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Content<br />
In Focus: <strong>AVIATION</strong> FORUM 2011<br />
Aerospace Supply Chain: Strategies, Concepts,<br />
Potentials<br />
The supply conference in the aerospace industry<br />
Special Topics: Risk Management, Green Supply Chains,<br />
Globalization of SMEs, Risk and advantages of Consolidation<br />
Key success factors in aerospace supply chain<br />
management<br />
Manfred Hader, Jörg Wahler, Dr. Alexander Schwandt,<br />
Roland Berger Strategy Consultants <strong>GmbH</strong><br />
IT Globalisation on Wings of Steel<br />
Eric Feuillassier, Dimension Data<br />
Aviation Forum 2011<br />
Globalising the Aerospace Supply Chain:<br />
The Airbus Approach<br />
Dr. Klaus Richter, Airbus SAS,<br />
Philippe Advani, EADS<br />
Launch Management – Lean Principles in the<br />
Strategic Supplier Management<br />
Marc Helmold, Bombardier Transportation<br />
III/2011<br />
<strong>AVIATION</strong><br />
Selecting (out)sourcing structures for aerospace<br />
engineering services in India<br />
Prof. Dr. Roger Moser, IIM Bangalore,<br />
Christian Kuklinki, EBS Business School,<br />
Dr. Andreas Wittmer, Universität St. Gallen
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Wettbewerber vorbei?
<strong>AVIATION</strong><br />
Editorial<br />
This special issue of Supply Chain Management ® focuses on the <strong>AVIATION</strong><br />
FORUM 2011, the supply chain conference in the aerospace industry. At the<br />
Aviation Forum key issues in the aerospace industry will be discussed between<br />
aerospace decision makers including Airbus procurement representatives, a<br />
wide spectrum of aerospace supplier companies as well as top executives and<br />
procurement experts from other industries. The international conference focus-<br />
es on strategies, concepts and potentials in the aerospace supply chain. Beside<br />
14 presentations by top executives, four workshops will be held covering the<br />
special topics of consolidation and globalization of the supplier network, as<br />
well as green approaches and risk management.<br />
The introduction articles will discuss specific selection (out)sourcing struc-<br />
tures for aerospace engineering services in India as well as key success factors<br />
in aerospace supply chain management. The global sourcing challenges and the<br />
specific approach of Airbus; the biggest worldwide manufacturer of airplanes;<br />
to globalize the Aerospace Supply Chain will be presented as a best practise<br />
paradigm. Further topics are the IT Globalization on Wings of Steel and Launch<br />
Management, and the Lean Principles in the Strategic Supplier Management.<br />
Prof. Dr. Johannes Walther Dr. Walter Huber<br />
Institute for Production Management Siemens IT Solutions and Services<br />
S u p p l y Chain Management iii /2011<br />
3
Today’s multi-polar world, with its dynamic<br />
emerging markets, new and sometimes surprising<br />
competitors, and rising importance of services<br />
and customer-centricity, will make strategic<br />
investment, not retrenchment, the key to<br />
emerging from the downturn not simply as a<br />
survivor, but as a stronger company that can win<br />
in the long term – a high-performance business.<br />
Accenture offers a number of tailored industry<br />
solutions that help global companies and their<br />
partners, including:<br />
Shifting to Services<br />
Accenture helps aerospace and defense<br />
companies reshape and reposition themselves<br />
successfully from a pure product focus to a<br />
service-orientated way of working. Our capability<br />
assets help aerospace and defense companies win<br />
and support availability and performance-based<br />
contracts.<br />
Engineering Services<br />
Our Engineering Services solution supports<br />
drawing updates, common part maintenance<br />
and other vital but lower value-tasks, allowing<br />
in-house engineering staff to focus on innovation<br />
and higher value activities.<br />
Mergers and Acquisitions and<br />
Post Merger Integration<br />
Accenture has helped numerous clients in<br />
many sectors to achieve high performance by<br />
identifying and extracting the value from mergers<br />
Achieving high performance<br />
in the global Aerospace &<br />
Defense industry<br />
Tackling the problems of today while preparing<br />
for growth tomorrow<br />
and acquisitions and perpetuating it through<br />
effective post merger integration to maximise<br />
cost savings.<br />
Talent Management<br />
We combine Accenture’s Human Capital<br />
Transformation approach with our aerospace<br />
and defense experience to help our clients<br />
overcome the challenges that stand in the way<br />
of rapidly and cost-effectively building strong<br />
workforces. Using these tools, we work with<br />
our clients to increase workforce productivity,<br />
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competence, lower learning costs, and streamline<br />
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Aerospace and Defense Security<br />
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companies manage their security risks and<br />
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the analysis, design and deployment of advanced<br />
information and cyber security solutions.<br />
For more information and to arrange an<br />
appointment please email A&D@accenture.com
Fundamental topics<br />
Selecting (out)sourcing structures for<br />
aerospace engineering services in India<br />
Prof. Dr. Roger Moser, IIM Bangalore,<br />
Christian Kuklinki, EBS Business School,<br />
Dr. Andreas Wittmer, Universität St. Gallen 7<br />
Key success factors in aerospace<br />
supply chain management<br />
Manfred Hader, Jörg Wahler,<br />
Dr. Alexander Schwandt,<br />
Roland Berger Strategy Consultants <strong>GmbH</strong> 13<br />
Practical topics<br />
Globalising the Aerospace Supply Chain:<br />
The Airbus Approach<br />
Dr. Klaus Richter, Airbus SAS,<br />
Philippe Advani, EADS 19<br />
IT Globalisation on Wings of Steel<br />
Eric Feuillassier,<br />
Client Executive Airbus/EADS,<br />
Dimension Data 25<br />
Launch Management – Lean Principles<br />
in the Strategic Supplier Management<br />
Marc Helmold, Bombardier Transportation 29<br />
<strong>AVIATION</strong> FORUM 2011<br />
Aerospace Supply Chain:<br />
Strategies, Concepts, Potentials 34<br />
Greeting 35<br />
Partners and Sponsors 36<br />
Exhibition plan 37<br />
Program: Wednesday, 19 th of October 2011 38<br />
Speaker/Expert profiles 39<br />
Program: Thursday, 20 th of October 2011 56<br />
Speaker/Expert profiles 59<br />
Recension 78<br />
Editorial 3<br />
Register of authors 10<br />
Event Calendar 28<br />
Impressum 23<br />
List of advertisers 12<br />
Selecting (out)sourcing structures for<br />
aerospace engineering services in India<br />
Content<br />
Prof. Dr. Roger Moser, IIM Bangalore, Christian Kuklinki,<br />
EBS Business School, Dr. Andreas Wittmer, Universität St. Gallen<br />
Sourcing of engineering services from India is increasingly gaining<br />
attention from Western aerospace firms such as European Aeronautic<br />
Defence and Space (EADS), Boeing and many others. Since the<br />
industry faces rising competition and cost pressure, the interests<br />
behind this sourcing strategy seem twofold: to enter the rapidly<br />
growing Indian defense and civil aerospace market as well as to<br />
reduce development costs. Yet, the Indian engineering sourcing<br />
market remains still relatively untapped since firms are challenged<br />
in selecting an appropriate sourcing structure for (outsource) offshoring<br />
high-end aerospace engineering services. Page 7<br />
Key success factors in aerospace<br />
supply chain management<br />
Manfred Hader, Jörg Wahler, Dr. Alexander Schwandt,<br />
Roland Berger Strategy Consultants <strong>GmbH</strong><br />
The growing strategic relevance of supply chain management in the<br />
aerospace industry and the growing complexity of supply chain networks<br />
enforces a transition of the current responsive supply chain approach<br />
towards an agile supply chain. Significant efforts and changes<br />
in the collaboration between supply chain stakeholders are needed<br />
to secure the success for the whole industry. Leading OEMs have<br />
already started with this transition in their latest programs. Given full<br />
order books, high pressure for a timely ramp-up and increased cost<br />
pressure from global competition, we expect that the leading OEMs<br />
will accelerate the transition in the coming years. Page 13<br />
Globalising the Aerospace Supply Chain:<br />
The Airbus Approach<br />
Dr. Klaus Richter, Airbus SAS, Philippe Advani, EADS<br />
As Western economies are still affected by one of the worst economic<br />
global crises, the commercial aerospace industry, surprisingly, has<br />
been spared by these trends. Driven by the sustained growth of<br />
Asian economies and the timely development of well-positioned programmes,<br />
the Airbus business outlook remains positive with an expected<br />
continuous growth in revenues. In order to sustain this growth<br />
as well as to consolidate an optimal economic proposition, Airbus<br />
remains steady-on-course with the ambitious globalisation road-map<br />
it has set over the past years. This article aims at describing the rationale<br />
behind it, while exposing the challenges and modus operandi<br />
that has been put in place to carry out this program. Page 19<br />
IT Globalisation on Wings of Steel<br />
Eric Feuillassier, Dimension Data<br />
A stable, yet flexible global IT solutions and services partnership can<br />
help multinational manufacturers leverage the advantages of shifting<br />
elements of their supply chain into new territories, but without<br />
cross-border business costs and risks taking to the skies. This is an<br />
important lesson to be learnt from a large aircraft builder, as it rallies<br />
to position itself competitively within booming emerging markets.<br />
A strategic focus for this organisation is executing on a sound unified<br />
communications and collaboration strategy that will help its<br />
employees work together seamlessly over an increasing amount of<br />
international borders. Page 25<br />
S u p p l y Chain Management ii i/2011<br />
5
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Summary<br />
Sourcing of engineering services from India is increasingly<br />
gaining attention from Western aerospace firms such<br />
as European Aeronautic Defence and Space (EADS),<br />
Boeing and many others. Since the industry faces rising<br />
competition and cost pressure, the interests behind this sourcing<br />
strategy seem twofold: to enter the rapidly growing Indian defense<br />
and civil aerospace market as well as to reduce development<br />
costs. Yet, the Indian engineering sourcing market remains still<br />
relatively untapped since firms are challenged in selecting an appropriate<br />
sourcing structure for (outsource) offshoring high-end<br />
aerospace engineering services.<br />
Status Quo<br />
In contrast to other services, offshore sourcing and outsourcing<br />
of engineering services to India has only recently<br />
emerged. Of the $750 billion spent on engineering services<br />
worldwide, only $10-15 billion were offshored – of which<br />
12 % were sourced from India. Within the next few years,<br />
the share of offshored engineering services is expected to<br />
Aerospace Engineering Services<br />
Selecting (out)sourcing<br />
structures for aerospace<br />
engineering services in India<br />
Prof. Dr. Roger Moser, IIM Bangalore, Christian Kuklinki, EBS Business School,<br />
Dr. Andreas Wittmer, Universität St. Gallen<br />
Figure 1: Influencing Factors on Selecting Sourcing Structures<br />
grow at least tenfold and to reach $150-225 billion worldwide,<br />
resulting in a market potential of $35-50 billion for<br />
the Indian supplier base (NASSCOM & Booz Allen Hamilton<br />
2006). Surprisingly, in light of India’s favorable factor<br />
conditions such as low costs and the largest talent pool for<br />
engineering services in emerging markets, most companies<br />
have been struggling so far to integrate Indian suppliers<br />
into their high-end engineering activities.<br />
Aerospace firms aspiring to benefit from the favorable<br />
factor conditions in offshoring engineering services to India<br />
can choose among three strategies:<br />
n to directly engage with Indian engineering services<br />
outsourcing (ESO) providers such as Wipro, Infosys, or<br />
QuEST from Headquarters;<br />
n to establish local, fully-owned development centers, labeled<br />
as “captive centers” (CC), as in the case of Boeing<br />
and Airbus;<br />
n to maintain an international purchasing office (IPO)<br />
which acts as an interface between Headquarters in Europe<br />
or US and the ESO providers in India.<br />
Boeing, for example, sources engineering services for<br />
aircraft design from TCS and Infosys among others and<br />
additionally operates a CC in<br />
India, the Boeing Research and<br />
Technology Center, Bangalore.<br />
Similarly, Airbus sources engineering<br />
services from five<br />
Indian ESO suppliers and has<br />
established a CC in Bangalore,<br />
the Airbus Engineering Centre<br />
India.<br />
Besides cultural challenges<br />
and structural considerations<br />
of the aerospace industry on an<br />
international level, in particular<br />
strategic considerations have to<br />
be integrated in an analysis and<br />
evaluation of an appropriate<br />
sourcing structure for engineering<br />
services in India (Figure 1).<br />
For global aerospace firms,<br />
questions aiming at how to<br />
S u p p l y Chain Management iii /2011 7
8<br />
Aerospace Engineering Services<br />
reap India’s market opportunities for sourcing and sales<br />
remain partially unanswered: Will efforts in disseminating<br />
aerospace-specific engineering capabilities and domain<br />
knowledge to ESO providers in India pay off? Will it be<br />
advantageous to establish CCs or IPOs in India to manage<br />
challenges associated with the nature of sourcing engineering<br />
services?<br />
Specificities of Engineering Services<br />
As engineering services are complex and knowledgeintensive,<br />
these services require a high level of interaction<br />
and coordination between client and supplier. Here,<br />
the knowledge-intensive character points towards major<br />
concerns centering on a decrease in service quality or inadequate<br />
intellectual property (IP) protection (Dossani &<br />
Kenney 2007). With these services being highly specialized,<br />
the sourcing process for offshoring engineering services<br />
appears challenging as engineering suppliers in India also<br />
require extensive domain knowledge with respect to the<br />
specifications of the aerospace industry. Expertise which is<br />
hardly found in India so far.<br />
Strategic Considerations for Selecting<br />
Sourcing Structures<br />
As aerospace firms have recently started to re-direct their<br />
attention towards sourcing of engineering services in India,<br />
an integration of strategic considerations at this early stage<br />
enables to exploit the benefits of an appropriately selected<br />
sourcing structure on a long-term basis.<br />
A recent study of the EADS-SMI Endowed Chair at the<br />
Indian Institute of Management Bangalore (IIMB) about the<br />
engineering challenges in the Indian aerospace industry has<br />
identified three key elements to select an appropriate sourcing<br />
structure (Figure 2):<br />
n objectives towards supplier,<br />
n objectives towards local market and,<br />
n the nature of sourced services.<br />
Objectives towards Suppliers<br />
The objectives towards a supplier have to account for<br />
the targeted relationship with the supplier and the associated<br />
risks. During the last years, the global aerospace in-<br />
Figure 2: Strategic Considerations and Selection of Sourcing Structure<br />
S u p p l y Chain Management iii /2011<br />
dustry has substantially reduced the number of preferred<br />
engineering services suppliers of which five suppliers have<br />
their headquarters in India (George 2008). In the course of<br />
this process, the preferred suppliers from India are expected<br />
to gain a more important role.<br />
The importance of local presence for the establishment<br />
of trust among client and supplier seems indispensable;<br />
particularly at the beginning of business relationships, faceto-face<br />
meetings on a personal and frequent basis play an<br />
essential role in India.<br />
Local Presence<br />
Without local presence, there will be no link between<br />
the customer and the supplier. In this respect, IPOs and<br />
CCs utilize their local presence very different. IPOs in India<br />
build relationships with local suppliers on a more general<br />
basis with the aim to identify a range of potential local suppliers.<br />
A primary objective of IPOs is assessing potential<br />
local suppliers’ capabilities and transferring the analyzed<br />
information across the borders of India. The challenge for<br />
IPOs is that they are themselves only facilitating communication<br />
between engineers in Europe or the US and the<br />
suppliers in India. However, very shortly after the initial<br />
meetings the IPOs loses its function. A fact, that they are<br />
very much aware of and often unnecessarily fight against<br />
with negative consequences for the overall process efficiency.<br />
In contrast, CCs utilize their local presence to additionally<br />
strengthen their established relationships on a more<br />
operational level building strong working relationships on<br />
a project basis. This allows them to also spot quite fast the<br />
potential weaknesses of their suppliers and take appropriate<br />
actions.<br />
The fact that Indian suppliers are often still considered<br />
to be high-risk partners in the aerospace industry takes a<br />
dominant role in the selection process of a sourcing structure.<br />
Especially Indian ESO providers frequently outline<br />
themselves the importance of having security systems and<br />
secure channels for IP protection implemented. Engineering<br />
services are only outsourced to suppliers if they can<br />
prove sufficient capabilities and security systems.<br />
Intellectual Property<br />
One has to be very sensitive to the fact that most of the<br />
information coming from a customer is bordering on IP and<br />
it will always be a concern as to whether that IP is being infringed.<br />
A high level of associated<br />
supplier risks will probably<br />
continue to deter firms of utilizing<br />
an Indian ESO for offshoring<br />
engineering services. On the<br />
contrary, these risks strongly<br />
reason investment efforts associated<br />
with the establishment<br />
of local CCs. Once having established<br />
a local presence, these<br />
offices substantially improve an<br />
identification of potential sup-
Figure 3: Strategic Considerations: Objectives towards market<br />
plier risks and at the same time enable the company to efficiently<br />
provide trainings to suppliers of interest.<br />
Objectives towards Market<br />
For the aerospace industry, the interests in India are not<br />
only the low-cost sourcing potentials of the market, but also<br />
the current state and future growth opportunities of the local<br />
customer market – and the related offset requirements<br />
(Figure 3).<br />
As confirmed in the IIM Bangalore study, the option to<br />
leverage the lower cost-levels in India pertains as a motivating<br />
driver for implementing all three sourcing structures –<br />
but to a varying extend. An IPO enables to gain insights into<br />
the local industry, its current conditions and developments,<br />
and to create knowledge about the Indian supply base. CCs<br />
allow not only to perform critical tasks internally at lowcost<br />
levels in India but also to efficiently outsource lesscritical<br />
tasks to local suppliers. The local presence through<br />
a CC also supports the fulfillment of offset requirements in<br />
India and serves as hedge against currency fluctuations in<br />
other industrialized markets.<br />
Nature of Engineering Services<br />
In any case, the high complexity of aerospace engineering<br />
services calls for a high degree of interaction between<br />
client and supplier as the dispersed teams perform subtasks<br />
for a final product or service. Meeting a client’s requirements<br />
entails huge efforts from the suppliers as a<br />
perfectly detailed and self-explanatory task descriptions<br />
for engineering services remain<br />
exceptional. Within this process,<br />
one has to account for the<br />
fact that some of the supplier’s<br />
engineers in India may simply<br />
not have gained sufficient experience<br />
and domain knowledge<br />
for interpreting the requirements<br />
according to the client’s expectations.<br />
The necessity of face-to-face<br />
communication becomes also<br />
apparent as one reflects upon<br />
Aerospace Engineering Services<br />
multiple visits and employee<br />
exchanges that most ESO providers<br />
conduct – not only in<br />
the beginning of sourcing projects,<br />
but also throughout the<br />
complete engineering process.<br />
Without a face to a name it is<br />
very difficult for the supplier to<br />
deliver anything as every customer<br />
has a different process.<br />
Still, the high interdependence<br />
between sub-tasks and<br />
the related degree of required interaction<br />
and coordination between client and supplier often<br />
hinders aerospace firms to consider direct offshore outsourcing<br />
for engineering services.<br />
Interaction between Indian Suppliers and the<br />
Customer in Europe<br />
It is very important that Indian suppliers interact with<br />
the team in Europe (Figure 4). One needs interaction on a<br />
daily basis. For establishing an IPO in India, the degree of<br />
task interdependence plays a minor role – despite its ample<br />
options to interact with local suppliers. As daily interaction<br />
for sourced engineering services occur a high technical<br />
level, most IPOs cannot provide the necessary technical capabilities.<br />
Hence, if an IPOs’ responsibilities are not clearly<br />
assigned this can hamper the efficacy of client-supplier coordination<br />
efforts and the further development of buyersupplier<br />
relationships. Since IPOs concentrate on supplier<br />
market intelligence and the facilitation of business relationship<br />
development for their internal clients (including the<br />
engineers at headquarters), an involvement in (technical)<br />
day-to-day discussions seems of little use – not even if the<br />
IPO aspires to take a mediating role between the dispersed<br />
teams.<br />
When communication is started and channel through<br />
two or three people, by the time it reaches the customer<br />
or the person who has to answer the query, the meaning is<br />
totally different. In addition, it always involves a time lag.<br />
On the contrary, a CC enables direct face-to-face interaction<br />
with local suppliers to coordinate the sourcing process of<br />
engineering services on a daily basis.<br />
Figure 4: Strategic Considerations: Nature of Engineering Services<br />
S u p p l y Chain Management iii /2011 9
Aerospace Engineering Services<br />
Conclusion<br />
In any case, spatial proximity between the parties involved<br />
in (outsource) offshoring engineering services is required<br />
to prevent or quickly address arising challenges. At<br />
the same time, a local presence supports the establishment<br />
of a strong market presence towards clients in the Indian<br />
aerospace sector and to gain local industry insights on a<br />
technical and commercial level. The right sourcing structure<br />
is therefore crucial to support Western aerospace companies<br />
in India to achieve competitive advantages.<br />
References<br />
n Dossani, R., & Kenney, M. (2007). The next wave of globalization:<br />
Relocating service provision to India. World<br />
Development, 35(5) 2007, p. 772-791.<br />
n George, B., Aerospace supply chain: Opportunities<br />
for Indian suppliers, 2008, in: http://www.nasscom.<br />
in/Nasscom/templates/NormalPage.aspx?id=55118,<br />
Stand: 24.09.2011.<br />
n NASSCOM, & Booz Allen Hamilton, Globalization of<br />
engineering services: The next frontier for India, 2006,<br />
in: http://www.boozallen.com/media/file/Globalization_of_Engineering_Services.pdf<br />
, Stand: 24.09.2011.<br />
Zusammenfassung<br />
Das Sourcing von Ingenieurdienstleistungen aus Indien steht<br />
immer mehr im Fokus der westlichen Luftfahrtunternehmen wie<br />
European Aeronautic Defence and Space (EADS) und Boeing.<br />
Die unter wachsendem Kostendruck stehende Luftfahrtindustrie<br />
will dabei gleichermaßen von der wachsenden Flugzeugsnachfrage<br />
in Indien und dem indischen Angebot von Ingenieurdienstleistungen<br />
profitieren. Allerdings ist der indische Markt für entsprechende<br />
Ingenieurdienstleistungen noch recht unterentwickelt.<br />
Unternehmen haben daher zieladäquate (Out)Sourcingstrategien<br />
zu entwickeln<br />
Authors<br />
CHRISTIAN KUKLINSKI, 1983, is completing his<br />
Ph.D at the Automotive Institute for Management at<br />
the EBS Business School, Wiesbaden.<br />
PROF. DR. ROGER MOSER, 1977, is a Faculty Member<br />
at the EADS-SMI endowed chair for Sourcing Supply<br />
Management at the Indian Institute of Management<br />
in Bangalore und Professor for Strategy and International<br />
Management of Automotive Institute for Management<br />
at the EBS Business School, Wiesbaden. He<br />
consults companies with specific aspects of their business<br />
expansion in India.<br />
DR. ANDREAS WITTMER, 1973, is Managing Director<br />
of the Center for Aviation Competence und Vice<br />
President of Institute for Systemic Management und<br />
Public Governance at the University St. Gallen. In addition<br />
he is President of the Swiss Aerospace Cluster.<br />
10<br />
S u p p l y Chain Management iii /2011<br />
Register of authors<br />
Philippe Advani<br />
EADS France<br />
Phone +33 1 42242160<br />
Email philippe.advani@eads.net<br />
Eric Feuillassier<br />
Dimension Data<br />
Phone +33 53460-6214<br />
Email eric.feuillassier@dimensiondata.com<br />
Manfred Hader<br />
Roland Berger Strategy Consultants <strong>GmbH</strong><br />
Phone +49 40 37631-4327<br />
Email manfred.hader@de.rolandberger.com<br />
Marc Helmold<br />
Bombardier Transportation<br />
Phone +49 3302 89-3240<br />
Email marc.helmold@de.transport.bombardier.com<br />
Christian Kuklinki<br />
EBS Business School<br />
Phone +49 611 7102-2062<br />
Email christian.kuklinski@ebs.edu<br />
Prof. Dr. Roger Moser<br />
IIM Bangalore<br />
Phone +91 99027609-38<br />
Email roger.moser@iimb.ernet.in<br />
Dr. Klaus Richter<br />
Airbus SAS<br />
Phone +33 5 61933333<br />
E-Mail klaus.k.richter@airbus.com<br />
Joerg Wahler<br />
Roland Berger Strategy Consultants <strong>GmbH</strong><br />
Phone +49 711 3275-7225<br />
Email joerg_wahler@de.rolandberger.com<br />
Dr. Andreas Wittmer<br />
Universität St. Gallen<br />
Phone +41 224 3346<br />
Email andreas.wittmer@unisg.ch<br />
Dr. Alexander Schwandt<br />
Roland Berger Strategy Consultants <strong>GmbH</strong><br />
Phone +49 30 39927-3570<br />
Email alexander_schwandt@de.rolandberger.com
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CONSULTANT<br />
Managementberater<br />
Berlin München Warschau Shanghai Chicago<br />
2010<br />
<strong>AVIATION</strong><br />
®
Summary<br />
Success factors in the Aerospace Supply Chain<br />
Key success factors in<br />
aerospace supply chain<br />
management<br />
Manfred Hader, Jörg Wahler, Dr. Alexander Schwandt, Roland Berger Strategy Consultants <strong>GmbH</strong><br />
The growing strategic relevance of supply chain management<br />
in the aerospace industry and the growing<br />
complexity of supply chain networks enforces a<br />
transition of the current responsive supply chain approach<br />
towards an agile supply chain. Significant efforts and<br />
changes in the collaboration between supply chain stakeholders<br />
are needed to secure the success for the whole industry. Leading<br />
OEMs have already started with this transition in their latest<br />
programs. Given full order books, high pressure for a timely<br />
ramp-up and increased cost pressure from global competition,<br />
we expect that the leading OEMs will accelerate the transition<br />
in the coming years.<br />
Initial situation<br />
The latest results of the 2011 Roland Berger Strategy<br />
Consultants “Aerospace and Defence Top Management<br />
Issues Radar” – our annual survey involving more than<br />
110 top industry executives – underline that supply chain<br />
management remains a core strategic challenge at the heart<br />
of every company in the aerospace industry.<br />
Increasing supply chain complexity<br />
has resulted in continuous fire fighting activities<br />
and increased resource needs. Con-<br />
sequently more than 80 % of potential cost<br />
reduction levers mentioned by the participants<br />
of the survey are related to supply<br />
chain activities (supplier management, manufacturing/<br />
assembly efficiency improvement) [Roland Berger 2011].<br />
These levers aim to reduce the Total Cost of Acquisitions<br />
which represent in around two thirds of total costs of an<br />
aerospace OEM.<br />
To cope with the increasing supply chain challenges<br />
we expect that the supply chain management approach of<br />
leading aerospace players will evolve from a resource intensive,<br />
responsive supply chain to an agile supply chain<br />
that will leverage the intelligence of the whole supply<br />
chain network through professionalized interfaces, synchronized<br />
information, stronger IT systems, strict rules,<br />
and enhanced trustworthy collaboration. To achieve this<br />
evolution, our experience points to four main key fields of<br />
action: Flow Management, Development of Supplier Portfolio,<br />
Supply Chain Design and Development of Strategic<br />
Suppliers.<br />
In the following discussion we will present a strategic<br />
framework for sustainable supply chain management development<br />
as well as the related key success factors.<br />
Methodology<br />
The discussions and findings presented are based on the<br />
results of the “Aerospace and Defence Top Management<br />
Issues Radar” 2011 and two in-depth case studies [Roland<br />
Berger 2011]. The survey was conducted in March – April<br />
2011 and includes responses for more than 110 top managers<br />
across six countries (Belgium, France, Germany, Italy,<br />
Spain, UK). Participants represent 52 firms, covering a wide<br />
range of business segments (commercial aeronautics, defence<br />
& security, space). Approximately one third of the<br />
participants are CEOs of leading companies on OEM, Tier-<br />
1 and Tier-2 levels of the aerospace value chain. In depth<br />
cases studies were conducted between May 2010 to August<br />
2011 in the aerospace industry.<br />
Today OEMs recognize that they are forced<br />
to develop and implement new skills and toolboxes to<br />
monitor, steer and support the complex supply chains.<br />
Initial situation<br />
Key players in the aerospace industry are struggling<br />
with today’s complexity of their supply chain – e.g. Boeing<br />
with ~70 % outsourced value creation of the 787 and<br />
Airbus with an increased outsourcing proportion of ~50 %<br />
for the new A350 XWB have both significantly increased<br />
the work share for their top strategic suppliers who now<br />
are involved earlier and act as risk sharing partners. Yet,<br />
ramp-up of the new programs and supply chain performance<br />
continue to be a huge challenge for all involved<br />
parties.<br />
S u p p l y Chain Management iii /2011 13
Success factors in the Aerospace Supply Chain<br />
Introduction: Key priorities and general<br />
industry trends and their impact on<br />
supply chain management<br />
Generally, in the post-crisis landscape, many A&D companies<br />
have started to pursue growth strategies again. To<br />
secure profitable growth and strengthen current market positions<br />
the following priorities shape the companies’ agendas<br />
and determine the challenges for supply chain management<br />
(Figure 1) [Roland Berger 2011]:<br />
n Consistently over the last 4 years program management<br />
is #1 priority in companies agenda. Unprecedented number<br />
of programs in the aerospace and defence industry<br />
are in the development phase or early ramp up phase.<br />
Due to increasing level of integration (e.g. risk sharing,<br />
development partnerships, supplier pre-assembly,<br />
platform integration concepts) program management<br />
is seriously concerned with aligning development, and<br />
industrial ramp up with supply chain partners. Today’s<br />
resulting key challenge for supply chain management<br />
is to move from a fire fighting mode to anticipation and<br />
better managed interfaces.<br />
n #2 priority in companies agenda is the market strategy/<br />
globalization. The need to gain presence in rising stars<br />
(e.g. China, Brazil, Russia) to address opportunities in<br />
growing markets (e.g. Middle East for Defence & Security)<br />
and to establish or maintain a low cost footprint<br />
and balanced dollar cost base are key topics for the companies.<br />
The impact on supply chain management is significant.<br />
SC managers struggle to achieve an optimum<br />
between cost targets, offset requirements, quality standards,<br />
currency volatility reduction and operational efficiency.<br />
The accelerated globalization – e.g. market and<br />
production shift to Asia and Latin America – results in<br />
significantly increased supply chain complexity.<br />
#1<br />
#2<br />
#3<br />
#4<br />
14<br />
2008 2009 2010 2011<br />
>� Programme<br />
Management<br />
>� Market Strategy /<br />
Globalisation<br />
>� Supply Chain<br />
>� External Growth /<br />
PMI<br />
>� Programme<br />
Management<br />
>� Market Strategy /<br />
Globalisation<br />
>� Flexibility<br />
S u p p l y Chain Management iii /2011<br />
>� Programme<br />
Management<br />
>� Market Strategy /<br />
Globalisation<br />
n Innovation and R&D efficiency is #3 priority and first<br />
time in the top three priority list. Increasing competitiveness<br />
and rising consolidation pressure as well as<br />
shortening technological development cycles push this<br />
topic on the agenda. Especially due to fact that research<br />
and development responsibilities were pushed to subtier<br />
suppliers, new challenges in managing joint design<br />
processes and configuration changes occur in the supply<br />
chain.<br />
n The performance and efficiency of the supply chain itself<br />
is ranked #4 priority in companies agenda and has consistently<br />
