<br />

Mark has been responsible<br />

for the execution of Accenture’s Supply Chain Mastery<br />

research – one of the largest pieces of empirical research<br />

into High Performance Supply Chains.<br />

Accenture <strong>GmbH</strong><br />

Anni-Albers-Straße 11<br />

D-80807 München<br />

Tel +49 89 93081-68577<br />

Email mark.h.pearson@accenture.com<br />

web www.accenture.com<br />

The Company<br />

Accenture combines over three decades of experience<br />

and insight in the aerospace and defense industry with our<br />

extensive cross-industry functional and deep supply chain<br />

skills, and IT acumen to help our clients become high performance<br />

businesses.<br />

We offer a number of tailored industry solutions that<br />

help global companies and their partners. Accenture is a<br />

global management consulting, technology services and<br />

outsourcing company, with approximately 236,000 people<br />

serving clients in more than 120 countries. Combining unparalleled<br />

experience, comprehensive capabilities across all<br />

industries and business functions, and extensive research<br />

on the world’s most successful companies, Accenture collaborates<br />

with clients to help them become high-performance<br />

businesses and governments.<br />

S u p p l y Chain Management iii /2011 49


50<br />

<strong>AVIATION</strong> FORUM 2011<br />

China and India – Coping<br />

with the strategic challenge<br />

Dr. Gert Bruche, Professor of International Management, Berlin School of Economics and Law<br />

Strategic challenge<br />

After the turn of the millennium, globalization has<br />

reached a historic ‘inflection point’ which requires a fundamental<br />

realignment of business strategies towards the big<br />

emerging markets, especially China and India. In this context<br />

any large international company has to address four<br />

principal opportunities and challenges.<br />

Must be markets<br />

China and India represent key growth opportunities and<br />

the chance to amortize rising R&D costs for companies in<br />

sectors like aerospace or healthcare. For most large companies<br />

participation in these growth markets and achievement<br />

of strong market positions is not any more a mere option,<br />

but it will affect their chances of survival as independent<br />

entities. But even for SMEs the ‘Chindia question’ is a core<br />

strategic challenge which needs to be addressed.<br />

Cost-efficiency platforms<br />

In the last decades formerly vertically integrated supply<br />

chains have given way to more and more globally fragmented<br />

value networks. China as a manufacturing and<br />

India as a services hub have assumed pivotal positions in<br />

these global value networks. Large companies have to build<br />

and solidify their presence in these hubs via captive units<br />

and through long-term supply alliances. The capability to<br />

manage these distributed global networks efficiently has<br />

become a decisive competitive success factor.<br />

Innovation hubs<br />

Triggered by ‘market pull’, the shifts in manufacturing<br />

and sourcing and supported by significant investments of<br />

China and India into universities and R&D infrastructures<br />

a ‘new geography of innovation’ is on the rise. To cope with<br />

rising innovation costs and host Government’s trading of<br />

‘market access against technology’ Western companies<br />

have to adjust the global configuration of their R&D value<br />

chain. At the same time the control and protection of core<br />

knowledge assets becomes a key strategic task.<br />

Challenger homes<br />

In more and more industries firms from China and India<br />

rise from domestic champion status to become emerging mul-<br />

S u p p l y Chain Management iii /2011<br />

Workshop Leader<br />

DR. GERT BRUCHE, Professor<br />

of International Management,<br />

worked for the United<br />

Nations in Turkey, in a global<br />

senior management position<br />

and as Managing Director of<br />

China for Schering AG. He<br />

also served as Dean and Vice<br />

President of the Berlin School<br />

of Economics and Law. He<br />

specialises in international business strategy with a focus<br />

on emerging markets.<br />

Berlin School of Economics and Law<br />

Hochschule für Wirtschaft und Recht Berlin<br />

Badensche Str. 52, 10825 Berlin, Germany<br />

Phone + 49 16097805031<br />

Email gert.bruche@hwr-berlin.de<br />

web www.hwr-berlin.de/en/prof/gert-bruche<br />

tinationals. Some of them like Huawei in telecoms, Suntech in<br />

photovoltaic, or Mittal and Tata in steel play already in leading<br />

world market positions. Others like South China Rolling<br />

Stock Corporation in rail transport, COMAC in aerospace or<br />

Tata in BPO have ambitions to get there as soon as possible.<br />

Large Western companies must address this challenge by<br />

neutralizing home-base advantages of these challengers and<br />

by deciding whether they want to engage them in alliances or<br />

stay ahead in an increasingly aggressive competition.<br />

The Berlin School of Economics and Law<br />

The BSEL is among Germany’s leading universities of<br />

applied sciences specialised in private and public management.<br />

9000 students are taught in 50 programmes leading to<br />

Bachelor, M.A., M.Sc., L.L.M. or MBA degrees. The School<br />

is proud of its strong international profile reflected in more<br />

than 100 partnerships with universities all over the world<br />

and a range of international double degree programmes,<br />

amongst others with Chinese and Indian universities.


Globalizing the<br />

<strong>AVIATION</strong> FORUM 2011<br />

Aerospace Supply Chain:<br />

The EADS & Airbus approach<br />

Philippe Advani, Vice President, Head of EADS Airbus Global Sourcing Network<br />

Introduction<br />

As Western economies are still affected by one of the<br />

worst economic crises ever, the commercial aerospace industry<br />

has been astonishingly spared by it. Driven by the<br />

sustained growth of Asian Economies and the timely development<br />

of well positioned programmes, the Airbus order<br />

book has never been so full. In order to sustain this growth<br />

as well as to consolidate an optimal economic proposition,<br />

EADS remains steady-on-course with the ambitious globalization<br />

road-map it has set over the past years.<br />

Globalisation Drivers<br />

The Western Aerospace industry has been tightly knitted<br />

around its North American and European hubs. Till recently,<br />

very limited sourcing volumes were spread across<br />

the world, driven mainly by Market Access considerations.<br />

However, Value for Cost has emerged progressively as a<br />

leading driver for the globalisation of the aerospace industry.<br />

Access to Rare Resources (materials, engineering) and<br />

Minimization of risks such as currency fluctuations, geopolitical,<br />

factor cost inflation, loss of Intellectual Property and<br />

supply chain are additional globalisation drivers.<br />

Global Sourcing targets<br />

EADS has incorporated Global Sourcing targets in its top<br />

most strategic Road-map “Vision 2020” with the intention to<br />

source, whether directly or indirectly, 40 % of its spend, from<br />

beyond Western Europe by the end of the present decade.<br />

The EADS & Airbus approach<br />

In the case of Aerospace, one of the primary challenges<br />

is the maturity of the Supply Chain. The hurdle of technological<br />

complexity is compounded by stringent certification<br />

requirements. A second major hurdle is the size of the industry.<br />

Although it enjoys an aura of advanced technology<br />

and strategic value, its total turnover is a fraction of that<br />

of the Automotive Industry. A third issue relates to consistency<br />

with other aspects of procurement policy such as the<br />

overall consolidation of the supply chain.<br />

Expert<br />

PHILIPPE ADVANI, Vice-<br />

President, EADS & Airbus<br />

Global Sourcing Network,<br />

has held the positions of<br />

Managing Director EADS India<br />

and General Representative<br />

(China) for Alcatel SEL<br />

A.G. Philippe Advani graduated<br />

from Ecole Supérieure<br />

d’Electricité in Paris with a degree<br />

in Engineering and completed an MBA at INSEAD.<br />

He holds a degree in Chinese language and civilization.<br />

EADS France<br />

37, boulevard de Montmorency, 75016 Paris, France<br />

Phone +49 89 607-34085, Fax +49 89 607-34084<br />

Email philippe.advani@eads.net, web www.eads.com<br />

EADS & Airbus have put in place a set of strategic responses<br />

and organisational enablers to address these challenges.<br />

This includes both the mobilization of its current<br />

supply base as well as adapting its processes and organization.<br />

A dedicated organisation named “Global Sourcing<br />

Network” orchestrates and supports the preparation, focus<br />

and implementation of its globalisation road-map. Country<br />

Sourcing offices located in countries such as India, China<br />

and the USA cover the end-to-end procurement process in<br />

support of the central procurement organisations.<br />

The group is confident that, by focusing its efforts and<br />

setting up the right organisational support, it will improve<br />

its overall business proposition through Global Sourcing.<br />

The Company<br />

EADS is a global leader in aerospace, defence and related<br />

services. In 2010, the Group – comprising Airbus, Astrium,<br />

Cassidian and Eurocopter – generated revenues of € 45.8<br />

billion and employed a workforce of nearly 122,000.<br />

S u p p l y Chain Management iii /2011 51


52<br />

<strong>AVIATION</strong> FORUM 2011<br />

Globalization at Aerolia<br />

Mathieu Costes, Chief of Staff, CEO Office, AEROLIA,<br />

David Millot, Head of Tunisia Project Team, AEROLIA Operation<br />

Aerolia objective<br />

Created on Jan 01st 2009 from a carve-out of two former<br />

Airbus French plants, Aerolia Company is on its way to<br />

match its vision 2020 strategy during a global business increase<br />

timeframe. Main objective is to become Top-3 Aerostructure<br />

Risk Sharing Partners for OEMs, by diversifying<br />

its Customers Portfolio, moving to a real tier-one company<br />

delivering “plug & fly” work-packages and internationalizing<br />

its industrial footprints (Make and Buy).<br />

Diversify Customers Portfolio<br />

With a 100 % Airbus turnover at day one on Jan-2009,<br />

Aerolia gained two new customers: Bombardier, with<br />

“Global 7000/800” fully equipped center-fuselage and TPI<br />

with new plant opening support, Aerolia is on track. In parallel,<br />

Aerolia is developing new relationships with Boeing,<br />

Embraer and other OEM major actors.<br />

Deliver “plug & fly” work-packages<br />

A global concept in Aerostructures to offer a new set of<br />

services on products & businesses to our customers:<br />

n On Products, to deliver the right technological choice<br />

to optimize customer performances; and the adequate<br />

set of tools to match customer way to manage technical<br />

data.<br />

n On industrial model, to offer Customer Intimacy & Competitiveness.<br />

n On standards to Offer to our Customers Industrial Excellence,<br />

with full responsibility of fully equipped fuselage<br />

sections.<br />

Internationalize industrial footprints<br />

(Make and Buy)<br />

Major tier-1 and RSP’s are rated over several eco-efficiency<br />

key elements: a worldwide foot print is one of them.<br />

It aims at reaching several goals, such as pushing for natural<br />

hedging, balancing global logistic cost and integrating a<br />

competitive content, whilst managing a global reduction of<br />

carbon footprint. All those reasons push Aerolia to internationalize<br />

with a good balance between ‘local for local’ and<br />

‘local for global’ supply chain principles. Today, Aerolia is<br />

developing an industrial aeronautic park in Tunisia and<br />

new industrial premises in Canada. Suppliers are moving<br />

worldwide on the same path along Aerolia strategic supply<br />

chain development scheme.<br />

S u p p l y Chain Management iii /2011<br />

Experts<br />

MATHIEU COSTES was appointed<br />

as Chief of Staff at<br />

AEROLIA on April 2010. Following<br />

engineering graduation<br />

at “Ecole des Mines de<br />

Saint-Etienne” and a Master<br />

of Advanced Study in applied<br />

mathematics at “Polytechnics<br />

Institute of Toulouse”,<br />

Mathieu worked 13 years at<br />

Merck & Co Inc., at the French Nuclear Authoritiy, at<br />

Thomson-CFS/Thales then Airbus SAS.<br />

Mathieu COSTES, Chief of Staff, CEO office<br />

Aerolia, Toulouse site<br />

13 rue Marie-Louise Dissart<br />

31 027 Toulouse, France<br />

Phone +335 81 91 40 10<br />

Fax +335 81 91 40 05<br />

DAVID MILLOT joined AER-<br />

OLIA company since its creation<br />

on January 2009. Following<br />

engineering graduation<br />

at “Ecole Nationale des Arts<br />

et Métiers”, David worked<br />

for 10 years at AIRBUS SAS,<br />

Meaulte site, having several<br />

experiences on the same industrial<br />

site (manufacturing,<br />

costing and head of project management). He became in<br />

2009, with creation of AEROLIA SAS, the project manager<br />

of industrial aeronautic park in Tunisia.<br />

David MILLOT, Head of Tunisia Project<br />

Aerolia, Méaulte site<br />

BP 70201<br />

80 302, Albert, France<br />

Phone +333 22 64 30 63<br />

Fax +333 22 64 36 67


<strong>AVIATION</strong> FORUM 2011<br />

Globalization of Services<br />

Wolfgang-Joachim Schmälzle, General Manager of Sales & Business Development,<br />

