Fristam's FKL - Tri-Canada

FKL SERIES2www.fristam.com/fkl

Stop Rebuilding & Replacing Your PumpsStop rebuilding, replacing, and spending your valuable time on otherPD pumps. Fristam’s FKL pump simply runs better and lasts longer.Engineered for lasting performance, its large diameter shaft is strongerthan others. The FKL’s shaft and unique balanced rotor design reducerotor-to-housing contact that can prematurely wear your pump.The FKL is the first close-clearance PD pump to be designed for “TrueCIP.” Fristam’s FKL needs nothing removed from the pump for CIP. Thecover and rotors remain in place. This provides a simple and effectivesolution with minimal downtime and no performance loss.The FKL’s port-to-port dimensions can be customized for easyreplacement of other PD pumps, so make the change.3

Reliability Begins on the InsideThe Fristam FKL features heavy-duty construction from thefront cover through the pump and gearbox.Bearing-supported Gearspage 10Large Bearingspage 10FKL SERIESwww.fristam.com/fkl4

Up to 500 PSILarge Diameter Shaftpage 6Balanced Rotorspage 8True CIPWithout Disassemblypage 12Offset Rotor Boltpage 135

Stronger ShaftThe diameter of a Fristam FKL shaft is up to 25% largerthan other manufacturers’ shafts. It’s made from a solid pieceof 316L stainless steel and has a shorter overhung load towithstand elevated pressures without breaking.The FKL’s stronger shaft reduces rotor-to-housing contact.This “deflection” in other pump shafts causes premature wearfor shafts, rotors, and housing. With a Fristam, you won’t needto replace or rebuild pumps nearly as often.FKL SERIESwww.fristam.com/fkl6

“In all my years, I’ve neverseen an FKL shaft break.”– 35-year processing industry expert7

Balanced RotorsFristam FKL rotors are balanced, meaning the support hub iscentered so that force acts through the center of the rotor to keepthe lobes from distorting. Other pumps’ unbalanced rotors do notdistribute force evenly. At higher pressures, unbalanced rotors canbend at their tips (deflection), further damaging the pump.deflectionRotor contact pointcausing damage torotor and housingFKL BalancedRotorUnbalancedRotorFKL SERIESwww.fristam.com/fkl8

“There is no doubt the FKL is stout.”– Consumer and industrial chemical manufacturer9

The Gearbox – The Business EndLow Maintenance LubricationThe FKL uses petroleum or food grade oil instead of grease to lubricate its gears.With this design, the oil lasts eight times longer than grease and only needs to bechanged once every 4,000 hours. Using oil avoids the need for grease change-outand eliminates grease-related contaminant build-up that reduces bearing life.Bearing-Supported GearsFristam gears are located between the frontand rear bearings for even load distributionand less shaft deflection. FKL gears arestraight-cut for easy timing.Large BearingsThe FKL uses large double taperedbearings for longer bearing life,meaning less maintenance. Quitesimply, larger means stronger, andstronger lasts longer.FKL SERIESwww.fristam.com/fkl10

The Gearbox – Revolutionary DesignThe Fristam FKL’s revolutionary split-style gearbox provides quick and easyaccess to bearings and shafts (available on models 15–250).Using simple forcing studs,the gearbox halves can beseparated in less than oneminute.Once separated, only a few boltsneed to be loosened; then, theentire shaft, gears, and bearingsassembly can be removed asone complete set.Reassembly is just as simple,and there is no need for anarbor press to reinstall the shaftassembly into the gearbox or tojoin the two gearbox halves.Smart engineering and design,through and through.“It’s built like a tank!”– Salad dressing and sauce producer11

True CIP – No Disassembly RequiredThe FKL is the first close-clearance PD pump to be designed for true CIP.No Rotor RemovalFristam’s FKL needs nothing removed from the pump for CIP. The coverand rotors remain in place. This provides a simple and effective solutionwith minimal downtime.No Performance LossOther manufacturers have retrofitted their designs to accommodate CIPby increasing the internal slip path. This “shortcut” significantly reducesefficiency. The FKL cleans in place without losing any performance.FKL SERIESwww.fristam.com/fkl12