been in the top priorities of the past years.<br />
Concluding, key industry trends and priorities increase<br />
strategic relevance and complexity of today’s supply chain<br />
management. Therefore supply chain management evolves<br />
to form the backbone of global aerospace organizations<br />
[Schwandt, Franklin 2010].<br />
In the following section we discuss how an appropriate<br />
supply chain set-up and tool box needs to be designed to<br />
enable increasing supply chain integration and collaboration<br />
and master increasing complexity and cost pressure in<br />
the aerospace industry.<br />
Key success factors for supply chain<br />
management in the aerospace industry<br />
Today OEMs recognized that they are forced to develop<br />
and implement new skills and toolboxes to monitor, steer<br />
and support the complex supply chains and development<br />
networks. Aerospace companies like Airbus increase efforts<br />
to apply proven concepts from automotive industry to their<br />
own supply chain. As presented in figure 2, the increasing<br />
numbers of stakeholders in such supply and development<br />
networks enforce different supply chain capabilities<br />
reaching from optimization, integration, collaboration to<br />
synchronization to master the<br />
>� Programme<br />
Management<br />
>� Market Strategy /<br />
Globalisation<br />
>� Product Strategy >� Innovation and R&D<br />
efficiency<br />
>� Marketing & Sales >� Supply Chain >� Supply Chain<br />
Figure 1: Top priorities in aerospace companies’ agendas [4 most frequent answers]<br />
growing complexity [Baumgarten,<br />
Thoms 2002].<br />
While internal optimization,<br />
which is only focused on a single<br />
organization, has the lowest<br />
capabilities to manage system<br />
wide complexity, synchronization,<br />
at the highest degree of integration,<br />
focuses on complexity<br />
in the whole network.<br />
Supply chain synchronization<br />
strives for full transparency<br />
and availability of information,<br />
joint optimization of processes<br />
and interfaces and has<br />
the highest capability to handle<br />
complexity. Today’s aerospace<br />
supply chain management is<br />
mainly focused on improving<br />
integration and collaboration<br />
capabilities but it needs to get
Participants<br />
Whole<br />
network<br />
Network-<br />
partner,<br />
Industry partner<br />
Wholesaler,<br />
Customer<br />
1 st tier<br />
Supplier<br />
Own<br />
Organization<br />
Collaboration<br />
Cooperation with defined<br />
processes and rules<br />
Integration<br />
IT-based data exchange<br />
with partners<br />
Optimization<br />
Internal supply chain<br />
Low Medium<br />
High<br />
Mastering complexity capabilities<br />
ready for a paradigm change to enable systematic synchronization.<br />
Depending on the targeted supply chain capabilities different<br />
configurations and tools need to be applied.<br />
As shown in figure 3 supply chain configurations/typologies<br />
can be distinguished along the two axes of “strategic<br />
relevance of the SC” and “supply chain complexity” – Efficient,<br />
Accurate, Responsive and Agile [Rappl, Schwandt<br />
2010].<br />
The efficient supply chain (I) is characterized by low<br />
complexity combined with supply chain management<br />
having a low strategic relevance for the organization. An<br />
efficient supply chain is not a suitable typology for the<br />
Success factors in the Aerospace Supply Chain<br />
Synchronization<br />
Cross network collaboration,<br />
common, joint databases<br />
Maximal<br />
Figure 2: Supply chain management capabilities to cope with or master complexity<br />
Strategic Relevance<br />
High<br />
Low<br />
Accurate<br />
Supply Chain<br />
II<br />
Efficient<br />
Supply Chain<br />
I<br />
Agile<br />
Supply Chain<br />
IV<br />
Responsive<br />
Supply Chain<br />
III<br />
Low High<br />
Complexity<br />
Figure 3: Supply chain typologies<br />
<<br />
aerospace industry. Rather it is<br />
a suitable typology for small,<br />
closed systems, which are characterized<br />
by a high level of control<br />
and stability [Schwandt,<br />
Franklin 2010].<br />
The accurate supply chain (II)<br />
is also characterized by low to<br />
medium complexity, but where<br />
the supply chain has medium to<br />
high strategic relevance. In contrast<br />
to the efficient supply chain<br />
typology, a failure in the supply<br />
chain can have significant impact<br />
on the whole organization.<br />
Hence, the supply chain management<br />
has not only to comply<br />
with efficiency requirements,<br />
but it needs to be trustworthy,<br />
reliable, and transparent. Redundancies<br />
and safety stocks<br />
are needed to secure continuous<br />
supply. Specific measures, such<br />
as quality or sustainability certificates, are required to secure<br />
the accuracy of the products or resources. Nevertheless,<br />
complexity remains low since production quantities are relatively<br />
small, supplier basis is stable and development cycle<br />
are moderately long [Schwandt, Franklin 2010].<br />
The responsive supply chain (III) is characterized by<br />
high complexity and low to medium strategic relevance.<br />
The responsive supply chain has to cope with high levels of<br />
uncertainty and diversity and needs to respond with flexibility<br />
to unpredictable demands or events. A higher degree<br />
of freedom in supply chain processes allows responding<br />
more spontaneously and more individually to changing<br />
situations. The low to medium strategic relevance is determined<br />
by several factors:<br />
n the level of external value creation is limited,<br />
n resources or partners in the supply chain network are<br />
interchangeable or redundantly available, or<br />
n the products cycles are moderately long.<br />
Responsive supply chains aim at maximizing the performance<br />
for a specific and dominant partner in the supply<br />
chain by increasing efficiency through defined processes<br />
and rules [Schwandt, Franklin 2010].<br />
The agile supply chain (IV) typology is distinguished by<br />
high levels of supply chain complexity and by high strategic<br />
relevance. A failure in the supply chain (or network) can<br />
have significant impact on overall performance. Hence, the<br />
requirements for control and reliability increase. Despite<br />
this, the speed for rapid reaction enforces decentralized<br />
decision-making, and high diversity and specificity of resources,<br />
products, suppliers, and customers results in strategic<br />
interdependencies that need to be managed as well<br />
[Schwandt, Franklin 2010].<br />
In the past the aerospace supply chain developed from<br />
an accurate supply chain approach towards a responsive<br />
S u p p l y Chain Management iii /2011 15
16<br />
Success factors in the Aerospace Supply Chain<br />
supply chain approach. High levels of quality and security<br />
standards were secured by flexible and individual<br />
solutions with different suppliers. Over the years increasing<br />
supply chain resources were needed to manage operational<br />
and strategic tasks and to cope with the growing<br />
complexity. Since ramp-up of new programs is crucial to<br />
secure the cash flow and margins, significant efforts were<br />
put in place to solve rising supply chain challenges by<br />
task forces, supplier on-site support teams, MAP teams<br />
(mise au point) and other approaches. Consequently, the<br />
total cost of acquisition increased. This years “A&D Top<br />
Management Issues Radar” results underline this fact.<br />
Participants stated that 41 % of targeted cost reduction<br />
Today’s aerospace supply chain configuration is in<br />
a transition from a responsive supply chain to an<br />
agile supply chain.<br />
levers are directly related to the supply chain (e.g. renegotiation,<br />
reorganization of supply chain organization or<br />
joint improvement programs). Another 41 % of targeted<br />
cost reduction levers are indirectly related to the supply<br />
chain and the management of suppliers as they are linked<br />
to manufacturing and assembly efficiency improvement<br />
[Roland Berger 2011].<br />
Today’s aerospace supply chain configuration is in a<br />
transition from a responsive supply chain to an agile supply<br />
chain. Increasing quantities, shortening development<br />
cycles and increasing cost pressure do not allow anymore<br />
a fire fighting modus that was still feasibly in a responsive<br />
supply chain configuration.<br />
Synchronization<br />
Cross network<br />
collaboration, common,<br />
joint databases<br />
Collaboration<br />
Cooperation with<br />
defined processes<br />
and rules<br />
Integration<br />
IT-based data<br />
exchange with<br />
partners<br />
Optimization<br />
Internal supply<br />
chain<br />
Accurate<br />
Supply Chain<br />
II<br />
Efficient<br />
Supply Chain<br />
I<br />
S u p p l y Chain Management iii /2011<br />
Complexity<br />
Low High<br />
Agile<br />
Supply Chain<br />
IV<br />
Responsive<br />
Supply Chain<br />
III<br />
Low Medium High Maximal<br />
Mastering complexity capabilities<br />
Figure 4: Framework for designing high quality supply chains with adequate<br />
capabilities to master complexity<br />
New ways of interactions are needed to cope with the<br />
growing complexity. As illustrated in figure 4, supplier<br />
management in terms of collaboration and synchronization<br />
needs to be enforced and supported by appropriate<br />
technological solutions and processes [Schwandt, Franklin<br />
2010].<br />
Based our project experiences we identified four success<br />
factors to strengthen supplier management and establish an<br />
agile supply chain configuration (Figure 5):<br />
1. Improve Flow Management between OEM and suppliers<br />
in all stages of the Program life cycle by<br />
n professionalizing interfaces through improved reporting<br />
processes and end-to-end responsibilities,<br />
n defining and applying strict and shared<br />
rules (e.g. consequent design freeze dates,<br />
shared and stable design rules in development<br />
phases, clear quality and test procedure<br />
definitions in industrialization preparation,<br />
shared KPI definitions in production<br />
phase),<br />
n reducing volatility in the supply chain through more robust<br />
planning.<br />
2. Develop Supplier Portfolio by<br />
n establishing transparent and reliable risk and performance<br />
evaluation through shared assessment criteria’s<br />
and early communication of bottlenecks,<br />
n synchronizing information flow through suitable IT<br />
solutions (e.g. PDM link systems, web based planning<br />
tools, shared tracking and monitoring systems),<br />
n setting a clear vision of target supplier portfolio.<br />
3. Improve Supply Chain Design by<br />
n focusing on key suppliers with the right capabilities,<br />
n assessing robustness of the supplier network,<br />
n leveraging best practices and<br />
supplier know how through<br />
High<br />
Low<br />
Strategic Relevance<br />
the whole network.<br />
4. Develop Strategic Suppliers<br />
by<br />
n establishing high degree of<br />
trustworthy collaboration<br />
(e.g. risk sharing partnerships,<br />
joint improvement<br />
programs, open book policy,<br />
on-site representatives, joint<br />
development plateaus),<br />
n transferring knowledge by<br />
co-location of critical teams<br />
and ramp up supplier capabilities.<br />
References<br />
n Baumgarten, H., Thoms, J.,<br />
Trends und Strategien in der<br />
Logistik: Supply Chain im<br />
Wandel, Berlin 2002.
•� Establishing high degree of<br />
trustworthy collaboration<br />
n Fischer, M.L., What is the right supply chain for your<br />
product?, in: Harvard Business Review, March-April<br />
1997, Reprint No. 97205, pg. 106-116.<br />
n Rappl, T., Schwandt, A., Supply chain management: The<br />
backbone of complex, global acting organizations, in:<br />
Nedopil, C., Steger, U., Amann, W. (2010), Managing<br />
complexity in Organizations: Text and Cases, Hampshire<br />
2010, pg. 156-176.<br />
n Roland Berger Strategy Consultants, Top Management<br />
Issues Radar 2011 - European Aerospace & Defence<br />
industry, http://www.rolandberger.com/media/<br />
publications/2011-06-20-rbsc-pub-Top_Management_<br />
Issues _ Radar_2011.html (2011).<br />
n Schwandt, A., Franklin, J. R., Logistics: The Backbone for<br />
Managing Complex Organizations, in: Kuehne Foundation<br />
Book Series on Logistics 17, Bern 2010.<br />
Success factors in the Aerospace Supply Chain<br />
•� Professionalizing interfaces<br />
through improved reporting<br />
processes and end-to-end<br />
responsibilities<br />
Authors<br />
Zusammenfassung<br />
1<br />
Die wachsende strategische Be-<br />
Improve<br />
Flow Management<br />
deutung des Supply Chain Man- Man-<br />
•� Transferring knowledge by<br />
co-location of critical teams<br />
•� Defining and applying strict and<br />
shared rules (e.g. consequent design<br />
freeze dates)<br />
agements in der Luftfahrtindus trie<br />
und die wachsende Komplexität<br />
4<br />
Supplier<br />
2<br />
•� Reduce volatility in the Supply<br />
Chain through more robust<br />
planning<br />
der Zuliefernetzwerke erfordert<br />
einen Wandel von dem aktuellen<br />
Develop Strategic<br />
Supplier<br />
•� Focusing on key<br />
suppliers with the right<br />
capabilities<br />
•� Assessing robustness of<br />
the supplier network<br />
•� Leveraging best practices<br />
and supplier know how<br />
through the whole network<br />
Management<br />
and<br />
Development<br />
3<br />
Improve Supply<br />
Chain Design<br />
Develop Supplier<br />
Portfolio<br />
•� Establishing transparent and<br />
reliable risk and performance<br />
evaluation<br />
•� Synchronizing information flow<br />
through suitable IT solutions<br />
•� Setting a clear vision of target<br />
supplier portfolio<br />
reaktiven Supply Chain Ansatz<br />
zu einem agilen Supply Chain Ansatz.<br />
Erhebliche Anstrengungen<br />
und Veränderungen in der Zusammenarbeit<br />
zwischen den Zulieferpartnern<br />
sind notwendig, um den<br />
Erfolg für die gesamte Branche<br />
zu sichern. Führende OEMs haben<br />
bereits diesen Wandel in ihrer<br />
Figure 5: Key success factors for the aerospace supply chain management<br />
neuesten Programme initialisiert.<br />
Angesichts voller Auftragsbücher,<br />
hohem Druck für ein rechtzeitiges Ramp-up und erhöhtem Kostendruck<br />
durch den globalen Wettbewerb erwarten wir, dass die<br />
führenden OEMs diesen Wandel in den kommenden Jahren noch<br />
beschleunigen.<br />
TOM HEINKEL<br />
Geschäftsführung<br />
MATTHIAS GEH<br />
Recruiting<br />
MANFRED HADER, b. 1965, is a Partner at Roland<br />
Berger Strategy Consultants <strong>GmbH</strong>.<br />
DR. ALEXANDER SCHWANDT, b. 1980, is a Senior<br />
Consultant bei Roland Berger Strategy Consultants<br />
<strong>GmbH</strong>.<br />
JÖRG WAHLER, b. 1967, is a Principal at Roland<br />
Berger Strategy Consultants <strong>GmbH</strong>.<br />
LENA MACHATE<br />
Recruiting<br />
JOACHIM AGGER<br />
Geschäftsleitung<br />
S u p p l y Chain Management iii /2011 17
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Summary<br />
Globalising the<br />
The globalisation of the aerospace industry has now gathered<br />
momentum: Newly emerged nations are providing<br />
the foundations for a sustainable business proposition<br />
both due to market size and increased industrial maturity.<br />
This trend is reflected in the future Airbus procurement spend<br />
profile: In general, the global spend will double from 22bn Euros in<br />
2010 to more than 45bn Euros beyond 2020, of which the so-called<br />
“rest of the world” outside of Europe will have a significant share.<br />
In order to sustain this growth as well as to consolidate an optimal<br />
economic proposition, Airbus remains steady-on-course with the<br />
ambitious globalisation road-map it has set over the past years. The<br />
company has put in place a set of strategic responses and organisational<br />
enablers to address globalisation challenges at the various<br />
stages of the procurement process, from market analysis to implementation<br />
support. A specific dedicated organisation, the “Global<br />
Sourcing Network”, including the establishment of so-called Country<br />
Sourcing Offices, such as India and China, reinforces the support<br />
of the regions. Airbus is confident that, by focusing its efforts<br />
and setting up the right organisational support, it will improve its<br />
overall business proposition through global sourcing.<br />
Initial situation<br />
As Western economies are still affected by one of the<br />
worst economic global crises, the commercial aerospace in-<br />
Global Aerospace Supply Chain<br />
Aerospace Supply Chain:<br />
The Airbus Approach<br />
Dr. Klaus Richter, Airbus SAS, Philippe Advani, EADS<br />
2001<br />
1,575 aircraft worth $130bn<br />
Figure 1: Airbus order book evolution 2001 to 2011<br />
2011<br />
4,233 aircraft worth >$500bn<br />
dustry, surprisingly, has been spared by these trends. Driven<br />
by the sustained growth of Asian economies and the<br />
timely development of well-positioned programmes, the<br />
Airbus business outlook remains positive with an expected<br />
continuous growth in revenues. Boosted by the unprecedented<br />
sales success for the A320neo (new engine option),<br />
Airbus raised its overall backlog to currently over 4,000<br />
aircraft, worth more than 500bn$ and representing more<br />
than seven years of production output (Figure 1). At the<br />
same time, in light of make-to-buy strategies put in place,<br />
procurement increasingly gains in importance for Airbus,<br />
representing 75 % of the company’s cost base today, compared<br />
to 50 % in the 1990s.<br />
In order to sustain this growth as well as to consolidate<br />
an optimal economic proposition, Airbus remains steadyon-course<br />
with the ambitious globalisation road-map it has<br />
set over the past years.<br />
This article aims at describing the rationale behind it,<br />
while exposing the challenges and modus operandi that has<br />
been put in place to carry out this programme.<br />
Globalisation Drivers<br />
The Western aerospace industry has developed tightly<br />
around its North American and European hubs. In the early<br />
2000’s, roughly three quarters of Airbus’ procurement<br />
footprint was originating from<br />
North America<br />
Europe<br />
Africa<br />
Middle East<br />
Latin America<br />
Asia/Pacific<br />
Lessors<br />
Western Europe while a small<br />
quarter was originating from<br />
North America.<br />
Very limited sourcing volumes<br />
were spread across the<br />
world, mainly by market access<br />
considerations dubbed as offsets<br />
in several countries. Dating back<br />
to the post-war period (the 1960s<br />
in India, the 1970s in China, …),<br />
these efforts were driven by governments<br />
in search of strategic<br />
self-reliance and centred around<br />
government-controlled national<br />
champions. Although the role of<br />
S u p p l y Chain Management iii /2011 19
20<br />
Global Aerospace Supply Chain<br />
Average<br />
Average<br />
cost<br />
cost<br />
of labour<br />
of labour<br />
per<br />
per<br />
hour<br />
hour<br />
in US$.<br />
in US$.<br />
2011<br />
2011<br />
INDONESIA 0,8<br />
INDONESIA 0,8<br />
SRI LANKA<br />
0,9<br />
SRI LANKA<br />
0,9<br />
EGYPT<br />
1,1<br />
EGYPT<br />
1,1<br />
PHILIPPINES 1,2<br />
PHILIPPINES 1,2<br />
ECUADOR<br />
1,8<br />
ECUADOR<br />
1,8<br />
THAILAND 2<br />
THAILAND 2<br />
PERU 2,1<br />
PERU 2,1<br />
MEXICO<br />
2,3<br />
MEXICO<br />
2,3<br />
UKRAINE 2,5<br />
UKRAINE 2,5<br />
AZERBAIJAN 2,5<br />
AZERBAIJAN 2,5<br />
INDIA 2,9<br />
INDIA 2,9<br />
CHINA 2,9<br />
CHINA 2,9<br />
TURKEY 3,2<br />
TURKEY 3,2<br />
VENEZUELA 3,6<br />
VENEZUELA 3,6<br />
COLOMBIA 3,8<br />
COLOMBIA 3,8<br />
KAZAKHSTAN 4<br />
KAZAKHSTAN 4<br />
RUSSIAN FEDERATION 4,6<br />
RUSSIAN FEDERATION 4,6<br />
CHILE 4,6<br />
CHILE 4,6<br />
BULGARIA 4,9<br />
BULGARIA 4,9<br />
ARGENTINA 4,9<br />
ARGENTINA 4,9<br />
MALAYSIA 5,4<br />
MALAYSIA 5,4<br />
ROMANIA 5,5<br />
ROMANIA 5,5<br />
HONG KONG 5,5<br />
HONG KONG 5,5<br />
TAIWAN 7,4<br />
TAIWAN 7,4<br />
BRAZIL 7,8<br />
BRAZIL 7,8<br />
PORTUGAL<br />
9,1<br />
PORTUGAL<br />
9,1<br />
HUNGARY<br />
10,3<br />
HUNGARY<br />
10,3<br />
SLOVAKIA<br />
10,5<br />
SLOVAKIA<br />
10,5<br />
SINGAPORE<br />
11,7<br />
SINGAPORE<br />
11,7<br />
POLAND<br />
12,3<br />
POLAND<br />
12,3<br />
CZECH REPUBLIC<br />
15,1<br />
CZECH REPUBLIC<br />
15,1<br />
ISRAEL<br />
15,5<br />
ISRAEL<br />
15,5<br />
KOREA, REP. OF<br />
15,7<br />
KOREA, REP. OF<br />
15,7<br />
GREECE<br />
21,6<br />
GREECE<br />
21,6<br />
NEW ZEALAND<br />
21,9<br />
NEW ZEALAND<br />
21,9<br />
SPAIN<br />
23,8<br />
SPAIN<br />
23,8<br />
UNITED KINGDOM<br />
25,6<br />
UNITED KINGDOM<br />
25,6<br />
UNITED STATES<br />
27,4<br />
UNITED STATES<br />
27,4<br />
JAPAN<br />
28<br />
JAPAN<br />
28<br />
FRANCE<br />
32,1<br />
FRANCE<br />
32,1<br />
ITALY<br />
32,5<br />
ITALY<br />
32,5<br />
CANADA<br />
33,4<br />
CANADA<br />
33,4<br />
IRELAND<br />
34<br />
IRELAND<br />
34<br />
NETHERLANDS<br />
37<br />
NETHERLANDS BELGIUM<br />
37 39,3<br />
BELGIUM<br />
39,3<br />
GERMANY<br />
40,3<br />
GERMANY FINLAND<br />
40,3 40,4<br />
FINLAND<br />
40,4<br />
AUSTRIA<br />
41<br />
AUSTRIA<br />
41<br />
SWEDEN<br />
43<br />
SWEDEN<br />
43<br />
AUSTRALIA<br />
45,6<br />
AUSTRALIA<br />
45,6<br />
SWITZERLAND<br />
47,5<br />
SWITZERLAND DENMARK<br />
47,5 47,6<br />
DENMARK<br />
47,6 59,4<br />
NORWAY<br />
59,4<br />
NORWAY<br />
0 10 20 30 40 50 60<br />
0 10 20 30 40 50 60<br />
© Reproduced by permission of the Economist Intelligence Unit<br />
Figure 2: Labour cost and sustainability of cost advantage<br />
the state has progressively decreased in importance, especially<br />
with regards to the control of commercial airlines, an<br />
increasing number of nations have bartered access to their<br />
markets for local added value. Apart from giants like China,<br />
which has carefully mapped technology infusion in its aerospace<br />
supply chain, a multitude of nations are set on this<br />
path – either as an effort of industrial consolidation (Brazil,<br />
Malaysia, Korea, Turkey) or diversification (United Arab<br />
50<br />
Emirates, Kazakhstan or Vietnam).<br />
45<br />
However, value for cost has emerged progressively as<br />
a leading driver for aerospace globalisation and this for 40<br />
several reasons: Beyond massive labour cost arbitrage 35<br />
(Figure 2), policies driven by market access have not only<br />
30<br />
successfully provided fundamental aerospace capabilities<br />
25<br />
in emerging countries, but these are now actively tapped<br />
and leveraged by the emerging private sector. India is 20 a<br />
point in case, where private business houses are building 15<br />
an independent industry by tapping aerospace engineers<br />
10<br />
from national champion HAL or government labs such as<br />
5<br />
NAL or DRDO and blending them with low cost labour and<br />
established private sector productivity. These joint trends 0<br />
converge towards fostering a genuinely competitive proposition<br />
from third countries in aerospace, following the pattern<br />
of other industries (automotive, power etc.).<br />
S u p p l y Chain Management iii /2011<br />
A third leading driver for globalisation of the Aerospace<br />
industry has been access to rare resources. While raw materials<br />
are controlled by oligopolies in the upstream part<br />
PLEASE of the aerospace NOTE: supply The chain, following engineering resources have<br />
acknowledgement become scarcer in the line Western has world to be as young engineers<br />
mentioned:<br />
are progressively less attracted to the manufacturing world.<br />
Globalisation usefully contributes to addressing these is-<br />
© sues Reproduced with countries by such permission as Russia or of Kazakhstan the for Tita-<br />
Economist nium, and India, Intelligence and even the Unit. USA, for engineering.<br />
A fourth globalisation driver relates to risk management:<br />
Commercial aviation remains a Dollar-dominated industry.<br />
Whereas over 80 % of Airbus sales are denominated in<br />
Dollars, only two thirds of its procurement is, leading to<br />
a net exposure of roughly €10bn. Globalisation offers the<br />
potential to reduce this gap. The erosion of the US$ as the<br />
predominant reference currency will provide opportunities<br />
to diversify progressively sales denominations. Apart from<br />
risk of currency fluctuations, Airbus adjusts its globalisation<br />
targets in order to minimise its exposure to classical<br />
risks and boundary conditions such as geopolitical, factor<br />
cost inflation, loss of intellectual property and supply chain<br />
risks.<br />
It is through regular review of and arbitration between<br />
these drivers that Airbus has defined its globalisation targets.<br />
PLEASE NOTE: The following<br />
acknowledgement line has to be<br />
mentioned:<br />
© Reproduced by permission of the<br />
Economist Intelligence Unit.<br />
Airbus Global Sourcing Vision 2020<br />
Airbus has incorporated global sourcing targets in its strategic<br />
road-map “Vision 2020” (Figure 3). At the beginning<br />
of its global sourcing programme, Airbus sourced roughly<br />
a third of its spend (including engines) from beyond Western<br />
European borders. This spend originated predominately<br />
from the US, while the share of third countries was very limited.<br />
By 2020, Airbus intends to source, whether directly or<br />
indirectly, about half of its procurement spend from beyond<br />
Western Europe: The share of the US spend is to increase<br />
marginally in relative terms and representing a doubling in<br />
absolute terms. The share of third countries is to represent<br />
Bn� Challenges<br />
�� Market Access<br />
RoW<br />
�� Value for Cost<br />
USA<br />
�� Risk Management<br />
W. Europe �� Access to Resources<br />
22bn<br />
45+bn<br />
2010 2020<br />
Figure 3: Airbus global sourcing evolution to 2020
close to 15 %, i.e. an annual spend of about €6bn, with a<br />
significant contribution to originate from indirect sourcing,<br />
whether through the foreign subsidiaries of Western suppliers<br />
or the volumes they procure from those countries.<br />
For Western Europe, the scenario would still represent an<br />
increase in absolute figures over the decade.<br />
The Airbus Approach to the Global<br />
Sourcing Challenge<br />
In the case of aerospace, one of the primary challenges<br />
linked to global sourcing is the maturity of the supply chain.<br />
The hurdle of technological complexity is compounded by<br />
stringent certification requirements and high upfront investments.<br />
For this reason, only a segment of the Airbus spend –<br />
aerostructures, materials, engineering – is adapted to direct<br />
off-shoring. Conversely, propulsion, systems & equipment<br />
contribute mainly indirectly through the upstream part of<br />
the supply chain (mechanical parts, electronic components,<br />
sub-assemblies). In all cases, developing new suppliers requires<br />
an active involvement of customers.<br />
A second major hurdle is the sheer size of the industry.<br />
Although aerospace enjoys a reputation of advanced technology<br />
and strategic value, the total turnover of the industry<br />
is a fraction of that of the automotive industry. The question<br />
for, say a large Indian forging house, is not to tie-up<br />
capacity with one or the other aerospace OEM, but rather to<br />
compare the interest of investing into aerospace rather than<br />
in the automotive or power industry.<br />
A third issue relates to consistency with other aspects of<br />
the procurement policy such as the overall consolidation of<br />
the supply chain. The top 20 equipment suppliers of Airbus<br />
represent 91 % of the company’s equipment spend. They<br />
were 40 suppliers ten years ago. Similarly, it is the policy<br />
of Airbus in the field of aerostructures to shift from smaller<br />
build-to-print towards larger design-and-build packages<br />
entrusted to larger risk sharing partners.<br />
Airbus has put in place a set of strategic responses and<br />
organisational enablers to address these challenges at the<br />
various stages of the procurement process:<br />
Preparation<br />
A significant effort has been devoted to understanding the<br />
markets, analysing the capability & capacity of current players<br />
and potential new entrants as well as the policy framework<br />
in which they operate. A thorough country screening<br />
process and supplier screening process have been elaborated<br />
and have been instrumental in the identification of global<br />
sourcing targets whether in terms of countries or partners. It<br />
is the policy of Airbus, in complement to its strong relationship<br />
with large public players, to pro-actively develop its relationship<br />
with local private sector players with the objective<br />
to build consistent aerospace clusters in strategic countries.<br />
Focus & Guidance<br />
This preparation work allows providing focus and guidance.<br />
Airbus Call for Tenders have to systematically take<br />
Global Aerospace Supply Chain<br />
into account global sourcing opportunities. Call for Tenders<br />
are directed towards only very few relevant future partners<br />
which are intensively supported by local Airbus teams to<br />
ensure compatibility of requirements and understanding.<br />
An illustration is the Engineering Services procurement<br />
policy which has inducted Indian engineering companies<br />
in its core list of suppliers. Similarly, Airbus has worked<br />
closely with its Western Suppliers to provide convergence<br />
on country priorities and supports tie-ups between them<br />
and the local industry. The associated efforts are planned<br />
in advance and taken into account in the business case of<br />
globalisation.<br />
Implementation Support<br />
A significant effort is placed on the deployment of systems<br />
and resources to ensure a satisfactory implementation.<br />
Field engineers are deployed in strategic countries to ensure<br />
supplier development and surveillance. Special efforts<br />
are dedicated to the most hopeful new suppliers.<br />
Dedicated Organisation<br />
Airbus has set-up a dedicated organisation named<br />
“Global Sourcing Network” (GSN) to orchestrate and support<br />
the execution of its globalisation road-map. The organisation<br />
– approximately 100 people spread across the key regions<br />
and evenly split between commercial representatives<br />
and dedicated supply chain experts – is founded on a set of<br />
Country Sourcing Offices (India, China, North America, …)<br />
coordinated by a central team which provides consistency<br />
to the approach and linkage to the central procurement<br />
organisation as well as current Western Tier 1 suppliers.<br />
Whereas the population of Airbus is still Eurocentric, GSN<br />
is staffed predominantly by citizens of new target countries.<br />
The Country Sourcing offices cover the end-to-end procurement<br />
process in support of the Airbus central procurement<br />
organisation. Depending on the business maturity of Airbus<br />
with each country, the stress is laid on up-stream (strategy<br />
definition and monitoring/procurement marketing/call<br />
for tender & negotiation support) or down-stream (supply<br />
chain and quality) task range. Training programmes have<br />
also been put in place to increase the exposure of European<br />
teams towards the new challenges of globalisation.<br />
Concluding remarks<br />
The specifics of the aerospace industry, such as technological<br />
complexity, certification constraints, long–lead times<br />
and a strong dependency on home defence budgets, have<br />
made it enter later than others on the path of global sourcing.<br />
However, the globalisation of the industry has now<br />
gathered momentum: Newly emerged nations are providing<br />
the foundations for a sustainable business proposition<br />
both due market size and increased industrial maturity.<br />
If uncertainties remain, for example regarding factor cost<br />
inflation, several countries have remarkably adjusted by<br />
increasing productivity, or relocating towards lower tier regions.<br />
Airbus is confident that, by focusing its efforts and<br />
S u p p l y Chain Management iii /2011 21
22<br />
Global Aerospace Supply Chain<br />
setting up the right organisational support, it will improve<br />
its overall business proposition through global sourcing.<br />
The fact that the decade-long programme Vision 2020 is<br />
currently on track reinforces this confidence.<br />
Zusammenfassung<br />
Die Globalisierung der Luftfahrtindustrie hat Fahrt aufgenommen:<br />
Die Schwellenländer stellen dabei die Grundlage für<br />
eine nachhaltige Geschäftsentwicklung, sowohl bezüglich Marktgröße<br />
als auch zunehmender industrieller Reife. Dieser Trend<br />
zeigt sich im zukünftigen Airbus-Beschaffungsprofil: Die globalen<br />
Ausgaben werden sich von 22 Milliarden Euro in 2010 auf<br />
mehr als 45 Milliarden Euro in 2020 verdoppeln, davon wird<br />
der so genannte „Rest der Welt“ außerhalb Europas einen beträchtlichen<br />
Anteil haben. Um dieses Wachstum zu stützen und<br />
eine optimale Geschäftsaufstellung zu erreichen, ist Airbus mit<br />
einem ehrgeizigen, in den letzten Jahren aufgestellten Globalisierungplan<br />
auf Kurs. Das Unternehmen hat eine Reihe von strate-<br />
Hönigsberg & Düvel Datentechnik <strong>GmbH</strong><br />
August-Horch-Str. 1 | 38518 Gifh orn<br />
Tel. 05371 960-0 | www.hud.de<br />
S u p p l y Chain Management iii /2011<br />
gischen Antworten und organisatorischen Enablers entwickelt,<br />
um die Herausforderungen der Globalisierung während der verschiedenen<br />
Procurement-Prozessphasen anzugehen – von Marktanalyse<br />
bis hin zu Implementierung reichend. Eine spezifische<br />
Organisation, das „Global Sourcing Network“, einschließlich der<br />
Einrichtung so genannter Country Sourcing Offices wie Indien<br />
und China, verstärkt die Unterstützung der Regionen. Airbus<br />
ist davon überzeugt, dass Geschäftsverbesserungen durch globale<br />
Beschaffung über fokussierten Einsatz und die richtige organisatorische<br />
Aufstellung erreicht werden können.<br />
Authors<br />
Engineering Services for Aerospace Industries<br />
Global IT-Infrastructure Projects<br />
Corporate SAP Development & Testi ng<br />
Shopfl oor IT Services (IT & Automati on)<br />
PHILIPPE ADVANI, born in 1962, is Vice President<br />
EADS/Airbus Global Sourcing Network at EADS in<br />
Paris.<br />
DR. KLAUS RICHTER, born in 1964, is Executive<br />
Vice President Procurement at Airbus SAS in Toulouse.<br />
Integrated IT Services for Aerospace Industries –<br />
Our solutions let you take off!