Hönigsberg & Düvel Datentechnik <strong>GmbH</strong><br />

Experiences & Challenges within<br />

H&D International Group<br />

After several years of international experience in developing<br />

our subsidiaries in the Czech Republic, Mexico and<br />

the U.S. we have established a stable base and competence<br />

for global project and service delivery. The next major step<br />

in our company’s growth strategy is to support our focus<br />

customers with more subsidiaries in emerging markets.<br />

Our challenging business demands –<br />

derived from our clients<br />

n Delivery of innovation potentials and resources for product<br />

development & testing<br />

n Professional Workplace Management for employees (different<br />

roles, increased mobility & collaboration, security)<br />

n Implementation of business oriented robust logistics and<br />

sales & service solutions with capacity & performance<br />

management improvements (KPI’s).<br />

n Expansion into emerging markets to support globalization<br />

and corporate strategy incl. roll-out projects<br />

n Local cost competitiveness, global overall business ability<br />

enhanced with local content services & solutions are<br />

our success factors.<br />

Our Approach<br />

Our experiences in international projects and our global<br />

presence close to our costumers’ main business locations<br />

enable us to fulfill the demands of corporate business – in<br />

line with the strategies of our major customers. We focus on<br />

Engineering Services for aerospace industries, global IT infrastructure<br />

projects, corporate SAP development & testing<br />

and Shopfloor IT services (IT & automation).<br />

Global Strategy Implementation<br />

A well derived strategic decision, a good team approach<br />

and the full commitment of our complete management<br />

board is essential for us, if we enter a new market to gain<br />

best leverages of our investments. To ensure optimal results<br />

of business and IT-services in different local contexts, further<br />

elements of differentiation are obligatory.<br />

Overall we optimize and enhance our industry services<br />

and solutions portfolio with individualized customer services<br />

in order to supply high quality life cycle management<br />

services for infrastructures and applications for our custom-<br />

Expert<br />

WOLFGANG-JOACHIM<br />

SCHMÄLZLE was appointed<br />

General Manager of Sales &<br />

Business Development at<br />

H&D International Group in<br />

2009 and is in charge of developing<br />

existing and new<br />

customers’ business and<br />

lead H&Ds customer-centric<br />

growth. Following graduation<br />

from the University of Mannheim (Business Administration)<br />

he began his career at Hewlett-Packard.<br />

Hönigsberg & Düvel Datentechnik <strong>GmbH</strong><br />

John-F.-Kennedy-Allee 62<br />

38444 Wolfsburg<br />

Germany<br />

Phone +49 5361 30856-0<br />

Fax +49 5361 30856-29020<br />

Email wolfgang-joachim.schmaelzle@hud.de<br />

web www.hud.de<br />

ers. To improve efficiency and effectiveness significantly is<br />

important for us! Therefore we fully concentrate on moving<br />

& aligning Business- and CMMI-Level on Stage 4 using agile<br />

project management methods.<br />

The company<br />

H&D International Group is an owner-led IT & Services<br />

Provider with about 1400 employees and global project<br />

presence. International subsidiaries are set up in the Czech<br />

Republic, Mexico and the U.S. Turnover in 2010 was above<br />

60 Mio Euro. The service offering portfolio for the aviation<br />

industry contains mainly Consulting, Training, Implementation,<br />

Software Development & Testing, Infrastructure<br />

& Application Lifecycle Services. Engineering Services<br />

(DMU, CAx, CAE) and our logistics solutions are also very<br />

important offerings for this industry. Our experts are able<br />

to deliver design, development, optimization and support<br />

services within the business processes.<br />

S u p p l y Chain Management iii /2011 53


54<br />

<strong>AVIATION</strong> FORUM 2011<br />

Challenges<br />

Our customers expect nothing less than on time on qu-<br />

Multinational enterprises are facing challenges as soon as it<br />

comes to local guidelines and regulations per country. Especially<br />

for IT and telecommunication projects across the border<br />

companies need to understand and follow guidelines<br />

and processes that differentiate per country. The in-time<br />

delivery and implementation of IT and telecommunication<br />

services are crucial and a key of success for a company to<br />

launch new products or projects. Hence local guidelines,<br />

regulations and process in a country or area can be an unforeseen<br />

barrier for enterprises.<br />

Solution<br />

Local Projects –<br />

Global Successes<br />

John Hammond, Vice President for EMEA Business Network Solutions, NTT Europe<br />

As one of the leading global ICT providers, NTT Communications<br />

supports enterprises from first setting foot in<br />

a foreign country to consolidating already established presences<br />

– helping with everything from data centre and office<br />

locations to IT site audits, from how to behave in a business<br />

meeting to compliance, tax and import regulations.<br />

NTT provides a flexible network and ICT infrastructure<br />

backbone that acts as a secure gateway to the world’s<br />

most economically vibrant regions. Equally important is<br />

the in-country expertise – especially in the Asian region.<br />

NTT Com can navigate the minefield of doing business in<br />

a foreign land, advising on everything from data centres to<br />

business etiquette and local regulations.<br />

Alongside this, the extensive and experienced European<br />

organisation of NTT Europe, with local offices in 10 countries,<br />

provides local account and technical support to ensure<br />

smooth planning and co-ordination of projects at all<br />

levels.<br />

Voice of Customer Lufthansa Systems<br />

“It is sometimes challenging to enhance the communication<br />

infrastructure in the Asia-Pacific region. Not all<br />

telecom operators meet our requirements. We compared<br />

several communication carriers. Our focus is that the carrier<br />

should be financially stable, it should have low possibility<br />

of a merger, which often weakens service levels, and<br />

it should be able to provide consistent service for the long<br />

term. In addition, the provider should have a good record<br />

of achievements in global business, and should have cut-<br />

S u p p l y Chain Management iii /2011<br />

Expert<br />

JOHN HAMMOND is the<br />

Vice President for EMEA<br />

Business Network Solutions<br />

at NTT Europe, part of<br />

the NTT Communications<br />

Group. In his position he is<br />

responsible for the global development,<br />

deployment and<br />

management of telecoms and<br />

IT services for multinational<br />

enterprises. He received BSc. and MSc. Engineering<br />

Degrees from Trinity College Dublin and a Marketing<br />

Degree from the Marketing Institute of Ireland.<br />

NTT Europe Ltd.<br />

3rd Floor, Devon House,<br />

58-60 St Katharines Way, London, E1W 1LB, UK<br />

Phone +44 207 977 1019<br />

Email john.hammond@ntt.eu<br />

web www.eu.ntt.com<br />

tingedge and high technology of its own. NTT Communications<br />

is qualified in all these fields.”<br />

Mr. Bardo Werum, Vice President, Cross Industries &<br />

Operations, Lufthansa Systems.<br />

About NTT Communications<br />

As Global ICT Partner, NTT Communications offers a<br />

broad spectrum of services. These include global networking,<br />

security, hosting, voice, data and IP services, cloud<br />

computing and IT management solutions as well as IT services,<br />

provided by NTT’s Tier 1 IP backbone in over 150<br />

countries.<br />

NTT Communications is a wholly owned subsidiary<br />

of Nippon Telegraph and Telephone (NTT) Corporation,<br />

one of the world’s largest telecommunications companies<br />

– ranked 31st in the Global Fortune 500. Part of the NTT<br />

Group are also companies as Cirquent, Dimension Data,<br />

Integralis and itelligence.


Perspectives for Aircraft<br />

Perspectives for Aircraft Design and<br />

Manufacturing<br />

Our customers expect nothing less than on time on<br />

quality deliveries of their aircraft. In an ever changing and<br />

challenging economical and ecological environment their<br />

permanent focus is on efficiency, productivity and reduced<br />

environmental footprint of their aircraft operations. Consequently<br />

they strongly press for stretched step changes<br />

in performance and cost improvements through most advanced<br />

and innovative technologies and comprehensive<br />

services.<br />

With a strong customer focus, Airbus has emerged over<br />

the past decade to the world leader in aircraft design and<br />

manufacturing. Actual Airbus output is 500+ aircraft per<br />

annum, with a conservatively forecasted market demand<br />

suggesting even higher rates to be achieved during this decade.<br />

Building more than two A320 aircrafts per day requires a<br />

fundamental transformation in the way of working as well<br />

as in the methods and tools used. Successful adaptation<br />

from the automotive industry best practices are showing<br />

promising opportunities. This leads to simplification of<br />

increasingly complex constellations in design and supply<br />

chain, strict discipline in standardisation and modularization,<br />

whilst securing sufficient individualisation for the customers<br />

in the visible cabin area.<br />

The clear focus of Airbus on aircraft architecture and integration<br />

requires a different approach in collaboration and<br />

integration of suppliers into the development and manufacturing<br />

process. Strong consolidation on first tier suppliers,<br />

professional and collaborative project execution with<br />

managed risk control, definition of new quality standards,<br />

aligned industrial principles like lean operating systems or<br />

synchronised research and technology strategies are just a<br />

few consequences and interesting opportunities at the same<br />

time.<br />

Without question new challenges and standards for cost<br />

effectiveness and competitiveness will impact our business<br />

model, as new players are preparing their entry into the<br />

arena. Anticipating customer needs, Airbus will deliver innovative<br />

solutions and turnkey support and services for<br />

efficient operation of our products.<br />

With the customers in mind and the passengers at heart,<br />

the basics remain simple: All contributors shall deliver on<br />

time on quality every time. To stay in the leading position<br />

however further ingredients need to be added, that are:<br />

evolution towards a “partnership“ model, based on bench-<br />

<strong>AVIATION</strong> FORUM 2011<br />

Design and Manufacturing<br />

Mario Heinen, EVP, Center of Excellence Fuselage and Cabin, Airbus Operation <strong>GmbH</strong><br />

Dinner Speaker<br />

MARIO HEINEN is EVP of<br />

the transnational Center of<br />

Excellence Fuselage and Cabin<br />

for all aircraft programs<br />

since 2008. In this function<br />

he is responsible for the design,<br />

the assembly and the<br />

system installation of all fuselage<br />

sections. In previous<br />

positions Mario Heinen was<br />

Head of A380 Programme, A320 Programme and Airbus<br />

Delivery Centre. After completing his studies in<br />

Aeronautical Engineering Mario Heinen started his career<br />

as Engineer at Lufthansa, where he held different<br />

Manager positions in Engineering and Maintenance<br />

Operations. He was General Manager Aircraft Maintenance<br />

at Lufthansa Technik Frankfurt before he joined<br />

Airbus in 1999.<br />

Airbus Operations <strong>GmbH</strong><br />

Kreetslag 10, 21129 Hamburg<br />

Germany<br />

Phone +49 40 74381134<br />

Email Mario.Heinen@airbus.com<br />

web www.airbus.com<br />

mark performance, enhanced quality standards, sustained<br />

reliability, adapted reactivity and world class program execution.<br />

The company<br />

Airbus is a leading aircraft manufacturer with over<br />

52.000 employees and a worldwide presence. The product<br />

line covers a full spectrum of four aircraft families<br />

from a 100-seat single-aisle to the largest civil airliner, the<br />

doubledeck A380. In 2010, Airbus achieved a turnover of<br />

around 30bn Euros, and it has captured more than 10.000<br />

orders from around 300 customers around the world. Airbus<br />

is an EADS company.<br />

S u p p l y Chain Management iii /2011 55


56<br />

Program<br />

S u p p l y Chain Management iii /2011


<strong>AVIATION</strong> FORUM 2011<br />

S u p p l y Chain Management iii /2011 57


Rocking the Hybrid.<br />

Der Touareg.<br />

Der erste<br />

Ausgestattet mit optionalen Technologien wie der dynamischen Fernlichtregulierung<br />

„Dynamic Light Assist“, dem Spurhalteassistenten „Lane Assist“ oder der Distanzregelung<br />

ACC nimmt der Touareg seinem Fahrer viele Dinge ab, die das Fahren anstrengend<br />

machen können. Schließlich soll Sie nichts davon ablenken, hinter dem<br />

Steuer eines Autos zu sitzen, dessen außergewöhnlich leistungsstarker und umweltschonender<br />

Hybrid*-Antrieb jede Strecke in ein unvergessliches Erlebnis verwandelt.<br />

*Touareg, V6-TSI Hybrid, 245 kW (333 PS) und 34,3 kW (46 PS), Kraftstoffverbrauch, l/100 km, innerorts 8,7/außerorts 7,9/<br />

kombiniert 8,2; CO2-Emission, kombiniert 193 g/km. Gemäß RL 1999/100/EG, abhängig von Fahrweise, Straßen- und<br />

Verkehrsverhältnissen. Abbildung zeigt Sonderausstattung gegen Mehrpreis.<br />

www.volkswagen.de<br />

der mit Adrenalin fährt.