Easy MaintenanceClean ExteriorA rounded exterior provides a sleek look andmaximum cleanability. An ultra-clean stainless steelgearbox is optional for difficult environments.Seamless Seal ChangeoverFKL seals are completely contained within acartridge. They can be pre-assembled and shelvedfor easy, one-piece replacement.Additionally, no housing or pump modification isneeded to change the Fristam FKL from a singleseal to a double seal or from an O-ring seal to amechanical seal.Offset Rotor BoltsTraditional rotor nuts can back-off when pumpingviscous products. Once loose, they can severelydamage pumps. The FKL is equipped with offsetrotor bolts that lessen the unwinding force of theproduct.As it rotates eccentrically, the bolt provides naturalagitation to promote cleanability in the cavity.Extended Housing StudsThe long housing studs guide the housing pastthe shaft during assembly and disassembly. Thisprotects against housing-to-shaft contact to preventaccidental seal and shaft damage.“It has proved to clean perfectly anddrastically reduce our maintenancecosts and downtime.”– Egg product processor13

Model SpecificationsModel 15 20 25 50 75Displacement gal/rev 0.016 0.032 0.056 0.096 0.156(at max rpm) gpm 15.5 25.6 33.6 57.6 93.6l/m 58.7 96.9 127.2 218 354m 3 /hr 3.5 5.8 7.6 13.1 21.3Speed (max) rpm 1000 800 600 600 600Pressure (max) psi 200 200 300 500 500bar 14 14 21 35 35FittingsHousing 1.5” clamp 1.5” clamp 1.5” clamp 2.5” clamp 2.5” clampSeal Flush Thread 1/16” NPT 1/16” NPT 1/16” NPT 1/16” NPT 1/16” NPTSpecial OptionsRectangular Inlet N/A N/A N/A Yes YesO-Ring Seal Yes Yes Yes Yes YesModel 150 205 250 400 580 600Displacement gal/rev 0.259 0.45 0.54 0.74 1.82 2.24(at max rpm) gpm 155 270 324 444 728 896l/m 588 1022 1226 1681 2756 3392m 3 /hr 35.3 61.3 73 100 165 203Speed (max) rpm 600 600 600 600 400 400Pressure (max) psi 500 500 500 500 300 300bar 35 35 35 35 21 21FittingsHousing 3” clamp 4” clamp 4” clamp 6” flange 6” flange 6” flangeSeal Flush Thread 1/16” NPT 1/16” NPT 1/16” NPT 1/16” NPT 1/8” NPT M10 x 1.5Special OptionsRectangular Inlet Yes Yes Yes Yes N/A N/AO-Ring Seal Yes Yes Yes N/A N/A N/A14

FKL Options and Ordering MatrixMODEL1520255075150205250400580600FITTING TYPEC – Clamp*B – Bevel seatF – 150# flange3F – 300# flangeN – NPTI – I-Line (female)X – Other (specify)SEAL TYPES AND MATERIALSSingle Mechanical SealNFR – Carbon vs. chrome oxide SS*CC – Silicon carbide vs. silicon carbideFRC – Chrome oxide SS vs. silicon carbideDouble Mechanical SealNFRN – Carbon vs. chrome oxide SS vs. carbonCCN – Silicon carbide vs. silicon carbide vs. carbonFRCN – Chrome oxide SS vs. silicon carbide vs. carbonSingle O-ring Seal (available on models 15-250)V – Viton ®E – EPDMDouble O-ring Seal (available on models 15-250)VV – Viton ®E – EPDMX – Other (specify)OTHER OPTIONSSS – Stainless Steel GearboxRI – Rectangular inlet(available in models 50-400)JC – Jacketed cover25 – 25 Ra20 – 20 Ra15 – 15 RaEP – ElectropolishPV – PassivationKO – KolsterizingTC – Tungsten carbide coatingAS – AsepticPR – Pressure relief coverDG – Degassing coverFD – Front cover dischargeX – Other (specify)Preferred OrderingSequence (sample)FKL 150 30 C CC VB S 2 15-EP* StandardFITTING SIZE15 – 1.5"20 – 2"25 – 2.5"30 – 3"40 – 4"60 – 6"ELASTOMERS1st – seal (Viton ® *)2nd – cover gasket(Buna*)V – Viton ®B – BunaE – EPDMX – Other (specify)ROTORS (TEMPERATURE DIFFERENTIALS)S – Standard (∆ 140° F)H – High temp (∆ 210° F)SS – Stainless steelX – Special clearance (specify)MOUNTING (DRIVE SHAFT POSITION)1 2 3 4– Drive Shaft– Idle Shaft1 – Horizontal (top)2 – Horizontal (bottom)3 – Vertical (left)4 – Vertical (right)15