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Summary<br />
A stable,<br />
IT Globalisation<br />
on Wings of Steel<br />
Eric Feuillassier, Dimension Data<br />
yet flexible global IT solutions and services<br />
partnership can help multinational manufacturers<br />
leverage the advantages of shifting elements of their<br />
supply chain into new territories, but without crossborder<br />
business costs and risks taking to the skies. This is an important<br />
lesson to be learnt from a large aircraft builder, as it rallies<br />
to position itself competitively within booming emerging markets.<br />
A strategic focus for this organisation is executing on a sound<br />
unified communications and collaboration strategy that will<br />
help its employees work together seamlessly over an increasing<br />
amount of international borders. This underscores the importance<br />
of collaboration with its global IT partner of choice, Dimension<br />
Data, who’s not only able to match the manufacturer’s international<br />
footprint closely, but also helps to provide greater visibility<br />
and control over each part of its value chain through processes of<br />
systems integration and consolidation. All of this, while catering<br />
for the client’s unique requirements with a flexible services model,<br />
orchestrated globally, yet delivered locally.<br />
Initial situation<br />
To be an aircraft manufacturer in this day and age is to be<br />
caught in a unique set of paradoxes. These organisations are<br />
influenced, first of all, by market forces from two business<br />
realms: on the one hand, they’re part of the highly competitive<br />
global manufacturing and automotive industry, which<br />
Figure 1: Aircraft manufacturers are part of the highly competitive global<br />
manufacturing industry<br />
Globalisation needs flexible services model<br />
is constantly pushing into new territories in order to save<br />
costs and capture new markets. On the other hand, their<br />
lot is tied in with the aviation and transport industry. If<br />
airlines suffer under tough economic conditions that harm<br />
air travel and transport, this inevitably influences their purchase<br />
decisions with aircraft manufacturers when ordering<br />
new aircraft and procuring supporting services.<br />
Another, somewhat ironic paradox that aircraft manufacturers<br />
are dealing with is the significant pressure currently<br />
felt by all global organisations to cut down on the<br />
amount of national and international travel they undertake<br />
to do business. This pressure stems from a range of sources,<br />
not only from a growing, worldwide awareness of ‘green’<br />
sustainability and the need to meet increasingly stringent<br />
carbon footprint regulations, but also from economic considerations,<br />
such as the skyrocketing cost of fuel. It has simply<br />
become too expensive to send employees around the<br />
world for reasons that aren’t absolutely crucial – even in organisations<br />
directly linked to aviation, who are themselves<br />
turning a critical eye on unnecessary travel.<br />
To complicate matters, some manufacturing clients have<br />
a stake not only in commercial aviation, but also in building<br />
and supporting aircraft and equipment for military use,<br />
as well as for space-oriented projects such as rockets and<br />
satellites. These less visible, yet important areas of business<br />
come with a completely different set of challenges and concerns<br />
than those of building commercial aircraft, not least<br />
of which revolve around official accreditation and compliance,<br />
systems security, and the<br />
handling and storage of politically<br />
and strategically sensitive<br />
information.<br />
New territories<br />
Against this complicated<br />
industry background, a wellknown<br />
global aircraft manufacturer<br />
and longstanding client<br />
of Dimension Data recently set<br />
itself the strategic challenge of<br />
shifting as much as one-fifth of<br />
its supply chain business into<br />
the so-called BRIC emerging<br />
markets, particularly India and<br />
China. This strategy is motivated<br />
mainly by three factors: first-<br />
S u p p l y Chain Management iii /2011 25
26<br />
Globalisation needs flexible services model<br />
ly, the costs of both labour and materials are considerably<br />
lower in these countries, translating to potentially significant<br />
savings in their procurement. Secondly, the exploding<br />
population counts of these nations are set to become strong<br />
market growth points for air travel in future. Where there’s<br />
a greater need to fly, there’s also a growing demand for new<br />
and expanding airlines and new aircraft. Also thrown into<br />
this mix is the increasing political and international maturity<br />
of these countries, leading to a growing need to expand<br />
their military capabilities and technologies to ensure national<br />
security and protect their borders. For this aircraft<br />
manufacturer, the expansion into new territories therefore<br />
makes perfect business sense, but it’s never as simple as it<br />
may seem.<br />
Risks and challenges<br />
Establishing and conducting business in developing<br />
countries come with an unavoidable set of risks and challenges,<br />
whether from an operational or technological perspective.<br />
The client is particularly mindful<br />
of the possibility that, in setting up new<br />
manufacturing plants, there might be a lack<br />
of technical know-how in a target country,<br />
skills which are necessary to run the operation<br />
far removed from the intellectual centre<br />
of the organisation. The further away and<br />
more foreign the territory, the more pressing the need for<br />
training becomes, as not all expertise can be imported from<br />
headquarters.<br />
In addition to this, the further away the new division is,<br />
the greater the distance from the management and decisionmaking<br />
core of the organisation, which makes efficient and<br />
globally orchestrated corporate governance all the more difficult.<br />
When the manufacturer chooses to offshore some of<br />
its planning, designing and procurement, it needs to make<br />
sure that these aspects still align with its overall corporate<br />
vision, strategy and operational processes. All of this, while<br />
Figure 2: Video conferencing leverages employees´ global collaboration<br />
S u p p l y Chain Management iii /2011<br />
the cost of international travel is kept at an absolute minimum.<br />
The need is therefore great to create and sustain ways<br />
of working together effectively across borders, which is<br />
supported by the manufacturer’s sound and unified communication<br />
and collaboration strategy.<br />
Technology support<br />
One of this organisation’s first IT priorities was therefore<br />
to put a strong platform in place that could seamlessly<br />
support their employees’ global collaboration – whether<br />
through voice calls, video conferencing, desktop sharing,<br />
or any other IP-based method. The organisation saw it as<br />
essential to establish, support and manage a corporate network<br />
that’s not only available 24x7, but also robust enough<br />
to deliver an acceptably consistent quality of service. These<br />
objectives were achieved recently with the help of Dimension<br />
Data. After a major drive to rationalise the support<br />
of its network and consolidate service delivery through a<br />
single service provider, the manufacturer implemented a<br />
Especially because of the high cost for international<br />
travel, the need is great to create and sustain ways<br />
of working together effectively across borders.<br />
fully managed network solution across the entire corporate<br />
infrastructure with continual life cycle management, delivering<br />
an average availability of 99.99 %<br />
Network support and management challenges are not<br />
unknown to international organisations of all kinds. But,<br />
in addition to these, there are special factors further complicating<br />
the IT requirements of an aircraft manufacturer,<br />
which had to be taken into consideration. Chief among<br />
them is the extraordinary length of time over which specific<br />
sets of information must remain accessible and secure<br />
within the client’s environment. To design and build a new<br />
long-haul commercial aircraft<br />
can easily take in excess of two<br />
decades. And then, after delivery<br />
to the customer has taken<br />
place, there’s an average of another<br />
20 years of service left,<br />
during which the aircraft is to<br />
be fully supported. Two decades<br />
ago, the IT landscape was<br />
a completely different world<br />
compared with today, and will<br />
develop and change even more<br />
rapidly in the decades to come.<br />
Yet, the data associated with all<br />
the aircraft designed and built<br />
by the manufacturer during this<br />
time needs to retain its integrity<br />
in every way, while migrating<br />
smoothly and seamlessly, from
one decade to the next, with the ever-evolving data platforms<br />
and devices used to store, access and share information.<br />
This creates challenges for this client from a technology<br />
investment point of view. While investing heavily in one<br />
particular type of data storage and management technology,<br />
it’s already aware that the rapid pace of IT evolution<br />
will compel it to refresh these platforms or devices relatively<br />
soon afterwards, leading to questions concerning the<br />
integrity and security of data linked to aircraft still in service.<br />
Not far into the future, this information would need to<br />
be migrated again, with minimum effort and risk, to newer,<br />
fresher, faster storage and data centre solutions.<br />
Valued partnerships<br />
Given these circumstances, it’s not only essential that an<br />
international IT services provider´s footprint as the aircraft<br />
manufacturer’s global technology partner is broad enough<br />
to follow its client’s drive into emerging markets, but also<br />
crucial that the full range of technology services we provide<br />
– from consulting, to implementation, to support and managed<br />
services – remain flexible and client-centric enough<br />
to facilitate the idiosyncrasies of this client’s particular<br />
environment . There’s simply no space for a one-size-fits-all<br />
approach.<br />
More specifically, this aircraft manufacturer has drawn<br />
particular advantage from our ability to offer the following:<br />
Global orchestration, local delivery<br />
As a global IT service provider, we created and manage<br />
a fully functional, services-led virtual business unit within<br />
our organisation, focused specifically on understanding the<br />
needs and challenges of clients within this industry sector,<br />
as well the overall corporate objectives and strategies of individual<br />
customers. This business unit also draws together<br />
and orchestrates skills and expertise from all over world to<br />
deliver the required services seamlessly in whichever country<br />
or region they’re needed.<br />
A single point of contact<br />
This removes the need to deal with a range of solutions<br />
and service providers in various regions, and simplifies<br />
both the financial and operational environment of the client<br />
considerably. It also allows for greater standardisation of<br />
service levels across the entire corporate network.<br />
Multivendor, multidisciplinary expertise<br />
Legacy systems and technologies are part of any global<br />
organisation’s environment – also for this aircraft manufacturer.<br />
Service delivery processes must therefore include<br />
consolidation and integration services across the majority<br />
of them, and this is where strategic partnerships between<br />
the systems integrator, and key technology vendors, such<br />
as Cisco and Microsoft, come into play in anything from<br />
network management hardware and software, to data centres,<br />
to IP telephony. The stronger those relationships are<br />
Globalisation needs flexible services model<br />
in terms of certifications and partnership recognition, the<br />
more skills and expertise an IT integrator can bring to bear<br />
on its services-led projects in every region and country.<br />
Ultimately, it is the responsibility of the global IT services<br />
and solutions partner of today to help its multinational<br />
manufacturing clients to communicate and collaborate<br />
seamlessly among regional and local divisions, share<br />
knowledge across departments and maximise and capitalise<br />
on procurement and logistics platforms in new market<br />
territories. In the growing absence of international travel,<br />
the IT partner becomes the new wings of steel on which to<br />
cross international borders.<br />
Zusammenfassung<br />
Eine stabile, aber anpassungsfähige Lösungs- und Servicepartnerschaft<br />
kann international tätigen Herstellern helfen, die<br />
durch die Verlagerung von Elementen ihrer Lieferkette in neue<br />
Gebiete erzielten Vorteile noch weiter auszubauen, ohne zusätzliche<br />
grenzüberschreitende Geschäftskosten oder Risiken. Diese<br />
wichtige Lektion kann man von einem großen Flugzeughersteller<br />
lernen, der sich immer schneller wettbewerbsfähig in wachsenden,<br />
aufstrebenden Mäkten positioniert. Ein strategischer Fokus<br />
dieser Organisation liegt darauf, eine funktionierende, einheitliche<br />
Strategie für Unified Communication und Collaboration<br />
umzusetzen, die ihren Mitarbeitern helfen wird, nahtlos über<br />
immer mehr Landesgrenzen hinweg zusammenzuarbeiten. Das<br />
unterstreicht die Wichtigkeit der Zusammenarbeit mit seinem<br />
globalen Servicepartner, Dimension Data, der nicht nur seine<br />
internationle Präsenz abdecken kann, sondern dem Unternehmen<br />
auch durch Konsolidierung und Systemintegrationsprozesse<br />
hilft, mehr Übersicht und Kontrolle über seine Wertschöpfungsketten<br />
zu erlangen. Dies geschieht auf der Basis eines flexiblen<br />
Servicemodells, das Dienstleistungen global steuert, aber lokal<br />
zur Verfügung stellt.<br />
Author<br />
ERIC FEUILLASSIER is the Client Executive for<br />
Dimension Data responsible for managing a specialised<br />
internal business unit that services large, multinational<br />
clients from the aeronautical, defence and space<br />
aviation industry. In addition to his management responsibilities,<br />
he oversees the operational aspects of<br />
the various projects that are currently underway and<br />
acts as a central point of contact between Dimension<br />
Data and these specialised manufacturers.<br />
S u p p l y Chain Management iii /2011 27
Event Calendar<br />
Events Calendar<br />
November 2011 to March 2012<br />
<strong>AVIATION</strong> FORUM<br />
19. bis 20. Oktober 2011, Hamburg<br />
Institut für Produktionsmanagement / <strong>IPM</strong> <strong>GmbH</strong><br />
Phone +49 511 47314790<br />
www.ipm-scm.com/AFO<br />
28. Deutscher Logistik-Kongress<br />
19. bis 21. Oktober 2011, Berlin<br />
Bundesvereinigung Logistik e.V.<br />
Phone +49 421 173840<br />
www.bvl.de<br />
Supply Chain World Europe<br />
23. bis 25. Oktober 2011, Amsterdam<br />
Supply Chain Council<br />
Phone +1 202 9620440<br />
www.supplychainworld.org<br />
World Air Forum (WAF)<br />
27. bis 28. Oktober 2011, Amsterdam<br />
Airline Business<br />
Phone +44 208 652 2180<br />
www.waf2011.com<br />
AIRTEC 2011<br />
02. bis 04. November 2011, Frankfurt am Main<br />
Airtec <strong>GmbH</strong> & Co. KG<br />
Phone +49 931 30838217<br />
www.airtec.aero<br />
Supply Chain World East Asia<br />
08. bis 09. November 2011, Singapur<br />
Supply Chain Council<br />
Phone +1 202 9620440<br />
http://supply-chain.org<br />
MRO Asia<br />
08. bis 10. November 2011, Peking<br />
Aviation Week<br />
Phone +212 904 3225<br />
www.aviationweek.com<br />
28<br />
S u p p l y Chain Management ii i/2011<br />
Dubai Airshow 2011<br />
13. bis 17. November 2011, Dubai<br />
F&E Aerospace<br />
Phone +44 20 88462927<br />
www.dubaiairshow.aero<br />
CeMAT INDIA 2011<br />
06. bis 09. Dezember 2011, Bangalore<br />
Hannover Milano Fairs India Pvt. Ltd<br />
Phone +49 511 8932113<br />
www.cemat-india.com<br />
Aircraft Interiors Middle East (AIME)<br />
01. bis 02. Februar 2012, Dubai<br />
F&E Aerospace<br />
Phone +44 20 88462700<br />
www.aime.aero<br />
MRO Middle East<br />
01. bis 02. Februar 2012, Dubai<br />
Aviation Week<br />
Phone +44 20 71766233<br />
www.aviationweek.com<br />
Singapore Airshow 2012<br />
14. bis 19. Februar 2012, Singapur<br />
Experia Events Pte Ltd.<br />
Phone +65 6542 8660<br />
www.singaporeairshow.com.sg<br />
Avionics and Defense Electronics Europe<br />
21. bis 22. März 2012, München<br />
PennWell<br />
Phone +44 1992 656619<br />
www.avionics-event.com<br />
Aircraft Interiors Expo<br />
27. bis 29. März 2012, Hamburg<br />
Reed Exhibitions, Hamburg Messe<br />
Phone +44 208 2712174<br />
www.aircraftinteriorsexpo.com<br />
<strong>AVIATION</strong>
Summary<br />
Launch Management –<br />
Launch Management<br />
Lean Principles in the Strategic<br />
Supplier Management<br />
Marc Helmold, Bombardier Transportation<br />
The purpose of this paper is to outline the needs to apply<br />
and transfer lean principles for developing ideal supply<br />
networks. It was believed by various experts from<br />
industry and academia that current supply networks<br />
were possibly showing waste and non adding value activities<br />
in certain process steps due to severe and costly supply disruptions<br />
in recent years. This paper will be helpful to academics and<br />
practitioners who work both with supply networks and supplier<br />
relationship management (SRM) and with current purchasing<br />
and SRM practices. Reduced manufacturing depths lead automatically<br />
to higher dependencies on suppliers and supply networks.<br />
Although numerous companies already introduced lean<br />
principles, these techniques have not yet been rolled out to the<br />
upstream supply chain. Lean principles must be a integral part<br />
of the strategic supplier management. Companies can thus differentiate<br />
and gain the egde over their competitors. Studies and<br />
empirical data show that the transfer of lean processes to the supply<br />
network lead to significant advantages in terms of quality,<br />
cost and delivery performance.<br />
Upstream Supply Chain Management<br />
Recent trends like the increasing<br />
outsourcing activities, the<br />
ongoing globalization and the<br />
increased activities towards the<br />
concentration on core competencies<br />
have led to more and more<br />
complex supply interdependencies.<br />
The activities carried out by<br />
the organisation itself regularly<br />
account for only 20 percent to 30<br />
percent of its total performance.<br />
As a result, supplier relationship<br />
management (SRM) and<br />
supplier network management<br />
have become more important in<br />
peripheral business areas. With<br />
the increased dependency on<br />
supplier networks as shown in<br />
Figure 1, companies have also<br />
Tier 3<br />
Supplier<br />
Tier 2<br />
Supplier<br />
aggravated a huge amount of risk considerably towards the<br />
upstream supply chain. The picture shows the supply chain<br />
in the area of suppliers and customers.<br />
This fact is also emphasized by Hendricks & Singhal<br />
(2008), who identified that enterprises without operational<br />
slack and redundancies in their supply chains experience<br />
negative stock effects. They showed in the quoted articles<br />
the tremendous impacts of supply chain risk disruptions on<br />
stock price performance and shareholder value. Their studies<br />
show that such disruptions can lead to an abnormal stock<br />
price return of minus 40 percent. The typical challenges and<br />
issues raised in the existing literature are very similar and<br />
raise amongst others the following important questions:<br />
n How to avoid supply disruptions through supplier management?<br />
n How are supplier networks activities adding value?<br />
n What are critical success factors of keiretsu supply networks?<br />
Surveys and empirical data point out that there is still a<br />
gap in practice, the role of SRM and the application of lean<br />
and other principles to multi-layer supply networks [Dust/<br />
Helmold 2009].<br />
Value adding activities consist in many companies of<br />
about 20-30 percent. Original equipment manufacturers<br />
Tier 1<br />
Supplier<br />
The<br />
Organisation<br />
Tier 1<br />
Customer<br />
Supply Side Demand Side<br />
Tier 2<br />
Customer<br />
Upstream Supply Chain Management Downstream Supply Chain Management<br />
Figure 1: Upstream Supply Chain Management<br />
S u p p l y Chain Management iii /2011 29
Launch Management<br />
(OEM) are permanently outsourcing activities and services<br />
to suppliers as proven by the Mercer Management<br />
Consulting and the Frauenhofer Gesellschaft in their survey<br />
“FAST” [FAST 2015]. The study shows that the trend<br />
towards non core competencies to suppliers will increase<br />
from 65 percent to 77 percent in 2015. As a result the core<br />
competencies and value adding activities will decrease to<br />
less than 25 percent on average.<br />
Concept and implementation<br />
As a consequence only lean enterprises with a flexible<br />
and lean supply chain can survive in this environment. As<br />
a matter of fact, many companies have introduced already<br />
lean principles, but have not yet applied<br />
this concept to their suppliers [Liker 2004].<br />
This should convince companies to do so.<br />
Every crisis means also an opportunity to<br />
introduce new concepts and paradigms. In<br />
the Japanese language the term “crisis” also<br />
means “opportunity” or “chance”. The lean<br />
concept was developed by Taichi Ohno [1990], who worked<br />
for Toyota Motors. It derived from a bundle of instruments<br />
which come from sophisticated production methods or<br />
supporting functions like logistics [Liker 2004]. The ideal<br />
interplay and optimal combination of all instruments are<br />
essential for success. The vision of lean production is based<br />
on the Just-in-Time (JIT) philosophy and the Toyoto Production<br />
System (TPS) as shown in Figure 2 and focuses on<br />
the elimination of waste and the minimization of stock.<br />
In contrast to the traditional paradigm the objectives of<br />
keiretsu supplier networks and lean production are based<br />
on a reduction of throughput times and the elimination of<br />
non value adding activities. These activities are waste or<br />
so called “MUDA”. Figure 2 shows the two concepts, the<br />
traditional and the lean one. Both concepts are directed towards<br />
customers.<br />
30<br />
Traditional<br />
Approach<br />
Large<br />
Inventory<br />
=<br />
High<br />
Delivery<br />
Capability<br />
Customer<br />
Orientation<br />
��<br />
Figure 2: Lean Production appproach<br />
Lean<br />
Thinking<br />
S u p p l y Chain Management iii /2011<br />
Short<br />
Cycle Times<br />
=<br />
Optimal<br />
Reaction<br />
Capability<br />
Customer<br />
Orientation<br />
Nevertheless the lean concept´s foundation is based on<br />
the optimal reaction capability and not based on inventories.<br />
Inventories are increasing the cost of capital and have<br />
negative impacts on the shareholder value, whereas short<br />
cycle times lead to small inventories.<br />
Practical examples by Porsche Consulting [Porsche 2009]<br />
show that the introduction of the TPS led to radical improvements<br />
in terms of errors and defects per car (quality),<br />
serial completion time (cost and productivity) and inventory<br />
(logistics and delivery). The study reveals [Porsche 2009],<br />
that the reduction of defects per car was reduced by 63 percent.<br />
The throughput time could be improved by more than<br />
53 percent. This caused a positive situation of inventory by<br />
50 percent.<br />
Objectives of keiretsu supplier networks and lean production<br />
are based on a reduction of through put times<br />
and the elimination of non value adding activities.<br />
In the JIT approach, it is important that the right part<br />
comes in the right quantity in the right quality at the right<br />
time to the right place as shown in the 5R principle. The<br />
TPS has been applied by many OEMs in the automotive<br />
industry, railway area or other business sectors. Bombardier<br />
Transportation is applying the Bombardier Operations<br />
System (BOS), Porsche the Porsche Production System and<br />
Daimler the Daimler Production System. However, it is not<br />
always successful, as the activities are only partially introduced<br />
and not rolled out in total. Secondly, lean principles<br />
are not synchronized with the upstream supply chain management<br />
and may thus not show the desired effects and<br />
results.<br />
It does not make sense to establish only single lean instruments.<br />
It is of the utmost importance and a fundamental<br />
aspect of the lean concept that principles are applied in<br />
a total approach that involves the suppliers. In this respect,<br />
it is the crucial role of procurement and supplier relationship<br />
management to transfer this competency to its supply<br />
chain. Inefficiencies throughout the supply chain can<br />
thus be identified, waste can be eliminated and processes<br />
can be harmonized in order to strive for continuous improvements.<br />
Continuous improvement (Japanese = Kaizen)<br />
means small steps and is part of the lean philosophy.<br />
Data show that the complete transfer of lean principles<br />
to the supply chain can lead to significant cost reduction<br />
advantages of up to 15 percent. Hendricks and Singhal<br />
[2005] show in their analysis that supply chain discrepancies<br />
can harm the share value of the own company by up<br />
to 40 percent. Only flat hierarchies, lean competencies and<br />
direct accountability through line responsible people (Japanese<br />
= Gemba) lead to an improved communication and<br />
concentration on value adding activities and core issues.<br />
Due to the importance of the supply chain it is necessary<br />
[Liker 2004, Freitag 2004, Engel, 2004]:<br />
n to apply lean principles throughout the supply chain,
Flow-<br />
Principle<br />
n to integrate suppliers,<br />
n to be customer oriented,<br />
n to have flat hierachies,<br />
n to establish competency and responsibility to core functions<br />
(Gemba),<br />
n to concentrate only on essential success factors,<br />
n to reduce waste,<br />
n to continuously improve,<br />
n to apply a „PULL“ system,<br />
n to apply a learning organisation.<br />
There are four pillars for the lean production system.<br />
These are the integral parts of a lean production and JIT<br />
system as shown in Figure 3.<br />
The four pillars consist of the flow, the tact, pull and zero<br />
defect principle, that have to be introduced simultaneously.<br />
In the sense of an optimized upstream supply chain it is<br />
a fundamental activity to implement these four principles<br />
towards the supply chain. Thus, it is possible to synchronize<br />
master production and delivery schedules and to have<br />
short lead times of goods and products. Flexibility is important<br />
to react quickly on customer demands. Waste has to be<br />
eliminated throughout the entire process.<br />
The customer is only willing to pay for products and<br />
goods, which are benefitial and add value to him as ex-<br />
�����<br />
������<br />
Projektergebnisse Produktion<br />
Tact-<br />
Principle<br />
Figure 3: The four Principles of JIT<br />
�������<br />
������<br />
Figure 4: Open and hidden waste<br />
Lean Production System<br />
Just in Time (JIT)<br />
�������������<br />
���������<br />
Pull-<br />
Principle<br />
Zero Defect<br />
Principle<br />
Launch Management<br />
plained by Ohno or Liker [Ohno<br />
1990, Liker 2004]. Non adding<br />
activities are not to be paid and<br />
need to be radically erased.<br />
Waste can be categorized in<br />
open and hidden waste as<br />
shown in Figure 4; the opposite<br />
is value adding activities. Waste<br />
must not be compressed, but replaced<br />
by value adding activities.<br />
The only method to eliminate<br />
waste is transparency and<br />
the taking away of the appear-<br />
ing security. By making problems transparent, it is possible<br />
to identify the root cause accordingly.<br />
In the TPS philosophy there are seven reasons for waste<br />
as shown in Figure 5. These reasons are overproduction,<br />
inventories, transport, idle times, exceeding space, repairs<br />
or rework and moving times.<br />
There are three MU´s including MUDA that support the<br />
elimination of waste wihin the philosophy of Toyota. In<br />
parallel to MUDA, there are MURA and MURI which are<br />
the ground theory for the TPS. MURA means “inbalance”,<br />
MURI “overutilization”. While certain capacities are too<br />
scarce (Bottleneck) are other resources significantly below<br />
their capacity limits.<br />
Conclusion<br />
The main objective of procurement and a strategic supplier<br />
management is to apply the JIT principle to the suppliers.<br />
Value adding activities have to be rolled out to all<br />
suppliers from raw material to module and keiretsu suppliers.<br />
The keiretsu supplier represents the closest relationship<br />