<strong>AVIATION</strong> FORUM 2011<br />

Supply Chain Management<br />

at Airbus<br />

Dr.-Ing. Klaus Richter, Executive Vice President Airbus Procurement<br />

Supported by the overall current economic situation, the<br />

2010 financial year results at Airbus demonstrated some<br />

substantial achievements: Airbus again set a new record<br />

with 510 civil aircraft deliveries; furthermore, the market recovery<br />

was reflected in 574 new orders (net). The year 2011<br />

has started very positively for the company, in particular<br />

with the success of the A320neo with now over 1,000 commitments<br />

in the order book since its launch. In an industry<br />

outlook through 2030, Airbus’ latest global market forecast<br />

suggests that – with air traffic supposed to more than double<br />

in the coming two decades – more than 26,900 new passenger<br />

aircraft will be needed to meet the rising demand;<br />

deliveries of single-aisle aircraft being the most significant<br />

in terms of volume and value.<br />

Efficient supply chain management for these expected<br />

volumes will require – considering as well the size that<br />

Airbus represents on work packages for systems and parts<br />

suppliers – that our partners meet new challenges in terms<br />

of capacity management and performance. In addition to<br />

that, both financial and management capacity will become<br />

increasingly important.<br />

New operating environment &<br />

challenges<br />

Positioning and re-orienting procurement at Airbus can<br />

be put in the context of the overall challenging environment<br />

for the company: globalisation, new competitors, minimisation<br />

of currency exchange risks and the management of<br />

large-scale projects. At the interface to suppliers, enhanced<br />

competences are required in the process chain: In addition<br />

to innovation potential, consolidation of the supply chain,<br />

quality requirements and global orientation, the partners of<br />

tomorrow will have to focus more on the industrialization<br />

of processes. Furthermore, when comparing the sector to<br />

the automotive industry, there is a need to further orient<br />

towards series production.<br />

Global Sourcing<br />

When transforming aircraft production into a global business,<br />

the new emerging markets gain in importance compared<br />

to the traditional ones in Europe and the US. This trend<br />

is reflected in the future Airbus procurement spend profile: In<br />

general, the global spend will double from US$30bn in 2010<br />

to more than US$60bn beyond 2020. The so-called “rest of the<br />

Speaker<br />

DR.-ING. KLAUS RICHTER<br />

was appointed EVP Procurement<br />

at Airbus in 2007 and<br />

is in charge of all procurement<br />

across the entire Airbus<br />

organisation .<br />

Following graduation from<br />

the Technical University of<br />

Munich in mechanical engineering<br />

and two years of research<br />

in the USA, Klaus Richter began his professional<br />

career with McKinsey in 1993 until he joined the BMW<br />

Group in 2003 where he was Senior Vice President Materials<br />

Purchasing in his last position.<br />

Airbus S.A.S.<br />

1 rond-point Maurice Bellonte<br />

31707 Blagnac Cedex<br />

France<br />

Phone +33 5 61 93 33 33<br />

Email klaus.k.richter@airbus.com<br />

web www.airbus.com<br />

world” outside of Europe and the US will have a significant<br />

share, for example through growing volumes from China<br />

(aerostructure work packages for the series programmes).<br />

The Airbus procurement organisation reflects this through<br />

reinforced support of the regions and the establishment of<br />

so-called Country Sourcing Offices, such as India and China.<br />

The company<br />

Airbus is a leading aircraft manufacturer with over<br />

52.000 employees and a worldwide presence. The product<br />

line covers a full spectrum of four aircraft families from a<br />

100-seat single-aisle to the largest civil airliner, the doubledeck<br />

A380. In 2010, Airbus achieved a turnover of around<br />

30bn Euros, and it has captured more than 10.000 orders<br />

from around 300 customers around the world. Airbus is an<br />

EADS company.<br />

S u p p l y Chain Management iii /2011 59


60<br />

<strong>AVIATION</strong> FORUM 2011<br />

Hamburg –<br />

The place for aviation<br />

State Councillor Dr. Bernd Egert, Free and Hanseatic City of Hamburg<br />

Thinking in new dimensions<br />

Hamburg offers competences covering all facets of aircraft<br />

construction, aircraft maintenance and airport operations.<br />

Together with the three major companies – Airbus<br />

Deutschland <strong>GmbH</strong>, LufthansaTechnik AG and Flughafen<br />

Hamburg <strong>GmbH</strong> – more than 300 small and medium-sized<br />

firms together with the technological and scientific institutions<br />

make contributions to the know-how. That makes<br />

Hamburg a leading location for civil aviation world-wide.<br />

The construction of the Airbus A380 gives Hamburg as<br />

a place for aviation a share in an internationally outstanding<br />

project: the development, construction and operation<br />

of this wide-bodied aircraft are hitherto the greatest challenges<br />

faced by the aircraft industry, suppliers and aircraft<br />

operators. Another outstanding aspect for Hamburg as a<br />

place for aviation is the sole responsibility for the development<br />

and construction of the A380 cabin. The construction<br />

of the A380 also has a positive effect on the metropolitan<br />

region of Hamburg. The Airbus plants in Stade as centre of<br />

competence for CFRP and in Buxtehude for in-flight entertainment<br />

play a major role in the programme.<br />

Hamburg – The place for aviation.<br />

At a glance<br />

n An aviation tradition of more than 100 years with today<br />

more than 39,000 employees,<br />

n three core companies: Airbus, Lufthansa Technik, Hamburg<br />

Airport,<br />

n supply chain with 300 aviation suppliers (SMEs) with<br />

distinct diversification,<br />

n a continuously growing scientific landscape with five<br />

universities focussing on basic research and practical<br />

applications in aviation technology (University of Applied<br />

Sciences HAW Hamburg, Hamburg University<br />

of Technology TUHH, University of Hamburg, Helmut<br />

Schmidt University, University of Applied Sciences FH<br />

Wedel),<br />

n two research centres (Technology Centre Hamburg<br />

Finkenwerder THF, Centre for Applied Aircraft Research<br />

ZAL) as well as two institutes of the German Aerospace<br />

Centre DLR,<br />

n qualification centre for professions in aviation technology;<br />

dual training at State Tech-nical School for Production<br />

Engineering and Aircraft Technology (G15); private<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

State Councillor DR. BERND<br />

EGERT was appointed State<br />

Councillor at the Ministry<br />

for Economics, Transport<br />

and Innovation (concerned<br />

with the economy and innovation)<br />

on the 24th of March<br />

2011. Before that Dr. Egert<br />

was at the Ministry of Economics<br />

and Labour Affairs of<br />

the Free and Hanseatic City of Hamburg, head of the<br />

Office for the Economy, Port and Technology, , comprising<br />

departments for: the port, logistics, aviation/<br />

industry, technology+innovation/commerce, services,<br />

craft trades. Dr. Bernd Egert has obtained the academic<br />

degree “Diplom-Physiker”.<br />

Dr. Bern Egert<br />

State Secretary<br />

Free and Haanseatic City of Hamburg<br />

Alter Steinweg 4<br />

D-20459 Hamburg<br />

Phone +49 40 42841-1855<br />

Email Bernd.egert@bwvi.hamburg.de<br />

web www.bwvi.hamburg.de<br />

basic and advanced training; technical tertiary education;<br />

corporate learning location co-operation at the<br />

Hamburg Centre of Aviation Training HCAT,<br />

n leading edge cluster of the Federal Republic of Germany<br />

with focussed research pro-jects in the strategy for “a<br />

new kind of aviation”: more economic, more ecologic,<br />

more comfortable, more reliable, and more flexible<br />

n powerful and communicative network of industry partners,<br />

public authorities, associations, universities, chambers,<br />

employers and workers organisations,<br />

n networking of German regional aerospace organisations<br />

and international aerospace organisations in the EACP<br />

European Aerospace Cluster Partnership.


Challenges ahead of<br />

The German Aerospace Industries<br />

Association (BDLI)<br />

The BDLI with more than 190 members represents the interests<br />

of an industrial sector, which is a significant driver of<br />

national economic growth. Our industry creates and safeguards<br />

highly-skilled jobs for Germany, combines almost<br />

all strategic key technologies and achieved a turnover of<br />

24.7 billion euros with a directly employed labor force of<br />

around 95,400 in 2010.<br />

SME-dominated, national industry<br />

supplier landscape<br />

The landscape of German Aerospace companies is dominated<br />

by the OEMs Airbus, Eurocopter and Cassidian and<br />

a large basis of SMEs. These companies are currently facing<br />

diverse industrial perspectives.<br />

Defense-related business is currently facing a severe<br />

downturn. This is creating a substantial crisis for those<br />

SMEs in Germany who are specialized on development,<br />

production or support of components for military aircraft<br />

systems.<br />

On the opposite, due to a quickly-growing global demand,<br />

the civil aircraft industry is envisaging an excellent<br />

long-term perspective. This goes along with a range of challenges<br />

such as ramp-up, consolidation, globalization, cost<br />

pressure, the euro-dollar ratio, to name only a few of them.<br />

It is obvious that there will be a shift in the whole industrial<br />

supply chain – not only from OEM to tier1.<br />

Risk & revenue partnership<br />

OEMs need to define their role and strategy and stay<br />

with it for a reliable period of time. Airbus, for example,<br />

chooses a “New Systems Policy” (NSP), positioning itself as<br />

a global leader in air transport systems integration, resulting<br />

in a down flow of responsibilities and modular expertise<br />

into a cascaded global supply chain. This implies the<br />

bearing of immediate risks both by OEMs and suppliers,<br />

but also of long-term dependencies on the OEM side.<br />

Risk reduction, fair risk and revenue partnership models<br />

and tailored contracting are key issues for all involved parties.<br />

Otherwise, specialized SME might exit aerospace business,<br />

creating process-critical problems on the OEM side.<br />

<strong>AVIATION</strong> FORUM 2011<br />

the national supply chain<br />

Dietmar Schrick, Managing Director, German Aerospace Industries Association, BDLI<br />

Speaker<br />

DIETMAR SCHRICK is Managing<br />

Director of German<br />

Aerospace Industries Association<br />

(BDLI). Before changing<br />

to BDLI, he was Member of<br />

the Executive Board of EADS<br />

Military Air Systems, Director<br />

of Manching plant and of<br />

Dornier Flugzeugwerft. He<br />

had several leading positions<br />

in Business Development, Marketing and Foreign Relations<br />

within MBB, DASA and EADS. Dietmar Schrick<br />

holds a degree in Engineering and a degree in Business<br />

Administration.<br />

Bundesverband der Deutschen Luft- und Raumfahrtindustrie<br />

e.V. (BDLI)/ German Aerospace Industries Association<br />

ATRIUM Friedrichstrasse 60<br />

D-10117 Berlin · Germany<br />

Phone +49 30 206140-10 · Fax +49 30 206140-12<br />

Email schrick@bdli.de · web www.bdli.de<br />

All links of the value chain will have to exchange expectations<br />

and needs, in order to create a competitive set-up to<br />

succeed in a cyclic volatile aerospace business.<br />

Innovation, consolidation<br />

The BDLI actively moderates this process on different<br />

levels, for example through representation of the supplier<br />

industry in its board, by means of eye-level platforms for<br />

OEMs and suppliers within the BDLI, through dedicated<br />

working groups for engineering service suppliers and<br />

through specific research on the national supplier segment.<br />

Suppliers will have to further consolidate in Europe and<br />

Germany, as only innovative capabilities will enable suppliers<br />

for long-term partnerships with OEMs. It is the right<br />

time now for this symposium to take up one of the biggest<br />

future issues of our industry.<br />

S u p p l y Chain Management iii /2011 61


62<br />

<strong>AVIATION</strong> FORUM 2011<br />

Strategic Outlook at Airbus:<br />

Delivering the Future<br />

Christian Scherer, Executive Vice-President Airbus Strategy and Future Programmes<br />

Initial situation<br />

Despite two difficult downturns in recent aviation history,<br />

the sector managed to recover quickly, proving the<br />

importance for the world’s business and people’s day to<br />

day lives. Airbus recently published the 2011 Global Market<br />

Forecast which suggests that traffic will more than double<br />

in the coming 20 years as aviation becomes more accessible<br />

to those in emerging markets as well as in Asia, Europe and<br />

North-America.<br />

Airbus, along with its suppliers, is committed to continue<br />

innovating to improve the whole flying experience<br />

for passengers, and to reduce the cost for airlines while decreasing<br />

our environmental footprint.<br />

Growing world passenger fleet<br />

The world’s passenger aircraft fleet will grow from<br />

15,000 in 2011 to over 31,000 by 2030. In the meantime,<br />

10,500 aircraft from the existing fleet will be replaced with<br />

more eco-efficient models. Of these, 3,400 will be recycled<br />

back into passenger service while 2,200 aircraft should also<br />

be converted to freighter.<br />

Global demand is increasing and<br />

diversifying<br />

The GMF predicts that the greatest demand for passenger<br />

aircraft will come from airlines in the US, the People’s<br />

Republic of China and Germany, with a mix of global, lowcost<br />

and charter airlines. In addition the world’s airlines will<br />

require about 5000 smaller aircrafts, either jet or turbo-prop<br />

to serve regional demand. Globally, deliveries of single-aisle<br />

aircraft are the most significant in terms of volume and value,<br />

with these aircraft flying 80 % of global seats. The twin-aisle<br />

segment can operate domestic, regional and inter-continental<br />

routes, performing a key role in connecting the mega-hubs<br />

where the A380 is promised to a great future, to secondary<br />

airports. The A350XWB is set to soon excel in that role.<br />

The company<br />

Airbus is a leading aircraft manufacturer with over<br />

52.000 employees and a worldwide presence. The product<br />

line covers a full spectrum of four aircraft families from a<br />

100-seat single-aisle to the largest civil airliner, the double-<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