FKL Composite Curve Models 15 – 150Performance curve based on tests using 70°F water.Actual performance may vary by application or product.LPMGPM10035090FKL 15030080250702006050FKL 751504010030FKL 50502010FKL 25FKL 20FKL 150CENTIPOISE01 1,000 10,000 100,000 1,000,000PRODUCT VISCOSITY1265000451 Rev-FKL SERIESwww.fristam.com/fkl16

FKL Composite Curve Models 205 – 600Performance curve based on tests using 70°F water.Actual performance may vary by application or product.LPMGPM18001600140012001000800600500450400350300250200150Stop Rebuilding & ReplacingYour PumpsFKL 600Stop rebuilding, replacing, and spending yourFKL 580 valuable time on other PD pumps. Fristam’s FKLpump simply runs better and lasts longer.Engineered for lasting performance, its shaft isthicker and stronger than the others. The FKL’sFKL 400 shaft and unique balanced rotor design reducerotor-to-housing contact that can prematurelywear your pump.FKL 250FKL 205400100200500CENTIPOISE01 1,000 10,000 100,000 1,000,000PRODUCT VISCOSITY1265000450 Rev A17

FKL Models 15 – 600Horizontal Mount Dimensional DrawingTXKWUØAVLBDTOP DRIVEMØRCBOTTOM DRIVESNHFEPJG1265000608 Rev -PUMPMODELFKL 25FKL 50FKL 75FKL 150FKL 250INLET/OUTLET1-1/2" CLAMP2-1/2" CLAMP2-1/2" CLAMP3" CLAMP4" CLAMPØAFKL 15 1-1/2" CLAMP 3/4"FKL 20 1-1/2" CLAMP 3/4"1-1/4"1-3/8"1-5/8"1-3/4"FKL 205 4" CLAMP 2-1/4"2-1/2"FKL 400* 6" CLAMP 2-7/8"FKL 580*6" CLAMPFKL 600* 6" 300# FLANGE100(3.94")100(3.94")B63(2.48")63(2.48")TBD73(2.87")110(4.33")99.5(3.92")TBDTBD95(3.74")141(5.55")141(5.55")C71.5(2.81")71.5(2.81")93.5(3.68")102.5(4.04")157(6.18")171(6.73")174.5(6.87")196.5(7.74")209.5(8.25")210(8.27")210(8.27")D137.5(5.41")137.5(5.41")173.5(6.83")192.5(7.58")271(10.67")291(11.46")323(12.72")359(14.13")385.5(15.18")430(16.93")430(16.93")E82(3.23")82(3.23")76(2.99")120.5(4.74")118(4.65")114(4.49")143(5.63")129.5(5.10")152.5(6.00")208(8.19")208(8.19")F82(3.23")82(3.23")117(4.61")85(3.35")150(5.91")177.5(6.99")182(7.17")215(8.46")234(9.21")204(8.03")204(8.03")G107(4.21")107(4.21")TBD136(5.35")193(7.60")227.5(8.96")285(11.22")254(10.00")254(10.00")H39(1.54")39(1.54")TBD88(3.46")103.5(4.07")111.5(4.39")106(4.17")197(7.75")197(7.75")DIMENSIONS IN MILLIMETERS (INCHES)J27(1.06")27(1.06")TBD63(2.48")78(3.07")86.5(3.40")80.5(3.17")172(6.77")172(6.77")K277(10.91")277(10.91")TBD390(15.35")485(19.09")521(20.51")TBD TBD TBD TBDTBD TBD TBD