and connection to a supplier. Keiretsu is an integration of<br />
suppliers into the own organisation and system, there is in<br />
few cases partial ownership involved. Figure 6 shows the<br />
seven aspects of waste that must be erased.<br />
Supplier activities must have a pro-active or parallel approach,<br />
reactive measures should be avoided. The procurement<br />
function has to manage suppliers in such way, that<br />
flawless launches and synchronized process can be established<br />
with suppliers. KAIZEN is the fundamental driver<br />
of this philosophy, this means small and gradual improve-<br />
Elimination<br />
of Waste<br />
Supply Chain and<br />
Production Process<br />
Production Process<br />
Supply Chain<br />
Product and Machines<br />
Figure 5: Projektergebnisse Seven reasons Produktion for waste<br />
7 Reasons for<br />
Waste<br />
1.� Overproduction/<br />
Over Supply<br />
2.� Inventory<br />
3.� Transport<br />
4.� Idle Times<br />
5.� Space/Layout<br />
6.� Repair/Defects<br />
7.� Moving Times<br />
S u p p l y Chain Management iii /2011 31
Q – C – D Criteria<br />
32<br />
Launch Management<br />
ments, which prove to be sustainable. Procurement has to<br />
coordinate these activities as the single point of contact to<br />
suppliers, so that interfacing departments are actively involved<br />
in such process. Techniques of lean production serve<br />
here to establish best in class suppliers in terms of quality,<br />
cost and delivery performance (Q-C-D) as the pyramide<br />
shows. High process and product competencies automatically<br />
lead to sophisticated suppliers as shown below. This<br />
applies to raw material, parts, systems, module and keiretsu<br />
suppliers.<br />
References<br />
Relationship<br />
to enterprise<br />
Figure 6: Supplier Pyramide<br />
Keiretsu<br />
Module supplier<br />
Sytems supplier<br />
Component / Parts supplier<br />
Raw material supplier<br />
n Dust, R., Studie: Kosten- und Einsparpotenziale durch ein<br />
ganzheitliches Lieferantenmanagement, Stuttgart 2009.<br />
n Engel, H., Gesprengte Ketten – Absicherung der Supply<br />
Chain durch ein unternehmensweites Business Continuity<br />
Management, in: RiskNews 5/2005.<br />
n Freitag, M., Toyota - Formel Toyota: Zuverlässiger, effizienter,<br />
profitabler, in: Manager Magazin 12/2004.<br />
n Hendricks, K.B., Singhal, V.R., An empirical analysis of<br />
the effect of supply chain disruptions on long-run stock<br />
price performance and equity risk of the firm, in: Production<br />
Operations Management 21/2005.<br />
n Liker, J. K., The Toyota Way, Fourteen Management Principles<br />
from the World‘s Greatest Manufacturer, Madison<br />
2004.<br />
S u p p l y Chain Management iii /2011<br />
High Competence<br />
of Product<br />
A-Supplier<br />
High Competence<br />
of Process<br />
Zusammenfassung<br />
n Liker, J., Choi, Th., Fordernde<br />
Liebe: Supply Chain Management,<br />
in: Harvard Business<br />
Manager 03/2005.<br />
n Mercer Management Consulting,<br />
Fraunhofer Gesellschaft:<br />
Future Automotive Industry<br />
Structure (FAST) 2015.<br />
n Ohno, T., Toyota Production<br />
System – Beyond Large Scale<br />
Production, New York 1990.<br />
n Porsche Akademie, Just in<br />
Time, Das schlanke Produktionssystem,<br />
in: Schulungsunterlagen<br />
der Porsche Consulting,<br />
Stuttgart 03/2009.<br />
Schlanke Prinzipien und Methoden müssen ein Bestandteil<br />
des strategischen Lieferantenmanagements (SLM) sein. Unternehmen<br />
können sich auf diese Weise differenzieren und Wettbewerbsvorteile<br />
schaffen.<br />
Untersuchungen zeigen, dass die Einbindung der Lieferkette<br />
und die Eliminierung von Verschwendung im Upstream Supply<br />
Chain Management signifikante Einsparungen bringen. Empirische<br />
Studien dokumentieren zudem, dass die Synchronisierung<br />
schlanker Prozesse im Hinblick auf das Lieferantenmanagement<br />
zu signifikanten Einsparungen führt.<br />
Author<br />
MARC HELMOLD, born 1969, is Director Procurement<br />
and Supplier Performance Management at<br />
Bombardier Transportation. Marc Helmold was Purchasing<br />
and Supplier Development Manager in OEM<br />
companies in the automotive industry. From 2011/12<br />
he teaches “Supply Management“ at the University of<br />
Economics and Management (FOM) in Berlin and Logistics<br />
at the Technical University in Wetzlar (THM).<br />
This is where you can register for our conferences, purchase conference materials<br />
and copies of the Supply Chain Management Magazine!<br />
www.ipm-scm.com/shop
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Greeting<br />
S u p p l y Chain Management iii /2011 35
36<br />
Partners and Sponsors<br />
S u p p l y Chain Management iii /2011<br />
AFO Partner
Hall 6:<br />
Track 2<br />
Hall 7,<br />
1 st floor:<br />
Workshop<br />
Hall 4:<br />
Keynotes &<br />
Track 1<br />
Catering<br />
Bar<br />
��<br />
Exhibition plan<br />
WC<br />
S u p p l y Chain Management iii /2011 37
38<br />
Program<br />
S u p p l y Chain Management iii /2011
<strong>AVIATION</strong> FORUM 2011<br />
<strong>AVIATION</strong> FORUM 2011:<br />
Knowledge exchange<br />
as a success driver<br />
Prof. Dr. Johannes Walther, CEO, Institute of Production Management (<strong>IPM</strong>)<br />
Challenges in the aerospace supply chain<br />
The aircraft industry is facing a period of enormous<br />
growth as the number of airplanes is projected to increase<br />
from 18,000 today to 36,000 in 2030. 31,000 planes are projected<br />
to be produced due to retired aircrafts and new<br />
market demand. Simultaneously, more countries reinforce<br />
their strategies to strengthen their aircraft industry such<br />
as China, Japan, Russia, Korea, Canada and Brazil. These<br />
market developments serve as fundamental drivers for the<br />
transformation of the aerospace supply chain, forcing the<br />
OEMs and their suppliers to adapt and transform in order<br />
to win their piece of the global market. On the one hand, the<br />
issue of local sourcing in the dollar region combined with<br />
natural hedging will continue to occupy OEMs and suppliers.<br />
On the other hand, future sales and procurement markets<br />
are built up in the BRIC and other emerging countries.<br />
Consequently EADS intends to source, whether directly or<br />
indirectly, a full 40 % of its spent from beyond Western Europe<br />
by 2020. In order to reduce costs and minimize the<br />
supply chain complexity, the OEMs respond by reducing<br />
their vertical range of manufacturing significantly, i. e. Airbus<br />
who has already reached an outsourcing ratio of 80 %<br />
of the aircraft content.<br />
The transformation of the aerospace global supply chain<br />
will thus lead to an integrated component procurement, the<br />
transfer of engineering tasks to suppliers, the build-up of big<br />
design and manufacturing partners, and the integration of<br />
suppliers as risk sharing partners. This induces a consolidation<br />
process which particularly SMEs have to plan for and<br />
embrace if they intend to play a successful role in the aerospace<br />
supply chain in the future. As the OEMs are applying<br />
the strategy “Global but local,” 1st tier through 3rd tier<br />
suppliers will increasingly find themselves being forced to<br />
follow their customers. The globalization process will particularly<br />
affect SMEs, as the 1st tier suppliers will also be<br />
pushed by the OEMs to increase sourcing in cost competitive<br />
countries. Finally, for the integration of environmental thinking<br />
into the supply chain management OEMs, suppliers and<br />
all other partners have to be involved in an eco-efficient business.<br />
Risks in the consolidated supply chain entail an ever<br />
increasing complexity for the OEMs and every aspect of their<br />
supply chain. Thus they have to be managed at every level to<br />
Speaker<br />
Prof. Dr. rer. pol. JOHANNES<br />
WALTHER is CEO of the<br />
Institute of Production Management,<br />
Professor of Production<br />
Management at the<br />
Ostfalia University of Applied<br />
Sciences and Member of<br />
the Advisory Board of the Institute<br />
of Procurement at the<br />
AutoUni of VOLKSWAGEN.<br />
<strong>IPM</strong> <strong>GmbH</strong>, Institut für Produktionsmanagement<br />
Donarweg 6, 30657 Hannover, Germany<br />
Phone +49 511 47314790, Fax +49 511 47314791<br />
Email j.w@ipm-scm.com<br />
web www.ipm-scm.com<br />
make the operation a truly global functioning unit.<br />
These trends defined the automotive industry in the sixties,<br />
when ‘national’ OEMs pushed beyond their national<br />
and natural market borders to reach ever higher economies<br />
of scale in their manufacturing and ever more cost efficiencies<br />
in their sourcing strategies. These trends still define the<br />
industry today. Adapted lessons learned from the automotive<br />
industry can now be applied for the aerospace industry.<br />
<strong>AVIATION</strong> FORUM 2011<br />
The Aviation Forum – organized by <strong>IPM</strong> – provides a<br />
neutral academic platform for the communication between<br />
Airbus, its suppliers and other industry experts to improve<br />
and strengthen continuous cost, quality and relationship<br />
at the cutting edge of global supply chain knowledge. <strong>IPM</strong><br />
accepts strategic research, qualification and benchmark<br />
requests with respect to globalization and innovation and<br />
organizes the conferences Industrieforum Wolfsburg with<br />
VOLKSWAGEN and Aviation Forum with AIRBUS.<br />
S u p p l y Chain Management iii /2011 39
40<br />
<strong>AVIATION</strong> FORUM 2011<br />
Dynamic IT solutions<br />
Providing mobility and on-demand availability of IT-<br />
Services by means of cloud computing is no longer just a<br />
trend, but the inevitable future. Smartphones and Tablets<br />
changed people and working environments considerably.<br />
At the same time cloud computing already found its way<br />
into companies. Virtualisation enables businesses to give<br />
their users the mobility they need. It prepares organisations<br />
to switch to cloud services, irrespective whether these are<br />
provided by the internal IT department of the company,<br />
a private or a public external provider. Cloud-enabling allows<br />
businesses to offer their employees, customers and<br />
business partners the mobile experience they are used to<br />
outside their organization.<br />
The challenge companies are being confronted with in<br />
this context is to change their IT infrastructures to flexible<br />
and dynamic systems. Monolithic IT architectures have to<br />
be re-designed to a dynamic landscape consisting of flexible<br />
and linked systems. This in turn requires innovative<br />
sourcing concepts and modularly managed services in order<br />
to provide the required IT resources and dynamic IT<br />
services.<br />
Rightsizing – Support and Managed<br />
Services employed appropriately<br />
Your partner for intelligent sourcing concepts and managed<br />
services is Dimension Data. Together with our German<br />
EADS team of 30 employees we secure the areas IT<br />
infrastructure, telephony, and collaboration. In close collaboration<br />
with our customer Airbus we provide for the<br />
locations in North Germany the data network service, the<br />
videoconferencing service as well as the managed service<br />
for IP-Telephony (as part of our global contract). For our<br />
customer Cassidian (formerly EADS Defence and Security)<br />
we also offer remote access service and managed IPT service.<br />
Company<br />
Dynamic IT solutions<br />
as future challenge<br />
Herbert Bockers, CEO, Dimension Data Germany<br />
Dimension Data is one of the leading specialist IT services<br />
and solution provider with revenue of around five<br />
billion US-Dollars and more than 12.000 employees in 49<br />
countries. Across each of our areas of expertise, Dimension<br />
Data offers a full lifecycle of services that assist our more<br />
than 6.000 clients to plan, build, support and manage their<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
HERBERT BOCKERS is CEO<br />
of Dimension Data Germany<br />
since July 2004 and is also<br />
responsible for Dimension<br />
Data Czech Republic. On account<br />
of his longstanding experience<br />
in strategic positions<br />
with IT service companies,<br />
Herbert Bockers was able to<br />
considerably determine the<br />
strategic orientation and further<br />
development of the company into an IT service<br />
provider.<br />
Dimension Data Germany<br />
In den Schwarzwiesen 8<br />
61440 Oberursel · Germany<br />
Phone +49 6171 977-330<br />
Fax +49 6171 977-333<br />
Email herbert.bockers@dimensiondata.com<br />
web www.dimensiondata.com/de<br />
IT infrastructures. These services include Professional Services,<br />
including project management and consulting, Integration<br />
Services, and a broad range of Managed Services<br />
which align to the ITIL framework. More than 400 employees<br />
in six different locations are responsible for outstanding<br />
service quality in Germany.<br />
ADVERTISMENTS<br />
Issue I/2012<br />
Closing Date 12.12.2012<br />
<strong>AVIATION</strong>
<strong>AVIATION</strong> FORUM 2011<br />
SMEs in the environment<br />
of the Global Supply Chain<br />
Uwe Gröning, President, Hanse-Aeospace e.V.<br />
Challenges<br />
The aeronautical supply chain faces dramatical changes<br />
such as radical cost savings, supplier reduction, flexibility<br />
increases, risk sharing and the necessity of more sophisticated<br />
companies to fulfill OEM requirements, in short: the<br />
reshaping the suppliers’ landscape. OEMs will only accept<br />
1st-Tier-Suppliers in the near future. SMEs have to find<br />
their docking points towards these 1st-tiers. The same or<br />
similar processes will take place with all OEMs, worldwide.<br />
Measures for SMEs<br />
Throughout these changing processes Hanse-Aerospace<br />
as an association of SME-aerospace related companies plays<br />
a significant role to enable the member companies to follow<br />
the trends. Hanse-Aerospace is an important economic factor<br />
in the North German region. More than 150 members with<br />
14,000 aerospace related employees, 1.5 bn Euro turnover and<br />
a big innovation capacity are facing the new requirements.<br />
Beside this, Hamburg has an 80 years long tradition in civil<br />
aircraft development and production. Traditionally cabin interiors<br />
are one of the outstanding abilities, mainly performed<br />
by Airbus, Lufthansa Technik and its suppliers. This will be<br />
one of the big advantages for the SMEs in the region.<br />
Moreover, Hamburg and the players in the region were<br />
awarded as ‘Spitzencluster Metropolregion Hamburg’.<br />
Within that scope we raised the ‘Centre for Applied Aeronautical<br />
Research’ and the ‘Hanseatic Center for Aeronautical<br />
Training’. The objective is to attract the best companies<br />
and institutions in the field of aerospace and cabin technology,<br />
regardless where they come from.<br />
The new formation ‘Luftfahrtcluster Hamburg’, formed<br />
by the players of the region, including 15 founding members<br />
such as Hamburg Airport, the German Aerospace Centre,<br />
four universities, the state economic ministry and the<br />
German Aerospace Industries Association, is managed as a<br />
Public Private Partnership.<br />
The regional aspects seem to be useful and adequate<br />
for SMEs. The global view needs to be evaluated and verified<br />
by the SMEs. We have to look at Boeing, Bombardier<br />
amd Embraer as well as to Russia, India, China and Japan<br />
– where the civil aircraft competition for Europe comes<br />
from. The main task is to integrate the SMEs’ supply chain<br />
into those of worldwide manufacturers. The SMEs have to<br />
develop their abilities and capabilities beside the docking<br />
points in Europe towards global challenges.<br />
Speaker<br />
UWE GRÖNING is CEO of<br />
Innovint Aircraft Interior<br />
<strong>GmbH</strong>, a leading company<br />
for customized cabin interiors<br />
(www.innovint.de), President<br />
of Hanse-Aeospace e. V.,<br />
President of the Association<br />
for the Promotion of Applied<br />
Aeronautical Research e. V.<br />
and member of the board of<br />
the Luftfahrtcluster Metropolregion Hamburg e. V.<br />
Hanse-Aerospace e. V.<br />
Holzmuehlenstraße 84, D-22041 Hamburg, Germany<br />
Phone +49 40 6008857-30, Fax +49 40 6008857-50<br />
Email info@hanse-aerospace.net<br />
web www.hanse-aerospace.net<br />
These are beside the OEM Airlines and MRO all other<br />
types of aerospace businesses, e. g. General Aviation and<br />
Helicopter. SMEs have to participate in R&T-programs, regional,<br />
national and in Europe. To get notice of the SMEs, international<br />
exhibitions have to be organized and equipped<br />
with common stands. SMEs have to cooperate in research<br />
and manufacturing to bundle the capabilities in order to<br />
be competitive. SMEs need qualification with regard to cooperation,<br />
e. g. in the Centre for ‘Applied Aeronautical Research’.<br />
Hanse-Aerospace is the link to strengthen all of that.<br />
About Hanse Aerospace<br />
Hanse Aerospace is the biggest association of medium<br />
sized companies in Germany. Its members come from aviation<br />
and space companies representing a wide spectrum<br />
ranging from development, manufacturing, maintenance<br />
and all related services. The association represents its members’<br />
common interests. Its other main tasks are advising its<br />
members, coordinating regional activities, bundling resources,<br />
ensuring cooperation between its members, facilitating<br />
common product development and exchange information.<br />
Hanse Aerospace cooperates with national and European<br />
bodies and is a member of EACP.<br />
S u p p l y Chain Management iii /2011 41
42<br />
<strong>AVIATION</strong> FORUM 2011<br />
Risk management and<br />
consolidation: challenges<br />
for the aerospace industry<br />
Prof. Dr. Hans-Gerhard Seeba, Automotive Management at Ostfalia University of Applied Sciences,<br />
Campus Wolfsburg<br />
Initial Situation<br />
The time when civil and defense aerospace manufacturers<br />
as prime contractors manufactured roughly 80 percent<br />
of deliverables in-house and outsourced 20 percent of production<br />
for their traditional markets has gone. As the automotive<br />
industry, the aerospace supply chain has changed<br />
dramatically by outsourcing the development and production<br />
of parts, components and systems as the products have<br />
become both more technically and economically complex.<br />
These percentages have now been reversed. Prime contractors<br />
and governments reduced the number of direct suppliers,<br />
costs and responsibilities have been shifted from the<br />
primes to a network of sub-system integrators and other<br />
suppliers. Furthermore aerospace and defense companies<br />
have pursued growth in foreign markets.<br />
The enormous complexity of the present aerospace supply<br />
chain systems is not without danger. Delays to new<br />
commercial aircraft programmes and subsequent orders<br />
have caused costs to overrun and quality failures which<br />
all seem to indicate problems in development, supply and<br />
capacity. The current growth in demand and global capacity<br />
enlargement, especially pushed by the emerging markets,<br />
will put even more pressure on the supply chain.<br />
Risk management in the Aerospace<br />
Industry<br />
The new sharing of responsibilities between aerospace<br />
companies and their suppliers carry new programme execution<br />
risks – risks such as commodity pricing fluctuation,<br />
supply chain capacity issues, risks of supply chain interruption<br />
and political as well as regulatory risks. These challenges<br />
require a different kind of risk management which<br />
covers the entire value chain, differently to how companies<br />
practiced in the past.<br />
To cope with the challenges in the supply chain, and in<br />
particular to provide suitable conditions for product innovation<br />
and competitive advantage, a shift from suppliers as<br />
transaction partners to risk-sharing partnerships (RSP) is promoted.<br />
However, as the risk-sharing relationships’ intended<br />
collective practices are not fully implemented, the airframe<br />
S u p p l y Chain Management iii /2011<br />
Workshop Leader<br />
PROF. DR. HANS-GERHARD<br />
SEEBA was appointed as Professor<br />
of Automotive Management<br />
at the Ostfalia University<br />
of Applied Sciences in<br />
2002. On top of that he acts as<br />
chairman of the International<br />
Car Distribution Programme<br />
(ICDP) and he is lecturing in<br />
training programmes provided<br />
by the AutoUni of Volkswagen to its senior managers<br />
in the component factories.<br />
Siegfried-Ehlers-Straße 1<br />
D-38440 Wolfsburg<br />
Phone +49 5361 8922-25260<br />
Fax +49 5361 8922-25004<br />
Email h-g.seeba@ostfalia.de<br />
web www.ostfalia.de/w<br />
manufacturer (as a large-scale integrator) still has to place impositions<br />
on suppliers and to control their financial stability.<br />
Consolidation: Risks and advantages<br />
Vertical integration in the aerospace value chain has radically<br />
disappeared over the past 20 years. Consolidated first-<br />
and second-tier suppliers now control a huge proportion<br />
of the sub-system integration. Thus, the airframe manufacturers<br />
are able to increase their margins and returns on invested<br />
capital by shifting costs and responsibilities to their<br />
supplier base. In turn, for the manufacturers, the costs of<br />
transactions regarding supply of information, negotiation<br />
and contracts, transport, administration and adapting to<br />
new conditions, all raise strategic dependency, for instance,<br />
in terms of innovation management.
Risk Management<br />
The aerospace industry has a huge<br />
opportunity to create value<br />
For commercial aerospace the opportunity is there with<br />
air traffic forecast to double in the next 15 years. Driven by<br />
traffic growth and replacement needs and a forecast rise in<br />
the global middle class from today’s figure of close to 2Bn<br />
to 5Bn by 2030. This leading to a forecast 20-year passenger<br />
aircraft demand for more than 25,000 aircraft worth more<br />
than US$ 3 trillion.<br />
For defence aerospace opportunities will focus on how to<br />
effectively tackle the global security challenge. Critical infrastructure<br />
protection, border control and crisis management<br />
and deliver strategic concepts in security and defence in the<br />
present context of global threats and shrinking budgets.<br />
In order to take advantage of these opportunities aerospace<br />
industry professionals will need to embed robust and<br />
effective risk and opportunity management practices into<br />
their organization and industry culture and avoid some of<br />
the common risk management failures.<br />
n Poor governance and ‘tone at the top’ – effective governance<br />
and tone at the top drive the transparency, openness<br />
and commitment to continuous improvement that<br />
is needed for risk management to function effectively.<br />
n Inability to implement enterprise risk management –<br />
most efforts are unfocused, severely resource constrained<br />
and pushed down so far into the organization that it is<br />
difficult to establish their relevance.<br />
n Accepting a lack of transparency in high risk areas –<br />
transaction complexity and volatility can further complicate<br />
the ability to see the full picture with decisions taken<br />
on the basis of limited and asymmetric information.<br />
Capturing aerospace industry opportunities will depend<br />
on an efficient and effective supply chain management<br />
where the management of risk and opportunities is a core<br />
competence.<br />
The company<br />
Airbus is a leading aircraft manufacturer with over<br />
52.000 employees and a worldwide presence. The product<br />
line covers a full spectrum of four aircraft families<br />
from a 100-seat single-aisle to the largest civil airliner, the<br />
doubledeck A380. In 2010, Airbus achieved a turnover of<br />
around 30bn Euros, and it has captured more than 10.000<br />
orders from around 300 customers around the world. Airbus<br />
is an EADS company.<br />
<strong>AVIATION</strong> FORUM 2011<br />
in the Aerospace Industry<br />
Jeremy Tilney-Bassett, Head of Corporate Risk Management, Airbus<br />
Expert<br />
JEREMY TILNEY-BASSETT<br />
(MBA) was appointed Head<br />
of Corporate Risk Management<br />
at Airbus in 2008 and is<br />
in charge of the leadership of<br />
the Enterprise Risk Management<br />
programme. Following<br />
graduation from Exeter University<br />
School of Engineering,<br />
Jeremy Tilney-Bassett began<br />
his professional career with British Aerospace (now<br />
BAE Systems) in 1990. Culminating in the role of Head<br />
of Planning and Risk for the Eurofighter programme.<br />
In 2003 he joined Airbus, where he was Head of Risk<br />
for the single European sky air traffic project definition<br />
phase in his last position.<br />
Airbus S.A.S.<br />
1 rond-point Maurice Bellonte<br />
31707 Blagnac Cedex, France<br />
Phone +33 5 61933333<br />
Email jeremy.tilney-bassett@airbus.com<br />
web www.airbus.com<br />
S u p p l y Chain Management iii /2011 43
44<br />
<strong>AVIATION</strong> FORUM 2011<br />
Risk Management<br />
at Rockwell Collins<br />
Christophe Blanc, Senior Director Airbus Programs, Rockwell Collins Air Transport Systems,<br />
Jeffrey A. Standerski, Vice President and General Manager, Rockwell Collins Air Transport Systems<br />
Initial Situation<br />
Since Rockwell Collins became an independent company<br />
in June 2001, a large part of our success is attributable to<br />
a re-enforced focus on all aspects of Program management.<br />
Thus, our organization, built to manage products, systems<br />
and services throughout their life cycles, relies on a careful<br />
management of risk at all stages of a program.<br />
Such an efficient program management has allowed us to<br />
engage successfully into new initiatives by airframe manufacturers,<br />
such as Airbus New System Policy on A350XWB.<br />
A consistent approach across<br />
Rockwell Collins<br />
Risk management brings discipline to the decision making<br />
process and allows proactive action to be taken to avoid<br />
problems and surprises. Formal risk management methods<br />
based on industry proven techniques are used at Rockwell<br />
Collins to identify, characterize, prioritize, mitigate, track,<br />
and control risk. Regular communication of risk information<br />
between program and senior management promotes<br />
timely decision making. A common and consistent approach<br />
for tracking and reporting risk enables consistent<br />
and more efficient risk management and review.<br />
A collaborative and iterative Process<br />
Risk management is a collaborative, cross functional process<br />
led by the Program management office, involving all internal<br />
stakeholders, and engaging the Customer in the decision<br />
making process, throughout the life cycle of the program.<br />
Our risk management process utilizes the probability,<br />
impact and timeframe to prioritize risk mitigation activities<br />
on nearest term, highest impact risks. It requires the Risk<br />
Register to be regularly updated.<br />
Risk mitigation activities are formally planned, updated<br />
and reviewed with milestones in the schedule for accurate<br />
monitoring of progress and proactive decision making.<br />
While the preferred outcome of risk identification is mitigation<br />
or avoidance, the leader must be prepared with contingency<br />
plans for risks that are realized.<br />
Rockwell Collins is also focused on systemic risk identification<br />
that affect our core process areas for Enterprisewide<br />
risk reduction projects, allowing specific projects to<br />
focus on things in their control.<br />
S u p p l y Chain Management iii /2011<br />
Experts<br />
CHRISTOPHE BLANC was<br />
appointed Senior Director<br />
Airbus Programs at Rockwell<br />
Collins in May 2011.<br />
Based in Toulouse, he is responsible<br />
for the Commercial<br />
Systems Airbus business and<br />
is leading the execution of<br />
the A350XWB development.<br />
Graduated from ENSEEIHT<br />
Toulouse, Christophe Blanc holds a master‘s degree in<br />
Electronics Engineering.<br />
JEFFREY A. (JEFF)<br />
STANDERSKI was appointed<br />
vice president and general<br />
manager of Air Transport<br />
Systems, Commercial Systems,<br />
in 2006. Since joining<br />
Rockwell Collins in 1989,<br />
Standerski has held positions<br />
of increasing responsibility in<br />
both the Commercial Systems<br />
and Government Systems businesses. Previously,<br />
Standerski served as vice president, Strategy Development<br />
for Commercial Systems.<br />
Rockwell Collins<br />
6 avenuse Didier Daurat B.P. 20008<br />
31701 Blagnac Cedex, France<br />
Phone +33-(0)5-34-61-85-10, Fax +33-(0)5-61-71-77-91<br />
Email cblanc@rockwellcollins.com<br />
web www.rockwellcollins.com<br />
The Company<br />
Working together, our global team of 20,000 employees<br />
shares a vision to create the most trusted source of communication<br />
and aviation electronics solutions to help our<br />
customers succeed.