CHRISTIAN SCHERER was<br />

appointed Executive Vice<br />

President, Head of Strategy<br />

and Future Programmes in<br />

September 2007. He is in<br />

charge of defining Airbus’<br />

long term strategic objectives<br />

in different areas such<br />

as analysis of the market environment<br />

and research of<br />

trends and evolutions, product policy and development<br />

of future programmes, industrial strategy, international<br />

partnerships and cooperation programmes.<br />

He holds an MBA from the University of Ottawa in<br />

international marketing and a degree from the Paris<br />

Business School (ESCP) in organisation and management<br />

information systems.<br />

Airbus S.A.S.<br />

1 rond-point Maurice Bellonte, 31707 Blagnac Cedex,<br />

France<br />

Phone +33 5 61 93 33 33<br />

Email christian.scherer@airbus.com<br />

web www.airbus.com<br />

deck A380. In 2010, Airbus achieved a turnover of around<br />

30bn Euros, and it has captured more than 10.000 orders<br />

from around 300 customers. Airbus is an EADS company.<br />

MEDIA KITS<br />

Download unter www.ipm-scm.com<br />

<strong>AVIATION</strong>


Supply chain solutions<br />

for the after-market<br />

August Wilhelm Henningsen, Chairman of the Executive Board, Lufthansa Technik AG<br />

Challenges of starting a new airline<br />

To start a new airline a great number of tasks have to be<br />

worked out and solved before the first revenue flight can<br />

take off.<br />

Besides defining the target market and creating a workable<br />

business case the airline has to select the right aircraft,<br />

it has to hire licenced flight crews and it must establish a<br />

certified maintenance organization before it will receive an<br />

Aircraft Operation Certificate (an AOC) from the airworthiness<br />

authorities.<br />

Beginning with the start-up phase Lufthansa Technik<br />

supports airline customers all the way along to a mature<br />

operation – with engineering, line maintenance and material<br />

supply services. The capabilities and experience in<br />

serving a large number of airlines such as Lufthansa enables<br />

Lufthansa Technik to deliver such a support successfully<br />

on a global scale. Using these services enables any<br />

new airline to obtain its certification in a very time-efficient<br />

and secure way.<br />

Relying on such a compact start-up support, the airline<br />

only has to employ a very limited number or even no own<br />

engineering and technical personnel at all to get started.<br />

Experienced engineers and mechanics will be assigned by<br />

Lufthansa Technik. This saves time and money for the new<br />

airline, at the same time ensuring operational performance<br />

at the level of a well-established airline.<br />

Besides the availability of qualified personnel a seamless<br />

supply of consumable and rotable material (components)<br />

has to be available from day one.<br />

Lufthansa Technik is holding a sizeable material stock<br />

to guarantee the reliable operation of its customers. This<br />

stock is equally shared (pooling) between all customers. All<br />

clients pay a lease fee to have access to the pool. By this, the<br />

customers avoid major investments in own material stocks.<br />

To minimize the size and cost of this material pool, Lufthansa<br />

Technik invested heavily into component repair<br />

capabilities over the last decades to minimize turnaround<br />

times in the repair process.<br />

A high-performance global logistic supply chain guarantees<br />

shortest replenishing times to the local warehouses of<br />

Speaker<br />

<strong>AVIATION</strong> FORUM 2011<br />

AUGUST WILHELM<br />

HENNINGSEN is Chairman<br />

of the Executive Board<br />

of Lufthansa Technik AG.<br />

Prior to assuming this position<br />

on January 1, 2001, Mr<br />

Henningsen was in the Board<br />

responsible for the LHT<br />

product and services activities.<br />

He had become a member<br />

of LHT’s Executive Board on April 1st, 2000. Mr.<br />

Henningsen studied mechanical engineering with focus<br />

on aeronautics at Brunswick Technical University.<br />

Lufthansa Technik AG<br />

Weg beim Jäger 193<br />

22335 Hamburg<br />

Germany<br />

Phone +49 40 50703356<br />

Email hamtvv@lht.dlh.de<br />

web www.lufthansa-technik.com<br />

the customers. This is supported by a state-of-the-art EDP<br />

system which provides all data concerning asset distribution,<br />

material tracking and tracing as well as all relevant<br />

cost information.<br />

The described support and supply services are proven in<br />

global operations.<br />

About Lufthansa Technik<br />

The Lufthansa Technik Group, with 32 subsidiaries and<br />

more than 26,000 employees worldwide, is one of the leading<br />

manufacturer-independent providers of services for the<br />

aviation industry. Lufthansa Technik is licensed internationally<br />

as a repair, production and development enterprise.<br />

The Group’s portfolio encompasses the entire spectrum of<br />

services in the areas of maintenance, repair, overhaul, modification<br />

and conversion, engines and components.<br />

S u p p l y Chain Management iii /2011 63


64<br />

<strong>AVIATION</strong> FORUM 2011<br />

Consolidation.<br />

Risks and Advantages –<br />

A practical approach<br />

Olivier Cauquil, Senior Vice President, Procurement Strategy & Business Operations, Airbus<br />

Drivers of supply chain consolidation<br />

The industrial approach of the major Aircraft manufacturers<br />

has significantly evolved over the past 20 years. Many<br />

factors have driven them to increase out-sourcing. The Airbus<br />

cost structure has actually evolved from a 50-50 % make<br />

and buy balance in the early 90’s to close to 80 % of procured<br />

items in the aircraft content today. The management of resources<br />

has been the first driver.<br />

The huge increase in the demand and hence in the aircraft<br />

production volume has led Airbus to rethink the relationship<br />

with its supply base. Lower volumes could cope with<br />

tactical (build-to-print) subcontracting. Delivering over 500<br />

aircraft yearly can only be envisaged with integrated components<br />

procurement. In parallel the Airbus product range<br />

has been significantly broadened. Handling several developments<br />

in parallel has only been possible by transferring<br />

some engineering tasks to suppliers (design and build). Going<br />

further, Airbus has divested part of its Aero-structure<br />

activity, thus creating big design and build partners, integrated<br />

into airframe design loops and configuration management<br />

processes within an Extended Enterprise model.<br />

Besides workforce and skills, the financial resources are<br />

also a major hurdle in launching a new airplane. The set-up<br />

of an aircraft programme business case relies on the participation<br />

of suppliers acting as risk-sharing partners.<br />

The quest for a sustainable position on the market has<br />

driven the set-up of a more collaborative way of working<br />

with a narrowed set of suppliers.<br />

Reducing the time-to-market and opening the door to<br />

suppliers design innovation opportunities is key to maintaining<br />

competitiveness. Common R&D projects, earlier selection<br />

for broader work packages are the main drivers of<br />

this new approach.<br />

Finally, the vertical integration of procured goods has been<br />

a significant contributor to production lead time reduction.<br />

The evolution of all these relationships has resulted in<br />

supply chain consolidation. This consequently raises a legitimate<br />

question for many suppliers: how to maintain and<br />

develop their business in this fast evolving environment?<br />

There is no single and universal answer. We will, however,<br />

provide some ideas and comments that may help find<br />

the way forward.<br />

S u p p l y Chain Management iii /2011<br />

Expert<br />

OLIVIER CAUQUIL is Senior<br />

Vice-President, Strategy<br />

and Business Operations at<br />

Airbus, based in Toulouse,<br />

France. He has held positions<br />

in the field of Information Systems<br />

and Industrial Organisation<br />

Management, and has accumulated<br />

an extensive experience<br />

of Procurement due to<br />

the positions held as Avionics Procurement Director and<br />

Vice President Equipments and Systems Procurement at<br />

Airbus. He studied Economics at Toulouse University<br />

and is a graduate of the Toulouse Business School.<br />

Airbus Central Entity<br />

Phone +33 562 118639, Fax +33 5 671 98039<br />

Email olivier.cauquil@airbus.com<br />

web www.airbus.com<br />

How to envisage the consolidation?<br />

n Becoming or remaining a Tier 1 supplier is not a must,<br />

nor is the size of the company in itself. The cornerstone<br />

of the strategy definition is to identify where the supplier<br />

is contributing unique added value and how an<br />

association with other player(s) can create competitive<br />

advantage. Working as a supplier to a well established<br />

prime can often be a better option (faster, less capital<br />

investment, opening to market with other OEMs).<br />

n Due to the long cycles and the capital-intensive nature of<br />

the aircraft industry, a healthy balance sheet is of utmost<br />

importance to ensure a safe growth.<br />

n Invest in innovation: technology, industrial processes,<br />

logistics, global sourcing.<br />

n Pay close attention to the efficiency of your supply chain.<br />

Revisit your make or buy policy.


A First Tier Supplier<br />

The Company<br />

Diehl Aerosystems is a first tier supplier for avionic solutions<br />

as well as a major partner for cabin integration in the<br />

aerospace industry worldwide, with customers including<br />

most major airframers, such as Airbus, Boeing, Eurocopter<br />

and Embraer, as well as manufacturers of military programmes<br />

such as Tornado, Eurofighter and A400M.<br />

Diehl Aerosystems is one of five corporate divisions<br />

of the Diehl Group – a family-owned German company<br />

with business activities in various industries, which employs<br />

more than 13,000 people all over the world. Within<br />

the Group, Diehl Aerosystems coordinates the activities of<br />

commercial and military aircraft. The division consists of<br />

four units – Diehl Aerospace, Diehl Aircabin, DASELL and<br />

Mühlenberg – altogether with more than 3,000 employees<br />

and an annual turnover of more than 600 million Euros.<br />

The integrated product portfolio of Diehl Aerosystems<br />

consists of various avionic systems and cabin interiors elements.<br />

As part of avionic solutions for aircraft, Diehl Aerospace<br />

offers cockpit and display systems, flight and high lift<br />

control units, integrated modular avionics, doors and slides<br />

management systems and cabin lighting systems.<br />

Diehl Aircabin develops and assembles cabin interiors,<br />

such as the entire floor-to-floor lining which also includes<br />

luggage bins, crew rest compartments, monuments and air<br />

ducting. The company‘s areas of expertise range from the<br />

design, construction, manufacturing and qualification of<br />

cabin elements right through to the integration of system<br />

components. Diehl Aircabin is also involved in the manufacture<br />

of exclusive cabin equipment and furniture for VIP<br />

and corporate jets.<br />

Both Diehl Aerospace and Diehl Aircabin are joint ventures<br />

with Thales.<br />

DASELL develops, designs, produces and overhauls<br />

high-quality cabin interior components for commercial aircraft.<br />

Lavatory systems, wash rooms and showers make up<br />

the core competence of the company. Mühlenberg, which is<br />

part of Diehl Aerosystems since the completion of the takeover<br />

in August 2011, is a specialist for designing, certifying,<br />

producing and delivering galleys, stowages, partitions and<br />

small monuments for both, linefit and retrofit installation.<br />

<strong>AVIATION</strong> FORUM 2011<br />

in the Aerospace Industry<br />

Rainer von Borstel, Member of the Executive Board of Diehl Stiftung & Co. KG,<br />