TBD637.5(25.10")774(30.47")774(30.47")L199.5(7.85")199.5(7.85")254.5(10.02")282.5(11.12")409(16.10")443(17.44")478.5(18.84")532.5(20.96")569.5(22.42")680.5(26.79")680.5(26.79")M104.5(4.11")104.5(4.11")133.5(5.26")147.5(5.81")214(8.43")231(9.09")249(9.80")275.8(10.86")297.5(11.71")345(13.60")345(13.60")N150(5.91")150(5.91")219(8.62")240(9.45")343(13.50")364(14.33")381(15.00")381(15.00")432(17.01")500(19.69")500(19.69")P170(6.69")170(6.69")241(9.49")280(11.02")393(15.47")414(16.30")419(16.50")419(16.50")482(18.98")540(21.25")540(21.25")ØR10.5(0.41")10.5(0.41")11(0.43")13.5(0.53")17.5(0.69")17.5(0.69")17.5(0.69")17.5(0.69")22(0.88")22(0.88")22(0.88")S9.5(0.37")9.5(0.37")12.5(0.50")12.5(0.50")19(0.75")19(0.75")19(0.75")19(0.75")25.5(1.00")25.5(1.00")25.5(1.00")T173(6.81")173(6.81")195(7.68")285(11.22")306(12.05")326(12.83")342(13.46")377(14.84")499.5(19.66")704(27.72")707(27.83")U50(1.97")50(1.97")33(1.30")55(2.17")55(2.17")61(2.40")75(2.95")65(2.56")80(3.15")130(5.12")130(5.12")V4.8(0.19")4.8(0.19")6.4(0.25")7.9(0.31")9.5(0.38")9.5(0.38")12.7(0.50")15.9(0.63")19(0.75")28(1.10")28(1.10")W107(4.21")107(4.21")TBD141(5.55")173(6.81")184(7.24")TBDTBD285(11.22")254(10.00")254(10.00")X33(1.30")33(1.30")TBD67.5(2.66")78.5(3.09")96.5(3.80")TBDTBD80.5(3.17")172(6.77")172(6.77")1265000608 Rev -* Models are not available in split gearbox design. Please visit www.fristam.com/usa for larger model drawings.FKL SERIESwww.fristam.com/fkl18

The Fristam ChallengeGive us your most difficult, challengingapplication. You know the one that keepsyou up at night wondering if you’ll getcalled in to keep production flowing at 2 a.m.With Fristam, you can sleep like a rock.Performance GuaranteeOur application engineers will work withyou to specify the best model and optionsto tackle your tough application. Then, weguarantee that the FKL will perform to yourexpectations. If not, return the pump. It’sthat simple.19

Stronger ShaftA Fristam FKL shaft is up to 25% thicker thanother shafts and has a shorter overhung load. It’smade from a solid piece of 316L stainless steel,not stainless spin-welded to iron. FKL shafts canwithstand elevated pressures without breaking.CentrifugalPositiveThe FKL’s stronger shaft reduces rotor-to-housingcontact. This “deflection” in other pumps shaftscauses premature Displacementwear for shafts, rotors, andhousing. With a Fristam, you won’t need to replaceor rebuild pumps nearly as often.MixingRe-order #1050000112©2010 Fristam Pumps USAFKL SERIESwww.fristam.com/fklFristam Pumps USAP.O. Box 6200652410 Parview RoadMiddleton, WI 53562-2524TEL: 1-608-831-50011-800-841-5001FAX: 1-608-831-8467www.fristam.com/usafristam@fristampumps.com