<strong>AVIATION</strong> FORUM 2011<br />
Engineering Services Supply<br />
Chain Management (ESSCM)<br />
Tom Heinkel, CEO, Heinkel Group<br />
Demand for additional workforce<br />
Airlines not only need additional aircraft, they also expect<br />
the OEMs to develop new, fuel efficient, more comfortable<br />
and quieter models to cut their costs and meet the passengers<br />
expectations. The highly skilled engineers necessary for these<br />
new developments, and the blue collar workers required for<br />
the ramp up of production can mostly not be covered by<br />
the employees currently working for the OEMs. Due to the<br />
shortage of skilled labour it will become even harder to find<br />
these urgently needed additional staff. For the OEMs, one<br />
way to close this personnel gap is to increase the productivity<br />
of their employees, but these means are limited to a point,<br />
else the quality of the products can suffer.<br />
A second way is to subcontract development tasks to an<br />
engineering supplier and to increase the number of temporary<br />
employees. Most engineering subcontractors are not<br />
only working in the aerospace industry but also for industries<br />
with similarities in tasks, for example the automotive industry,<br />
and are therefore under the right circumstances able<br />
to shift personnel more easily to the market with the greatest<br />
demand.<br />
Situation for engineering suppliers<br />
In northern Germany for example, eight years ago, most<br />
of the engineering suppliers were relatively small, family<br />
owned companies with only a few employees each. Around<br />
five hundred of these companies were working directly for<br />
the local OEM; many of them were specialized in niches<br />
and able to deliver tasks in the size of a few man-years on<br />
time, cost and quality. But with the strategy of the OEMs<br />
to reduce the number of suppliers to only a few and to tender<br />
larger tasks or even build up risk sharing partners, the<br />
situation has changed. Suppliers were under compulsion to<br />
either withdraw from the aerospace market, grow by their<br />
own financial means or to merge with former competitor<br />
to be able to handle the function of being a risk sharing<br />
partner.<br />
For some of these merged companies, neither having the<br />
experience to handle the task necessary to be a risk sharing<br />
partner nor the financial background to cover the gap between<br />
investments today and the positive return on investment<br />
in the far future after the whole aircraft project has<br />
become profitable for the OEM, this was a difficult situation<br />
Expert<br />
TOM HEINKEL is the managing<br />
director of the Hamburg-<br />
based, engineering company<br />
and BDLI-Member Heinkel<br />
Group. Following his studies<br />
at the Nordakademie in<br />
Elmshorn in business administrations<br />
and working<br />
for Philips in Hamburg, Tom<br />
Heinkel joined the company<br />
in 2004. Within the last six years, he was able to increase<br />
the size of his company and diversify into other<br />
branches. He is a member of the Plenum of the Chamber<br />
of Commerce in Hamburg and “Versamm lung<br />
Eines Ehrbaren Kaufmanns zu Hamburg.”<br />
Heinkel Group<br />
Holstenplatz 20b<br />
22765 Hamburg<br />
Germany<br />
Phone +49 40 4130 759 51<br />
Fax +49 40 4130 759 50<br />
Email Tom.Heinkel@heinkel-group.com<br />
Web www.heinkel-group.com<br />
to handle and some of them even went out of business. For<br />
the other engineering companies, which remained independent,<br />
they found themselves to be under pressure by<br />
the OEM, demanding annually for lower hourly rates and<br />
higher productivity.<br />
The war for talents doesn´t make it easier to find the<br />
right people in terms of time, cost and quality. Due to the financial<br />
weaknesses of some risk sharing partners, together<br />
with problems in recruitment, it is a must to find different<br />
solutions in the regions of the world. It is necessary to combine<br />
the ESSC with large suppliers and smart small and<br />
medium sized suppliers.<br />
S u p p l y Chain Management iii /2011 45
46<br />
<strong>AVIATION</strong> FORUM 2011<br />
Green Supply Chain<br />
Management in the<br />
Aerospace<br />
Green Supply Chain Management<br />
Green supply chain management (GrSCM) can be understood<br />
as integrating environmental thinking into supply-chain<br />
management such as product design, material<br />
sourcing, manufacturing processes, delivery of the final<br />
product to the customers as well as end-of-life management<br />
of the product after its life. There is some initial evidence<br />
from international research that green supply chains may<br />
lead to increased competitiveness and better economic performance<br />
of companies, especially when also getting the<br />
suppliers to have their own environmental management<br />
systems and greening their operations. Inter-organizational<br />
knowledge sharing in green supply chains is supposed to<br />
enhance their effectiveness. This is significantly driven by a<br />
high level of trust among the participants.<br />
GrSCM in the Aerospace Industry<br />
With regard to the aerospace industry some major areas<br />
of discussion of the aircraft manufacturers’ supply chains<br />
include the development of efficient engines, better aerodynamics<br />
in aircraft design and manufacturing and alternative<br />
and greener fuel sources such as fuel cells and biofuels.<br />
In addition an improvement of the energy efficiency<br />
of the corporate infrastructure is often implemented, for<br />
example the installation of solar panels on buildings, the<br />
participation of employees in commuting programs or the<br />
use of green IT programs to increase energy efficiency and<br />
automate the power-down of desktop computers in the evenings<br />
and on weekends. In the value chain network of the<br />
aerospace industry also route optimization and network<br />
development, efficient air traffic management and coercive<br />
legislative policies support “greening”.<br />
Discussion Topics for Today<br />
During the <strong>AVIATION</strong> FORUM 2011 it is worth discussing<br />
whether the green trend in the aerospace industry will<br />
result in increasing production costs, how “green” will<br />
have to be priced, what the effect of a green supply chain<br />
will have on globalization versus localization and whether<br />
the green paradigm will eventually be the big theme in the<br />
aerospace industry during the next decade.<br />
S u p p l y Chain Management iii /2011<br />
Industry<br />
Prof. Dr. Matthias Tomenendal, Berlin School of Economics and Law<br />
Workshop Leader<br />
PROF. DR. MATTHIAS<br />
TOMENENDAL is a Professor<br />
of Management and Consulting<br />
at the Berlin School<br />
of Economics and Law and<br />
the Director of the school’s<br />
IMB Institute of Management<br />
Berlin. He pursues research<br />
in the area of international<br />
strategies and works as an<br />
independent consultant for international companies.<br />
After his business studies at the Universities of Bielefeld,<br />
Georgia (USA) and Saarland he began his professional<br />
career at the Boston Consulting Group where he<br />
has worked for ten years for the industrial practices in<br />
Germany and Eastern Europe.<br />
Berlin School of Economics and Law<br />
Hochschule für Wirtschaft und Recht Berlin<br />
Badensche Str. 52<br />
10825 Berlin<br />
Germany<br />
Phone: +49 30 85789-317<br />
Email: matthias.tomenendal@hwr-berlin.de<br />
web www.mba-berlin.de<br />
The Berlin School of Economics and Law<br />
The BSEL is among Germany’s leading universities of<br />
applied sciences specialised in private and public management.<br />
9000 students are taught in 50 programmes leading<br />
to Bachelor, M.A., M.Sc., L.L.M. or MBA degrees. The<br />
School is proud of its strong international profile reflected<br />
in more than 100 partnerships with universities all over<br />
the world.
Green and Global<br />
Challenges<br />
Aircraft are highly complex products consisting of several<br />
hundred thousand components. In order to build an<br />
aircraft, the aircraft manufacturer Airbus is working with<br />
more than 3,000 suppliers. Getting suppliers and partners<br />
involved in the process is critical to any eco-efficient business<br />
committed to reducing its environmental footprint<br />
and, at the same time, ensuring the highest quality standards,<br />
so that the global growth in air transport can be reconciled<br />
with a reduction in environmental impacts.<br />
Airbus’ commitment to environmental responsibility has<br />
long been central to its activities and is a key driver of the<br />
company’s products, methods and processes. Airbus’ objectives<br />
for 2020 can only be achieved through a series of<br />
actions taken throughout the product life cycle, from design<br />
to maintenance, from the aircraft’s entry into service<br />
to its end of life and recycling. This includes the continuous<br />
provision of up-to-date environmental specifications to<br />
suppliers, better technologies for manufacturing sites and a<br />
well-planned strategy for end of life and recycling. Furthermore,<br />
the Airbus Aviation Roadmap aims at meeting the<br />
carbon neutral targets set for 2020 and a 50 % reduction in<br />
CO 2 emissions by 2050, focusing on initiatives to promote<br />
biofuel technologies and their commercialization, as well as<br />
Air-Traffic Management (ATM) under the SESAR program.<br />
In the aerospace supply chain, avoiding supply chain<br />
disruptions, tracking hazardous substances within the entire<br />
supply chain and identifying the impact of transport<br />
and logistics on the environment is absolutely essential. A<br />
“green” supply chain typically addresses major issues such<br />
as the management of hazardous substances and CO2 emissions<br />
caused by the transport of parts.<br />
At Airbus, environmental criteria are taken into account<br />
for the selection and qualification of suppliers and are formalized<br />
in contractual agreements. Airbus suppliers are required<br />
to comply with various environmental procedures<br />
and standards, and, as Airbus achieved ISO 14001 certification<br />
in 2007, to deploy an environmental management<br />
system wherever possible. Consequently, Airbus’ entire<br />
manufacturing process is meeting increasingly strict environmental<br />
standards.<br />
Airbus’s aim is not just to adhere to the regulations currently<br />
in force, but to go further and try to anticipate developments<br />
in collaboration with major EU and US aerospace<br />
companies. Airbus suppliers are requested to adopt the<br />
same farsighted and proactive approach.<br />
<strong>AVIATION</strong> FORUM 2011<br />
Aerospace Supply Chain<br />
Dr. Bernd Kisilowski, Airbus Environmental Affairs, Airbus Operations <strong>GmbH</strong><br />
Expert<br />
DR. BERND KISILOWSKI<br />
joined the Environmental Affairs<br />
department of Airbus in<br />
2003. At present, he is Head<br />
of the Environment Germany<br />
organization and of the Corporate<br />
Environmental Industrial<br />
Operations department.<br />
He studied at the University<br />
of Rennes (France) and Rockefeller<br />
University (United States) and graduated in<br />
chemistry from the University of Hamburg. In 1997, he<br />
started his career at 3M, and after obtaining a Master’s<br />
degree in environmental law at the University of Lüneburg,<br />
he joined Airbus in Germany.<br />
Airbus Operations <strong>GmbH</strong><br />
Kreetslag 10, 21129 Hamburg, Germany<br />
Phone +49 40 74372222<br />
Email bernd.kisilowski@airbus.com · www.airbus.com<br />
Tracking and managing hazardous materials is crucial,<br />
and Airbus is working towards a systematic inventory of<br />
such materials. Airbus suppliers also have to comply with<br />
current regulations such as REACH and to anticipate future<br />
regulations and substance unavailability in order to avoid<br />
supply chain disruptions and ensure reliability of hazardous<br />
substance substitution by suppliers. The ultimate goal<br />
should be to progressively substitute the most hazardous<br />
materials by more environmentally friendly alternatives.<br />
The company<br />
Airbus is a leading aircraft manufacturer with over<br />
52,000 employees and a worldwide presence. The product<br />
line covers the full spectrum of four aircraft families from<br />
100-seat single-aisle aircraft to the largest civil airliner, the<br />
double-deck A380. In 2010, Airbus achieved a turnover of<br />
approximately 30 billion Euros, and it has secured more<br />
than 10,000 orders from some 300 customers worldwide.<br />
Airbus is an EADS company.<br />
S u p p l y Chain Management iii /2011 47
48<br />
<strong>AVIATION</strong> FORUM 2011<br />
Solving Challenges<br />
with our Customers<br />
Dr. Denise R. Rutherford, Vice President, 3M Aerospace<br />
Innovation is the art and science of<br />
applying creativity to develop practical<br />
and novel solutions<br />
It’s more than a way of developing products. Innovation<br />
is part of our DNA. We recognized early that doing business<br />
in new, smarter ways would not only create a more<br />
viable company – it could also enable us to meet our social<br />
responsibilities and reduce our impact on the environment.<br />
Today, we’re building on more than 70 years of practices<br />
that support economic, social, and environmental sustainability.<br />
3M’s technologies are being used by customers all<br />
over the world to enable them to meet their own environmental<br />
challenges with a view to the future. Innovation remains<br />
a key enabler to meeting current- and as yet unforeseen-new<br />
challenges.<br />
Sustainability is increasingly important<br />
to the aerospace market<br />
Sustainability can have significantly different meanings<br />
in different countries, and managing that can be a very<br />
complex process, from creating a product that is viable to all<br />
customers, all the way to meeting label requirements. One<br />
of the challenges for aerospace is the truly global nature of<br />
the market with tiers around the world competing and supplying<br />
parts for the same platform while needing to consistently<br />
conform to aerospace quality standards. Innovation<br />
in green and global supply chain management can range<br />
from new product designs to changes in documentation to<br />
novel shipping and receiving approaches.<br />
It can be challenging to make innovative changes in a<br />
market that is resistant to change. We work in an industry<br />
where people’s lives are at stake, and it is essential that our<br />
products perform at a certain level. As we become more and<br />
more aware of the need to reduce our environment impact,<br />
we have to balance that with long-time products that have<br />
produced years of flight data, the needs of our customers as<br />
well as the ROI for 3M.<br />
Developing new solutions is a key component of 3M’s<br />
sustainability strategy and our product portfolio is a living<br />
example of 3M’s expertise in inventing products for a better<br />
tomorrow. Ultimately, sustainability and innovation combined<br />
provide a strong competitive advantage.<br />
At 3M, we are guided by three strategic principles that<br />
make sustainability implicit in everything we do:<br />
S u p p l y Chain Management iii /2011<br />
Expert<br />
After completing her Ph.D.<br />
in Chemistry at Colorado<br />
State University, DR. RUTH-<br />
ERFORD joined 3M in 1989.<br />
She worked in research, new<br />
product development, Lean<br />
Six Sigma, and international<br />
business management prior<br />
to taking the assignment to<br />
lead 3M Aerospace business<br />
globally in 2008.<br />
3M Aerospace<br />
3M Center Bldg. 223-1N-14<br />
St. Paul, MN 55144<br />
USA<br />
Phone +1 651 736 3333<br />
Email drrutherford1@mmm.com<br />
web www.3M.com/aerospace<br />
n Economic Success: We build lasting customer relationships<br />
by developing differentiated, practical, and ingenious<br />
solutions to their sustainability challenges.<br />
n Environmental Stewardship: We provide practical solutions<br />
and products to address our environmental challenges<br />
for ourselves and our customers.<br />
n Social Responsibility: We engage key stakeholders in<br />
dialogue and take action to improve our sustainability<br />
performance.<br />
About 3M<br />
3M captures the spark of new ideas and transforms them<br />
into thousands of ingenious products. Our culture of creative<br />
collaboration inspires a never-ending stream of powerful<br />
technologies that make life better. 3M is the innovation<br />
company that never stops inventing. With $27 billion in<br />
sales, 3M employs about 80,000 people worldwide and has<br />
operations in more than 65 countries.
<strong>AVIATION</strong> FORUM 2011<br />
Supply Chain Management<br />
in the Aerospace Industry<br />
Mark Pearson, Global Managing Director of Accenture’s Supply Chain Management Practice<br />
Industry drivers and challenges<br />
To sustain high performance in the aerospace industry,<br />
companies must possess speed, flexibility and precision,<br />
characteristics that Accenture sums up as agility. Commerical<br />
and military players face a set of increasingly shared<br />
challenges that require an agile response. They do business<br />
in a multi-polar, networked world, where today’s<br />
customer maybe yesterday’s competitor and tomorrow’s<br />
supplier. Besides agility price competitiveness, supplier<br />
collaboration and integration as well as global reach remain<br />
key requirements to successfully operate in the aerospace<br />
market.<br />
Managing the n-tier Supply Chain<br />
While suppliers will control a larger part of the value<br />
chain the procurement role as a direct link towards the supplier<br />
base will become strategically more important. Due to<br />
the increasing work package complexity collaboration will<br />
need to go beyond direct supplier interaction. n-tier visibility,<br />
control and management become crucial capabilities to<br />
limit supply risk and drive continuous improvement.<br />
Sourcing and Risk Management<br />
To maintain their competitive position aerospace companies<br />
will need to adapt their current sourcing strategies.<br />
Whilst utilizing global market opportunities will become a<br />
necessity, managing related supply risks (as well as other<br />
risk components) will be a key challenge separating High<br />
Performers from other market players.<br />
Shifting to Services<br />
Aerospace and defense companies are changing from<br />
product-focused original equipment manufacturers to<br />
service-oriented original equipment providers, supplying<br />
not assets, but asset availability. To meet these changing<br />
requirements Capabilities-Based Lifecycle Management<br />
will become one of the crucial differentiation factors to keep<br />
market relevance. This big move needs a real transformation<br />
that affects how the companies think, design, develop,<br />
produce and sell; and they must fundamentally rethink the<br />
structure of their purpose and supply chain.<br />
Expert<br />
MARK PEARSON is the<br />
Global Managing Director<br />
of Accenture’s Supply Chain<br />
Management Practice having<br />
functional responsibility<br />
for 2,500 Supply Chain<br />
consultants. He has 23 years<br />
of experience in the area of<br />
Supply Chain Management.<br />
Mark has been responsible<br />
for the execution of Accenture’s Supply Chain Mastery<br />
research – one of the largest pieces of empirical research<br />
into High Performance Supply Chains.<br />
Accenture <strong>GmbH</strong><br />
Anni-Albers-Straße 11<br />
D-80807 München<br />
Tel +49 89 93081-68577<br />
Email mark.h.pearson@accenture.com<br />
web www.accenture.com<br />
The Company<br />
Accenture combines over three decades of experience<br />
and insight in the aerospace and defense industry with our<br />
extensive cross-industry functional and deep supply chain<br />
skills, and IT acumen to help our clients become high performance<br />
businesses.<br />
We offer a number of tailored industry solutions that<br />
help global companies and their partners. Accenture is a<br />
global management consulting, technology services and<br />
outsourcing company, with approximately 236,000 people<br />
serving clients in more than 120 countries. Combining unparalleled<br />
experience, comprehensive capabilities across all<br />
industries and business functions, and extensive research<br />
on the world’s most successful companies, Accenture collaborates<br />
with clients to help them become high-performance<br />
businesses and governments.<br />
S u p p l y Chain Management iii /2011 49
50<br />
<strong>AVIATION</strong> FORUM 2011<br />
China and India – Coping<br />
with the strategic challenge<br />
Dr. Gert Bruche, Professor of International Management, Berlin School of Economics and Law<br />
Strategic challenge<br />
After the turn of the millennium, globalization has<br />
reached a historic ‘inflection point’ which requires a fundamental<br />
realignment of business strategies towards the big<br />
emerging markets, especially China and India. In this context<br />
any large international company has to address four<br />
principal opportunities and challenges.<br />
Must be markets<br />
China and India represent key growth opportunities and<br />
the chance to amortize rising R&D costs for companies in<br />
sectors like aerospace or healthcare. For most large companies<br />
participation in these growth markets and achievement<br />
of strong market positions is not any more a mere option,<br />
but it will affect their chances of survival as independent<br />
entities. But even for SMEs the ‘Chindia question’ is a core<br />
strategic challenge which needs to be addressed.<br />
Cost-efficiency platforms<br />
In the last decades formerly vertically integrated supply<br />
chains have given way to more and more globally fragmented<br />
value networks. China as a manufacturing and<br />
India as a services hub have assumed pivotal positions in<br />
these global value networks. Large companies have to build<br />
and solidify their presence in these hubs via captive units<br />
and through long-term supply alliances. The capability to<br />
manage these distributed global networks efficiently has<br />
become a decisive competitive success factor.<br />
Innovation hubs<br />
Triggered by ‘market pull’, the shifts in manufacturing<br />
and sourcing and supported by significant investments of<br />
China and India into universities and R&D infrastructures<br />
a ‘new geography of innovation’ is on the rise. To cope with<br />
rising innovation costs and host Government’s trading of<br />
‘market access against technology’ Western companies<br />
have to adjust the global configuration of their R&D value<br />
chain. At the same time the control and protection of core<br />
knowledge assets becomes a key strategic task.<br />
Challenger homes<br />
In more and more industries firms from China and India<br />
rise from domestic champion status to become emerging mul-<br />
S u p p l y Chain Management iii /2011<br />
Workshop Leader<br />
DR. GERT BRUCHE, Professor<br />
of International Management,<br />
worked for the United<br />
Nations in Turkey, in a global<br />
senior management position<br />
and as Managing Director of<br />
China for Schering AG. He<br />
also served as Dean and Vice<br />
President of the Berlin School<br />
of Economics and Law. He<br />
specialises in international business strategy with a focus<br />
on emerging markets.<br />
Berlin School of Economics and Law<br />
Hochschule für Wirtschaft und Recht Berlin<br />
Badensche Str. 52, 10825 Berlin, Germany<br />
Phone + 49 16097805031<br />
Email gert.bruche@hwr-berlin.de<br />
web www.hwr-berlin.de/en/prof/gert-bruche<br />
tinationals. Some of them like Huawei in telecoms, Suntech in<br />
photovoltaic, or Mittal and Tata in steel play already in leading<br />
world market positions. Others like South China Rolling<br />
Stock Corporation in rail transport, COMAC in aerospace or<br />
Tata in BPO have ambitions to get there as soon as possible.<br />
Large Western companies must address this challenge by<br />
neutralizing home-base advantages of these challengers and<br />
by deciding whether they want to engage them in alliances or<br />
stay ahead in an increasingly aggressive competition.<br />
The Berlin School of Economics and Law<br />
The BSEL is among Germany’s leading universities of<br />
applied sciences specialised in private and public management.<br />
9000 students are taught in 50 programmes leading to<br />
Bachelor, M.A., M.Sc., L.L.M. or MBA degrees. The School<br />
is proud of its strong international profile reflected in more<br />
than 100 partnerships with universities all over the world<br />
and a range of international double degree programmes,<br />
amongst others with Chinese and Indian universities.
Globalizing the<br />
<strong>AVIATION</strong> FORUM 2011<br />
Aerospace Supply Chain:<br />
The EADS & Airbus approach<br />
Philippe Advani, Vice President, Head of EADS Airbus Global Sourcing Network<br />
Introduction<br />
As Western economies are still affected by one of the<br />
worst economic crises ever, the commercial aerospace industry<br />
has been astonishingly spared by it. Driven by the<br />
sustained growth of Asian Economies and the timely development<br />
of well positioned programmes, the Airbus order<br />
book has never been so full. In order to sustain this growth<br />
as well as to consolidate an optimal economic proposition,<br />
EADS remains steady-on-course with the ambitious globalization<br />
road-map it has set over the past years.<br />
Globalisation Drivers<br />
The Western Aerospace industry has been tightly knitted<br />
around its North American and European hubs. Till recently,<br />
very limited sourcing volumes were spread across<br />
the world, driven mainly by Market Access considerations.<br />
However, Value for Cost has emerged progressively as a<br />
leading driver for the globalisation of the aerospace industry.<br />
Access to Rare Resources (materials, engineering) and<br />
Minimization of risks such as currency fluctuations, geopolitical,<br />
factor cost inflation, loss of Intellectual Property and<br />
supply chain are additional globalisation drivers.<br />
Global Sourcing targets<br />
EADS has incorporated Global Sourcing targets in its top<br />
most strategic Road-map “Vision 2020” with the intention to<br />
source, whether directly or indirectly, 40 % of its spend, from<br />
beyond Western Europe by the end of the present decade.<br />
The EADS & Airbus approach<br />
In the case of Aerospace, one of the primary challenges<br />
is the maturity of the Supply Chain. The hurdle of technological<br />
complexity is compounded by stringent certification<br />
requirements. A second major hurdle is the size of the industry.<br />
Although it enjoys an aura of advanced technology<br />
and strategic value, its total turnover is a fraction of that<br />
of the Automotive Industry. A third issue relates to consistency<br />
with other aspects of procurement policy such as the<br />
overall consolidation of the supply chain.<br />
Expert<br />
PHILIPPE ADVANI, Vice-<br />
President, EADS & Airbus<br />
Global Sourcing Network,<br />
has held the positions of<br />
Managing Director EADS India<br />
and General Representative<br />
(China) for Alcatel SEL<br />
A.G. Philippe Advani graduated<br />
from Ecole Supérieure<br />
d’Electricité in Paris with a degree<br />
in Engineering and completed an MBA at INSEAD.<br />
He holds a degree in Chinese language and civilization.<br />
EADS France<br />
37, boulevard de Montmorency, 75016 Paris, France<br />
Phone +49 89 607-34085, Fax +49 89 607-34084<br />
Email philippe.advani@eads.net, web www.eads.com<br />
EADS & Airbus have put in place a set of strategic responses<br />
and organisational enablers to address these challenges.<br />
This includes both the mobilization of its current<br />
supply base as well as adapting its processes and organization.<br />
A dedicated organisation named “Global Sourcing<br />
Network” orchestrates and supports the preparation, focus<br />
and implementation of its globalisation road-map. Country<br />
Sourcing offices located in countries such as India, China<br />
and the USA cover the end-to-end procurement process in<br />
support of the central procurement organisations.<br />
The group is confident that, by focusing its efforts and<br />
setting up the right organisational support, it will improve<br />
its overall business proposition through Global Sourcing.<br />
The Company<br />
EADS is a global leader in aerospace, defence and related<br />
services. In 2010, the Group – comprising Airbus, Astrium,<br />
Cassidian and Eurocopter – generated revenues of € 45.8<br />
billion and employed a workforce of nearly 122,000.<br />
S u p p l y Chain Management iii /2011 51
52<br />
<strong>AVIATION</strong> FORUM 2011<br />
Globalization at Aerolia<br />
Mathieu Costes, Chief of Staff, CEO Office, AEROLIA,<br />
David Millot, Head of Tunisia Project Team, AEROLIA Operation<br />
Aerolia objective<br />
Created on Jan 01st 2009 from a carve-out of two former<br />
Airbus French plants, Aerolia Company is on its way to<br />
match its vision 2020 strategy during a global business increase<br />
timeframe. Main objective is to become Top-3 Aerostructure<br />
Risk Sharing Partners for OEMs, by diversifying<br />
its Customers Portfolio, moving to a real tier-one company<br />
delivering “plug & fly” work-packages and internationalizing<br />
its industrial footprints (Make and Buy).<br />
Diversify Customers Portfolio<br />
With a 100 % Airbus turnover at day one on Jan-2009,<br />
Aerolia gained two new customers: Bombardier, with<br />
“Global 7000/800” fully equipped center-fuselage and TPI<br />
with new plant opening support, Aerolia is on track. In parallel,<br />
Aerolia is developing new relationships with Boeing,<br />
Embraer and other OEM major actors.<br />
Deliver “plug & fly” work-packages<br />
A global concept in Aerostructures to offer a new set of<br />
services on products & businesses to our customers:<br />
n On Products, to deliver the right technological choice<br />
to optimize customer performances; and the adequate<br />
set of tools to match customer way to manage technical<br />
data.<br />
n On industrial model, to offer Customer Intimacy & Competitiveness.<br />
n On standards to Offer to our Customers Industrial Excellence,<br />
with full responsibility of fully equipped fuselage<br />
sections.<br />
Internationalize industrial footprints<br />
(Make and Buy)<br />
Major tier-1 and RSP’s are rated over several eco-efficiency<br />
key elements: a worldwide foot print is one of them.<br />
It aims at reaching several goals, such as pushing for natural<br />
hedging, balancing global logistic cost and integrating a<br />
competitive content, whilst managing a global reduction of<br />
carbon footprint. All those reasons push Aerolia to internationalize<br />
with a good balance between ‘local for local’ and<br />
‘local for global’ supply chain principles. Today, Aerolia is<br />
developing an industrial aeronautic park in Tunisia and<br />
new industrial premises in Canada. Suppliers are moving<br />
worldwide on the same path along Aerolia strategic supply<br />
chain development scheme.<br />
S u p p l y Chain Management iii /2011<br />
Experts<br />
MATHIEU COSTES was appointed<br />
as Chief of Staff at<br />
AEROLIA on April 2010. Following<br />
engineering graduation<br />
at “Ecole des Mines de<br />
Saint-Etienne” and a Master<br />
of Advanced Study in applied<br />
mathematics at “Polytechnics<br />
Institute of Toulouse”,<br />
Mathieu worked 13 years at<br />
Merck & Co Inc., at the French Nuclear Authoritiy, at<br />
Thomson-CFS/Thales then Airbus SAS.<br />
Mathieu COSTES, Chief of Staff, CEO office<br />
Aerolia, Toulouse site<br />
13 rue Marie-Louise Dissart<br />
31 027 Toulouse, France<br />
Phone +335 81 91 40 10<br />
Fax +335 81 91 40 05<br />
DAVID MILLOT joined AER-<br />
OLIA company since its creation<br />
on January 2009. Following<br />
engineering graduation<br />
at “Ecole Nationale des Arts<br />
et Métiers”, David worked<br />
for 10 years at AIRBUS SAS,<br />
Meaulte site, having several<br />
experiences on the same industrial<br />
site (manufacturing,<br />
costing and head of project management). He became in<br />
2009, with creation of AEROLIA SAS, the project manager<br />
of industrial aeronautic park in Tunisia.<br />
David MILLOT, Head of Tunisia Project<br />
Aerolia, Méaulte site<br />
BP 70201<br />
80 302, Albert, France<br />
Phone +333 22 64 30 63<br />
Fax +333 22 64 36 67
<strong>AVIATION</strong> FORUM 2011<br />
Globalization of Services<br />
Wolfgang-Joachim Schmälzle, General Manager of Sales & Business Development,<br />
Hönigsberg & Düvel Datentechnik <strong>GmbH</strong><br />
Experiences & Challenges within<br />
H&D International Group<br />
After several years of international experience in developing<br />
our subsidiaries in the Czech Republic, Mexico and<br />
the U.S. we have established a stable base and competence<br />
for global project and service delivery. The next major step<br />
in our company’s growth strategy is to support our focus<br />
customers with more subsidiaries in emerging markets.<br />
Our challenging business demands –<br />
derived from our clients<br />
n Delivery of innovation potentials and resources for product<br />
development & testing<br />
n Professional Workplace Management for employees (different<br />
roles, increased mobility & collaboration, security)<br />
n Implementation of business oriented robust logistics and<br />
sales & service solutions with capacity & performance<br />
management improvements (KPI’s).<br />
n Expansion into emerging markets to support globalization<br />
and corporate strategy incl. roll-out projects<br />
n Local cost competitiveness, global overall business ability<br />
enhanced with local content services & solutions are<br />
our success factors.<br />
Our Approach<br />
Our experiences in international projects and our global<br />
presence close to our costumers’ main business locations<br />
enable us to fulfill the demands of corporate business – in<br />
line with the strategies of our major customers. We focus on<br />
Engineering Services for aerospace industries, global IT infrastructure<br />
projects, corporate SAP development & testing<br />
and Shopfloor IT services (IT & automation).<br />
Global Strategy Implementation<br />
A well derived strategic decision, a good team approach<br />
and the full commitment of our complete management<br />
board is essential for us, if we enter a new market to gain<br />
best leverages of our investments. To ensure optimal results<br />
of business and IT-services in different local contexts, further<br />
elements of differentiation are obligatory.<br />
Overall we optimize and enhance our industry services<br />
and solutions portfolio with individualized customer services<br />
in order to supply high quality life cycle management<br />
services for infrastructures and applications for our custom-<br />
Expert<br />
WOLFGANG-JOACHIM<br />
SCHMÄLZLE was appointed<br />
General Manager of Sales &<br />
Business Development at<br />
H&D International Group in<br />
2009 and is in charge of developing<br />
existing and new<br />
customers’ business and<br />
lead H&Ds customer-centric<br />
growth. Following graduation<br />
from the University of Mannheim (Business Administration)<br />
he began his career at Hewlett-Packard.<br />
Hönigsberg & Düvel Datentechnik <strong>GmbH</strong><br />
John-F.-Kennedy-Allee 62<br />
38444 Wolfsburg<br />
Germany<br />
Phone +49 5361 30856-0<br />
Fax +49 5361 30856-29020<br />
Email wolfgang-joachim.schmaelzle@hud.de<br />
web www.hud.de<br />
ers. To improve efficiency and effectiveness significantly is<br />
important for us! Therefore we fully concentrate on moving<br />
& aligning Business- and CMMI-Level on Stage 4 using agile<br />
project management methods.<br />
The company<br />
H&D International Group is an owner-led IT & Services<br />
Provider with about 1400 employees and global project<br />
presence. International subsidiaries are set up in the Czech<br />
Republic, Mexico and the U.S. Turnover in 2010 was above<br />
60 Mio Euro. The service offering portfolio for the aviation<br />
industry contains mainly Consulting, Training, Implementation,<br />
Software Development & Testing, Infrastructure<br />
& Application Lifecycle Services. Engineering Services<br />
(DMU, CAx, CAE) and our logistics solutions are also very<br />
important offerings for this industry. Our experts are able<br />
to deliver design, development, optimization and support<br />
services within the business processes.<br />
S u p p l y Chain Management iii /2011 53
54<br />
<strong>AVIATION</strong> FORUM 2011<br />
Challenges<br />
Our customers expect nothing less than on time on qu-<br />
Multinational enterprises are facing challenges as soon as it<br />
comes to local guidelines and regulations per country. Especially<br />
for IT and telecommunication projects across the border<br />
companies need to understand and follow guidelines<br />
and processes that differentiate per country. The in-time<br />
delivery and implementation of IT and telecommunication<br />
services are crucial and a key of success for a company to<br />
launch new products or projects. Hence local guidelines,<br />
regulations and process in a country or area can be an unforeseen<br />
barrier for enterprises.<br />
Solution<br />
Local Projects –<br />
Global Successes<br />
John Hammond, Vice President for EMEA Business Network Solutions, NTT Europe<br />
As one of the leading global ICT providers, NTT Communications<br />
supports enterprises from first setting foot in<br />
a foreign country to consolidating already established presences<br />
– helping with everything from data centre and office<br />
locations to IT site audits, from how to behave in a business<br />
meeting to compliance, tax and import regulations.<br />
NTT provides a flexible network and ICT infrastructure<br />
backbone that acts as a secure gateway to the world’s<br />
most economically vibrant regions. Equally important is<br />
the in-country expertise – especially in the Asian region.<br />
NTT Com can navigate the minefield of doing business in<br />
a foreign land, advising on everything from data centres to<br />
business etiquette and local regulations.<br />
Alongside this, the extensive and experienced European<br />
organisation of NTT Europe, with local offices in 10 countries,<br />
provides local account and technical support to ensure<br />
smooth planning and co-ordination of projects at all<br />
levels.<br />
Voice of Customer Lufthansa Systems<br />
“It is sometimes challenging to enhance the communication<br />
infrastructure in the Asia-Pacific region. Not all<br />
telecom operators meet our requirements. We compared<br />
several communication carriers. Our focus is that the carrier<br />
should be financially stable, it should have low possibility<br />
of a merger, which often weakens service levels, and<br />
it should be able to provide consistent service for the long<br />
term. In addition, the provider should have a good record<br />
of achievements in global business, and should have cut-<br />
S u p p l y Chain Management iii /2011<br />
Expert<br />
JOHN HAMMOND is the<br />
Vice President for EMEA<br />
Business Network Solutions<br />
at NTT Europe, part of<br />
the NTT Communications<br />
Group. In his position he is<br />
responsible for the global development,<br />
deployment and<br />
management of telecoms and<br />
IT services for multinational<br />
enterprises. He received BSc. and MSc. Engineering<br />
Degrees from Trinity College Dublin and a Marketing<br />
Degree from the Marketing Institute of Ireland.<br />
NTT Europe Ltd.<br />
3rd Floor, Devon House,<br />
58-60 St Katharines Way, London, E1W 1LB, UK<br />
Phone +44 207 977 1019<br />
Email john.hammond@ntt.eu<br />
web www.eu.ntt.com<br />
tingedge and high technology of its own. NTT Communications<br />
is qualified in all these fields.”<br />
Mr. Bardo Werum, Vice President, Cross Industries &<br />
Operations, Lufthansa Systems.<br />
About NTT Communications<br />
As Global ICT Partner, NTT Communications offers a<br />
broad spectrum of services. These include global networking,<br />
security, hosting, voice, data and IP services, cloud<br />
computing and IT management solutions as well as IT services,<br />
provided by NTT’s Tier 1 IP backbone in over 150<br />
countries.<br />
NTT Communications is a wholly owned subsidiary<br />
of Nippon Telegraph and Telephone (NTT) Corporation,<br />
one of the world’s largest telecommunications companies<br />
– ranked 31st in the Global Fortune 500. Part of the NTT<br />
Group are also companies as Cirquent, Dimension Data,<br />
Integralis and itelligence.