President of Corporate Division Board Diehl Aerosystems<br />

Expert<br />

Since April 2010, RAINER<br />

VON BORSTEL is Member of<br />

the Executive Board of Diehl<br />

Stiftung, and since July 2010<br />

also President of Corporate<br />

Board Diehl Aerosystems.<br />

Rainer von Borstel has more<br />

than 25 years of experience<br />

in the aerospace industry.<br />

He joined Airbus in the mid-<br />

1980s, where he held a number of increasingly senior<br />

positions between 1985 and 2008.<br />

Diehl Aerosystems Holding <strong>GmbH</strong><br />

Am Flugplatz<br />

D-88471 Laupheim<br />

Phone +49 7392 703-2750<br />

Fax +49 7392 703-1999<br />

Email rainer.vonborstel@diehl-aerosystems.de<br />

web www.diehl-aerosystems.de<br />

With its product range covered by the four units, Diehl<br />

Aerosystems has all major cabin interiors capabilities inhouse,<br />

which – in combination with avionics and cabin electronics<br />

– bears a huge potential for technical integration of<br />

products, i.e. weight and cost savings. Furthermore, scalable<br />

solutions from individual cabin products and systems<br />

to complete integrated cabin packages are available. In addition,<br />

Diehl Aerosystems offers a wide range of customer<br />

support services, which include assistance for maintenance<br />

and repair of Diehl Aerospace, Diehl Aircabin and DASELL<br />

products.<br />

The Corporate Division Diehl Aerosystems has various<br />

engineering and manufacturing sites in Germany. Further<br />

customer support facilities are located in Toulouse, France<br />

(responsible for Europe and Asia), Sterrett, Alabama, USA<br />

(responsible for the Americas) and Singapore, managed by<br />

partner Satair (responsible for Asia-Pacific).<br />

S u p p l y Chain Management iii /2011 65


66<br />

<strong>AVIATION</strong> FORUM 2011<br />

Support of the<br />

Airbus Network<br />

Management Services<br />

Eric Feuillassier, Client Executive , Dimension Data<br />

Taking on fully managed support of one<br />

of the largest networks in Europe<br />

Providing Airbus with consistent support across a multivendor<br />

environment which spans 8 countries, improving the<br />

uptime of their network infrastructure whilst ensuring value<br />

for money were the challenges that Dimension Data tendered<br />

for back in 2003. Eight years on and we are proud to say that we<br />

are still Airbus’ transnational partner for their Network Management<br />

Services across France, Germany, UK, Spain, China<br />

and USA. Furthermore the relationship continues to be successful<br />

and grows from strength to strength.<br />

At Dimension Data, we are committed to Airbus’ continued<br />

growth and success. This demands that the Business Unit is<br />

relentless in its efforts to help our client reach their business<br />

objectives through adding value to the services we already provide<br />

and exceeding Airbus’ expectations at every opportunity.<br />

Improvements to the network infrastructure<br />

Working collaboratively, Airbus and Dimension Data<br />

were able to adopt and implement a fully managed network<br />

solution across the entire network infrastructure with<br />

continual lifecycle management, thus delivering a network<br />

availability of an average 99.999 %. Moreover, a period of<br />

100 % has been achieved over three consecutive months.<br />

Resolve times also improved to an average of two hours,<br />

ensuring minimal disruption and continuation of daily operations.<br />

Achieving these results was possible due to:<br />

n The formation of three main technical support teams operating<br />

in France, Germany, Spain, UK, China and USA<br />

with the support of Airbus operational managers. The<br />

structure of the three teams was mainly influenced by<br />

each geography’s technical and operational requirements.<br />

n Meeting the security requirements of working in such<br />

a fragmented environment meant that all support functions<br />

had to be contained within the perimeter of the Airbus<br />

boundaries. Specific engineering capabilities were<br />

required and security checks were undertaken.<br />

n Over the years, Dimension Data has worked closely with<br />

Airbus to replace all 3Com legacy equipment and redesign<br />

the network with a Cisco solution.<br />

S u p p l y Chain Management iii /2011<br />

Expert<br />

ERIC FEUILLASSIER was<br />

appointed Client Executive<br />

of the EADS Business Unit<br />

at Dimension Data in April<br />

2011. Apart from managing<br />

the daily running of the<br />

Business Unit, Eric has been<br />

entrusted with overseeing<br />

the operational aspects of<br />

the various projects that are currently underway at<br />

Airbus and acts as a central point of contact between<br />

Dimension Data and Airbus.<br />

Dimension Data<br />

39, Chemin des Ramassiers<br />

31770 Toulouse/Colomiers<br />

France<br />

Phone +33 53460 6214<br />

Email eric.feuillassier@dimensiondata.com<br />

web www.dimensiondata.com<br />

In summary, by choosing Dimension Data as their IT<br />

partner, Airbus can focus on achieving their business targets,<br />

while we concentrate on continually monitoring the<br />

uptime of their network infrastructure.<br />

A view to the future<br />

The improvement to the network has allowed the Dimension<br />

Data Onsite team to get involved with low or<br />

medium level design work, over and above their daily<br />

activities. Also, the results that have been collaboratively<br />

achieved by Airbus and Dimension Data have paved the<br />

way for us to support other advanced technologies, such as<br />

high availability IPT, which will further equip Airbus with<br />

the technology they need to accelerate their ambitions and<br />

enhance future business opportunities.


Labinal<br />

Labinal and Safran<br />

Engineering<br />

Labinal (a Safran Group company) is a world leader in the<br />

field of electrical wiring systems for the aviation, space and<br />

defense markets. With more than 8500 employees around the<br />

world, Labinal provides highly reliable EWIS (Electrical Wiring<br />

Interconnection System), engineering, technology, products<br />

and services to more than 20 leading aerospace OEMs.<br />

Labinal designs and products include end to end wiring in<br />

military and business jets, regional and commercial aircraft,<br />

engines, satellites and helicopters. With operations in 9 countries,<br />

Labinal has developed a global industrial and engineering<br />

footprint providing proximity and value to its customers.<br />

The company’s unmatched expertise is founded on decades<br />

of design, development and manufacturing success<br />

and long-term partnerships with the leading aerospace<br />

companies. Labinal’s industrial activities, serving all market<br />

segments, are customer-focused. They are organized in<br />

four fields of activities: Research and Technology, Engineering<br />

(through its subsidiary Safran Engineering Services),<br />

Manufacturing and Services. Labinal offers full systems<br />

solutions ranging from design and manufacture to installation<br />

services located on-site, to logistics; resulting in an<br />

end-to-end solution for customers.<br />

Safran Engineering Services<br />

As a worldwide leader in technologies and engineering<br />

services, Labinal’s subsidiary Safran Engineering Services focuses<br />

on customers’ needs and delivers added value by combining<br />

best practice methods and state of the art technologies.<br />

It is organized into four Centers of Competencies combining<br />

the expertise in Electrical Systems, Aerostructures,<br />

Mechanical Systems, Software, and Electronic Embedded<br />

Systems. The expanding industrial and engineering footprint<br />

assures that the best services are provided at the best<br />

rate for the customers.<br />

A complete suite of tools<br />

Labinal expertise on electrical systems has met IGE-XAO<br />

(electrical software editor) expertise and it ended up in a<br />

global concept covering the whole scope from pre-defini-<br />

Services:<br />

Globalization Strategy<br />

Karen Bomba, CEO, Labinal<br />

Speaker<br />

<strong>AVIATION</strong> FORUM 2011<br />

KAREN BOMBA was appointed<br />

CEO of Labinal in<br />

2010. She is responsible for<br />

worldwide activities. Following<br />

graduation from Rensselaer<br />

Polytechnic Institute<br />

in mechanical engineering,<br />

she began her career in aerospace<br />

companies. She joined<br />

Safran in 2000 and ultimately<br />

became CEO of Messier-Bugatti USA. In 2008, she was<br />

COO of Zoltek Companies, Inc.<br />

Labinal (Safran group)<br />

36 rue Raymond Grimaud · 31701 Blagnac cedex, France<br />

Phone: +33 534 600010<br />

Email karen.bomba@labinal.com · web www.labinal.com<br />

tion up to manufacturing. The Joint Venture, EHMS, has<br />

been created to develop specific manufacturing software<br />

module to optimize production, paperless production and<br />

secure configuration (as defined, as built, as installed).<br />

This complete electrical suite of tools and processes integrating<br />

all the needs from design to manufacturing and<br />

installation meets the challenge of future aircraft programs. It<br />

is spread over all Labinal – Safran Engineering Services organizations<br />

worldwide and guarantees customer satisfaction.<br />

To meet customer expectations, it provides the ability to<br />

achieve challenging schedules, to support a quicker definition<br />

and maturity convergence, to improve energy efficiency,<br />

to reduce weight, and to reduce heating as Aircraft<br />

are becoming more electrical.<br />

Customer contractual scope requirements are increasing<br />

from “Build to Print” to complete work packages. This<br />

tool suite integrates interface management between Labinal<br />

core activities, partners and competitors.<br />

S u p p l y Chain Management iii /2011 67


<strong>AVIATION</strong> FORUM 2011<br />

Challenges for Aircraft Seats<br />

Due to the global ramp-up at the aircraft manufacturers,<br />

the introduction of new models, as well as the growing<br />

retrofit business, the demand for cabins and especially seats<br />

has increased tremendously. Besides the higher demand,<br />

the requirements driven by ecological, safety and economical<br />

orientation create a challenging field for aircraft seats.<br />

The main challenges for the development of new aircraft<br />

seats are weight, comfort and total cost of ownership. By<br />

tackling all three challenges, the contribution of the seats<br />

to the overall efficiency, eco-friendliness and the customer<br />

experience of air travelling can be significantly influenced.<br />

The compliance with the increasing requirements by the authorities,<br />

the OEMs as well as the airlines, as a precondition<br />

for the business, make it even more challenging.<br />

To create innovative products and solutions, all the resources<br />

and the different disciplines of a company as well as<br />

the external network need to be activated. RECARO Aircraft<br />

Seating, headquartered in Germany, uses an integrated and<br />

global approach to master the described challenges and to<br />

introduce seats which are well-known for their light weight,<br />

high comfort and high reliability as well as efficiency.<br />

Company<br />

Innovation through<br />

value chain excellence<br />

Dr. Mark C. Hiller, Managing Director, COO, Recaro Aircraft Seating <strong>GmbH</strong> & Co. KG<br />

Recaro Aircraft Seating is a globally active developer and<br />

manufacturer of aircraft seats for the leading airlines worldwide.<br />

The company currently has 1,500 employees, including<br />

more than 700 working in Germany, and operates four<br />

production plants in Germany, Poland, South Africa and<br />

the USA. Recaro Aircraft Seating has also four Recaro Service<br />

Centers and 15 representatives in Europe, the Middle<br />

East, America, Asia and Australia. For its spare parts business<br />

the company has two service partners with numerous<br />

AUTOMOTIVE<br />

Jahresabonnement (3 Ausgaben)<br />

E 78,– pro Jahr (Inland) (Studenten E 25,–)<br />

E 88,– pro Jahr (Ausland) (Studenten E 35,–)<br />

Speaker<br />

Ein einmaliges kostenfreies Probeexemplar sowie ältere Jahrgänge<br />

sind 68 erhältlich S u p p l y Chain im <strong>IPM</strong>-Shop: Management www.ipm-scm.com<br />