Perspectives for Aircraft<br />
Perspectives for Aircraft Design and<br />
Manufacturing<br />
Our customers expect nothing less than on time on<br />
quality deliveries of their aircraft. In an ever changing and<br />
challenging economical and ecological environment their<br />
permanent focus is on efficiency, productivity and reduced<br />
environmental footprint of their aircraft operations. Consequently<br />
they strongly press for stretched step changes<br />
in performance and cost improvements through most advanced<br />
and innovative technologies and comprehensive<br />
services.<br />
With a strong customer focus, Airbus has emerged over<br />
the past decade to the world leader in aircraft design and<br />
manufacturing. Actual Airbus output is 500+ aircraft per<br />
annum, with a conservatively forecasted market demand<br />
suggesting even higher rates to be achieved during this decade.<br />
Building more than two A320 aircrafts per day requires a<br />
fundamental transformation in the way of working as well<br />
as in the methods and tools used. Successful adaptation<br />
from the automotive industry best practices are showing<br />
promising opportunities. This leads to simplification of<br />
increasingly complex constellations in design and supply<br />
chain, strict discipline in standardisation and modularization,<br />
whilst securing sufficient individualisation for the customers<br />
in the visible cabin area.<br />
The clear focus of Airbus on aircraft architecture and integration<br />
requires a different approach in collaboration and<br />
integration of suppliers into the development and manufacturing<br />
process. Strong consolidation on first tier suppliers,<br />
professional and collaborative project execution with<br />
managed risk control, definition of new quality standards,<br />
aligned industrial principles like lean operating systems or<br />
synchronised research and technology strategies are just a<br />
few consequences and interesting opportunities at the same<br />
time.<br />
Without question new challenges and standards for cost<br />
effectiveness and competitiveness will impact our business<br />
model, as new players are preparing their entry into the<br />
arena. Anticipating customer needs, Airbus will deliver innovative<br />
solutions and turnkey support and services for<br />
efficient operation of our products.<br />
With the customers in mind and the passengers at heart,<br />
the basics remain simple: All contributors shall deliver on<br />
time on quality every time. To stay in the leading position<br />
however further ingredients need to be added, that are:<br />
evolution towards a “partnership“ model, based on bench-<br />
<strong>AVIATION</strong> FORUM 2011<br />
Design and Manufacturing<br />
Mario Heinen, EVP, Center of Excellence Fuselage and Cabin, Airbus Operation <strong>GmbH</strong><br />
Dinner Speaker<br />
MARIO HEINEN is EVP of<br />
the transnational Center of<br />
Excellence Fuselage and Cabin<br />
for all aircraft programs<br />
since 2008. In this function<br />
he is responsible for the design,<br />
the assembly and the<br />
system installation of all fuselage<br />
sections. In previous<br />
positions Mario Heinen was<br />
Head of A380 Programme, A320 Programme and Airbus<br />
Delivery Centre. After completing his studies in<br />
Aeronautical Engineering Mario Heinen started his career<br />
as Engineer at Lufthansa, where he held different<br />
Manager positions in Engineering and Maintenance<br />
Operations. He was General Manager Aircraft Maintenance<br />
at Lufthansa Technik Frankfurt before he joined<br />
Airbus in 1999.<br />
Airbus Operations <strong>GmbH</strong><br />
Kreetslag 10, 21129 Hamburg<br />
Germany<br />
Phone +49 40 74381134<br />
Email Mario.Heinen@airbus.com<br />
web www.airbus.com<br />
mark performance, enhanced quality standards, sustained<br />
reliability, adapted reactivity and world class program execution.<br />
The company<br />
Airbus is a leading aircraft manufacturer with over<br />
52.000 employees and a worldwide presence. The product<br />
line covers a full spectrum of four aircraft families<br />
from a 100-seat single-aisle to the largest civil airliner, the<br />
doubledeck A380. In 2010, Airbus achieved a turnover of<br />
around 30bn Euros, and it has captured more than 10.000<br />
orders from around 300 customers around the world. Airbus<br />
is an EADS company.<br />
S u p p l y Chain Management iii /2011 55
56<br />
Program<br />
S u p p l y Chain Management iii /2011
<strong>AVIATION</strong> FORUM 2011<br />
S u p p l y Chain Management iii /2011 57
Rocking the Hybrid.<br />
Der Touareg.<br />
Der erste<br />
Ausgestattet mit optionalen Technologien wie der dynamischen Fernlichtregulierung<br />
„Dynamic Light Assist“, dem Spurhalteassistenten „Lane Assist“ oder der Distanzregelung<br />
ACC nimmt der Touareg seinem Fahrer viele Dinge ab, die das Fahren anstrengend<br />
machen können. Schließlich soll Sie nichts davon ablenken, hinter dem<br />
Steuer eines Autos zu sitzen, dessen außergewöhnlich leistungsstarker und umweltschonender<br />
Hybrid*-Antrieb jede Strecke in ein unvergessliches Erlebnis verwandelt.<br />
*Touareg, V6-TSI Hybrid, 245 kW (333 PS) und 34,3 kW (46 PS), Kraftstoffverbrauch, l/100 km, innerorts 8,7/außerorts 7,9/<br />
kombiniert 8,2; CO2-Emission, kombiniert 193 g/km. Gemäß RL 1999/100/EG, abhängig von Fahrweise, Straßen- und<br />
Verkehrsverhältnissen. Abbildung zeigt Sonderausstattung gegen Mehrpreis.<br />
www.volkswagen.de<br />
der mit Adrenalin fährt.
<strong>AVIATION</strong> FORUM 2011<br />
Supply Chain Management<br />
at Airbus<br />
Dr.-Ing. Klaus Richter, Executive Vice President Airbus Procurement<br />
Supported by the overall current economic situation, the<br />
2010 financial year results at Airbus demonstrated some<br />
substantial achievements: Airbus again set a new record<br />
with 510 civil aircraft deliveries; furthermore, the market recovery<br />
was reflected in 574 new orders (net). The year 2011<br />
has started very positively for the company, in particular<br />
with the success of the A320neo with now over 1,000 commitments<br />
in the order book since its launch. In an industry<br />
outlook through 2030, Airbus’ latest global market forecast<br />
suggests that – with air traffic supposed to more than double<br />
in the coming two decades – more than 26,900 new passenger<br />
aircraft will be needed to meet the rising demand;<br />
deliveries of single-aisle aircraft being the most significant<br />
in terms of volume and value.<br />
Efficient supply chain management for these expected<br />
volumes will require – considering as well the size that<br />
Airbus represents on work packages for systems and parts<br />
suppliers – that our partners meet new challenges in terms<br />
of capacity management and performance. In addition to<br />
that, both financial and management capacity will become<br />
increasingly important.<br />
New operating environment &<br />
challenges<br />
Positioning and re-orienting procurement at Airbus can<br />
be put in the context of the overall challenging environment<br />
for the company: globalisation, new competitors, minimisation<br />
of currency exchange risks and the management of<br />
large-scale projects. At the interface to suppliers, enhanced<br />
competences are required in the process chain: In addition<br />
to innovation potential, consolidation of the supply chain,<br />
quality requirements and global orientation, the partners of<br />
tomorrow will have to focus more on the industrialization<br />
of processes. Furthermore, when comparing the sector to<br />
the automotive industry, there is a need to further orient<br />
towards series production.<br />
Global Sourcing<br />
When transforming aircraft production into a global business,<br />
the new emerging markets gain in importance compared<br />
to the traditional ones in Europe and the US. This trend<br />
is reflected in the future Airbus procurement spend profile: In<br />
general, the global spend will double from US$30bn in 2010<br />
to more than US$60bn beyond 2020. The so-called “rest of the<br />
Speaker<br />
DR.-ING. KLAUS RICHTER<br />
was appointed EVP Procurement<br />
at Airbus in 2007 and<br />
is in charge of all procurement<br />
across the entire Airbus<br />
organisation .<br />
Following graduation from<br />
the Technical University of<br />
Munich in mechanical engineering<br />
and two years of research<br />
in the USA, Klaus Richter began his professional<br />
career with McKinsey in 1993 until he joined the BMW<br />
Group in 2003 where he was Senior Vice President Materials<br />
Purchasing in his last position.<br />
Airbus S.A.S.<br />
1 rond-point Maurice Bellonte<br />
31707 Blagnac Cedex<br />
France<br />
Phone +33 5 61 93 33 33<br />
Email klaus.k.richter@airbus.com<br />
web www.airbus.com<br />
world” outside of Europe and the US will have a significant<br />
share, for example through growing volumes from China<br />
(aerostructure work packages for the series programmes).<br />
The Airbus procurement organisation reflects this through<br />
reinforced support of the regions and the establishment of<br />
so-called Country Sourcing Offices, such as India and China.<br />
The company<br />
Airbus is a leading aircraft manufacturer with over<br />
52.000 employees and a worldwide presence. The product<br />
line covers a full spectrum of four aircraft families from a<br />
100-seat single-aisle to the largest civil airliner, the doubledeck<br />
A380. In 2010, Airbus achieved a turnover of around<br />
30bn Euros, and it has captured more than 10.000 orders<br />
from around 300 customers around the world. Airbus is an<br />
EADS company.<br />
S u p p l y Chain Management iii /2011 59
60<br />
<strong>AVIATION</strong> FORUM 2011<br />
Hamburg –<br />
The place for aviation<br />
State Councillor Dr. Bernd Egert, Free and Hanseatic City of Hamburg<br />
Thinking in new dimensions<br />
Hamburg offers competences covering all facets of aircraft<br />
construction, aircraft maintenance and airport operations.<br />
Together with the three major companies – Airbus<br />
Deutschland <strong>GmbH</strong>, LufthansaTechnik AG and Flughafen<br />
Hamburg <strong>GmbH</strong> – more than 300 small and medium-sized<br />
firms together with the technological and scientific institutions<br />
make contributions to the know-how. That makes<br />
Hamburg a leading location for civil aviation world-wide.<br />
The construction of the Airbus A380 gives Hamburg as<br />
a place for aviation a share in an internationally outstanding<br />
project: the development, construction and operation<br />
of this wide-bodied aircraft are hitherto the greatest challenges<br />
faced by the aircraft industry, suppliers and aircraft<br />
operators. Another outstanding aspect for Hamburg as a<br />
place for aviation is the sole responsibility for the development<br />
and construction of the A380 cabin. The construction<br />
of the A380 also has a positive effect on the metropolitan<br />
region of Hamburg. The Airbus plants in Stade as centre of<br />
competence for CFRP and in Buxtehude for in-flight entertainment<br />
play a major role in the programme.<br />
Hamburg – The place for aviation.<br />
At a glance<br />
n An aviation tradition of more than 100 years with today<br />
more than 39,000 employees,<br />
n three core companies: Airbus, Lufthansa Technik, Hamburg<br />
Airport,<br />
n supply chain with 300 aviation suppliers (SMEs) with<br />
distinct diversification,<br />
n a continuously growing scientific landscape with five<br />
universities focussing on basic research and practical<br />
applications in aviation technology (University of Applied<br />
Sciences HAW Hamburg, Hamburg University<br />
of Technology TUHH, University of Hamburg, Helmut<br />
Schmidt University, University of Applied Sciences FH<br />
Wedel),<br />
n two research centres (Technology Centre Hamburg<br />
Finkenwerder THF, Centre for Applied Aircraft Research<br />
ZAL) as well as two institutes of the German Aerospace<br />
Centre DLR,<br />
n qualification centre for professions in aviation technology;<br />
dual training at State Tech-nical School for Production<br />
Engineering and Aircraft Technology (G15); private<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
State Councillor DR. BERND<br />
EGERT was appointed State<br />
Councillor at the Ministry<br />
for Economics, Transport<br />
and Innovation (concerned<br />
with the economy and innovation)<br />
on the 24th of March<br />
2011. Before that Dr. Egert<br />
was at the Ministry of Economics<br />
and Labour Affairs of<br />
the Free and Hanseatic City of Hamburg, head of the<br />
Office for the Economy, Port and Technology, , comprising<br />
departments for: the port, logistics, aviation/<br />
industry, technology+innovation/commerce, services,<br />
craft trades. Dr. Bernd Egert has obtained the academic<br />
degree “Diplom-Physiker”.<br />
Dr. Bern Egert<br />
State Secretary<br />
Free and Haanseatic City of Hamburg<br />
Alter Steinweg 4<br />
D-20459 Hamburg<br />
Phone +49 40 42841-1855<br />
Email Bernd.egert@bwvi.hamburg.de<br />
web www.bwvi.hamburg.de<br />
basic and advanced training; technical tertiary education;<br />
corporate learning location co-operation at the<br />
Hamburg Centre of Aviation Training HCAT,<br />
n leading edge cluster of the Federal Republic of Germany<br />
with focussed research pro-jects in the strategy for “a<br />
new kind of aviation”: more economic, more ecologic,<br />
more comfortable, more reliable, and more flexible<br />
n powerful and communicative network of industry partners,<br />
public authorities, associations, universities, chambers,<br />
employers and workers organisations,<br />
n networking of German regional aerospace organisations<br />
and international aerospace organisations in the EACP<br />
European Aerospace Cluster Partnership.
Challenges ahead of<br />
The German Aerospace Industries<br />
Association (BDLI)<br />
The BDLI with more than 190 members represents the interests<br />
of an industrial sector, which is a significant driver of<br />
national economic growth. Our industry creates and safeguards<br />
highly-skilled jobs for Germany, combines almost<br />
all strategic key technologies and achieved a turnover of<br />
24.7 billion euros with a directly employed labor force of<br />
around 95,400 in 2010.<br />
SME-dominated, national industry<br />
supplier landscape<br />
The landscape of German Aerospace companies is dominated<br />
by the OEMs Airbus, Eurocopter and Cassidian and<br />
a large basis of SMEs. These companies are currently facing<br />
diverse industrial perspectives.<br />
Defense-related business is currently facing a severe<br />
downturn. This is creating a substantial crisis for those<br />
SMEs in Germany who are specialized on development,<br />
production or support of components for military aircraft<br />
systems.<br />
On the opposite, due to a quickly-growing global demand,<br />
the civil aircraft industry is envisaging an excellent<br />
long-term perspective. This goes along with a range of challenges<br />
such as ramp-up, consolidation, globalization, cost<br />
pressure, the euro-dollar ratio, to name only a few of them.<br />
It is obvious that there will be a shift in the whole industrial<br />
supply chain – not only from OEM to tier1.<br />
Risk & revenue partnership<br />
OEMs need to define their role and strategy and stay<br />
with it for a reliable period of time. Airbus, for example,<br />
chooses a “New Systems Policy” (NSP), positioning itself as<br />
a global leader in air transport systems integration, resulting<br />
in a down flow of responsibilities and modular expertise<br />
into a cascaded global supply chain. This implies the<br />
bearing of immediate risks both by OEMs and suppliers,<br />
but also of long-term dependencies on the OEM side.<br />
Risk reduction, fair risk and revenue partnership models<br />
and tailored contracting are key issues for all involved parties.<br />
Otherwise, specialized SME might exit aerospace business,<br />
creating process-critical problems on the OEM side.<br />
<strong>AVIATION</strong> FORUM 2011<br />
the national supply chain<br />
Dietmar Schrick, Managing Director, German Aerospace Industries Association, BDLI<br />
Speaker<br />
DIETMAR SCHRICK is Managing<br />
Director of German<br />
Aerospace Industries Association<br />
(BDLI). Before changing<br />
to BDLI, he was Member of<br />
the Executive Board of EADS<br />
Military Air Systems, Director<br />
of Manching plant and of<br />
Dornier Flugzeugwerft. He<br />
had several leading positions<br />
in Business Development, Marketing and Foreign Relations<br />
within MBB, DASA and EADS. Dietmar Schrick<br />
holds a degree in Engineering and a degree in Business<br />
Administration.<br />
Bundesverband der Deutschen Luft- und Raumfahrtindustrie<br />
e.V. (BDLI)/ German Aerospace Industries Association<br />
ATRIUM Friedrichstrasse 60<br />
D-10117 Berlin · Germany<br />
Phone +49 30 206140-10 · Fax +49 30 206140-12<br />
Email schrick@bdli.de · web www.bdli.de<br />
All links of the value chain will have to exchange expectations<br />
and needs, in order to create a competitive set-up to<br />
succeed in a cyclic volatile aerospace business.<br />
Innovation, consolidation<br />
The BDLI actively moderates this process on different<br />
levels, for example through representation of the supplier<br />
industry in its board, by means of eye-level platforms for<br />
OEMs and suppliers within the BDLI, through dedicated<br />
working groups for engineering service suppliers and<br />
through specific research on the national supplier segment.<br />
Suppliers will have to further consolidate in Europe and<br />
Germany, as only innovative capabilities will enable suppliers<br />
for long-term partnerships with OEMs. It is the right<br />
time now for this symposium to take up one of the biggest<br />
future issues of our industry.<br />
S u p p l y Chain Management iii /2011 61
62<br />
<strong>AVIATION</strong> FORUM 2011<br />
Strategic Outlook at Airbus:<br />
Delivering the Future<br />
Christian Scherer, Executive Vice-President Airbus Strategy and Future Programmes<br />
Initial situation<br />
Despite two difficult downturns in recent aviation history,<br />
the sector managed to recover quickly, proving the<br />
importance for the world’s business and people’s day to<br />
day lives. Airbus recently published the 2011 Global Market<br />
Forecast which suggests that traffic will more than double<br />
in the coming 20 years as aviation becomes more accessible<br />
to those in emerging markets as well as in Asia, Europe and<br />
North-America.<br />
Airbus, along with its suppliers, is committed to continue<br />
innovating to improve the whole flying experience<br />
for passengers, and to reduce the cost for airlines while decreasing<br />
our environmental footprint.<br />
Growing world passenger fleet<br />
The world’s passenger aircraft fleet will grow from<br />
15,000 in 2011 to over 31,000 by 2030. In the meantime,<br />
10,500 aircraft from the existing fleet will be replaced with<br />
more eco-efficient models. Of these, 3,400 will be recycled<br />
back into passenger service while 2,200 aircraft should also<br />
be converted to freighter.<br />
Global demand is increasing and<br />
diversifying<br />
The GMF predicts that the greatest demand for passenger<br />
aircraft will come from airlines in the US, the People’s<br />
Republic of China and Germany, with a mix of global, lowcost<br />
and charter airlines. In addition the world’s airlines will<br />
require about 5000 smaller aircrafts, either jet or turbo-prop<br />
to serve regional demand. Globally, deliveries of single-aisle<br />
aircraft are the most significant in terms of volume and value,<br />
with these aircraft flying 80 % of global seats. The twin-aisle<br />
segment can operate domestic, regional and inter-continental<br />
routes, performing a key role in connecting the mega-hubs<br />
where the A380 is promised to a great future, to secondary<br />
airports. The A350XWB is set to soon excel in that role.<br />
The company<br />
Airbus is a leading aircraft manufacturer with over<br />
52.000 employees and a worldwide presence. The product<br />
line covers a full spectrum of four aircraft families from a<br />
100-seat single-aisle to the largest civil airliner, the double-<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
CHRISTIAN SCHERER was<br />
appointed Executive Vice<br />
President, Head of Strategy<br />
and Future Programmes in<br />
September 2007. He is in<br />
charge of defining Airbus’<br />
long term strategic objectives<br />
in different areas such<br />
as analysis of the market environment<br />
and research of<br />
trends and evolutions, product policy and development<br />
of future programmes, industrial strategy, international<br />
partnerships and cooperation programmes.<br />
He holds an MBA from the University of Ottawa in<br />
international marketing and a degree from the Paris<br />
Business School (ESCP) in organisation and management<br />
information systems.<br />
Airbus S.A.S.<br />
1 rond-point Maurice Bellonte, 31707 Blagnac Cedex,<br />
France<br />
Phone +33 5 61 93 33 33<br />
Email christian.scherer@airbus.com<br />
web www.airbus.com<br />
deck A380. In 2010, Airbus achieved a turnover of around<br />
30bn Euros, and it has captured more than 10.000 orders<br />
from around 300 customers. Airbus is an EADS company.<br />
MEDIA KITS<br />
Download unter www.ipm-scm.com<br />
<strong>AVIATION</strong>
Supply chain solutions<br />
for the after-market<br />
August Wilhelm Henningsen, Chairman of the Executive Board, Lufthansa Technik AG<br />
Challenges of starting a new airline<br />
To start a new airline a great number of tasks have to be<br />
worked out and solved before the first revenue flight can<br />
take off.<br />
Besides defining the target market and creating a workable<br />
business case the airline has to select the right aircraft,<br />
it has to hire licenced flight crews and it must establish a<br />
certified maintenance organization before it will receive an<br />
Aircraft Operation Certificate (an AOC) from the airworthiness<br />
authorities.<br />
Beginning with the start-up phase Lufthansa Technik<br />
supports airline customers all the way along to a mature<br />
operation – with engineering, line maintenance and material<br />
supply services. The capabilities and experience in<br />
serving a large number of airlines such as Lufthansa enables<br />
Lufthansa Technik to deliver such a support successfully<br />
on a global scale. Using these services enables any<br />
new airline to obtain its certification in a very time-efficient<br />
and secure way.<br />
Relying on such a compact start-up support, the airline<br />
only has to employ a very limited number or even no own<br />
engineering and technical personnel at all to get started.<br />
Experienced engineers and mechanics will be assigned by<br />
Lufthansa Technik. This saves time and money for the new<br />
airline, at the same time ensuring operational performance<br />
at the level of a well-established airline.<br />
Besides the availability of qualified personnel a seamless<br />
supply of consumable and rotable material (components)<br />
has to be available from day one.<br />
Lufthansa Technik is holding a sizeable material stock<br />
to guarantee the reliable operation of its customers. This<br />
stock is equally shared (pooling) between all customers. All<br />
clients pay a lease fee to have access to the pool. By this, the<br />
customers avoid major investments in own material stocks.<br />
To minimize the size and cost of this material pool, Lufthansa<br />
Technik invested heavily into component repair<br />
capabilities over the last decades to minimize turnaround<br />
times in the repair process.<br />
A high-performance global logistic supply chain guarantees<br />
shortest replenishing times to the local warehouses of<br />
Speaker<br />
<strong>AVIATION</strong> FORUM 2011<br />
AUGUST WILHELM<br />
HENNINGSEN is Chairman<br />
of the Executive Board<br />
of Lufthansa Technik AG.<br />
Prior to assuming this position<br />
on January 1, 2001, Mr<br />
Henningsen was in the Board<br />
responsible for the LHT<br />
product and services activities.<br />
He had become a member<br />
of LHT’s Executive Board on April 1st, 2000. Mr.<br />
Henningsen studied mechanical engineering with focus<br />
on aeronautics at Brunswick Technical University.<br />
Lufthansa Technik AG<br />
Weg beim Jäger 193<br />
22335 Hamburg<br />
Germany<br />
Phone +49 40 50703356<br />
Email hamtvv@lht.dlh.de<br />
web www.lufthansa-technik.com<br />
the customers. This is supported by a state-of-the-art EDP<br />
system which provides all data concerning asset distribution,<br />
material tracking and tracing as well as all relevant<br />
cost information.<br />
The described support and supply services are proven in<br />
global operations.<br />
About Lufthansa Technik<br />
The Lufthansa Technik Group, with 32 subsidiaries and<br />
more than 26,000 employees worldwide, is one of the leading<br />
manufacturer-independent providers of services for the<br />
aviation industry. Lufthansa Technik is licensed internationally<br />
as a repair, production and development enterprise.<br />
The Group’s portfolio encompasses the entire spectrum of<br />
services in the areas of maintenance, repair, overhaul, modification<br />
and conversion, engines and components.<br />
S u p p l y Chain Management iii /2011 63
64<br />
<strong>AVIATION</strong> FORUM 2011<br />
Consolidation.<br />
Risks and Advantages –<br />
A practical approach<br />
Olivier Cauquil, Senior Vice President, Procurement Strategy & Business Operations, Airbus<br />
Drivers of supply chain consolidation<br />
The industrial approach of the major Aircraft manufacturers<br />
has significantly evolved over the past 20 years. Many<br />
factors have driven them to increase out-sourcing. The Airbus<br />
cost structure has actually evolved from a 50-50 % make<br />
and buy balance in the early 90’s to close to 80 % of procured<br />
items in the aircraft content today. The management of resources<br />
has been the first driver.<br />
The huge increase in the demand and hence in the aircraft<br />
production volume has led Airbus to rethink the relationship<br />
with its supply base. Lower volumes could cope with<br />
tactical (build-to-print) subcontracting. Delivering over 500<br />
aircraft yearly can only be envisaged with integrated components<br />
procurement. In parallel the Airbus product range<br />
has been significantly broadened. Handling several developments<br />
in parallel has only been possible by transferring<br />
some engineering tasks to suppliers (design and build). Going<br />
further, Airbus has divested part of its Aero-structure<br />
activity, thus creating big design and build partners, integrated<br />
into airframe design loops and configuration management<br />
processes within an Extended Enterprise model.<br />
Besides workforce and skills, the financial resources are<br />
also a major hurdle in launching a new airplane. The set-up<br />
of an aircraft programme business case relies on the participation<br />
of suppliers acting as risk-sharing partners.<br />
The quest for a sustainable position on the market has<br />
driven the set-up of a more collaborative way of working<br />
with a narrowed set of suppliers.<br />
Reducing the time-to-market and opening the door to<br />
suppliers design innovation opportunities is key to maintaining<br />
competitiveness. Common R&D projects, earlier selection<br />
for broader work packages are the main drivers of<br />
this new approach.<br />
Finally, the vertical integration of procured goods has been<br />
a significant contributor to production lead time reduction.<br />
The evolution of all these relationships has resulted in<br />
supply chain consolidation. This consequently raises a legitimate<br />
question for many suppliers: how to maintain and<br />
develop their business in this fast evolving environment?<br />
There is no single and universal answer. We will, however,<br />
provide some ideas and comments that may help find<br />
the way forward.<br />
S u p p l y Chain Management iii /2011<br />
Expert<br />
OLIVIER CAUQUIL is Senior<br />
Vice-President, Strategy<br />
and Business Operations at<br />
Airbus, based in Toulouse,<br />
France. He has held positions<br />
in the field of Information Systems<br />
and Industrial Organisation<br />
Management, and has accumulated<br />
an extensive experience<br />
of Procurement due to<br />
the positions held as Avionics Procurement Director and<br />
Vice President Equipments and Systems Procurement at<br />
Airbus. He studied Economics at Toulouse University<br />
and is a graduate of the Toulouse Business School.<br />
Airbus Central Entity<br />
Phone +33 562 118639, Fax +33 5 671 98039<br />
Email olivier.cauquil@airbus.com<br />
web www.airbus.com<br />
How to envisage the consolidation?<br />
n Becoming or remaining a Tier 1 supplier is not a must,<br />
nor is the size of the company in itself. The cornerstone<br />
of the strategy definition is to identify where the supplier<br />
is contributing unique added value and how an<br />
association with other player(s) can create competitive<br />
advantage. Working as a supplier to a well established<br />
prime can often be a better option (faster, less capital<br />
investment, opening to market with other OEMs).<br />
n Due to the long cycles and the capital-intensive nature of<br />
the aircraft industry, a healthy balance sheet is of utmost<br />
importance to ensure a safe growth.<br />
n Invest in innovation: technology, industrial processes,<br />
logistics, global sourcing.<br />
n Pay close attention to the efficiency of your supply chain.<br />
Revisit your make or buy policy.
A First Tier Supplier<br />
The Company<br />
Diehl Aerosystems is a first tier supplier for avionic solutions<br />
as well as a major partner for cabin integration in the<br />
aerospace industry worldwide, with customers including<br />
most major airframers, such as Airbus, Boeing, Eurocopter<br />
and Embraer, as well as manufacturers of military programmes<br />
such as Tornado, Eurofighter and A400M.<br />
Diehl Aerosystems is one of five corporate divisions<br />
of the Diehl Group – a family-owned German company<br />
with business activities in various industries, which employs<br />
more than 13,000 people all over the world. Within<br />
the Group, Diehl Aerosystems coordinates the activities of<br />
commercial and military aircraft. The division consists of<br />
four units – Diehl Aerospace, Diehl Aircabin, DASELL and<br />
Mühlenberg – altogether with more than 3,000 employees<br />
and an annual turnover of more than 600 million Euros.<br />
The integrated product portfolio of Diehl Aerosystems<br />
consists of various avionic systems and cabin interiors elements.<br />
As part of avionic solutions for aircraft, Diehl Aerospace<br />
offers cockpit and display systems, flight and high lift<br />
control units, integrated modular avionics, doors and slides<br />
management systems and cabin lighting systems.<br />
Diehl Aircabin develops and assembles cabin interiors,<br />
such as the entire floor-to-floor lining which also includes<br />
luggage bins, crew rest compartments, monuments and air<br />
ducting. The company‘s areas of expertise range from the<br />
design, construction, manufacturing and qualification of<br />
cabin elements right through to the integration of system<br />
components. Diehl Aircabin is also involved in the manufacture<br />
of exclusive cabin equipment and furniture for VIP<br />
and corporate jets.<br />
Both Diehl Aerospace and Diehl Aircabin are joint ventures<br />
with Thales.<br />
DASELL develops, designs, produces and overhauls<br />
high-quality cabin interior components for commercial aircraft.<br />
Lavatory systems, wash rooms and showers make up<br />
the core competence of the company. Mühlenberg, which is<br />
part of Diehl Aerosystems since the completion of the takeover<br />
in August 2011, is a specialist for designing, certifying,<br />
producing and delivering galleys, stowages, partitions and<br />
small monuments for both, linefit and retrofit installation.<br />
<strong>AVIATION</strong> FORUM 2011<br />
in the Aerospace Industry<br />
Rainer von Borstel, Member of the Executive Board of Diehl Stiftung & Co. KG,<br />
President of Corporate Division Board Diehl Aerosystems<br />
Expert<br />
Since April 2010, RAINER<br />
VON BORSTEL is Member of<br />
the Executive Board of Diehl<br />
Stiftung, and since July 2010<br />
also President of Corporate<br />
Board Diehl Aerosystems.<br />
Rainer von Borstel has more<br />
than 25 years of experience<br />
in the aerospace industry.<br />
He joined Airbus in the mid-<br />
1980s, where he held a number of increasingly senior<br />
positions between 1985 and 2008.<br />
Diehl Aerosystems Holding <strong>GmbH</strong><br />
Am Flugplatz<br />
D-88471 Laupheim<br />
Phone +49 7392 703-2750<br />
Fax +49 7392 703-1999<br />
Email rainer.vonborstel@diehl-aerosystems.de<br />
web www.diehl-aerosystems.de<br />
With its product range covered by the four units, Diehl<br />
Aerosystems has all major cabin interiors capabilities inhouse,<br />
which – in combination with avionics and cabin electronics<br />
– bears a huge potential for technical integration of<br />
products, i.e. weight and cost savings. Furthermore, scalable<br />
solutions from individual cabin products and systems<br />
to complete integrated cabin packages are available. In addition,<br />
Diehl Aerosystems offers a wide range of customer<br />
support services, which include assistance for maintenance<br />
and repair of Diehl Aerospace, Diehl Aircabin and DASELL<br />
products.<br />
The Corporate Division Diehl Aerosystems has various<br />
engineering and manufacturing sites in Germany. Further<br />
customer support facilities are located in Toulouse, France<br />
(responsible for Europe and Asia), Sterrett, Alabama, USA<br />
(responsible for the Americas) and Singapore, managed by<br />
partner Satair (responsible for Asia-Pacific).<br />
S u p p l y Chain Management iii /2011 65
66<br />
<strong>AVIATION</strong> FORUM 2011<br />
Support of the<br />
Airbus Network<br />
Management Services<br />
Eric Feuillassier, Client Executive , Dimension Data<br />
Taking on fully managed support of one<br />
of the largest networks in Europe<br />
Providing Airbus with consistent support across a multivendor<br />
environment which spans 8 countries, improving the<br />
uptime of their network infrastructure whilst ensuring value<br />
for money were the challenges that Dimension Data tendered<br />
for back in 2003. Eight years on and we are proud to say that we<br />
are still Airbus’ transnational partner for their Network Management<br />
Services across France, Germany, UK, Spain, China<br />
and USA. Furthermore the relationship continues to be successful<br />
and grows from strength to strength.<br />
At Dimension Data, we are committed to Airbus’ continued<br />
growth and success. This demands that the Business Unit is<br />
relentless in its efforts to help our client reach their business<br />
objectives through adding value to the services we already provide<br />
and exceeding Airbus’ expectations at every opportunity.<br />
Improvements to the network infrastructure<br />
Working collaboratively, Airbus and Dimension Data<br />
were able to adopt and implement a fully managed network<br />
solution across the entire network infrastructure with<br />
continual lifecycle management, thus delivering a network<br />
availability of an average 99.999 %. Moreover, a period of<br />
100 % has been achieved over three consecutive months.<br />
Resolve times also improved to an average of two hours,<br />
ensuring minimal disruption and continuation of daily operations.<br />
Achieving these results was possible due to:<br />
n The formation of three main technical support teams operating<br />
in France, Germany, Spain, UK, China and USA<br />
with the support of Airbus operational managers. The<br />
structure of the three teams was mainly influenced by<br />
each geography’s technical and operational requirements.<br />
n Meeting the security requirements of working in such<br />
a fragmented environment meant that all support functions<br />
had to be contained within the perimeter of the Airbus<br />
boundaries. Specific engineering capabilities were<br />
required and security checks were undertaken.<br />
n Over the years, Dimension Data has worked closely with<br />
Airbus to replace all 3Com legacy equipment and redesign<br />
the network with a Cisco solution.<br />
S u p p l y Chain Management iii /2011<br />
Expert<br />
ERIC FEUILLASSIER was<br />
appointed Client Executive<br />
of the EADS Business Unit<br />
at Dimension Data in April<br />
2011. Apart from managing<br />
the daily running of the<br />
Business Unit, Eric has been<br />
entrusted with overseeing<br />
the operational aspects of<br />
the various projects that are currently underway at<br />
Airbus and acts as a central point of contact between<br />
Dimension Data and Airbus.<br />
Dimension Data<br />
39, Chemin des Ramassiers<br />
31770 Toulouse/Colomiers<br />
France<br />
Phone +33 53460 6214<br />
Email eric.feuillassier@dimensiondata.com<br />
web www.dimensiondata.com<br />
In summary, by choosing Dimension Data as their IT<br />
partner, Airbus can focus on achieving their business targets,<br />
while we concentrate on continually monitoring the<br />
uptime of their network infrastructure.<br />
A view to the future<br />
The improvement to the network has allowed the Dimension<br />
Data Onsite team to get involved with low or<br />
medium level design work, over and above their daily<br />
activities. Also, the results that have been collaboratively<br />
achieved by Airbus and Dimension Data have paved the<br />
way for us to support other advanced technologies, such as<br />
high availability IPT, which will further equip Airbus with<br />
the technology they need to accelerate their ambitions and<br />
enhance future business opportunities.
Labinal<br />
Labinal and Safran<br />
Engineering<br />
Labinal (a Safran Group company) is a world leader in the<br />
field of electrical wiring systems for the aviation, space and<br />
defense markets. With more than 8500 employees around the<br />
world, Labinal provides highly reliable EWIS (Electrical Wiring<br />
Interconnection System), engineering, technology, products<br />
and services to more than 20 leading aerospace OEMs.<br />
Labinal designs and products include end to end wiring in<br />
military and business jets, regional and commercial aircraft,<br />
engines, satellites and helicopters. With operations in 9 countries,<br />
Labinal has developed a global industrial and engineering<br />
footprint providing proximity and value to its customers.<br />
The company’s unmatched expertise is founded on decades<br />
of design, development and manufacturing success<br />
and long-term partnerships with the leading aerospace<br />
companies. Labinal’s industrial activities, serving all market<br />
segments, are customer-focused. They are organized in<br />
four fields of activities: Research and Technology, Engineering<br />
(through its subsidiary Safran Engineering Services),<br />
Manufacturing and Services. Labinal offers full systems<br />
solutions ranging from design and manufacture to installation<br />
services located on-site, to logistics; resulting in an<br />
end-to-end solution for customers.<br />
Safran Engineering Services<br />
As a worldwide leader in technologies and engineering<br />
services, Labinal’s subsidiary Safran Engineering Services focuses<br />
on customers’ needs and delivers added value by combining<br />
best practice methods and state of the art technologies.<br />
It is organized into four Centers of Competencies combining<br />
the expertise in Electrical Systems, Aerostructures,<br />
Mechanical Systems, Software, and Electronic Embedded<br />
Systems. The expanding industrial and engineering footprint<br />
assures that the best services are provided at the best<br />
rate for the customers.<br />
A complete suite of tools<br />
Labinal expertise on electrical systems has met IGE-XAO<br />
(electrical software editor) expertise and it ended up in a<br />
global concept covering the whole scope from pre-defini-<br />
Services:<br />
Globalization Strategy<br />
Karen Bomba, CEO, Labinal<br />
Speaker<br />
<strong>AVIATION</strong> FORUM 2011<br />
KAREN BOMBA was appointed<br />
CEO of Labinal in<br />
2010. She is responsible for<br />
worldwide activities. Following<br />
graduation from Rensselaer<br />
Polytechnic Institute<br />
in mechanical engineering,<br />
she began her career in aerospace<br />
companies. She joined<br />
Safran in 2000 and ultimately<br />
became CEO of Messier-Bugatti USA. In 2008, she was<br />
COO of Zoltek Companies, Inc.<br />
Labinal (Safran group)<br />
36 rue Raymond Grimaud · 31701 Blagnac cedex, France<br />
Phone: +33 534 600010<br />
Email karen.bomba@labinal.com · web www.labinal.com<br />
tion up to manufacturing. The Joint Venture, EHMS, has<br />
been created to develop specific manufacturing software<br />
module to optimize production, paperless production and<br />
secure configuration (as defined, as built, as installed).<br />
This complete electrical suite of tools and processes integrating<br />
all the needs from design to manufacturing and<br />
installation meets the challenge of future aircraft programs. It<br />
is spread over all Labinal – Safran Engineering Services organizations<br />
worldwide and guarantees customer satisfaction.<br />
To meet customer expectations, it provides the ability to<br />
achieve challenging schedules, to support a quicker definition<br />
and maturity convergence, to improve energy efficiency,<br />
to reduce weight, and to reduce heating as Aircraft<br />
are becoming more electrical.<br />
Customer contractual scope requirements are increasing<br />
from “Build to Print” to complete work packages. This<br />
tool suite integrates interface management between Labinal<br />
core activities, partners and competitors.<br />
S u p p l y Chain Management iii /2011 67
<strong>AVIATION</strong> FORUM 2011<br />
Challenges for Aircraft Seats<br />
Due to the global ramp-up at the aircraft manufacturers,<br />
the introduction of new models, as well as the growing<br />
retrofit business, the demand for cabins and especially seats<br />
has increased tremendously. Besides the higher demand,<br />
the requirements driven by ecological, safety and economical<br />
orientation create a challenging field for aircraft seats.<br />
The main challenges for the development of new aircraft<br />
seats are weight, comfort and total cost of ownership. By<br />
tackling all three challenges, the contribution of the seats<br />
to the overall efficiency, eco-friendliness and the customer<br />
experience of air travelling can be significantly influenced.<br />
The compliance with the increasing requirements by the authorities,<br />
the OEMs as well as the airlines, as a precondition<br />
for the business, make it even more challenging.<br />
To create innovative products and solutions, all the resources<br />
and the different disciplines of a company as well as<br />
the external network need to be activated. RECARO Aircraft<br />
Seating, headquartered in Germany, uses an integrated and<br />
global approach to master the described challenges and to<br />
introduce seats which are well-known for their light weight,<br />
high comfort and high reliability as well as efficiency.<br />
Company<br />
Innovation through<br />
value chain excellence<br />
Dr. Mark C. Hiller, Managing Director, COO, Recaro Aircraft Seating <strong>GmbH</strong> & Co. KG<br />
Recaro Aircraft Seating is a globally active developer and<br />
manufacturer of aircraft seats for the leading airlines worldwide.<br />
The company currently has 1,500 employees, including<br />
more than 700 working in Germany, and operates four<br />
production plants in Germany, Poland, South Africa and<br />
the USA. Recaro Aircraft Seating has also four Recaro Service<br />
Centers and 15 representatives in Europe, the Middle<br />
East, America, Asia and Australia. For its spare parts business<br />
the company has two service partners with numerous<br />
AUTOMOTIVE<br />
Jahresabonnement (3 Ausgaben)<br />
E 78,– pro Jahr (Inland) (Studenten E 25,–)<br />
E 88,– pro Jahr (Ausland) (Studenten E 35,–)<br />
Speaker<br />
Ein einmaliges kostenfreies Probeexemplar sowie ältere Jahrgänge<br />
sind 68 erhältlich S u p p l y Chain im <strong>IPM</strong>-Shop: Management www.ipm-scm.com<br />
iii /2011<br />
Born in Stuttgart in 1972, DR.<br />
MARK C. HILLER studied<br />
Economic Science at the University<br />
in Kaiserslautern/<br />
Germany and at the Babcock<br />
Graduate School of Management<br />
in the USA. After various<br />
consulting projects at the<br />
Centre for Production Technology<br />
at the University of<br />
Kaiserslautern he obtained his PhD in 2002. In 2003, Dr.<br />
Hiller started in the Recaro Group: At first in the Holding<br />
as Head of Synergy Management, later he headed<br />
Customer Affairs at Recaro Aircraft Seating, signing<br />
responsible for Sales, Program Management and Customer<br />
Support. Since 2007, Dr. Hiller is Managing Director<br />
at Recaro Aircraft Seating <strong>GmbH</strong> & Co. KG. He is in<br />
charge of Quality, R&D, Sourcing and Production.<br />
RECARO Aircraft Seating <strong>GmbH</strong> & Co. KG<br />
Daimlerstraße 21 · 74523 Schwäbisch Hall<br />
Phone +49 (0) 791/5 03-70 00<br />
Fax +49 (0) 791/5 03-71 63<br />
Email info@recaro-as.com<br />
web www.recaro-as.com<br />
locations worldwide. Based in Schwäbisch Hall, Germany,<br />
Recaro Aircraft Seating generated sales of 288 million Euros<br />
in 2010. The company ranks among the world’s top three<br />
aircraft seat manufacturers.<br />
Wir haben nicht nur<br />
die richtigen Werkzeuge, ...<br />
... sondern auch die Lösung!<br />
Über 25 Jahre Erfahrung in Methoden, Best Practices und<br />
Umsetzung für F&E Lean Production SCM<br />
Beratung, die sich rechnet<br />
www.roi-international.com<br />
II/2008<br />
www.ipm-scm.com<br />
INHALT<br />
www.ipm-scm.com<br />
II/2008<br />
Procurement Service Provi ding:<br />
Prozessorientierte SCM-Optimierung<br />
Konzeption – Branchen studie – Praxisbeispiel<br />
am Beispiel des Message Hub<br />
Sherin Stepniak, Wolfgang Buchholz,<br />
Klaus Josef Schäfer, Clariant Corporation<br />
Fachhochschule Münster<br />
RFID-gestützte Logistik in der Pharmaindustrie<br />
The Evolution in Supply Chain Replenishment<br />
Frank Brzoska, SAP Deutschland AG & Co. KG<br />
Models: New Opportunities to Create Value<br />
Die erfolgreiche Integration komplexer Supply<br />
Oliver Eitelwein, CTcon Management Consulting,<br />
Chains bei einem Firmenzusammenschluss<br />
Prof. Dr. Thomas J. Goldsby, University of Kentucky (USA),<br />
Dr. Hans-Walter Höhl, Bayer Schering Pharma AG<br />
Prof. Dr. Terrance L. Pohlen,<br />
University of North Texas (USA),<br />
Handlungsempfehlungen zum<br />
Dr. Carl Marcus Wallenburg,<br />
Bestandsmanagement<br />
WHU-Otto Beisheim School of Management<br />
Dr. Götz-Andreas Kemmner, Abels & Kemmner <strong>GmbH</strong><br />
mschl_aussen_1507.indd 1 15.07.2008 14:26:05 Uhr<br />
INHALT<br />
Sicherheit in globalen Supply Chains:<br />
Ableitungen aus der Prinzipal-Agent-Theorie<br />
Andreas Wieland, Technische Universität Berlin<br />
Szenario-Management in der Logistik –<br />
Planungspraxis, Potenziale und Perspektiven<br />
Dr. Heiko A. von der Gracht,<br />
European Business School (EBS)<br />
PRTM Studie:<br />
Global Supply Chain Trends 2008 – 2010<br />
Dr. Reinhard Geissbauer, Michael D’heur,<br />
PRTM Management Consultants <strong>GmbH</strong><br />
Monetäres Supply Chain Management:<br />
Beitrag des SCM zum Unternehmenswert<br />
Alwin Locker, Soltar – The Supply Chain<br />
Experts, Markus Rothböck, delfortgroup AG<br />
Lean Management und RFID in der<br />
Automobilindustrie<br />
Dr. Walter Huber, Atos Origin <strong>GmbH</strong><br />
Best Cost Country: Kosten optimale Wertschöpfungskette<br />
in der Automobilindustrie<br />
Markus Wiederstein, Lutz Fischer,<br />
PA Consulting Group<br />
Dynamic Vendor Managed Inventory –<br />
Plattform für eine veränderte Business Kultur<br />
Prof. Dr.-Ing. Thorsten Brandes, TFH Wildau,<br />
Marc Tuma, Motorola <strong>GmbH</strong>,<br />
Stefan Wiesemann, T-Mobile Deutschland <strong>GmbH</strong><br />
Risiko- und Kostenminimierung<br />
bei internationalen Beschaffungen<br />
Prof. Dr.-Ing. Robert Schmitt,<br />
Janko Kukolja, RWTH Aachen<br />
scm_0803_umschl_außen_A3_3012.indd 1 30.12.2008 20:24:02 Uhr<br />
III-IV/2008<br />
AUTOMOTIVE
Company Profile<br />
Fokker Technologies develops and produces complex<br />
(lightweight) structures, electrical wiring systems and landing<br />
gear for the Aerospace sector. In this, Fokker Technologies<br />
is contributing its integrator origin by sophisticated<br />
technology and design features such as Glare, Thermoplastics<br />
and the proprietary WDMS tool set. The service activities<br />
are directed at flight hour arrangements, inventory optimization,<br />
related component and airframe maintenance<br />
and providing (integrated) logistics with a high technical<br />
content. This together with the Type Certificate Holdership<br />
engineering and modification capabilities is directed at the<br />
ongoing competitive operations of the Fokker fleet, as well<br />
as other aircraft types such as the Bombardier Dash 8 and<br />
NH90 helicopter fleets and systems.<br />
With 3700 employees, circa Eur 616 million in turnover<br />
the Fokker companies hold a prominent position in<br />
the aviation and aerospace industry, as a leading player in<br />
the market for Electrical Systems, Aerostructures, Aircraft<br />
Maintenance and Services.<br />
At Fokker Technologies, one of the most important<br />
developments during 2010 was the decision to integrate all<br />
aerospace entities into one group with a dedicated Executive<br />
Board. Through this integration, Fokker Technologies<br />
has clustered a balanced portfolio of activities based on<br />
deep technology and engineering expertise. The activities<br />
are well spread over defense and civil industries as well as<br />
service and components business. Fokker Technologies has<br />
a wide range of relationships with the leading companies in<br />
the aerospace industry and knowledge centers.<br />
Strategy<br />
Fokker Technologies<br />
In 2010 Fokker Technologies continued to pursue the<br />
strategy adopted after the Candover acquisition of Stork<br />
B.V, the parent company of Fokker Technologies. This<br />
strategy involves the development of its core activities,<br />
into world-class businesses which operate in the top tier<br />
in their core businesses. Fokker Technologies is recognized<br />
by delivering with its integrator origin high quality services<br />
and excellence in engineering and technology application,<br />
with the ambition to be the preferred supplier to<br />
the respective industry leaders. Over the past years and in<br />
2010, Fokker Technologies’ Business units have made good<br />
<strong>AVIATION</strong> FORUM 2011<br />
Company Profile & Strategy<br />
Sjoerd S. Vollebregt, CEO, Fokker Technologies<br />
Speaker<br />
SJOERD S. VOLLEBREGT<br />
joined Stork in 2002 as CEO<br />
of the Board of Management;<br />
he is currently also<br />
CEO of the Executive Board<br />
of Fokker Technologies. An<br />
engineering and economics<br />
graduate, Sjoerd has previously<br />
worked for Royal Van<br />
Ommeren, Intexo Holding<br />
and Ocean plc where he was regional CEO for Central<br />
and Eastern Europe.<br />
Sjoerd has been active in sailing and has competed at<br />
Olympic Games in Canada and Russia.<br />
Fokker Technologies Holding B.V.<br />
Industrieweg 4<br />
3351LB Papendrecht<br />
Phone +31-(0)78-6419235<br />
Email mara.vanvaals@fokker.com<br />
web www.fokker.com<br />
progress in establishing integrated solutions by distinctive<br />
business models, which fully captures strong customer focus,<br />
knowledge sharing and execution excellence. The wide<br />
spread of participation in development, manufacturing and<br />
sustainment of aircraft platform across civil and military<br />
applications, contributes strongly to customer intimacy,<br />
technology development and robustness.<br />
Fokker Technologies is substantially raising resource<br />
levels to be able to accelerate development in the coming<br />
years. These organizational changes have laid the basis<br />
for pursuing growth outside the traditional markets, in<br />
particular in emerging markets and extending the aircraft<br />
families supported by Fokker Services. Depending on the<br />
available opportunities , the strategy roadmap can be executed<br />
through acquisitions, alliances, joint ventures and<br />
autonomous growth.<br />
S u p p l y Chain Management iii /2011 69
70<br />
<strong>AVIATION</strong> FORUM 2011<br />
Benchmarks for<br />
Complex Global Logistics<br />
Steven D. Markham, President, BLG Logistics Inc.<br />
Supply Chain Complexity<br />
Measuring supply chain complexity without stepping<br />
on any particular industry’s toes is a difficult job. Is managing<br />
over 700,000 SKU’s for a retail chain, or distributing to<br />
50,000 points of sale less complex than managing 50,000<br />
parts going into vehicle production at 15 locations in 10<br />
countries? Is the supply chain of building an aircraft more<br />
complex than that of building an airport, a rail network, or<br />
a port?<br />
Regardless of the rankings, comparisons and superlatives<br />
of each industry, some things are undisputed. Globalization<br />
has had an exponential impact on supply chain<br />
complexity; every industry has its own challenges and despite<br />
these unique challenges, cross-industry benchmarking<br />
can add value to every supply chain.<br />
Following recent developments in aviation production, it<br />
is fair to assume that a historically regional, or at minimum<br />
“continental,” production network (with a global supply<br />
chain), is expanding to become a global production network.<br />
To which industries can aviation look for examples<br />
and best practices for the global manufacture of complex<br />
durable goods?<br />
The Automotive Industry in the<br />
Southeast US: Benchmark for Complex<br />
Global Manufacturing<br />
Typically the so-called foreign “transplant” manufacturer<br />
has produced a global product or a unique local product<br />
exclusively for the local/regional market. Transplant manufacturing<br />
has been utilized to avoid legislated barriers, to<br />
offset currency risks, to take advantage of less expensive<br />
labor, and to achieve a marketing advantage of being a “local”<br />
product. It has rarely been used as part of a global manufacturing<br />
strategy to increase efficiencies throughout the<br />
supply chain and around the globe. While the Ford Motor<br />
Company opened its first overseas plant in Trafford Park,<br />
Manchester in 1911, just 8 years after the company was established,<br />
the complex global manufacturing environment<br />
of today was unthinkable.<br />
Since the mid 1980’s foreign manufacturers have built<br />
more than 20 plants in the United States with capacity of<br />
more than five million vehicles. Most of these plants have<br />
been built in the southern United States and not in the traditional<br />
“rust belt”. Whereas most of these facilities build<br />
nearly exclusively for the US and/or NAFTA markets, the<br />
German Car manufacturers have transformed themselves<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
STEVE MARKHAM is President<br />
of BLG Logistics, Inc.,<br />
a subsidiary of the BLG<br />
Logistics Group. After graduation<br />
from the University of<br />
Texas in 1990, he relocated to<br />
Bremen, Germany and began<br />
at BLG. In various capacities<br />
at BLG he has helped establish<br />
BLG in South Africa, Brazil<br />
and the USA. In 2004, he relocated to Atlanta and<br />
started the US operations. Steven is currently also Vice<br />
Chairman of the German American Chamber of Commerce.<br />
BLG Logistics Inc.<br />
1170 Howell Mill Road NW #300<br />
Atlanta GA, 30318<br />
USA<br />
Phone +1 (404) 819 5389<br />
Email steven.markham@blg-logistics.com<br />
web www.blg-logistics.com<br />
into America’s leading exporters of passenger vehicles. The<br />
plants have previously produced vehicles solely manufactured<br />
in the United States, but are beginning to ship KD<br />
parts to factories around the globe. The challenges and risks<br />
of this endeavor are immense, but so are the potential rewards.<br />
BLG Logistics<br />
BLG LOGISTICS stands for international networks for<br />
contract/3pl, finished vehicle, and container logistics. The<br />
contract/3pl division of the company provides specialized,<br />
facility-based services for industrial and retail logistics,<br />
transcending and uniting the various point-to-point<br />
networks offered by traditional transportation-based providers.<br />
Headquartered in Bremen, Germany, the corporate<br />
group provides more than 15,000 jobs worldwide.