iii /2011<br />

Born in Stuttgart in 1972, DR.<br />

MARK C. HILLER studied<br />

Economic Science at the University<br />

in Kaiserslautern/<br />

Germany and at the Babcock<br />

Graduate School of Management<br />

in the USA. After various<br />

consulting projects at the<br />

Centre for Production Technology<br />

at the University of<br />

Kaiserslautern he obtained his PhD in 2002. In 2003, Dr.<br />

Hiller started in the Recaro Group: At first in the Holding<br />

as Head of Synergy Management, later he headed<br />

Customer Affairs at Recaro Aircraft Seating, signing<br />

responsible for Sales, Program Management and Customer<br />

Support. Since 2007, Dr. Hiller is Managing Director<br />

at Recaro Aircraft Seating <strong>GmbH</strong> & Co. KG. He is in<br />

charge of Quality, R&D, Sourcing and Production.<br />

RECARO Aircraft Seating <strong>GmbH</strong> & Co. KG<br />

Daimlerstraße 21 · 74523 Schwäbisch Hall<br />

Phone +49 (0) 791/5 03-70 00<br />

Fax +49 (0) 791/5 03-71 63<br />

Email info@recaro-as.com<br />

web www.recaro-as.com<br />

locations worldwide. Based in Schwäbisch Hall, Germany,<br />

Recaro Aircraft Seating generated sales of 288 million Euros<br />

in 2010. The company ranks among the world’s top three<br />

aircraft seat manufacturers.<br />

Wir haben nicht nur<br />

die richtigen Werkzeuge, ...<br />

... sondern auch die Lösung!<br />

Über 25 Jahre Erfahrung in Methoden, Best Practices und<br />

Umsetzung für F&E Lean Production SCM<br />

Beratung, die sich rechnet<br />

www.roi-international.com<br />

II/2008<br />

www.ipm-scm.com<br />

INHALT<br />

www.ipm-scm.com<br />

II/2008<br />

Procurement Service Provi ding:<br />

Prozessorientierte SCM-Optimierung<br />

Konzeption – Branchen studie – Praxisbeispiel<br />

am Beispiel des Message Hub<br />

Sherin Stepniak, Wolfgang Buchholz,<br />

Klaus Josef Schäfer, Clariant Corporation<br />

Fachhochschule Münster<br />

RFID-gestützte Logistik in der Pharmaindustrie<br />

The Evolution in Supply Chain Replenishment<br />

Frank Brzoska, SAP Deutschland AG & Co. KG<br />

Models: New Opportunities to Create Value<br />

Die erfolgreiche Integration komplexer Supply<br />

Oliver Eitelwein, CTcon Management Consulting,<br />

Chains bei einem Firmenzusammenschluss<br />

Prof. Dr. Thomas J. Goldsby, University of Kentucky (USA),<br />

Dr. Hans-Walter Höhl, Bayer Schering Pharma AG<br />

Prof. Dr. Terrance L. Pohlen,<br />

University of North Texas (USA),<br />

Handlungsempfehlungen zum<br />

Dr. Carl Marcus Wallenburg,<br />

Bestandsmanagement<br />

WHU-Otto Beisheim School of Management<br />

Dr. Götz-Andreas Kemmner, Abels & Kemmner <strong>GmbH</strong><br />

mschl_aussen_1507.indd 1 15.07.2008 14:26:05 Uhr<br />

INHALT<br />

Sicherheit in globalen Supply Chains:<br />

Ableitungen aus der Prinzipal-Agent-Theorie<br />

Andreas Wieland, Technische Universität Berlin<br />

Szenario-Management in der Logistik –<br />

Planungspraxis, Potenziale und Perspektiven<br />

Dr. Heiko A. von der Gracht,<br />

European Business School (EBS)<br />

PRTM Studie:<br />

Global Supply Chain Trends 2008 – 2010<br />

Dr. Reinhard Geissbauer, Michael D’heur,<br />

PRTM Management Consultants <strong>GmbH</strong><br />

Monetäres Supply Chain Management:<br />

Beitrag des SCM zum Unternehmenswert<br />

Alwin Locker, Soltar – The Supply Chain<br />

Experts, Markus Rothböck, delfortgroup AG<br />

Lean Management und RFID in der<br />

Automobilindustrie<br />

Dr. Walter Huber, Atos Origin <strong>GmbH</strong><br />

Best Cost Country: Kosten optimale Wertschöpfungskette<br />

in der Automobilindustrie<br />

Markus Wiederstein, Lutz Fischer,<br />

PA Consulting Group<br />

Dynamic Vendor Managed Inventory –<br />

Plattform für eine veränderte Business Kultur<br />

Prof. Dr.-Ing. Thorsten Brandes, TFH Wildau,<br />

Marc Tuma, Motorola <strong>GmbH</strong>,<br />

Stefan Wiesemann, T-Mobile Deutschland <strong>GmbH</strong><br />

Risiko- und Kostenminimierung<br />

bei internationalen Beschaffungen<br />

Prof. Dr.-Ing. Robert Schmitt,<br />

Janko Kukolja, RWTH Aachen<br />

scm_0803_umschl_außen_A3_3012.indd 1 30.12.2008 20:24:02 Uhr<br />

III-IV/2008<br />

AUTOMOTIVE


Company Profile<br />

Fokker Technologies develops and produces complex<br />

(lightweight) structures, electrical wiring systems and landing<br />

gear for the Aerospace sector. In this, Fokker Technologies<br />

is contributing its integrator origin by sophisticated<br />

technology and design features such as Glare, Thermoplastics<br />

and the proprietary WDMS tool set. The service activities<br />

are directed at flight hour arrangements, inventory optimization,<br />

related component and airframe maintenance<br />

and providing (integrated) logistics with a high technical<br />

content. This together with the Type Certificate Holdership<br />

engineering and modification capabilities is directed at the<br />

ongoing competitive operations of the Fokker fleet, as well<br />

as other aircraft types such as the Bombardier Dash 8 and<br />

NH90 helicopter fleets and systems.<br />

With 3700 employees, circa Eur 616 million in turnover<br />

the Fokker companies hold a prominent position in<br />

the aviation and aerospace industry, as a leading player in<br />

the market for Electrical Systems, Aerostructures, Aircraft<br />

Maintenance and Services.<br />

At Fokker Technologies, one of the most important<br />

developments during 2010 was the decision to integrate all<br />

aerospace entities into one group with a dedicated Executive<br />

Board. Through this integration, Fokker Technologies<br />

has clustered a balanced portfolio of activities based on<br />

deep technology and engineering expertise. The activities<br />

are well spread over defense and civil industries as well as<br />

service and components business. Fokker Technologies has<br />

a wide range of relationships with the leading companies in<br />

the aerospace industry and knowledge centers.<br />

Strategy<br />

Fokker Technologies<br />

In 2010 Fokker Technologies continued to pursue the<br />

strategy adopted after the Candover acquisition of Stork<br />

B.V, the parent company of Fokker Technologies. This<br />

strategy involves the development of its core activities,<br />

into world-class businesses which operate in the top tier<br />

in their core businesses. Fokker Technologies is recognized<br />

by delivering with its integrator origin high quality services<br />

and excellence in engineering and technology application,<br />

with the ambition to be the preferred supplier to<br />

the respective industry leaders. Over the past years and in<br />

2010, Fokker Technologies’ Business units have made good<br />

<strong>AVIATION</strong> FORUM 2011<br />

Company Profile & Strategy<br />

Sjoerd S. Vollebregt, CEO, Fokker Technologies<br />

Speaker<br />

SJOERD S. VOLLEBREGT<br />

joined Stork in 2002 as CEO<br />

of the Board of Management;<br />

he is currently also<br />

CEO of the Executive Board<br />

of Fokker Technologies. An<br />

engineering and economics<br />

graduate, Sjoerd has previously<br />

worked for Royal Van<br />

Ommeren, Intexo Holding<br />

and Ocean plc where he was regional CEO for Central<br />

and Eastern Europe.<br />

Sjoerd has been active in sailing and has competed at<br />

Olympic Games in Canada and Russia.<br />

Fokker Technologies Holding B.V.<br />

Industrieweg 4<br />

3351LB Papendrecht<br />

Phone +31-(0)78-6419235<br />

Email mara.vanvaals@fokker.com<br />

web www.fokker.com<br />

progress in establishing integrated solutions by distinctive<br />

business models, which fully captures strong customer focus,<br />

knowledge sharing and execution excellence. The wide<br />

spread of participation in development, manufacturing and<br />

sustainment of aircraft platform across civil and military<br />

applications, contributes strongly to customer intimacy,<br />

technology development and robustness.<br />

Fokker Technologies is substantially raising resource<br />

levels to be able to accelerate development in the coming<br />

years. These organizational changes have laid the basis<br />

for pursuing growth outside the traditional markets, in<br />

particular in emerging markets and extending the aircraft<br />

families supported by Fokker Services. Depending on the<br />

available opportunities , the strategy roadmap can be executed<br />

through acquisitions, alliances, joint ventures and<br />

autonomous growth.<br />

S u p p l y Chain Management iii /2011 69


70<br />

<strong>AVIATION</strong> FORUM 2011<br />

Benchmarks for<br />

Complex Global Logistics<br />

Steven D. Markham, President, BLG Logistics Inc.<br />

Supply Chain Complexity<br />

Measuring supply chain complexity without stepping<br />

on any particular industry’s toes is a difficult job. Is managing<br />

over 700,000 SKU’s for a retail chain, or distributing to<br />

50,000 points of sale less complex than managing 50,000<br />

parts going into vehicle production at 15 locations in 10<br />

countries? Is the supply chain of building an aircraft more<br />

complex than that of building an airport, a rail network, or<br />

a port?<br />

Regardless of the rankings, comparisons and superlatives<br />

of each industry, some things are undisputed. Globalization<br />

has had an exponential impact on supply chain<br />

complexity; every industry has its own challenges and despite<br />

these unique challenges, cross-industry benchmarking<br />

can add value to every supply chain.<br />

Following recent developments in aviation production, it<br />

is fair to assume that a historically regional, or at minimum<br />

“continental,” production network (with a global supply<br />

chain), is expanding to become a global production network.<br />

To which industries can aviation look for examples<br />

and best practices for the global manufacture of complex<br />

durable goods?<br />

The Automotive Industry in the<br />

Southeast US: Benchmark for Complex<br />

Global Manufacturing<br />

Typically the so-called foreign “transplant” manufacturer<br />

has produced a global product or a unique local product<br />

exclusively for the local/regional market. Transplant manufacturing<br />

has been utilized to avoid legislated barriers, to<br />

offset currency risks, to take advantage of less expensive<br />

labor, and to achieve a marketing advantage of being a “local”<br />

product. It has rarely been used as part of a global manufacturing<br />

strategy to increase efficiencies throughout the<br />

supply chain and around the globe. While the Ford Motor<br />

Company opened its first overseas plant in Trafford Park,<br />

Manchester in 1911, just 8 years after the company was established,<br />

the complex global manufacturing environment<br />

of today was unthinkable.<br />

Since the mid 1980’s foreign manufacturers have built<br />

more than 20 plants in the United States with capacity of<br />

more than five million vehicles. Most of these plants have<br />

been built in the southern United States and not in the traditional<br />

“rust belt”. Whereas most of these facilities build<br />

nearly exclusively for the US and/or NAFTA markets, the<br />

German Car manufacturers have transformed themselves<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

STEVE MARKHAM is President<br />

of BLG Logistics, Inc.,<br />

a subsidiary of the BLG<br />

Logistics Group. After graduation<br />

from the University of<br />

Texas in 1990, he relocated to<br />

Bremen, Germany and began<br />

at BLG. In various capacities<br />

at BLG he has helped establish<br />

BLG in South Africa, Brazil<br />

and the USA. In 2004, he relocated to Atlanta and<br />

started the US operations. Steven is currently also Vice<br />

Chairman of the German American Chamber of Commerce.<br />

BLG Logistics Inc.<br />

1170 Howell Mill Road NW #300<br />

Atlanta GA, 30318<br />

USA<br />

Phone +1 (404) 819 5389<br />

Email steven.markham@blg-logistics.com<br />

web www.blg-logistics.com<br />

into America’s leading exporters of passenger vehicles. The<br />

plants have previously produced vehicles solely manufactured<br />

in the United States, but are beginning to ship KD<br />

parts to factories around the globe. The challenges and risks<br />

of this endeavor are immense, but so are the potential rewards.<br />

BLG Logistics<br />

BLG LOGISTICS stands for international networks for<br />

contract/3pl, finished vehicle, and container logistics. The<br />

contract/3pl division of the company provides specialized,<br />

facility-based services for industrial and retail logistics,<br />

transcending and uniting the various point-to-point<br />

networks offered by traditional transportation-based providers.<br />

Headquartered in Bremen, Germany, the corporate<br />

group provides more than 15,000 jobs worldwide.


Thales Avionics:<br />

<strong>AVIATION</strong> FORUM 2011<br />

supply chain globalization<br />

Gil Michielin, Vice President General Manager Commercial Avionics, Thales Avionics Division<br />

Innovation in linefit supply chain<br />

Today, Thales Avionics supply chain delivers over 130000<br />

products annually to Airbus Single Aisle, Long Range and<br />

Double Deck final assembly lines.<br />

In 2009, Thales Avionics decided to launch an ambitious<br />

project to adapt its supply chain, to face an increasingly challenging<br />

context that involved high pressure to simultaneously<br />

decrease production costs, improve industrial flexibility<br />

to match production rate variations and a permanent desire<br />

to improve quality and on time delivery performances.<br />

The following major innovation areas were addressed.<br />

Globalization of the supply chain network<br />

This led to the creation of a Singapore production centre<br />

close to worldwide EMS and LCD suppliers for high production<br />

volumes and the rationalization of French based<br />

production facilities into a single Industrial Competence<br />

Centre in Vendôme for low and medium production volumes.<br />

Improvement of product maturity to serve a robust<br />

supply chain<br />

This was conducted by experienced industrial and supply<br />

chain professionals to introduce, throughout the engineering<br />

and development process, a robust and preventive<br />

set of industrial tests and reviews to guarantee a fully reliable<br />

first fit.<br />

Implementation of a “Quality Survey Report”<br />

prevention plan to protect Airbus assembly lines<br />

This was a real step forward to protect the customer from<br />

faulty product call back risks that could occur during aircraft<br />

assembly. A complete process was set-up by Thales<br />

and its suppliers to improve the detection of minor changes<br />

at all manufacturing stages, speed-up corrective actions<br />

and stop immediately the production of any faulty items.<br />

This have substantially contributed to help obtaining<br />

from Airbus an “A” rating for on time delivery performance<br />

in June 2011 and a “zero QSR” record since October 2009.<br />

... as well in the maintenance<br />

In 2009, Thales Avionics launched a project called Wings:<br />

Worldwide Integrated New Global Supply chain. The aim<br />

was to inject a high level of innovation into our supply<br />

chain by transforming our main processes: eliminate all in-<br />

Speaker<br />

GIL MICHIELIN is a graduate<br />

Engineer in electronics. Since<br />

1982, he spent most of his career<br />

in Thales in Commercial<br />

and Military Avionics. Today<br />

Vice President General Manager<br />

of the “Commercial Avionics”<br />

Business Line, he is in<br />

charge of the development of<br />

Thales position on the Commercial<br />

Avionics segment and his responsibilities cover<br />

major Air Transport, Regional and Big Jet aircraft programs.<br />

105 avenue du Général Eisenhower, BP 63647<br />

31036 Toulouse, Cedex 1, France<br />

Phone +33 5 61 19 65 00<br />

Fax +33 5 61 19 66 00<br />

web www.thalesgroup.com<br />

ternal orders and focus our resources towards the customer,<br />

globalize and optimize our stocks in order to improve availability<br />

levels, extend the use of a forecast tool in order to<br />

have a global coverage of our parts, and reduce the number<br />

of missing parts.<br />

In addition, two main innovation processes were set up:<br />

n Direct shipment to our customers from our central supply<br />

chains,<br />

n a new parts push process, which enabled parts to be<br />

pushed from central stocks for parts needed for repairs,<br />

based on real consumptions and not on orders made by<br />

repair stations. All processes became automated, which<br />

eliminated internal orders.<br />

Those two innovations lead to the following improved<br />

performances:<br />

n “On Time Delivery” for spares, thanks to the direct shipment<br />

from the central supply chain : increased availability<br />

of parts and reduced shipping times<br />

n “Turn around time” for repairs, thanks to the push process<br />

: increased e availability of parts linked to continuous<br />

stock replenishment, globalisation of stocks and reduced<br />

missing parts.<br />

S u p p l y Chain Management iii /2011 71


72<br />

<strong>AVIATION</strong> FORUM 2011<br />

Innovation by Systems<br />

Jean-Michel Clairis-Gauthier, Vice President, Sales, Marketing & Business Development,<br />