Thales Avionics:<br />
<strong>AVIATION</strong> FORUM 2011<br />
supply chain globalization<br />
Gil Michielin, Vice President General Manager Commercial Avionics, Thales Avionics Division<br />
Innovation in linefit supply chain<br />
Today, Thales Avionics supply chain delivers over 130000<br />
products annually to Airbus Single Aisle, Long Range and<br />
Double Deck final assembly lines.<br />
In 2009, Thales Avionics decided to launch an ambitious<br />
project to adapt its supply chain, to face an increasingly challenging<br />
context that involved high pressure to simultaneously<br />
decrease production costs, improve industrial flexibility<br />
to match production rate variations and a permanent desire<br />
to improve quality and on time delivery performances.<br />
The following major innovation areas were addressed.<br />
Globalization of the supply chain network<br />
This led to the creation of a Singapore production centre<br />
close to worldwide EMS and LCD suppliers for high production<br />
volumes and the rationalization of French based<br />
production facilities into a single Industrial Competence<br />
Centre in Vendôme for low and medium production volumes.<br />
Improvement of product maturity to serve a robust<br />
supply chain<br />
This was conducted by experienced industrial and supply<br />
chain professionals to introduce, throughout the engineering<br />
and development process, a robust and preventive<br />
set of industrial tests and reviews to guarantee a fully reliable<br />
first fit.<br />
Implementation of a “Quality Survey Report”<br />
prevention plan to protect Airbus assembly lines<br />
This was a real step forward to protect the customer from<br />
faulty product call back risks that could occur during aircraft<br />
assembly. A complete process was set-up by Thales<br />
and its suppliers to improve the detection of minor changes<br />
at all manufacturing stages, speed-up corrective actions<br />
and stop immediately the production of any faulty items.<br />
This have substantially contributed to help obtaining<br />
from Airbus an “A” rating for on time delivery performance<br />
in June 2011 and a “zero QSR” record since October 2009.<br />
... as well in the maintenance<br />
In 2009, Thales Avionics launched a project called Wings:<br />
Worldwide Integrated New Global Supply chain. The aim<br />
was to inject a high level of innovation into our supply<br />
chain by transforming our main processes: eliminate all in-<br />
Speaker<br />
GIL MICHIELIN is a graduate<br />
Engineer in electronics. Since<br />
1982, he spent most of his career<br />
in Thales in Commercial<br />
and Military Avionics. Today<br />
Vice President General Manager<br />
of the “Commercial Avionics”<br />
Business Line, he is in<br />
charge of the development of<br />
Thales position on the Commercial<br />
Avionics segment and his responsibilities cover<br />
major Air Transport, Regional and Big Jet aircraft programs.<br />
105 avenue du Général Eisenhower, BP 63647<br />
31036 Toulouse, Cedex 1, France<br />
Phone +33 5 61 19 65 00<br />
Fax +33 5 61 19 66 00<br />
web www.thalesgroup.com<br />
ternal orders and focus our resources towards the customer,<br />
globalize and optimize our stocks in order to improve availability<br />
levels, extend the use of a forecast tool in order to<br />
have a global coverage of our parts, and reduce the number<br />
of missing parts.<br />
In addition, two main innovation processes were set up:<br />
n Direct shipment to our customers from our central supply<br />
chains,<br />
n a new parts push process, which enabled parts to be<br />
pushed from central stocks for parts needed for repairs,<br />
based on real consumptions and not on orders made by<br />
repair stations. All processes became automated, which<br />
eliminated internal orders.<br />
Those two innovations lead to the following improved<br />
performances:<br />
n “On Time Delivery” for spares, thanks to the direct shipment<br />
from the central supply chain : increased availability<br />
of parts and reduced shipping times<br />
n “Turn around time” for repairs, thanks to the push process<br />
: increased e availability of parts linked to continuous<br />
stock replenishment, globalisation of stocks and reduced<br />
missing parts.<br />
S u p p l y Chain Management iii /2011 71
72<br />
<strong>AVIATION</strong> FORUM 2011<br />
Innovation by Systems<br />
Jean-Michel Clairis-Gauthier, Vice President, Sales, Marketing & Business Development,<br />
ACSS, an L-3 Communications & Thales Company<br />
Challenges<br />
The way people fly and the aircraft that enables their<br />
flight are changing. New procedures and technologies are<br />
being implemented by aviation authorities around the<br />
world to meet the future transportation requirements of<br />
NextGen and SESAR.<br />
These initiatives, NextGen in the United States and<br />
SESAR in Europe, are redesigning the way we use the global<br />
airspace to make it more efficient. As an industry, we<br />
want to help aircraft get from takeoff to landing in the most<br />
direct and delay-free manner possible. Even with the everincreasing<br />
demands on the air traffic management system.<br />
One of the key elements of the new system is cockpit<br />
surveillance. That capability provides pilots with enhanced<br />
positioning information for their aircraft, as well as the aircraft<br />
operating in the airspace around them.<br />
ACSS is the designer of state-of-the-art safety avionics<br />
that improve situational awareness for aircraft operators<br />
for all phases of flight. Be it airport taxi, takeoff, cruise or<br />
landing, ACSS helps airplane manufacturers, such as Airbus,<br />
meet the demands of this new and emerging aviation<br />
environment.<br />
The results of these improvements in how we use the<br />
airspace will be savings in time, distance and fuel. This not<br />
only benefits airline operators and the passengers they fly,<br />
it also has an extremely positive impact on the environment<br />
by producing less emissions. This is becoming increasingly<br />
important to airlines that have become more and more conscious<br />
of aircraft pollutants.<br />
Advanced surveillance solutions<br />
ACSS began building a supplier relationship with Airbus<br />
close to 10 years ago. ACSS was in the process of producing<br />
a new avionics system that could compete with a sole source<br />
supplier, while delivering technological and installation<br />
advantages. Through this product development, ACSS established<br />
a solid reputation for its products and support.<br />
Airbus took notice, and when the time came to add new avionics<br />
capabilities to the Airbus line of aircraft, ACSS stepped<br />
forward with technologies that will meet future needs and<br />
set new standards for NextGen and SESAR flight operations.<br />
A shared vision to bring the most advanced capabilities<br />
and highest levels of integration to the Airbus avionics suite<br />
has helped to solidify ACSS’s supplier relationship with<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
JEAN-MICHEL CLAIRIS-<br />
GAUTHIER is Vice President<br />
of Sales, Marketing & Business<br />
Development for ACSS,<br />
an L-3 Communications &<br />
Thales Company. Mr. Clairis-<br />
Gauthier is responsible for<br />
planning and implementation<br />
of sales and marketing<br />
procedures to achieve orders<br />
and revenue objectives for ACSS, as well as overseeing<br />
new business development programs. ACSS is an<br />
industry leader in safety avionics systems.<br />
ACSS, an L-3 Communications & Thales Company<br />
19810 N. 7th Avenue<br />
Phoenix · AZ 85027 · USA<br />
Phone +1 623 445-7000 · Fax +1 623 445-7001<br />
Email acss.communications@L-3com.com<br />
web www.ACSS.com<br />
Airbus. ACSS looks forward to continuing to broaden its<br />
relationship with Airbus in the years to come as more of the<br />
NextGen and SESAR requirements come online.<br />
About ACSS<br />
Aviation Communication & Surveillance Systems<br />
(ACSS), 70 percent owned by L-3 Communications and 30<br />
percent owned by Thales, is a leader in state-of-the-art safety<br />
avionics systems that increase safety, situational awareness<br />
and efficiency for aircraft operators in all phases of<br />
flight. Primary technologies include Traffic Alert and Collision<br />
Avoidance Systems (TCAS), Terrain Awareness Warning<br />
Systems (TAWS), Mode S transponders and Automatic<br />
Dependent Surveillance-Broadcast (ADS-B) capabilities for<br />
major airline, business and regional jets, as well as military<br />
transport platforms.<br />
More than 75,000 units of ACSS product are operating in<br />
commercial, corporate and military aircraft.
The Company<br />
B/E Aerospace is the world’s leading provider of integrated<br />
interior products, and the world’s leading distributor<br />
of aerospace fasteners and consumables. Products include<br />
all classes of aircraft cabin seating, lighting, oxygen<br />
systems, lavatories, galley systems and galley inserts. B/E<br />
also provides a broad range of engineering services including<br />
design, integration, certification and aircraft reconfiguration.<br />
Founded in 1987, B/E has experienced rapid growth,<br />
both organically and through its 29 acquisitions. B/E has<br />
more than 6,500 employees in 25 facilities worldwide. The<br />
company has a significant presence in Hamburg, including<br />
the European headquarters of its Consumables Management<br />
segment. Also located in Hamburg is a dedicated<br />
technical support organization for Airbus line-fit operations.<br />
In nearby Lübeck, B/E conducts research, design and<br />
manufactures oxygen systems for commercial and military<br />
markets.<br />
Growth<br />
B/E Aerospace:<br />
The Company Profile<br />
Werner Lieberherr, President, B/E Aerospace<br />
B/E’s global customer reach and business model promotes<br />
consistent growth despite economic and industry<br />
fluctuations. Revenues are equally balanced between the<br />
OEM and the aftermarket.<br />
The company will finish 2011 with revenues of approximately<br />
$2.5 billion, a 20 % CAGR from 2005. The revenue<br />
is strategically balanced across geographic and customer<br />
segments, with the fastest growth in the emerging regions<br />
of the world.<br />
Backlog has also grown significantly during the period,<br />
currently at $6.5 billion, a 34 % CAGR from 2005. The backlog<br />
is balanced equally between Europe, the Americas and<br />
emerging markets, and reflects a strategic transformation<br />
towards SFE interior systems, which now comprise 45% of<br />
the backlog.<br />
Innovation<br />
B/E’s culture of continuous innovation is anchored by<br />
customer intimacy and a commitment to delivering the value<br />
required for each customer’s unique business proposition.<br />
The company’s latest innovation is the industry’s record<br />
launch of its tourist class seat platform, Pinnacle, with<br />
Speaker<br />
<strong>AVIATION</strong> FORUM 2011<br />
WERNER LIEBERHERR was<br />
appointed President and<br />
Chief Operating Officer of<br />
B/E Aerospace in December<br />
2010, and from July 2006<br />
held the position of Senior<br />
Vice President and General<br />
Manager for the Commercial<br />
Aircraft Segment. Previously,<br />
Mr. Lieberherr was Managing<br />
Director of Alstom Power, Inc’s global steam generation<br />
segment with major locations in North America,<br />
Europe and Asia. Mr. Lieberherr holds a MBA from<br />
Northwestern University’s Kellogg Graduate School of<br />
Management and a Masters Degree in Business Management<br />
and Operations Research from the Swiss Federal<br />
Institute of Technology.<br />
B/E Aerospace<br />
1455 Fairchild Road<br />
Winston-Salem, North Carolina USA<br />
Phone +1 336 744 1001<br />
Email werner_lieberherr@beaerospace.com<br />
web www.beaerospace.com<br />
orders for over 1500 aircraft in its first year. Additionally,<br />
B/E is delivering a next generation SFE galley system and<br />
a patented passenger oxygen system for the A350XWB, and<br />
the LED cabin lighting system for the critically acclaimed<br />
737 Boeing Sky Interior.<br />
The future<br />
B/E’s success is dependent on achieving the precise<br />
balance of integration into airframe production systems,<br />
delivering operational excellence, while leveraging B/E’s<br />
customer intimacy to continuously launch market changing<br />
product platforms.<br />
S u p p l y Chain Management iii /2011 73
74<br />
<strong>AVIATION</strong> FORUM 2011<br />
Overview<br />
Alcoa Aerospace:<br />
Leading Through<br />
Innovation<br />
Eric V. Roegner, President, Alcoa Forgings and Extrusions<br />
As a leading supplier of material and component solutions<br />
to the world’s aerospace industry, Alcoa has continuously<br />
enhanced and broadened its product portfolio in<br />
meeting customers’ needs and helping them explore new<br />
frontiers since the dawn of aviation.<br />
The company’s aerospace operations are comprised of<br />
four businesses with operations around the world that generate<br />
approximately $3 billion in total revenues and leading<br />
share positions in their chosen markets: Alcoa Global<br />
Rolled Products; Alcoa Forgings and Extrusions; Alcoa Fastening<br />
Systems; and Alcoa Howmet.<br />
Almost all aluminum aerospace alloys currently in use<br />
were originally developed by Alcoa, and today’s major new<br />
aircraft programs incorporate Alcoa’s product innovations<br />
from nose to tail, and wingtip to wingtip. Alcoa’s new thirdgeneration<br />
aluminum lithium alloys provide breakthrough<br />
performance with respect to weight, maintenance requirements<br />
and ease of manufacturability.<br />
Alcoa created the world’s largest aerospace forgings to<br />
reduce weight and lower cost on the F-35 Joint Strike Fighter,<br />
while the 525-seat A380 jetliner has the largest fuselage<br />
panels and wing skins ever produced. The 787 uses the first<br />
application of large aluminum-lithium plate on a commercial<br />
aircraft – developed and supplied by Alcoa, while more<br />
than one million of its fasteners go into every 787 and A380.<br />
The company also is the world leader in single-crystal technology<br />
for advanced castings that withstand the extreme<br />
temperatures of clean-burning aero engines.<br />
Looking to the future, Alcoa is well positioned to remain<br />
the aerospace industry’s supplier of choice, with a competence<br />
that goes well beyond materials to an understanding<br />
of how materials can work together with structural and design<br />
innovations in providing optimal solutions when aircraft<br />
are built, flown, maintained – and ultimately recycled<br />
after completing their operational lifetimes.<br />
Alcoa’s commitment to innovation is backed by the full<br />
resources of the company’s technical teams and the Alcoa<br />
Technical Center, which is the world’s largest light metals<br />
research facility.<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
ERIC ROEGNER was named<br />
President of Alcoa Forgings<br />
and Extrusions in 2009,<br />
a business with facilities in<br />
North America, Europe and<br />
Asia supplying aluminum, titanium,<br />
nickel and steel forgings,<br />
hard alloy aluminum<br />
extrusions and cold finished<br />
products into the aerospace,<br />
defense, automotive, industrial and oil & gas markets.<br />
In 2007, he was named President of Alcoa’s Global<br />
Hard Alloy Extrusions business.<br />
Alcoa Forgings and Extrusions<br />
1600 Harvard Avenue, Cleveland, Ohio 44105-3040, USA<br />
Phone 216-641-4120<br />
Email Eric.Roegner@alcoa.com<br />
web www.alcoa.com<br />
The Company<br />
Alcoa (NYSE:AA) is the world’s leading producer of primary<br />
and fabricated aluminum, as well as the world’s largest<br />
miner of bauxite and refiner of alumina. In addition to<br />
inventing the modern-day aluminum industry, Alcoa innovation<br />
has been behind major milestones in the aerospace,<br />
automotive, packaging, building and construction, commercial<br />
transportation, consumer electronics and industrial<br />
markets over the past 120 years. Alcoa has been a member<br />
of the Dow Jones Sustainability Index for 10 consecutive<br />
years and approximately 75 % of all of the aluminum ever<br />
produced since 1888 is still in active use today. Alcoa employs<br />
approximately 59,000 people in 31 countries across<br />
the world.
<strong>AVIATION</strong> FORUM 2011<br />
MAGNA STEYR as technology<br />
bridge between automotive<br />
and aerospace industry<br />
Gerald Pöllmann, Business Unit Manager, MAGNA STEYR Aerospace & Diversified Industries<br />
MAGNA STEYR – Activities<br />
MAGNA STEYR acts as an important research and development<br />
center for new technologies. We are intensively<br />
working on seeking out and using synergies between the<br />
automotive and the aerospace industries. On the technological<br />
side we are focusing on lightweight engineering, with all<br />
types of alloy metals and composite materials, and complete<br />
systems with similar utilization, like fuel cell/hydrogen<br />
systems. Since 1990, MAGNA STEYR has gained experience<br />
in the development and serial production of feed lines,<br />
used for the liquid hydrogen and oxygen propellant for the<br />
European launcher ARIANE 5 upper and main stage. As a<br />
consequence of this knowhow, MAGNA STEYR started the<br />
development and serial production within the clean energy<br />
program as a partner of BMW, responsible for a fully functional<br />
and certified liquid Hydrogen storage system for the<br />
BMW 7 Series, the world’s first serial production. Being one<br />
of the most experienced companies for such applications,<br />
we started a research program funded by the Austrian Research<br />
Promotion Agency (FFG) for the development and<br />
the further serial production for a new generation of lightweight<br />
storage systems for liquid hydrogen for use in future<br />
aircrafts. Together with AIRBUS and other partners, MAG-<br />
NA STEYR forms the SAE 80 working group to develop and<br />
specify the standards for future airborne certifications of<br />
fuel cell and hydrogen storage systems. In the field of engineering<br />
services MAGNA STEYR offers a range of services<br />
to Aerospace customers using the competence and capacity<br />
backbone of the automotive engineering. This international<br />
competence is secured by 2.300 high qualified employees in<br />
engineering divisions form Europe to Asia and the US.<br />
About MAGNA STEYR<br />
MAGNA STEYR, an operating group of Magna International,<br />
is the worldwide leading, brand-independent engineering<br />
and manufacturing partner for OEMs. We offer<br />
engineering services up to and including complete vehicle<br />
development, flexible vehicle assembly solutions from niche<br />
to volume production, innovative fuel systems, and an entire<br />
range of roof systems. As a contract manufacturer, we have<br />
produced 2.5 million vehicles – of 21 different models – to date.<br />
Speaker<br />
GERALD PÖLLMANN is<br />
Business Unit Manager of<br />
MAGNA STEYR Aerospace<br />
& Diversified Industries since<br />
2010. He started at MAGNA<br />
in 1999 as manager for transportation<br />
logistics and held<br />
in the meantime several management<br />
positions in business<br />
development, M&A projects,<br />
program manager for product development and production<br />
projects. After graduating as technical engineer<br />
he studied economics in Austria and Spain.<br />
MAGNA STEYR Fahrzeugtechnik AG & Co KG<br />
Liebenauer Hauptstrasse 317, 8041 Graz, Austria<br />
Phone +43 316 404-8311, Cell +43-66488408311<br />
Email gerald.poellmann@magnasteyr.com<br />
web www.magnasteyr.com<br />
About Magna International<br />
Magna International (www.magna.com) is the most<br />
diversified automotive supplier in the world. We design,<br />
develop and manufacture automotive systems, assemblies,<br />
modules and components, and engineer and assemble<br />
complete vehicles, primarily for sale to original equipment<br />
manufacturers of cars and light trucks in North America,<br />
Europe, Asia, South America and Africa. Our capabilities<br />
include the design, engineering, testing and manufacture of<br />
automotive interior systems; seating systems; closure systems;<br />
metal body and structural systems; vision systems;<br />
electronic systems; exterior systems; powertrain systems;<br />
roof systems; hybrid and electric vehicles/systems as well<br />
as complete vehicle engineering and assembly.<br />
S u p p l y Chain Management iii /2011 75
76<br />
<strong>AVIATION</strong> FORUM 2011<br />
Zodiac Aerospace:<br />
Challenges and<br />
Global Sourcing<br />
Olivier Zarrouati, CEO, Zodiac Aerospace<br />
Zodiac Aerospace: Figures<br />
Zodiac Aerospace is a world leader in the field of aerospace<br />
equipments and systems, able to provide turnkey<br />
integrated systems and with an expertise recognized by<br />
all the main aircraft manufacturers. Owing to this unique<br />
position, Zodiac Aerospace is onboard all the new aircraft<br />
programs. The increase of Zodiac Aerospace’s FY2010/2011<br />
sales revenues, up 27.9 % on a reported basis and up 17.3 %<br />
on a same scope and exchange rate, highlights, in a still<br />
favorable economical environment, the robustness of the<br />
Group’s strategy.<br />
New operating environment & Challenges<br />
Zodiac Aerospace has built, by internal and external<br />
growth, world-leadership positions on many niche markets,<br />
being able to supply its customers with larger and<br />
more integrated work packages. This higher volume of<br />
business creates the need for aircraft manufacturers to<br />
establish long term relationship between them and their<br />
“best in class” suppliers. Therefore Zodiac Aerospace has<br />
worked both on the operational and on its financial aspects.<br />
The latter is the ability to be a reliable risk-sharing<br />
partner for the long term. It triggers the need to remain<br />
profitable, even in a weak dollar environment, and to generate<br />
a proper return on investments and on capital employed.<br />
The former goes through an optimization of the<br />
internal processes and of the supply chain, considering and<br />
benchmarking all possible options.<br />
Global Sourcing<br />
Zodiac Aerospace anticipated the consolidation of the industry<br />
by being a major actor of this move. From an operating<br />
standpoint, the Group also early took the decision to develop<br />
production capabilities in cost competitive countries. This<br />
is not only a way to protect the Group’s profitability from<br />
exchange rate variations, but also an opportunity to procure<br />
internally, to the benefit of all the Group’s business units,<br />
and in accordance with the best standards in terms of quality<br />
and delays. This has set new criteria to revisit the “make or<br />
buy” decisions. Owing to higher volumes, the development<br />
S u p p l y Chain Management iii /2011<br />
Speaker<br />
Olivier Zarrouati was appointed<br />
CEO of Zodiac Aerospace<br />
in 2007. Following graduation<br />
from Ecole Polytechnique and<br />
from the Ecole Nationale Supérieure<br />
de l’Aéronautique et<br />
de l’Espace, Olivier Zarrouati<br />
started his carreer with the<br />
French Space agency (CNES)<br />
before joining Matra Marconi<br />
Space. He joined the Zodiac Group in 1998 and was successively<br />
Head of Development, CEO of the AeroSafety<br />
segment, and CEO of the Group’s aerospace businesses.<br />
ZODIAC AEROSPACE<br />
61, rue Pierre Curie, 78370 Plaisir, France<br />
Phone +33 1 61 34 23 23<br />
Email Olivier.zarrouati@zodiacaerospace.com<br />
web www.zodiacaerospace.com<br />
of cost competitive countries operations was pursued, generating<br />
additional opportunities to improve the production<br />
processes towards more industrialization. Even if, in many<br />
ways, the automotive industry is different from aerospace, at<br />
least it can be learned a lot from the industrialization of processes<br />
and the “Lean” organization. Zodiac Aerospace has<br />
been heavily involved and is still investing in this process.<br />
The company<br />
Zodiac Aerospace is a world leader in aerospace equipment<br />
and systems for commercial, regional and business<br />
aircraft, as well as helicopters and space applications. Zodiac<br />
Aerospace employs 23,000 people worldwide, and<br />
generated revenue of €2.75 billion in 2010/2011 from its<br />
three business segments of Aerosafety & Technology, Aircraft<br />
Systems and Cabin Interiors.
78<br />
Recension<br />
Spiegel, H., Götte, S.,<br />
Friehmelt, H. (Hrsg.)<br />
Partnership Supply Chain<br />
in der Luftfahrt<br />
Aspekte der Unternehmensführung<br />
Rainer Hampp Verlag,<br />
ISBN 978-3-86618-281-3,<br />
München, Mering 2008, 183 Seiten, € 24,80<br />
In der Luftfahrtindustrie vollzieht sich gegenwärtig ein<br />
nachhaltiger Wandel im Verhältnis zwischen der System-<br />
und Zulieferindustrie. Diese Entwicklung induziert – vor<br />
allem aufgrund geografischer und kultureller Distanzen<br />
der Supply Chain Partner – die Notwendigkeit eines international<br />
ausgerichteten Managements in der Luftfahrtindustrie.<br />
Der ganzheitliche Fokus eines solchen Supply<br />
Chain Management verändert dabei die Aufgaben der<br />
Unternehmensführung, insbesondere im Hinblick auf die<br />
proaktive Gestaltung von Geschäftsbeziehungen. Dabei<br />
kommt dem Sourcing-Management eine besondere Rolle<br />
zu, das die Beziehungen zu den Zulieferern fokussiert und<br />
die Planung, Steuerung und Kontrolle von Abnehmer-Zulieferer-Beziehungen<br />
umfasst. Management und Führung<br />
gelten unter diesen komplexen Bedingungen als eine äußerst<br />
anspruchsvolle Aufgabenstellung.<br />
Die vorliegende Publikation erörtert die Aufgaben einer<br />
ganzheitlichen Gestaltung von Wertschöpfungsketten in<br />
der Luftfahrtindustrie im Rahmen des Konzepts der Partnership<br />
Supply Chain. Anhand ausgewählter Beispiele<br />
werden die spezifischen Wechselbeziehungen zwischen<br />
den in Supply Chains involvierten Kooperationspartnern<br />
veranschaulicht und Möglichkeiten zur aktiven Gestaltung<br />
von Wertschöpfungsketten erörtert. Vor allem die Kriterien<br />
„Partnerwahl“ und „Vertrauen“ bei dezentralen Verantwortungs-<br />
und Risikobereichen werden dabei betrachtet.<br />
Die einzelnen Beiträge des Buches sollen spezifische Vorgehensweisen<br />
zur Auswahl von Kooperationspartnern<br />
und Strategien zur aktiven Gestaltung der wichtigsten Ko-<br />
S u p p l y Chain Management iii /2011<br />
operationsbeziehungen anhand von konkreten Beispielen<br />
aus der Luftfahrtindustrie veranschaulichen.<br />
Die Publikation umfasst insgesamt neun Kapitel. Zunächst<br />
werden die Besonderheiten der Luftfahrtlogistik<br />
während des Lebenszyklus eines Flugzeugs erörtert, die<br />
insbesondere aus der langen Lebensdauer und der enormen<br />
Produktkomplexität resultieren (Kapitel 1). Die<br />
Entwicklung und die nachhaltige Bedeutung von Wertschöpfungspartnerschaften<br />
in der Luftfahrtindustrie werden<br />
anschließend diskutiert (Kapital 2) und der Status quo<br />
des Outsourcing sowie diesbezügliche Chancen, Risiken<br />
und Dimensionen behandelt (Kapital 3). Im Fokus der Unternehmensführung<br />
steht im Rahmen des Supply Chain<br />
Management die ganzheitliche Planung, Steuerung und<br />
das Controlling von Abnehmer-Zulieferer-Beziehungen.<br />
Diesbezügliche Methoden und Instrumente werden eingehend<br />
beleuchtet (Kapitel 4). Unter dem Titel Selbstschutz<br />
und Supply Chain Management wird u. a. der mangelnde<br />
Schutz des geistigen Eigentums im Zusammenhang mit<br />
globalen Arbeitsplatzverlagerungen beleuchtet (Kapitel 5).<br />
Des Weiteren wird die Notwendigkeit erörtert, den Partnern<br />
in der Aerospace Supply Chain Real-Time-Informationen<br />
bereitzustellen, um auf exponentiell steigende Lebenszyklusgeschwindigkeiten<br />
adäquat reagieren zu können<br />
(Kapitel 6). Die spezifischen Herausforderungen des<br />
Projektmanagements in der Luftfahrtindustrie, die insbesondere<br />
in der effizienten Umsetzung und Steuerung von<br />
technologischen und prozessualen Innovationen mittels<br />
hocheffizienter Vorgehensmodelle bestehen, bilden einen<br />
weiteren Fokus (Kapitel 7). Die Luftfahrtindustrie stellt<br />
vor dem Hintergrund der Globalisierung und produktbezogenen<br />
Sicherheitsrelevanz enorme Anforderungen an<br />
ein unternehmensübergreifendes Qualitätsmanagement.<br />
Diesbezügliche Ausgestaltungsmöglichkeiten werden eingehend<br />
diskutiert (Kapitel 8). Abschließend werden die<br />
Anforderungen an Kennzahlensysteme für Kooperationen<br />
im Bereich der Produktentwicklung beleuchtet und eine<br />
Struktur für ein Kennzahlensystem entlang einer unternehmensübergreifenden<br />
Supply Chain entwickelt (Kapitel 9).<br />
Das Buch richtet sich an Interessierte aus Unternehmen<br />
und Wissenschaft und erörtert neueste Entwicklungen der<br />
Kooperation von Supply Chain Partnern in der Luftfahrtindustrie.<br />
In neun Beiträgen werden aktuelle Herausforderungen<br />
des Aerospace Supply Chain Management für<br />
den Leser sehr gut nachvollziehbar erörtert. Die Autoren<br />
verdeutlichen anhand von Beispielen und Verfahren, wie<br />
eine Partnership Supply Chain in der Luftfahrt erfolgreich<br />
gestaltet werden kann. Die einzelnen Beiträge sind einheitlich<br />
gestaltet und durchgängig von einem hohen inhaltlichen<br />
Qualitätsniveau. Neben den Artikeln aus dem<br />
Hochschulbereich ist insbesondere auf die Beiträge der Unternehmenspraxis<br />
hinzuweisen, durch die ein hohes Maß<br />
an praktischer Fundierung gewährleistet wird (u. a. Recaro<br />
Aircraft Seating, Lufthansa Revenue Services). Das Buch ist<br />
geleichermaßen Wissenschaftlern , Studierenden und Praktiken<br />
zu empfehlen.<br />
Dr. Peter Bräuer, München
Wie können wir auf neue Kunden-<br />
wünsche noch schneller reagieren?<br />
Unsere Antwort: Digital Engineering. Für mehr Flexibilität<br />
und geringere Kosten.<br />
Unternehmen müssen heute immer schneller und flexibler auf die Bedürfnisse des Marktes reagieren.<br />
Wir helfen ihnen dabei: Als einziges Unternehmen weltweit bieten wir effiziente Lösungen für den gesamten<br />
Produkt lebenszyklus. Vom virtuellen Produktdesign über die Planung bis hin zur Fertigung. Das spart<br />
wertvolle Zeit und macht die Produkte preiswerter.<br />
siemens.com/answers
Airbus, its logo logo and the product names names are registered trademarks.<br />
trademarks.<br />
Fliegen, stil- und umweltbewusst.<br />
Der Airbus A380 ist ein Flugzeug der Superlative und bietet seinen Passagieren ein unübertroffenes Flugerlebnis. Auf zwei<br />
geräumigen Decks, die sich über die ganze Länge der Maschine erstrecken, ist der Raum für jeden einzelnen Fluggast<br />
ganz besonders großzügig bemessen. 220 Fenster sorgen für eine mit Tageslicht durchfl utete Kabine. Der Geräuschpegel ist<br />
niedriger als in jeder anderen Passagiermaschine. So kommen Sie wesentlich frischer und ausgeruhter an Ihrem Reiseziel an.<br />
Doch die Ingenieure des Airbus A380 haben mehr als nur das Wohl der Passagiere an Bord bedacht. Ein zuverlässiges<br />
Umweltmanagementsystem sorgt dafür, dass seine Auswirkungen auf die Umwelt während der gesamten Lebensdauer so gering<br />
wie möglich gehalten werden. Somit erfüllt Airbus die strengen Aufl agen des Unternehmenszertifi kats ISO 14001. Mit einem<br />
Flugzeug, mit dem es sich drinnen wie draußen besser leben lässt. Airbus A380. See the bigger picture.