ACSS, an L-3 Communications & Thales Company<br />

Challenges<br />

The way people fly and the aircraft that enables their<br />

flight are changing. New procedures and technologies are<br />

being implemented by aviation authorities around the<br />

world to meet the future transportation requirements of<br />

NextGen and SESAR.<br />

These initiatives, NextGen in the United States and<br />

SESAR in Europe, are redesigning the way we use the global<br />

airspace to make it more efficient. As an industry, we<br />

want to help aircraft get from takeoff to landing in the most<br />

direct and delay-free manner possible. Even with the everincreasing<br />

demands on the air traffic management system.<br />

One of the key elements of the new system is cockpit<br />

surveillance. That capability provides pilots with enhanced<br />

positioning information for their aircraft, as well as the aircraft<br />

operating in the airspace around them.<br />

ACSS is the designer of state-of-the-art safety avionics<br />

that improve situational awareness for aircraft operators<br />

for all phases of flight. Be it airport taxi, takeoff, cruise or<br />

landing, ACSS helps airplane manufacturers, such as Airbus,<br />

meet the demands of this new and emerging aviation<br />

environment.<br />

The results of these improvements in how we use the<br />

airspace will be savings in time, distance and fuel. This not<br />

only benefits airline operators and the passengers they fly,<br />

it also has an extremely positive impact on the environment<br />

by producing less emissions. This is becoming increasingly<br />

important to airlines that have become more and more conscious<br />

of aircraft pollutants.<br />

Advanced surveillance solutions<br />

ACSS began building a supplier relationship with Airbus<br />

close to 10 years ago. ACSS was in the process of producing<br />

a new avionics system that could compete with a sole source<br />

supplier, while delivering technological and installation<br />

advantages. Through this product development, ACSS established<br />

a solid reputation for its products and support.<br />

Airbus took notice, and when the time came to add new avionics<br />

capabilities to the Airbus line of aircraft, ACSS stepped<br />

forward with technologies that will meet future needs and<br />

set new standards for NextGen and SESAR flight operations.<br />

A shared vision to bring the most advanced capabilities<br />

and highest levels of integration to the Airbus avionics suite<br />

has helped to solidify ACSS’s supplier relationship with<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

JEAN-MICHEL CLAIRIS-<br />

GAUTHIER is Vice President<br />

of Sales, Marketing & Business<br />

Development for ACSS,<br />

an L-3 Communications &<br />

Thales Company. Mr. Clairis-<br />

Gauthier is responsible for<br />

planning and implementation<br />

of sales and marketing<br />

procedures to achieve orders<br />

and revenue objectives for ACSS, as well as overseeing<br />

new business development programs. ACSS is an<br />

industry leader in safety avionics systems.<br />

ACSS, an L-3 Communications & Thales Company<br />

19810 N. 7th Avenue<br />

Phoenix · AZ 85027 · USA<br />

Phone +1 623 445-7000 · Fax +1 623 445-7001<br />

Email acss.communications@L-3com.com<br />

web www.ACSS.com<br />

Airbus. ACSS looks forward to continuing to broaden its<br />

relationship with Airbus in the years to come as more of the<br />

NextGen and SESAR requirements come online.<br />

About ACSS<br />

Aviation Communication & Surveillance Systems<br />

(ACSS), 70 percent owned by L-3 Communications and 30<br />

percent owned by Thales, is a leader in state-of-the-art safety<br />

avionics systems that increase safety, situational awareness<br />

and efficiency for aircraft operators in all phases of<br />

flight. Primary technologies include Traffic Alert and Collision<br />

Avoidance Systems (TCAS), Terrain Awareness Warning<br />

Systems (TAWS), Mode S transponders and Automatic<br />

Dependent Surveillance-Broadcast (ADS-B) capabilities for<br />

major airline, business and regional jets, as well as military<br />

transport platforms.<br />

More than 75,000 units of ACSS product are operating in<br />

commercial, corporate and military aircraft.


The Company<br />

B/E Aerospace is the world’s leading provider of integrated<br />

interior products, and the world’s leading distributor<br />

of aerospace fasteners and consumables. Products include<br />

all classes of aircraft cabin seating, lighting, oxygen<br />

systems, lavatories, galley systems and galley inserts. B/E<br />

also provides a broad range of engineering services including<br />

design, integration, certification and aircraft reconfiguration.<br />

Founded in 1987, B/E has experienced rapid growth,<br />

both organically and through its 29 acquisitions. B/E has<br />

more than 6,500 employees in 25 facilities worldwide. The<br />

company has a significant presence in Hamburg, including<br />

the European headquarters of its Consumables Management<br />

segment. Also located in Hamburg is a dedicated<br />

technical support organization for Airbus line-fit operations.<br />

In nearby Lübeck, B/E conducts research, design and<br />

manufactures oxygen systems for commercial and military<br />

markets.<br />

Growth<br />

B/E Aerospace:<br />

The Company Profile<br />

Werner Lieberherr, President, B/E Aerospace<br />

B/E’s global customer reach and business model promotes<br />

consistent growth despite economic and industry<br />

fluctuations. Revenues are equally balanced between the<br />

OEM and the aftermarket.<br />

The company will finish 2011 with revenues of approximately<br />

$2.5 billion, a 20 % CAGR from 2005. The revenue<br />

is strategically balanced across geographic and customer<br />

segments, with the fastest growth in the emerging regions<br />

of the world.<br />

Backlog has also grown significantly during the period,<br />

currently at $6.5 billion, a 34 % CAGR from 2005. The backlog<br />

is balanced equally between Europe, the Americas and<br />

emerging markets, and reflects a strategic transformation<br />

towards SFE interior systems, which now comprise 45% of<br />

the backlog.<br />

Innovation<br />

B/E’s culture of continuous innovation is anchored by<br />

customer intimacy and a commitment to delivering the value<br />

required for each customer’s unique business proposition.<br />

The company’s latest innovation is the industry’s record<br />

launch of its tourist class seat platform, Pinnacle, with<br />

Speaker<br />

<strong>AVIATION</strong> FORUM 2011<br />

WERNER LIEBERHERR was<br />

appointed President and<br />

Chief Operating Officer of<br />

B/E Aerospace in December<br />

2010, and from July 2006<br />

held the position of Senior<br />

Vice President and General<br />

Manager for the Commercial<br />

Aircraft Segment. Previously,<br />

Mr. Lieberherr was Managing<br />

Director of Alstom Power, Inc’s global steam generation<br />

segment with major locations in North America,<br />

Europe and Asia. Mr. Lieberherr holds a MBA from<br />

Northwestern University’s Kellogg Graduate School of<br />

Management and a Masters Degree in Business Management<br />

and Operations Research from the Swiss Federal<br />

Institute of Technology.<br />

B/E Aerospace<br />

1455 Fairchild Road<br />

Winston-Salem, North Carolina USA<br />

Phone +1 336 744 1001<br />

Email werner_lieberherr@beaerospace.com<br />

web www.beaerospace.com<br />

orders for over 1500 aircraft in its first year. Additionally,<br />

B/E is delivering a next generation SFE galley system and<br />

a patented passenger oxygen system for the A350XWB, and<br />

the LED cabin lighting system for the critically acclaimed<br />

737 Boeing Sky Interior.<br />

The future<br />

B/E’s success is dependent on achieving the precise<br />

balance of integration into airframe production systems,<br />

delivering operational excellence, while leveraging B/E’s<br />

customer intimacy to continuously launch market changing<br />

product platforms.<br />

S u p p l y Chain Management iii /2011 73


74<br />

<strong>AVIATION</strong> FORUM 2011<br />

Overview<br />

Alcoa Aerospace:<br />

Leading Through<br />

Innovation<br />

Eric V. Roegner, President, Alcoa Forgings and Extrusions<br />

As a leading supplier of material and component solutions<br />

to the world’s aerospace industry, Alcoa has continuously<br />

enhanced and broadened its product portfolio in<br />

meeting customers’ needs and helping them explore new<br />

frontiers since the dawn of aviation.<br />

The company’s aerospace operations are comprised of<br />

four businesses with operations around the world that generate<br />

approximately $3 billion in total revenues and leading<br />

share positions in their chosen markets: Alcoa Global<br />

Rolled Products; Alcoa Forgings and Extrusions; Alcoa Fastening<br />

Systems; and Alcoa Howmet.<br />

Almost all aluminum aerospace alloys currently in use<br />

were originally developed by Alcoa, and today’s major new<br />

aircraft programs incorporate Alcoa’s product innovations<br />

from nose to tail, and wingtip to wingtip. Alcoa’s new thirdgeneration<br />

aluminum lithium alloys provide breakthrough<br />

performance with respect to weight, maintenance requirements<br />

and ease of manufacturability.<br />

Alcoa created the world’s largest aerospace forgings to<br />

reduce weight and lower cost on the F-35 Joint Strike Fighter,<br />

while the 525-seat A380 jetliner has the largest fuselage<br />

panels and wing skins ever produced. The 787 uses the first<br />

application of large aluminum-lithium plate on a commercial<br />

aircraft – developed and supplied by Alcoa, while more<br />

than one million of its fasteners go into every 787 and A380.<br />

The company also is the world leader in single-crystal technology<br />

for advanced castings that withstand the extreme<br />

temperatures of clean-burning aero engines.<br />

Looking to the future, Alcoa is well positioned to remain<br />

the aerospace industry’s supplier of choice, with a competence<br />

that goes well beyond materials to an understanding<br />

of how materials can work together with structural and design<br />

innovations in providing optimal solutions when aircraft<br />

are built, flown, maintained – and ultimately recycled<br />

after completing their operational lifetimes.<br />

Alcoa’s commitment to innovation is backed by the full<br />

resources of the company’s technical teams and the Alcoa<br />

Technical Center, which is the world’s largest light metals<br />

research facility.<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

ERIC ROEGNER was named<br />

President of Alcoa Forgings<br />

and Extrusions in 2009,<br />

a business with facilities in<br />

North America, Europe and<br />

Asia supplying aluminum, titanium,<br />

nickel and steel forgings,<br />

hard alloy aluminum<br />

extrusions and cold finished<br />

products into the aerospace,<br />

defense, automotive, industrial and oil & gas markets.<br />

In 2007, he was named President of Alcoa’s Global<br />

Hard Alloy Extrusions business.<br />

Alcoa Forgings and Extrusions<br />

1600 Harvard Avenue, Cleveland, Ohio 44105-3040, USA<br />

Phone 216-641-4120<br />

Email Eric.Roegner@alcoa.com<br />

web www.alcoa.com<br />

The Company<br />

Alcoa (NYSE:AA) is the world’s leading producer of primary<br />

and fabricated aluminum, as well as the world’s largest<br />

miner of bauxite and refiner of alumina. In addition to<br />

inventing the modern-day aluminum industry, Alcoa innovation<br />

has been behind major milestones in the aerospace,<br />

automotive, packaging, building and construction, commercial<br />

transportation, consumer electronics and industrial<br />

markets over the past 120 years. Alcoa has been a member<br />

of the Dow Jones Sustainability Index for 10 consecutive<br />

years and approximately 75 % of all of the aluminum ever<br />

produced since 1888 is still in active use today. Alcoa employs<br />

approximately 59,000 people in 31 countries across<br />

the world.


<strong>AVIATION</strong> FORUM 2011<br />

MAGNA STEYR as technology<br />

bridge between automotive<br />

and aerospace industry<br />

Gerald Pöllmann, Business Unit Manager, MAGNA STEYR Aerospace & Diversified Industries<br />

MAGNA STEYR – Activities<br />

MAGNA STEYR acts as an important research and development<br />

center for new technologies. We are intensively<br />

working on seeking out and using synergies between the<br />

automotive and the aerospace industries. On the technological<br />

side we are focusing on lightweight engineering, with all<br />

types of alloy metals and composite materials, and complete<br />

systems with similar utilization, like fuel cell/hydrogen<br />

systems. Since 1990, MAGNA STEYR has gained experience<br />

in the development and serial production of feed lines,<br />

used for the liquid hydrogen and oxygen propellant for the<br />

European launcher ARIANE 5 upper and main stage. As a<br />

consequence of this knowhow, MAGNA STEYR started the<br />

development and serial production within the clean energy<br />

program as a partner of BMW, responsible for a fully functional<br />

and certified liquid Hydrogen storage system for the<br />

BMW 7 Series, the world’s first serial production. Being one<br />

of the most experienced companies for such applications,<br />

we started a research program funded by the Austrian Research<br />

Promotion Agency (FFG) for the development and<br />

the further serial production for a new generation of lightweight<br />

storage systems for liquid hydrogen for use in future<br />

aircrafts. Together with AIRBUS and other partners, MAG-<br />

NA STEYR forms the SAE 80 working group to develop and<br />

specify the standards for future airborne certifications of<br />

fuel cell and hydrogen storage systems. In the field of engineering<br />

services MAGNA STEYR offers a range of services<br />

to Aerospace customers using the competence and capacity<br />

backbone of the automotive engineering. This international<br />

competence is secured by 2.300 high qualified employees in<br />

engineering divisions form Europe to Asia and the US.<br />

About MAGNA STEYR<br />

MAGNA STEYR, an operating group of Magna International,<br />

is the worldwide leading, brand-independent engineering<br />

and manufacturing partner for OEMs. We offer<br />

engineering services up to and including complete vehicle<br />

development, flexible vehicle assembly solutions from niche<br />

to volume production, innovative fuel systems, and an entire<br />

range of roof systems. As a contract manufacturer, we have<br />

produced 2.5 million vehicles – of 21 different models – to date.<br />

Speaker<br />

GERALD PÖLLMANN is<br />

Business Unit Manager of<br />

MAGNA STEYR Aerospace<br />

& Diversified Industries since<br />

2010. He started at MAGNA<br />

in 1999 as manager for transportation<br />

logistics and held<br />

in the meantime several management<br />

positions in business<br />

development, M&A projects,<br />

program manager for product development and production<br />

projects. After graduating as technical engineer<br />

he studied economics in Austria and Spain.<br />

MAGNA STEYR Fahrzeugtechnik AG & Co KG<br />

Liebenauer Hauptstrasse 317, 8041 Graz, Austria<br />

Phone +43 316 404-8311, Cell +43-66488408311<br />

Email gerald.poellmann@magnasteyr.com<br />

web www.magnasteyr.com<br />

About Magna International<br />

Magna International (www.magna.com) is the most<br />

diversified automotive supplier in the world. We design,<br />

develop and manufacture automotive systems, assemblies,<br />

modules and components, and engineer and assemble<br />

complete vehicles, primarily for sale to original equipment<br />

manufacturers of cars and light trucks in North America,<br />

Europe, Asia, South America and Africa. Our capabilities<br />

include the design, engineering, testing and manufacture of<br />

automotive interior systems; seating systems; closure systems;<br />

metal body and structural systems; vision systems;<br />

electronic systems; exterior systems; powertrain systems;<br />

roof systems; hybrid and electric vehicles/systems as well<br />

as complete vehicle engineering and assembly.<br />

S u p p l y Chain Management iii /2011 75


76<br />

<strong>AVIATION</strong> FORUM 2011<br />

Zodiac Aerospace:<br />

Challenges and<br />

Global Sourcing<br />

Olivier Zarrouati, CEO, Zodiac Aerospace<br />

Zodiac Aerospace: Figures<br />

Zodiac Aerospace is a world leader in the field of aerospace<br />

equipments and systems, able to provide turnkey<br />

integrated systems and with an expertise recognized by<br />

all the main aircraft manufacturers. Owing to this unique<br />

position, Zodiac Aerospace is onboard all the new aircraft<br />

programs. The increase of Zodiac Aerospace’s FY2010/2011<br />

sales revenues, up 27.9 % on a reported basis and up 17.3 %<br />

on a same scope and exchange rate, highlights, in a still<br />

favorable economical environment, the robustness of the<br />

Group’s strategy.<br />

New operating environment & Challenges<br />

Zodiac Aerospace has built, by internal and external<br />

growth, world-leadership positions on many niche markets,<br />

being able to supply its customers with larger and<br />

more integrated work packages. This higher volume of<br />

business creates the need for aircraft manufacturers to<br />

establish long term relationship between them and their<br />

“best in class” suppliers. Therefore Zodiac Aerospace has<br />

worked both on the operational and on its financial aspects.<br />

The latter is the ability to be a reliable risk-sharing<br />

partner for the long term. It triggers the need to remain<br />

profitable, even in a weak dollar environment, and to generate<br />

a proper return on investments and on capital employed.<br />

The former goes through an optimization of the<br />

internal processes and of the supply chain, considering and<br />

benchmarking all possible options.<br />

Global Sourcing<br />

Zodiac Aerospace anticipated the consolidation of the industry<br />

by being a major actor of this move. From an operating<br />

standpoint, the Group also early took the decision to develop<br />

production capabilities in cost competitive countries. This<br />

is not only a way to protect the Group’s profitability from<br />

exchange rate variations, but also an opportunity to procure<br />

internally, to the benefit of all the Group’s business units,<br />

and in accordance with the best standards in terms of quality<br />

and delays. This has set new criteria to revisit the “make or<br />

buy” decisions. Owing to higher volumes, the development<br />

S u p p l y Chain Management iii /2011<br />

Speaker<br />

Olivier Zarrouati was appointed<br />

CEO of Zodiac Aerospace<br />

in 2007. Following graduation<br />

from Ecole Polytechnique and<br />

from the Ecole Nationale Supérieure<br />

de l’Aéronautique et<br />

de l’Espace, Olivier Zarrouati<br />

started his carreer with the<br />

French Space agency (CNES)<br />

before joining Matra Marconi<br />

Space. He joined the Zodiac Group in 1998 and was successively<br />

Head of Development, CEO of the AeroSafety<br />

segment, and CEO of the Group’s aerospace businesses.<br />

ZODIAC AEROSPACE<br />

61, rue Pierre Curie, 78370 Plaisir, France<br />

Phone +33 1 61 34 23 23<br />

Email Olivier.zarrouati@zodiacaerospace.com<br />

web www.zodiacaerospace.com<br />

of cost competitive countries operations was pursued, generating<br />

additional opportunities to improve the production<br />

processes towards more industrialization. Even if, in many<br />

ways, the automotive industry is different from aerospace, at<br />

least it can be learned a lot from the industrialization of processes<br />

and the “Lean” organization. Zodiac Aerospace has<br />

been heavily involved and is still investing in this process.<br />

The company<br />

Zodiac Aerospace is a world leader in aerospace equipment<br />

and systems for commercial, regional and business<br />

aircraft, as well as helicopters and space applications. Zodiac<br />

Aerospace employs 23,000 people worldwide, and<br />

generated revenue of €2.75 billion in 2010/2011 from its<br />

three business segments of Aerosafety & Technology, Aircraft<br />

Systems and Cabin Interiors.


78<br />

Recension<br />

Spiegel, H., Götte, S.,<br />

Friehmelt, H. (Hrsg.)<br />

Partnership Supply Chain<br />

in der Luftfahrt<br />

Aspekte der Unternehmensführung<br />

Rainer Hampp Verlag,<br />

ISBN 978-3-86618-281-3,<br />

München, Mering 2008, 183 Seiten, € 24,80<br />

In der Luftfahrtindustrie vollzieht sich gegenwärtig ein<br />

nachhaltiger Wandel im Verhältnis zwischen der System-<br />

und Zulieferindustrie. Diese Entwicklung induziert – vor<br />

allem aufgrund geografischer und kultureller Distanzen<br />

der Supply Chain Partner – die Notwendigkeit eines international<br />

ausgerichteten Managements in der Luftfahrtindustrie.<br />

Der ganzheitliche Fokus eines solchen Supply<br />

Chain Management verändert dabei die Aufgaben der<br />

Unternehmensführung, insbesondere im Hinblick auf die<br />

proaktive Gestaltung von Geschäftsbeziehungen. Dabei<br />

kommt dem Sourcing-Management eine besondere Rolle<br />

zu, das die Beziehungen zu den Zulieferern fokussiert und<br />

die Planung, Steuerung und Kontrolle von Abnehmer-Zulieferer-Beziehungen<br />

umfasst. Management und Führung<br />

gelten unter diesen komplexen Bedingungen als eine äußerst<br />

anspruchsvolle Aufgabenstellung.<br />

Die vorliegende Publikation erörtert die Aufgaben einer<br />

ganzheitlichen Gestaltung von Wertschöpfungsketten in<br />

der Luftfahrtindustrie im Rahmen des Konzepts der Partnership<br />

Supply Chain. Anhand ausgewählter Beispiele<br />

werden die spezifischen Wechselbeziehungen zwischen<br />

den in Supply Chains involvierten Kooperationspartnern<br />

veranschaulicht und Möglichkeiten zur aktiven Gestaltung<br />

von Wertschöpfungsketten erörtert. Vor allem die Kriterien<br />

„Partnerwahl“ und „Vertrauen“ bei dezentralen Verantwortungs-<br />

und Risikobereichen werden dabei betrachtet.<br />

Die einzelnen Beiträge des Buches sollen spezifische Vorgehensweisen<br />

zur Auswahl von Kooperationspartnern<br />

und Strategien zur aktiven Gestaltung der wichtigsten Ko-<br />

S u p p l y Chain Management iii /2011<br />

operationsbeziehungen anhand von konkreten Beispielen<br />

aus der Luftfahrtindustrie veranschaulichen.<br />

Die Publikation umfasst insgesamt neun Kapitel. Zunächst<br />

werden die Besonderheiten der Luftfahrtlogistik<br />

während des Lebenszyklus eines Flugzeugs erörtert, die<br />

insbesondere aus der langen Lebensdauer und der enormen<br />

Produktkomplexität resultieren (Kapitel 1). Die<br />

Entwicklung und die nachhaltige Bedeutung von Wertschöpfungspartnerschaften<br />

in der Luftfahrtindustrie werden<br />

anschließend diskutiert (Kapital 2) und der Status quo<br />

des Outsourcing sowie diesbezügliche Chancen, Risiken<br />

und Dimensionen behandelt (Kapital 3). Im Fokus der Unternehmensführung<br />

steht im Rahmen des Supply Chain<br />

Management die ganzheitliche Planung, Steuerung und<br />

das Controlling von Abnehmer-Zulieferer-Beziehungen.<br />

Diesbezügliche Methoden und Instrumente werden eingehend<br />

beleuchtet (Kapitel 4). Unter dem Titel Selbstschutz<br />

und Supply Chain Management wird u. a. der mangelnde<br />

Schutz des geistigen Eigentums im Zusammenhang mit<br />

globalen Arbeitsplatzverlagerungen beleuchtet (Kapitel 5).<br />

Des Weiteren wird die Notwendigkeit erörtert, den Partnern<br />

in der Aerospace Supply Chain Real-Time-Informationen<br />

bereitzustellen, um auf exponentiell steigende Lebenszyklusgeschwindigkeiten<br />

adäquat reagieren zu können<br />

(Kapitel 6). Die spezifischen Herausforderungen des<br />

Projektmanagements in der Luftfahrtindustrie, die insbesondere<br />

in der effizienten Umsetzung und Steuerung von<br />

technologischen und prozessualen Innovationen mittels<br />

hocheffizienter Vorgehensmodelle bestehen, bilden einen<br />

weiteren Fokus (Kapitel 7). Die Luftfahrtindustrie stellt<br />

vor dem Hintergrund der Globalisierung und produktbezogenen<br />

Sicherheitsrelevanz enorme Anforderungen an<br />

ein unternehmensübergreifendes Qualitätsmanagement.<br />

Diesbezügliche Ausgestaltungsmöglichkeiten werden eingehend<br />

diskutiert (Kapitel 8). Abschließend werden die<br />

Anforderungen an Kennzahlensysteme für Kooperationen<br />

im Bereich der Produktentwicklung beleuchtet und eine<br />

Struktur für ein Kennzahlensystem entlang einer unternehmensübergreifenden<br />

Supply Chain entwickelt (Kapitel 9).<br />

Das Buch richtet sich an Interessierte aus Unternehmen<br />

und Wissenschaft und erörtert neueste Entwicklungen der<br />

Kooperation von Supply Chain Partnern in der Luftfahrtindustrie.<br />

In neun Beiträgen werden aktuelle Herausforderungen<br />

des Aerospace Supply Chain Management für<br />

den Leser sehr gut nachvollziehbar erörtert. Die Autoren<br />

verdeutlichen anhand von Beispielen und Verfahren, wie<br />

eine Partnership Supply Chain in der Luftfahrt erfolgreich<br />

gestaltet werden kann. Die einzelnen Beiträge sind einheitlich<br />

gestaltet und durchgängig von einem hohen inhaltlichen<br />

Qualitätsniveau. Neben den Artikeln aus dem<br />

Hochschulbereich ist insbesondere auf die Beiträge der Unternehmenspraxis<br />

hinzuweisen, durch die ein hohes Maß<br />

an praktischer Fundierung gewährleistet wird (u. a. Recaro<br />

Aircraft Seating, Lufthansa Revenue Services). Das Buch ist<br />

geleichermaßen Wissenschaftlern , Studierenden und Praktiken<br />

zu empfehlen.<br />

Dr. Peter Bräuer, München


Wie können wir auf neue Kunden-<br />

wünsche noch schneller reagieren?<br />

Unsere Antwort: Digital Engineering. Für mehr Flexibilität<br />

und geringere Kosten.<br />

Unternehmen müssen heute immer schneller und flexibler auf die Bedürfnisse des Marktes reagieren.<br />

Wir helfen ihnen dabei: Als einziges Unternehmen weltweit bieten wir effiziente Lösungen für den gesamten<br />

Produkt lebenszyklus. Vom virtuellen Produktdesign über die Planung bis hin zur Fertigung. Das spart<br />

wertvolle Zeit und macht die Produkte preiswerter.<br />

siemens.com/answers


Airbus, its logo logo and the product names names are registered trademarks.<br />

trademarks.<br />

Fliegen, stil- und umweltbewusst.<br />

Der Airbus A380 ist ein Flugzeug der Superlative und bietet seinen Passagieren ein unübertroffenes Flugerlebnis. Auf zwei<br />

geräumigen Decks, die sich über die ganze Länge der Maschine erstrecken, ist der Raum für jeden einzelnen Fluggast<br />

ganz besonders großzügig bemessen. 220 Fenster sorgen für eine mit Tageslicht durchfl utete Kabine. Der Geräuschpegel ist<br />

niedriger als in jeder anderen Passagiermaschine. So kommen Sie wesentlich frischer und ausgeruhter an Ihrem Reiseziel an.<br />

Doch die Ingenieure des Airbus A380 haben mehr als nur das Wohl der Passagiere an Bord bedacht. Ein zuverlässiges<br />

Umweltmanagementsystem sorgt dafür, dass seine Auswirkungen auf die Umwelt während der gesamten Lebensdauer so gering<br />

wie möglich gehalten werden. Somit erfüllt Airbus die strengen Aufl agen des Unternehmenszertifi kats ISO 14001. Mit einem<br />

Flugzeug, mit dem es sich drinnen wie draußen besser leben lässt. Airbus A380. See the bigger picture.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!